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PLUG VALVES - LUBRICATED, SLEEVED, LINED
APV Plug Valves Lubricated Sleeved & Lined WebV.indd 1 30/5/13 2:48:28 PM
QUALITY VALVE MANUFACTURER
Page 4Page 5Page 6Page 7-8Page 9-19Page 21-24Page 25-26Page 27-28Page 29-31Page 32Page 33-34Page 35
®
AUSTRALIAN PIPELINE VALVE®
9-15 Boolcunda Avenue Salisbury Plain South Australia 5109Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044
email: [email protected]
Applicable StandardsOverview / Materials
Plug Valve pattern stylesFiresafe Certificates
Pressure Balanced Plug ValveLubricated Plug Valves Standard Type
Teflon Sleeved Plug ValvesFully Teflon Lined Plug Valves
Twinseal Plug Valve, Double Block and BleedPart Number System
Valve Material Service Resistance Corrosion Suitability GuideLiability / Technical Risk
Contents
AUSTRALIAN PIPELINE VALVE
Plug Valve Index
ANSI - AMERICAN NATIONAL STANDARD INSTITUTE
ANSI - B 46. 1 - Surface - TextureANSI - B 2. 1 - Pipe - ThreadsANSI - B 16. 5 - Pipe Flanges and Flanged FittingsANSI - B 16. 10 - Face to face Dimensions of ValvesANSI - B 36. 10M - Welded and Seamless Wrought - Steel PipeANSI - B 16. 25 - Buttwelding - EndsANSI - B 16. 34 - Steel Valves - Flanged and Buttwelding EndsANSI - B 31. 1 - Power - PipingANSI - B 31. 3 - Chemical Plant and Petroleum - Refinery - PipingANSI - B 31. 4 - Liquid Transportation System - For Liquid Petroleum GasANSI - B 31. 8 - Gas Transmission and Distribution Piping System
API - AMERICAN PETROLEUM INSTITUTE
API - 6A - Specification for Wellheads and Christmas Tree EquipmentAPI - 6D - Specification for Pipeline ValvesAPI - 598 - Testing for ValvesAPI - 599 - Steel Plug Valves for refinery UseAPI - 6FA - Specification for Fire Test for ValvesAPI - 607 - Specification for Fire Test for Valves
BS - BRITISH STANDARD
BS - 5353 - Plug Valves for the Petroleum and Petrochemical IndustriesBS - 5146 - Inspection and Test of Steel Valves for Petroleum IndustriesBS - 2080 - Face to Face, Centre to Face - End to End n Steel ValvesBS - 1504 - Specification for Steel Castings for Pressure PurposesBS - 6755 - Part. 1 - Testing of Valves -
(Specify. for production pressure testing requirements)
MSS - MANUFACTURING STANDARDISATION SOCIETY
MSS - SP 6 - Standard Finish for Contact Face of Pipe FlangesMSS - SP 25 - Standard Marking System for ValvesMSS - SP 44 - Steel Pipe Line FlangesMSS - SP 45 - By Pass - and Drain Connection StandardMSS - SP 55 - Quality Standard for Steel Casting Visual MethodMSS - SP 61 - Hydrostatic - Testing of Steel Valves
NACE - NATIONAL ASSOCIATION CORROSION ENGINEERS
NACE - MR.01.75 - Sulfide Stress - Cracking - Resistant MetallicMaterials for Oilfield Equipment
Applicable Standards
PAGE 4
®
Australian Pipeline Valve Plug Valves are manufactured to cover a wide range of applications.
STANDARD• Lubricated Standard type Plug Valves.• Lubricated Inverted Taper Pressure
Balanced High Performance Plug Valves.• Class 150 to 2500
SPECIAL• Class 150-300 and 600 three ways
Transflow Pattern Lubricated Plug Valves.• Class 150 four ways transflow Pattern
Lubricated Plug Valves.• Class 150-300-600 Full Jacketed Lubricated
Plug Valves.
MaterialsAll Australian Pipeline Valve products are normally available in:
ASTM A352 LCB OR LCC
NACE MR.01.75.
ASTM A182 F316 - A351 CF8M
SPECIAL
Lubricated Plug Valves
PAGE 5
• Standard Carbon Steel which are supplied in 0.22% Maximum Carbon content and specified for standard service at temperatures from - 20ºCup to + 232ºC (-20ºF + 450ºF). Plugs are normally in Carbon Steel, nitrided or hardened or ENP.
• Low temperature service suitable from - 46ºC to + 232ºC (-50ºF% + 450ºF) - normally used for below zero temperatures to - 46ºC must havea minimum average charpy “V” notch impact strength a / 15 foot / Lb.
• In natural gas it is possible to encounter small amounts of Hydrogen Sulfides (H2S) which may cause corrosion.The phenomenon is normally known as “Hydrogen Sulfide Embrittlement” or “Sulfide Stress Cracking”.The absorption of Hydrogen from part of steel causes ductility which, when added to other elements of stress caused by the service itself, maycause failure of the forged or cast component. Steels with yield strengths above 621 Mpa (90,000 PSI) or with hardness over 22 rockwell (235Brinell) may be subject to “Sulfide Stress Cracking”.In Nace MR.01.75 all basic material components are properly treated in order to remain bellow the hardness of 22 rockwell. In such a case,plugs are electro nickel coated or hardened to prevent galling action.
• A 18.12 stainless steel material which contains Molybdenum is suitable for service temperature from -232C to + 371ºC (- 450ºF to 700ºF).Normally used for valves for high temperature service or where high corrosion resistance is needed.
• Trim in 13% Chr. - 316 - Monel, Stellite No. 6 (coating). Body in WC6, F51, CF8M etc.
• Optionally available, Xylan™or Super LoMu® coated plug & stem for superior corrosion resistance with the added advantage of reduced torque.Xylan™ is a PTFE based compound frequently used to coat valve components to provide offshore corrosion resistance. F6a 410 Stainless Steel isalso available for superior hardness characteristics while being an effective anti-corrosive material.
A216 WCB, WCC OR ASTM A105N
®AUSTRALIAN PIPELINE VALVE
Plug Valve Pattern Styles
Australian Pipeline Valve plug valves are available in three different patterns to meet the valve needs of most piping systems.
PLUG VALVE END CONFIGURATIONS
Australian Pipeline Valve plug valves are available with threaded, flanged, butt weld or flanged x butt weld ends. Flanges are providedin either raised face or ring joint ends.
SHORT PATTERNSame face to face dimensions as
gate valves
REGULAR PATTERNOffers the largest port openingin a trapezoidal configuration-close to a full pipe port area
VENTURI PATTERNHas a smaller port than the othertwo patterns. It is lower in cost andflow contours maximise the hydraulic
efficiency
THREADED FLANGED WELDING ENDS BUTTWELD X RF
PAGE 6
®
FIRESAFE CERTIFIED API607 5TH & 6TH
EDITION, API6FA AND ISO 10497
Australian Pipeline Valve is one of thefirst brands in the world to achieve
firesafe certification to the latest fifth edition of API607 as well asthe latest edition of API6FA and nowalso one of the only companies in theworld to hold firesafe certificates to
the 6th edition of API607.
PAGE 7
DNV Witnessed
®
PAGE 8
®
Model SSCRLubricated Steel Plug ValvesPressure Balanced Inverted StyleANSI Class 150 to 2500
Pressure balanced plug valves are usedwhere pulsating or static high pressuresare present. The benefit a dynamic pressure balancedinverted plug gives is that it ensuresequalised pressure between the plug andupper and lower body chambers.Pressure is balanced by two holes in theplug which connects the plug port withthe lower and upper cavities.The hole in the upper end is providedwith a check valve so the pressure isalways equal to the large end cavity andit is always equal to or greater than theline pressure in the small end cavity.
