power supply supervisor + regulator + pwm · pdf filepower supply supervisor + regulator + pwm...

Product Specification Power Supply Supervisor + Regulator + PWM SG6105

©System General Corp. - 1 - www.sg.com.tw Version 2.4(IRO33.0011.B1) Apr.7, 2004

FEATURES PC half-bridge (or 494) power supply supervisor +

two 431 + PWM High integration & few external components Over-voltage protection for 3.3V, 5V and 12V Under-voltage protection for 3.3V, 5V and 12V Under-voltage protection for –12V and/or –5V Over-power and short-circuit protection Power-down warning circuitry Power good circuitry Delay time for PSON and PG signal Remote ON/OFF function On-chip oscillator and error amplifier Two shunt regulator for 3.3V and 5V-Standby Latching PWM for cycle-by-cycle switching Push-pull PWM operation and totem pole outputs Soft-start and maximum 93% duty cycle

APPLICATIONS

Switching mode power supply for Computers, such as:

ATX NLX SFX (micro-ATX)

DESCRIPTION SG6105 controller is designed for switching mode

power supply for desktop PCs. It provides all the functions necessary to monitor and control the output of the power supply. Remote ON/OFF control, power good circuitry, some protection features against over-voltage and over-power are implemented. It directly senses all the output rails for OVP without the need of external dividers. An innovated AC-signal sampling circuitry provides a sufficient power-down warning signal for PG. A built-in timer generates accuracy timing for control circuit including the PS-off delay. The cycle-by-cycle PWM switching prevents the power transformer from the saturation and ensures the fastest response for the short-circuit protection which greatly reduce the stress for power transistors. Two internal precision TL431 shunt regulators provide stable reference voltage and driver for 3.3V and 5V-standby regulation. Utilizing minimum number of external components, the SG6105 includes all of the functions for push-pull and/or half-bridge topology, decreasing the production cost and PCB space, and increasing the MTBF for power supply.

MARKING DIAGRAMS PIN CONFIGURATION

T: D = DIP P : Z = Lead Free Null=regular package XXXXXXX: Wafer Lot YY: Year; WW: Week V: Assembly Location

20

1

SG6105TPXXXXXXXYYWWV

1

2

3

4

5

6

7

8

9

10

20

19

18

17

16

15

14

13

12

11

PSON

V33

V5

OPP

UVAC

NVP

V12

OP2

OP1

PG FB2

VREF2

VREF1

FB1

GND

COMP

IN

SS

RI

VCC



ORDERING INFORMATION Part Number Package SG6105D 20-Pin DIP SG6105DZ 20-Pin DIP(Lead Free)

PIN DESCRIPTIONS Name Pin Type Function VCC 20 Supply Supply voltage. 4.5V ~ 5.5V. It is connected to 5V-standby.

PG 10 Logic output Power Good logic output, 0 or 1 (open-collector). PG = 1 means that the power is good for operation. The PG delay is 300 msec.

V33 2 Analog input 3.3V over-voltage/under-voltage control sense input. V5 3 Analog input 5V over-voltage/under-voltage control sense input. V12 7 Analog input 12V over-voltage/under-voltage control sense input.

OPP 4 Analog input Over-power sense input. This pin is connected to driver transformer or the output of current transformer. When not in use, this pin should be grounded.

PSON 1 Logic input

Remote On/Off logic input for CPU or controller. Turn on/off the PWM Output after the 7.5 msec / 26 msec delay. PSON = 0 means that the main SMPS is operational. PSON =1 means that the main SMPS is off and the latch is reset.

NVP 6 Analog input The protection input for negative output, such as –12V and/or –5V. Trip voltage = 2.1V. UVAC 5 Analog input AC fail detection, detect main AC voltage under-voltage and/or failure. COMP 16 Analog output Error amplifier output and the input of the PWM comparator. IN 17 Analog input The negative input of error amplifier. The positive input of error amplifier is a 2.5V reference voltage.

SS 18 Analog input The soft-start. It is settable through external capacitor. The current source output at this pin is 8uA and the voltage is clamped at 2.5V.

