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PLUTUS TECHLABS LIMITED SY.NO. 76/1 AND 76/3, PYDIPARRU VILLAGE, TANUKU MANDAL, WEST GODAVARI DISTRICT, ANDHRA PRADESH FORM I Project No. 02162102 February 2015 Plutus Teclabs Limited. Sy. No. 76/1 and 76/3, Pydiparru Village Tanuku Mandal, West Godavari District, Andhra Pradesh – 534 211 Phone: 08819229342/+91 9848 583444 Email: [email protected] STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B115117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad500 038. Phone: 04023748 555/23748616, Telefax: 04023748666 SUBMITTED TO MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

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Page 1: PLUTUS TECHLABS LIMITED - …environmentclearance.nic.in/writereaddata/Online/TOR/13_May_2016... · E‐mail: safety@tycheindustries.com ... 14 Registered Address Plutus Techlabs

PLUTUS TECHLABS LIMITED  SY.NO. 76/1 AND 76/3,

PYDIPARRU VILLAGE, TANUKU MANDAL,  WEST GODAVARI DISTRICT, ANDHRA PRADESH 

     

  

FORM I          

  

  

     

 

     

Project No. 0216‐21‐02 February 2015 

 

Plutus Teclabs Limited. Sy. No. 76/1 and 76/3, Pydiparru Village Tanuku Mandal, West Godavari District,   Andhra Pradesh – 534 211 Phone: 08819‐229342/+91 9848 583444 E‐mail: [email protected] 

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block,  Aditya Enclave, Ameerpet,  Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666      

 

SUBMITTED TO MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE 

GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

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M/s. Plutus Tech Labs Ltd  

Form I        Page 1 

APPENDIX – I (See Paragraph – 6) 

FORM I I)  Basic Information S.No.  Item  Details 1  Name of the Project/s  Plutus Techlabs Limited 2  S. No in the Schedule   5 (f) –A category (Synthetic Organic Chemicals) 3  Proposed capacity/area/length/tonnage to 

be handled/command area/lease area/number of wells to be drilled 

Area Existing: 5.01 Acres Permitted Production Capacity: 24 TPM Capacity after Expansion: 120 TPM No additional land acquired for proposed expansion

4  New/Expansion/Modernization  Expansion 5  Existing Capacity/Area etc.  Existing Capacity: 24 TPM   

Area Existing: 5.01 Acres 6  Category of Project i.e 'A' or 'B'  “A” 7  Does it attract the general condition? If yes, 

please specify No 

8  Does it attract the Specific condition? If yes, please specify. 

No 

9  Location      Plot/Survey/Khasra No.  Sy.No. 76/1 & 76/3  Village  Pydiparru Village   Tehsil  Tanuku Mandal   District  Wst Godavari District   State  Andhra Pradesh 

10  Nearest railway station/airport along with distance in km. 

Railway Station: Tanuku Railway Station– 0.8 Km Airport: Rajhmundry Airport ‐  42.5 Km  

11  Nearest Town, City, District Headquarters along with distance in kms. 

Tanuku –0.4 Km 

12  Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given) 

Pydiparru – Village Panchayat 

13  Name of the Applicant  G. Rukmangada Raju 14  Registered Address  Plutus Techlabs Limited 

Sy.No. 76/1 & 76/3, Pydiparru Village, Tanuku Mandal, West Godavari District, Andhra Pradesh 

15  Address for Correspondence:     Name  G. Rukmangada Raju   Designation(Owner/Partner/CEO)  General Manager   Address  Plutus Techlabs Limited  

Sy.No. 76/1 & 76/3, Pydiparru Village, Tanuku Mandal, West Godavari District, Andhra Pradesh 

  Pin Code  534 211   E‐mail  [email protected] 

[email protected]   Telephone Number  08819 ‐ 229342   Fax No.  08819 ‐ 229342 

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M/s. Plutus Tech Labs Ltd  

Form I        Page 2 

16  Details of alternative Sites examined, if any. Location of these sites should be shown on a topo sheet. 

Not Applicable Proposal is for expansion in existing site area. 