Advantages:-• Ease of maintenance.• In the event of the plug locking up, it is
possible to inject lubricant through thegrease nipple with the valve in service.
• Leak tightness of the operating system
is assured by the provision of a checkvalve in the lubrication injection fitting. An additional check valve isinstalled into the lubrication duct.
• Firesafe API6FA, API607.
FIRESAFE CERTIFIED API607 5TH & 6TH
EDITION, API6FA AND ISO 10497
PAGE 9
WRENCH OPERATEDGEAR OPERATED
®AUSTRALIAN PIPELINE VALVE
Steel Plug Valve Model SSCR
STAINLESS STEEL STEM (BLOWOUT-PROOF)
STOP PLATE AND INDICATOR
SEAL
STEM PACKING
ISOLATED UPPERSEALANT CHAMBER
TAPERED STEEL PLUG
STEM PLUG COUPLING
CHECK VALVE
SEALANT FITTING
LOWER BONNET
BEARINGS
CAVITY
SEALS &GASKET
PRESSURE RELEASEVALVE
BALANCING SPRINGS
Inverted Plug, Dynamic Pressure Balanced
This design may vary at any time without notice
Bore Area Pressure Balanced• A regular pattern provides an open area / port size of 80%. At least 60% for short pattern, at least 40% for venturi pattern.• For standard type port area see standard type section of this catalogue.• Full Circular 100% port also available on request.
PAGE 10
®AUSTRALIAN PIPELINE VALVE
Double Block and Bleed Plug ValveAlso available in 150 to 2500 Class and API 2000 to 5000
Short PatternWrench Operated
Model SSCRCLASS 150
ENDSThreadedRFRTJButt WeldedSocket Weld
ENDSRFRTJButt WeldedSocket Weld
Short & Venturi PatternGear Operated
PAGE 11
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Flanged ends to ANSI B16.5
L RF mm 165 178 190 203 229 267
L RJ mm - 191 203 216 242 280
L BW mm - 267 305 330 356 457
D mm 127 152 178 191 229 280
F mm 120 130 150 170 190 235
G mm 270 290 320 360 380 460
J mm 40 45 50 50 50 65
Weight (approx) Kg 15 20 30 40 60 110
Size Inch 11⁄2 2 21⁄2 3 4 6DN mm 15 50 65 80 100 150
L RF mm 267 292 330 356 686 762 864 914 1030 1067 1296
L BW mm 457 521 559 635 686 762 864 914 1030 1067 1397
D mm 280 343 406 483 534 597 635 699 750 813 984
F mm 240 260 280 300 330 350 380 410 460 500 580
G mm 480 510 530 550 600 620 640 700 750 800 900
Handwheel dia. mm 500 500 650 650 650 650 650 650 800 800 800
Weight (approx) Kg 135 170 230 350 460 700 880 1050 1500 2030 3000
Size Inch 6 8 10 12 14 16 18 20 22 24 30DN mm 150 200 250 300 350 400 450 500 550 600 750
®
Short PatternWrench Operated
Model SSCRCLASS 300
ENDSThreadedRFRTJButt Welded
ENDSRFRTJButt Welded
Venturi PatternGear Operated
PAGE 12
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Flanged ends to ANSI B16.5
L RF mm 190 216 241 283 305 403
L RJ mm 203 232 257 299 321 419
L BW mm - 267 305 330 356 457
D mm 156 165 191 210 254 318
F mm 115 140 150 170 180 235
G mm 250 290 310 360 380 460
J mm 40 45 50 50 50 65
Weight (approx) Kg 20 25 35 50 76 140
Size Inch 11⁄2 2 21⁄2 3 4 6DN mm 15 50 65 80 100 150
L RF mm 403 419 457 502 762 838 914 991 1092 1143
L RJ mm 419 435 473 518 778 854 930 1010 1114 1165
L BW mm 457 521 559 635 762 838 914 991 1032 1143
D mm 318 381 445 521 584 648 711 775 838 915
F mm 240 260 280 300 350 370 400 430 480 530
G mm 500 530 550 570 620 640 700 750 820 900
Handwheel dia. mm 650 650 650 650 650 650 800 800 800 800
Weight (approx) Kg 190 250 285 385 630 800 1000 1200 1500 2200
Size Inch 6 8 10 12 14 16 18 20 22 24DN mm 150 200 250 300 350 400 450 500 550 600
®
Model SSCRCLASS 600
ENDSRFRTJButt Weld
ENDSRFRTJWelded
Regular & Venturi PatternGear Operated
PAGE 13
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Flanged ends to ANSI B16.5
L RF mm 159 191 216 241 292 330 356 432
L RJ mm 159 191 216 241 295 333 359 435
L BW mm - - 216 241 292 330 356 432
D mm 95 118 121 156 165 191 210 273
F mm 100 120 120 140 140 150 160 185
G mm 22 27 27 40 45 50 50 50
J mm 160 200 200 270 290 320 360 380
Weight (approx) Kg 7 11 13 26 30 45 65 90
Size Inch 1⁄2 3⁄4 1 11⁄2 2 21⁄2 3 4DN mm 15 20 25 40 50 65 80 100
L RF mm 432 559 660 787 838 889 991 1092 1194 1296 1397
L RJ mm 435 562 663 790 841 892 994 1095 1200 1305 1407
L BW mm 432 559 660 787 838 889 991 1092 1194 1296 1397
D mm 273 356 419 508 559 603 686 743 813 870 940
F mm 185 243 260 280 300 350 370 400 430 500 521
G mm 380 520 550 570 580 610 625 700 750 830 900
Handwheel dia. mm 500 500 650 650 650 650 650 800 800 800 800
Weight (approx) Kg 135 210 390 550 680 860 1100 1550 2000 2500 3200
Size Inch 4 6 8 10 12 14 16 18 20 22 24DN mm 100 150 200 250 300 350 400 450 500 550 600
®
Regular PatternWrench Operated
Model SSCRCLASS 600
Model SSCRCLASS 800
ENDSThreadedSocket Weld
ENDSThreadedSocket Weld
Screwed or Socket Weld EndsWrench Operated
PAGE 14
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Screwed ends to ANSI B 1.20.1
L mm 89 89 89⁄116 114 133⁄149 187⁄175 229⁄190
F mm 90 90 95 95 100 118 132
G mm 145 145 145 145 210 280 300
J mm 22 22 22 22 27 40 45
Weight (approx) Kg 4 4 5 5 9 17 26
Size Inch 1⁄4 3⁄8 1⁄2 3⁄4 1 11⁄2 2DN mm 8 10 15 20 25 40 50
L mm 89 89 89⁄116 114 133⁄149 187⁄175 229⁄190
F mm 90 90 95 95 100 118 132
