powerohms professional manufacturer of chip resistors

12
Thick Film Chip Resistor—CR Series Construction Application Entertainment: Stereo, TV tuners, Tape recorder Appliance: Air conditioner, Refrigerator Computer & relative products: Main board, PDA Communication equipment: Cell phone, Fax machine Power equipment: Power supply, Illumination equipment Measuring instrument: Electric meter, Navigation equipment Features Small size and light weight Reduction of assembly costs and matching with placement machines Reliability, high quality and fast delivery 1 Alumina Substrate 5 External Electrode (Sn) 2 Bottom Electrode (Ag) 6 Resistor Layer (RuO 2 ) 3 Top Electrode (Ag/Pd) 7 Primary Overcoat (Glass) 4 Barrier Layer (Ni) 8 Secondary Overcoat (Epoxy) Professional manufacturer of chip resistors POWEROHMS Powerohms Electronic

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Page 1: POWEROHMS Professional manufacturer of chip resistors

TThhiicckk FFiillmm CChhiipp RReessiissttoorr——CCRR SSeerriieess

■ Construction

■ Application

— Entertainment: Stereo, TV tuners, Tape recorder

─ Appliance: Air conditioner, Refrigerator

─ Computer & relative products: Main board, PDA

─ Communication equipment: Cell phone, Fax machine

─ Power equipment: Power supply, Illumination equipment

─ Measuring instrument: Electric meter, Navigation equipment

■ Features

— Small size and light weight

— Reduction of assembly costs and matching with placement machines

— Reliability, high quality and fast delivery

1 Alumina Substrate 5 External Electrode (Sn)

2 Bottom Electrode (Ag) 6 Resistor Layer (RuO2)

3 Top Electrode (Ag/Pd) 7 Primary Overcoat (Glass)

4 Barrier Layer (Ni) 8 Secondary Overcoat (Epoxy)

Professional manufacturer of chip resistorsPOWEROHMS

Powerohms Electronic

Page 2: POWEROHMS Professional manufacturer of chip resistors

■ Low Ohm Chip Resistor

■ Type Dimension

■ Dimension Unit: mm

TYPE L W H l1 l 2

CR0402 1.00 ± 0.10 0.50 ± 0.05 0.30 ± 0.05 0.15 ± 0.10 0.20 ± 0.10

CR0603 1.60 ± 0.20 0.80 ± 0.15 0.40 ± 0.10 0.20 ± 0.10 0.30 ± 0.10

CR0805 2.00 ± 0.20 1.25 ± 0.15 0.50 ± 0.15 0.30 ± 0.15 0.40 ± 0.15

CR1206 3.05 ± 0.10 1.60 ± 0.20 0.55 ± 0.15 0.40 ± 0.20 0.50 ± 0.20

CR1210 3.05 ± 0.10 2.50 ± 0.20 0.55 ± 0.15 0.50 ± 0.20 0.50 ± 0.20

CR1812 4.50 ± 0.10 3.00 ± 0.10 0.55 ± 0.05 0.55 ± 0.20 0.70 ± 0.20

CR2010 5.00 ± 0.20 2.50 ± 0.20 0.55 ± 0.10 0.60 ± 0.20 0.60 ± 0.20

CR1218 3.10 ± 0.10 4.60 ± 0.10 0.55 ± 0.05 0.40 ± 0.20 0.50 ± 0.20

CR2512 6.30 ± 0.20 3.20 ± 0.20 0.55 ± 0.10 0.60 ± 0.20 0.60 ± 0.20

CR2030 5.10 ± 0.10 7.60 ± 0.10 0.60 ± 0.05 0.80 ± 0.20 0.80 ± 0.20

CR1218 / CR2030 CR0402 / CR0603 / CR0805 / CR1206 / CR1210 / CR1812 / CR2010 / CR2512

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Page 3: POWEROHMS Professional manufacturer of chip resistors

■ Standard Electrical Specifications

Resistance Range (mΩ)

Item Type

Rated Power at 70℃

Rated Voltage Max Working

Voltage Max Overload

Voltage T.C.R.

