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Positioners Converters Limit Switches Position Transmitters Solenoid Valves • Accessories Selection and Application Associated Data Sheets T 8355 EN ff. Edition April 2006 Information Sheet T 8350 EN

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Page 1: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Positioners • Converters

Limit Switches • Position Transmitters

Solenoid Valves • Accessories

Selection and Application

Associated Data Sheets T 8355 EN ff. Edition April 2006

Information Sheet T 8350 EN

Page 2: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Positioners, converters, limit switches, position transmitters, so-lenoid valves, and lock-up valves are transfer elements de-signed to adapt pneumatic control valves to the requirements ofindustrial plants.Supply pressure regulators and air reducing stations are used tosupply the pneumatic instruments with compressed air.Positioners ensure a predetermined assignment between thevalve position (controlled variable x) and control signal (refer-ence variable w). They compare the control signal issued bypneumatic or electric automation equipment (controller, controlstation, process control system) to the travel or opening angle ofthe control valve and supply a corresponding output signalpressure (output variable y) (pst). Positioners are often used asservo-booster as they convert low-energy signals into strongproportional signal pressures up to the maximum supply pres-sure (6 bar/90 psi). They can be used in standard andsplit-range operation.Depending on the input signal, a distinction is made betweenpneumatic (p/p) and electropneumatic (i/p) positioners. Pneu-matic positioners accept an input signal of 0.2 to 1 bar (3 to15 psi) and issue an output signal pressure (pst) of maximum6 bar (90 psi).Electropneumatic (i/p) positioners use an analog direct currentsignal of 4(0) to 20 mA or 1 to 5 mA as the input variable andissue an output signal pressure (pst) up to 6 bar (90 psi).The Type 3730-3 Positioner additionally uses HART® communi-cation between field devices and the process control system.The Types 3730-4, 3731-4 and 3785 PROFIBUS Positionersand the Type 3730-5 FOUNDATIONTM Fieldbus Positioner areused to integrate final control elements into fieldbus systems.Electropneumatic (i/p) converters convert a DC input signal(control signal) directly into a pneumatic control signal (outputsignal pressure pst).Limit switches consist of two inductive, electric or pneumaticcontacts. They issue a signal whenever an adjusted limit is ex-ceeded or not reached.Analog position transmitters assign a continuous 4 to 20 mAoutput signal to the valve travel. They signalize both end posi-tions of the valve "Valve OPEN" and "Valve CLOSED" as wellas intermediate valve positions.Solenoid valves convert binary signals issued by electric controlequipment into binary pneumatic control signals.Lock-up valves shut off the signal pressure line of a pneumaticactuator upon failure of supply air or when the supply air fallsbelow an adjusted value. As a result, the actuator is blocked.The control valve remains in its last position until the fault hasbeen eliminated.The pneumatic remote adjuster is a precision regulator that canbe adjusted precisely by hand.Air reducing stations and supply pressure regulators are used toprovide pneumatic measuring and control equipment with fil-tered supply air at a constant pressure.

2 T 8350 EN

10.2 to 1 bar

3

pst

Fig. 1 · Schematics of pneumatic control valves

Fig. 2 · Two control valves operated in parallel using acontrol signal y in split-range operation

Fig. 3 · Schematics of a pneumatic control valve

1.1With p/p positioner

1.2With i/p positioner

1.3With i/p converter

2.1Schematics

2.2Control signal versustravel diagram for twocontrol valves operatingin the same direction

2.3Control signal versustravel diagram for twocontrol valves operatingin opposing directions

Legend for Figs. 1 to 31 Pneumatic controller3 p/p positioner4 Continuous-action elec. controller5 i/p converter6 i/p positioner7 Limit switch

8 3/2-way solenoid valve9 Supply pressure regulator

10 Air supplyw Reference variablex Controlled variabley Output variable

Page 3: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

3 T 8350 EN

Electropneumatic and pneumatic positionersElectropneumatic (i/p) Pneumatic (p/p)

For linear actuators acc. to IEC 60534-6-1,up to … mm 200 200 200 – 120 90 – – – 120 90

