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PNEUMATIC & HYDRAULIC ACTUATORS

SHORT VERSION

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QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT

Quality is Our First Priority.

Consistent product quality and a proven

track record makes Australian Pipeline

Valve a dependable choice for cast

Gate, Globe and Check Valves, where

total reliability is the number one concern.

Since its founding, APV’s philosophy has

been focused on quality. Our valves

are manufactured in full compliance

to worldwide standards (such as ASME,

ANSI, API 6D, API 600, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044

email: [email protected]

�©�Copyright�Australian�Pipeline�Valve�1990�-�2020�Edition

AUSTRAL IAN P I P E L I N E VA LVE 3

Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve.Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

Overview JC/JA/SW Series Pneumatic Actuators 5

JC Series Pneumatic Actuators Specifications & Drawings 6~8*

JA Series Pneumatic Actuators Specifications & Drawings 9~15*

JA/JC Series Pneumatic Actuators Torque Chart 16~17*

SW Series Pneumatic Actuators Specifications & Drawings 18~21*

SW Series Pneumatic Actuators Torque Chart 22*

GP/GH Series Pneumatic & Hydraulic Actuators Specifications & Drawings 23~51*

ASK Series Pneumatic Actuators Specifications & Drawings 52~56*

RP Series Pneumatic Compact Actuators 57~66*

Compact Quad Pneumatic Actuators 67~79*

ZT Series Linear Pneumatic Actuators 80~81*

Electro - Pneumatic Positioner 82~85*

Electric Actuators 86~87*

Intelligent Electric Actuators 88*

* This version excludes some of these pages, refer to full version at website.

CONTENTS - SHORT VERSION*

*For API600 weights see page 41, 42.For Buttweld dimensions and weights see overview brochure. For RTJ dimensions see overview brochure.For 16” to 30” see overview brochure.

TO RQTU RN - Ac tua to rs

DESIGN CERTIFICATION

CERTIFICATES

4



The TORQTURN pneumatic actuator is a rugged ductile iron or steel case scotch yoke heavy duty piston style pneumatic quarter turn actuator. This robust compact design is ideal for services requiring a reliable rugged operator. The maximum supply pressure is 150 PSI. A high pressure hydraulic model is also available.

FEATURES

• Separation of Air Chamber (Cylinder) from Mechanism (Body) The air chamber where the piston moves linearly within the cylinder is sealed from the centre body which

converts the piston linear motion into rotary output with zero air loss. All models have a rugged ductile iron air cylinder case and PTFE lining. The spring cylinder is carbon steel with ENP lining.

• High Output Torque Output is produced using the compound pressure method of two pistons in the double cylinder type, this allows

a balanced, smooth, high torque output.

• Opening Indicator The output shaft is equipped with an indicator to show the opening position.

• Stops A stop is provided to control the opening and closing position. The stops enable the opening and closing to be

adjusted up to +or- 5 degrees.

• Piston / Plating The bore of the air cylinder is PTFE lined for long life and low torque. The seals are viton. The bore of the carbon steel spring cylinder is ENP.

JC/JA/SW SERIES PNEUMATIC ACTUATORS

OVERVIEW - JC/JA/SW SERIES

5

AS 4629API 622 & ISO 15848-1

Fugitive Emission CertifiedAPI 622 & ISO 15848-1, Class CO2

Endurance Test Certified



No. Part Name Material1 Body A48 NO25

2 Cylinder 885 Alloy-SCII4A & PTFE Lined

3 Sector Gear Steel

4 Stem A536 (G) 1045

5 Rack A536 (G) 1045

6 Piston A48 NO 25

7 Flange A48 NO25

8 O-Ring Viton

9 O-Ring Viton

10 O-Ring Viton

11 Spring Piston Steel

12 O-Ring Viton

13 Thrust Bearing Nylon


15 Bolt A36

16 Bolt A36

Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øF øE M R

JC60S 14 16 13 3 8 329 136 193 131 78 53 42 78 35 50 M6 7.5

JC90S 20 30 16 3 12 463 181 282 156 95 61 47 105 55 70 M8 10

No. Part Name Material17 Nut A36

18 Snap Ring AISI W1

19 Snap Ring AISI W1

20 Bolt A36

21 Nut A36

22 Set Screw A576 (G) 1015

23 Rack Guide Steel

24 Fastener Seal Viton + A36

25 Spring AISI 6150

26 Spring Cylinder Carbon Steel + ENP

27 O-Ring Viton


29

Note

Title JC60S/JC90S Torque Cylinder (ISO 5211 Flange)

Dwg No. JE-1014-JC60S, JC90S

23 22 24 21 20

19 14 12m

2m

1

L

L1L2

H

H2

H1

Ød1

SG

ØdØF

A

26 25 7 16 11 1 13 10 18 4 3 9 15 5 6 8 17 2

A VIEW

4-M

S

ØE

ØFR

PT 1/4”

See page 16 & 17 for torque charts.

JC SERIES SPRING RETURN JC60S, JC90S

JC SERIES

7



No. Part Name Material

1 Body FC200*

2 Pinion FCD450

3 Rack S45C (AISI 1045)

4 Cylinder FCD450* + PTFE LINED

5 Piston FCD450

6 Guide Block Iron-Based Powder

7 Washer 304+NBR

8 Screw S45C

9 Nut 2H

10 Bolt S45C

11 O-Ring Viton

12 Washer 304+NBR

13 Adjusting Nut 2H+ENP

14 Limit Stud S45C

Cylinder Size

Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øF øE M D R

JC130S 34 35 28 3 22 683 257 426 224 131 93 70 155 70 102 M10 100 11.5

m2

m1

L1L2

LH

H1

H2

Ød1

S

G

ØdØF

24 25 26 27 28

17 16 15

PT 1/4”


15 Nut 2H

16 O-Ring Viton


18 Snap Ring 65Mn

19 O-Ring Viton

20 Bolt S45C

21 Spring Seat S45C

22 Spring 60Si2Mn

23 Spring Case SS400 (Grease Coated)

24 Screw S45C

25 Key S45C

26 Snap Ring 65Mn

27 O-Ring Viton


A VIEW

4-M

D

S

RØE

ØF

See page 16 & 17 for torque charts.

JC SERIES SPRING RETURN JC130S

* 3 Coat Paint System

141 13 12 11 4 5

19 182123 22

62 7 8 9 10 3

20

JC SERIES

8


TO RQTU RN - Ac tua to rs9

This brochure is a guide and is subject to change without notice

With larger size valves, the required torque is highest at “break to open” and “end to close” positions. The design of the JA series optimises this requirement. The SW series is also available for higher torque requirements. The piston linear motion is converted into rotary motion using a Para Arm to obtain output characteristics suitable for operating larger size valves.

1. Bearing: Low friction

2. Adaptor: Dual air chambers standard on double-acting units, which increase torque output and suppress piston eccentricity caused by uneven loading.

3. Air Supply Port: Size: RC 1/4 to R/C 1/2 depending on the pipe size.

4. Piston Assembly: Design geometry and seal technology that promote a smoother stroke and maximises the amount of torque delivered to the valve.

5. Piston Rod: Hard Chrome plated for low friction, longer life and increased sealing capability.

6. Pin: Hardened to effectively deliver increased torque.

7. Mounting Plate for manual gear.

8. Stem: Hard-chromium plated to improve wear resistance.

9. Air Cylinder: Rugged Ductile iron construction, PTFE lined.

9a. Spring Cylinder: Carbon Steel, Ductile Iron, PTFE or ENP lined.

10. Adjustable Stops: Opening and closing stops adjustable to + or - 5° to accommodate close seating devices.

11. O-Ring viton to provide a weather proof seal.12. Para Arm: High strength ductile iron construction,

providing high frequency operation & superior wear resistance.

