power quality in low voltage
DESCRIPTION
Power Quality in Low VoltageTRANSCRIPT
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Copper Development Association
Power Quality in Low Voltage Installations
Power Quality Partnership
David Chapman, CDA
Ken West, Fluke UK
David Bradley, Rhopoint Systems
Shri Karve, MGE UPS Systems
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Copper Development Association
Programme
Introduction to the Power Quality Partnership & LPQI
David Chapman, CDA
Introduction to power Quality
David Chapman, CDA
Power Quality Measurement
Ken West, Fluke UK and David Bradley, Rhopoint Systems Ltd
Power Quality Improvement Techniques
Shri Karve, MGE UPS Sysytems
Earthing Issues in Power Quality
David Chapman, CDA
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Copper Development Association
An Introduction to Power Quality
David Chapman, CDA
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Copper Development Association
LPQI..a supply that is always available, always within voltage and frequency tolerance, with a pure, noise free, sinusoidal wave shape
IEEE..the concept of powering and grounding sensitive electronic equipment in a manner suitable for the equipment
Sankaran (modified)..a set of boundaries that allow electrical appliances and systems to function as intended without significant loss of lifetime or performance
What is Power Quality ?
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Copper Development Association
Power Quality Issues
Electricity is a raw material but unlike any other
consumed at the instant of production
many miles from producer
transported over a shared (and vulnerable) network
no chance for ‘goods-in’ inspection
The epitome of ‘Just in Time’ - but without a
close customer/supplier relationship
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Copper Development Association
Power Quality Issues
USWSJ, 1992 $ 13 B/yrCEIDS, 2002 $ 119 - 188 B/yr
Eurelectric 2002Canada $ 650 mFrance $ 25 BGermany $ 20-25 BSpain $ 6-7 BWorld several 100 B$/yr
ECI 2000Europe € 15 - 20 B/yr
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Copper Development Association
Power Quality Issues
The Cost of (poor) Power Quality
Electricity supply chain
Loss of revenue for electricity not supplied
Loss of customer confidence - but so what?
Customer can only choose who sends the bill
- not who carries electricity to the plant
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Copper Development Association
Power Quality Issues
The Cost of (poor) Power Quality
ConsumerProcess disruption
Glass production
Paper making
Data processing
Financial losses
Idle labour
Waste of raw materials
Value of work in progress destroyed
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Copper Development Association
Power Quality Issues
The Cost of (poor) Power Quality
Consumer
Shortened equipment lifetime
e.g. Transformers
Unexpected early failure
Overloading of equipment
Potential catastrophic failure
Chain reaction
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Copper Development Association
Power Quality IssuesCompatibility concept
Disturbance Level
Pro
bab
ility
Den
sity
Compatibility Level
Susceptibility of local equipment
Immunity (test) levels
Total supply network disturbance
Emission limits for individual sources
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Copper Development Association
Power Quality Issues
The Cost of Power Quality Solutions
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Copper Development Association
Power Quality Issues
Voltage stability
Harmonics
Resilience
Earth ing and EMC
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Copper Development Association
Voltage stability
Tolerance (long term)
Unbalance (long or short term)
Disturbances (shorter term)
Dips and surges
Outages, Blackouts
Transients
Flicker
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Copper Development Association
Voltage stability - tolerance
Standard EN50160
Supply voltage variations:
Under normal operation conditions, excluding situations arising from faults or voltage interruptions:
• during each one week period 95% of 10 minute average rms values of the supply voltage shall be within the range of Un 10%
• all 10 minute averages of the supply voltage shall be within the range of Un +10%/-15%
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Copper Development Association
Voltage stability - Unbalance
Causes of unbalance:
Generators, Transformers
Unbalanced impedancelong, non-transposed low voltage lines
Unbalanced load currentssingle-phase loads on three-phase systems, e.g. railways
Embedded generation
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Copper Development Association
Voltage stability - Unbalance
Background:
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Copper Development Association
Voltage stability - Unbalance
Background:
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Copper Development Association
Voltage stability - Unbalance
Standard EN50160
Supply voltage unbalance
Under normal operating conditions, during each period of one week, 95% of the 10 minute mean rms values of the negative phase sequence component of the supply voltage shall be within the range 0 to 2% of the positive phase sequence component
In some areas with partly single phase or two phase connected customers’ installations, unbalances up to about 3% at three-phase supply terminals occur
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Copper Development Association
Voltage stability - Unbalance
Effects of unbalance:
Motors
reduced torque
bearing wear
excessive heating -> lower efficiency
Transformers
homopolar components cause excess heat in delta windings
negative sequence transformed normally
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Copper Development Association
Voltage stability - Unbalance
Effects of unbalance:
Equipment capacity
RMS current includes ‘useless’ negative sequence currents
additional losses in cables etc
affects protection settings
Electronic power converters
generate uncharacteristic harmonics - problem for passive filtering
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Copper Development Association
Voltage stability - Unbalance
Mitigation of unbalance
Careful distribution of loadsdon’t just put everything on the red phase!