(PPM/℃)F(±1%) J±(5%)

Operating Temperature

Range

CR0402 0.063 W 0.17~0.25V 0.25 V 0.624 V ±800 470~990

±800 100~330

±600 331~510 CR0603 0.1 W 0.1~0.31V 0.31 V 0.775 V

±400 511~990

±1000 10~50

±800 51~100

±600 101~330 CR0805 0.125 W 0.04~0.35V 0.35 V 0.875 V

±400 331~990

±800 10~50

±600 51~100

±500 101~330 CR1206 0.25 W 0.05~0.5V 0.5 V 1.25 V

±400 331~990

±800 10~50

±600 51~100

±500 101~330 CR1210 0.33 W 0.06~0.57V 0.57 V 1.425 V

±400 331~990

±800 10~50

±600 51~100

±500 101~330 CR1812 0.5 W 0.07~0.7V 0.7 V 1.75 V

±400 331~990

±800 10~50

±800 51~100

±600 101~330 CR2010 0.5 W 0.07~0.7V 0.7 V 1.75 V

±400 331~990

±800 10~50 CR1218 1 W 0.1~0.99V 0.99 V 2.475V

±400 51~990

±800 10~50

±700 51~100

±500 101~330 CR2512 1 W 0.1~0.99V 0.99 V 2.475V

±400 331~990

±800 500~990 CR2030 2 W 0.2~1.41V 1.41V 3.518V

±1500 500~990

-55℃

~

+155℃

Professional manufacturer of chip resistorsPOWEROHMS

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Page 4: POWEROHMS Professional manufacturer of chip resistors

■ High Power Electrical Specifications

■ Rated Resistance

Resistance Code 0603 Code Resistance Code 0603

Code Resistance Code 0603 Code Resistance Code 0603

Code Resistance Code 0603 Code

10mΩ R010 010 65mΩ R065 065 0.12Ω R120 R12 0.27Ω R270 R27 0.56Ω R560 R56 15mΩ R015 015 68mΩ R068 068 0.13Ω R130 R13 0.30Ω R300 R30 0.60Ω R600 R60 20mΩ R020 020 70mΩ R070 070 0.15Ω R150 R15 0.33Ω R330 R33 0.65Ω R650 R65 30mΩ R030 030 75mΩ R075 075 0.16Ω R160 R16 0.36Ω R360 R36 0.68Ω R680 R68 40mΩ R040 040 80mΩ R080 080 0.18Ω R180 R18 0.40Ω R400 R40 0.70Ω R700 R70 50mΩ R050 050 90mΩ R090 090 0.20Ω R200 R20 0.43Ω R430 R43 0.75Ω R750 R75 56mΩ R056 056 0.10Ω R100 R10 0.22Ω R220 R22 0.47Ω R470 R47 0.80Ω R800 R80 60mΩ R060 060 0.11Ω R110 R11 0.25Ω R250 R25 0.50Ω R500 R50 0.90Ω R900 R90

Resistance Range (mΩ)

Item Type

Rated Power at 70℃

Rated Voltage Max Working

Voltage Max Overload

Voltage T.C.R.

(PPM/℃)F(±1%) J±(5%)

Operating Temperature

Range

±800 100~330

±600 331~510 CR0603 0.125 W 0.11~0.35V 0.352 V 0.879 V

±400 511~990

±1000 10~50

±800 51~100

±600 101~330 CR0805 0.25 W 0.05~0.5V 0.497 V 1.244 V

±400 331~990

±800 10~50

±600 51~100

±500 101~330 CR1206 0.5 W 0.07~0.7V 0.704 V 1.759 V

±400 331~990

±800 10~50

±600 51~100

±500 101~330 CR1210 0.66 W 0.08~0.81V 0.808 V 2.021 V

±400 331~990

±800 10~50

±600 51~100

±500 101~330 CR1812 1 W 0.1~0.99V 0.995 V 2.487 V

±400 331~990

±800 10~50

±800 51~100

±600 101~330 CR2010 1 W 0.1~0.99V 0.995 V 2.487 V

±400 331~990

±800 10~50 CR1218 2 W 0.14~1.41V 1.407 V 3.518 V

±400 51~990

±800 10~50

±700 51~100

±500 101~330 CR2512 2 W 0.14~1.41V 1.407 V 3.518 V

±400 331~990

±800 500~990 CR2030 3 W 0.24~1.72V 1.723 V 4.308 V

±1500 500~990

-55℃

~

+155℃

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Page 5: POWEROHMS Professional manufacturer of chip resistors

■ Recommend Land Pattern Design ( For Reflow Soldering )

■ Packaging

Type

Item CR0201 CR0402 CR0603 CR0805 CR1206 CR1210 CR1812 CR2010 CR1218 CR2512 CR2030

A 0.25 0.60 0.80 1.30 2.20 2.00 3.11 3.80 2.04 4.90 3.50

B 1.10 1.60 2.40 2.90 4.20 4.40 5.91 6.60 4.24 8.10 7.50

C 0.32 0.70 1.00 1.40 1.70 2.70 3.00 2.70 4.50 3.40 7.80

TYPE SIZE A ψB ψC ψD W ψM

CR0201 CR0402

7” 10K/Reel 2.0±0.5 13.5±1.0 21±1.0 60±1.0 11.5±2.0 178±2.0

7” 5K/Reel 2.0±0.5 13.5±1.0 21±1.0 60±1.0 11.5±2.0 178±2.0

10” 10K/Reel 2.0±0.5 13.5±1.0 21±1.0 100±1.0 11.5±2.0 254±2.0 CR0603 CR0805 CR1206