For Type 3277 (direct attachment) • • • • • • •

For linear actuator with rod-type yoke • • • • • • •

For Type 3278 Rotary Actuator • • • • • •

For rotary actuators acc. to VDI/VDE 3845 • • • • • •

Also with explosion protection EEx ia IIC T6 • • • • • • • • • •

Also intrinsically safe w. CSA/FM approval • • • • • •

Referencevariable

0.2...1 bar (3...15 psi) • • • •

4...20 mA • • • • • • •

0...20 mA • • •

1... 5 mA • •

Also split-range operation • • • • • • • • •

Also with limit switch • • • • • • •

Also with solenoid valve • • •

Also with position transmitter • • • •

Convertible to p/p or i/p positioner – • • • • • • • •

Type 3730-0 3730-1 3730-2* 3760 3767 4763 3761 3761 3760 3766 4765

Refer to Data Sheet T … EN for details T 8384-0 T 8384-1 T 8384-2 T 8385 T 8355 T 8359 T 8386 T 8386 T 8385 T 8355 T 8359

* Configuration and operation possible using TROVIS-VIEW software

Smart positionersFor linear actuators acc. to IEC 60534-6-1,up to … mm 200 200 255 200

For Type 3277 (direct attachment) • • • •

For linear actuator with rod-type yoke • • • •

For Type 3278 Rotary Actuator • • • •

For rotary actuators acc. to VDI/VDE 3845 • • • •

Also with explosion protection EEx ia IIC T6 • • • •

Also intrinsically safe w. CSA/FM approval • • • •

Referencevariable

4...20 mA •

Also split-range operation • • • •

Communication HART® PROFIBUS FOUNDATIONTM

Fieldbus

Also with limit switch • • • •

Also with solenoid valve • • • •

Also with position transmitter •

Type 3730-3* 3730-4* 3785* 3730-5*

Refer to Data Sheet for details T 8384-2/3 EN T 8384-4 EN T 8382 EN T 8384-5 EN

Ex d version (see next table) Type 3731-3 – Type 3731-5

Page 4: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

4 T 8350 EN

Electropneumatic Ex d positionersFor linear actuators acc. toIEC 60534-6-1, up to … mm 200 200 200 120 90

For Type 3277 (direct attachment) • • • • • –

For linear actuator with rod-type yoke • • • • •

For Type 3278 Rotary Actuator • • • • •

For rotary actuators acc. VDI/VDE 3845 • • • • •

Flameproof enclosure (EEx d) • •

With Type 6116 i/p Converter • • • •

Type 3770 Field Barrier •

Referencevariable

4 … 20 mA • • • • • •

Also split-range • • • • •

Communication HART® FFTM (HART®)

Also with limit switch • • •

Also with solenoid valve • • •

Type 3731-3 3731-5 3730/3770 3760/6116 3766/6116 4765/6116 3761/6116

Refer to Data Sheet T … EN for details T 8387-3 T 8387-5 8384/8379 8385/6116 8355/6116 8359/6116 8386/6116

Approvals ATEX · FM · CSA · NEPSI ATEX ATEX · FM · CSA · GOST

Limit switches, position transmittersLimit switches for linear actuators • • • •

Limit switches for linear actuators • •

Position transmitter for linear actuators,4 … 20 mA, two-wire connection •

Alarm contacts Inductive • • •

Electric • • •

Pneumatic •

Version Without protection • • • •

EEx ia IIC T6 • • • •

EEx de II T6 •

Type 4746 3776 3768 4744 4748

Refer to Data Sheet for details T 8365 EN T 8368 EN T 8356 EN T 8367 EN T 8363 EN

Field barriers, solenoid valves, lock-up valves, supply pressure regulators, accessoriesField barriers Ex d/Ex i •Solenoid valve f. pneumatic control valves • •Pilot valve Ex d/Ex em •Supply pressure regulator •Service unit model •Filter regulator •Pneumatic remote adjuster •Pneumatic lock-up valve •Type 3770 3701 3963 3962 4708 3999-009X 3999-0096 3759 3709Refer to Data Sheet T … EN for details T 8379 T 3701 T 963 T 962-4 T 8546 T 3999-6 T 3999-8 T 8510 T 8391

Page 5: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Digital positionersThe Type 3730, Type 3731, Type 3785, and Type 3787Positioners are single-acting or double-acting positioners de-signed for attachment to pneumatic linear or rotary actuators.Compared to conventional positioners, the use of digital signalprocessing provides the following advantages:• User-friendly operation• Automatic adjustment of zero and span during the initializa-

tion procedure (except for Type 3730-0)• Automatic detection of faults occurring in the actuator• Direction of action independent of the mounting position• Permanent monitoring of zero• Minimized air consumption• Safe storage of all parameters in non-volatile EEPROMOptionally, these positioners may be equipped with the follow-ing additional functions:• One or two inductive limit switches (proximity switches)• Forced fail-safe venting of the actuator over a solenoid valve

upon failure of an external signal. As a result, the controlvalve moves to its fail-safe position.