13. Body: A robust, compact construction.

14. Yoke (option).

1

2

3

45

14

13

12

1110

9

86 7

JA SERIES MEDIUM TORQUE RANGE PNEUMATIC ACTUATOR

JA SERIES

ISO 15848-1

API 622 & ISO 15848-1 Endurance Test Certified

SIL2 & SIL3 Certificates



JA SERIES DOUBLE ACTING JA130

No. Part Name Material1 Body FCD450

2 Body Cap FCD450

3 Para Arm FCD450

4 Piston Rod S45C

5 Pin S45C

6 Roller S45C

7 Bearing 304+PTFE

8 Snap Ring 65Mn

9 Adapter FC200

10 Gasket T-1995

11 Bearing 304+PTFE

12 O-Ring Viton

13 O-Ring Viton

14 Piston FC200

15 O-Ring Viton

16 O-Ring Viton

No. Part Name Material17 Nut SS400

18 Cylinder FCD450+PTFE Lined

19 Cap Screw SCM435

20 Stopper Bolt SCM435

21 Gasket 304+Viton

22 Adjustable Cap Nut SS400

23 Thrust Bearing RPTFE

24 Bearing 304+PTFE

25 Bolt SCM435

26 Position Indicator 304

27 Bolt 304

28 O-Ring Viton

29

Note

Title JA130 Torque Cylinder (ISO 5211 Flange)

Dwg No. JE-1007-JA130

2221201711102811215

Torqturn - pages 10, 11Torqturn - pages 10, 11

Torqturn - pages 10, 11

14418192262724232513916

3

6

7

5

8

D

64013

268

8510

3

D2:1

Ø100

JA SERIES

10



JA SERIES DOUBLE ACTING JA170, JA200, JA280

CYLINDER SIZE m1 M2 L H H1 H2 Wt (Kg) Flange ISO 5211

JA-170 95 176 755 381 209 105 80 F16JA-200 115 232 1060 457 244 130 130 F25JA-280 158 302 1360 578 305 165 250 F30


6

7

5

8

D2:1

2221201711102811215


14418192262724232513916

D

H2

H1

H


3

L

m2

m1

No. Part Name Material1 Body FCD450

2 Body Cap FCD450

3 Para Arm FCD450

4 Piston Rod S45C

5 Pin S45C

6 Roller S45C

7 Bearing 304+PTFE

8 Snap Ring 65Mn

9 Adapter FC200

10 Gasket T-1995

11 Bearing 304+PTFE

12 O-Ring Viton

13 O-Ring Viton

14 Piston FC200

15 O-Ring Viton

16 O-Ring Viton

No. Part Name Material17 Nut SS400

18 Cylinder FCD450+PTFE Lined

19 Cap Screw SCM435

20 Stopper Bolt SCM435

21 Gasket 304+Viton

22 Adjustable Cap Nut SS400

23 Thrust Bearing RPTFE

24 Bearing 304+PTFE

25 Bolt SCM435

26 Position Indicator 304

27 Bolt 304

28 O-Ring Viton

29

Note

Title JA170-JA280 Torque Cylinder (ISO 5211 Flange)

Dwg No. JE-1010-JA170, J200, JA280

JA SERIES

11


TO RQTU RN - Ac tua to rs 12

No. Part Name Material1 Body A48 NO25 (DI)2 Adaptor A48 NO253 Cylinder 885 Alloy-SCII4A + PTFE4 Para Arm A536 (G) 65-45-125 Stem A576 (G) 10456 Piston Rod A576 (G) 10457 Piston Zn Alloy8 Roller AISI (T) 3299 Pin A576 (G) 1045 HCr10 O-Ring Viton11 O-Ring Viton12 O-Ring Viton13 O-Ring Viton14 O-Ring Viton15 Gasket CNAF16 Thrust Bearing Nylon17 Thrust Bearing Nylon18 Bearing Reinforced PTFE19 Key A576 (G) 104520 Snap Ring AISI W121 Snap Ring AISI W122 Snap Ring AISI W1

No. Part Name Material23 Fastener Seal Viton24 Nut A3625 Spring Piston FCD45026 Nut A3627 Set Screw A576 Gr 101528 Bearing Reinforced PTFE29 Gasket Non Asbestos30 Cylinder Carbon Steel31 Spring Case Carbon Steel + ENP32 Spring SUP1033 Long Bolt Zn-Plating34 Spring Cover FCD45035 Nut Zn-Plating36 Bolt A (193)37 Cylinder STKM1338 Handle A576 (G) 104539 Long Bolt Zn-Plating40 Nut A36

NOTETITLE JA130SH Torque Cylinder Side Handle (ISO 5211 Flange)

DWG NO. JE-1009-JA130SH

JA130SH, C/W HANDWHEEL - MANUAL OVER-RIDE

JA SERIES SPRING RETURN MANUAL OVER-RIDE

JA SERIES

650130 287

200

EXH

27

A

4 19 24 27 23 29 13 18 10 15

132

68

PT1EXHPT

1 3 5 22 26 20 28 8 6 7 17 9 12 38 40 39 37 36

35 30 25 14 11 16 21 34 33 32 31 2Ø44

Ø44

38

32

157

128

4-M16

R17.5

Ø100

Ø140

F14 ISO 5211 FLANGE

Ø175

27

138

A VIEW



CYLINDERSIZE

ød ød1 G G1 G2 T M F

JA170SH 50 50 60 60 67 4 m20 130JA200SH 70 64 75 75 83 4 m16 200JA280SH 90 85 100 100 108 4 m20 230

E L1 L2 L3 A C H H1 H2 g wFlange ISO 5211

165 378 700 150 176 95 381 209 105 1/4” 260 F16254 530 960 240 232 115 457 244 130 3/8” 440 F25298 680 1250 300 302 158 578 305 165 1/2” 760 F30

JA SERIES SPRING RETURN MANUAL OVER-RIDEJA170SH, JA200SH, JA280SH C/W HANDWHEEL - MANUAL OVER-RIDE

No. Part Name Material1 Body* FCD4502 Body Cap* FCD4503 Para Arm FCD4504 Piston Rod S45C+HCr5 Pin S45C6 Roller S45C7 Bearing 304+PTFE8 Snap Ring 65Mn9 Adaptor FC20010 Gasket T-199511 Bearing 304+PTFE12 O-Ring Viton13 O-Ring Viton14 Piston FC20015 O-Ring Viton16 O-Ring Viton17 Nut SS40018 Cylinder* FCD450+PTFE19 Cap Screw SCM43520 Stopper Bolt SCM43521 Gasket 304+Viton22 Cap Nut SS400+ENP23 Thrust Bearing RPTFE

No. Part Name Material24 Bearing 304+PTFE25 Bolt SCM43526 Position Indicator 30427 Bolt 30428 O-Ring Viton29 Spring Retainer FCD45030 Cylinder* Carbon Steel + PTFE31 Spring Case* Carbon Steel + PTFE32 Long Bolt S45C33 Spring Cover FCD45034 Spring 60Si2Mn35 Spring 60Si2Mn36 Limit Stud S45C+ENP37 Nut 2H38 Nut S45C+ENP39 Stem Screw S45C+ENP40 Bearing Assembly41 Bearing Sleeve A283M (Gr) C42 Bolt S45C43 Handwheel FCD45044 Key S45C45 Crank S45C+ZN46 Snap Ring 65Mn

