H a n d H e l d a n d m e c H a n i z e d p l a s m a s y s t e m s f o r c u t t i n g a n d g o u g i n g m e t a l

Powermax Selection Guide®

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contents 3 Hypertherm:Companyoverview

5 Understandingplasmatechnology

7 Powermaxadvantages

7 WhychoosePowermaxoveroxyfuel

8 Powermaxproductline

10 Systemspecifications

12 Powermaxtechnologybenefits

14 Genuineconsumablesforeveryapplication

15 Mechanizedcuttingopportunities

17 Operatingwithagenerator

19 HyperthermCertified™reliability

20 Accessories

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Hypertherm: company overview �Forover40years,Hyperthermhasbeendesigningandmanufacturingtheworld’sfinestthermalcuttingequipment.Hyperthermsystemsaretrustedforperformanceandreliabilitythatresultinincreasedproductivityandprofitabilityforourcustomers.Withanintensefocusontechnologyinnovation,Hyperthermhasestablishedourpositionastheindustryleaderwhiledeliveringthetoolsourcustomersneedtoachievetheirbestresults.

“�Hypertherm�products�are�reliable,�consistent,�and�

easily outperform�anything�else�in�their�class.”��

ANorthAmericanHyperthermdistributor

Work like an owner. think like a customer.

� �EachHyperthermassociateownssharesinthecompany.Share ownershipisapowerfulmotivator,withclearbenefitsforHyperthermcustomers:everyproductwedesignisbuiltwiththehighestquality–justasyouwouldexpectfromanowner.

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understanding plasma technologypowermax systems cut metals quickly, cleanly and precisely.

Plasmaiscreatedbyapplyingelectricalenergytoagas,whichincreasesitstemperaturesignificantly.Powermaxsystemsuseplasma’sintenseheattomeltthemetalandahigh-pressuregas–airornitrogen–toblowthemoltenmetalaway,leavinganedgewithgoodqualitythatminimizestheneedforsecondaryoperations.Powermaxsystemsarealsoeffectiveforgougingmetal.

cut or gouge mild steel, stainless steel, aluminum and more.

APowermaxplasmasystemisaversatiletool.Whetherinashop,factory,athome,orinthefield,Powermaxsystemscutandgougeawidevarietyofmetaltypes,thicknessesandforms.Mostmodelsareavailablewithahandheldormachinetorchforaddedversatility.

operating a powermax system requires:

� • Ahandheldormachinetorchwithconsumables.

� • ACpowersource(fixedorgenerator).

� • Compressedair–shopair,portableaircompressororbottledair.Nitrogenmayalsobeused.

� • Safetyequipment,includingshadedglassesorfaceshield,gloves,protectiveclothingandproperventilation.

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powermax advantages �Productivity–Fastcutspeeds,superiorcutquality,littleornosecondaryoperationsandnopre-heatinghelpyoutodomoreinlesstime.

�Ease�of�use–Highportability,simplecontrols andgoodarcvisibilitymakePowermaxsystemseasytooperate.Anyoperatorcan quicklybecomeskilledwithaPowermaxsystem.

Versatility�– Fromtheshoptothefield,cuttingorgougingstainless,mildsteeloraluminum,youcanleverageaPowermaxsystemformanyjobs.

�Low�operating�cost –Highproductivityandlongconsumablelifeminimizeoperatingcosts.

�Reliability�–Smartdesign,plusintensetestingduringbothproductdevelopmentandmanufacturing,deliversindustry-leadingreliability.

Confidence�– Hypertherm’ssingularfocusonplasma,plustheprovenperformanceandreliabilityofourglobalinstalledbase,givesyouconfidencethatyouarebuyingthebest.

Why choose powermax over oxyfuelCuttingwithaPowermaxsystemdoesnotrequireflammablegases forpre-heating;providesfastercuttingspeedsonmetalsup to1-1⁄4inches(32mm)thick;anddeliversbettercutqualityforfewersecondaryoperations.Powermaxsystemsareeasilyused withtemplates,willcutstacked,paintedorrustedmetal,and anyelectricallyconductivemetaltypesuchasstainlesssteelandaluminum.

