plate water heatersheat exchanger requiring less gal-lons per minute of boiler water than a...

Plate Water Heaters

Brazed Plate Water Heaters-BPH Series Plate and Frame Water Heaters-PFH Series

Plate Water Heaters

• Designed to be used with condensing boilers.• Increase the boiler efficiency by allowing condensing boilers to condense.• Lower return temperatures to the boiler.• Operate the boiler at a lower temperature.

2

Basic BPH/PFH Package Includes:• 16 gauge steel frame with

hammertone enamel paint

• Steel channel base

• Electronic temperature gauge.

• Water pressure gauge

• Brazed Plate Heat Exchanger (BPH)

• Plate & Frame Heat Exchanger (PFH)

• Integral bronze circulator

• Clean out ports

• Single safety system with electronic limit control

• 2-Way Electronic Boiler Water Control Valve

• CEM-TROL® Control Module

Optional Trim

• Double Walled Plate Heat Exchanger (Brazed Plate or Plate and Frame)

• Boiler water pump

• Aquastat for boiler water pump

• Balance valve

• 3-way electronic boiler water control valve

• Multiple Brazed Plate units can be piped together with by-passes for larger flow rates or for redundancy

• Blowdown valves on strainers

• PT plugs

• California AB-1953 “Lead-Free” components

Cemline Corporation Plate Water Heaters are available with a storage tank either a cement lined STONESTEEL® or 316-L stainless steel vessel in sizes 60, 120, 200, 300, 500, and 680 gallon capacity. See Cemline SPH brochure for more details.

The Cemline BPH/PFH comes factory standard with a 2-way electronically operated control valve. The 2-way electronically operated control valve allows for close temperature control of the water heater by modulating flow of the boiler water through the heat exchanger. The BPH/PFH can achieve +/-2°F with a steady state flow and +/- 4°F under normal operating conditions. The 1000:1 turn down ratio of the control valve allows for accurate control of these water heaters.

The Cemline BPH/PFH can be used for a variety of heat recovery systems or in hot water or chilled water systems. Contact Cemline Corporation with your specific application.

Advantages of Cemline® Packaged Plate Boiler Water Fired Water Heater

Cemline Packaged Plate Boiler Water Fired Water Heaters (BPH/PFH) are a perfect choice for domestic water heating systems using hydronic boilers including cast iron, copper tube, water tube, or specialty high efficiency boilers. The BPH uses a brazed plate heat exchanger for smaller loads while the PFH uses a plate and frame heat exchanger for larger loads. The BPH/PFH heat exchanger allows these boilers to operate more efficiently since the BPH/PFH heat exchangers can return the boiler water to the hydronic boil-er at lower temperatures than the traditional u-bend heat exchanger. The boiler water can be returned to the boiler as low as 90°F from the BPH/PFH water heaters.

Cemline Plate Heaters (BPH/PFH) are completely packaged and ready for use.

The BPH/PFH can be used in con-junction with an existing tank or usedas an instantaneous water heater. The heaters come complete and require only connection to services.

The BPH/PFH heat exchanger has a high heat transfer rate allowing for maximum heat transfer between the boiler water and the domestic water. As the heat is transferred from the boiler water to the domestic water, the boiler water can experience large temperature drops through the heat exchanger. The BPH/PFH can achieve larger temperature drops through the heat exchanger requiring less gal-lons per minute of boiler water than a traditional U-bend heat exchanger that is performing a 20°F delta T on the boiler water side. The large tempera-ture drops occur without laminar flow on the boiler water side of the heat exchanger. The heat exchanger can even allow for temperature crosses between the boiler water outlet and the domestic water outlet tempera-ture, meaning the domestic water out-let temperature can be greater than the returned boiler water temperature.

The boiler can be run at lower tem-peratures with the BPH/PFH’s ability toperform temperature crosses and to take large delta T’s as a lower boiler water temperature can be used to make domestic hot water.

Standard Equipment Brazed Plate Heater-BPH Series Plate and Frame Heater-PFH Series

Cemline Brazed Plate Heaters are completely packaged and ready to use. All components are sized, mounted and piped prior to shipment. These heaters come complete and require only connection to services

• Boiler water temperature gauge

• Inlet boiler water strainer

• Inlet domestic water strainer

• Pressure temperature relief valve

Built in PID Control Signal(PID Control Signal to control electronic valve or control I-P transducer on Air operated control valve)

Built in On-Off SwitchBuilt in Single Point WiringBuilt in High Temperature Set Point (Closes control valve in event of a high temperature situation)Built in Secondary High Temperature Set Point (Opens a water solenoid to dump over heated water down the drain)Built in Remote Temperature Setting

