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© 2012 Eaton Corporation. All rights reserved.
Power Xpert® C445 Global intelligent motor management relay
Key Facts Training Presentation
2© 2013 Eaton Corporation. All rights reserved.
C441
“Eaton’s C400 series of advanced motor protection allows customers to utilize
varying levels of electronic overload devices to increase energy awareness,
improve diagnostic capability, and maximize uptime through superior
monitoring and protection”
Eaton’s C400 Series
Advanced Motor Protection
Eaton C400 SeriesAdvanced Motor Protection
30%
20%
50% Intelligent
Mid-Level
Basic
Expanding
C440
C445
Global Motor Protection Market
Ca
pa
bility
Inte
lligen
tM
id-L
evel
Basic
Key SegmentsOil & Gas / Petro
Nuclear
Water
Process
Mining (Metals)
Key SegmentsIrrigation
Pump OEM
Mining (Coal)
Key SegmentsHVAC
Commercial
Construction
MOEM
3© 2013 Eaton Corporation. All rights reserved.
NEMA IEC
Eaton’s Global Intelligent Motor Management Relay
Motor Control Centers
Power Xpert® C445 System OverviewC400 Series Advanced Motor Protection
Power Xpert®
C445
Freedom CXH
4© 2013 Eaton Corporation. All rights reserved.
The C445 is fully configurable, providing the highest level of monitoring accuracy
and protection for the entire power system – from the incoming power source
feeding the motor all the way to the individual pump or load.
Customer Value:
• Multiple embedded fieldbus options
• Global ratings & support
• Pre-defined operation modes
• Best in class footprint
• Energy metering and efficiency algorithms
• Industry standard software tool for configuration and monitoring tool
Offering:• Voltage Range:
0 - 690V (4,160V w/ PT’s)• Current Range:
0.3 - 800A• Frequency Range:
20 – 80Hz
Power Xpert® C445 System OverviewProduct Summary
5© 2013 Eaton Corporation. All rights reserved.
Product
• UL 60947-4-1A (formerly
UL508)
• IEC/EN 60947-4-1
• IEC/EN 60947-5-1
Certifications
• UL, CE, CSA, C-Tick,
CCC, RCC, ATEX 95,
RoHS, REACH, WEEE,
Lloyd’s, LCA, SIL 1
EMC
• IEC 60947, degree 3
Global Acceptance Environmental
• Operating Temp:
-40°C to 60°C
• Pollution Degree: 3
• Altitude: 2,000m
Control Power (AC)
• 93-264 VAC:
• 110-120 VAC/60 Hz,
• 220-240VAC/50 Hz,
• +10% to – 15%
Control Power (DC)
• 24V DC Nominal
• 18-30 VDC
Power Xpert® C445 System OverviewApprovals and Ratings
6© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewFunctional description
USB
Optional Fieldbus Card
PROFIBUS (or)
EtherNet/IP / Modbus TCP
Optional
Modbus Serial
(CH-1)
Base Control Module Motor Protection & Monitoring, Power, Efficiency
• Multiple Operation Modes
• Power Options 93-265 VAC or 24 VDC
• IO Options 120 VAC or 24 VDC (4 in 3 out)
• Real-time Clock option
• USB
Measurement Module Current Measurement with CT’s
• Voltage Measurement option
• Binary Thermistor (PTC) option
Control User Interface Seven Indicators, Five Pushbuttons, USB
• Upload / Download Configurations
• NEMA & IEC Color Schemes
L1
L2L3
M
POWER CIRCUIT CONTROL CIRCUIT
24vdc (o
r)
120/2
40vac
M
(CH-2)
AUTOMATION CIRCUIT
USB
PTC
(Optional)
7© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewModule Overview
Base Control Module Measurement Module Control User Interface
Software Tool
Power Xpert® inControl
Accessories
Samples the current, voltage, power, and energy
data consumed by the electric motor. Passes data
electronically to the base control module via cable
connection on CH-1 or CH-2 port.
* A measurement module is always required when using the
C445 system
The core of the C445 system. Houses all of the
protection, monitoring, and control algorithms.
Contains native I/O and has communication
options.
* A base control module is always required when using the
C445 system.
Controls the motor application and mounted on
the outside of the panel door. Provides
diagnostic LEDs and a USB port for
upload/download of configuration parameters.
* A control user interface is not required (but often utilized)
when using the C445 system
Industry standard software package that allows for
programming, commissioning, controlling, and
monitoring of the C445 system.
* Power Xpert® inControl is not required (but often utilized)
when using the C445 system
Spare Parts Kits CT Kits
(136 – 800A)
Communication
Cards
Connection
Cables
Various accessories expand the capability of the C445 system including
communication options, current-transformers (high-current), memory and
real-time clock boards, connection cables, and spare parts kits.