OP1/OP2 9/8 Analog output The totem-pole output drivers of push-pull PWM. The output are enabled (low) only when the NAND gate inputs are high, the maximum duty cycle on an output (OP1 or OP2) is 46%.

FB1 14 Analog output Output for first converter regulation loop. VREF1 13 Analog input Reference comparison input for first converter regulation loop. 2.5V. FB2 11 Analog output Output for second converter regulation loop. VREF2 12 Analog input Reference comparison input for second converter regulation loop. 2.5V.

RI 19 Program. Analog input

Connected to external resistor for the reference setting. RI = 75k ohms.

GND 15 Supply Ground.



BLOCK DIAGRAM

SS

2.5V

8uA

Vcc

NVP + 6 Delay 7msecBuffer

2.1V

3.2V

V33

V5

2 3

5V

64uA

UVAC

V12

7

5

UV Detector

OV Protector

UV Protector

COMP_

COMP

+

_

COMP_

DSD

0.7V +

2uA

2.4V

OPP 4 Buffer

Vcc

PSON 1 +

1.4V _ Delay 2msec

Delay15msec

COMP_

+ Delay 7msec

On/Off Delay26msec7.5msec

COMP

QD

CKR

18

OP1

PG

10

RI

19

GND

15 20

VCC

Delay300msec

Vref

Delay 3sec

FB2 11

VREF1 13

FB1 14

VREF2 12

+

Error Amp

_

COMP

_

+

O.S.C

COMP

16 17

IN

Q_CK

D Q

R

S Q

OP2 8

9



TIMING DIAGRAM

VCC

PSON

3.3V,5V,12V

tPSON(ON) tUVP

NVP tPSON(OFF) tNVP

SS(on/off) tPSOFF

PG tPG

VCC

PSON

Voltage < VUVAC

UVAC

OPP tOPP

SS(on/off)

PG



ABSOLUTE MAXIMUM RATINGS Symbol Parameter Value Unit VCC DC Supply Voltage at Pin 20 16 V VFB Shunt Regulator Output at Fb1, Fb2 Pins 16 V IOUT Output Current at PG, Fb1, Fb2 Pins 30 mA PD,25 Power Dissipation (TA=25) 1.5 W PD,90 Power Dissipation (TA=90) 0.5 W TSTG Storage Temperature Range -55 to +150 RθJA Thermal Resistance, Junction-To-Air 82.5 /W TJ,MAX Operating Junction Temperature 150 TA,MAX Operating Ambient Temperature -30 to +125 TL Lead Temperature (Soldering, 10sec) 260 ESD Capability, HBM model 3.0 kV

Note: All voltage values, except differential voltage, are with respect to network ground terminal.

RECOMMENDED OPERATING CONDITIONS Symbol Parameter Value Unit VCC DC Supply Voltage at Pin 20 4.5 to 5.5 V VFB Shunt Regulator Output at Fb1, Fb2 Pins 4 to 16 V TOPER Operating Ambient Temperature Range -25 to +85

ELECTRICAL CHARACTERISTICS (VCC = 5V, TA = 25°C) Symbol Parameter Test Condition Min. Typ. Max. Unit ICC Total Supply Current PG High - 5 10 mA VOVP1 Over-Voltage Protection 3.3V - 3.9 4.1 4.3 V VOVP2 Over-Voltage Protection 5V - 5.8 6.1 6.5 V VOVP3 Over-Voltage Protection 12V - 13.9 14.5 14.9 V VUVP1 Under-Voltage Protection 3.3V - 2.0 2.6 2.8 V VUVP2 Under-Voltage Protection 5V - 3.0 3.6 3.9 V VUVP3 Under-Voltage Protection 12V - 6.0 7.2 8.0 V VUVS1 Under-Voltage Sense 3.3V for PG Low - 2.5 2.8 3.0 V VUVS2 Under-Voltage Sense 5V for PG Low - 4.0 4.3 4.5 V VUVS3 Under-Voltage Sense 12V for PG Low - 9.4 10.1 10.4 V VOPPS* 1 Over-Power Protection. VUVAC = 1.5V 2.02 2.4 2.66 V VNVP Negative Voltage Protection: Voltage Level - 2.0 2.1 2.2 V INVP Negative Voltage Protection: Source Current RI = 75kΩ 57 64 72 uA tOVP Timing for Over-Voltage Protection RI = 75kΩ 0.37 0.7 1.35 ms tUVP Timing for Under-Voltage Protection RI = 75kΩ 0.8 2.4 3.75 ms tUVS Timing for Under-Voltage Sense for PG Low RI = 75kΩ 0.37 1.2 1.88 ms tOPP Timing for Over-Power-Protection RI = 75kΩ 3.3 7 11.3 ms tNVP Timing for Negative Voltage Protection RI = 75kΩ 3.3 7 10.2 ms