G mm 145 145 145 145 210 280 300
J mm 22 22 22 22 27 40 45
Weight (approx) Kg 4 4 5 5 9 17 26
Size Inch 1⁄4 3⁄8 1⁄2 3⁄4 1 11⁄2 2DN mm 8 10 15 20 25 40 50
®
Screwed or Socket Weld EndsWrench Operated
Regular PatternWrench Operated
Model SSCR CLASS 900
ENDSRFRTJButt Weld
ENDSRFRTJButt Weld
PAGE 15
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Flanged ends to ANSI B16.5
L RF mm 222 248 254 305 368 381 457
L RJ mm 222 248 254 305 372 384 460
L BW mm - - - - - 381 457
D mm 121 130 149 178 216 241 292
F mm 100 100 100 140 140 150 200
G mm 150 180 200 280 300 360 380
J mm 22 27 27 40 45 50 50
Weight (approx) Kg 10 15 20 34 65 90 120
Size Inch 1⁄2 3⁄4 1 11⁄2 2 3 4DN mm 15 20 25 40 50 80 100
L RF mm 457 610 737 838 965 1028 1130 1321
L RJ mm 460 613 740 841 968 1038 1140 1324
L BW mm 452 610 737 838 965 1028 1130 1321
D mm 292 381 470 546 610 641 705 857
F mm 200 250 300 320 355 370 380 400
G mm 410 510 540 580 660 660 680 700
Handwheel dia. mm 500 600 650 650 800 800 800 800
Weight (approx) Kg 145 320 480 760 1280 1500 1650 2500
Size Inch 4 6 8 10 12 14 16 20DN mm 100 150 200 250 300 350 400 500
®
Regular and Venturi PatternGear Operated
Regular PatternWrench Operated
Regular and Venturi PatternGear Operated
Model SSCRCLASS 1500
ENDSRFRTJButt Weld
ENDSRFRTJButt Weld
PAGE 16
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Flanged ends to ANSI B16.5
L RF mm 222 248 254 279 305 368 419 470
L RJ mm 222 248 254 279 305 371 422 473
L BW mm - - - - - - - 470
D mm 121 130 149 159 178 216 245 267
F mm 100 100 100 120 130 150 160 170
G mm 160 200 200 250 270 390 320 360
J mm 22 27 27 35 40 45 50 50
Weight (approx) Kg 11 15 20 24 36 55 80 100
Size Inch 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3DN mm 15 20 25 32 40 50 65 80
L RF mm 470 546 705 832 991 1130
L RJ mm 473 549 711 842 1001 1146
L BW mm 470 546 705 832 991 1130
D mm 267 311 394 483 584 673
F mm 150 210 260 300 360 460
G mm 390 400 500 540 580 650
Handwheel Dia. mm 500 500 650 650 800 800
Weight (approx) Kg 130 220 550 1100 1350 1900
Size Inch 3 4 6 8 10 12DN mm 80 100 50 200 250 300
®
Model SSCRCLASS 1500
Model SSCRCLASS 2500
ENDSThreadedSocket Weld
ENDSThreadedSocket Weld
Screwed or Socket Weld EndsWrench Operated
PAGE 17
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Screwed ends to ANSI B 1.20.1
L mm 89 89 114 133 229 229
F mm 95 95 95 100 125 135
G mm 145 145 145 210 280 300
J mm 22 22 22 27 40 45
Weight (approx) Kg 5 5 5 9 21 30
Size Inch 3⁄8 1⁄2 3⁄4 1 11⁄2 2DN mm 10 15 20 25 40 50
L mm 133 133 133
H mm 150 150 150
G mm 240 240 240
J mm 32 32 32
Weight (approx) Kg 16 18 18
Size Inch 1⁄2 3⁄4 1DN mm 15 20 25
®
Screwed or Socket Weld EndsWrench Operated
Regular PatternWrench Operated
Model SSCRCLASS 2500
ENDSRFRTJButt Weld
ENDSRFRTJButt Weld
Regular PatternGear Operated
PAGE 18
Pressure balanced, inverted plugValve designed to API 6D and API 599Valve tested to API 6D or API 598Face to Face to API 6D and ANSI B16.10Flanged ends to ANSI B16.5
L RF mm 308 384 451 508
L RJ mm 308 387 454 514
L BW mm 308 384 451 508
D mm 159 203 235 267
F mm 150 165 175 190
G mm 240 240 260 280
J mm 32 45 50 50
Weight (approx) Kg 32 68 85 110
Size Inch 1 11⁄2 2 21⁄2DN mm 25 40 50 65
L RF mm - 673 914 1022
L RJ mm - 683 927 1038
L BW mm 578 673 914 1022
D mm 305 356 483 552
F mm 200 220 260 310
G mm 410 425 470 510
Handwheel Dia. mm 500 650 800 800
Weight (approx) Kg 165 230 660 1250
Size Inch 3 4 6 8DN mm 80 100 150 200
®
Model SSCRAPI 6A 2000, 3000, 5000 PSI
PAGE 19
Valve designed to API 6AValve tested to API 6ADimensions to API 6A
2000PSI
21⁄16 29⁄16 31⁄8 41⁄16
(RTJ) L 295 333 359 435
CENTRE TO TOP H 152 163 174 187
FLANGE OUTSIDE DIMENSION D 165 190.5 210 273
3000PSI
(RTJ) L 371 422 384 460
CENTRE TO TOP H 152 174 201 220
FLANGE OUTSIDE DIMENSION D 216 244 241 292
5000PSI
(RTJ) L 371 - 473 549
CENTRE TO TOP H 152 - 201 217
FLANGE OUTSIDE DIMENSION D 216 - 267 311
®
PAGE 20
This page is deliberately left blank.
STAINLESS, CARBON STEEL AND IRON125/150/300 CLASS FLANGED ENDS TO ANSI B16-5
Lubricant fitting
Wrench
Check valve
Packing ring
Gland packing
Gasket
Body
Plug
Gland stud
Gland
Bonnet
Stud
Sealant channels
PAGE 21
Model SAPM SAPLLubricated Plug Valves Standard Type
/®AUSTRALIAN PIPELINE VALVE
The standard style has the stem extended from the top of the valve.The valves have a bolted cover whichretains the plug in case the gland isremoved. The gland maintains the pressure in the cover and prevents anyleakage through the stem as well asretaining the plug in position.
The gland supports the packing and actsas an anti-friction bearing to preventstem packing rotation. Plug lubricationgrease is injected through a nipple (fittedwith a check valve). Greasing can bedone when the valve is under pressure.
The plug grooves avoid grease leakageinto the line as during rotation eachgroove is isolated from the othergrooves. The stem is provided with aopen/closed position indicator.Locking device is optional.