*3 Coat Paint System

JA SERIES

L2 L1

W

AC

MAX L3

H

H2H1

A

G

45 44 43 42 41 38 39 40

3

46

1

4

2

22

19

21 20

23 24

34

25

35

26

36

27

28 39

D2:1

5

8

6

7

13

17

18

16 9

12 1015

14

33 37 32 31 30 29

D

11



200

157


1 Body A48 NO25 (DI)2 Adaptor A48 NO253 Cylinder 885 Alloy-SCII4A + PTFE4 Para Arm A536 (G) 65-45-125 Stem A576 (G) 10456 Piston Rod A576 (G) 10457 Piston A48 NO25 (Piston Bore PTFE Lined)8 Roller AISI (T) 3299 Pin A576 (G) 1045 HCr10 O-Ring Viton11 O-Ring Viton12 O-Ring Viton13 O-Ring Viton14 O-Ring Viton15 Gasket CNAF16 Thrust Bearing Nylon17 Thrust Bearing Nylon18 Bearing Reinforced PTFE19 Key A576 (G) 1045

No. Part Name Material20 Snap Ring AISI W121 Snap Ring AISI W122 Snap Ring AISI W123 Fastener Seal NBR24 Nut A3625 Spring Piston FCD45026 Nut A3627 Set Screw A576 Gr 101528 Bearing Reinforced PTFE29 O-Ring Viton30 Cylinder Carbon Steel31 Spring Case Carbon Steel + ENP32 Spring SUP1033 Long Bolt Zn-Plating34 Spring Cover FCD45035 Nut Zn-Plating

NoteTitle JA130 Torque Cylinder (ISO 5211 FLANGE)

Dwg No. JE-1008-JA130S

JA SERIES

4-M16

R17.5

Ø100

Ø140

F14 ISO 5211 FLANGE

Ø175

27

138

A VIEW

EXH

27

A

147

68

548 320

PT1EXHPT

4 19 24 27 23 29 13 18 10 15

1 3 5 22 26 20 28 8 6 7 17 9 12

35 30 25 14 11 16 21 34 33 32 31 2 Ø44

Ø44

32

38

128

85

JA SERIES SPRING RETURN JA130S



CYLINDER SIZE

Ød ød1 G G1 G2 T S M F

JA-170S 55 50 60 60 67 4 12 M20 130JA-200S 70 64 75 75 83 4 18 M16 200JA-280S 90 85 100 108 108 4 24 B20 230

E L L1 L2 A C H H1 H2 gFlange ISO 5211

165 988 378 610 176 95 381 209 105 1/4” F16254 1415 530 885 232 115 457 244 130 3/8” F25298 1840 680 1160 302 158 578 305 165 1/2” F30

JA SERIES SPRING RETURNJA170S, JA200S, JA280S

No. Part Name Material1 Body* FCD4502 Body Cap FCD4503 Para Arm FCD4504 Piston Rod S45C + HCr5 Pin S45C6 Roller S45C7 Bearing 304+PTFE8 Snap Ring 65Mn9 Adaptor FC20010 Gasket T-199511 Bearing 304+PTFE12 O-Ring Viton13 O-Ring Viton14 Piston FC20015 O-Ring Viton16 O-Ring Viton17 Nut SS40018 Cylinder FCD450* + PTFE Lined19 Cap Screw SCM43520 Stopper Bolt SCM43521 Gasket 304 + Viton22 Cap Nut SS400 + ENP23 Thrust Bearing R.PTFE

No. Part Name Material24 Bearing 304 + PTFE25 Bolt SCM43526 Position Indicator 30427 Bolt 30428 O-Ring Viton29 Spring Retainer FCD45030 Cylinder Carbon Steel + PTFE Lined31 Spring Case* Carbon Steel + PTFE Lined32 Long Bolt S45C33 Spring Cover* FCD45034 Spring 60Si2Mn35 Spring 60Si2Mn36 Limit Stud S45C + ENP37 Adjusting Nut S45C + ENP38 Tie Bar Nut Alloy Steel 2H

NoteTitle JA170S/JA200S/JA280S TORQUE CYLINDER (ISO 5211 FLANGE)

Dwg No. JE-1011-JA170S, JA200S, JA280S

* 3 Coat paint system

L

L2 L1

CA

JA SERIES

22 20 34 35 36 37 28 17 12 11 10 15

4 2 32 19 31 23 33 24 25 26 27 38 29 30 13 18 16 9 14

3

1 21

D

JA200S / JA280S

A VIEW8-M

ØF

ØE

4-M

ØF

ØE

JA170S

D2:1

5

8

6

7




1 Oil Tank Assembly

2 Filter Net Assembly

3 Breather Valve Assembly

4 Manual Pump Assembly

5 Check Valve Assembly

6 Overflow Valve Assembly

7 Globe Valve Assembly

8 Pressure Gauge Assembly

9 Plug Assembly

Note

Title SW35S PNEUMATIC ACTUATOR MANUAL PUMP

Dwg No. 3-7501

Manual pump diagram for CW35S Pneumatic Actuator

Single action (Spring return)

Globe valve (normal close, open when hydraulic action)

Connect with oil tankPlug

251

31016

0

PT3/8”

A View

Exhaust Port34

5

200

500

350 120

400

60

6-Ø15

37

15

PT3/8”

1020

60°

Full aluminium alloy or S/S version.

SW SERIES HYDRAULIC MANUAL OVER-RIDE

SW SERIES

20



G Range Scotch Heavy Duty Yoke actuators are available in hydraulic and pneumatic and provide a large torque range compact body design. G Range actuators are an improvement on the basic competitors scotch yoke concept and feature an improved reaction bar in addition to adding replaceable bearings, a highly efficient wear and corrosion resistant coating system and a tension rod compressed spring. This enhanced design greatly improves efficiency, reduces wear and extends the actuator’s life. The combining of these technologies, enhancements, and superior quality control techniques ensures a high quality assembly which forms the heart of our extended service actuators - the G Range.

APPLICATIONSAutomation of any quarter-turn mechanism such as Ball, Plug and Butterfly Valves.

FEATURESService Rated - G Range models are qualified by accelerated wear testing. The actual service life may be predicted based upon specific application parameters and environmental conditions. Proper actuator selection, enhanced by proprietary data analysis methods, allows optimum performance and operating economyReplaceable Bearings - Low friction, permanently lubricated, high performance bearings protect sliding and rotating components, significantly extending actuator life.Four Year Warranty - G Range actuators are backed by the industry’s strongest materials and workmanship warranty.Corrosion Resistance - G Range actuators incorporate protective internal and external coatings, assuring the actuator’s reliable operation in the harshest of environments. The air hdraulic cylinder is PTFE lined for further corrosion resistance which also reduces friction providing ease/smoothness of operation. The actuator exhibits excellent corrosion resistance, confirmed by Salt Spray Testing. Construction features prevent water ingress, allowing G Range actuators to meet IP 66 and IP 67M specifications. The G Range tension rod is a high strength alloy steel treated to provide a highly corrosion and wear resistant finish. The superior surface finishes, and self-lubricating bearings maximise the transfer of input energy directly to the valve stem. The tension loaded spring minimises radial loads on the piston rod, further enhancing efficiency.Safety - The G Range facilitates safe installation and removal of the spring module. It allows for the removal of the spring module in a manner that eliminates accidental release of the spring force.Interchangeability - The ease of interchanging the power and spring modules allows quick reversal of the “fail-safe” mode, while providing for the addition of over-rides, accessories and other modules.Design - The G Range modular design features field serviceable modules. The available modules include the drive, power, spring and over-ride. These modules are removable, serviceable and interchangeable without removing the actuator from the valve. This procedure does not require special tools or disassembly of any module. This unique feature reduces required plant shutdown time for service. Modules may be replaced as an assembly or serviced at your maintenance facility.Modular Inventory - All modules may be purchased separately or in any combination. This features allows reduced parts and spares inventory at the distribution facility, while substantially increasing the availability of different model configurations.Namur - The shaft driven accessory interface conforms to the NAMUR standard and is identical on all G Range actuators, allowing for standardisation of accessory mounting hardware and installation practices.Compact - The G Range design optimises the centre of gravity location, is significantly lighter, and requires less space than other actuators of equal or lesser torque output.