17  Interlinked Projects  Not applicable 18  Whether separate application of interlinked 

project has been submitted?  ‐NA‐ 

19  If yes, date of submission   ‐NA‐ 20  If no, reason    21  Whether the proposal involves 

approval/clearance under: if yes, details of the same and their status to be given.                (a) The Forest (Conservation) Act, 1980?           (b) The Wildlife (Protection) Act, 1972?             (c) The C.R.Z Notification, 1991? 

‐NA‐ 

22  Whether there is any Government Order/Policy relevant/relating to the site? 

 No 

23  Forest land involved (hectares)  No24  Whether there is any location pending 

against the project and /or land in which the project is propose to be set up?                           (a) Name of the Court                                            (b) Case No                                                         (c) Orders/directions of the Court, if any and its relevance with the proposed project. 

 No 

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M/s. Plutus Tech Labs Ltd  

Form I        Page 3 

(II)  Activity  1.  Construction,  operation  or  decommissioning  of  the  Project  involving  actions,  which  will  cause  physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No.  Information/Checklist confirmation  Yes/No  Details thereof (with approximate quantities /rates, 

wherever possible) with source of information data 1.1  Permanent or temporary change in 

land use, land cover or topography including increase in    intensity of land use (with respect to local     land use plan)   

NO  The proposal is for expansion of existing bulk drug and intermediate manufacturing unit in existing site area.  

No  additional  land  acquired  for  proposed  expansion. Land Area is 5.01 Acres. 

1.2  Clearance  of  existing  land, vegetation and buildings? 

NO  The proposal is for expansion of existing bulk drug and intermediate manufacturing unit.. 

1.3  Creation of new land uses?  NO  Existing – industrial  

1.4  Pre‐construction investigations e.g. bore houses, soil testing? 

NO   

1.5  Construction works?      NO  The proposal is for expansion of existing bulk drug and intermediate manufacturing unit in existing site area. 

1.6  Demolition works?  NO  The proposal is for expansion of existing bulk drug and intermediate  manufacturing  unit.  The  proposed expansion  activity  involves  enhancement  of  process equipment and storage facility. 

1.7  Temporary  sites  used  for construction  works  or  housing  of construction workers? 

NO   

1.8  Above  ground  buildings,  structures or  earthworks  including  linear structures, cut and fill or excavations 

YES  Storage  facilities  shall be  constructed.     No major  cut and fill or excavation is anticipated. 

1.9  Underground works including mining or     tunneling? 

NO  No underground works like mining and tunneling.  

1.10  Reclamation works?  NO   1.11  Dredging?   NO   1.12  Offshore structures?  NO   1.13  Production  and  manufacturing 

processes? YES  Enclosed in Annexure – I 

1.14  Facilities for storage of goods or materials? 

NO  Raw  materials  and  solvents  shall  be  stored  with  in factory premises. Materials  in bags and drums will be stored in flame proof ware houses.  

1.15  Facilities for treatment or disposal of solid waste or liquid effluents? 

YES  High  TDS  and  low  TDS  effluents  are  treated  in  ZLD system. Organic  waste  is  sent  to  cement  plants  for  co‐ processing or to TSDF.  Details  of    waste  treatment  facilities    presented  in Annexure II   

1.16  Facilities for long term housing of operational workers? 

NO  Operational workers stay in surrounding villages. 

1.17   New road, rail or sea traffic during construction or operation? 

NO   

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M/s. Plutus Tech Labs Ltd  

Form I        Page 4 

1.18   New  road,  rail,  air  waterborne  or other  transport  infrastructure including new or altered  routes  and stations, ports, airports etc? 

NO   

1.19   Closure  or  diversion  of  existing transport  routes  or  infrastructure leading  to  changes  in  traffic movements? 

NO   

1.20  New or diverted  transmission  lines opipelines? 

NO   

1.21  Impoundment, damming,  culverting, realignment or other changes to the hydrology      of  watercourses  or aquifers? 

NO   

1.22  Stream crossings?  NO  All  raw  materials,  solvents  and  waste  streams  are pumped through pipe lines above ground level.  

