(points ignition only) oil sender gm hei ...heater/ac fan motor gm hei distributor (points ignition...

5
1 2 BAT Delco-Remy made in USA DK. GREEN YELLOW LT. BLUE TAN BROWN BROWN DK BLUE LT BLUE LT GREEN DK GREEN ORANGE TAN BROWN DK BLUE LT BLUE LT GREEN DK GREEN ORANGE TAN BROWN TAN LT GREEN BROWN PURPLE RED RED LH TAIL RH TAIL THIRD BRAKE LIGHT S ALTERNATOR (GM intern. reg shown) ELECTRIC ENGINE FAN HORN RH PARK LIGHT LH PARK LIGHT HEADLIGHT HEADLIGHT STARTER DK. BLUE DK. GREEN PINK OIL SENDER TEMP SENDER DK. BLUE DK. GREEN PINK ORANGE BROWN HEATER/AC FAN MOTOR GM HEI DISTRIBUTOR (POINTS IGNITION ONLY) COIL BALLAST RESISTOR + - FUEL TANK DK. GREEN YELLOW BROWN TAN LT. BLUE WHITE OPTIONAL TACHOMETER LEAD WIRE RED RED LT BLUE R YELLOW (OPTIONAL POINTS WIRING) PINK PINK MEGA 175A LITTLEFUSE RED 175 AMP MEGA FUSE

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Page 1: (POINTS IGNITION ONLY) OIL SENDER GM HEI ...HEATER/AC FAN MOTOR GM HEI DISTRIBUTOR (POINTS IGNITION ONLY) COIL BALLAST RESISTOR-+ FUEL TANK DK. GREEN YELLOW BROWN TAN LT. BLUE OPTIONAL

1 2

BAT

Delco-Remymade in USA

DK

. GR

EE

N

YE

LLOW

LT. B

LUE

TAN

BR

OW

N

BR

OW

N

DK BLUE

LT BLUE

LT GREEN

DK GREENORANGE

TAN

BROWN

DK BLUE

LT B

LUE

LT GREEN

DK GREEN

ORANGE

TAN

BR

OW

N

TA

N

LT G

RE

EN

BROWN

PURPLE

RED

RED

LH TAIL RH TAILTHIRD BRAKE LIGHT

S

ALTERNATOR(GM intern. reg shown)

ELECTRICENGINE FAN

HORN

RH PARK LIGHT

LH PARK LIGHT

HEADLIGHT

HEADLIGHT

STARTER

DK. BLUE

DK. GREEN

PINK

OIL SENDER

TEMPSENDER

DK

. BLU

E

DK

. GR

EE

N

PIN

K

ORANGE

BROWN

HEATER/ACFAN MOTOR

GM HEIDISTRIBUTOR

(POINTSIGNITION

ONLY)

COIL

BALLAST RESISTOR

+- FUEL TANK

DK. GREENYELLOW

BROWNTAN

LT. BLUE

WHITEOPTIONAL TACHOMETER LEAD WIRE

RED

RED

LT BLUE

R

YELLOW (OPTIONAL POINTS WIRING)

PINK

PINK

MEGA175A

LITTLEFUSE

RED

175 AMP MEGA FUSE

Page 2: (POINTS IGNITION ONLY) OIL SENDER GM HEI ...HEATER/AC FAN MOTOR GM HEI DISTRIBUTOR (POINTS IGNITION ONLY) COIL BALLAST RESISTOR-+ FUEL TANK DK. GREEN YELLOW BROWN TAN LT. BLUE OPTIONAL