Model GP-Pneumatic

G RANGE HIGH TORQUE GP & GH ACTUATORS

G RANGE PNEUMATIC & HYDRAULIC

SO 15848-1 Endurance Test Certified

SIL2 & SIL3Certificates



Corrosion ProtectedO-Rings are fi tted on body caps and all joints. This ensures an effective seal to prevent ingress of water.With one way vent checks, total O-Ring sealing, the model GP and GH design prevents water ingress and seals out the environment. Also the Air/Hydraulic cylinder is PTFE lined. Tie-bars on power module are corrosion resistant, and internal and external surfaces are coated to protect in harsh environments.

ISO Valve MountingThe G Range Actuators interface meets ISO 5011standard, and meets the dimensional requirements of ISO defi ned for each torque range.

Standardised InterfaceThe shaft driven accessory interface conforms to NAMUR and are identical on all G Range models, allowing standardisation of accessory mountinghardware and installation practices.

Wear ResistantThe guide rod and piston rod have an advanced surfacetreatment, which combined with self-lubricating bearings,provides superior wear resistance and extends the life of all sliding components. PTFE air/hydraulic cylinder lining ensures long life and smooth running.

HighEfficiencyThe piston rod and guide block connection have superior surface fi nishes and self-lubricating bearings

to maximise input energy transfer directly to the valve stem. Effi ciency is further enhanced by the tension - loadedspring, minimising radial loads on the piston rod.

Bidirectional Travel StopsIntegral bidirectional travel stops, adjustable from 80°to 100° of total valve travel prevents excessive valve seat wear.Long Service LifeThe G Range actuators incorporate four stages of internal and external coatings to resist severe weather, chemical and petroleum environments. The inner surface of the air cylinder is coated with PTFE providing enhanced corrosion resistance and self-lubrication.

Modular DesignG Range actuators design provides fi eld serviceable drive, power, spring and over-ride modules. The modulesare removable, serviceable and inter-changeable without the need to remove the actuator from the valve. Modules are available for separate purchase to reduce spare parts inventory.

Spring ModuleTo ensure the safety of personnel during installation and maintenance, the spring module has been designed so that it can only be removed from the power module with the spring in the fully extended position.This prevents accidental release of the spring force, protecting personnel from injury and the actuatorfrom accidental damage.

ADVANTAGES

Torque Outputs Operating Temperatures Operating PressuresDouble acting: 830~250,000 Nm Standard: -20°C~80°C Pneumatic: 3~7 BarSpring return end torques: 307~71764 Nm Low Temperature: -40°C~80°C Hydraulic: 70~200 Bar High Temperature: -20°C~120°C

GENERAL APPLICATION

Pneumatic Model GP Double ActingHigh Pressure Hydraulic Model GH Spring Return

Pneumatic Model GP Spring Return

G RANGE GP & GH ACTUATORS


Symmetrical Yoke Canted Yoke

Symmetric or Canted (Inclined) YokesTorqturn G-Range actuators are available with either symmetric or canted yokes. The traditional symmetric yokes provide effi cient operation at both the ‘end to close’ and ‘break to open’ positions. Canted yokes provide higher ‘break to open’ torques and are used where lower ‘run’ and ‘end’ torques are acceptable. Torqturn actuators utilise the optimal solution depending on actuator size.

SPRING RETURN

90°Open

0°Closed

45°

POSITION

Tor

que

Canted

Symmetrical



9. 80°~100° Travel AdjustmentBi-directional travel stops are integral to the actuator. The stops allow 80° ~ 100° total travel adjustment and are designed to prevent ingress of foreign matter and water.

10. RollerRollers are used which reduces friction between the yoke arm and pin, minimising wear to the yoke arm and pin.

11. PTFE Guide RingThe PTFE Guide prevents metal to metal contact with the cylinder bore, thus ensuring the cylinder is not damaged by the piston whilst also reducing torque as well as ensuring ease of operation.

11A. Double Piston SealsHydraulic cylinders have double sealing with o-ring and dynamic seal ring to prevent metal to metal contact between clylinder and piston.12. PTFE Lined Cylinder The Air/Hydraulic Cylinder is PTFE lined to ensure smooth low torque operation over the life of the actuator and also prevent corrosion.

13. Spring SafetyThe retaining nut system & cover positively locks and covers the spring module to allow its safe removal and installation, eliminating accidental release of the spring force.

1. Safe Spring LockPositively locks the spring module in place under load. Prevents spring module detachment from the drive module.

2. Reduced WearThe design of connection between the piston rod and the guide block compensates for side load deflection and there by reduces wear on the rod, bearings and seals.

3. Standardised MountingThe NAMUR mounting configuration allows standardisation of mounting hardware for a wide range of shaft driven accessories.

4. Replaceable BearingsReplaceable bearings protect sliding and rotating components, with suitability for either dry or lubricated working conditions.

5. Coated Guide BarPTFE thrust bar prevents yoke pin axial movement, transferring axial loads directly to the drive module case.

6. Optional Over-rideInternal hydraulic over-ride cylinder module for spring-return models doesn’t increase actuator length.

7. Ease of LiftingG25 and larger models are equipped with four lifting eyes for safe actuator handling during shipping installation and removal.

8. Integral Housing VentThe main actuator housing incorporates an integral check valve in order to release overpressure.

DESIGN FEATURES OFFER UNIQUE BENEFITS



3. Standardised Mounting

5. Guide Bar

2. Reduced Wear

10. Roller 1. Safe Spring Lock

6. Optional Hydraulic Over-ride for Spring Module

11. PTFE Guide Ring

8. Integral Housing Vent

9. 80°C~100°C Travel Adjustment

4. Replaceable Bearings

12. PTFE Lined Air Cylinder Case

15. Three Coat External Paint

13. Enclosed Spring Retainer

16. Epoxy Lined + Grease Coated

11A. Double Piston Seals

MODEL GP PNUEMATIC

MODEL GH HYDRAULIC

12. PTFE Lined Hydraulic Cylinder



Pneumatic Power Module Model GP

Hydraulic Power Module Model GH or over-ride for Hydraulic Actuators Module

Pneumatic Power Module with Manual Over-ride and/or with extended travel stops

Blind End Cap

Spring Module

Spring Module with Integral Internal over-ride Hydraulic Cylinder

Pneumatic Power Module

Hydraulic Power Module or Over-ride for Hydraulic Actuator Module

Manual Gear Over-ride

TORQUE TESTA digital torque tester enables accurate measurement of an actuator’s torque output, thus G Range ac tuators can be supplied with a torque test sheet, which details actual torque output throughout the actuator’s travel range.

Non-declutchable mechanical override for up to G25 spring-return models.

