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  • www.australianpipelinevalve.com.au

    PNEUMATIC & HYDRAULIC ACTUATORS

    SHORT VERSION

    Click here for complete version of this catalogue

    http://www.australianpipelinevalve.com.au/Valve_Catalogues.aspx

  • QUALITY VALVE MANUFACTURER

    QUALITY COMMITMENT

    Quality is Our First Priority.

    Consistent product quality and a proven

    track record makes Australian Pipeline

    Valve a dependable choice for cast

    Gate, Globe and Check Valves, where

    total reliability is the number one concern.

    Since its founding, APV’s philosophy has

    been focused on quality. Our valves

    are manufactured in full compliance

    to worldwide standards (such as ASME,

    ANSI, API 6D, API 600, EN, ISO, BS, AS).

    70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044

    email: [email protected]

  • �©�Copyright�Australian�Pipeline�Valve�1990�-�2020�Edition

    AUSTRAL IAN P I P E L I N E VA LVE 3

    Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

    Overview JC/JA/SW Series Pneumatic Actuators 5

    JC Series Pneumatic Actuators Specifications & Drawings 6~8*

    JA Series Pneumatic Actuators Specifications & Drawings 9~15*

    JA/JC Series Pneumatic Actuators Torque Chart 16~17*

    SW Series Pneumatic Actuators Specifications & Drawings 18~21*

    SW Series Pneumatic Actuators Torque Chart 22*

    GP/GH Series Pneumatic & Hydraulic Actuators Specifications & Drawings 23~51*

    ASK Series Pneumatic Actuators Specifications & Drawings 52~56*

    RP Series Pneumatic Compact Actuators 57~66*

    Compact Quad Pneumatic Actuators 67~79*

    ZT Series Linear Pneumatic Actuators 80~81*

    Electro - Pneumatic Positioner 82~85*

    Electric Actuators 86~87*

    Intelligent Electric Actuators 88*

    * This version excludes some of these pages, refer to full version at website.

    CONTENTS - SHORT VERSION*

  • PAGE 4*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.

    TO RQTU RN - Ac tua to rs

    DESIGN CERTIFICATION

    CERTIFICATES

    4

  • PAGE 4*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.

    TO RQTU RN - Ac tua to rs

    The TORQTURN pneumatic actuator is a rugged ductile iron or steel case scotch yoke heavy duty piston style pneumatic quarter turn actuator. This robust compact design is ideal for services requiring a reliable rugged operator. The maximum supply pressure is 150 PSI. A high pressure hydraulic model is also available.

    FEATURES

    • Separation of Air Chamber (Cylinder) from Mechanism (Body) The air chamber where the piston moves linearly within the cylinder is sealed from the centre body which

    converts the piston linear motion into rotary output with zero air loss. All models have a rugged ductile iron air cylinder case and PTFE lining. The spring cylinder is carbon steel with ENP lining.

    • High Output Torque Output is produced using the compound pressure method of two pistons in the double cylinder type, this allows

    a balanced, smooth, high torque output.

    • Opening Indicator The output shaft is equipped with an indicator to show the opening position.

    • Stops A stop is provided to control the opening and closing position. The stops enable the opening and closing to be

    adjusted up to +or- 5 degrees.

    • Piston / Plating The bore of the air cylinder is PTFE lined for long life and low torque. The seals are viton. The bore of the carbon steel spring cylinder is ENP.

    JC/JA/SW SERIES PNEUMATIC ACTUATORS

    OVERVIEW - JC/JA/SW SERIES

    5

    AS 4629 API 622 & ISO 15848-1

    Fugitive Emission Certified API 622 & ISO 15848-1, Class CO2

    Endurance Test Certified

  • PAGE 4*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.

    TO RQTU RN - Ac tua to rs

    No. Part Name Material 1 Body A48 NO25

    2 Cylinder 885 Alloy-SCII4A & PTFE Lined

    3 Sector Gear Steel

    4 Stem A536 (G) 1045

    5 Rack A536 (G) 1045

    6 Piston A48 NO 25

    7 Flange A48 NO25

    8 O-Ring Viton

    9 O-Ring Viton

    10 O-Ring Viton

    11 Spring Piston Steel

    12 O-Ring Viton

    13 Thrust Bearing Nylon

    14 Thrust Bearing Nylon

    15 Bolt A36

    16 Bolt A36

    Cylinder Size Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øF øE M R

    JC60S 14 16 13 3 8 329 136 193 131 78 53 42 78 35 50 M6 7.5

    JC90S 20 30 16 3 12 463 181 282 156 95 61 47 105 55 70 M8 10

    No. Part Name Material 17 Nut A36

    18 Snap Ring AISI W1

    19 Snap Ring AISI W1

    20 Bolt A36

    21 Nut A36

    22 Set Screw A576 (G) 1015

    23 Rack Guide Steel

    24 Fastener Seal Viton + A36

    25 Spring AISI 6150

    26 Spring Cylinder Carbon Steel + ENP

    27 O-Ring Viton

    28 Thrust Bearing Nylon

    29

    Note

    Title JC60S/JC90S Torque Cylinder (ISO 5211 Flange)