RADIO

+

OIL

+

TEMP

+_ +

VOLTS FUEL

TACH

DIMMER SWITCH

HEADLIGHT SWITCH

DOME/CTSY LIGHT

IGNITION SWITCH

STEERING COLUMNCONNECTOR

BRAKE SWITCH

A/CCONTROL

PANEL

RH TURN LH TURN HI BEAM

DK. BLUELT. BLUE

LT. GREEN

PINK

BLA

CK

GR

AY

TA

N

DK

. BLU

E

DK

. GR

EE

ND

GR

N

D B

L

TA

N

DK. GREENYELLOW

WHITE

BROWNTAN

WHITE

DK. BLUE

DK. GREEN

PINK

ORANGE

BROWN

DK. BLUELT. BLUE

LT. GREEN

LT. GREEN

DK. GREEN

ORANGETAN

BROWN

YELLOW

TAN

ORANGE

RED

WHITE

GRAY

BROWN

OR

AN

GE

OR

AN

GE

OR

AN

GE

OR

AN

GE

BLA

CK

DK

GR

EE

N

PU

RP

LE

RE

D

PIN

K

TA

N

BR

OW

N

PURPLE

RED

TAN

PURPLE

RED

BROWN

PINK

PURPLE

BROWN

BLACK

DK. BLUE

D. B

LL. B

LL. G

R

PINK

BLACK

LT. BLUE

WHITEYELLOWDK. GREEN

PIN

K

GRAY

BLACK

OPTIONALNEUTRAL SAFETYSWITCH LOCATION

BR

OW

N

RE

D

WIPER SWITCHOR

WIPER MOTOR

WH

ITE

SPEEDO

GR

AY

GRAY

3

4

2

WHITE

+S

LT. BLUE

WHITE

DK. GREENYELLOW

TAN

PURPLEBROWN

BLACK

ORANGE

DK. GREEN

BROWN

LT. GREEN

DK. BLUELT. BLUE

5 6

SS S

PURPLE

1

PINK

PIN

K

BLA

CK

temp fan switch in block

switch to ground

OR

13

119

1210

HA

ZA

RD

FLA

SH

ER

HA

Z / T

UR

N F

LAS

HE

R

20A 30A10A 10A 30A15A30A

30A15A30A 20A30A15A 30A

BAT INACCY IN

ST

OP

/DO

ME

A/C

HE

AT

GAUGES20A

LIGH

TS

BA

T 2

RA

DIO

FU

EL P

UM

P

AC

CY

1

BA

T 1 - E

FI

FA

N

IGN

2 500692

Am

erican A

uto

wire 800-482-9473

FAN RELAY

HO

RN

RE

LAY

FLASHER 20A

PA

RK

BR

EA

KE

R

WIP

ER

30 A

20 A

10 A15 A

30 A

30 A

10 A

20 A

15A

30A

15A

30A

30A

20 A

IGN

1 - EF

I

AC

CY

2

20 A

1213141517 161820 1922 21 134 25689 71011

PA

RK

HE

AT

A/C

FA

N O

UT

HO

RN

OU

T

BA

T 2

ST

OP

DO

ME

RA

DIO

GA

UG

ES

FU

EL P

UM

P R

ELA

Y

WIP

ER

IGN

1 1

- EF

I

FA

N R

ELA

Y G

ND

HE

AD

LT

S

IGN

2

TU

RN

RE

LA

Y G

ND

AC

CY

1

HO

RN

SW

BA

T 1

- EF

I

AC

CY

2

HA

ZA

RD

TU

RN

TU

RN

SIG

RE

LAY

BR

EA

KE

R

BR

EA

KE

RB

RE

AK

ER

12V 30A

BR

EA

KE

R

BROWN

Optional Alternator regulatorexcitor diode

WHITE

WHITE

OR

AN

GE

Control unitIgnitionpower

ORANGE

TAN

LT. BLUE

Page 3: (POINTS IGNITION ONLY) OIL SENDER GM HEI ...HEATER/AC FAN MOTOR GM HEI DISTRIBUTOR (POINTS IGNITION ONLY) COIL BALLAST RESISTOR-+ FUEL TANK DK. GREEN YELLOW BROWN TAN LT. BLUE OPTIONAL

RECOMMENDED FUSE CIRCUIT RATINGS

PARK LIGHTS 10 AMPHAZARD 15 AMPBRAKE LIGHTS 10 AMPHEADLIGHTS 30 AMPTURN SIGNAL 10 AMPWIPER 10 AMPGAUGE 5 AMPC.B. RADIO 5 AMPA/C / HEATER 30 AMPRADIO 5 AMPFAN 30 AMP

Fuses, flashers, and horn relay are provided in your 500260 kit.