Note *1: VOPPS = (2/3) x VOPP + (1/3) x VUVAC ;



Shunt Regulator (FB1, VREF1, FB2, VREF2) Symbol Parameter Test Condition Min. Typ. Max. Unit VREF Reference Voltage IFB = 0.5mA, TA = 25 2.475 2.5 2.525 V VDEV, I

*2 Deviation of VREF Over Load Current IFB = 0.5mA to 10mA - - 20 mV VDEV, T * 2 Deviation of VREF Over Temperature TA = -25 to 85 - 10 30 mV REGLI-FB

*2 Line Regulation 4 < VFB < 16V - 1 - mV/VIOUT-FB

*2 Output Sinking Current Capability VFB > 2V 10 - - mA Note *2: Not tested in production test.

Power Good Section Symbol Parameter Test Condition Min. Typ. Max. Unit tPG Timing for PG Delay RI = 75kΩ 200 300 400 ms VUVAC UVAC Voltage Sense for PG - 0.65 0.7 0.75 V tR

*2 PG Good Output Rising Time CL = 100pF - 1 - us tF

*2 PG Good Falling Time CL = 100pF - 300 - ns VOL2 Power Good Output Saturation Level IPG = 5mA - - 0.5 V ION2 Power Good Leakage Current Collector VPG = 5V - - 1 uA

Remote On/Off Symbol Parameter Test Condition Min. Typ. Max. Unit VPSON PSON Input Threshold Level - 1 1.4 2.0 V IPSON Remote Input Driving Current - - - 0.5 mA

tPSON(ON)

tPSON(OFF)

Timing PSON to On/Off On Off (PS-off)

RI = 75kΩ 17 5

26 7.5

45 28.8

ms

tPSOFF Timing PG low to Power Off RI = 75kΩ 1.5 2 6.3 ms

Error Amplifier Symbol Parameter Test Condition Min. Typ. Max. Unit V2.5 Reference Voltage - 2.45 2.5 2.55 V IIB

*2 Input Bias Current - - - 0.1 uA AVOL * 2 Open-Loop Voltage Gain - 50 60 - dB BW * 2 Unity Gain Bandwidth - 0.3 1 - MHz PSRR * 2 Power Supply Rejection Ratio - 50 - - dB

Oscillator Section Symbol Parameter Test Condition Min. Typ. Max. Unit FOSC PWM Frequency RI = 75kΩ 60 65 70 KHz

Soft-Start Section Symbol Parameter Test Condition Min. Typ. Max. Unit ISS Charge Current RI = 75kΩ 6 8 9.3 uA



Comparator Section Symbol Parameter Test Condition Min. Typ. Max. Unit DC Duty Cycle - 85 - 93 %

PWM Output Section (OP1, OP2) Symbol Parameter Test Condition Min. Typ. Max. Unit VOL Output Voltage Low Io = 5mA - - 0.5 V VOH Output Voltage High V12 = 12V 4 - - V RO Output Impedance of VOH - 1.5 - 3.3 kΩ