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Powermax1650 Powermax85 Powermax65 Powermax45 Oxyfuel

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Powermax1650 Powermax85 Powermax65 Powermax45 Oxyfuel

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cut speed comparison on 1/2" (12 mm) mild steel

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powermax product lineHigh-performance industrial products for every cutting and gouging need.

Hypertherm’sPowermaxlineofproductsconsistsoffivesystemsthatwillhelpyougetyourcuttingandgougingjobsdonefaster,easier,morereliablyandatlowercost.

Forpartnumbersrefertoproductbrochuresorvisitwww.hypertherm.com/powermax

Don’tletthesmallsizefoolyou.ThePowermax30doestheworkofsystemstwiceitssizeandweight.Itefficientlycuts1/4"(6mm)metal.Includesashoulderstrapforincreasedportability.

Handheld cut capacity

Recommended� 1/4"�(6�mm) at�20�ipm�(500�mm/min)3/8"�(10�mm) at�10�ipm�(250�mm/min)

Severance� 1/2"�(12�mm) at�5�ipm�(125�mm/min)

Ourbestsellingsystem,thePowermax45isthemostversatileandportable1/2"(12mm)machineonthemarket,withabroadsetofapplicationcapabilitiesthatmakeitatrulymulti-purposetool.ThePowermax45cutsorgougesfaster,easierandbetterthananyotherproductinitsclass.

Handheld cut capacity

Recommended 1/2"�(12�mm) at�20�ipm�(500�mm/min)3/4"�(19�mm) at�10�ipm�(250�mm/min)

Severance 1"�(25�mm) at�5�ipm�(125�mm/min)

mechanized pierce capacity3/8"�(10�mm)

T30v�hand�torch

T45m�machine�torch

T45v�hand�torch

Capacityratings

Thereisnoindustrystandardforratingplasmasystems,soitisimportanttotakecarewhencomparingproductsfromdifferentmanufacturers.

HandheldcutcapacityRecommended–Thethicknessofmildsteelonwhichthesystemdeliversgoodcutqualityandspeedsatorgreaterthan20"(500mm)perminute.Eightypercentormoreofcuttingshouldbeattherecommendedthickness.

Severance–Thethicknessofmildsteelthatcanbereasonablyseveredataminimumof5ipm(125 mm)butwithpoorcutquality.Cuttingtheseverancethicknessshouldbeinfrequent.

MechanizedpiercecapacityThethicknessofmildsteelthatmaybepiercedwithgoodcutqualityandwithoutexcessivewearontheconsumableparts.Ifedgestarting,thecutcapacityis thesameashandheldcapacity.

Withthemaximumpowerandperformanceforairplasmainourline,thePowermax1650deliverssuperiorcutcapabilitieson1-1/4"(32mm)thickmetals.Ithasthedutycycleandreliabilityfor themostdemandingcuttingandgougingjobs.

Handheld cut capacity

Recommended 1-1/4"�(32�mm) at�20�ipm�(500�mm/min)1-1/2"�(38�mm) at�10�ipm�(250�mm/min)

Severance 1-3/4"�(44�mm) at�5�ipm�(125�mm/min)

mechanized pierce capacity3/4"�(19�mm)

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New!

Handheld cut capacity

Recommended� 3/4"�(19�mm) at�20�ipm�(500�mm/min)1"�(25�mm) at�10�ipm�(250�mm/min)

Severance 1-1/4"�(32�mm) at�5�ipm�(125�mm/min)

mechanized pierce capacity

1/2"�(12�mm)

Handheld cut capacity

Recommended� 1"�(25�mm) at�20�ipm�(500�mm/min)1-1/4"�(32�mm) at�10�ipm�(250�mm/min)

Severance 1-1/2"�(38�mm) at�5�ipm�(125�mm/min)

mechanized pierce capacity

5/8"�(16�mm)

M65/85�full-length�machine�torch

M65m/85m�mini-machine�torch

H65s/85s�15°�hand�torch

H65/85�75°�hand�torch

Withmoretorchoptionsandthelatesttechnologicalinnovations,thePowermax65andPowermax85helpyoudomorethaneverbefore.FourDuramax™torchstylesprovidegreaterversatilityandenableoperatorstoeasilyselecttherighttoolforthejob.SmartSense™technologyautomaticallyadjustsgaspressureaccordingtocuttingmodeandtorchleadlengthforoptimumcutting.