AirEnd

Spring End

0° 90°45°

Single Acting

Break Spring

Break Air

Stroke

Tor

que

125

100

75

50

25

Double Acting

TORQUE CHARACTERISTICS

Break Torque

Running Torque

Stroke

Tor

que

125

100

75

50

25

0° 90°45°



MODULAR VERSATILITY



No. Name Material No. Name Material

1 Body Ductile Iron +3 Coat Paint 23 Screw Alloy Steel

2 Vent Valve Carbon Steel 24 Guide Ring PTFE

3 Sliding Bearing Metal + PTFE 25 O-Ring Viton

4 Adjust Stud Alloy Steel 26 Piston Ductile Iron

5 Nut 2H 27 Centre Bar Alloy Steel

6 Yoke Carbon Steel 28 O-Ring Viton

7 Spring Case Carbon Steel* Epoxy Lined + Grease Coated

29 Stud Alloy Steel

8 Sliding Bearing Metal + PTFE 30 Nut 2H

9 Spring Alloy Steel 31 Sliding Bearing Metal + PTFE

10 Tension Rod Alloy Steel 32 Bolt Carbon Steel

11 Spring Seat Carbon Steel 33 Body Cap Ductile Iron

12 Nut 2H 34 Bolt Carbon Steel

13 Sliding Bearing Metal + PTFE 35 Cover Ductile Iron

14 Hydraulic Cylinder Carbon Steel 36 Drive Shaft Alloy Steel

15 Hydraulic Piston Carbon Steel 37 Roller Alloy Steel

16 Adaptor Ductile Iron 38 Sliding Bearing Metal + PTFE

17 O-Ring Viton 39 Pin Alloy Steel

18 Nut 2H 40 Guide Block Ductile Iron

19 Cylinder Carbon Steel + PTFE Lined 41 Nut Carbon Steel

20 End Cap Ductile Iron 42 Cover Plate Carbon Steel

21 Tie Bar** & Nut Alloy Steel* / 2H 43 O-Ring Viton

22 O-Ring Viton

* Or Ductile Iron in smaller sizes. ** Stainless Steel or no external tie option available. Sample only, refer to as built B.O.M for each size.

ASSEMBLY DRAWING - MATERIALS LIST - SPRING RETURN

42 41 40 39 38 37 36 35 34 32 28/31 30 29/ 28 27 26 25 24 23 22

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 17 18 19 20 21

17

17

43

G RANGE - MODEL GP PNUEMATIC ACTUATORS

G RANGE PNEUMATIC



(Dimensions in this sheet are for spring return actuators with a spring size of 5.5/6 Bar. All drawings available on request.)

SPRING RETURN ACTINGL

L0

B

ØD

m2

m1

A

G RANGE - MODEL GP DIMENSIONS - SR5.5/6

Model Flange L L0 m1 m2 A B D Air Port

GP14S-200 SR5.5/6

F14

1109 449 95 187.5 60 88 255 RC3/8”

GP14S-250 SR5.5/6 1124 449 115 212.5 60 88 305 RC1/2”

GP14S-300 SR5.5/6 1176 449 150 237.5 60 88 360 RC1/2”

GP16S-250 SR5.5/6

F16

1309 499 170 222.5 75 92 305 RC1/2”

GP16S-300 SR5.5/6 1324 499 95 247.5 75 92 360 RC1/2”

GP16S-350 SR5.5/6 1369 499 115 272.5 75 92 415 RC1/2”

GP25S-350 SR5.5/6

F25

1603 556 150 292.5 90 104 415 RC1/2”

GP25S-400 SR5.5/6 1603 556 170 317.5 90 104 465 RC3/4”

GP25S-450 SR5.5/6 1532 556 95 350 90 104 520 RC3/4”

GP30S-450 SR5.5/6

F30

1782 662 115 370 110 130 520 RC3/4”

GP30S-500 SR5.5/6 1782 662 150 395 110 130 570 RC3/4”

GP30S-550 SR5.5/6 1892 662 170 420 110 130 620 RC3/4”

GP35S-550 SR5.5/6

F35

2192 817 95 450 140 165 620 RC3/4”

GP35S-600 SR5.5/6 2222 817 115 475 140 165 670 RC1”

GP35S-700 SR5.5/6 2337 817 150 525 140 165 770 RC1”

GP40S-600 SR5.5/6

F40

2715 960 170 505 170 200 670 RC1”

GP40S-700 SR5.5/6 2715 960 95 555 170 200 770 RC1”

GP40S-800 SR5.5/6 2845 960 115 607.5 170 200 875 RC1.1/2”

GP48S-800 SR5.5/6

F48

3580 1130 150 637.5 200 210 875 RC1.1/2”

GP48S-900 SR5.5/6 3580 1130 170 687.5 200 210 975 RC2”

GP48S-1000 SR5.5/6 3680 1130 95 737.5 200 210 1075 RC2”

GP60S-800 SR5.5/6

F60

4165 1380 115 707.5 270 230 875 RC1.1/2”

GP60S-900 SR5.5/6 4710 1380 150 757.5 270 230 975 RC2”

GP60S-1000 SR5.5/6 4710 1380 170 807.5 270 230 1075 RC2”



SPRING RETURN TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5 BAR

ModelMax Torque

of Drive ModuleAir Start

(BTO)Run(Air)

Air End(ETO)

Spring Break(BTC)

Run(Spring)

Spring End(ETC)

GP12S-170 SR51000 Nm

489 245 330 485 243 326

GP12S-200 SR5 688 337 448 698 343 453

GP14S-200 SR5

2000 Nm

877 456 594 789 402 506

GP14S-250 SR5 1347 671 818 1345 670 815

GP14S-300 SR5 1908 975 1235 1880 957 1206

GP16S-250 SR5

4000 Nm

1692 881 1150 1553 795 1011

GP16S-300 SR5 2438 1213 1472 2421 1202 1455

GP16S-350 SR5 3215 1744 2106 3194 1637 2085

GP25S-350 SR5

8000 Nm

3826 2044 2400 3960 2013 2534

GP25S-400 SR5 5309 2685 3352 4955 2466 2999

GP25S-450 SR5 6788 3402 4188 6326 3117 3726

GP30S-450 SR5

16000 Nm

7892 4001 4922 7929 3968 4869

GP30S-500 SR5 10042 5125 6490 9375 4712 5824

GP30S-550 SR5 12106 6162 7772 11426 5741 7092

GP35S-550 SR5

32000 Nm

15527 7909 9984 14449 7241 8907

GP35S-600 SR5 18327 9058 10894 18185 8971 10752

GP35S-700 SR5 25470 12767 15715 23864 11772 14109

GP40S-600 SR5

63000 Nm

21644 11014 13884 21426 10879 13666

GP40S-700 SR5 29304 14679 18046 30015 15120 18757

GP40S-800 SR5 41095 21218 27349 35425 17702 21679

GP48S-800 SR5

125000 Nm

44755 22574 28063 45789 23214 29097

GP48S-900 SR5 58269 29261 36121 57348 28690 35200

GP48S-1000 SR5 72776 36756 45792 69602 34789 42618

GP60S-800 SR5

250000 Nm

61439 30300 36302 63398 31515 38261

GP60S-900 SR5 76967 38524 47305 78878 39710 49217

GP60S-1000 SR5 97605 48824 59891 95891 47761 58177

GP60S-1100 SR5 116733 59787 76127 112369 57081 71764

BTO = Break To Open Torque (Air Start)RUN = Running Minimum (Half-Stroke Torque)ETO = End To Open Torque (Air End)BTC = Break To Close Torque (Spring Start)ETC = End To Close Torque (Spring End)

G RANGE - MODEL GP TORQUE CHARTS

G RANGE PNEUMATIC



ModelMax Torque


(BTO)Run(Air)

Air End(ETO)

Spring Break(BTC)

Run(Spring)

Spring End(ETC)