APPLICATION 1

+

+

+

+

1Kohm

47~100ohm

3.3V

V33

V5

V12

VCC

GND

PG

RI

PSON

NVP

STBY Transformer

+

5Vsb

3.3V

FB2

VREF1

FB1

OPP

UVAC

VREF2

-5V

-12V

PSon

Pok

5Vsb

MAIN Transformer

5V

-12V

12V

Vdd

OP1

OP2

IN

COMP

SS

5V

12V

SG6105



APPLICATION 2

FB1

3.3V

-12V

3.3V

12V

12V

OP2

12V

-5V5V

V5

5V

UVAC

PG

5V

OP2

PSON

-5V

OPP

OPP

VREF2

VREF1

V5

-12V

VREF1

FB2

OP1

OP1

HHV

HHV

5VSB

FB1

UVAC

3.3VSENCE

VREF2

FB2

T5

2

13

4

CN2

123

T64 23

9

5 10 8

6

L12

12

F2

12

L11

12

C47

C44

R63

C46

BD1

2

1

3

4

+

C54

+

C53

TR2

12

R96

VZ312

VZ412

R81 R82

R88C59

D402 1

C58

D392 1

Q16

1

3 2

R80

Q15

1

3 2

R77 R78

R79

R75R74

D35

21

+C49

+C50

D30

21

R65

D34

21

C39

D282 1

R62

D292 1

R61

D27

21

Q12

2

1 3

Q13

2

1 3

+

C42

U7LM7905

2

1

3V

I

GND

VO

D26

21

C65 C66

L16

12

L18

12 L19

12

L20

12

+

C72

+

C70

R107

R110

+

C77

+

C71

+

C76

+

C75

+

C73

R104

R116

R103

R101

D46

21

D45

21

L1412

C67

R98 R99 D43

21

D44

21

Q17

132

L17

12

R95 C64

R111

Q18

132

C61

R89

L131

2

T8

57

149813121011R85

C56

+C51

+

C52

D37

21

D38

21

R84

+

C57

U5

123 4

R76

R86

R83

R87

D48

21

D4721

U6

SG6105

1

2

3

4

5

6

7

8 13

14

15

16

17

18

19

20

9

10 11

12

PSON

V33

V5

OPP

UVAC

NVP

V12

OP2 VREF1

FB1

GND

COMP

IN

SS

RI

VCC

OP1

PG FB2

VREF2

Q20

1

32

R115

R112

R113

R109R105 R106

R91

C62

R90

R94

+C74

C63

VR3

31

2

R93

R97

D42

21

R92

D33

21

R100

R73

T7E16-D

108654 12

L15

12

7810

9 356 4

C60

C55

C40

D41

+

C78

+

C79

C69

R69

R71R68

R70

R67

C48

R66

D31

21

U4SG6848

1234

5 6 7 8

GateVDDNCSEN

RI NC FB GND

C45

R64

D32

21

Q141

23

Q19

132

R102

C68



Example of Using SG6105 for the ATX Power Supply

Protection against over-voltage, short-circuit and fault conditions is mandatory in PC power supplies. These protection circuits can be realized by using many discrete components and comparators, which occupy a lot of PCB space and also add to assembling costs. This single chip controller IC provides complete protection circuits, shunt regulators, and PWM control function and with less number of components. SG6105 is an ideal controller IC for PC switching mode power supplies.

The features and benefits of this device are listed below:

Over-voltage and under-voltage protection for 3.3V, 5V and 12V without external divider

Over-power protection. UV protection for –12V and/or –5V. Power-down warning for power good signal. Power good signal and power-fail lockup Remote on/off control. Delay time for PSON and PS-off signal. Two shunt regulator for 3.3V and 5V-Standby

regulation. Complete pulse width modulation (PWM) control

circuitry. On-chip oscillator. Programmable Soft-Start. Maximum 93% duty cycle Few external components More reliable system Little space on PCB Easy trouble-shooting and implementation

FEATURE DESCRIPTIONS Over voltage protection can be implemented without

any additional components. Over-voltage sense Levels or 3.3V, 5V, 12V are 4.1V, 6.1V, 14.5V respectively.

Over current and/or short circuit protection can also be achieved by using over-power protection, in which OPP pin is connected to the current transformer (driver transformer).

The power good signal is asserted to indicate the 3.3V, 5V and 12V is above the under voltage

threshold level. PG pin goes high when the above condition is reached. A 2K pull up resistor may connect to 5V. The VCC can be supplied from the 5V-standby.

When the VCC voltage is higher than 7V, besides the shunt regulator, the circuit of SG6105 will be shutdown and reset. No extra power supply is needed.

Two internal high precision 431 shunt regulators are built-in. It provides stable reference voltages.

Complete PWM control circuitry including the error amplifier for push-pull or half-bridge operation.