T100m�machine�torch

T100�hand�torch

system specificationsto choose the powermax system that will best suit your long term needs, please consider the following questions.

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What�thickness�of�metal�will�you�be�cutting?�Powermaxplasmacancutfromsheetmetalto1-3/4"(44mm).ChoosethePowermaxsystemwiththerecommendedcapacityforthethicknessofmetalyouexpecttocut80%of thetimeormore.

Will�the�cutting�or�gouging�be�done�by�a�handheld�torch�or�with�an�automated�machine?�Forautomatedcutting,selecta machine-torchcompatiblePowermaxsystemwithinterfaceoptionsforautomationequipmentlikea CNCtable,robotandtrack cutters.

What�electrical�service�do�you�use?�Knowtheincominglinevoltage,phaseandbreakersizewherethesystemwillbeusedtoensureyourelectricalservicecansupportthePowermaxsystemyouchoose.

Will�the�plasma�system�be�powered�by�an�engine-drive�generator?�EachPowermaxsystemrequiresaminimumkilowattoutputtodeliverfullperformance.Refertopage17formoreoperatinginformationusinggenerators.

What�is�your�compressed�gas�source?�Powermaxsystemsrequirecompressedairornitrogenforoperation.Thegasmustbedryandfreeofcontaminants.Anoptionalfilterisavailabletoensurecleananddrygas.Refertogasflowrateandpressurerequirementsontheoppositepage.

For�more�information,�refer�to�product�brochures�or�visit�www.hypertherm.com/powermax.

powermax30 powermax45 powermax65 powermax85 powermax1650Handheld cut capacity

Recommended 1/4"�(6�mm) 1/2"�(12�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm)3/8"�(10�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm)

Severance 1/2"�(12�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm) 1-3/4"�(44�mm)mechanized pierce capacityMaximum

Not�applicable 3/8"�(10�mm) 1/2"�(12�mm) 5/8"�(16�mm) 3/4"�(19�mm)

Gouge�capacity�Metal�removed�per�hour Not�applicable 6.2�lbs�(2.8�kg) 10.7�lbs�(4.8�kg) 19.5�lbs�(8.8�kg) 21.8�lbs�(9.8�kg)

depth�x�width1 Not�applicable .13"�(3.3�mm)�x�.22"�(5.5�mm) .14"�(3.5�mm)�x�.26"�(6.6�mm) .23"�(5.8�mm)�x�.28"�(7.1�mm) .26"�(6.6�mm)�x�.28"�(7.1�mm)Output�current 15�–�30�A 20�–�45�A 20�–�65�A 25�–�85�A 30�–�100�AInput�voltage CSA� 120�–�230�V,�1-PH�50/60�Hz

CE� 120�–�230�V,�1-PH�50/60�Hz�CSA� 200�–�240�V,�1-PH,�50-60�HzCE� 230�V,�1-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz

CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz

CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3�PH,�50-60�Hz

CSA� 200�–�600�V,�3-PH,�50/60�HzCE� 230�–�400�V,�3-PH,�50/60�Hz

Rated�output�voltage 83�VDC 132�VDC 139�VDC 143�VDC 160�VDCInput�current CSA� 120�–�230�V,�1-PH:�26�–�13.5�A

CE� 120�–�230�V,�1-PH:�26�–�13.5�ACSA� 200/230�V,�1-PH,�34/28�ACE� 230�V,�1-PH,�30�A� 380/400�V,�3-PH,�10.5/10�A

CSA� 200/208/240/480�V,�1-PH� 52/50/44/22�A� 200/208/240/480/600�V,�3-PH� 32/31/27/13/13�ACE� 380/400�V,�3-PH� 15.5/15�A

CSA� 200/208/240/480�V,�1-PH� 70/68/58/29�A� 200/208/240/480/600�V,�3-PH� 42/40/35/18/17�ACE� 380/400�V,�3-PH� 20.5/19.5�A

