powerful services for rotating equipment and...
TRANSCRIPT
Powerful Services for Rotating Equipment and Boilers
BUSINESS ACTIVITIES / PRODUCTS OF MITSUBISHI HITACHI POWER SYSTEMS, LTD.
Power Generating Plant Peripheral Equipment
Environmental Plants SCR (DeNOx) Systems / Flue Gas desulfurization
Gas TurbinesGas Turbine Combined Cycle (GTCC) Power Plants
Boiler & Turbine Generation Plants
Geothermal Power Plants
Steam Turbines
Integrated Coal Gasification Com-bined Cycle (IGCC) Power Plants
Boilers
Generators
MHPS based in Yokohama, Japan is a global player in the thermal energy power
plant market, with the in-house capabilities to design, manufacture, construct,
commission and maintain plants across the world.
The company has a total of 58 subsidiaries (9 in Japan, 39 in other countries). It was
established as a joint venture in February 2014, bringing together the thermal power
plant divisions of Mitsubishi Heavy Industries Ltd and Hitachi Ltd. MHPS employs
20,500 staff (consolidated) worldwide and aspires to be number one in thermal power
plant construction. Mitsubishi Hitachi Power Systems Europe is a 100% subsidiary of
MHPS. We bring a wealth of engineering experience, plant construction and service
knowledge together with MHPS advanced technology to the EMEA (Europe, Middle
East, Africa) region.
About Mitsubishi Hitachi Power Systems, Ltd.
CUTTING EDGE TECHNOLOGIES
With a comprehensive range of
products and an excellent work
force, MHPS Europe are ever ready
to deliver an unrivalled service
dedicated to superior quality and
full customer satisfaction.
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MHPS Europe can provide support at short notice through our strategically
placed offices, workshops and sister companies. We can supply the tools,
equipment, field services and technical advisors needed both for planned and
unplanned outages. Our aim is to minimise your down time and maximise
your generation through local solutions.
Extensive Sales and Service Network
UK / London
■ Headquarter
■ Engineering Support
■ Field Service Hub
UK / Leeds Service Centre
■ Emergency Parts
■ LTSA Program
Austria / Vienna
■ Plant Engineering
■ Engineering Support
Sister Companies
UAE – MHPS Middle East Italy – ATLA Saudi Arabia – MHPS Saudi Arabia
■ Rotating Equipment Repair
■ GT Hot Parts Inspection and
Repair
■ Field Service
MHPS Africa
■ Plant Engineering
■ Service: Cooperation with
MHPS Africa and MHPS HQ
Germany / Duisburg
■ Plant Engineering
■ Delivery of Key Equipment
and Components
■ Service
Germany / Meerane, Oberhausen, Darmstadt
Meeraner Dampfkesselbau
■ Pressure Parts Manufacturing
Donges SteelTec
■ Steel Construction
Babcock Fertigungszentrum
■ Mills & Burners Manufacturing
Front offices with engineering support
■ Netherlands
■ Spain
■ Italy
■ Turkey
■ Ireland
■ Poland
Subsidiaries
Egypt – MH Power Systems EgyptRomania – MH Power Systems Romania
Mitsubishi Hitachi Power Systems Market Region EMEA and MHPS Country Presences
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MHPS Europe offer field services for power generation systems comprising
gas turbines, steam turbines, generators, boilers and rotating machinery.
This all-inclusive service covers both planned and unplanned outages, delivered by our
highly experienced work force that can be deployed at short notice. Our experts will
plan and execute outages according to your operating regime, ensuring your power
generating assets are optimised and utilised to their full extent.