Supervisory Circuit Operation

The PC generates the remote ON/OFF logic (PSON), which is “Low” for power supply “On” and “High” to switch off the power supply. The remote ON/OFF is connected to PSON input.

APPLICATION GUIDES Introduction

The application guide shows the key-feature of SG6105 and illustrates how to use in an ATX switching mode power supply (SMPS). SG6105 is suitable for half-bridge, push-pull topology. It incorporates with a 4-channel supervisor, including 5V-standby. The PWM section of SG6105 comprises a built-in 65kHz oscillator and high immunity circuits, which protect the system from noise interference and provide more noise margins for improper PCB layout. SG6105 has OVP and UVP for 12V, 5V and 3.3V. Besides, the NVP is used for negative voltage protection, such as –12V and/or –5V. The UVAC (AC fails detection) is applied to detect AC line condition. Two built-in internal precision TL431 shunt regulators can be used for 3.3V or 5V auxiliary standby power.

AC Fails Detection

Through a resistor divider, UVAC is connected to the secondary power transformer for detecting the AC line condition. Once the voltage of UVAC is lower than 0.7V for a period of time, such as 200usec, the PG (power good) signal will be pulled low to indicate an AC line power-down condition. The voltage amplitude of the



+ R2R1

2.1V

64uA

-12V

-5V

PWM switching signal in the secondary power transformer is proportional to the AC line voltage. Adjust the ratio of resistor divider to decide the threshold of power-down warning. A small capacitor is connected from UVAC to ground for filtering the switching noise.

Over Power Protection (OPP) The OPP (over power protection) is used for

detecting over power and/or short-circuit conditions. When OPPS voltage (p.4, Note-1) is higher than 2.1V and this situation existed for longer than 7 msec, 6105 will pull the PG low and lock off the power outputs.

Vdd

OPP

OP2

OP1

R1 R2

R3C1

Negative Voltage Protection The NVP provides an UVP (under voltage protection)

for negative voltage outputs. An under-voltage represents the phenomenal of the overload condition in negative voltage output. For example, the –12V output may drop to –10V during the overload situation. A resistor determining the threshold of the protection is connected from pin NVP to the negative voltage output. Via this resistor, NVP outputs a 64uA constant current to the negative voltage output. When the NVP voltage is over 2.1V and the situation kept for longer than 7 msec, 6105 will lock the power outputs off.

VNVP = 64 uA × (R1 + R2) – V-12V

The power outputs will be locked off when VNVP ≥ 2.1V.

+UVAC

Vo

0.7V

R1

R2 C1

VS

Vin



MECHANICAL DIMENSIONS 20 PINS – DIP (D)

θ

eBE

AA2

e

A1

L

b

b1

101

D20 11

E1

Dimension

Millimeter InchSymbol Min. Typ. Max. Min. Typ. Max. A 5.334 0.210 A1 0.381 0.015 A2 3.175 3.302 3.429 0.125 0.130 0.135 b 1.524 0.060 b1 0.457 0.018 D 24.892 26.162 26.924 0.980 1.030 1.060 E 7.620 0.300 E1 6.223 6.350 6.477 0.245 0.250 0.255 e 2.540 0.100 L 2.921 3.302 3.810 0.115 0.130 0.150 eB 8.509 9.017 9.525 0.335 0.355 0.375 θ˚ 0˚ 7˚ 15˚ 0˚ 7˚ 15˚



DISCLAIMERS

LIFE SUPPORT

System General’s products are not designed to be used as components in devices intended to support or sustain human life. Use of System General’s products in components intended for surgical implant into the body, or other applications in which failure of the System General’s products could create a situation where personal death or injury may occur, is not authorized without the express written approval of System General’s Chief Executive Officer. System General will not be held liable for any damages or claims resulting from the use of its products in medical applications.

MILITARY

System General's products are not designed for use in military applications. Use of System General’s products in military applications is not authorized without the express written approval of System General’s Chief Executive Officer. System General will not be held liable for any damages or claims resulting from the use of its products in military applications.

RIGHT TO MAKE CHANGES

System General reserves the right to change this document and/or this product without notice. Customers are advised to consult their System General sales representative before ordering.

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