CSA� 200/208/230/240/400/480/600�V,�3-PH� 53/51/46/44/27/22/21�ACE� 230/380/400�V,�3-PH� 46/26/27�A

Duty�cycle�at�full�output2 CSA� 50%,�230�V� 35%,�120�VCE� 50%,�230�V� 35%,�120�V

CSA� 50%�@�45�A,�200�–�240�V,�1-PH� 60%�@�41�A,�200�–�240�V,�1-PH� 100%�@�32�A,�200�–�240�V,�1-PHCE� 50%�@�45�A,�230�V,�1-PH� 60%�@�41�A,�230�V,�1-PH� 100%�@�32�A,�230�V,�1-PHCE� 50%�@�45�A,�380/400�V,�3-PH� 60%�@�41�A,�380/400�V,�3-PH� 100%�@�32�A,�380/400�V,�3-PH

CSA� 50%�@�65�A,�230�–�600�V,�1/3-PH� 40%�@�65�A�200�–�208�V,�1/3-PH� 100%�@�46�A,�230�–�600�V,�1/3-PHCE� 50%�@�65�A�380/400�V,�3-PH� 100%�@�46A�380/400�V,�3-PH

CSA� 60%�@�85�A,�230�–�600�V,�3-PH� 60%�@�85�A,�480�V,�1-PH� 50%�@�85�A,�240�V,�1-PH� �50%�@�85�A�200�–�208�V,�3-PH� 40%�@�85�A�200�–�208�V,�1-PH� 100%�@�66�A,�230�–�600�V,�1/3-PHCE� 60%�@�85�A�380/400�V,�3-PH� 100%�@�66�A�380/400�V,�3-PH

CSA� 60%�@�100�A,�200�–�208�V,�3-PH� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�600�V,�3-PH� 100%�@�80�A,�200�–�208�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH� 100%�@�90�A,�400�–�600�V,�3-PHCE� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�415�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH

Dimensions�with�handledepth�x�width�x�height

14.0�x�6.6�x�12.0"(356�x�168�x�305�mm)

16.75�x�6.75�x�13.7"(426�x�172�x�348�mm)

19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)

19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)

26.4�x�16.8�x�25.8"(671�x�427�x�655�mm)

Weight�with�torch CSA� 20�lbs�(9�kg)CE� 21�lbs�(10�kg)

CSA� 37�lbs�(17�kg)CE� 35�lbs�(16�kg)

CSA� 64�lbs�(29�kg)CE� 57�lbs�(26�kg)

CSA� 71�lbs�(32�kg)CE� 62�lbs�(28�kg)

CSA� 141�lbs�(64�kg)CE� 144�lbs�(65�kg)

Gas�supply Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2Recommended�gas�inlet�flow�rate/pressure 240�scfh,�4�scfm�(113�l/min)�@��

80�psi�(5.5�bar)Cutting:�360�scfh,�6�scfm��

(170�l/min)�@�80�psi�(5.5�bar)Gouging:�360�scfh,�6�scfm��

(170�l/min)�@�60�psi�(4.1�bar)

Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)

Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)

Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)

Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)

Cutting:�550�scfh,�9.2�scfm��(260�l/min)�@�75�psi�(5.1�bar)

Gouging:�550�scfh,�9.2�scfm��(260�l/min)�@�70�psi�(4.8�bar)

Torch�lead�lengths� Handheld 15'�(4.5�m) 20',�50',�75'��(6.1�m,�15.2�m,�22.8�m)

10',�25',�50',�75'�(3�m,�7.6�m,�15.2�m,�22.8�m)

10',�25',�50',�75'��(3�m,�7.6�m,�15.2�m,�22.8�m)

25',�50',�75'�(7.6�m,�15.2�m,�22.8�m)

� Mechanized Not�applicable 15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)

15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)

15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)

25',�35',�50',�75'�(7.6�m,�10.7�m,�15.2�m,�22.8�m)

�1� Dependent�on�speed,�torch�angle�and�standoff.�2� �Hypertherm’s�duty�cycle�ratings�are�established�at�104°�F�(40°�C),�according�to�international�standards,�and�are�determined�at�actual�cutting�arc�voltage�levels.�

Competitive�systems�are�often�rated�at�room�temperature�70°�F�(20°�C)�and�at�theoretical�output�voltages,�which�allows�duty�cycle�ratings�to�be�significantly�overstated.