Type 3730-0 Electropneumatic PositionerSingle-acting or double-acting electropneumatic positioner forattachment to pneumatic control valves. Travel range, range ofreference variable, and direction of action selectable over DIPswitches, zero and span adjustable over potentiometers

Travel 5.3 to 200 mm

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs or rod-type yokes

Explosionprotection

II 2 G EEx ia IIC T6 acc. to ATEXII 3 G EEx nA/nL T6 andII 3 D IP 54/65 T 80 °C acc. to ATEX

FM, CSA, GOST, JIS approvals

Options –

Data Sheet T 8384-0 EN

Type 3730-1 Electropneumatic PositionerSingle-acting or double-acting electropneumatic positioner forattachment to pneumatic control valves. Self-calibrating, auto-matic adaptation to valve and actuator.Simple one-knob, menu-driven operationLC display easy to read in any mounted position due toselectable reading direction

Travel 3.75 to 200 mm

Angle of rotation 24 to 100°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Explosionprotection

II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEXII 3 G EEx nA/nL II T6 andII 3 D IP 54/65 T 80 °C acc. to ATEX

FM, CSA approval

Options Two standard programmable position alarms

Data Sheet T 8384-1 EN

5 T 8350 EN

Fig. 4 · Type 3730-0 Electropneumatic Positioner,direct attachment to Type 3277 Actuator

Fig. 5 · Type 3730-1 Electropneumatic Positioner,attachment to NAMUR rib of Type 3271 Actuator

Fig. 6 · Type 3730-1 Electropneumatic Positioner,attachment to rotary actuators acc. to VDI/VDE 3845

Page 6: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Type 3730-2 Electropneumatic Positioner andType 3730-3 Electropneumatic Positioner withHART® communicationSingle-acting or double-acting electropneumatic positioner forattachment to pneumatic control valves. Self-calibrating, auto-matic adaptation to valve and actuator. EXPERT diagnosticfunctions.

Travel 3.6 to 200 mm

Angle of rotation 24 to 100°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Reference variable 4 to 20 mA

Communication Type 3730-3 with HART® communication

Explosionprotection

II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEXII 3 G EEx nA/nL II T6 andII 3 D IP 65 T 80 °C acc. to ATEX

FM, CSA approval

Options Extended EXPERT+ diagnostics, ESD version,inductive limit switch, position transmitter,solenoid valve with SIL 4 approval acc. toIEC 61508, external position sensor

Data Sheet T 8384-2 EN

Type 3730-4 PROFIBUS-PA Positioner andType 3730-5 FOUNDATIONTM Fieldbus PositionerSmart, bus-powered field devices according to PROFIBUS-PAor FOUNDATIONTM Fieldbus specification based onEN 61158-2 transmission technology.

Travel 3.6 to 200 mm

Angle of rotation 24 to 100°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Communication Type 3730-4 with PROFIBUS-PA communicationType 3730-5 with Fieldbus communication

Explosionprotection

II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEXII 3 G EEx nA II T6 andII 3 D IP 65 T 80 °C acc. to ATEX

FM, CSA, NEPSI Ex ia/nL approval

Options Inductive limit switch, solenoid valve, binaryinput, external position sensor, EXPERT+

Data Sheets T 8384-4 EN and T 8384-5 EN

EXPERT valve diagnostics for Series 3730 and Series 3731PositionersPositioner firmware for early detection of control valve faultsgiving maintenance recommendations.EXPERT is an enhanced firmware designed for predictive,status-oriented maintenance on control valves with pneumaticactuators. The diagnostic functions are completely integratedinto the positioner.EXPERT enables viewing and editing in TROVIS-VIEW operatorinterface or FDT/DTM engineering tools, which makes opera-tion easy to learn.Refer to Data Sheet T 8388 EN for details.