* With the exception of connection cables, these accessories are not required (but often
utilized) when using the C445 system
Real-Time-Clock
Option Module
8© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewBase Control Module
The core of the C445 system. Houses all of the
protection, monitoring, and control algorithms.
Contains native I/O and has communication
options.
* A base control module is always required when using the C445 system.
Motor Protection & Monitoring, Power, Efficiency
Pre-Configured Operation Modes:• Overload Only• Direct on-line starter (with or without reversing)• Wye/Delta (non-reversing) • Two speed Dahlander winding (non-reversing)• Auto transformer• HMCP/MCCB actuation• Contactor feeder control• Valve control • Pole changing (two speed, non-reversing)
Power Options: 93-265 VAC or 24 VDC
I/O Options: 120 VAC or 24 VDC
4 Inputs, 3 Outputs (2 NO, 1 NO/NC)
Communication Options: Profibus DPV1 & DVP0
EtherNet/IPModbus TCPWeb ServicesModbus Serial (3-Pin Terminal)
USB On-The-Go (OTG): Micro-AB connector
Supports Device/Mass StorageSave or upload device configuration
Real-time Clock / Memory Module Option
Front Bottom Top
9© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewMeasurement Module
Pass-through device that samples current data
(option for voltage/power/energy) consumed by the
electric motor and passes that data electronically
to the base control module via a cable connection.
Various frame sizes are available depending on
the application.
* A measurement module is always required when using the
C445 system.
Standard: 0.3 – 800A Current Measurement & Protection
2% Accuracy (30-125% of FLA)
Factory Options: 110-690V Voltage Measurement & Protection
• 2% Accuracy (110-690 VAC)
• 4,160VAC with PT Ratios
• Voltage option enables power/energy
measurement and protection
Positive Temperature Coefficient (PTC) Protection
• Binary PTC Protection (60947-8)
Line Frequency: 20-80Hz (VFD output capability)
Mounting DIN or Panel-Mount Option (screw)
Note: C445 Base Control Modules can be attached
directly to the 45mm Measurement Module (stacked)
Advanced Monitoring Algorithms
• Efficiency: Provides % Value = Shaft Power / Input Power
• Torque: Provides estimate of motor torque
• Speed: Provides estimate of current motor speed
• Peak Demand: Allows user to set a peak demand threshold and
provides alarm to user when it increases
45mm
55mm
90mm
0.3 – 45A
9 – 72A
17 – 136A
60 – 800A
CT Kits
10© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewControl User Interface
Provides motor control and status indication
capability to the C445 overload system viewable
from the outside of an electrical enclosure.
Diagnostic LEDs and push buttons are provided for
motor control logic, but can also be used to upload
and download parameter configuration data from
the base control module.
* A control user interface is not required (but often utilized)
when using the C445 system
Motor Control and Status Indication
(12) Total Indicators
• (1) Status – Red/Green/Amber LED provides status of communications bus
• (1) USB – Red/Green/Amber LED provides status of the USB port
• (3) Fixed Indicators – Provide status of fault, warning, trip
• (4) Control Indicators – Provides status of control pushbuttons
• (3) User-Definable Status Indicators
NEMA & IEC Color Schemes
1/8 DIN Cutout Panel Mounting and IP54 Rating (NEMA 12)
USB On-The-Go Port (micro AB)
• Serial Device Mode
• Mass Storage Device Mode
(4) Additional 24VDC Digital Inputs
Various application overlay options available
• Start / Stop
• Reset Only w/ Various LED Indicators
• Hand / Off / Auto
• Start / Stop / Auto
• Forward / Reverse / Off / Auto
• Slow / Fast / Off / Auto
• Close / Off (Feeder Control)
• Close / Off Auto (Feeder Control)
• Test / Auto (Overload)
NEMA Color Scheme
Example Overlay
Forward / Reverse / Off / Auto
IEC Color Scheme
11© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewAccessories
Spare Parts Kits Communication Modules Connector Cables
Current Transformer (CT) Kits Real Time Clock (RTC)
Option Module
C445XS-TERM – Bag of the most common I/O
terminal connectors on C445 for customers who
misplace / damage them.
C445XS-PMT – Bag of the 45mm Panel Mounting
feet for customers who misplace /damage them.
