powergen europe 2012 cologne st concepts for future market wechsung
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7/29/2019 PowerGen Europe 2012 Cologne ST Concepts for Future Market Wechsung.
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Steam Turbine Concepts for the Future Volatile Power Market
© Siemens AG 2012. All rights reserved.
Siemens AG - Energy Sector Fossil Power Generation
Power-Gen Europe
June 12 – 14, 2012
Michael Wechsung
Thomas Loeper
Radim Znajda
7/29/2019 PowerGen Europe 2012 Cologne ST Concepts for Future Market Wechsung.
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Agenda
Situation today and tomorrow
Measures
HP stage bypass
Controlled HP feed water heaters bypass
HP feed water top heater
Combination of the measures
Conclusion
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Facts about Germany’s power market 2011
Hard coal fired power plants
- operating in intermediate load range
- about 3.000 full load operating hours
- providing 19 %+ of electrical power
Renewables
- more than 64 GW+ renewable power installed
- providing 20 %+ of electrical power
Lignite fired power plants
- providing base load- about 6.000 – 7.000 full load operating hours
- providing 25 %+ of electrical power
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Tomorrow
Tomorrow (Scenario 2020):
- renewables providing 35 %+ of electrical power
- increase of wind and solar power share
- existing base load will be reduced
This scenario intensifies the situation of thermal power plants.
The increase of electrical power production by renewables
- queries the classical fractions: base, intermediate and peak load
- renewable power and residual load remain
7/29/2019 PowerGen Europe 2012 Cologne ST Concepts for Future Market Wechsung.
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Load requirements today and tomorrow
0%
10%
20%
30%
40%
50%
3 0 % 3 5 %
4 0 % 4 5 %
5 0 % 5 5 %
6 0 % 6 5 %
7 0 % 7 5 %
8 0 % 8 5 %
9 0 % 9 5 %
1 0 0 %
Last
z e i t l i c
h e r A n t e i l bisher
zukünftig *
up to now
tomorrow
Load
S h a r e o f t i m e
Efficiency optimization over
a broad load range
Large reserve
power capacity
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
HP stage bypass
Stop valve
HP stage bypass valve
Rated condition
Main controlvalves are wide
open
Additional load
is closedopens
7/29/2019 PowerGen Europe 2012 Cologne ST Concepts for Future Market Wechsung.
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Power Output: 1040 MWMain Steam: 270 bar / 600 °C
Reheat Steam: 600 °C
Condenser: 0.053 / 0.042 bar
Fuel type: hard coal
Comm. Operation: 2008
HP stage bypass
HP stage bypass
10 % - 15 % main steam increase
about 50 MW - 70 MW additional output
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Controlled HP feed water heaters bypass
Bypass control valve
Feed water control valve
- 30 minutes
- mbypass / mFW = 0.7
- 40 MW add. power
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Controlled HP feed water heaters bypass
Feed water control valve
Controlled bypass for
HP feed water heaters
The Controlled HP feed water heaters bypass needs only small
adjustments of pipe routing in the turbine building.
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
HP feed water top heater
Installation
- is fed with steam from HP stagebypass
Use
- is activated at part load
Objective
- final feed water temperature is kept
constant or even increased
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
HP feed water top heater
Top heater concept serves for better part load efficiency.
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Combination of the measures
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Combination of the measures
The combination results in proposed design strategy.
Design point
HP stage bypass Controlled HP heaters bypassMS-T and FW-T increase
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Conclusion
Proposed design strategy depends on plant load profile.
The described measures have to be adapted accordingly.
Ex = 76.75 %
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Conclusion
The proposed design strategy requires measures to additionally improve
operating flexibility:
- Reasonable boiler design also with improved load change rates and
parking load concepts
- Control philosophy encompasses thermodynamical models
- Considering life time consumption
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Conclusion
The proposed design strategy
- ensures lower OPEX by improved part load efficiency
- presents CAPEX reduction potential by smaller design
Proposed design startegy vs. current design
F e e d
w a t e r
f l o w
F e e d
w a t e r
p u m
p p o
w e r
H o t r
e h e a t s t e
a m f l o w
H o
t r e h
e a t s
t e a m
v o l u
m e f l o
w
H o t r
e h e a t s
t e a m
p r e s s u r e
L P - e x h a u
s t f l o w
E x h a
u s t a
r e a
H P t u r b i n e
p o w
e r
I P t u r b i n
e p o
w e r
R a t i o
o f p r o p o s e d
a n d
c u r r e
n t d e s i g n
1
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Discussion
Steam Turbine Concepts for the Future Volatile Power Market
- introduced
- is not only for Germany but also it complies with world wide trend to
more renewable power
- the proposed design strategy can be adopted
Thank Your for Your attention.
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Disclaimer
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These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”, “plans”, “believes”,
“seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current expectations and certain
assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond
Siemens’ control, affect its operations, performance, business strategy and results and could cause the actual results,performance or achievements of Siemens worldwide to be materially different from any future results, performance or
achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise,
among others, from changes in general economic and business conditions, changes in currency exchange rates and interest
rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services
by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed
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website, www.siemens.com and on the SEC’s website, www.sec.gov. Should one or more of these risks or uncertainties
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Thomas Loeper, June 2012Power-Gen Europe 2012, Cologne
© Siemens AG 2012. All rights reserved
Backup
HP stage bypass
The HP stage bypass avoids additional stop
valves by branching of between the turbine
stop valves and control valves.
A single HP bypass control valve
and small bore pipes are feasible.
The increased swallowing capacity keeps the main steam pressure
constant, with effects on feed water and steam systems as well as HPturbine design.