1.23  Abstraction  or  transfers  of  water form ground or surface waters? 

YES  Total water  required  shall be met  from ground water using bore‐wells within the plant premises. Permitted water  consumption  is  56  KLD.  Total water required  after  expansion  shall  be  106.6  KLD  out  of which 67.1 KLD is fresh water requirement and balance is recycled water. 

1.24  Changes in water bodies or the land surface affecting drainage or run‐off?

NO   

1.25  Transport  of  personnel  or materials for  construction,  operation  or decommissioning? 

YES  The  construction material  shall  be  drawn  from  local sources  within  10  km.    There  is  no  transport  of personnel, as the construction workers shall be drawn from local villages. 

1.26  Long‐term  dismantling  or decommissioning  or  restoration works? 

NO   

1.27  Ongoing activity during decommissioning which could have an impact on the environment? 

NO   

1.28  Influx of people to an area in either temporarily or permanently? 

YES  The  proposed  project  shall  increase  the  employment potential. 

1.29  Introduction of alien species?  NO   1.30  Loss of native species or genetic 

diversity? NO  The proposal is for expansion of existing bulk drug and 

intermediate manufacturing unit in existing site area. 1.31  Any other actions?  NO   

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M/s. Plutus Tech Labs Ltd  

Form I        Page 5 

2.   Use  of Natural  resources  for  construction  or  operation  of  the  Project  (such  as  land, water, materials  or energy, especially any resources which are non‐renewable or in short supply): S.No.  Information/checklist 

confirmation Yes/No  Details thereof (with approximate quantities /rates, 

wherever possible) with source of information data 2.1  Land especially undeveloped or 

agricultural land (ha) NO  Land area after expansion 5.015 acres 

Located at  Sy.No. 76/1 & 76/3, Pydiparru Village,  Tanuku Mandal, West Godavari District, Andhra Pradesh. 

2.2   Water (expected source & competing users) unit: KLD 

YES  Permitted  water  consumption  is  56  KLD.  Total  water required  after  expansion  shall  be  106.6  KLD  out  of which 67.1 KLD is fresh water requirement and balance is recycled water. (Water Balance Enclosed in Annexure III) 

2.3  Minerals (MT)  NA   2.4  Construction material – stone, 

aggregates, sand / soil (expected source – MT) 

YES  Shall be sourced from the local villages. 

2.5  Forests and timber (source – MT) 

NO   

2.6  Energy including electricity and fuels (source, competing users) Unit: fuel (T), energy (MW) 

YES  No additional utilities are proposed for expansion The  required  energy  shall  be  drawn  from  AP  Transco. Existing Standby DG sets of 1 X 320 KVA shall be used during load shutdown. 

2.7  Any other natural resources (use appropriate standard units) 

NA   

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M/s. Plutus Tech Labs Ltd  

Form I        Page 6 

3.   Use,  storage,  transport, handling or production of  substances       or materials, which  could be harmful  to human health or the environment or raise concerns about   actual or perceived risks to human health. S.No.  Information/Checklist confirmation  Yes/No Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 3.1  Use of substances or materials, which 

are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and  water supplies) 

YES  Hazardous chemicals shall be used for manufacturing of  Synthetic  Organic  Chemicals  and  intermediates. MSIHC  rules  shall  be  followed  during  storage, transportation  and  handling  of  raw  materials. Hazardous chemicals and solvent shall be stored and handled in closed systems. 

3.2  Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases). 

NO   

3.3  Affect the welfare of people e.g. by changing living conditions? 

YES  Shall  increase  the  employment  potential  for  locals and affect the living conditions for betterment. 

3.4  Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc., 

NO  No sensitive receptors are present  in the  immediate vicinity  of  the  site.  The  project  shall  not  have  any significant impact on vulnerable groups of people.  

