power unit installation · 2021. 1. 18. · 39 598245 1 . plate, support 40 598222 1 ubet . ,...

Rev: 01/2021 F of 85 9 7 6 4 8

Power Unit

Power Unit Installation

2-1

597648 Power Unit Installation 1 * 597689 1 . Power Unit Assembly 2 234497 5 . Vibration Dampener 3 Y17C-1272 4 . Capscrew 4 578361 10 . Washer 5 R13811196 5 . Locknut 6 293714W 4 . Capscrew 7 221777W 20 . Washer 8 302405W 4 . Locknut 9 598215 1 . Mount, Fuel Filter 10 598216 1 . Mount, Coolant Filter 11 293629W 10 . Capscrew 12 251199 4 . Capscrew 13 R13811432 65 . Washer 14 Y17C-0616 4 . Capscrew 15 R13802914 4 . Washer 16 221767W 4 . Washer 17 598218 1 . Fill Cap Holder 18 208202 1 . Cap 19 209820 1 . Fitting 20 230464 1 . Hose End 21 598219 1 . Dipstick Housing 22 599384 1 . Fitting 23 598221 1 . Dipstick, QSX15 24 209579 1 . Clip, Insulated 25 293628W 26 . Capscrew 26 302401W 19 . Locknut 27 598109 1 . Bulkhead 28 598107 1 . Bulkhead 29 * 598103 1 . Assembly, Panel 30 598105 1 . Panel 31 R13811210 10 . Capscrew 32 598237 1 . Tube (5" O.D.), CAC 33 598236 1 . Tube (5" O.D.), CAC 34 253786 2 . Connector, CAC 35 598986 2 . CAC Connector 36 243489 2 . Clamp 37 253426 7 . Clamp, Constant Torque 38 209511 4 . Fitting 39 598245 1 . Plate, Support 40 598222 1 . Tube, Radiator 41 209790 1 . Fitting 42 23543 2 . Fitting 43 598214 1 . Hose, 44 225369 6 . T-Bolt Clamp 45 YDHA 8212-50.00 1 . Tube 46 598257 1 . Mount, Air Intake 47 228425 1 . Elbow 48 215733 1 . Elbow 49 593765 1 . Tube

Power Unit InstallationItem Part No. Qty Description Item Part No. Qty Description

50 207245 3 . T-Bolt Clamp 51 210631 1 . T-Bolt Clamp 52 216609 2 . T-Bolt Clamp 53 216814 1 . Elbow 54 556952 1 . Tube, Flex 55 226586 3 . Seal Clamp 56 591648 1 . Ball Valve 58 592029 1 . Fitting 59 598178 2 . Fitting 60 589168 1 . Fitting 61 209155 1 . Fitting 62 210769 1 . Fitting 63 2510143 1 . Fitting 64 2514292 1 . Fitting 67 209215 1 . Fitting 68 209090 1 . Fitting 72 206289 2 . Hose Clamp 73 CLP7051171 4 . Mini Worm Drive Clamp 74 238429 6 . Clamp 75 231296 5 . Clamp 76 CLP0100112 6 . Clamp, Hydra-Zorb 77 220095 1 . Fitting 78 599486 1 . Plate, Isolator Mount 79 599489 1 . Tail Support 80 599488 1 . Coil Spring 81 599487 1 . Rod 82 234271 1 . Washer 83 Y17C-1028 1 . Capscrew 84 221716W 2 . Hex Nut 85 238381 2 . Jam Nut 86 248624 1 . Fitting 99 598253 1 . Kit, Hose 99.1 592605-110 1 . . Hose, Coolant 99.2 592605-105 1 . . Hose, Coolant 99.3 23551-31 1 . . Hose 99.4 592088 1 . . Hose, Radiator 99.5 211791-30 1 . . Hose, Radiator 99.6 603680 1 . . Hose Assembly 99.7 603681 1 . . Hose Assembly 99.8 598249 1 . . Hose Assembly, Fuel 99.9 598246 1 . . Hose Assembly, Fuel 99.10 598250 1 . . Hose Assembly, Fuel 99.11 598251 1 . . Hose Assembly, Fuel 99.12 598252 1 . . Hose Assembly, Fuel 99.13 209670 1 . . Hose Assembly 99.15 599593 1 . . Hose Assembly