6 T 8350 EN

Fig. 8 · Typ 3730-4 PROFIBUS-PA Positioner,attachment to rotary actuators acc. to VDI/VDE 3845

Fig. 7 · Type 3730-2/-3 Electropneumatic Positionerwith external position sensor mounted on Type 3510Micro-flow Valve

Fig. 9 · Step response test for checking dynamic control response

Page 7: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Type 3730-3 Electropneumatic Positioner in ESD versionEmergency Shutdown (ESD) is a positioner function with ex-tended firmware and partial stroke testing for the predictive,status-oriented detection of malfunctions in pneumatic shut-offvalves in safety-relevant systems. The shutdown function in theevent of emergency can also be implemented with the positionercertified acc. to IEC 61508.The testing and diagnostic functions are completely integratedinto the positioner and listed in Data Sheet T 8388-1 EN.The positioner in ESD version is based on the Type 3730-3Positioner with HART® communication. The basic functions, at-tachment, and technical data are identical for both positionersand are described in Data Sheet T 8384-2/3 EN also contain-ing the ordering specifications.

Type 3785 PROFIBUS-PA PositionerSmart, bus-powered field devices according to PROFIBUS-PASpecification with IEC 61158-2 transmission technology.Self-calibrating, automatic adaptation to valve and actuator.

Travel 5 to 255 mm

Angle of rotation Up to 120°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Communication PROFIBUS-PA communication

Explosionprotection

II 2 G EEx ia IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX

FM, CSA, GOST approval

Options Inductive limit switches, forced venting

Data Sheet T 8382 EN

7 T 8350 EN

Fig. 10 · Options of Type 3730-3 Positioner in ESD version

Alarm contact

Position feedback

Solenoid valve

Alarm contact

Fault alarm contact

4…20 mA control signal

Fig. 11 · Type 3785 PROFIBUS-PA Positioner

Page 8: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Ex d positionersType 3731-3 Ex d Positionerwith HART communicationSingle-acting or double-acting Ex d positioner for attachment topneumatic control valves. Self-calibrating, automatic adapta-tion to valve and actuator.

Travel 3.6 to 200 mm

Angle of rotation 24 to 100°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Reference variable 4 … 20 mA

Communication HART® communication

Explosionprotection

II 2 G EEx d IIC T6 andEEx de IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX

FM, CSA, NEPSI approvals

Options Binary contact, position feedback,forced venting, EXPERT+

Data Sheet T 8387-3 EN

Type 3731-5 FOUNDATIONTM Fieldbus Ex d PositionerSmart, bus-powered field devices according toFOUNDATIONTM Fieldbus Specification based on EN 61158-2transmission technology. Integrated Function Blocks: PID Pro-cess Controller, Analog Output (AO), 2 Discrete Inputs (DI) andLink Master Capability.

Travel 3.6 to 200 mm

Angle of rotation 24 to 100°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Communication FOUNDATIONTM Fieldbus communication

Explosionprotection

II 2 G EEx d IIC T6 andEEx de IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX

FM, CSA, NEPSI approvals

Options Binary input, limit switch,forced venting, external position sensor

Data Sheet T 8387-5 EN

TROVIS-VIEW Operator InterfaceTROVIS-VIEW is a standard operator interface, allowing theuser to configure and parameterize various SAMSON instru-ments using a device-specific database module.Data is transferred between the TROVIS-VIEW software and theSAMSON device either directly using a connecting cable or in-frared adapter or indirectly using a memory pen or memorymodule. A direct connection enables both online and offline op-eration. This means that data can be changed in the device im-mediately, or they can be saved on the PC first and later down-loaded to the device on site.The device-specific modules contain a database providing thecharacteristic properties of each device type, such as parame-ters, data points, user levels, etc.Refer to Data Sheet T 6661 EN for details.

8 T 8350 EN

Fig. 14 · TROVIS-VIEW Operator Interface withType 3730 Positioner

Fig. 13 · Type 3731 Ex d Positioner, terminal compartmentand cover for operating button opened

Fig. 12 · Type 3731-3 Ex d Positioner withHART® communication or Type 3731-5 Positionerwith FOUNDATIONTM Fieldbus communication

Page 9: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

Electropneumatic and pneumaticpositionersType 3766 Pneumatic PositionerType 3767 Electropneumatic PositionerSingle- or double-acting p/p (Type 3766) or i/p (Type 3767)positioners for pneumatic linear and rotary actuators.