HAZ

PARK LTS

BRK/CTSY

HEAD LTS

TURN SIG

WIPER

GAUGE

CB RADIO

AC/HEAT

RADIO

FAN

B

A

I

B

B

AAMERICAN AUTOWIRE

TURN SIGNAL

HAZARD SIGNAL

Dome / Courtesy Lamp

Engine Connection

Tach Connection

Starter Connection

Front Light Connection

Rear Body Connection

Turn Signal Connection

Horn Relay

Neutral Safety Switch WiresDimmer Switch WiresIndicator Light Wires

Ignition Switch WiresHeadlight Switch WiresGauge Wires

Accessory Wires

SEE SHEET 3

SEE SHEET 3

SEE SHEET 3

SEE SHEET 3

SEE SHEET 3

SEE SHEET 3

SEE SHEET 3

SEE SHEET 2

SEE SHEET 3

SEE SHEET 2

SEE SHEET 2SEE SHEET 2SEE SHEET 3

SEE SHEET 3

SEE SHEET 3

Fuse Panel Installation InstructionsFollowing these simple instructions will guarantee a successful installation of your Power Plus 12 System.The order of installation iwill be as follows:

1. Mount fuse panel2 . Route fuse panel harness in dash area3 . Make all dash connections as shown in this Fuse Panel Installation sheet.4 . Starting with bag ‘J’, install all other wiring bags as per the letter designation on instruction sheets. (bags J,K,L,M).

Let’s begin your installation with this Fuse Panel harness. Study the diagram below, and follow the installation procedures on the following pages!

PART #

DESCRIPTION:

POWER PLUS 12Fuse Panel Harness

50022592964373 instruction sheet Rev 8.0 12/16/2003 MPM

Brake Light WiresSEE SHEET 2

SHEET 1

150 Heller Pl #17 W Bellmawr, NJ 08031 856-933-9301

AmericanAutowire

FactoryFitautomotive

wiring

We Make Wiring Easy!!

®

Page 4: (POINTS IGNITION ONLY) OIL SENDER GM HEI ...HEATER/AC FAN MOTOR GM HEI DISTRIBUTOR (POINTS IGNITION ONLY) COIL BALLAST RESISTOR-+ FUEL TANK DK. GREEN YELLOW BROWN TAN LT. BLUE OPTIONAL

HAZ

PARK LTS

BRK/CTSY

HEAD LTS

TURN SIG

WIPER

GAUGE

CB RADIO

AC/HEAT

RADIO

FAN

B

A

I

B

B

A

AMERICAN AUTOWIRE

Brake Light Wires

Ignition Switch Wires

1

2

Note: Terminals are provided for most connections on your wiring kit. Use the provided terminals and connector to install the following wires:

1 BRAKE LIGHT Orange 12 volt feed to brake switch Connect this wire to one side of your brake switch.White 12 volt feed out from brake switchLight Blue 12 volt third brake light from brake switch Whiteand Light Blue wires are connected together and go to the other

available location on the brake switch.

2 IGNITION SWITCH Red 12 volt feed to ignition switch Connect to the ‘BAT’ location on ignition switch. (white connector)Red 12 volt feed to ignition switch Connect to the ‘BAT’ location on ignition switch. (black connector)Pink 12 volt ignition feed Connect this to the ‘IGN’ location on ignition switch.Brown 12 volt accessory feed Connect this to the ‘ACC’ location on ignition switch.Purple 12 volt feed to starter (via Neutral safety sw) Connect this wire to the ‘ST’ location on ignition switch.

Loose Wire Connections

Neutral Safety Switch WiresDimmer Switch Wires

Headlight Switch Wires

34

5

Note: Terminals are provided for most connections on your wiring kit. Use the provided terminals and connector to install the following wires:

3 NEUT SAFETY SW Purple 12 volt feed to starter Each purple wire will go to one side of the neutral safety switch, if applicable. Note: These wires MUST be connected for the vehicle to start!