C445XS-USBCBL – Cable � USB 2.0 to Micro
C445XS-USBMOD– Cable � USB 2.0 to Leads
RJ-12 Connector Cables
used to connect BCM, MM,
and User Interface
C445XC-P – Profibus DPV1/DVP0 Communication
Card
C445XC-E – Ethernet Communication Card
(Includes EtherNet/IP & ModbusTCP)
* Communication cards plug directly in to the Base Control
Module and do not require separate power
XCT300-5 – 300:5 Single Phase CTs
XCT600-5 – 600:5 Single Phase CTs
XCT800-5 – 800:5 Single Phase CTs
* Use CTs and 1-5A Measurement Module
(MM). CT kit does not include MM (order
separately)
D77E-QPIP13 – 13cm, 600V Rated
D77E-QPIP25 – 25cm, 600V Rated
D77E-QPIP100 – 100cm, 600V Rated
D77E-QPIP200 – 200cm, 600V Rated
D77E-QPIP300 – 300cm, 600V Rated
D77E-QPIP13-HV – 13cm, 1000V Rated
D77E-QPIP25-HV – 25cm, 1000V Rated
D77E-QPIP100-HV – 100cm, 1000V Rated
D77E-QPIP300-HV– 300cm, 1000V Rated
C445XO-RTC – Real Time Clock Option Board
Accessory board that plugs into Base Control
Module. Provides continuous time-stamping
when even when power is removed
User Interface Inputs
Wire Harness
Wiring harnesses that
allow the user to utilize
the (4) 24VDC inputs
included on the back of
the Control User
Interface
C445XU-50 – 50cm Inputs Wire Harness
C445XU-100 – 100cm Inputs Wire Harness
C445XU-200 – 200cm Inputs Wire Harness
C445XU-300 – 300cm Inputs Wire Harness
12© 2013 Eaton Corporation. All rights reserved.
“The Power Xpert® C445 global motor management is fully configurable and provides industry leading
intelligent motor protection solutions for the entire system – from the incoming power source feeding
the motor all the way to the individual pump or load”
Power Xpert® C445 System OverviewProtections
Power & Energy
(Load)
Current
(Motor)
Voltage
(Incoming Line)
13© 2013 Eaton Corporation. All rights reserved.
Power Xpert® C445 System OverviewOperation Modes: Multiple Starter Control Profiles
The Power Xpert® C445 relay can be configured to one of several predefined operation modes.
The selection of a predefined operation mode defines the relay inputs and outputs for that
application and they cannot be changed.
Each operation mode is designed to meet the requirements of a common application configuration.
Operation modes can be controlled via 2-wire or 3-wire control schemes.
Available Operation Modes• Overload – Used for traditional motor overload applications (no control of the contactor)
• Direct Online Starter (DOL) – Used for direct on-line motor starting applications (FVNR)
• Reversing Starter – Similar to DOL but adds a reverse relay output (FVR)
• Star/Delta Starter – Initiates start in the Star winding configuration. Transitions to Delta winding once motor is up to speed
• Two Speed Starter – Two speed pole changing profile. Logic controls a two speed type starter
• Two Speed Dahlander Starter – Logic controls a Dahlander type starter
• Auto Transformer Starter – Logic controls an auto transformer connected motor
• Solenoid Valve – Uses open and close commands to operate the control relays
• HMCP/MCCP– Provides two modes of operation for feeder control: With actuation and without actuation
• Contactor Control – Uses an open command to deactivate contactor control relays and a close command to activate
• General Purpose I/O – Enables individual on/off control for the four inputs and the three outputs (testing purposes).
14© 2013 Eaton Corporation. All rights reserved.
An Eaton developed FDT/DTM device configuration and control tool assisting in streamlining network
commissioning over fieldbus communication systems.
Customer Value:• Standardized Configuration
interface• Remote parameter download
and upload abilities• Monitoring and data logging
capabilities• Device parameter backup
files available
Compatible Products:• PowerXL DG1 Drives• C445 Overload Relay• Planned future integration of
other Eaton product platforms
Competitive Products:• Industry standard software
allowing integration of non-Eaton devices
Power Xpert® C445 Software ToolPowerXpert inControl
15© 2013 Eaton Corporation. All rights reserved.
• Best-in-industry configurable protections offer 20% more trip and alarming functionality than competition
providing greater system coverage• Competition has fewer protections – voltage/power often tend to be for monitoring only.
• Most flexible communications offering allows for connection to widest array of systems• SIMOCODE: PROFIBUS/PROFINET
• Rockwell: EtherNet/IP & DeviceNet
• Schneider: Modbus Serial, DeviceNet, PROFIBUS, CANOpen
• Eaton C445: Modbus Serial, ModbusTCP, PROFIBUS, EtherNet/IP
• Smallest physically footprint in the industry enables high-density Motor Control• Best in Class size
• Stacked configuration available
• Voltage option does not add any size to the Base Control Module
• USB on the User Interface allows monitoring/tuning of parameters without opening control door• Standard USB micro port – no special connector/module required to connect
• Voltage Loss Restart with (3) independent modes for reacceleration• Competition has power failure restart however not with Auto, Short, and Long Time options
• Multiple Control User Interface options to match appropriate Operation Mode• Competition either requires users to hand-write symbols/labels or use overpriced touchscreen for each motor load
• Open industry-standard software tool with multiple product support – Free of charge• Configuration of C445 does not require user to purchase expensive software package – downloadable from website with free technical support
Power Xpert® C445List of unique features in the market