Travel 7.5 to 120 mm

Angle of rotation Up to 90°

Attachment Direct attachment to Type 3277 Actuator,to NAMUR ribs, rod-type yokes, VDI/VDE 3845

Reference variable Type 3766: 0.2 … 1 bar (3 … 15 psi)Type 3767: 4(0) … 20 mA

Explosionprotection

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX

FM, CSA, GOST, JIS approvalsType 3766 also with IECEx TSA (Australia)approval or Ex d with Type 6116 i/p Converter

Options Limit switch, solenoid valve, position transmitter

Data Sheet T 8355 EN

Type 4763 Electropneumatic PositionerType 4765 Pneumatic PositionerSingle-acting electropneumatic (Type 4763) or pneumatic(Type 4765) positioner for pneumatic linear actuators.

Travel 7.5 to 90 mm

Attachment NAMUR ribs, rod-type yokes

Reference variable Type 4763: 4(0) … 20 mAType 4765: 0.2 … 1 bar

Explosionprotectionfor Type 4763Type 4765

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX

FM, CSA approvalsEx d with Type 6116 i/p Converter

Options Special version with oxygen as operatingmedium

Data Sheet T 8359 EN

Type 3760 Electropneumatic Positioner andPneumatic PositionerCost-effective, single-acting pneumatic or electropneumaticpositioner designed for direct attachment to Type 3277 Pneu-matic Actuator.

Travel 5 to 15 mm

Attachment Direct attachment to Type 3277 Actuator

Reference variable 0.2 … 1 bar (3 … 15 psi)4(0) … 20 mA; 1 … 5 mA

Explosionprotection

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX

FM, CSA, JIS, AUS approvalsEx d with Type 6116 i/p Converter

Options Limit switch

Data Sheet T 8385 EN

9 T 8350 EN

Fig. 15 · Type 3766 Positioner,attachment acc. to IEC 60534 (NAMUR)

Fig. 16 · Type 4763 Electropneumatic Positioner withpressure gauges

Fig. 17 · Micro-flow valve with EEx d positioner(Type 3760 Positioner and Type 6116Electropneumatic Converter)

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Type 3761 Electropneumatic Positionerfor rotary actuatorsSingle-acting or double-acting pneumatic or electropneumaticpositioner for attachment to rotary actuators.

Angle of rotation Max. 90°

Attachment According to VDI/VDE 3845

Reference variable 0.2 … 1 bar (3 … 15 psi) or4 … 20 mA

Explosionprotection

II 2 G EEx ia IIC T6

Options Limit switch

Data Sheet T 8386 EN

10 T 8350 EN

Fig. 18 · Type 3761 Electropneumatic Positionerattached to Type 3278 Rotary Actuator

Page 11: Positioners • Converters Limit Switches • Position ...samson-automation.info/pdf/t83500en.pdfPositioners, converters, limit switches, position transmitters, so-lenoid valves, and

System 6000Converters for direct current signal

Type 6116 Electropneumatic ConverterDevices used to convert a direct current input signal into a pneu-matic output signal for measuring and control. Especially suit-able as intermediate element between electric measuring de-vices and pneumatic controllers or between electric control de-vices and pneumatic control valves.The electropneumatic converter can be combined with variouspneumatic positioners to provide a flameproof version.

Input 4 … 20 mA

Output 0.2 ... 1 bar (3 ... 15 psi) or0.4 ... 2 bar (6 ... 30 psi)Special ranges available

Supply air Min. 0.4 bar above upper signal pressurerange

Explosionprotection

II 2 G EEx ia IIC T6 andII 2 G EEx d IIC T6 acc. to ATEX

FM, CSA, GOST, JIS, AUS approvals

Options Pressure gauge; extended temperature range

Data Sheet T 6116 EN

TROVIS 6150 AS-Interface ModuleThe TROVIS 6150 AS-Interface Module converts AS-Interfacedata into an analog 4 to 20 mA signal. In this way, analog de-vices such as control valves or positioners can be easily inte-grated into an AS-Interface. The devices merely need a connect-ing base that corresponds to DIN 43650.An analog device connected to the TROVIS 6150 AS-InterfaceModule forms an AS-Interface slave. The AS-Interface masterallocates an address to this slave.Certain errors are indicated on site by two LEDs as specified bythe AS-Interface specification 2.1.Refer to Data Sheet T 6150 EN for details.