4 DIMMER SWITCH Yellow 12 volt feed to dimmer switch Connect to the dimmer ‘FEED IN’ location on dimmer switch.Tan Lo beam feed from dimmer switch Connect this to the ‘LO BEAM’ feed out location on dimmer switch.Lt Green Hi Beam feed from dimmer switch Connect this to the ‘HI BEAM’ feed out location on dimmer switch

5 HEADLIGHT SWITCH Red 12 volt feed to switch Connect to the ‘BAT’ location on headlight switchOrange 12 volt feed ‘in’ to park/tail Connect to the ‘PARK / TAIL FEED IN’ location on headlight switch.

(commonly found on GM headlight switches)Brown Park / tail feed ‘out’ Connect to the ‘REAR TAIL LAMP’ location on headlight switch. Yellow Dimmer feed Connect to the ‘DIMMER FEED’ location on headlight switch.Gray Instrument lamp feed Connect to the ‘INSTUMENT LAMP’ location on headlight switch.White Dome / courtesy ground Connect to the switched ‘GROUND’ location on headlight switch.

POWER PLUS 12Fuse Panel Harness 500225

(THIS IS LOOKING FROM THE BACK OF SWITCH)Typical GM headlight switch shown

Yellow

TanLt Green

Dimmer Connector

HAZ

PARK LTS

BRK/CTSY

HEAD LTS

TURN SIG

WIPER

GAUGE

CB RADIO

AC/HEAT

RADIO

FAN

B

A

I

B

B

A

AMERICAN AUTOWIRE

Loose Wire Connections

(WHITE)(BLACK)PURPLE

PINK

RED

BROWN

RED

GM column mount ignition switch(THIS IS LOOKING FROM THE BACK OF SWITCH)

Alternate full-time front parking lamp(parking lamps stay on when headlights are on)

Rear Tail Lamp

Dash Panel Lights

Dome Light Ground

Headlight Feed

Battery Feed 12 Volts

Front Parking lamp(parking lamps turn off when headlights on)

Fused Battery Feed (for parking lamps)

SHEET 2

Page 5: (POINTS IGNITION ONLY) OIL SENDER GM HEI ...HEATER/AC FAN MOTOR GM HEI DISTRIBUTOR (POINTS IGNITION ONLY) COIL BALLAST RESISTOR-+ FUEL TANK DK. GREEN YELLOW BROWN TAN LT. BLUE OPTIONAL

Turn Signal Connection

16

This kit includes connection to the more common GM 3 7/8” column connector. Install as follows:

1. If your column has the GM 3 7/8” connector, just plug them together. 2. If your column has the GM 4 1/4 “ connector, remove the terminals from the GM 4 1/4” connector and plug them into the supplied GM 3 7/8” mating connector matching the wires from your column to our harness by ‘color’.3. If you are using any other connector on your column, remove your existing connector and install the supplied terminals and the new 3 7/8” connector. You must match the wires from your column to our harness by ‘function’.

Dome / Courtesy Lamp

Engine Connection

Tach Connection

Starter Connection

Front Light Connection

Rear Body Connection

Horn Relay

9

10

11

12

13

14

15

POWER PLUS 12Fuse Panel Harness 500225

Accessory Wires

HAZ

PARK LTS

BRK/CTSY

HEAD LTS

TURN SIG

WIPER

GAUGE

CB RADIO

AC/HEAT

RADIO

FAN

B

A

I

B

B

A

AMERICAN AUTOWIRE

Indicator Light Wires

Gauge Wires

6

7

8

+12VLAMP

+12VLAMP

TEMP OIL

+12V

VOLT

LAMP

SPEEDO-METER

+12VLAMP

FUEL

GREY

BLACK BLACK BLACK

PINK PINK PINK

LAMP

PINK

LAMP

BLACK

TACH

SUPPLIED DISCONNECTS FOR GAUGE CLUSTER

Gauge Connections

GREY GREY GREY GREY

BLACK

DK GREENDK BLUE

TAN WHITEBLACK

PINKGREY

LH TURN RH TURN

HI BEAM

+12V

LT BLUE

DK BLUELT GREEN

Note: Terminals are provided for most connections on your wiring kit. Following the gauge manufacturer’s instructions, use the terminals supplied with your gauge kit to connect gauge wires to the gauges. NOTE: Gauge disconnects are provided for ease of gauge installation!