Model SAPM SAPLStandard Type Lubricated Steel Plug Valves
PAGE 22
/ ®
Model SAPM SAPLDimensions Regular & Short pattern plug valves standard type
ANSI 150 screwed or socket ends wrench operated
Regular Pattern ANSI 150* & 125* wrench operated
Regular Pattern ANSI 150 & 125* gear operated
PAGE 23
* AS/BS Table D, E, F also available
/
SizeDN
Inchmm
1⁄2”15
3⁄4”20
1”25
11⁄4”30
11⁄2”40
2”50
L mm 90 95 110 130 135 165
H mm 140 150 170 200 200 250
B mm 50 50 60 65 65 80
E mm 22 22 25 25 25 28
Plug port area % 80 80 80 80 95 90
Weight (approx) Kg 4 5 8 10 12 14
SizeDN
Inchmm
1⁄2”15
3⁄4”20
1”25
11⁄4”32
11⁄2”40
2”50
21⁄2”65
3”80
4”100
5”125
6”150
D mm 89 98 108 118 127 152 178 191 229 254 280
L Butt Welding mm - - - - - 216⁄267 241⁄305 283⁄330 305⁄356 - 403⁄457
L Flange Raised Face mm 130 130 140 150 165 200 220 241 300 350 394
B mm 40 45 50 50 60 70 80 90 110 140 160
H mm 150 165 170 180 210 250 280 300 340 390 420
E mm 20 20 22 22 25 28 35 38 44 50 50
Plug port area % 100 100 100 100 100 85 85 85 80 80 75
Weight (approx) Kg 3 4 6 9 13 18 24 35 50 75 110
SizeDN
Inchmm
6”150
8”200
10”250
12”300
D mm 280 343 406 483
L Butt Welding mm 457 521 559 635
L Flange Raised Face mm 394 457 533 610
B mm 160 190 210 225
H mm 520 560 570 585
M mm 320 360 370 390
N mm 120 150 150 170
Handwheel Diameter mm 500 650 650 650
Plug port area % 75 60 50 40
Weight (approx) Kg 150 220 270 340
®
Short Pattern ANSI 150 & 125 wrench operated
Short Pattern ANSI 150 & 125 gear operated
ANSI 300 screwed or socket ends wrench operated
Short Pattern ANSI 300 wrench operated
Short Pattern ANSI 300 gear operated
Model SAPM SAPLDimensions short pattern plug valves standard type
PAGE 24
/
SizeDN
Inchmm
11⁄2”40
2”50
21⁄2”65
3”80
4”100
6”150
D mm 127 152 178 191 229 280
L Butt Welding mm - 216⁄267 241⁄305 283⁄330 305⁄356 405⁄457
L Flanged Raised Face mm 165 178 190 203 229 267
B mm 60 70 80 90 110 155
H mm 210 250 280 300 340 420
E mm 25 28 35 38 44 50
Plug port area % 100 85 85 85 80 75
Weight (approx) Kg 13 16 22 28 45 86
SizeDN
Inchmm
6”150
8”200
10”250
12”300
D mm 280 343 406 483
L Flanged Raised Face mm 267 292 330 356
B mm 155 190 240 270
H mm 510 540 590 620
M mm 320 350 400 430
N mm 120 120 150 150
Handwheel diameter mm 500 500 650 650
Plug port area % 75 60 50 40
Weight (approx) Kg 110 150 215 295
SizeDN
Inchmm
1⁄2”40
3⁄4”50
1”65
11⁄4”80
11⁄2”40
2”50
L mm 90 95 110 130 135 165
H mm 140 150 170 200 200 250
B mm 50 50 60 65 65 80
E mm 22 22 25 25 25 28
Plug port area % 80 80 80 80 95 90
Weight (approx) Kg 4 5 8 10 12 14
SizeDN
Inchmm
3⁄4”20
1”25
11⁄2”40
2”50
21⁄2”65
3”80
4”100
6”150
D mm 118 124 156 165 191 210 254 318
L Butt Welding mm - - - 267 305 330 356 457
L Flange Raised Face mm 140 159 190 216 241 283 305 403
L mm 152 172 203 232 257 299 321 419
B mm 50 60 60 70 80 90 115 160
H mm 156 170 210 250 280 300 340 420
N mm - - - - - - - -
E mm 22 25 28 32 35 38 44 50
Plug port area % 100 100 100 85 85 80 80 80
Weight (approx) Kg 8 12 15 20 35 45 60 130
SizeDN
Inchmm
6”150
8”200
10”250
12”300
D mm 318 381 445 521
L Butt Welding mm 457 521 559 635
L Flange Raised Face mm 403 419 457 502
L Flange Ring Joint mm 419 435 473 518
B mm 160 190 215 235
H mm 510 550 570 585
M mm 330 360 390 400
N mm 120 150 150 170
Handwheel diameter mm 500 650 650 650
Plug port area % 80 65 50 40
Weight (approx) Kg 170 250 300 400
®
Model APSLTeflon Sleeved Plug Valves
• Raised face dimensions for class-150 and class-300 as per ANSI B-16.5• Valve up to size 100mm are lever operated.• Valve size 150mm and above are supplied with Gear operator.• AS/BS Table D, E, F, H also available.
PAGE 25
Valve Size mm 15 20 25 40 50 80 100 150 200 250 300
ANSI CLASS - 150
A
108 117 127 165 178 203 229 267 292 330 356
ANSI CLASS - 300 140 152 165 190 216 283 305 403 419 457 -
Screwed
83 83 117 140 165 203 - - - - -Socket Weld
Butt Weld
B 100 105 110 130 130 160 180 250 280 320 390
®AUSTRALIAN PIPELINE VALVE
Model APSLMaterials
Adjusting bolts (4)
Bonnet (5)& Bolts (6)
Static eliminator (7)
Thrust collar (8)
Metal diaphragm (9)
PTFE diaphragm (10)
Seal ring (11)
Plug (2)
Sleeve (3)
Body (1)
Wetted Parts
Non Wetted Parts
PAGE 26
Body (1) and plug (2) 316SS Carbon Steel Ductile Iron Monel
Alloy 20 Nickel
Hastelloy
Sleeve (3) PTFE PTFE PTFE PTFE
Adjusting bolts (4) 304SS 304SS 304SS 304SS
Cover (5) CF8 Carbon Steel Ductile Iron CF8
Cover bolts (6) 304SS Steel Steel 304SS
Static eliminator (7) 304SS 304SS 304SS 304SS
Thrust collar (8) 304SS 304SS 304SS 304SS
Metal diaphragm (9) 304SS 304SS 304SS Monel
Formed diaphragm (10) PTFE PTFE PTFE PTFE
Wedge ring (11)GlassfilledPTFE
GlassfilledPTFE
GlassfilledPTFE
GlassfilledPTFE
Gland Flange (12) 304SS Carbon Steel Carbon Steel 304SS
Bonnet Gasket (13) PTFE PTFE PTFE PTFE
Carbon Steel Alloy 20
Ductile Iron Hastelloy B
304L Hastelloy C
316L Nickel
304 Monel
316
Duplex
Available body and trim materials.
®
A
B
1
3
2
12
8
4
3
5
11
9
10
Model APFLFully Teflon Lined Plug Valves
Available Liners
Maximum corrosion resistance andeliminates product contamination.Complete PTFE lining in the bodyand on the flange faces with PFAcovered plug and PFA reverse lipdiaphragm-type stem seal. Featuresinclude: self-adjusting stem seal; nonlubricated; positive shutoff; in-lineadjustment.
(ANSI Class 150) rated at 180 psi(1,240 kPa) @ 400°F, 285 psi(1963kPa) @ 100°F (ANSI Class300) rated at 300 psi (2,206 kPa) @400°F; 750psi (5,102 kPa) @ 100°F.
PAGE 27
Designation DescriptionMax. ServiceTemperature
PTFE Tetrafluoroethylene polymer 400°F (204°C)
PFA Perfluoroalkoxy polymer 400°F (204°C)
FEP Fluorinated ethylene propylene 300°F (149°C)
ETFE Ethylene/tetrafluoroethlene copolymer 300°F (149°C)
Silica filled epoxy 215°F (102°C)
UHMWPE Ultra high molecular weight polyethylene 200°F (93°C)
PP Polypropylene 185°F (85°C)
PSZ Partially stabilised zirconia 662°F (350°C)
®AUSTRALIAN PIPELINE VALVE
Model APFLDrawing & Dimensions
METRIC all dimensions in Millimetre
LEGEND
PAGE 28
SizeF-F FØ F.T.
RFØ RFT
P.C.D. NOH SOH C-H
CLASS CLASS CLASS CLASS CLASS CLASS CLASS
150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#1⁄2 4.25 5.50 3.50 3.75 .47 .56 1.38 .06 2.38 2.63 4 4 .63 .63 2.92 2.923⁄4 4.63 6.00 3.88 4.63 .5 .63 1.89 .06 2.75 3.25 4 4 .63 .75 2.92 2.92
1 5.00 6.50 4.25 4.88 .63 .69 2.00 .12 3.13 3.50 4 4 .63 .75 3.25 3.25
11⁄2 6.50 7.50 5.00 6.13 .75 .81 2.88 .12 3.88 4.50 4 4 .63 .88 3.75 3.75
2 7.00 8.50 6.00 6.50 .82 .88 3.63 .12 4.75 5.00 4 8 .75 .75 4.50 4.50
3 8.00 11.13 7.50 8.25 .97 1.13 4.75 .12 6.00 6.63 4 8 .75 .88 5.00 5.00
4 9.00 12.00 9.00 10.00 1.16 1.25 6.19 .12 7.50 7.88 8 8 .75 .88 6.10 6.10
6 10.50 15.88 11.00 12.50 1.16 1.40 8.13 .12 9.50 10.63 8 12 .88 .88 7.75 7.75
SizeF-F FØ F.T.