    Dwg No. JE-1014-JC60S, JC90S

    23 22 24 21 20

    19 14 12 m

    2 m

    1

    L

    L1L2

    H

    H 2

    H 1

    Ød1

    S G

    Ød ØF

    A

    26 25 7 16 11 1 13 10 18 4 3 9 15 5 6 8 17 2

    A VIEW

    4-M

    S

    ØE

    ØF R

    PT 1/4”

    See page 16 & 17 for torque charts.

    JC SERIES SPRING RETURN JC60S, JC90S

    JC SERIES

    7

  • PAGE 4*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.

    TO RQTU RN - Ac tua to rs

    No. Part Name Material

    1 Body FC200*

    2 Pinion FCD450

    3 Rack S45C (AISI 1045)

    4 Cylinder FCD450* + PTFE LINED

    5 Piston FCD450

    6 Guide Block Iron-Based Powder

    7 Washer 304+NBR

    8 Screw S45C

    9 Nut 2H

    10 Bolt S45C

    11 O-Ring Viton

    12 Washer 304+NBR

    13 Adjusting Nut 2H+ENP

    14 Limit Stud S45C

    Cylinder Size

    Ød ød1 G T S L L1 L2 H H1 H2 m1 m2 øF øE M D R

    JC130S 34 35 28 3 22 683 257 426 224 131 93 70 155 70 102 M10 100 11.5

    m 2

    m 1

    L1L2

    L H

    H 1

    H 2

    Ød1

    S

    G

    Ød ØF

    24 25 26 27 28

    17 16 15

    PT 1/4”

    No. Part Name Material

    15 Nut 2H

    16 O-Ring Viton

    17 Thrust Bearing Nylon

    18 Snap Ring 65Mn

    19 O-Ring Viton

    20 Bolt S45C

    21 Spring Seat S45C

    22 Spring 60Si2Mn

    23 Spring Case SS400 (Grease Coated)

    24 Screw S45C

    25 Key S45C

    26 Snap Ring 65Mn

    27 O-Ring Viton

    28 Thrust Bearing Nylon

    A VIEW

    4-M

    D

    S

    R ØE

    ØF

    See page 16 & 17 for torque charts.

    JC SERIES SPRING RETURN JC130S

    * 3 Coat Paint System

    141 13 12 11 4 5

    19 182123 22

    62 7 8 9 10 3

    20

    JC SERIES

    8

  • PAGE 4*For API600 weights see page 41, 42. For Buttweld dimensions and weights see overview brochure. For RTJ dimensions see overview brochure. For 16” to 30” see overview brochure.

    TO RQTU RN - Ac tua to rs9

    This brochure is a guide and is subject to change without notice

    With larger size valves, the required torque is highest at “break to open” and “end to close” positions. The design of the JA series optimises this requirement. The SW series is also available for higher torque requirements. The piston linear motion is converted into rotary motion using a Para Arm to obtain output characteristics suitable for operating larger size valves.

    1. Bearing: Low friction 2. Adaptor: Dual air chambers standard on double-acting

    units, which increase torque output and suppress piston eccentricity caused by uneven loading.

    3. Air Supply Port: Size: RC 1/4 to R/C 1/2 depending on the pipe size.

    4. Piston Assembly: Design geometry and seal technology that promote a smoother stroke and maximises the amount of torque delivered to the valve.

    5. Piston Rod: Hard Chrome plated for low friction, longer life and increased sealing capability.

    6. Pin: Hardened to effectively deliver increased torque. 7. Mounting Plate for manual gear.

    8. Stem: Hard-chromium plated to improve wear resistance. 9. Air Cylinder: Rugged Ductile iron construction, PTFE

    lined.

    9a. Spring Cylinder: Carbon Steel, Ductile Iron, PTFE or ENP lined.

    10. Adjustable Stops: Opening and closing stops adjustable to + or - 5° to accommodate close seating devices.

    11. O-Ring vi