GP12S-170 SR5.51000 Nm

550 298 380 530 266 356

GP12S-200 SR5.5 753 373 491 757 576 496

GP14S-200 SR5.5

2000 Nm

944 458 582 940 455 578

GP14S-250 SR5.5 1475 726 946 1433 701 904

GP14S-300 SR5.5 2089 1062 1450 1976 994 1337

GP16S-250 SR5.5

4000 Nm

1747 836 1078 1896 948 1227

GP16S-300 SR5.5 2707 1314 1808 2475 1215 1576

GP16S-350 SR5.5 3517 1763 2361 3469 1734 2313

GP25S-350 SR5.5

8000 Nm

4207 2111 2831 4165 2086 2604

GP25S-400 SR5.5 5529 2760 3673 5465 2722 3609

GP25S-450 SR5.5 7074 3456 4447 7119 3483 4492

GP30S-450 SR5.5

16000 Nm

8769 4264 5391 8745 4217 5312

GP30S-500 SR5.5 10912 5237 6544 10908 5234 6540

GP30S-550 SR5.5 13194 6289 7769 13348 6381 7924

GP35S-550 SR5.5

32000 Nm

16786 8053 10057 16820 8073 10092

GP35S-600 SR5.5 20090 9674 12158 19828 9517 11897

GP35S-700 SR5.5 27512 13581 17757 25780 12542 16025

GP40S-600 SR5.5

63000 Nm

24041 11554 14473 24368 11750 14800

GP40S-700 SR5.5 33087 16322 21320 31547 15398 19780

GP40S-800 SR5.5 43011 20546 25475 43576 20885 26040

GP48S-800 SR5.5

125000 Nm

50263 24359 30936 50301 24382 30974

GP48S-900 SR5.5 63321 30734 39126 63690 30955 39595

GP48S-1000 SR5.5 78760 39161 51777 75157 36999 48173

GP60S-800 SR5.5

250000 Nm

68043 33285 42906 66764 32517 41627

GP60S-900 SR5.5 83076 41892 56263 82539 41389 55726

GP60S-1000 SR5.5 107625 53261 69911 101449 49555 63736

SPRING RETURN TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 5.5 BAR



G RANGE PNEUMATIC



SPRING RETURN TORQUES (Nm) - SPRING SIZE/AIR SUPPLY 6 BAR

ModelMax Torque


(BTO)Run(Air)

Air End(ETO)

Spring Break(BTC)

Run(Spring)

Spring End(ETC)

GP12S-170 SR61000 Nm

611 309 418 560 278 367

GP12S-200 SR6 824 409 540 802 408 539

GP14S-200 SR6

2000 Nm

1037 518 633 1028 512 623

GP14S-250 SR6 1648 857 1118 1477 752 948

GP14S-300 SR6 2280 1156 1447 2291 1162 1458

GP16S-250 SR6

4000 Nm

2018 1043 1348 1896 968 1227

GP16S-300 SR6 3044 1588 2077 2595 1310 1629

GP16S-350 SR6 3914 2102 2502 3858 1954 2446

GP25S-350 SR6

8000 Nm

4633 2403 2677 4955 2466 2999

GP25S-400 SR6 6243 3065 3643 6326 3117 3726

GP25S-450 SR6 7897 3799 4357 8261 4024 4720

GP30S-450 SR6

16000 Nm

9598 4850 6046 9375 4712 5824

GP30S-500 SR6 11962 6064 7613 11426 5741 7092

GP30S-550 SR6 14694 7332 8957 14080 6952 8344

GP35S-550 SR6

32000 Nm

18569 9209 11136 18185 8970 10752

GP35S-600 SR6 22179 10727 12424 22471 10908 12716

GP35S-700 SR6 30207 15112 18543 28953 14335 17288

GP40S-600 SR6

63000 Nm

25544 12799 15471 26630 13472 16828

GP40S-700 SR6 35995 18056 22248 35425 17702 21679

GP40S-800 SR6 46029 22821 28593 47742 23883 29300

GP48S-800 SR6

125000 Nm

53420 26257 31275 57348 28690 35200

GP48S-900 SR6 69545 34753 42561 69602 34788 42618

GP48S-1000 SR6 86497 42250 55793 82680 41743 51976

GP60S-800 SR6

250000 Nm

70724 34468 40762 78878 39710 49217

GP60S-900 SR6 93243 46119 55529 95891 47761 58177

GP60S-1000 SR6 115175 58821 74570 112369 57081 71764

GP60S-1100 SR6



G RANGE PNEUMATIC



Model Flange L L1 m1 m2 A B D Air Port Weight (kg)

GP12S-170DAF12

499 364 73 165 50 80 230 RC3/8” 41

GP12S-200DA 499 364 73 178 50 80 256 RC3/8” 48

GP14S-200DA

F14

594 449 87.5 187.5 60 88 255 RC3/8” 57

GP14S-250DA 594 449 87.5 212.5 60 88 305 RC1/2” 69

GP14S-300DA 594 449 87.5 237.5 60 88 360 RC1/2” 87

GP16S-250DA

F16

679 499 105 222.5 70 92 305 RC1/2” 89

GP16S-300DA 679 499 105 247.5 70 92 360 RC1/2” 108

GP16S-350DA 679 499 105 272.5 70 92 415 RC1/2” 129

GP25S-350DA

F25

766 556 150 292.5 90 104 415 RC1/2” 158

GP25S-400DA 766 556 150 317.5 90 104 465 RC3/4” 202

GP25S-450DA 766 556 150 350 90 104 520 RC3/4” 223

GP30S-450DA

F30

922 662 175 370 110 130 520 RC3/4” 285

GP30S-500DA 922 662 175 395 110 130 570 RC3/4” 325

GP30S-550DA 922 662 175 420 110 130 620 RC3/4” 351

GP35S-550DA

F35

1130 817 207.5 450 140 165 620 RC3/4” 427

GP35S-600DA 1130 817 207.5 450 140 165 670 RC1” 463

GP35S-700DA 1130 817 207.5 475 140 165 770 RC1” 542

GP40S-600DA

F40

1320 960 237.5 505 170 200 670 RC1” 636

GP40S-700DA 1320 960 237.5 555 170 200 770 RC1” 723

GP40S-800DA 1320 960 237.5 607.5 170 200 875 RC1.1/2” 842

GP48S-800DA

F48

1580 1130 280 637.5 200 210 875 RC1.1/2” 1073

GP48S-900DA 1580 1130 280 687.5 200 210 975 RC2” 1335

GP48S-1000DA 1580 1130 280 787.5 200 210 1075 RC2” 1560

GP60S-800DA

F60

1960 1380 343 707.5 270 230 875 RC1.1/2” 1685

GP60S-900DA 1960 1380 343 757.5 270 230 975 RC2” 1970

GP60S-1000DA 1960 1380 343 807.5 270 230 1075 RC2” 2210

GP60S-1100DA 1960 1380 343 857.5 270 230 1175 RC2” 2510

DOUBLE ACTING

LL1

m2

m1

AB

ØD

G RANGE - DIMENSIONS

G RANGE PNEUMATIC



ModelMax Torque

of Drive Module

Air Pressure

3 Bar 4 Bar 5 Bar 6 Bar 7 Bar

Start End Run Start End Run Start End Run Start End Run Start End Run

GP12S-1701000 Nm

489 292 652 390 815 487 978 585 1141 683

GP12S-200 681 408 908 545 1135 681 1362 817 1589 954

GP14S-200

2000 Nm

830 504 1107 672 1384 839 1660 1007 1937 1175

GP14S-250 1298 787 1730 1049 2163 1312

GP14S-300 1861 1129

GP16S-250

4000 Nm

1622 984 2163 1312 2704 1640 3245 1968 3786 2296

GP16S-300 2336 1417 3115 1889 3894 2362

GP16S-350 3180 1929 4240 2572

GP25S-350

8000 Nm

3926 2381 5235 3175 6543 3969 7852 4763

GP25S-400 4984 3023 6646 4031 8307 5039

GP25S-450 6309 3827 8412 5103

GP30S-450

16000 Nm

7710 4677 10280 6236 12580 7631 15420 9354

GP30S-500 9519 5774 12693 7700 15866 9625

GP30S-550 11519 6988 15359 9317

GP35S-550

32000 Nm

14660 8893 19547 11858 24433 14822 29320 17787 34207 20752

GP35S-600 17447 10584 23263 14112 29078 17640 34894 21169

GP35S-700 23748 14407 31664 19209

GP40S-600

63000 Nm

35310 21421 42373 25706 49435 29990

GP40S-700 38449 23325 48062 29157 57674 34988 67286 40820

GP40S-800 37664 22849 50219 40366 62774 38082

GP48S-800

125000 Nm

73852 44803 88623 53764 103393 62725

GP48S-900 74775 45363 93468 56703 112162 68044 130856 79385

GP48S-1000 69237 42003 92316 56005 115395 70006

GP60S-800

250000 Nm

119641 72582 139581 84679

GP60S-900 100947 61241 126183 76551 151420 91861 176657 107171

GP60S-1000 93469 56704 124626 75606 155782 94507 186939 113409 218095 132310

GP60S-1100 113097 68612 150797 91483 188496 114354 226195 137224 263894 160095

DOUBLE ACTING TORQUES (Nm)