RFØ RFT
P.C.D. NOH SOH C-H
CLASS CLASS CLASS CLASS CLASS CLASS CLASS
150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300# 150# 300#
15 108 139 89 95 12 14 35 1.5 60 67 4 4 16 16 74 74
20 117 152 98 117 13 16 48 1.5 70 82 4 4 16 19 74 74
25 127 165 108 124 16 17.5 51 3 79 89 4 4 16 19 82 82
40 165 190 127 155 19 20.5 73 3 98 114 4 4 16 22 95 95
50 178 215 152 165 21 22.3 92 3 120 127 4 8 19 19 114 114
80 203 282 190 209 24 28.7 120 3 152 168 4 8 19 22 127 127
100 228 305 229 254 29 31.7 157 3 190 200 8 8 19 22 155 155
150 266 403 279 317 29 35 206 3 241 270 8 12 22 22 197 197
F-F FACE TO FACE NOH NUMBER OF HOLES
FØ FLANGE DIAMETER SOH SIZE OF HOLE
F-T FLANGE THICKNESS C-H CENTRE OF FLANGE TO HEIGHT OF BODY
RFO RAISED FACE DIAMTER
RFT RAISED FACE THICKNESS
P.C.D PITCH CIRCLE DIAMTER
W.L
C-H
Fø
RFT
FT
R.Fø
RFT
FTRFTFT
G.L.
C-H
R.Fø
Fø
RFT
FT
F.FF.F
®
PRODUCT STRUCTURAL FEATURESUsed in various industries such as petroleum, chemical industry, chemical fertiliser, powerindustry etc. Class 150 - 1500LBS and working temperature of -29~180ºC.
MAIN STRUCTURAL FEATURES
1. The Twinseal style valve has a rugged structure, reliable sealing, excellent performance andexact tolerances.
2. Sealing rings around the valve plug provide the seal. It has a unique design incorporatingmachined and pressed sealing rings.
3. Bi-directional, double block and bleed.
OPERATION PRINCIPLEWhen the hand wheel is turned, the plug will rotate toward the closing direction for 90 degreeturn closing, the plug will then be firmly seated after moving downward into its closing position.
When the hand wheel is turned inversely, first of all the plug will move upward and the valveplug and valve seat will be separated till the valve plug is turned 90 degree driven by the plugand finally the bore of the plug will be in alignment with the channel of valve body.
The advantage of this type of valve is during the opening and closing of the valve, the plug andvalve seat are separated and there is no friction, thus the sealing face experiences no abrasionin the process, at the same time the soft seal is applied for sealing so that there will be no leakage in the process of closing.
FEATURES
Non-slamThe operator is self locking so that line pressure cannot force the plugto rotate. This prevents slamming and risk of injury.
Tight shut offWhen the valve is closed, the seating segments are wedged tightlybetween the plug and body metal to metal. The soft seat material iscompressed into the recessed groove. The design does not requiresprings or pressure to effect a seal.
Double block and bleed and zero leakageThe Twinseal valve provides upstream and downstream seal in bothdirections and a bleed point is then provided between the two seats,to prove no leakage.
Zero-leakageThe Twinseal meets the demands of frequent cycling and verifiable,
reliable zero leakage with positive shut-off upstream and downstream.
Zero wearTwinseal valves provide positive shut-off with zero leakage. The design of the valve ensures that during opening and closing theseals are not in contact with the body. Only at the last stage of closingdoes the seal contact the body - and then the force is compressiononly.Every turn of the handwheel retracts the seals from the body.That means no wear to the seals and long life.
Large portTwinseal valves have a nominal plug port of 60 - 70% thus effectingminimum pressure drop.
Twinseal Plug Valve Non LubricatedDouble Block and Bleed
TECHNICAL SPECIFICATION
PERFORMANCE SPECIFICATION
* High / low temperature available
PAGE 29
Operator Handwheel, bevel gear, electric-actuatedDesign Standard API599, API6DFace to Face ASME B16.10Flange End ASME B16.5
Test and Inspection API598, API6D
CLASS (MPa) SHELL TEST (MPa) SEATING TEST SUITABLE TEMP. SUITABLE MEDIUM150 3.0 2.2
180°C* Water oil and gas300 7.5 5.5600 15.0 11.0900 22.5 16.5
®AUSTRALIAN PIPELINE VALVE
MAIN PARTS MATERIALS
Twinseal Plug Valve
PAGE 30
NO. PART NAME MATERIAL
1 Lower BonnetASTM A216 - WCB
ASTM A351 - CF8, CF8M, CF3, CF3M
2 O-Ring NBR, PTFE, VITON
3 Sealing Ring Viton, PTFE
4 PlugASTM A182 - Gr. F6a, ASTM A182 -F22ASTM A351 - CF8, CF8M, CF3, CF3M
5 BodyASTM A216 - WCB
ASTM A351 - CF8, CF8M, CF3, CF3M
6 Bolt ASTM A193 - B7, A320 - B8, A193 - B8M
7 Nut ASTM A194 - 2H, A194 - 9, A194 - 8M
8 CoverASTM A216 - WCB
ASTM A351 - CF8, CF8M, CF3, CF3M
9 Packing Flexible graphite + stainless steel, PTFE
10 GlandASTM A216 - WCB
ASTM A351 - CF8, CF8M, CF3, CF3M
11 Handwheel ASTM A436 Gr. 60 - 40 - 18, A216 - WCB
12 Yoke Nut ZQA 19 - 4
13 Yoke Nut BushingASTM A216 - WCB
ASTM A351 - CF8, CF8M, CF3, CF3M
14 YokeASTM A216 - WCB
ASTM A351 - CF8, CF8M, CF3, CF3M
15 StemASTM A182 - Gr. F6a, ASTM A182 - F22ASTM A351 - CF8, CF8M, CF3, CF3M
16 Guiding StudASTM A182 - Gr. F6a, ASTM A182 -F22ASTM A351 - CF8, CF8M, CF3, CF3M
17 PinASTM A182 - Gr. F6a, ASTM A182 - F22ASTM A351 - CF8, CF8M, CF3, CF3M
18 DiscASTM A182 - Gr. F6a, ASTM A182 - F22ASTM A351 - CF8, CF8M, CF3, CF3M
®
W
H
L
Twinseal Plug ValveDimensions
PAGE 31
CLASS 150LB
Sizemm 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
in 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3 4 5 6 8 10 12 14
L 108 117 127 140 165 178 190 203 229 254 267 292 330 305 381
H 230 260 300 340 380 435 460 490 525 570 625 700 780 870 980
W 120 140 140 180 200 220 260 280 300 340 400 450 450 500 500
Weight (Kg) 10 12 18 25 29 34 39 50 65 95 135 210 275 350 605
CLASS 300LB
Sizemm 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
in 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3 4 5 6 8 10 12 14
L 140 152 165 178 190 216 241 283 305 381 403 419 457 502 762
H 230 260 300 340 380 435 460 490 525 570 625 700 780 870 980
W 120 140 140 180 200 220 260 280 300 340 400 450 450 500 500
