polimill - company-product
TRANSCRIPT
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The beginning• Mr Mario Possati wanted
to create a company according to his own principles and philosophy
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1952• Mr MARIO POSSATI
founded MARPOSS• The first product was an
electronic gauge for grinding machines
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1952• It was a real innovation:
mechanics and electronics combined allowed a remarkable production improvement
• increased quantity• enhanced quality• few or no rejects
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1952
Mechanics
Information TechnologyElectronics
• This happened almost 20 years before the word MECHATRONICS was coined in Japan!
MECHATRONICS
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Our Business• Provide high precision
equipment for machine tool control and for part measurement and inspection in the shop floor environment
• Give a global answer to customers' production quality control
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Our Business• Customers ask questions • Marposs gives answers
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Highlights
• Worldwide presence• Widest product range• Entire production chain
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Worldwide presence• Headquarters is in
Bentivoglio, BO (ITALY)• We are in 33 countries• Our own organization:
– 80 locations in 24 countries• Agents/distributors :
– 10 locations in 9 countries
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Worldwide presence• Main Sales and Service
Centers in:– Germany, China, USA,
Japan, Italy• Main Manufacturing
Plants in:– Italy, China, Germany,
USA, France
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Plants in the world
• Owned 122,400 sqm• Rented 17,800 sqm• TOTAL ~ 140,000 sqm
IT40%
CN20%
DE12%
OTH16%
rented12%
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Widest product range
machine tool applications
48%gauging and testing systems
37%
gaugingcomponents
15%
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Part Measurement
Tool Control
Machine and ProcessMonitoring
In-process gauges and touch probes; post-process gauges and plugs for interoperational or final inspection
Contact and non-contact (laser) systemsfor tool measurement monitoring and compensation
Grinding wheel balancers; sensors to control force, power, vibration, noise, displacement; part, die and tool deformation
Widest product rangeApplicationsformachinetools
(grinding,cutting,forming andstamping machines)
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Inline gauging
Offline gauging
Non DestructiveTest (NDT)
Assembly and Test
Gauging machines and automaticallyloaded stations for 100% dimensional and geometric inspection
Manually loaded benches and hand-heldgauges (variable and attribute types)
Systems to detect hardness inconsistenciesand material flaws (cracks, pores,…)
Automatic solutions for assembly and leak test
Widest product rangeGaugingandtestingsystems
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Standard GaugingComponents
Display units, Industrial computers
SPC
Pencil type probes, gauging componentsfor fixtures, interface units for data acquisition
Indicators, column and microcolumndisplays, embedded gauge computers
SPC and quality control software
Widest product rangeGaugingcomponents
forendusers,systemintegratorsandgaugemakers
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Conventionalgauging
Non-contactgauging
Probes and Sensors
Leak test
Contact electronic, air-to-electronic, hard gauging (go/no go, doghouses, fixtures)
Flexible optoelectronic measurementsystems (1D/2D CCD cameras)
Touch probes, different types of sensors(position, force, vibration, materialintegrity,…)
Pressure decay, mass flow, mass spec-trometry (vacuum chamber, sniffer)
Widest technology rangeTheappropriatetechnology isused,dependingontheapplication
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Entire production chainR&D
Mech. Design / Electr. Engineering
Manufacturing
Sales / Marketing
Education / Training
Installation / After Sales Service
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Sales & employees• Year 2016
– Consolidated turnover: in excess of 430 M€
– Employees: over 3000
– 94% sales outside Italy
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SalesEUROPE
48%ASIA36%
AMERICAS16%
SALES
EUROPE38%
ASIA45%
AMERICAS17%
DESTINATIONMARKET
• GERMANY is the top country for sales
• CHINA is the top country for destination
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MarketAutomotive and suppliers
Aerospace
Bearings, gears, electric motors,injection, compressors
Glass
Energy
Hi-tech
Biomedical
Machine tool makers
Gauge & fixture makers
OEM'S
END USERS
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Employees
IT1127
CN596
DE429
US204
JP152
OTH417
by country
2925 employees worldwideDec 2015
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The contents of this document are the exclusive property of Marposs S.p.A., Bentivoglio (BO), Italy.Without prior written consent, they cannot be used, totally or partially, for purposes different from those expressly allowed. Offenders will be prosecuted.
MARPOSS, , and other Marposs name/signs shown herein are registered trademarks or trademarks of Marposs in the U.S.A. and other Countries.
© COPYRIGHT 2015 MARPOSS S.p.A. - ITALY. All rights reserved.
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Complete control on your machining !
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1. Work-piece Setup
2. Tool Pre-setting3. Tool & Process Verification
4. Part Inspection
4 Steps to improve your Production Quality …
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1. Work-piece Setup
The first step towards good production is part positioning through work-piece orientation and origin identification.This operation is essential to keep the work-piece within tolerance.
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1. Work-piece Setup
Marposs spindle probes give faster positioning than operator driven procedures and provides automatic compensation for misalignment. This correct setup process decreases errors and scrap parts.
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Contact Tool Setter
Non-Contact Tool Setter
2. Tool Pre-setting
Marposs offers on machine contact andnon-contact Tool Setters. The choice of the relevant Tool Setter system depends on tool dimension and the type of measurement required.Tool dimensions are automatically written into tool table, avoiding operator errors.
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2. Tool Pre-setting
On machine tool pre-setting guarantees the highest cutting quality, as all measures are performed within the machine.Tool clamping in the machine spindle can add RUN OUT to tools modifying the actual tool diameter. Dynamic behaviour of the machine can also modify total tool length, using the onbaord tool setter ensures the correct tool information is set.
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3. Tool & Process Verification
During machining Marposs tool setters and monitoring systems (MMS) verify:tool weartool breakage cutter integritytool run outaxes thermal drift
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During the cutting process, onboardmachine tool setters and MMS ensure the same level of quality throughout the production process.Thanks to those systems productivity will be improved andscrap reduced.
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3. Tool & Process Verification
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A fast tool breakage detection can be performed after machining, verifying the tool intergrity prior to machining the next part.
An undetected broken tool could result in lost prodution and part quality.
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3. Tool & Process Verification
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Fast and reliable breakage detection can be performed in less than 1 second.TBD is the right solution for mass production machining centers.
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3. Tool & Process Verification
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MMS offers solution and sensors for process monitoring on MT. Possible monitoring fields are:Power (tool breakage and wear)Force(cutting force optimization)Vibration (machine condition and
tool unbalancing)Temperature(bearing overheating)Displacement(spindle growth)
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3. Tool & Process Verification
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4. Part Inspection
Marposs supply a full range of spindle probes to fit all machine tool types and work piece shapes.
Wired and wireless transmission cover all machine sizes and configurations.
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On machine part inspection saves time and permits part re-working without additional work-piece positioning.
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4. Part Inspection
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1. Work-piece Setup
2. Tool Pre-setting
4. Part Inspection
3. Tool & Process Verification
A complete Product line
for Machine Tools…
… to increase your
Production Quality & Productivity
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Boost the heart-beat
of your business !