Transpose lines on long routesespecially LV feeds to remote equipment (pumping stations)
Keep impedance lowdon’t convert current unbalance to voltage unbalance
Connect at highest possible voltage levellower current and lower impedance (eg: railways)
Connect heavy single phase loads via special transformers
Scott & Steinmetz transformers
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Copper Development Association
Voltage stability - Dips
Voltage dips - nomenclature
e.g:
‘..a 120 ms dip to 32%..’
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Copper Development Association
Voltage stability - dips
Standard EN50160
Supply voltage dips
Under normal operation conditions the expected
number of voltage dips may be from a few tens up
to one thousand in a year
The majority of voltage dips have a duration less than 1 second and depth less than 60%. (Retained voltage >40%)
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Copper Development Association
Voltage stability - interruptions
Standard EN50160
Short interruptions (up to 3 min)
Under normal operation conditions the annual occurrence of short interruptions of the supply voltage
ranges from up to a few tens to up to several hundreds
The duration of approximately 70% of the short
interruptions may be less than one second
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Copper Development Association
Voltage stability - interruptions
Standard EN50160
Long interruption (> than 3 min)
Under normal operation conditions the annual frequency of voltage interruptions longer than 3
minutes may be less than 10 or up to 50 depending on the area
This does not include interruptions announced in advance
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Copper Development Association
Voltage disturbance statistics
2890Total
146160Interruptions
7,121900Sags
6,7141640Swells
164190Transients
WorstAvgBestType of disturbance
Source: Dorr, US ° Canada 1992 - 1994
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Copper Development Association
Voltage stability
Causes of Voltage Dips
Installation issues
starting of heavy loads
Distribution and transmission
Faults on the distribution network
line damage
bird strikes
vandalism
equipment failure
weather
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Copper Development Association
Voltage stability - Dips
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Copper Development Association
Voltage stability - Dips
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Copper Development Association
Voltage stability - Dips
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Copper Development Association
Area of Vulnerability
Plant
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Copper Development Association
Area of Vulnerability
Plant
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Copper Development Association
Area of Vulnerability
Plant
Plant
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Copper Development Association
Network faults - auto-reclosers
• Auto-reclosers reclose a circuit breaker a few hundred milliseconds after it has opened
• Often, the fault has been cleared by the fault current - tree branches burnt away for example - so the duration of the fault is minimised
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• If the fault is still present, the re-closer may operate again perhaps up to 10 times
• This is a good thing - – for the customers on branch in question
fault duration is minimised
– for the supplier no call-out is needed
Network faults - auto-reclosers
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Copper Development Association
• But – customers see multiple dips
• The trade off is between power failures and dips
• Supplier’s interests favour dips!– Keep customer minutes lost to a minimum
Network faults - auto-reclosers
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Copper Development Association
Voltage stability
Responsibility
Network can never be fault free
Reducing number of dips would require enormous investment to reduce number and impact of faults
Relatively few customers (by number, not load) would benefit
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Copper Development Association
Voltage stability - Dips
The Cost of Power Quality Solutions
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Copper Development Association
Voltage stability - Dips
CBEMA Voltage tolerance curve
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Copper Development Association
Voltage stability - Dips
ITIC Voltage tolerance curve
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Copper Development Association
Voltage stability - Dips
ANSI Voltage tolerance curve
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Copper Development Association
Voltage stability - DipsNetwork performance
ITIC
Network performance
Required immunity
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Copper Development Association