3.5  Any other causes  NO    

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No.  Information/Checklist confirmation  Yes/No Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 4.1  Spoil, overburden or mine wastes  NO   4.2  Municipal waste (domestic and or 

commercial        wastes) NO  Wastes  from  canteen,  other  commercial wastes  like 

paper, empty containers etc.   The canteen wastes and commercial wastes shall be in the range of 3 kg/day 

4.3  Hazardous wastes (as per Hazardous Waste  Management Rules) 

YES  Hazardous waste generation during construction shall be  limited  to waste  oils,  batteries  and  containers  of paints  etc.    The  quantity  of  hazardous  wastes generated  during  operation  contain  salts  from evaporators,  process  residue,  and  solvent  residues, ETP sludge and filtration media etc.   

4.4  Other industrial process wastes  YES  Enclosed at Annexure IV 4.5  Surplus product  NO   4.6  Sewage sludge or other sludge from 

effluent  treatment YES  Sludge from Effluent treatment plant and evaporation 

salts shall be sent to TSDF.  4.7  Construction or demolition wastes  NO   4.8  Redundant machinery or equipment  NO   4.9  Contaminated soils or other materials  NO  All pipe  lines  including pipe  lines of     waste  streams 

are above ground  level  to eliminate  the possibility of any  contamination  due  to  seepage  and  for  ease  of maintenance. 

4.10  Agricultural wastes  NO   4.11  Other solid wastes  YES   Sludge from ETP and Slats from evaporation system. 

 

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M/s. Plutus Tech Labs Ltd  

Form I        Page 7 

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No.  Information/Checklist confirmation  Yes/No Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 5.1  Emissions from combustion of fossil 

fuels from stationary or mobile sourcesYES  Emissions details are enclosed in Annexure V 

5.2  Emissions from production processes  YES  Gaseous  emissions  from process  are HCl  and  carbon dioxide. HCl  is scrubbed  in two stage scrubbers while carbon  dioxide  is  let  out  into  atmosphere  using standard operating procedure.  

5.3  Emissions from materials handling including storage or transport 

NO  Material  transfer  takes  place  in  closed  pipeline systems using pumps with mechanical seals. 

5.4  Emissions from construction activities including plant and equipment 

YES  Dust may  rise during  transport of material.   The dust emissions shall be mitigated by water spraying on the roads within the premises.  

5.5  Dust  or  odors  from  handling  of materials  including  construction materials, sewage and  waste 

NO  Domestic wastewater sent to Septic tank  followed by soak pit. 

5.6  Emissions from incineration of waste  NO  Organic waste  streams are sent  to cement plants  for co‐incineration. 

5.7  Emissions from burning of waste in open air (e.g. slash materials, construction debris) 

NO   

5.8  Emissions from any other sources  NO   

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M/s. Plutus Tech Labs Ltd  

Form I        Page 8 

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No.  Information/Checklist confirmation Yes/No  Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data with source of information data 

6.1  From operation of equipment e.g. engines, ventilation plant, crushers 

YES  Material transport and construction equipment shall be source  of  noise,  while  transfer  pumps,  vacuum systems,  DG  sets  are  the  sources  of  noise  during operation.   

6.2  From industrial or similar processes  YES   DG sets controlled by providing Acoustic Enclosures. 6.3  From construction or demolition  YES  Noise during construction shall be due to construction 

equipment and emergency DG sets.    6.4  From blasting or piling  NO   6.5  From construction or operational 

traffic NO  The  increased  traffic  shall  not  have  any  significant 

impact.  6.6  From lighting or cooling systems  NO   6.7  From any other sources  NO   

  7.Risks of contamination of land or water from releases of    pollutants into the ground or into sewers,   surface     waters, groundwater, coastal waters or the sea: S.No.  Information/Checklist confirmation Yes/No  Details thereof (with approximate quantities/rates, 

wherever possible) with source of information data 7.1  From handling, storage, use or 

spillage of hazardous materials NO  All the hazardous materials will be stored in MS drums, 

in  a  covered  shed  and  no  contamination  of  soil  is expected.  Same  philosophy  will  be  followed  for  the after expansion 

7.2  From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) 

NO  All  the waste  from domestic operations  sent  to septic tank followed by Soak pit. 

7.3  By deposition of pollutants emitted to air into the land or into water 

NO  All  the  emissions  from  process  are  controlled  by providing control equipment  like scrubbers, Multicone Cyclone separators.  