6 INDICATOR LIGHTS Lt Blue LH dash indicator Connect this wire to the LH dash indicator light.Dk Blue RH dash indicator Connect this wire to the RH dash indicator light.Lt Green Hi-beam indicator Connect this wire to the hi-beam indicator lamp.

7 GAUGE WIRES Dk Green Temperature sender wire Connect to the ‘SENDER’ location on gauge.Dk Blue Oil sender wire Connect to the ‘SENDER’ location on gauge.Tan Gas sender wire Connect to the ‘SENDER’ location on gauge.White Tach sender wire Connect to the ‘SENDER’ location on gauge. (-)Black Ground Connect to each gauge (ground location) as shown in diagram.Pink 12 volt ignition feed Connect to each gauge (12 v location) as shown in diagram.Grey Instrument lamp feed Connect to instrument lamp, as shown in diagram.

8 ACCESSORY WIRES Black Instument cluster ground Connect to a GOOD chassis ground.Brown A/C-heat 12 volt feed-fused Connect to the A/C heat-switch (feed ‘in’ location)Orange (heavy gauge) Blower lead Connect to the A/C-heat switch (power ‘out’ location)Orange (short length) Electric fan feed-fused Connect to the Electric fan switch (feed ‘in’ location)Orange (longer length) Electric fan lead Connect to the Electric fan switch (feed ‘out’ location)Tan Radio feed - fused Connect to the radio power location.White Wiper Connect to the wiper system following manufacturer’s instructions.

HAZ

PARK LTS

BRK/CTSY

HEAD LTS

TURN SIG

WIPER

GAUGE

CB RADIO

AC/HEAT

RADIO

FAN

B

A

I

B

B

A

AMERICAN AUTOWIRE

Loose Wire Connections Connector Plug-In’s

SHEET 3

9 HORN RELAY No further connection necessary. Ready to use as supplied.10 DOME / COURTESY LAMP Orange wire- Connect this wire to your dome / courtesy bulb (feed location).

White wire- Connect this wire the the ground side of the dome / courtesy bulb. This wire is activated by the headlight switch ground.

11 ENGINE CONNECTION Your engine wiring connector from bag “K” will plug in here later in the installation process.12 TACH CONNECTION Your tachometer connector from bag “K” will plug in here later in the installation process.13 STARTER CONNECTION Your starter connector from bag “M” will plug in here later in the installation process.14 FRONT LIGHT CONNECTION Your front light connector from bag “L” will plug in here later in the installation process.15 REAR BODY CONNECTION Your rear body connector from bag “J” will plug in here later in the installation process.16 TURN SIGNAL Purple Turn signal flasher feed

Brown Hazard flasher feedLt Blue Left front turn leadDk Blue Right front turn leadYellow Left rear turn / brake leadDk Green Right rear turn / brake leadWhite Brake light feed into switchBlack Horn button lead

SPECIAL NOTE !!For applications using an external 3 or 5 pole toggle switch with a common turn signal flasher feed wire, such as “FACTORY-FIVE” cobra kits, some of the wires will have to be removed from the turn signal connector on the harness and connected as follows. See 500229 “BAG J” for specific details concerning connection options of the rear lighting.

Purple Turn signal flasher switch common feed to turn signal switch.Brown not usedLt Blue Left front turn lead to turn signal switch (left side).Dk Blue Right front turn lead to turn signal switch (right side).Yellow Left rear turn / brake lead to turn signal switch (left side).Dk Green Right rear turn / brake lead to turn signal switch (right side).White not usedBlack Horn button ground lead from horn relay.