Voltage stability - DipsEquipment performance PC
1998
2001
2002
19972000
1999
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Copper Development Association
Voltage stabilityVSD - Dip in a single phase
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Copper Development Association
Voltage stabilityVSD - dip in all three phases
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Copper Development Association
Voltage stability - DipsAC Contactor construction
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Copper Development Association
Voltage stability - DipsAC Contactor
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Copper Development Association
Voltage stability - DipsMitigation of voltage dips
Small UPSCVTVoltage regulator
Large static UPSRotary UPS
Dynamic voltage restorer (DVR)Grid upgrade
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Copper Development Association
Transients
• Transients are– high speed
• microseconds – large magnitude
• few hundred to several thousand volts
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Copper Development Association
Transients
• Transients originate from– network switching
• capacitor compensation– load switching
• dynamic power factor correction• arc welding
– lightning - not direct strike
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Copper Development Association
Transients
• Transients are high frequency signals
– magnitude reduces quickly as they travel
across network
• close transients important
• distant transients less important
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Copper Development Association
Effects of Transients
• Transients can cause
– instantaneous equipment damage
– equipment degradation
– temporary loss of functionality
• communications blackout
• permanent data loss
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Copper Development Association
Transients - mitigation
• Switching effects
– reduced by proper equipment design
• Lightning effects
– reduced by surge arrestors on network, incoming
services, etc.
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Copper Development Association
Voltage stability - Flicker
Defined by Symptoms
variation in light intensity from tungsten filament lamps
defined in terms of perception
Causes
rapidly fluctuating cyclic loads
e.g. spot welders
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Copper Development Association
Voltage stability - Flicker
Flicker mitigation
reduce supply source impedance for problem load
fast-acting power electronics solutions
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Copper Development Association
Voltage stability - Flicker
Standard EN50160
Rapid voltage changes
Magnitude of rapid voltage changes
Under normal conditions a rapid voltage change generally will not exceed 5% Un, but a change of up to 10% Un with a short duration might occur several times per day
Flicker severity
Under normal operation conditions, in any period of one week the long term flicker severity caused by fluctuation should be Plt 1 for 95% of the time
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Copper Development Association
Harmonic currents
Harmonic currents are caused by non-linear loads
Switched mode power supplies (SMPS)
Electronic fluorescent lighting ballasts
Variable speed drives
Un-interruptible power supplies (UPS)
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Copper Development Association
Harmonic currentsTypical Switched mode power supply current waveform
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Copper Development Association
Harmonic currentsHarmonic spectrum of SMPS current
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Copper Development Association
Harmonic currentsHarmonic profile of a three phase 6-pulse load
Six pulse bridge - harmonic current
0
5
10
15
20
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic number
%
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Copper Development Association
Harmonic currentsEquivalent circuit of a non-linear load
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Copper Development Association
Harmonic currents
Problems caused by harmonic currents:
currents within the installation overloading of neutrals
overheating of transformers
nuisance tripping of circuit breakers
over-stressing of power factor correction capacitors
skin effect
voltages within the installation voltage distortion & zero-crossing noise
overheating of induction motors
currents in the supply
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Copper Development Association
Neutral conductor current
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Copper Development Association
Harmonic currentsNeutral conductor sizing IEC standard 60364-52
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Copper Development Association
Harmonic currents
Effect on transformers