TROVIS 6151 u/i ModuleThe TROVIS 6151 u/i Module converts a DC voltage into a cur-rent signal. It is suitable for attachment to devices with an electri-cal connection according to DIN 43650. The standard housingconnector or a special device connector for different versionsmay be used.

Input 0 (2) … 10 V

Output 0 (4) … 20 mA

Auxiliary power 16 … 30 V DC

Data Sheet T 6151 EN

11 T 8350 EN

Fig. 19 · Type 6116 Electropneumatic Converter mountedon Type 3766 Pneumatic Positioner

Fig. 20 · TROVIS 6150 AS-Interface Module

Fig. 21 · TROVIS 6151 u/i Module

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Limit switches, position transmitters

The limit switches supply a signal when an adjusted limit value isexceeded in either direction. This signal is suitable for initiatingvisual or audible alarms as well as pilot valves or other switch-ing units. Moreover, the limit switches can be connected to cen-tral control or alarm systems.

Type 4746 Electric or Pneumatic Limit SwitchLimit switch for attachment to pneumatic or electric controlvalves as well as for attachment to Type 4763 ElectropneumaticPositioners or Type 4765 Pneumatic Positioners.

Contacts 2 contacts optionallyinductive, electric or pneumatic

Attachment Actuators with cast yokes or pillar-type yokesacc. to IEC 60534-6Type 4763 Electropneumatic PositionerType 4765 Pneumatic Positioner

Supply air 1.4 bar for pneumatic limit switch

Explosionprotection

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6, Zone 2 acc. to ATEX

FM, CSA, GOST, NEPSI approvals

Data Sheet T 8365 EN

Type 3776 Limit Switch (SAMSOMATIC)Limit switch with inductive or electric contacts and solenoidvalve for linear actuators or rotary actuators according toVDI/VDE 3845.

Travel range 7.5 … 120 mm

Rotational angle 0 … 100° or 0 … 180° adjustable

Contacts max. 3 piecesinductive proximity switches,inductive double proximity switches orelectric microswitches

Solenoid valve Safety integrity level SIL 4 acc. to IEC 615081 or 2 integrated pilot valvesNominal signals 6/12/24 V DC or24/115/230 V ACSupply air 2.2 to 6 bar

Attachment Direct attachment to Type 3277 andType 3277-5 ActuatorsAttachment to actuators with NAMUR rib acc.to IEC 60534-6-1Rotary actuators acc. to VDI/VDE 3845 withfixing levels 1 or 2

Explosionprotection

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6 acc. to ATEX

GOST approval

Options Integrated AS-Interface module with busconnection

Data Sheet T 3776 EN

12 T 8350 EN

Fig. 22 · Type 4746-x2 Inductive Limit Switch

Fig. 23 · Type 3776 Limit Switch for linear actuators

Fig. 24 · Type 3776 Limit Switch forrotary actuators according to VDI/VDE 3845

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Type 3768 Inductive Limit SwitchLimit switch with two inductive switches (proximity switches) andoptionally one 3/2-way solenoid valve, which registers a binarysignal issued by a control device and converts it into a binary sig-nal pressure. When the solenoid valve is in de-energized state,the actuator moves the valve to the fail-safe position.

Travel range 7.5 … 120 mm

Contacts 2 inductive proximity switches

Attachment Direct attachment to Type 3277 ActuatorAttachment to actuators with NAMUR rib acc.to IEC 60534-6-1Attachment to rotary actuators acc. toVDI/VDE 3845

Explosionprotection

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6; Zone 2; acc. to ATEX

FM, CSA, GOST, NEPSI approval

Option 3/2-way solenoid valve

Data Sheet T 8356 EN

Type 4744 Electric Limit Switch forhazardous areasLimit switch with one or two momentary-contact limit switches intype of protection “Flameproof enclosure” EEx de IIC T6.Type 4744-2 Limit Switch with one momentary-contact switchfor mounting to a rod-type yoke of V2001 Series Valves