7.4  From any other sources  NO   7.5  Is there a risk of long term build up 

of pollutants in environment from these     sources? 

NO  

 

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M/s. Plutus Tech Labs Ltd  

Form I        Page 9 

8.Risk of  accidents during  construction or operation of  the Project, which  could  affect human health or  the environment 

S.No.  Information/Checklist confirmation  Yes/No  Details thereof (with approximate quantities/rates, wherever possible) with source of information data 

8.1  From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances 

YES  All  Inbuilt  Safety  precautions  will  be adopted  and  there  will  not  be  any damage  to  environment  or  human health  

8.2  From any other causes  NA   8.3  Could the project be affected by natural disasters 

causing environmental damage (e.g.     Floods, earthquakes, landslides, cloudburst etc)? 

NO   

 9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts  with  other existing or planned activities in the locality S. No.  Information/Checklist confirmation  Yes/No  Details thereof (with approximate 

quantities/rates, wherever possible) with source of information data 

9.1  Lead to development of supporting.   facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) •      housing development •      extractive industries •      supply industries •      other 

YES  The  project  shall  enhance  the  socio economic  status  of  the  area  by increasing  the  demand  for  housing, improving the employment.  

9.2  Lead to after‐use of the site, which could haven impact on the environment 

NO   

9.3  Set a precedent for later developments  NO   

9.4  Have cumulative effects due to proximity to other existing or planned projects with similar    effects 

NO  The  baseline  environmental  status  of the  surrounding  areas  is  within  the prescribed  limits as observed  from the Secondary data. 

 

           

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M/s. Plutus Tech Labs Ltd  

Form I        Page 10 

(III)  Environmental Sensitivity S.No.  Areas  Name/ 

Identity Aerial  distance  (within  15  km.) Proposed project location boundary 

1   Areas  protected  under  international  conventions,  national  or  local  legislation  for  their  ecological,  landscape, cultural or other related value 

NA   

2  Areas  which  are  important  or  sensitive  for ecological  reasons  ‐  Wetlands,  watercourses  or other  water  bodies,  coastal  zone,  biospheres, mountains, forests 

YES  Gosthani River and velpur canal – 2.3 Km – NE Attili Canl – 0.15 Km – West  Venkayya & Veyyeru canal – 9 Km ‐ NW  

3  Areas  used  by  protected,  important  or  sensitive  species  of  flora  or  fauna  for  breeding,  nesting, foraging, resting, over wintering, migration 

NA     

4   Inland, coastal, marine or underground waters  NO   5   State, National boundaries  NO   6   Routes or facilities used by the public for access to 

recreation or other tourist, pilgrim areas NO   

7   Defense installations  NO   8   Densely populated or built‐up area  YES  Nearest  habitation  from  the  site  is 

Mandapaka  village  at  a  distance  of  1 km in south direction 

9   Areas  occupied  by  sensitive man‐made  land  uses  (hospitals,  schools,  places  of  worship,  community facilities) 

NA   

10  Areas  containing  important,  high  quality  or  scarce resources  (ground  water  resources,  surface resources,  forestry,  agriculture,  fisheries,  tourism, minerals) 

NO   

11  Areas  already  subjected  to  pollution  or  environmental  damage.  (those where  existing  legal environmental standards     are exceeded) 

NO   

12   Areas  susceptible  to  natural  hazard  which  could  cause  the  project  to  present  environmental problems  (earthquakes,  subsidence,  landslides, erosion,  flooding  or  extreme  or  adverse  climatic conditions) 

NO       

          

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PLUTUS TECHLABS LIMITED  SY. NO. 76/1 AND 76/3, 

 PYDIPARRU VILLAGE, TANUKU MANDAL,  WEST GODAVARI DISTRICT, ANDHRA PRADESH 

 

   

  

 ANNEXURES 

    

   

 

  

  

      

   

            

Project No. 0216‐21‐02 February 2015 

 

Plutus Teclabs Limited. Sy. No. 76/1 and 76/3, Pydiparru Village Tanuku Mandal, West Godavari District,   Andhra Pradesh – 534 211 Phone: 08819‐229342/+91 9848 583444 E‐mail: [email protected] 