FIELD SERVICES
■ Balancing and tuning
■ Condition monitoring
■ Emergency support
■ Comprehensive rotor inspection
■ Outage spare parts
■ Specialized outage tooling
■ Turnkey outage delivery
ON-SITE SUPPORT CAPABILITIES
Mechanical
■ Gas turbines
■ Steam turbines
■ Generators
■ Compressors and pumps
■ Boilers
■ Industrial fans
Electrical
■ Electric motors
■ Generators
■ Transformers
■ Electrostatic precipitators
Process
■ Actuators and valves
■ Agitators
■ Fittings, piping and vessels
■ Heat exchangers
■ Shredders
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ADVANCED REPAIR TECHNOLOGIES
MHPS Europe, with workshops in the UK, Italy, Abu Dhabi and Saudi Arabia, conduct
state-of-the-art repairs on components of gas turbines, steam turbines, ancillary
systems and other rotating machinery. Our service is dedicated to longer lifespan and
increased reliability of parts addressing today’s challenging market conditions.
HOT GAS PARTS REPAIR TECHNOLOGIES
Machining
■ Bridgeport
■ Computational Numerical Control
(CNC)
■ Electro discharge machining
■ Plunge and hole drilling
Welding
■ Elevated temperature welding
■ Manual TIG welding
■ Laser welding
Coating
■ CNC shot peening
■ Robotic HVOF plasma
■ Robotic APS plasma
Processes
■ Braze crack repair
■ Blending
■ Grid blast
■ Heat tint
■ Surface and vacuum
heat treatment
Inspection and Testing
■ Airflow testing
■ Fluorescent penetrant inspection
■ Frequency scanning
■ Eddy current testing
■ Ultrasonic testing
■ X-Ray
Component Assessment and Repair
CAPABILITIES
■ Hot Gas Path parts repair – combustor and turbine
■ Gas turbine rotor repair including comprehensive rotor inspection
■ Generator repair including rewinding
■ Steam turbine repair including rotor welding
■ Compressor repair ■ High speed balancing
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MHPS Europe provide an array of upgraded, state-of-the-art spare parts to
ensure your power plant assets respond to every market condition with high
performance and reliability.
MHPS Europe hold a large reserve of spare parts in Europe that can be rapidly
delivered to customer sites for replacement, repairs and outages.The delivery of parts
is always supported by installation and commissioning, performed by our dedicated
service personnel.
QUALITY
MHPS Europe provide parts, which are manufactured to the highest level of quality
and rigorously tested to their limits ensuring highest performance and reliability.
Spare Parts
SPARE PARTS
HOT GAS PATH PARTS
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The key components of MHPS Europe’s Long Term Service Agreements
PARTS
We constantly aim to supply state-of-the-art Hot Gas Path parts to our customers in
order to keep their power plants competitive in today’s demanding market conditions.
Cutting edge repair technologies provide longer overall lifetime and peace of mind
between inspection intervals. The miscellaneous hardware in toolkit containers is also
provided at each outage.
SERVICES
Our expert technical advisors and a team of certified and experienced labour force
ensures a comprehensive, on-time outage completion. Our on-site program managers
and remote monitoring service aim to prevent forced outages and provide quick
response.
FLEXIBILITY
Our Long Term Service Agreements are tailored to best suit our customer’s needs in
terms of operating regime, maintenance timing and parts requirements. We strive to
offer not only the best coverage for today’s market conditions but also flexible options
for future challenges.
Long Term Service Agreements
MAJOR BENEFITS
■ Enables our customers to accurately forecast their budgets and plan for the
maintenance of the covered equipment with peace of mind.
■ Ensures the most up to date, cutting edge technology parts are installed to
meet changing market conditions in terms of flexibility, lifetime, performance
and quality.
■ Excellent care of your power equipment with decades of Mitsubishi and
Hitachi experience in service.
■ Warrants a swift response to any unplanned incident via remote monitoring
and dedicated on-site staff.
■ Ensures the highest possible availability, reliability and performance needed
for a profitable operation intoday’s and tomorrow’smarket challenges.
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Boiler Service and Rehabilitation
MHPS Europe provide a complete array of services for modernization of
power and combustion plants, which differ in design and size for all conven-
tional fuels.