G RANGE PNEUMATIC



Special Code 8Centre Body Size 2

10

12

14

16

25

30

35

40

48

60

Acting Type 5

Spring Size 6

DA = Double Acting

SR = Single Acting

1

2

3

4

5

5.5

6

Temperature 7

L = Low Temperature (HNBR) (-45~80°C)

M = Mid Temperature (NBR) (-25~100°C)

V = High Temperature (Viton) (-20~130°C)

Cylinder Size 4

40

50

60

70

80

90

100

110

120

130

150

170

190

200

220

245

250

270

300

320

350

400

STC = Spring to Close

STO = Spring to Open

450

500

550

600

700

800

900

1000

1100

HW = Jack Screw Manual Over-ride

EX = Extended Travel Stop

HY = Hydraulic Over-ride

MG = Manual Gear Over-ride

Air Failure Position* 9

*Only applicable to single acting spring return

GP 30 S - 5 0 0 S R 5 V - H W S T C

Actuator Type 1

GP = Pneumatic

GH = Hydraulic

Yoke Type 3

S = Symmetric

C = Canted

1 2 3 4 5 6 7 8 9

(Option shown - No external tie bars on cylinder.)

G RANGE - PART NUMBER SYSTEM


ISO 15848-1 Endurance Test Certified



FEATURES AND BENEFITS• Scotch yoke design using precision bearings

eliminates the usual dead zone present in other yoke mechanisms, providing the maximum torque output at beginning and end of stroke.

• Travel stops located at the centre of the piston rod eliminates side loading to the output shaft.

• ISO 5211 standard mounting.• Top of the actuators have NAMUR mounting design,

for ease of mounting limit switch and positioner• ASK series actuators are available with different

shafts on request (male or female)

• Maximum supply pressure : 0.7MPa• Rated supply pressure : 0.4 ~ 0.7MPa• Temperature : Standard : 20ºC to 80ºC• Optional : 45ºC to 120ºC mounting • Angular rotation: 90 degrees ± 10 degrees

TECHNICAL DATA

GENERAL APPLICATIONASK series actuators are normally used for remote control of any quarter-turn application: ball, butterfly, rotary plug or damper style valves, etc. Used in oil and gas, chemical process, food and beverage, iron and steel, off-shore marine, pharmaceutical, power, pulp and paper, and textile industries.

ASK 13 STCS T K

MODEL CODE SYSTEM

HW

1

2

3

4

5

6

7

1. Type: ASK - yoke structure model prefix 2. ModelSuffix: ASK 07, ASK 09, ASK 10, ASK 12, ASK 133. Features: D - Double acting, pressure: 0.3 ~ 0.7MPa S - Spring Return pressure: 0.4 ~ 0.7MPa L - Spring Return (low pressure) pressure: 0.29 ~ 0.39MPa4. Specialspecification: A - Standard B - Stainless steel nut and bolt C - Control F - High frequency K - High temperature ( 0 ~ 120ºC) M - Manual over-ride T - Low temperature ( -45 ~ 60ºC) Q - High speed

5. Output type S - Shaft output (male) K - Hole output (female) 6. Manual over-ride (option) H - for double acting with manual lever HG - for double acting with manual gear HW - for spring return with outside wheel 7. Position when air fails STC - air fail valve close STO - air fail valve open

RANGE OF SUPPLY (ASK series)

Type

Model

Double Acting Single Acting

Standard Low Temp. High Temp. Standard Low Temp. High Temp.

ScotchYoke

ASK07 ASK07T ASK07K ASK07S ASK07ST ASK07SK




ASK SERIES PNEUMATIC ACTUATOR‘CB’ STYLE CYLINDRICAL PISTON TYPE SCOTCH YOKE

ASK SERIES

ISO 15848-1 Class CO2Endurance Test Certified



TORQUE CHARACTERISTICS

OUTPUT TORQUE (Nm) single acting - spring return

OUTPUT TORQUE (Nm) double acting

ModelOutput Torque of Spring

Air Pressure

4.0 Bar 5.0 Bar 6.0 Bar

Max Min Max Min Max Min Max Min

ASK07S 34 21 33 22 70 35 90 46

ASK10S 68 42 67 44 100 70 120 93

ASK12S 162 100 164 102 308 118 398 170

ASK15S 267 166 261 163 479 245 615 328

ModelAir Pressure

3.0 Bar 4.0 Bar 5.0 Bar 6.0 Bar

ASK07Running 60 80 100 120

Break 36 48 60 72

ASK10Running 85 114 142 170

Break 51 68 85 102

ASK12Running 266 355 443 532

Break 158 211 263 316

ASK15Running 412 550 687 825

Break 246 328 410 492

Single acting

Tor

que

Stroke 0° 45° 90°

Break Spring

Finish Air

Break Air

Spring End

Double acting

Tor

que

Stroke 0° 45° 90°

Break Torque

Running Torque

ASK SERIES

ASK SERIES

53



AIR CONSUMPTION

Momentaryflowrate:Qp,Qs Double acting: Qp= A {(P+0.1)/0.1} 60/T Single acting: Qs= B {(P+0.1)/0.1} 60/T

Airconsumption:Vp,Vs Double acting: Vp= (A+B){P+0.1)/0.1}n Single acting: Vs= B {(P+0.1)/0.1}n

DIMENSIONS

Model ASK07 ASK10 ASK12 ASK15 ASK07S ASK10S ASK12S ASK15S

L 300 305 430 430 400 405 558 558

L1 202 205 288 288 302 305 356 356

A 35 35 55 55 35 35 55 55

B 73 88 101 115 73 88 101 115

D 55 72 83 83 55 72 83 83

H1 73.5 85.5 106 113.5 73.5 85.5 106 113.5

l 18 22 26 26 18 22 26 26

h 23.5 25.5 31 31 23.5 25.5 31 31

b 12 17 22 22 12 17 22 22

d 20 28 34 34 20 28 34 34

C 70 70 102 102 70 70 102 102

Md M8 M8 M10 M10 M8 M8 M10 M10

D

L1

DB

A

Ød

ØC 4-Md

H1

H1

hh I

I

b

Remarks: Qp = Momentary flow rate of double acting type (L/min) Qs = Momentary flow rate of single acting type (L/min) Vp = Air consumption of double acting type (L) Vs = Air consumption of single acting type (L) A. B = Cylinder capacity (L) P = Operation pressure (MPa) T = Operation time (Sec) n = Operation time within a certain period