Weight (Kg) 11 13 20 27 31 37 44 60 82 115 165 225 305 405 650
CLASS 600LB
Sizemm 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
in 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3 4 5 6 8 10 12 14
L 165 190 216 229 241 292 330 356 432 508 559 660 787 838 889
H 230 260 300 340 380 435 460 490 525 570 625 700 780 870 980
W 120 140 140 180 200 220 260 280 300 340 400 450 450 500 500
Weight (Kg) 13 15 22 29 34 41 54 68 99 128 191 258 430 650 870
CLASS 900LB
Sizemm 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350
in 1⁄2 3⁄4 1 11⁄4 11⁄2 2 21⁄2 3 4 5 6 8 10 12 14
L 229 229 254 279 305 368 419 381 457 559 610 737 838 965 1029
H 230 260 300 340 380 435 460 490 525 570 625 700 780 870 980
W 120 140 140 180 200 220 260 280 300 340 400 450 450 500 500
Weight (Kg) 15 19 24 32 38 47 62 75 115 147 220 379 490 720 1020
®
PAGE 32
Model Num
ber
Style
Pattern
Operator
Pressure Class
End Connection
Body Material
Plug Material
Seat/Lining
3 5
2
6 7
4
18 9
12
34
56
78
9
Special
10
10
Part
Num
ber S
yste
m fo
r Plu
g Va
lves
SSCR
Stee
l bod
y pressure bala
nced
, inv
erted sty
le, firesafe
SAPM
Stee
l bod
y, sta
ndard type
, tape
r style, firesafe
SAPL
Iro
n bo
dy, stan
dard ty
pe,
taper st
yleAP
BR
Iron
bod
y, standard typ
e,
inverted
style
APMM
Mult
iway 3 w
ay L por
tAP
MN
Mult
iway 3 w
ay T por
tAP
MW
Mult
iway 4 w
ayAP
FL
Stee
l or iron
bod
y,fully line
d, taper style
APSL
Stee
l or iron
bod
y,slee
ved, taper style
TWIN
Tw
inseal D
ouble
Block & Blee
d
RRegular
SSh
ort
VVe
nturi
Blank
Multiw
ay
JElectric ope
rator
WW
rench (bare stem
)G
Gear
operate
d hor
izontal
spind
leLG
Extension with
gear
LWEx
tension with
wrench
PPn
eumatic ope
rator
HPressure balanced
SStandard type
RRou
nd Type
ZOther
112
5LB
215
0LB
330
0LB
660
0LB
880
0LB
990
0LB
A15
00LB
B25
00LB
CAPI 200
0D
API 300
0E
API 500
0
2Screwed
BSP
taper
3ANSI flanged RF
4Screwed
NPT
(API5L
)5
ANSI flanged RT
J6
Buttweld en
d7
Screwed
BSP
parallel
8ANSI unc
ut RTJ
9So
cketweld female
DFlanged BS
table D
FFlanged BS
table F
HFlanged BS
table H
KFlanged PN
10 RF
IFlanged PN
16 RF
JANSI RF x Bu
ttweld
ACast iron
BAllo
y stee
l (API6A
)C
Stee
l WCB / A
105 (N
)D
Stee
l LCB/LF
2L
Stee
l LCC
SStainless CF8
M/316
TStainless CF8
/304
WStee
l WCC
ZSp
ecial
NSG
(no
dular)
CCa
se harde
ned carbon
stee
lE
Electr
oless
nickel c
oated
plug (.0
03")
FNi-h
ard co
ated
plug (.0
03")
G31
6SS/CF8
MH
304S
S/CF8
ICR13
/F6/F6
AJ
PTFE/PFA
/XYLA
N coa
ted
ZSp
ecial
ASlee
ved PT
FE/PFA
BMetal seat lubricated
CFu
lly line
d PT
FE/PFA
DMetal seat no
n lubricated
ZSp
ecial
JJacketed
EEx
tend
ed Stem
NNACE
SS
CR
-R
HW
63
CE
BN
®
!
Australian Pipeline Valve Fax: (08) 8285 0044 International Fax: +61-8-8285 0044 Web: www.australianpipelinevalve.com.au
!
! VALVE MATERIAL SERVICE RESISTANCE CORROSION SUITABILITY GUIDE !
CORROSIVE MEDIA
Car
bon
Stee
l
St.
St. 1
2% C
r.
St.
St. F
304
St.
St. F
316
Mon
el
Inco
nel
Has
tello
y 'B
'
CORROSIVE MEDIA
Car
bon
Stee
l
St.
St. 1
2% C
r.
St.
St. F
304
St.
St. F
316
Mon
el
Inco
nel
Has
tello
y 'B
'
Acetic Acid - pure C A B A A A A
Ferric Sulphate D C B A C B C
Acetic Acid - 10% C B B A A A A
Ferrous Chloride D D D C C C D
Acetic Anhydride C B B A A A A
Ferrous Sulphate D B B A B B D
Acetone B A A A A A A
Fluorine D D C B B B B
Alcohol Methyl (Methanol) B A A A A A A
Formaldehyde - cold B B B A A A A
Alcohol Methyl 65ºC B C C B B A A
Formic Acid D C C B B A C
Ammonia - Conc. & Aq. Sol. B A A A B A A
Furtural B B B B B B B
Ammonia - Gas A A A A B A B
Gasoline Sour B B A A C C C
Ammonium Chloride - Still C C B B B A B
Gasoline Refined A A A A A A A
Ammonium Nitrate B B A A C A D
Gelatine D C B A A A A
Ammonium Phosphate - Sat. D B A A B A B
Glucose B B A A A A A
Ammonium Sulphate
Glue - Dry A A A A A A A
1% & 5% - Agit. & Aer. C C B B D B B
Glycerine A A A A A A A
Ammonium - Satured C C C A B B B
Hydrochloric Acid (Muriatic) D D D C C C B
Amyl Acetate C C B B B A A
Hydrocyanic Acid C C A A C B B
Aniline C C B B B B B
Hydrofluoric Acid D D D D B D B
Arsenic Acid - 65ºC D C B B D D D
Hydrogen - Gas B A A A A A A
Asphalt B A A A A A A
Hydrogen Peroxide D D C B B B B
Barium Chloride - Sat. C C B B B B B
Hydrogen Sulphide - Dry B B A A A A A
Barium - Acqueous Sol. C C B A A A A
Hydrogen Sulphide - Wet C C B A B A A
Benzoic Acid D C A A A A A
Iodine - Dry - Wet D D D D A A C
Benzol B B A A A A A
Kerosene B A A A A A A
Boric Acid D C B B A A A
Laquer Solvents B B A A B A A
Butane Gas B B B B B B B
Lactic Acid - 1% D B A A C A B
Butyric Acid D A B A B B B
Lactic Acid - 5% D B A A C A A
Calcium Bisulphite D C C B D D C
Lactic Acid - 5% - Boiling D D C B D B B
Calcium Carbonate D C B A B B B
Lactic Acid - 10% - 65ºC D D C B C B B
Calcium Chloride C C C B A B B
Lactic Acid - Conc. - 21ºC D D D D D B B
Calcium Hypochlorite D D C C C B B
Lime Sulphur A A A A B B B
Carbon Tetrachloride C C B A A A B
Linseed Oil B B B B B B B
Carbonic Acid D C B A B A A
Lubricating Oil - Sour C B A A C B B
Chlorine - Dry Gas B B B B B A B
Lubricating Oil - Refined A A A A B A A
Chlorine - Moist. D D D D D D D
Magnesium Chloride D C B B A A A
Chromic Acid C C B A B B D
Magnesium Hydroxide B B A A A A A
Citric Acid - 5% - Still D A A A A A A
Magnesium Sulphate B C B B A B A
Citric Acid - Sat. D D C B B B A
Mecuric Chloride D D D C D D C
Copper Nitrate D D A A D C D
Mecury B B A A B A A
Copper Sulphate D C B A C B C
Methane Gas B B B B B B B
Creosote - crude B B A A A A A
Methylethylketone A A A A A A A
Dowtherms B A A A A A A
Milk (Fresh or Sour) D B A A A A A
Ethers A B A A D C B
Naphtha (Crude or Pure) B B A A B A B
Ethyl Alcohol B B A A B B B
Natural Gas B A A A A A A
Ethyl Glycol A A A A A A A
Nickel Chloride D C B B B B A
Ferric Chloride D D D D D D D
Nickel Sulphate D D B B B B D
A=Good resistance B=Satisfactory C=Poor D=Not recommended
!