THESE INCLUDE
■ Boiler technology
■ Combustion technology
■ Flue gas cleaning
■ Mills and turbine service
■ Assembly and construction
■ Commissioning
■ Spare parts service
In view of its extensive expertise in boiler technology, MHPS Europe also deliver
customer-oriented service and rehabilitation for steam generators and components,
e.g. mills, burners and firing systems, coal feeders, conveyors etc.
MHPS Europe has an experienced team offering comprehensive solutions for
fossil-fired power plants including parts as well as steam generators.
MHPS EUROPE COMPETENCE
■ Technical consulting and studies
■ Concept, basic and detail
engineering
■ Design revision, e.g. thermal / process
calculation
■ Failure diagnosis/troubleshooting
■ Increase in power, efficiency
and availability
■ Life time extending measures
■ Optimisation and replacement
of parts
■ Conversion i.e. fuels, components
■ Rehabilitation and modernization
■ Retrofit, modification and upgrading
■ Overhaul
■ Shut down planning
■ Inspection, revision, repair
■ Maintenance
(scheduled and unscheduled)
■ Supervision
■ Procurement, manufacturing,
construction, and commissioning
■ Spare and wear parts
(OEM and non-OEM)
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MHPS Europe are not only a leading provider of services for the core of many
power plants – the steam generator – but also supply key components for
industrial power plants:
■ Natural circulation boilers
■ Firing systems
■ Burners
■ Stoker firing systems
■ Components for firing systems
■ Spare parts
Any industrial thermal utilisation needs a custom-built firing system in addition to a
suitable steam generator, especially for fuel recovery. Customer-oriented solutions are
based on MHPS Europe’s comprehensive and experienced engineering know-how.
In addition to engineering, we supply and deliver systems, perform assembly and
commissioning worldwide.
Industrial Boiler and Stoker Firing Systems
NATURAL CIRCULATION BOILERS
■ Direct fired boilers / superheaters
■ Waste heat boilers downstream
gas turbine
■ Boilers for chemical processes,
e.g. steel industry
■ Boilers for waste disposal plants
FIRING SYSTEMS/BURNERS FOR
■ Natural gas / light and heavy fuel oil
■ Blast furnace gas / lean gas / CO gas
■ Waste water and waste gas
■ Thermal residue disposal
■ GT gas in combination with
natural gas (CCPP process)
■ Sulphur extraction (Claus Plants)
STOKER FIRING SYSTEMS
■ Waste heat boiler
■ After burning grate
■ Roller grate
■ Moving grate
■ Grate bars
■ Ash / Slag extractor
■ Ignition / Support firing
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MHPS Europe offer a wide selection of maintenance, repair and service
solutions for other OEMs, covering multiple classes of gas turbines, steam
turbines, generators and ancillary equipment.
Leveraging over a century of power equipment heritage from Mitsubishi Heavy
Industries and Hitachi, MHPS Europe apply a multitude of advance engineering
techniques to offer superior products and services, spanning from minor repairs to
complete overhauls.
Non-MHPS
Please make an enquiry to find out our capabilities on
other OEM equipment.
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BRINGING POWER GENERATION TO YOUR LOCATION
In today’s market conditions, high power demand and excessive power supply is
occurring at different locations. To address this issue, MHPS Europe have developed
unique capabilities to relocate idle / under-utilized power plants to locations where they
are needed. Depending on the nature of projects and customer requirements,
transport of complete or partial delivery of power plants, combined with maintenance,
overhauls and upgrades can be offered.