13” 20K/Reel 2.0±0.5 13.5±1.0 21±1.0 100±1.0 11.5±2.0 330±2.0

CR1210 7” 5K/Reel 2.0±0.5 13.5±1.0 21±1.0 60±1.0 11.5±2.0 178±2.0

CR2010 CR2512 CR1812 CR1218

7” 4K/Reel 2.0±0.5 13.5±1.0 21±1.0 60±1.0 16.0±2.0 178±2.0

CR2030 7” 1K/Reel 2.0±0.5 13.5±1.0 21±1.0 60±1.0 19.0±2.0 178±2.0

Unit: mm

Unit: mm

■ Dimension

■ Dimension

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Page 6: POWEROHMS Professional manufacturer of chip resistors

■ Tapping Specification

■ Dimension

Packaging Type A B W E F G H T ψD P

CR0201 0.45±0.10 0.75±0.10 8.0±0.20 1.75±0.10 3.5±0.05 4.0±0.10 2.0±0.05 0.35±0.10 1.50±0.10

CR0402 0.70±0.10 1.20±0.10 8.0±0.20 1.75±0.10 3.5±0.05 4.0±0.10 2.0±0.05 0.45±0.10 1.50±0.102.0±0.1

CR0603 1.05±0.20 1.80±0.20 8.0±0.20 1.75±0.10 3.5±0.05 4.0±0.10 2.0±0.05 0.60±0.10 1.50±0.10

CR0805 1.55±0.20 2.30±0.20 8.0±0.20 1.75±0.10 3.5±0.05 4.0±0.10 2.0±0.05 0.75±0.10 1.50±0.10

CR1206 1.90±0.20 3.50±0.20 8.0±0.20 1.75±0.10 3.5±0.05 4.0±0.10 2.0±0.05 0.75±0.10 1.50±0.10

Paper Type

CR1210 2.85±0.20 3.50±0.20 8.0±0.20 1.75±0.10 3.5±0.05 4.0±0.10 2.0±0.05 0.75±0.10 1.50±0.10

4.0±0.1

Packaging Type A B W E F G H T ψD ΨD1 T1 P

CR2010 2.80±0.20 5.60±0.20 12±0.10 1.75±0.10 5.5±0.05 4.0±0.10 2.0±0.05 0.23±0.10 1.50±0.10 1.50±0.10 0.85±0.15

CR2512 3.40±0.20 6.70±0.20 12±0.10 1.75±0.10 5.5±0.05 4.0±0.10 2.0±0.05 0.23±0.10 1.50±0.10 1.50±0.10 0.85±0.15

CR1812 3.30±0.20 4.60±0.20 12±0.10 1.75±0.10 5.5±0.05 4.0±0.10 2.0±0.05 0.23±0.10 1.50±0.10 1.50±0.10 0.85±0.15

CR1218 3.30±0.20 4.60±0.20 12±0.10 1.75±0.10 5.5±0.05 4.0±0.10 2.0±0.05 0.23±0.10 1.50±0.10 1.50±0.10 0.85±0.15

4.0±0.1 Embossed

Type

CR2030 5.50±0.20 7.90±0.20 16±0.10 1.75±0.10 7.5±0.05 4.0±0.10 2.0±0.05 0.25±0.10 1.50±0.10 1.50±0.10 0.85±0.15 8.0±0.2

Unit: mm

Unit: mm■ Dimension

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Page 7: POWEROHMS Professional manufacturer of chip resistors

■ Packing Material Data/Storage Data

■ Front & Back Lead Dimension

■ Top Adhesive Peel Off Strength:10~70g

■ Package

Inner Box Size Reel Size H(mm)

1 13

2 24

3 36

5 60

10 113

■ Storage Data:

Storage time at the environment temp: 25±5℃& humidity: 50±20% is valid for one year from the date of delivery.