Travel range 7.5 … 150 mm

Contacts Type 4744: 1 or 2Type 4744-2: 1

Attachment Type 4744: Attachment to actuators withNAMUR rib acc. to IEC 60534-6-1Type 4744-2: Rod-type yoke of V2001 SeriesValves

Explosionprotection

II 2 G EEx ed IIC T6 andII 2 D IP 65 T 80 °C andII 2 G EEx de IIC T6 andII 2 D IP 65 T 80 °C acc. to ATEX

Type 4744-2: II 2 G EEx d IIC T6/T5GOST approval

Data Sheet T 8367 EN

Type 4748 Analog Position TransmitterAnalog position transmitter for attachment to control valves aswell as Type 4763 Electropneumatic Positioner or Type 4765Pneumatic Positioner to convert the valve travel into a continu-ous output signal between 4 to 20 mA.Connection as two-wire transmitter.

Travel range 7 … 120 mm

Output signal 4 … 20 mA

Attachment Attachment to actuators with NAMUR rib orpillar-type yoke acc. to IEC 60534-6-1Type 4763 Electropneumatic PositionerType 4765 Pneumatic Positioner

Explosionprotection

II 2 G EEx ia IIC T6 andII 3 G EEx nA II T6; Zone 2; acc. to ATEX

Data Sheet T 8363 EN

13 T 8350 EN

Fig. 25 · Type 3768 Inductive Limit Switch

Fig. 26 · Type 4744 Electric Limit Switch

Fig. 27 · Type 4744-2 Electric Limit Switch

Fig. 28 · Type 4748 Analog Position Transmitter

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AccessoriesType 3770 Ex d/Ex i Field BarrierField barrier with flameproof enclosure serving as an interfacebetween intrinsically safe and non-intrinsically safe circuits inhazardous areas. The field barrier is suitable for operatingpositioners, smart positioners using HART protocol,electropneumatic converters, solenoid valves, or limit switches.Refer to Data Sheet T 8379 EN for more details.

Type 3701 Solenoid Valve (SAMSOMATIC)The pilot-controlled solenoid valve converts electric binary sig-nals into binary pneumatic signals.

Solenoid valve 3/2-way or 5/2-way

Attachment Attachment to actuators with NAMUR rib,rod-type yokes or to rotary actuators withNAMUR interface

Nominal signal 6/12/24 V DC or 24/48/115/230 V AC

Supply air 1.4 … 6 bar (20 … 90 psi)

Explosionprotection

II 2 G EEx ia IIC T6; Zone 1 andII 3 G EEx nA II T6; Zone 2; acc. to ATEX

CSA, FM approvals

Options Safety approval SIL 4 or TÜV

Data Sheet T 3701 EN

Type 3963 Solenoid Valve (SAMSOMATIC)Solenoid valve series consisting of a 3/2-way pilot valve anddiverse 3/2-way, 5/2-way or 6/2-way booster valves.Low power consumption between 20 and 150 mW.

Pilot valve e/p binary converter

Nominal signal 6/12/24 V DC or 24/48/115/230 V AC

Supply air 1.4 … 6 bar (20 … 90 psi)

Booster valve 3/2, 5/2, 5/3 or 6/2 function

Attachment Attachment to actuators with NAMUR rib acc.to IEC 60534-6-1 or to rotary actuators withNAMUR interface acc. to VDI/VDE 3845

Explosionprotection

II 2 G EEx ia IIC T6 orII 3 G EEx nA II T6 acc. to ATEX

CSA, FM, GOST, NEPSI approvals

Options SIL 4 acc. to IEC 61508

Data Sheet T 3963 EN

Type 3962 Pilot Valve (SAMSOMATIC)The pilot valve is used to control booster or diaphragm valves aswell as valves conforming to ISO 5599/1 with CNOMOinterface.