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Powermax30 O O O O O O O OPowermax45 O O O O O O O O O O O OPowermax65 O O O O O O O O O O O O O O O O O OPowermax85 O O O O O O O O O O O O O O O O O OPowermax1650 O O O O O O O O O O O O O� 3�On�CSA�models

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powermax30 powermax45 powermax65 powermax85 powermax1650Handheld cut capacity

Recommended 1/4"�(6�mm) 1/2"�(12�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm)3/8"�(10�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm)

Severance 1/2"�(12�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm) 1-3/4"�(44�mm)mechanized pierce capacityMaximum

Not�applicable 3/8"�(10�mm) 1/2"�(12�mm) 5/8"�(16�mm) 3/4"�(19�mm)

Gouge�capacity�Metal�removed�per�hour Not�applicable 6.2�lbs�(2.8�kg) 10.7�lbs�(4.8�kg) 19.5�lbs�(8.8�kg) 21.8�lbs�(9.8�kg)

depth�x�width1 Not�applicable .13"�(3.3�mm)�x�.22"�(5.5�mm) .14"�(3.5�mm)�x�.26"�(6.6�mm) .23"�(5.8�mm)�x�.28"�(7.1�mm) .26"�(6.6�mm)�x�.28"�(7.1�mm)Output�current 15�–�30�A 20�–�45�A 20�–�65�A 25�–�85�A 30�–�100�AInput�voltage CSA� 120�–�230�V,�1-PH�50/60�Hz

CE� 120�–�230�V,�1-PH�50/60�Hz�CSA� 200�–�240�V,�1-PH,�50-60�HzCE� 230�V,�1-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz

CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz

CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3�PH,�50-60�Hz

CSA� 200�–�600�V,�3-PH,�50/60�HzCE� 230�–�400�V,�3-PH,�50/60�Hz

Rated�output�voltage 83�VDC 132�VDC 139�VDC 143�VDC 160�VDCInput�current CSA� 120�–�230�V,�1-PH:�26�–�13.5�A

CE� 120�–�230�V,�1-PH:�26�–�13.5�ACSA� 200/230�V,�1-PH,�34/28�ACE� 230�V,�1-PH,�30�A� 380/400�V,�3-PH,�10.5/10�A

CSA� 200/208/240/480�V,�1-PH� 52/50/44/22�A� 200/208/240/480/600�V,�3-PH� 32/31/27/13/13�ACE� 380/400�V,�3-PH� 15.5/15�A

CSA� 200/208/240/480�V,�1-PH� 70/68/58/29�A� 200/208/240/480/600�V,�3-PH� 42/40/35/18/17�ACE� 380/400�V,�3-PH� 20.5/19.5�A

CSA� 200/208/230/240/400/480/600�V,�3-PH� 53/51/46/44/27/22/21�ACE� 230/380/400�V,�3-PH� 46/26/27�A

Duty�cycle�at�full�output2 CSA� 50%,�230�V� 35%,�120�VCE� 50%,�230�V� 35%,�120�V

CSA� 50%�@�45�A,�200�–�240�V,�1-PH� 60%�@�41�A,�200�–�240�V,�1-PH� 100%�@�32�A,�200�–�240�V,�1-PHCE� 50%�@�45�A,�230�V,�1-PH� 60%�@�41�A,�230�V,�1-PH� 100%�@�32�A,�230�V,�1-PHCE� 50%�@�45�A,�380/400�V,�3-PH� 60%�@�41�A,�380/400�V,�3-PH� 100%�@�32�A,�380/400�V,�3-PH

CSA� 50%�@�65�A,�230�–�600�V,�1/3-PH� 40%�@�65�A�200�–�208�V,�1/3-PH� 100%�@�46�A,�230�–�600�V,�1/3-PHCE� 50%�@�65�A�380/400�V,�3-PH� 100%�@�46A�380/400�V,�3-PH

CSA� 60%�@�85�A,�230�–�600�V,�3-PH� 60%�@�85�A,�480�V,�1-PH� 50%�@�85�A,�240�V,�1-PH� �50%�@�85�A�200�–�208�V,�3-PH� 40%�@�85�A�200�–�208�V,�1-PH� 100%�@�66�A,�230�–�600�V,�1/3-PHCE� 60%�@�85�A�380/400�V,�3-PH� 100%�@�66�A�380/400�V,�3-PH