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block,  Aditya Enclave, Ameerpet,  Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666      

 

SUBMITTED TO MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE 

GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 1

Fig

A.1

Loc

atio

n M

ap o

f M /

s. P

lutu

s te

chla

bs L

imite

d

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 3

ANNEXURE - I

M/s. Plutus Techlabs Limited (formerly known as Tyche Chem Limited) located at Survey

No. 76/1 and 76/3, Pydiparru Village, Tanuku Mandal, West Godavari District, Andhra

Pradesh obtained consent and authorization (CFO) for manufacturing of 24 TPM of vide

Letter No. APPCB/VSP/ELR/315/HO/CFO/2015 dated 06.11.2015.

It is proposed to increase the manufacturing capacity from 24 TPM to 120 TPM by

enhancement of process equipment in existing site area 5.01 acres. No additional land

acquired for proposed expansion. Capacity before and after expansion is presented in

Table A-1.

Table A-1 Manufacturing Capacity S.No Name of the Product Capacity (TPM)

Permitted After Expansion

1 (+/-)-(3,4-Dichlorophenyl)-1,2,3,4-tetrahydro-N-methyl-1-napthalenimina

15 96

9-[ ( R ) -2-(Phosphonomethoxy) propyl] adenine (PMPA) 15 12 2 Glucosamine HCl 9 12 Total 24* 120#

* Either s.no. 1 or S.no. 2 shall be manufactures along with s.no.3 # All 3 products will be manufactured

List of By – Products after Expansion S.No Name of the Product Stage Name of the By-Product Capacity

TPD TPM 1 Glucosamine HCl I HCl (20%) 3.96 118.8

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 4

Process Description of Glucosamine HCl

Reaction Schemes  

OH

OH

N H

C H 3

O

O H

H

O H

O H

H

+ HCl + H 2O

OH

OH

N H

C H 3

O

O H

H

O H

O H

H

.HCl+ CH 3 COOH

Process Description:

Stage-1: Chitin is and hydrochloric Acid are heated to get crude Glucosamine

Hydrochloride. It is treated with activated carbon and crystallized from Methanol to get

pure Glucosamine Hydrochloride. The process flow diagram is presented in Fig A.3 and

material balance is presented in Table A.3.

Chitin     Hydrochloric Acid      Sol. Recovery Activated Carbon    Stage‐I  Evaporation loss Methanol      Effluent  Water      Spent Carbon 

Fig A.3 Process Flow Diagram of Glucosamine HCl 

Table A-3 Material Balance of Glucosamine HCl Input Quantity

(Kg/Day) Output Quantity

(Kg/Day) Remarks

Chitin 483 Glucosamine HCl 400 Final Product Hydrochloric Acid (30%)

3159 Acetic Acid 111.4 To Wastewater

Carbon 35 Methanol Recovery 334 Recovery & reuse Methanol 350 Methanol Loss 2.1 Fugitive Loss Water 4642 Methanol to wastewater 3.5 To Wastewater Methanol Residue 10 Solvent in Residue Chitin 72.4 Organic residue Hydrochloric Acid 88 To Wastewater Hydrochloric Acid (20%) 3960 By-Product Water 3653.2 To Wastewater Carbon 35 Organic residue Total Input 8668.9 Total Output 8669.8

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 5

ANNEXURE – II: Wastewater Treatment Facilities

The main sources of effluent generation from the plant are from process, floor washings,

blowing downs from boiler and cooling tower, and domestic effluents. The effluents

generated in the process, separation techniques and during purification contain organic

residues of raw materials, solvents, and products. Some of the raw materials used in the

process are also inorganic in nature. Hence the effluents contain both organics and in-

organics in various quantities leading to high COD and TDS levels respectively. The

quantity of effluents generated and mode of treatment is presented in Table A-4.

Table A-4 Quantity of Effluent Generated and Mode of Treatment

Description Quantity (KLD) Mode of Treatment Permitted After

Expansion Process 17.4 21.6 Sent to Stripper followed by MEE and

ATFD. Stripper Condensate sent to Cement Plants for Co-Incineration. MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate is reused in cooling towers make-up.