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!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
ATERIMVALVE
ADIEMEVICORROS
dAcic itAce - reup
!
!
!
!
!
RESICE SERVIAL ATERI
leetSnobr
Ca
.rC
%21.St.
St
40F3.
St.St
61F3.
St.St
lenM
o
lenocIn
C A B A A A
!
!
!
!
!
ON CORROSISTANCE RESI
lenocIn
B'
'yollets
Ha
ADIEMEVICORROS
A A etahplSuc rrieF
!
!
!
!
!
DEGUITY LITABISUION
leetSnobr
Ca
.rC
%21.St.
St
40F3.
St.St
61F3
StSt
D C B
!
!
!
!
!
DE
61F3.
St.St
lenM
o
lenocIn
B'
'yollets
Ha
A C B C
!
!
!
!
!
dAcic itAce - 10%
edridyhAnc itAce
enotAce
)lonahte(MlyhteMlohcoAl
lyhteMlohcoAl 65ºC
ainomAm - .lSo.Aq& c.noC
ainomAm - Gas
edriolhCmuinomAm - lliSt
etratiNmuinomAm
etahspoPhmuinomAm - .tSa
etahplSumuinomAm
!
!
!
!
!
C B B A A A
C B B A A A
B A A A A A
B A A A A A
B C C B B A
B A A A B A
A A A A B A
C C B B B A
B B A A C A
D B A A B A
!
!
!
!
!
A A edriolhCs urroeF
A A etahplSus urroeF
A A enrioulF
A A edyhedlarmoF - dlco
A A dAcic irmoF
A A lraurtuF
A B ruSoenilsoaG
A B denifeRenilsoaG
A D Gelatine
A B secoulG
Glue ryD
!
!
!
!
!
D D D
D B B
D D C
B B B
D C C
B B B
B B A
A A A
D C B
B B A
A A A
!
!
!
!
!
C C C D
A B B D
B B B B
A A A A
B B A C
B B B B
A C C C
A A A A
A A A A
A A A A
A A A A
!
!
!
!
!
etahplSumuinomAm
%5& %1 - r.Ae& .tiAg
muinomAm - dreutSa
etatAcelyAm
eniliAn
dAcic inArse - 65ºC
tlahAsp
edriolhCmuriBa - .tSa
muriBa - .lSos uoeuAcq
dAcic izonBe
lzonBe
!
!
!
!
!
C C B B D B
C C C A B B
C C B B B A
C C B B B B
D C B B D D
B A A A A A
C C B B B B
C C B A A A
D C A A A A
B B A A A A
!
!
!
!
!
Glue - ryD
B B enriceylG
B B dAcic riolchrodyH c)itariu(M
A A dAcic inacyrodyH
B B dAcic rioulfrodyH
D D negrodyH - Gas
A A edixroPenegrodyH
B B edihplSunegrodyH - ryD
A A edihplSunegrodyH - Wet
A A Iodine - ryD - Wet
A A enseroKe
!
!
!
!
!
A A A
A A A
D D D
C C A
D D D
B A A
D D C
B B A
C C B
D D D
B A A
!
!
!
!
!
A A A A
A A A A
C C C B
A C B B
D B D B
A A A A
B B B B
A A A A
A B A A
D A A C
A A A A
!
!
!
!
!
dAcic riBo
saGenatBu
dAcic riytBu
etihplsuBimucilaC
etanorbaCmucilaC
edriolhCmucilaC
etriolchopyHmucilaC
edriolchrateTnorbaC
dAcic inorbaC
enriolhC - saGryD
!
!
!
!
!
D C B B A A
B B B B B B
D A B A B B
D C C B D D
D C B A B B
C C C B A B
D D C C C B
C C B A A A
D C B A B A
B B B B B A
!
!
!
!
!
A A stnevlSor euqaL
B B dAcic ictaL - 1%
B B dAcic ictaL - 5%
D C dAcic ictaL - 5% - gniliBo
B B dAcic ictaL - 10% - 65ºC
B B dAcic ictaL - c.noC - 21ºC
B B ruhplSuemiL
A B liOdeseniL
A A liOgnitcaribuL - ruSo
A B liOgnitcaribuL - Refined
!
!
!
!
!
B B A
D B A
D B A
D D C
D D C
D D D
A A A
B B B
C B A
A A A
!
!
!
!
!
A B A A
A C A B
A C A A
B D B B
B C B B
D D B B
A B B B
B B B B
A C B B
A B A A
!
!
!
!
!
enriolhC - .stioM
dAcic imrohC
dAcic ritiC - 5% - lliSt
dAcic ritiC - .tSa
etratiNr eppoC
etahplSur eppoC
etsooreC - edcru
srmehtwwtoD
rsehEt
lohcoAllyhEt
!
!
!
!
!
D D D D D D
C C B A B B
D A A A A A
D D C B B B
D D A A D C
D C B A C B
B B A A A A
B A A A A A
A B A A D C
B B A A B B
!
!
!
!
!
D D edriolhCmusiengaM
B D edixrodyHmusiengaM
A A etahplSumusiengaM
B A edriolhCc ricueM
C D rycueM
B C asGhane Met
A A enotkelyhtelyhteM
A A r)uSor oshre(Fk liM
C B )rePur oedru(CahthpaN
B B saGlrautaN
!
!
!
!
!
D C B
B B A
B C B
D D D
B B A
B B B
A A A
D B A
B B A
B A A
!
!
!
!
!
B A A A
A A A A
B A B A
C D D C
A B A A
B B B B
A A A A
A A A A
A B A B
A A A A
!
!
!
!
!
lcoylGlyhEt
edriolhCc rrieF
cenastsiredooA=G
!
!
!
!
!
oitanretnI44005828)80(x:Fa Fnal
A A A A A A
D D D D D D
coreto=NDr o=PoCryoctasfitB=Sa
!
!
!
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16+:axF -8- eb:W0044 8285 uawww.
A A edriolhClckeiN
D D etahplSulckeiN
dednemmco
!
!
!
!
!
uam.oc.evlavenileinailartsu
D C B
D D B
!
!
!
!
!
B B B A
B B B D
PAGE 33
VALVE MATERIAL SERVICE RESISTANCE CORROSION SUITABILITY GUIDE
®
!
Australian Pipeline Valve Fax: (08) 8285 0044 International Fax: +61-8-8285 0044 Web: www.australianpipelinevalve.com.au
!
!!!!VALVE MATERIAL SERVICE RESISTANCE CORROSION SUITABILITY GUIDE !
CORROSIVE MEDIA
Car
bon
Stee
l
St.
St. 1
2% C
r.
St.
St. F
304
St.
St. F
316
Mon
el
Inco
nel
Has
tello
y 'B
'
CORROSIVE MEDIA
Car
bon
Stee
l
St.
St. 1
2% C
r.
St.
St. F
304
St.