* See Separate Coverage

of 8 F Rev: 01/20215 9 7 6 4 8

Rev: 01/2021 F of 85 9 7 6 4 8


3K1

3K1

4T1

4T1

2H1

2H1

2J1

2J1

2A1

2A1

2D1

4Q1

4Q1

MORF.ON ETUOR TO1 COOLANT FILTER OUTLET PORT ON ENGINE RH CHASSIS SIDE COOLANT FILTER INLET2 RH CHASSIS SIDE COOLANT FILTER OUTLET COOLANT FILTER INLET PORT ON ENGINE

NAP LIO ENIGNELLIF LIO ENIGNE EDIS SISSAHC HR34 JACKET WATER OUTLET TOP OF ENGINE RAD/CAC BULKHEAD WELDMENT RAD TUBE5 JACKET WATER INLET BOTTOM OF ENGINE RAD/CAC BULKHEAD WELDMENT RAD TUBE6 OIL FILTER OUTLET PORT ON ENGINE RH CHASSIS SIDE OIL FILTER INLET7 RH CHASSIS SIDE OIL FILTER OUTLET OIL FILTER INLET PORT ON ENGINE8 NI RETLIF LEUF EDIS SISSAHC HRTROP TELTUO KNAT LEUF LET9 RH CHASSIS Q.D. REMOTE OIL FILL ENGINE OIL PAN10 LOWER CHASSIS BULKHEAD PLATE FROM FUEL COOLER FUEL TANK INLET PORT

LNI LEUF ENIGNETELTUO RETLIF LEUF EDIS SISSAHC HR11 ETOT DAEHKLUB XOB GNILOOC EDIS HRTELTUO LEUF ENIGNE21 FUEL COOLER

13 RAD TUBE VENT PORT (ITEM 40) RAD/CAC BULKHEAD WLDMT TO SURGE TANK14 ENGINE VENT PORT (TOP OF THERMOSTAT HOUSING) RAD/CAC BULKHEAD WLDMT TO SURGE TANK

# & THE ROUTING TABLE DETAIL THE START AND END OF HOSE ROUTINGS.USE ROUTING TABLE WHEN INSTALLING ITEM 24 HOSE KIT.

2D1


SECTION 2H1-2H1FRONT ENGINE MNT INSTL

SECTION 2J1-2J1REAR ENGINE MNT INSTL

PARTS REMOVED FOR CLARITY

SECTION 2A1-2A1BULKHEAD/ISOLATION PLATE INSTL

VIEW ROTATED 90°

DETAIL 2C2COOLANT VENT LINEBULKHEAD FITTINGS

DETAIL 2B2

VIEW 2D1-2D1

SECTION 2F2-2F2

DETAIL 2G2OIL FILTER INSTL

2C2

2B2

2F2

2F2 2G2

2 3 4 5 7

5

7

4

2

4

7

3 2X

2X 2X

2X

2X

2X

2X

2X

2X

2X

6 7 8

8

7

7

6

2X2X

2X

2X

2X

2X

27 28

3113265X

42

2X 31 13 26 5X2X

30 25 13 4X4625 13 2X

25133X

52 45

29

25 13 26 251326

2X2X25 13 3X 4X 4X 27

28

29

99.8

60

FUEL FILTER(SUPPLIED W/ ENGINE)

COOLANT FILTER(SUPPLIED W/ ENGINE)

10

11132X

911132X

61

99.11

99.1

73

99.2

73

14164X

11 13 4X

6275

74

99.12

12 15

59

99.6

5999.7

99.6

99.8

99.11

99.2

99.1

99.12

76

75

62

74

74

75

99.12

23

18

17

11 13 2X

OIL FILTER(SUPPLIEDW/ ENGINE)