ASK SERIES

ASK SERIES

54



Direction A

Direction B

Direction C

No. Part Name Material1 Body HT200

2 Para Arm QT450-10

3 Stem 45 HCr

4 O-Ring Viton

5 Snap Ring 65Mn

6 Pin 45

7 Connector 304

8 Pipe 304

9 O-Ring Viton

10 Connector 304

11 Cylinder Cap 25

12 Cap Nut Q235

13 Washer 304

14 O-Ring Viton

15 O-Ring Viton

Torque Cylinder

L L1 I H h d b C A B m1 m2 Md

ASK07 310 100 18 171 23.5 20 12 70 100 70 53 75 M8

ASK10 310 100 22 147 25.5 27 17 70 100 70 68 90 M8

ASK12 424 140 26 202 31 34 22 202 100 100 71 113 M10

ASK15 424 140 26 227 31 34 22 202 100 100 85 113 M10

PTFE Lined Case

25 24 23 22 21 20 19 18 17 16 15 14 13 12

1 2 3 4 5 6 7 8 9 10 11

m2

m1

H

L

L1

h

B

AC

IIh

B

A

B

A

4-Md

4-Md

12

32

4-M52-RC1/4 12

Ød

Ød

b

b

No. Part Name Material16 O-Ring Viton

17 Bearing 304+PTFE

18 Cylinder 20

19 Piston QT450-10

20 Screw 45

21 Pin 45

22 Piston Rod 304

23 Stopper Bolt 45

24 Gasket 304+Viton

25 Nut 2H

Note

Title SK07-SK17 Torque Cylinder <Double Acting>

Dwg No. SK-10001

ASK SERIES - DOUBLE ACTING

ASK SERIES

55



PRODUCT SPECIFICATION

Product CodeChamber 50, 100Acting Way “DA” double acting (DA) “SR” Single acting (spring return)Operating temperature Normal temperature NT (Slightly) temperature -20°C~+80°C Low temperature LT temperature -40°C~+80°C High temperature HT temperature -15°C~+150°C

RP

RP SERIES - PNEUMATIC ACTUATORSRACK & PINION - COMPACT

INSTRUCTIONS1. Operating media:Dry or lubricated air or inert /non-corrosive gases on condition that they are compatiblewith internal actuator parts and lubricant. The operating media must have a dew point equal to -20°C (-40°F) or at least 10°C below the ambient temperature. The maximum particle size must not exceed 30 µm

2. Supplying Pressure:For Double Acting and spring Return actuators the maximum supply pressure is 8 Bar(116PSI). Minimum supply pressure is 2.5 Bar (36PSI)

3. Operating Temperature:• Standard product from -20°C (-4°F) to +80°C (+176°F)• Low temperature LT actuator with VMQ ‘O’ Rings from -40°C (-40°F) to +80°C (+176°F)• High temperature HT actuator with FPM ‘O’ Rings from - 15°C (+5°F) to +150°C (+302°F)Caution: For low and high temperature service. Special lubricant is required. Please contact APV for each application. High and low temperature will vary changing the output torque of the actuator.

4. StrokeThere is ±5° adjustable angle at the position of open and end of close.

5. Operating Time:See Technical Data Sheet

6. Lubrication:Actuators are factory lubricated for the life under normal operating conditions.The standard lubricant is suitable for use from -20°C (-4°C) +80°C (+176°F)

7. Construction:Twin piston rack & pinion actuator design suitable for both indoor & outdoor installation.

8. Protection and Corrosion Resistance:Actuators are supplied with corrosion protections for normal environments. For severe duties select from the protection level table or contact APV.

CUSTOMISED SERVICEThe RP Series rack & pinion pneumatic actuator has been designed, developed and tested incorporating the latest technology and materials available, with some innovative design features. As a result of this product research we have obtained a high grade product withthe following characteristics:• Reliability• High performance• Wider product range permitting a more economical sizing selection.• Innovative and patented universal drive shaft and multifunction position indicator• Full compliance with latest worldwide specifi cations• A wide selection of highest levels of corrosion protection technology• Aesthetically compact and modern style with no external cavities to avoid deposit build up.

RP SERIES

AS 4629



INTRODUCTIONThe ATZDF actuator is a quarter-turn rack & pinion pneumatic actuator that doubles the torque of standard pneumatic actuators. The superior performance is achieved by Torqturns four piston design, which generates torque around a centrally located piston. This produces double the power for the same size actuator or half the size for the same amount of torque.

The ATZDF has four small cylinders, one located on all four sides. The smaller pinion and shorter travel distance of the pistons in the ATZDF require less air pressure than a larger double piston actuator to produce the same torque output. This result is faster response times for emergency shutdown, applications as well as lower air pressure for operation and reduced maintenance.

TECHNICAL SUMMARY

Pressure range20-120 PSI (1.5 - 8 bar) for Double Acting (DA) actuators30-120 PSI (2 - 8 bar) for Spring Return (SR) actuators

Style 90 Degrees 2 Way 3 Way

Operating temperature

NBR -20 °C to 80 °C (-4 °F to 176 °F)

Viton -20 °C to 120 °C (-4 °F to 250 °F)

EPDM -40 °C to 80 °C (-40 °F to 176 °F)

NBR FX428 -53 °C to 100 °C (-63 °F to 213 °F)

Compressed gas Air, Nitrogen, CO2, Natural gas (sweet)

COMPACT QUAD ACTUATOR - PNEUMATIC ATZDF SERIES

ATZDF SERIES

67



Magnetic angle sensors for contact-lessposition detection, are operated bymeans of the signalling gear to detectthe current valve position and torque.

A centrifugal lock prevents the handwheel from engaging before the motorhas come to a standstill.

ABB advanced frequency converterand electronics technologies.

Introduction of efficient Man-machineinterface simplifies commissioning withuser guidance.

Motor and control cables areconnected by using screwtypeterminals or PCB plug-interminals to ensure reliableelectrical contact.

The gear unit provides highefficiency, maintenance freeoperation.

Motor in insulation class F.Measuring and monitoring ofboth current and temperatureprovide full protection.

MAIN COMPONENTS

MME/MOE INTELLIGENT ELECTRIC ACTUATORS

INTELLIGENT ELECTRIC ACTUATORS - MME/MOE SERIES

89

View our catalogues at www.australianpipelinevalve.com.au

AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

APV FAMILY OF BRANDS RANGE - CATALOGUES

COMPLETE PRODUCT LINE

“Australian Pipeline Valve

produces isolation,

control and flow reversal

protection products for

severe and critical service

media in utility, steam,

pipelines, oil & gas

and process industries.

APV valves and pipeline

products form the most

competitive portfolio

in the market.”

Oilfield Products Valves & Wellheads

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Gate, Globe & Check Valves - Cast Steel

Diamond Gear Gearboxes

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Ball Valves Multiway & Deadman

Flowturn Strainers & Sight Glasses

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Steamco Steam Valves

Superseal Industrial Ball Valves

TwinLok Tube Fittings Uniflo Check ValvesTorqturn Actuators

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball ValvesSpecial Service

Product Brochure

Contact us for your local stockist/distributor

QUALITY ASSURANCE AND CERTIFICATIONWe are continually improving all facets of quality assurance. Full metallurgical and test certificates can be supplied.

We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new productsfor our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawingsand data sheets can be furnished on request.

If you have any requirement in the field of valves and actuators, please contact us for a prompt response. Continuous development ofAustralian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reservesthe right to effect any such changes without prior notice.

www.australianpipelinevalve.com.au

© Australian Pipeline Valve 1990 - 2020 Edition

LOCAL DISTRIBUTOR

A D E L A I D E • B R I S B A N E • P E R T H

API 622 & ISO 15848-1 Class CO2 Endurance Test Certifi edAS 4629

Global Supply Line is a distributor & stockist, supplyling worldwide.Full stock list online www.globalsupplyline.com.au

Contact email: [email protected]

pneumatic & hydraulic actuators · the torqturn pneumatic actuator is a rugged ductile iron or...

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