Transformers supplying harmonic loads must be appropriately de-rated
Harmonic currents, being of higher frequency, cause increased magnetic losses in the core and increased eddy current and skin effect losses in the windings
Triple-n harmonic currents circulate in delta windings, increasing resistive losses, operating temperature and reducing effective load capacity
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Copper Development Association
Harmonic currents
Harmonic currents in the supply
Harmonic currents flowing back into the supply cause harmonic voltages that spread around the network
Suppliers limit the level of harmonic current that a user can allow back onto the supply network
G5/4 covers these limits
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Copper Development Association
Harmonic compatibility
Disturbance Level
Total supply network disturbance
Pro
bab
ility
Den
sity
Compatibility Level
Susceptibility of local equipment
Immunity (test) levels
Planning levels
Emission limits for individual sources
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Copper Development Association
Harmonics
Standard EN50160
Harmonic voltage
Under normal operation conditions, during each period of one week, 95% of the 10 minute mean rms values of each individual harmonic voltage shall be less than or equal to the value given...
Moreover, the THD of the supply voltage (including all harmonics up to the order 40) shall be less than or equal to 8%.
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Copper Development Association
Harmonics
The Challenge:
to keep harmonic currents below levels
that cause equipment overload and damage within the
installation
that are permitted by G5/4
to keep the harmonic voltage distortion at the point of common
coupling below levels permitted by G5/4
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Copper Development Association
Harmonic standards
Electricity Association Engineering Recommendation G 5/4 (2001)
BS EN 61000
IEEE Std 519-1992 Recommended Practices and Requirements for Harmonic Control in Electrical Power Systems
ISBN 1 - 55937 - 239 - 7
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Copper Development Association
Harmonic mitigation
Steps to be taken to reduce voltage distortion on the
supply include, for example:
Passive harmonic filters
Isolation transformers
Active harmonic conditioners
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Copper Development Association
Harmonic mitigation
Passive filters are useful when
the harmonic profile is well defined – such as motor controllers
the lowest harmonic is well above the fundamental frequency
- but filter design can be difficult and, especially for lower harmonics, the filters can be bulky and expensive
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Copper Development Association
Harmonic mitigation
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Copper Development Association
Harmonic mitigation
R S T
N
N
R S T
Delta - Zigzag transformers
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Copper Development Association
Harmonic mitigation
Delta - Zig zag transformers
Load
Interconnected Star Transformer sized for
harmonic currents only
I3
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Copper Development Association
Harmonic mitigationDelta-star transformers
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Copper Development Association
Harmonic mitigation
Active conditioners
Where the harmonic profile is unpredictable or contains a high level of lower harmonics, active filters are useful
Active harmonic conditioners operate by injecting a compensating current to cancel the harmonic current
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Copper Development Association
Harmonic mitigation
AHC
CT
Is + IhIs
Ih
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Copper Development Association
Introduction to Reliability
• Reliability
• Availability
• Resilience
• Redundancy
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Copper Development Association
Reliability
3 5 7 9 11 13 15 17 19 21 23 25 27
0.1
0.2
0.3
0.4
0.5
0.6
0.8
0.7
29 31 33 35 37
0.9
1.0
1.1
(t)
Failure Rate (t)
E lapsed Tim e (days)
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Copper Development Association
Reliability
• Reliability is measured in terms of ‘Mean time to failure’ or MTTF.
timethatatfailuresofNo
componentsallfortimeoperatingTotalMTTF
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Copper Development Association
What is Availability?
• Availability is the proportion time for which a system is serviceable. It is defined as:
MTTRMTBF
MTBFtyAvailabili
• In most circumstances it is the availability of the system that is of most concern
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Copper Development Association
Availability
• Availability, expressed as a simple percentage, tells us nothing!