7

6

12

11

8

1

2

25 13 3X

4X

58 56 67 68

Rev: 01/2021 F of 8

5 9 7 6 4 8


SECTION 3K1-3K1COMPONENTS REMOVED FOR CLARITY

DETAIL 3L3AIR CLEANER INSTL

COMPONENTS REMOVED FOR CLARITY

DETAIL 3M3COOLANT FILTER PLUMBING

SECTION 3N3-3N3ENGINE OIL DRAIN/FILL/DIPSTICK INSTLCOMPONENTS REMOVED FOR CLARITY

SECTION 3P3-3P3OIL FILTER LINES (ENGINE SIDE)

DETAIL 3U3

3L3

3M3

3N3

3N3

3P3

3P33U3

1

55

54

55

53 55 3-1

3-2

45

46 13 25

45

51

47

50

49

50

48

50

52

30

99.10

3-3

99.8

29

27

99.944 44

99.1

99.2

73

73

56

58

99.9

99.999.3

72

72

17

11132X

18

23

21 2224 25 13 26

2X

99.6

99.7

19

20

64

1

2 3 9

9

NOTES: EXHAUST ROUTING CONTINUED ON EXHAUST INSTALLATION. AIR INTAKE ROUTING CONTINUED ON AIR INTAKE INSTALLATION. FUEL LINE ROUTING CONTINUED ON COOLING PACKAGE INSTALLATION. AFTER PRE-LOADING ISO-MOUNT, TIGHTEN ITEM 84 (NUT) UNTIL ITEM 80 (SPRING) COMPRESSES 1.00" (SPRING COMPRESSED LENGTH OF 4.00"). THIS WILL APPLY APPROXIMATELY 210 LBS OF UPWARD SUPPORT ON THE REAR FLANGE OF HYDRAULIC PUMP FLANGE.

3-1

3-2

3-3

6

7

5

81

7

4

2

78

4

84

TORQUE TO 250 FT-LBS TO PRE-LOAD ISO-MNT

8579

7

8382

80 84 85 3-4

3-4

6768

Rev: 01/2021 F of 8

5 9 7 6 4 8


SECTION 4T1-4T1CAC PLUMGING & JACKET WATER (HOT) INSTL

COMPONENTS REMOVED FOR CLARITY

SECTION 4Q1-4Q1PLUMBING INSTL

ITEMS REMOVED FOR CLARITY

SECTION 4U4-4U4FUEL LINE ROUTING

DETAIL 4R4FUEL FILTER PLUMBING

(ENGINE SIDE)

ISO VIEW OF DETAIL 4R4

4U4

4U4

4R4

34

36

37

33 38 37

4-1

34

36

37

3832

27

41

40

38

43

44

44

35 37

2X

37

39

99.4

44

99.10 76

99.1099.864 6399.8

7675 2X752X

99.6

99.7

99.8

99.1

99.2

76 74

99.12

99.11

99.11

99.12

99.10 10 8

10

11

12

6

7

4

12

11

NOTES: CAC AND JACKET WATER ROUTING CONTINUED ON COOLING PACKAGE INSTALLATION.

4-1

25 13 2X

76

99.13 13

35

77

99.1586

14

Rev: 01/2021 F of 8

5 9 7 6 4 8


ISO VIEW UPPER

30

4527

33

55

53

55

54

55

48

63

64

99.8

99.10

99.917

10

9

99.2

61

60

28

39

32

29

2

9

8

10

81

79

80

2

4

78

4

Rev: 01/2021 F of 8

5 9 7 6 4 8

Rev: 01/2021 F of 8

5 9 7 6 4 8


ISO VIEW LOWER

56

99.899.1

99.9

99.12

99.1

99.2

99.11

1

54

55

55

53

45

30

33

27

99.4

40

99.10

99.8

99.7 99.699.5

1

2

3

12

9 10

4

power unit installation · 2021. 1. 18. · 39 598245 1 . plate, support 40 598222 1 ubet . ,...

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