CSA� 60%�@�100�A,�200�–�208�V,�3-PH� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�600�V,�3-PH� 100%�@�80�A,�200�–�208�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH� 100%�@�90�A,�400�–�600�V,�3-PHCE� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�415�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH

Dimensions�with�handledepth�x�width�x�height

14.0�x�6.6�x�12.0"(356�x�168�x�305�mm)

16.75�x�6.75�x�13.7"(426�x�172�x�348�mm)

19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)

19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)

26.4�x�16.8�x�25.8"(671�x�427�x�655�mm)

Weight�with�torch CSA� 20�lbs�(9�kg)CE� 21�lbs�(10�kg)

CSA� 37�lbs�(17�kg)CE� 35�lbs�(16�kg)

CSA� 64�lbs�(29�kg)CE� 57�lbs�(26�kg)

CSA� 71�lbs�(32�kg)CE� 62�lbs�(28�kg)

CSA� 141�lbs�(64�kg)CE� 144�lbs�(65�kg)

Gas�supply Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2Recommended�gas�inlet�flow�rate/pressure 240�scfh,�4�scfm�(113�l/min)�@��

80�psi�(5.5�bar)Cutting:�360�scfh,�6�scfm��

(170�l/min)�@�80�psi�(5.5�bar)Gouging:�360�scfh,�6�scfm��

(170�l/min)�@�60�psi�(4.1�bar)

Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)

Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)

Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)

Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)

Cutting:�550�scfh,�9.2�scfm��(260�l/min)�@�75�psi�(5.1�bar)

Gouging:�550�scfh,�9.2�scfm��(260�l/min)�@�70�psi�(4.8�bar)

Torch�lead�lengths� Handheld 15'�(4.5�m) 20',�50',�75'��(6.1�m,�15.2�m,�22.8�m)

10',�25',�50',�75'�(3�m,�7.6�m,�15.2�m,�22.8�m)

10',�25',�50',�75'��(3�m,�7.6�m,�15.2�m,�22.8�m)

25',�50',�75'�(7.6�m,�15.2�m,�22.8�m)

� Mechanized Not�applicable 15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)

15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)

15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)

25',�35',�50',�75'�(7.6�m,�10.7�m,�15.2�m,�22.8�m)

�1� Dependent�on�speed,�torch�angle�and�standoff.�2� �Hypertherm’s�duty�cycle�ratings�are�established�at�104°�F�(40°�C),�according�to�international�standards,�and�are�determined�at�actual�cutting�arc�voltage�levels.�

Competitive�systems�are�often�rated�at�room�temperature�70°�F�(20°�C)�and�at�theoretical�output�voltages,�which�allows�duty�cycle�ratings�to�be�significantly�overstated.

1 2

Smart�Sense™technologyautomaticallyadjusts gaspressure accordingtocuttingmode andtorchleadlengthfor optimumcutting. Powermax65/85�only.

Clean�side�/�dirty�sidedesignisolatescircuitboard componentstolimitmetallicdustbuild-upand improvereliabilityinindustrialenvironments.

Powercool™designcoolsinternalcomponents moreeffectivelyforgreatersystem reliabilityandimproveduptime.

Contact-starttechnologyeliminateshigh-frequencyinterferencethatcandamage nearbyelectronicequipment.

Conical�Flow™�nozzletechnologyincreasesarcdensityforsuperiorcutqualitywithlittledross.Powermax45/65/85�only.

Patent�pending�shieldreducesdrossbuildupandenablessmootherdragcuttingforabettercut.Powermax65/85�only.

Spring�Start™technologyintheelectrodeincreasestorchreliabilityby eliminatingmovingpartsinthetorch.Powermax65/85�only.

powermax technology benefits Hypertherm’s proprietary designs deliver fast cutting speeds, long consumable life, and superior cut quality for high productivity and low operating costs.

Note:�Technologies�vary�by�product.�Refer�to�product�brochures.

