powerpoint presentation · 5s was developed in japan and stands for the japanese words what are the...

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3/31/2015 1 General shop safety Precision Sheet Metal Workshop Safety with Dr. Albert “Let’s first talk about the Shop Clown” “Hey, want to have some fun?”

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Page 1: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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General shop safety

Precision Sheet Metal Workshop

Safety with Dr. Albert

“Let’s first talk about the Shop Clown”

“Hey, want to have some fun?”

Page 2: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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There is no place for a shop clown!

Sick and using and meds?

Grabbing a couple of Brewsky’s at lunch?

Hung over from last night?

Maybe a quick bowl or a line?

“You know, the stuff that makes us Shop clowns more

fun”

“Not a good idea!”

Page 3: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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The shop clowns effortslead to behaviors just as bad!

Walk away !

Drowsy ?

“Remember ! ... These don’t grow back!”

Page 4: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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“The choice is yours!We have the in Chrome and Black Anodized andthis month we have a two for the price of one

for the really careless!”

PPE

Personal Protective Equipment

90 dBs max over sustained period

It’s not just what you are doing

High voltages

A simple splash is all it take

Hard hats

Steel toe boots

Chance of fire or poison

Page 5: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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There are others:

“RED” Danger

“Yellow” Warning

“GREEN and BLUE” Informational

“Gloves, maybe not so much!Unless you ae working with chemicals”

Drill press, mill, lathe, rollers, etc….. Remember,

gloves and spinning objects are not a good mix!”

Page 6: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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Get help with the big ones!

“Always get help! Lifting large sections of

tooling is not an Olympic event!”

“Read the manual!Even if you think you know the

machine!

“The signs and plaques! They are thereyou need to read

them !”

Page 7: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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“Never interrupt an operator or technician!Wait for them to stop the operation on their own!”

Block out the areas that need to be protected!

“It can kill ya boy !”

“They can cut you in half or pop your fingerlike a ripe tomato !”

Pinch points

Page 8: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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“You can imagine some colorful language here!”

Don’t improvise

Lockout videoMaintenance

Page 9: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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If there is something wrong ordangerous about a given piece

of equipment..

LOCK IT OUT

Don’t let someone else getinjured or killed.

Get it fixed!

Safe maintenanceDumb moves

Maintenance Safety

Page 10: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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With more then one operator palm buttons may be required.

Restraints and pull backs

The only realistic protection fora mechanical press brake

“Take your foot from the switch!

Ya Whippersnappers”

Light curtainsBreak the beam… stop the press.

Page 11: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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“Disabling Safety Feature … not a good idea someone's going get hurt !”

Don’t block off SAFETY DEVICES !

It is a crime…

No pun intended…

“What’s wrong with this practice ?”

Page 12: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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“Dumb moves, Dude!You have to pay attentionthis stuff is dangerous!”

Safety…

It’s more than a sticker…It’s a big safety issue!

“There is always a safeway to make parts”

OSHA where to find the info

https://www.osha.gov/law-regs.html

Page 13: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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MSDS

“You gotta know what’s in the stuff you’re working with!”

5S was developed in Japan and stands for the Japanese words

What are the Five S ?

seiri (tidiness),

seiton (orderliness),

seiso (cleanliness),

seiketsu (standardization),

shitsuke (discipline).

“In many ways it boils down to 5S”

“In essence… Clean it up, Organize it and Maintain it!”

Page 14: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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One final politically incorrect safety videoComplements of the 1960’s

“Yes there was some laughs during the presentation!But, always, keep safety first and foremost in you day-to-day activities!”

Then again….”

“Don’t let this be you!”

Page 15: PowerPoint Presentation · 5S was developed in Japan and stands for the Japanese words What are the Five S ? seiri (tidiness), seiton (orderliness), seiso (cleanliness), seiketsu

3/31/2015

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“ Please note that we will cover the safety aspects of specific machines in due course!

Thanks for listening ! ”