Washings 5 Scrubber Effluent 3

RO/DM rejects 7 2 Sent to Biological Treatment System followed by RO. RO permeate reused for cooling towers makeup. RO rejects sent to MEE for Forced Evaporation.

Boiler Blow downs 1.5 Cooling Tower Blow downs 7

Domestic Wastewater 3 4 Sent to Septic tank followed by soak pit. Total 27.4 44.1

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 6

ANNEXURE – III: Water Balance

Water is required for process, scrubbers, washing, cooling tower makeup, steam

generation and domestic purposes. The required water shall be drawn from ground water

sources in addition to reuse of treated wastewater. The total water requirement increased

from 56 KLD to 106.1 KLD after expansion consisting of 67.1 KLD fresh water and the

remaining of recycled water. Total water balance after expansion is presented in

Table A-5.

Table A-5 Total Water Balance – After Expansion

Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent

Process 21.1 21.6 Washings 5 5 Scrubber 3 3 Boiler Feed 20 18.5 1.5 Cooling Tower 8 39 40 7 RO/DM Plant 2 2 Domestic 5 1 4 Gardening 3 3 Gross Total 67.1 39 62.5 44.1 Total 106.1 106.6

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 7

ANNEXURE – IV: Solid Waste

Solid wastes are generated from the process shall be sent to TSDF/ Cement Industries for Co-

incineration. The inorganic residue, evaporation salts from MEE and ATFD and ETP Sludge

shall be sent to TSDF. Total solid waste generated and mode of disposal is presented in Table

A-6.

Table A-6 Total Solid Waste Generated and Mode of Disposal

S.No Description Units Quantity Mode of Treatment/Disposal Permitted After

Expansion 1 Ash from Boiler TPD 7 Sold to Brick

manufactures and cement plants

2 Organic residue Kg/day 25.73 894.3 Sent to TDSF/Cement Plants for Co-incineration

3 Solvent Residue Kg/day 730.5

4 Spent Carbon 3.77 115 Sent to TSDF/Cement Industries

5 Evaporation salts TPD 1.28 Sent to TSDF 6 ETP Sludge Kg/day 50 170 Sent to TSDF 7 Spent Nickel

Catalyst TPM 1 1 Sent to Authorized

processors/Recyclers 8 Detoxified

containers & container liners

No.s/ Month

300 500 Sold to authorized vendors

9 Waste oil LPM 12 12 Sent to Authorized Recyclers

10 Used batteries No.s/Yr 6 6 Sent to Authorized Recyclers

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M/s. Plutus Techlabs Limited Form I Annexures

            Page 8

ANNEXURE – V: Stack Emissions Details

The sources of air pollution from the plant are existing 3 TPH Coal fired boiler and DG set of

320 KVA capacity. Air pollution control equipment for coal fired boiler is multicone cyclone

separator. DG set provided with stack heights based on the CPCB formula for effective stack

height.

Stack Emission Details

S. No

Stack Connected to

Stack Ht (m)

Dia of stack at top(m)

Temp. of exhaust

gases (0C)

Exit Velocity (m/sec)

Pollutant Emission Rate (g/sec)

SPM SO2 NOx 1 3TPH Coal Fired

Boiler 20 1 180 4.5 1.12 0.04 0.13

2 320 KVA DG Set 4 0.1 200 10 0.028 0.09 0.18 *DG sets will be used during load shut down by AP Transco.

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PLUTUS TECHLABS LIMITED  SY. NO. 76/1 AND 76/3, 

 PYDIPARRU VILLAGE, TANUKU MANDAL,  WEST GODAVARI DISTRICT, ANDHRA PRADESH 

  

  

    

    

  

         

  

 

 

  

 

 

 

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants   QCI: MoE&F OM, List A‐1, S.No.25.   (An ISO 9001:2008, ISO 14001:2004 &  OHSAS 18001:2007 Certified Organization) B‐115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/616, Telefax: 040‐23748666 Email: [email protected]