External Box Size Contain (Kpcs)

Length (mm)

Width (mm)

Height (mm)

25K 180 180 60

50K 180 180 110

150K 430 200 200

300K 400 400 200

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Page 8: POWEROHMS Professional manufacturer of chip resistors

■ Parts Number Explanation

■ Example:

CR 0603 J 10R P 05

0201

0402

0603

0805

1206

1210

1812

2010

1218

2512

2030

Size

(Inch)

Product Type

B:±0.1%

C:±0.25%

D:±0.5%

F:±1%

G:±2%

J:±5%

K:±10%

L:±15%

M:±20%

N:±30%

Resistor Tolerance

Resistors

ValueP、Q:Paper Taping

E:Embossed Taping

D:Packed in a Bag

Package

01:1000PCS

02:2000PCS

04:4000PCS

05:5000PCS

10:10000PCS

20:20000PCS

40:40000PCS

50:50000PCS

Quantity

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Page 9: POWEROHMS Professional manufacturer of chip resistors

■ Test Procedures and Requirements

Test Item Test Method Procedure Requirements

Temperature Coefficient of Resistance

(T.C.R)

JIS C 5201-1 clause 4.8

-55℃ ~+155℃, 20℃ is the reference temperature Refer to Ratings

Short Time

Overload JIS C 5201-1 clause 4.13

General: 2.5 times RCWV or Max. Overload voltage for 5 seconds. High Power:

2.5 times RCWV or Max. Overload voltage for 2 seconds.

±1:±(1.0%+0.05Ω)

±5:±(2.0%+0.1Ω)

IR Reflow Sony SS-00254

±1:±(1.0%+0.05Ω)

±5:±(1.0%+0.05Ω)

Leaching Sony SS-00254-9 260±5℃ for 30 seconds. >95% Coverage

Soldering

Heat

JIS C 5201-1 clause 4.18

260±5℃ for 10 seconds. ±1:±(0.5%+0.05Ω)

±5:±(1.0%+0.05Ω)

Temperature

Cycling

JIS C 5201-1 clause 4.19

-55℃ to +155℃,5 cycles

0.1%、0.5%、1%:

±(0.5%+0.05Ω)

2%、5%:

±(1.0%+0.10Ω)

Electric Iron Sony SS-00254-5Preheating temperature:350±5℃ Electric iron preheating time:3+1/-0 sec

±1:±(1.0%+0.05Ω)

±5:±(1.0%+0.05Ω)

Resistance to

Solvent

JIS C 5201-1 clause 4.29

The tested resistor be immersed into isopropyl alcohol

of 20~25℃ for 60 secs.

Then the resistor is left in the room for 48 hrs.

±1:±(0.5%+0.05Ω)

±5:±(0.5%+0.05Ω)

Load Life

in Humidity JIS C 5201-1 clause 4.24

40±2℃, 90~95% R.H. or Max. working voltage for 1000

hrs with 1.5 hrs〝ON〞and 0.5 hr〝OFF〞.

0.1%、0.5%、1%:

±(0.5%+0.05Ω)

2%、5% :

±(2.0%+0.05Ω)

Load Life

(Endurance)

JIS C 5201-1 clause 4.25

70±2℃, or Max. working voltage for 1000 hrs with 1.5 hrs

〝ON〞and 0.5 hr〝OFF〞.

0.1%、0.5%、1%:

±(1.0%+0.05Ω)

2%、5% :

±(3.0%+0.10Ω)

Terminal

Bending

Strength

JIS C 5201-1 clause 4.33

Bending once for 5 seconds D:CR Series 0402、0603、0805=5mm

CR Series 1206、1210、1812=3mm

CR Series 1218、2010、2512、2030=2mm

±1:±(1.0%+0.05Ω)

±5:±(1.0%+0.05Ω)

Insulation

Resistance JIS C 5201-1 clause 4.6

Max. Overload voltage for 1 minute. ≧10GΩ

50

100

150

200

250 Peak:250 ℃50

230℃ or higher

Pre Heating Zone 180℃

150℃90 ± 30 s

30 ± 10 s

Soldering Zone

Heating Time

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Page 10: POWEROHMS Professional manufacturer of chip resistors

■ Performance Characteristics

■ Power Derating Curve

Power rating or current rating is in the case based on continuous full-load at ambient temperature of 70℃.

For operation at ambient temperature in excess of 70℃, the load should be derated in accordance with figure

of derating Curve.