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316
Mon
el
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nel
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Nitric Acid - Crude D D C B D B D
Sodium Nitrate B B B A B A D
Nitric Acid - 5 - 50% D D B B D B D
Sodium Phosphate (di - Basic) C C B B B B B
Nitric Acid - Conc. 21ºC D D A A D B D
Sodium Phosphate (tri - Basic) B B B B B A B
Nitric Acid - Conc. Boiling D D D D D D D
Sodium Sulphate B B B A A B D
Nitric Acid - Fuming Conc. 43ºC D D C C D D D
Sodium Sulphide B B B A A A D
Nitric Acid - Fuming Conc. Boiling D D D D D D D
Steam A A A A A A A
Nitrobenzene D D B A B B A
Stearic Acid - Conc. C C A A B A A
Oils - Miner. & Veget B B A A B C B
Sulphur - 260ºC - Molten C B A A A A B
Oxalic Acid 10% - 21ºC C C A A B B B
Sulphur Dioxide B B A A B B B
Oxlic Acid - 10% - Boiling D D D C B A B
Sulphuric Acid - <10% D D D C B B A
Oxygen B A A A A A A
Sulphuric Acid - 50% - 21ºC D D D D B B A
Petroleum Oils - Crude B A A A A A A
Sulphuric Acid - 50% - Boil. D D D D C D A
Phosphoric Acid - Crude D D D D D B A
Sulphuric Acid - Conc. - 21ºC B B B A D D A
Phosphoric Acid - 5% & Boiling D D C A B A A
Suplhuric Acid - 149ºC D D D D D D D
Phosphoric Acid - 10% Still D C B A C A A
Sulphuric Acid - Fuming D D C B D D A
Phosphoric Acid - 10% Agitated D D C B D A A
Sulphurous Acid - Sat. D D C B D D D
Phosphoric Acid - 10% Aer. - Boil. D D D C D B A
Sulphurous Acid - Spray D D C C D D D
Picric Acid C C A A D D B
Tannic Acid - 10% D D B A B B B
Potassium Chloride D D C B A A B
Tannic Acid - 10% - Boil. D D C B C C B
Potassium Cyanide B B B B B B B
Tar B A A A A A A
Potassium Hydroxide - 5% - Still B B A A A A A
Tartaric Acid - 21ºC D C B A A A B
Potassium Hydroxide - 50% - Boil. D D B A A A A
Tartaric Acid - 65ºC D D B A B A B
Potassium Nitrate B A A A B B C
Trichloroethylene C C B B D D B
Propane Gas B A A A A A A
Turpentine B B A A A A A
Sea Water D D B A A A A
Tomato Juice C B A A A A A
Soap Solution A A A A A A A
Vinegar D A A A A A A
Sodium Bicarbonate C C A A B B B
Water (Fresh) C A A A A A A
Sodium Carbonate - 5-50% B B A A B A A
Water Distilled (Labor. Grade) D D A A B A A
Sodium Chloride C C B A A A B
Water Distilled (Return. Cond.) B B A A A A A
Sodium Cyanide B C B B B B B
Zinc Chloride D D D B B B B
Sodium Hydroxide C C B A A A A
Zinc Sulphate D C B A A B B
Sodium Hypochlorite D D C B C C B
!A=Good resistance B=Satisfactory C=Poor D=Not recommended
!!This table is intended as a general guide only and does not imply guarantee of service performance. Final selection of material should be dictated by the specific environmental requirements. Factors such as:- temperature, valve type, pressure, flow conditions, other trim components, etc., can all have a significant effect on material selection hence this is only a rough guide. Australian Pipeline Valve recommends that customers’ engineers analyse service requirements and specify the materials they consider optimum for their service conditions. For a more detailed chemical resistance chart on valve body, seat and seal materials go to http://www.globalsupplyline.com.au
Australian Pipeline Valve are short lead time valve manufacturers. Tell your purchasing staff, engineers and plant managers about us!!
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dAcic ritiN - c.noC 21ºC
dAcic ritiN - gniliBoc.noC
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C B r uhplSu - 260ºC - enMolt
B B edixoiDr uhplSu
A B dAcic riuhplSu - %0<1
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A A dAcic riuhplSu 50% liBo
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B B A B
A A B D
A A A D
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B A dAcic riuhplSu - c.noC - 21ºC
A A dAcic riuhlpSu - 149ºC
A A dAcic riuhplSu - ingFum
A A dAcis urouhplSu - .tSa
B A dAcis urouhplSu - yraSp
D B dAcic innaT - 10%
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A A dAcic riartaT - 65ºC
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PAGE 34
VALVE MATERIAL SERVICE RESISTANCE CORROSION SUITABILITY GUIDE
This table is intended as a general guide only and does not imply guarantee of service performance. Final selection of material should be dictated by the specific environmental requirements.Factors such as:- temperature, valve type, pressure, flow conditions, other trim components, etc., can all have a significant effect on material selection hence this is only a rough guide.Australian Pipeline Valve recommends that customers’ engineers analyse service requirements and specify the materials they consider optimum for their service conditions.
®
Australian Pipeline Valve don’t consider in our design the following factors of risk:
1. Australian Pipeline Valve “Standard” plug valves can be used in a temperature range between -28.8/+250ºC. Forservice temperatures below -28.8ºC plug valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures between -28.8ºC & +250ºC plug valves have to be provided with seals able to withstand the temperature degree required.
2. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.
3. Australian Pipeline Valve “Standard” plug valves are not designed with special devices to withstand a suddenthermal jump (thermal shock).
4. In general Australian Pipeline Valve “Standard” plug valves are not mechanically designed to bear overloads dueto exceptional atmospheric or natural phenomenon’s (such as earthquakes).
5. In general Australian Pipeline Valve “Standard” plug valves are not designed to bear loads on flanges, on pipeconnections or pipeline.
6. In general Australian Pipeline Valve “Standard” plug valves can’t withstand ice inside their bodies (in this caseuser has to consider the optional stem extension for insulating, avoiding the presence of residual product insidethe valve).
7. Australian Pipeline Valve “Standard” non lubricated plug valves are suitable for “industrial” oxygen (not medical)service when supplied degreased and packed in polyethylene bags only.
8. The compatibility between plug valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.
9. Other special service applications like abrasive service, dirty service, high temperature service, low temperatureservice, vacuum service etc, need to be stated at quotation phase.
PLUG VALVE START-UP
Before installing the plug valve onto the pipe-line it is mandatory for the user to verify the compatibility of the plug valvewith service conditions (medium, temperature and pressure). With reference to standard plug valves held in stock, thereseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve plug valves must be only used for on-off (fully open/fully closed) service.
Before using the plug valve in a potential explosive atmosphere it’s necessary: -
• To verify the compatibility between the plug valve and the zone in which the valve should be installed.• To foresee the pipe-line ground condition on which the plug valve should be installed.• To check that the temperature of the plug valve surface is not higher than the flammable point of the atmosphere
in which the plug valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench)
• Before installing plug valves with welding ends, make sure that the process of welding is carried out observing all the safety norms the classified zone requirements.
• To avoid mechanical knocks during the installation that may cause sparks.
Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improperuse or modified.
CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITYFOR AUSTRALIAN PIPELINE VALVE PLUG VALVES
®
PAGE 35
Notes
Notes
Notes
View the Stock List of our Master Distributor at www.globalsupplyline.com.au
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES
APV FAMILY OF BRANDS RANGE - CATALOGUES
COMPLETE PRODUCT LINE
“Australian Pipeline
Valve produces isolation,
control and flow reversal
protection products
for severe and critical
service media in utility,
steam, pipelines,
oil and gas and
process industries.
APV valves and pipeline
products form the most
competitive portfolio
in the market.”
Gate, Globe & Check Valves - Forged Steel
Oilfield Products Valves & Wellheads
Plug Valves Lubricated, Sleeved & Lined
Gate, Globe & Check Valves - Cast
Diamond Gear Gearboxes
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Ball Valves Multiway & Deadman
Flowturn Strainers & Sight Glasses
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Steamco Steam Valves
Superseal Industrial Ball Valves
TwinLok Tube Fittings Uniflo Check ValvesTorqturn Actuators
Ball Valves Floating & Trunnion Mounted
Ball Valves Floating Small Bore
Ball ValvesSpecial Service
Product Brochure
Download our catalogues at www.australianpipelinevalve.com.au
QUALITY ASSURANCE AND CERTIFICATION
APV Plug Valves Lubricated Sleeved & Lined WebV.indd 2 30/5/13 2:48:34 PM