1 3

CNC�interfaceoptionsenableeasyintegrationwithautomationequipment.

power board technology Boost�Conditioner™circuitcompensatesforvariationsinincomingpower,providingconsistentcutperformanceandimprovedoperationongenerators.CSA�models�only.

Continuous�pilot�arc�modeallowsyoutocutacrossgratingwithoutstopping.

Auto-voltage™enablesoperationonavarietyofvoltageswith no rewiring.CSA�models�only.

control board technology PatenteduseofDigital�Signal�Processing�(DSP)provideshigherpowerefficiencyandrequiresfewercomponentpartsfor increasedreliability.

Dual-threshold™pilotcircuitextendsconsumablelife.

Mode�selectortoswitcheasilybetweenplatecutting,expandedmetalcuttingandgouging.Powermax45/65/85/1650�CSA�models only.

Easy-to-use�controlswithanLCDscreen.LCD�on�Powermax65/85�only.

FastConnect™providessimplepush-buttontorchconnectionto thepowersupply.Powermax45/65/85�only.

Removablework�leadswithfourconnectionstylestosuitavarietyofapplicationneeds.Powermax65/85�only.

1 4

Drag�cutting GougingMechanized

genuine consumables for every applicationDrag-cutting�consumables – Foreverydaycutting,Hypertherm’sdrag-cuttingtechnologymakesiteasytofollowalineoratemplate.Thenozzleshieldalsoextendsnozzlelifeforloweroperatingcosts.

Mechanized�consumables– Unshieldedandshieldedconsumablesforthemostproductivemechanizedcutting.

Gouging�consumables – Plasmagougingcanreplacegrindingor carbonarcgougingformanymetal-removalapplications.Plasmagougingproduceslessnoiseandfumesthancarbonarcgougingandavoidsrisksofmetallurgicproblemsfromcarboncontamination.

FineCut® consumables–Forhigh-qualitycuts–lowdross,narrowkerf–onthinmetal.AvailableforthePowermax65,85and1650.

FineCut

1 5

mechanized cutting opportunitiesIndustrialdutycycles,lowoperatingcostsandHyperthermreliability makePowermaxsystemsidealformanymechanizedapplications.TheyareusedfrequentlyonX-Ycuttingtables,3-dimensionalrobots,trackcuttingsystemsandpipecuttingand bevelingmachines.Whenhandcuttingisrequired,FastConnecttechnologyallowsforeasyswitchingbetween handheldandmachinetorches.

Robotic�3-dimensional�cutting Track�cutting�and�gouging Pipe�and�bevel�cutting

1 7

operating with a generatorPowermaxsystemscanbepoweredbymotorgeneratorsatsiteswherefixedpowerisunavailable,andportablecompressorsorbottledairmaybeusedasthegassource.Highpowerefficiencyandadvancedpowersupplytechnologythatcompensateforlow-linevoltageensurehigh-performancecuttingandgougingno matterwherethejob.

Enginedriverating(kW)

Systemoutput(A)

Performance(arc stretch)

Powermax30� 5.5 30 Full

4 25 Limited

Powermax45� 8 45 Full

6 45 Limited

6 30 Full

Powermax65� 15 65 Full

12 65 Limited

12 40 Full

8 40 Limited

8 30 Full

Powermax85� 20 85 Full

15 70 Limited

15 60 Full

12 60 Limited

12 40 Full

8 40 Limited

8 30 Full

Powermax1650� 30 100 Full

22.5 100 Limited

22.5 80 Full

15 80 Limited

15 60 Full

1 8

�“��We�test�these�products�until�they�break.�Then�we�find�

the�problem,�fix�it,�and�test�them�again,�always�under�

the�most�severe�operating�conditions�–�conditions�far�

tougher�than�anything�the�product�is�likely�to�see�in�

the�real�world.�It’s�a�24-hour-a-day�operation�and�it’s�

an�integral�part�of�our�product�development�process.”�

MikeKornprobst,SeniorEngineeringManager,

HyperthermPowermaxSystems

1 9

� � Hypertherm certified™ reliability reliable by design

Qualityandreliabilityarecriticalwhenselectingaplasmacutting system.

Powermaxsystemsaretestedunderstrictprotocolswhichensuresthehighestlevelsofperformanceandreliability.YoucanbeconfidentthatHyperthermPowermaxsystemswillperformreliablyunderthetoughestconditions.