■ Voltage Rating or Current Rating

Resistance Range: ≧1Ω

Rated Voltage: The resistor shall have a DC continuous working voltage or a RMS AC continuous working

voltage at commercial-line frequency and wave form corresponding to the power rating, as determined formula

as following:

E=Rated voltage(V)

E=√P×R P=Power rating(W) R=Nominal resistance(Ω)

■ Operation and Storage Temperature

■ Soldering Profile

MIN MAX

Operation temperature -55℃ 70℃

Storage temperature 20℃ 30℃

Storage humidity 30% 70%

50

100

150

200

250 Peak:250 ℃50

230℃ or higher

Pre Heating Zone 180℃

150℃90 ± 30 s

30 ± 10 s

Soldering Zone

Heating Time

-55

20

40

60

80

100

0 20 40 60 80 100 120 140

155℃

Ambient Temperature (℃)

Po

we

r Ra

tio(%

)

DERATING CURVE

70 160

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Page 11: POWEROHMS Professional manufacturer of chip resistors

■ Equipments Applicable:

Our company’s products are produced under low temperature processing applicable to IR reflow surface mounting

devices. It is comparatively not applicable to wave soldering which will possibly cause the risk ablating the element

protection layer and the front conductor and cause the drift of the resistance value and ablation of the markings.

■ Product Testing Method:

Our products are tested with our company’s tapping & testing equipments by using four-feet probe to touch at the back of

both electrodes. Supposed different testing points or methods are requested, please advise beforehand and

customized-made production is available.

■ 0603 E-96 Multiplier Code

CODING FORMULA

XX X Example: 10.2KΩ = 102 x 102Ω =02C

Multiplier Code 02 C

Resistance Code 33.2Ω = 332 x 10-1Ω =51X

51 X

■ 0603 Standard E-96 Values and 0603 Resistance Codes

R-Value 100 102 105 107 110 113 115 118 121 124 127 130 133 137 140 143 147 150 154 158 162 165 169 174

Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

R-Value 178 182 187 191 196 200 205 210 215 221 226 232 237 243 249 255 261 267 274 280 287 294 301 309

Code 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

R-Value 316 324 332 340 348 357 365 374 383 392 402 412 422 432 442 453 464 475 487 499 511 523 536 549

Code 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

R-Value 562 576 590 604 619 634 649 665 681 698 715 732 750 768 787 806 825 845 866 887 909 931 953 976

Code 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

Code A B C D E F G H X Y Z Multiplier 100 101 102 103 104 105 106 107 10-1 10-2 10-3

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Page 12: POWEROHMS Professional manufacturer of chip resistors

■ Standard Resistance Values in a Decade Marking code: TYPE:CR Series 1%: marking code, please refer to E96 and E24 data form as below

Ex: 120K, The marking code is 1203 in E24 121K, The marking code is 1213 in E96

5%: marking code, please refer to E24 data form as below Ex: 120K, The marking code is 124 in E24 Note: 0402 series resistor has no marking code. Type: 0603 1% marking code, please refer to E-96 multiplier code.

E192 E96 E48 E192 E96 E48 E192 E96 E48 E192 E96 E48 E192 E96 E48 100 100 100 169 169 169 287 287 287 487 487 487 825 825 825 101 172 291 493 835 102 102 174 174 294 294 499 499 845 845 104 176 298 505 856 105 105 105 178 178 178 301 301 301 511 511 511 866 866 866 106 180 305 517 876 107 107 182 182 309 309 523 523 887 887 109 184 312 530 898 110 110 110 187 187 187 316 316 316 536 536 536 909 909 909 111 189 320 542 920 113 113 191 191 324 324 549 549 931 931 114 193 328 556 942 115 115 115 196 196 196 332 332 332 562 562 562 953 953 953 117 198 336 569 965 118 118 200 200 340 340 576 576 976 976 120 203 344 583 988 121 121 121 205 205 205 348 348 348 590 590 590 123 208 352 597 124 124 210 210 357 357 604 604 E24 E12 E6 E3 126 213 361 612 10 10 10 10 127 127 127 215 215 215 365 365 365 619 619 619 11 129 218 370 626 12 12 130 130 221 221 374 374 634 634 13 132 223 379 642 15 15 15 133 133 133 226 226 226 383 383 383 649 649 649 16 135 229 388 657 18 18 137 137 232 232 392 392 665 665 20 138 234 397 673 22 22 22 22 140 140 140 237 237 237 402 402 402 681 681 681 24 142 240 407 690 27 27 143 143 243 243 412 412 698 698 30 145 246 417 706 33 33 33 147 147 147 249 249 249 422 422 422 715 715 715 36 149 252 427 723 39 39 150 150 255 255 432 432 732 732 43 152 258 437 741 47 47 47 47 154 154 154 261 261 261 442 442 442 750 750 750 51 156 264 448 759 56 56 158 158 267 267 453 453 768 768 62 160 271 459 777 68 68 68 162 162 162 274 274 274 464 464 464 787 787 787 75 164 277 470 796 82 82 165 165 280 280 475 475 806 806 91 167 284 481 816

According to IEC publication 63

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