SERVICES
■ Assessment of existing power plant
■ Evaluation of destination site
conditions
■ Disassembly of the original plant
■ Packaging and transportation
■ Assembly and installation at the
destination site
■ Engineering and design layout
of the destination site
■ Plant optimization
■ Testing and commissioning
■ Logistics and supply
chain management
■ Project management
■ Equipment overhaul, maintenance
and upgrades where possible
CAPABILITIES
■ Major power plant components:
GT, ST, Generator
■ Heat exchangers and stacks
■ Fittings, piping, pumps and vessels
■ Electrical instrumentation and
control systems
Power Plant Relocation
KNOWLEDGE AND
EXPERIENCE
MHPS Europe offer extensive
service capability to become
the pioneer of power plant
relocation from anywhere to
everywhere in the world.
MHPS Europe are harnessing
the experience of Mitsubishi
Heavy Industries and Hitachi
on power plant relocation
enabling our customers to
get the most out of their
under-utilized power plants.
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MHPS Europe is advancing technology for generator inspection using a
remote operated robotic vehicle. It offers similar or better assessment of
generator interior components compared with traditional rotor pull-out
inspections.
MHPS Europe can perform robotic inspections for most of the range of generators
used for gas turbines and steam turbines. It is easy to accommodate during scheduled
Gas Turbine Combustor and / or Turbine Inspections as well as Steam Turbine Minor
Inspections.
INSPECTION ITEMS AND TESTS
■ Detailed visual inspection of stator
core surface, stator wedge surface,
radial ventilating ducts
■ Detailed visual inspection of rotor
body surface, rotor wedge surface,
balance weights
■ Stator wedge tightness test
■ Electromagnetic Core Imperfection
(EL-CID) Test
RESOURCES & MANPOWER REQUIREMENTS
■ 2 Technical Advisors & 1 Helper
■ 5 – 6 days work in single shift
Generator Robotic Inspection
ROBOTIC INSPECTION TECHNOLOGY
Quick and Accurate Inspection without Rotor Removal
CAMERA SYSTEM ROBOT INSIDE GENERATOR
ROBOTIC INSPEC-TION VEHICLE
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Retrofit of Non-OEM Fleets
MHPS provides various retrofit services to non-OEM generators with
our proven technology on 1,500 OEM-units and over 80 years of service
experience.
RETROFIT OF NON-OEM UNITS
MEASUREMENT
When a generator or its parts need
refurbishment, is ready for reverse
engineering, necessary dimensions are
fully measured, with some parts
scanned 3 dimensionally.
NEW PARTS MANUFACTURING
New parts including subsidiary compo-
nents are manufactured and tested with
MHPS’s strict standards and quality plans.
RE-ENGINEER AND DESIGN
To countermeasure the findings and
potential problems or to augment the
generator per for mances, the generator
and parts are fully re-engineered.
INSTALLATION AND FINAL TEST
New Parts will be installed and the
generator will be tested for its integrity.
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Reverse Engineering
Looking for OEM quality and warranty on your reverse engineered
components? MHPS offer reverse engineering with short turnaround time,
superior quality and performance.
A WIDE VARIETY OF PARTS
■ Blades
■ Valve seats
■ Valve heads & spindles
■ Seals
■ Bolting
COMPONENT REPRODUCTION
■ Scanning & material analysis
■ Model production
■ 2D model production (if necessary)
■ Sourcing material
■ Component manufacture
ADDITIONAL APPLICATIONS
■ On-machine verification
■ Machined part inspection
■ Fixture positioning
■ CAD-to-part comparison
■ Part alignment and setup
■ In-process quality checks
■ Digitising
■ Build and inspect
LASER SCAN THE PART 3D MODEL MANUFACTURE QUALITY CONTROL
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REVERSE ENGINEERING PROCESS
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Impressions
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Mitsubishi Hitachi Power Systems Europe GmbH
Schifferstraße 80, 47059 Duisburg Germany Phone +49 203 8038-0, Fax +49 203 [email protected], www.eu.mhps.com
Mitsubishi Hitachi Power Systems Europe, Ltd.
20 North Audley Street, London, W1K 6WE United KingdomPhone +44 20 7647 0820 [email protected], www.emea.mhps.com
06.2017
PSB0-01PS01E1-A-0