• e.g. Availability of 99.9% may mean that the system is unavailable for:
• ~9 hours every year• 1.5 minutes every day• 3.6 seconds every hour
• Which is least disruptive?
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• Availability depends on both MTTF and MTTR
• MTTF is a function of original design and manufacturing quality, but MTTR can be controlled by the user by:
– Setting up on-site servicing and support contracts
– Holding key spares on-site or regionally
– Planning maintenance to reduce failures
Availability
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• Very high availability is difficult to achieve
– Repair times cannot be further reduced:• engineers’ travel time• restart (or re-boot) time• process clean-up time
– Mean times to failure are statistics, not fact!
– Long MTTF figures are difficult to verify
Availability
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Copper Development Association
What is Resilience?
• Resilience is the ability a system to withstand a failure in any individual component of the system
• It is achieved by a combination of:– high reliability– redundancy
• In effect, redundancy is used to improve availability
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Copper Development Association
Redundancy
• In a redundant system key elements are duplicated so that, in the event of a single failure, the system as a whole can still operate
– Reliability - MTBF - is greatly increased
– MTTR is potentially reduced to zero
– Availability is potentially 100%
- if the redundancy is correctly chosen!
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Copper Development Association
How redundancy improves reliability
• Overall reliability is:
1 - { [1-R1(t)] x [1 - R2(t)] }
If R1 and R2 are 0.90, the overall reliability is 0.99
- equivalent to increasing the MTBF by a factor of 10
Reliability R1(t)
Reliability R2(t)
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Copper Development Association
System reliability
• System reliability can be calculated from the
known reliabilities of the individual components
• If the failure of any component causes the system
to fail, then, as far as reliability is concerned, the
components are in series otherwise they are in
parallel
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• For example, if these two switches must be closed for a process to operate, they are in series as far as reliability of the process is concerned
System reliability
- but if either must be open to ensure safety, then they are in parallel as far as safety is concerned
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Copper Development Association
Types of Redundancy
• In many cases, such as communications links or ventilation units, it is not necessary to provide 100% redundancy
• For example, installing three links each with 50% capacity provides high reliability for full traffic capacity and very high reliability for lower demand periods where one link would be sufficient
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• In this example, each component is capable of supporting 100% of the demand
Types of Redundancy
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Copper Development Association
• In this example, each component is capable of supporting only 50% of the demand
• Any two units must be functional at any time
Types of Redundancy
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Copper Development Association
Objectives
• Identify and remove all single points of failure
• Balance reliability throughout the system - the system can be no more reliable than the least reliable link
• Prefer active redundancy
• Verify that the stand-by systems can be switched in as required
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Copper Development Association
Power supply20 kV
End Use End Use
Couplingsystem
45 % Load
Couplingsystem
(Lot of power electronic with high harmonics level)
45 % load
1 250 kVA Transformers
Case study industrial glass plant
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Copper Development Association
Power supply20 kV
(Lot of power electronic with high harmonics level)
End Use End Use
Couplingsystem
90 %Load
Case study industrial glass plant
First Event : Breakdown of one transformer due to over-voltage
Supply of all end used by one transformer
Second Event: Breakdown of the second transformer; over-heating due to harmonics
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Copper Development Association
Curative solution
Replace 1 250 kVA transformers by 1600 kVA
transformers.
Cost : Cost of 2 transformers
Cost of emergency leasing of transformers
Cost of 3 days of no production
Total cost : 600 k EURO
Case study - Industrial glass plant
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Copper Development Association
Preventive solution
Use 1 600 kVA transformers instead of 1 250 kVA
(at initial construction)
Extra cost of 1 600 kVA compared to 1 250 KVA
< 10 k EURO
Extra cost for two 1 600 kVA transformers
< 20 k EURO
Case study - Industrial glass plant
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Copper Development Association
An Introduction to Power Quality
David Chapman, CDA