Construction Solenoid coil and seat valve with return spring

Nominal signal 24 V DC or 24/115/230 V AC

Supply air 1.4 … 8 bar (20 … 115 psi)

14 T 8350 EN

Fig. 29 · Type 3770 Ex d/Ex i Field Barrierwith Type 3780 Positioner

Fig. 30 · Type 3701-01 Solenoid Valve

Fig. 31 · Type 3963-..25 Solenoid Valve

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For controlling Type 3756 Booster Valve(Data Sheet T 756-1/5 EN and T 756-6 EN)

Type 3994-0671 Diaphragm Valve(Data Sheet T 994-0671 EN)

Valves acc. to ISO 5599/1with CNOMO interface

Attachment Attachment to actuators with NAMUR rib acc.to IEC 60534-6-1 or to rotary actuators withNAMUR interface acc. to VDI/VDE 3845

Explosionprotection

EEx em T5/T6 orEEx d IIC T4/T5/T6

Data Sheet T 962-4 EN

Type 4708 Supply Pressure RegulatorSupply pressure regulators provide pneumatic measuring andcontrol equipment with a constant air supply. The pressure reg-ulator reduces and controls the pressure of a compressed airnetwork to the pressure adjusted at the set point adjuster.Versions for installation in pipelines or control panels or for di-rect attachment to positioners or pneumatic actuators.

Set point range 0.5 … 6 bar (8 … 90 psi) or0.2 … 1.6 bar (3 … 23 psi)

Operating pressure max. 12 bar (175 psi)

Versions Aluminum or stainless steel body

Filter Optionally with plastic, aluminum orstainless steel filter receptacle

Adapter For attachment to positioners or pneumaticactuators

Option Pressure gauge

Data Sheet T 8546 EN

Type 3999-009x Service Unit Model (SAMSOMATIC)for purifying and controlling compressed airThe service unit model is used to supply compressed air to pneu-matic converters, controllers and positioners. It cleans the com-pressed air, removing any dirt particles, water and oil. In addi-tion, it regulates the air pressure to a constant output pressure.

Set point range 0.5 … 10 bar (8 … 145 psi) adjustable

Operating pressure Max. 16 bar (230 psi)

Version Pipe or wall mounting

Filter unit Coarse filter, submicro filter, pressure regulatorwith secondary venting, pressure gauge

Condensatedrainage

Automatic over float valve or solenoid valve

Options Pressure switch or differential pressure switch,solenoid valves

Data Sheet T 3999-6 EN

15 T 8350 EN

Fig. 32 · Type 3962-9x04 EEx d Pilot Valvewith Type 3756 Booster Valve

Fig. 33 · Type 4708-11 Supply Pressure Regulator withpressure gauge and filter

Fig. 34 · Type 3999-009x Service Unit Model

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Type 3999-0096 Filter Regulator (SAMSOMATIC)The filter regulator is used to supply compressed air to volumeboosters for large actuators. It cleans the compressed air, re-moving any dirt particles, water and oil. In addition, it regulatesthe air pressure to a constant output pressure.

Set point range 0.5 … 10 bar (8 … 145 psi) adjustable

Operating pressurep1

Max. 16 bar (230 psi)

Version With mounting bracket

Filter unit Filter, pressure regulator and pressure gauge

Condensatedrainage

Manually over drainage valve

Data Sheet T 3999-8 EN

Type 3759 Pneumatic Remote AdjusterA precision pressure regulator which can be manually adjusted.It is designed for use in pneumatic control loops as either a setpoint adjuster or manual remote adjuster and can be used as anadjustable precision pressure regulator for measuring, calibra-tion and testing equipment.

Set point ranges 0 … 0.6 bar (0 … 9 psi)0 … 1.6 bar (0 … 23 psi)0 … 4 bar (0 … 60 psi)0 … 6 bar (0 … 90 psi)

Operating pressurep1

max. 7 bar (100 psi)

Version Panel mounting or installation

Data Sheet T 8510 EN

Type 3709 Pneumatic Lock-up ValvePneumatic lock-up valve for shutting off the signal pressure lineof pneumatic actuators upon failure of the supply air.

Signal pressure Up to 6 bar (90 psi)

Supply air Max. 12 bar (175 psi)

Data Sheet T 8391 EN

Specifications subject to change without notice.

T 8350 EN

SAMSON AG · MESS- UND REGELTECHNIKWeismüllerstraße 3 · 60314 Frankfurt am Main · GermanyPhone: +49 69 4009-0 · Fax: +49 69 4009-1507Internet: http://www.samson.de 20

06-0

8

Fig. 35 · Type 3999-0096 Filter Regulator

Fig. 36 · Type 3759 Pneumatic Remote Adjuster

Fig. 37 · Type 3709 Pneumatic Lock-up Valve