Hypertherm conducts:

• Extensivelive-arctesting.

• Severeenvironmentaltesting,includingHighlyAcceleratedLifeTesting(HALT).

• Aggressivemechanicaltesting.

• Completediagnostictestingandburn-inofeachsystem.

reliability is designed into powermax systems through features like:

• PatentedDigitalSignalProcessing(DSP)technology,whichutilizessoftwareinsteadofhardwaretoperformkeyinternalfunctions.

• SpringStarttechnologyintheelectrode,whicheliminatesmovingpartsinthetorch.

• Powercool™technology,whichcoolskeycomponentsefficientlyandeffectivelyforsuperiorsystemreliability.

� � �Powermax�systems�are�backed�by�a�full�3-year�power�supply�warranty�and�a�1-year�torch�warranty.

accessories

operator face shield Multi-purposefaceshieldthatprovidesfaceandeyeprotectionforplasmacuttingandgougingapplications.Part�number��

127103�(Shade�8)

127239�(Shade�6)

leather cutting gloves Pigskingloveswithgrainleatherpalmforexcellentsenseoftouch.Foambackandreinforcedthumb.Part�number��

127169

filter coverDesignedtoprotectthefilterfrombeingdamagedfromimpact.ForuseonPowermax65/85powersupplies.Part�number��

228624

air filtration kit Aready-to-installkitwitha1-micronfilterandanauto-drainmoistureseparatorprotectsagainstcontaminatedair.Part�number��

128647�

228570��(includes�filter�cover)

plasma cutting guide Facilitatesconsistentandaccuratecirclesandlines.Foroptionaluseasastand-offguideandinbevelcuttingapplications.Part�number��

027668�Deluxe�kit��

127102�Basic�kit�

2 0

2 1

finecut consumable kits FineCutconsumablesareoptimizedforhigh-qualitycutsonthinmetalforacleanedgeandanarrowkerf.Part�number��

850930�Powermax65/85�(handheld�kit)

850920�Powermax65/85�(mechanized�kit)�

128888��Powermax1650�(handheld�and�

mechanized�kit)

gouging heat shieldProvidesadditionalprotectioningougingoperations.ForuseonT45v andT100torches.Part�number��

128658�

system carry caseRuggedpolyurethanecasewithconsumablecompartmentandcustomfoaminsertsforthePowermax30systemandaccessories.Part�number��

127170�

leather torch sheathing Availablein25'(7.6m)sections,thisoptionprovidesadditionalprotectionfortorchleadsagainstburn-throughandabrasion.Part�number��

024548

powermax all-in-one kits All-in-onekitsprovideyouwithasamplingofalloftheconsumablesavailableforyourPowermaxsystem.Experiencetheversatilityofyoursystem,whilepurchasingconsumablesatlowercost.

Part�number�

850480�Powermax30�(handheld�kit)�

850490�Powermax45�(handheld�kit)�

850910�Powermax65�(handheld�kit)�

850900�Powermax65�(mechanized�kit)�

850890�Powermax85�(handheld�kit)�

850880�Powermax85�(mechanized�kit)�

850450�Powermax1650�(handheld�kit)

system dust cover Madefromadurabledenierfabricwithapolyurethanecoating,adustcoverwillprotectyourPowermaxinvestmentforyears.Part�number��

127144�Powermax30�

127219�Powermax45

127301�Powermax65/85

127100�Powermax1650�

Hypertherm,Powermax,HyperthermCertified,Duramax,SpringStart,SmartSense,BoostConditioner,Auto-voltage,FastConnect,Powercool,ConicalFlow,Dual-thresholdandFineCutaretrademarksof Hypertherm,Inc.andmayberegisteredintheUnitedStatesand/orothercountries.Allothertrademarksarethepropertyoftheirrespectiveowners.

FortheauthorizedHyperthermdealernearestyou,visitourwebsiteatwww.hypertherm.com.

PowermaxsystemsmeettheRoHSdirectiverestrictingtheuseoflead,mercury,cadmiumandotherhazardouscompounds.

©6/10Hypertherm,Inc.Revision3 893020

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Engineered and assembled in the USA

ISO 9001:2008