(Building Automation System can remotely set the operating tempera-ture using a 4-20 mA signal)

Built in LCD Display of Functions Power On Primary High Temperature Indication Secondary High Temperature IndicationBuilt in contacts to notify BAS (Building Automation System) of functions Power On Primary High Temperature Secondary High Temperature Operating Temperature (4-20 mA) Any Limit

3

CEM-TROL® Features

Standard Equipment Cemline Brazed Plate Heaters and Plate and Frame Heaters

Cemline Brazed Plate Heaters and Plate and Frame Heaters are com-pletely packaged and ready to use. All components are sized, mount-ed and piped prior to shipment. These heaters come complete and require only connection to services

CEM-TROL® Ratings

CEM-TROL® Control Module and Electronically Operated Control Valve

Cemline CEM-TROL® Solid State Water Heater Control Module incorporates operating and limit functions in one solid state controller. The controller features a LCD display of the tem-perature and on board operating PID temperature control along with high temperature safety cut offs and alarm indications. The CEM-TROL® simplifies the control of Cemline Water Heaters, enhances the look of the product, and follows the industry trend to solid state controls.

Electronically operated control valve used for boiler water applications. Electronically operated control valves use a solid state temperature sen-sor which is wired to the CEM-TROL® control module. The CEM-TROL® has an adjustable set point. The control module compares the set point with the sensed temperature and sends an electric signal to a magnetic lin-ear actuator on the control valve. The magnetic linear actuator modu-lates the control valve and regulates the amount of boiler water through the valve to maintain the set point of the controller. When the set point is achieved the CEM-TROL® sends a signal to the valve actuator and the valve closes. In the event of high temperature or loss of building power the CEM-TROL® shuts off the electric power to the control valve closing the valve.

Digital Electronic Temperature Limit Control. BPH/PFH Water Heaters have a Digital Electronic Limit Control with LCD readout.

The ASME code requires that water heaters utilizing boiler water as the energy source have a high limit temperature control. The CEM-TROL® has an easily field-programmable high limit set point and differential.

• Input Selectable 120/220 VAC-50/60 HZ• Output Contacts: 1 amp at 24 VAC• Building Automation outputs: Dry contacts, NO/NC 0.5 amp

maximum, non inductive• Display: LED display with resolution of 0.3% of scale• Available temperature ranges: 32°F – 200°F• Operating ambient temperature: Min 32°F Max 140°F• Operating Humidity: 5% to 95% relative humidity (RH) non-condensing• NEMA 4 enclosure• UL listed

4

Recovery Capacities Cemline Brazed Plate and Plate Frame Heaters

Heat exchanger sizing for BPH/PFH can be obtained by using Cemline Corporation’s automatic sizing program on the Cemline website at www.cemline.com. Please contact Cemline or your local representative for sizing or for access to the on-line sizing program.

BPH water heaters are not recom-mended for water with hardness over 140 parts per million. If water hard-ness exceeds 140 ppm either put a water softener in the system or use Cemline SEH, SSH, or SWH series water heaters.

* When using a double wall heat exchanger a plate and frame style is required for these conditions.

Hex Model #

Flow Rategpm

Inlet Temp.(ϒF)

Inlet Temp.(ϒF)

Outlet Temp.(ϒF) gpm

2505007501000125013001750*2000*2250*

51015202530354045

404040404040404040

200200200200200200200200200

13263952657891

104117

Outlet Temp.(ϒF)140140140140140140140140140

2500* 50

Domestic Water Recovery Boiler Water as Energy Source

40 140 200 130

160160160160160160160160160160

Hex Model #

Flow Rategpm

Inlet Temp.(ϒF)

Inlet Temp.(ϒF)


250500750100012501300*1750*2000*2250*

51015202530354045

404040404040404040

180180180180180180180180180

13263952657891

103116

Outlet Temp.(ϒF)140140140140140140140140140

2500* 50


40 140 180 129

140140140140140140140140140140

Hex Model #

Flow Rategpm

Inlet Temp.(ϒF)

Inlet Temp.(ϒF)


250500750100012501300*1750*2000*2250*

51015202530354045

404040404040404040

160160160160160160160160160

13263951647790

103116

Outlet Temp.(ϒF)140140140140140140140140140

2500* 50


40 140 160 129

120120120120120120120120120120

3000*4000*5000*

6080

4040

100 40

200200

140140140 200

160160160

156208260

3000*4000*5000*

6080

100

404040

140140140

180180180

140140140

155207258

3000*4000*5000*

6080

100

4040

140140

40 140

160160160

120120120

154206257

5

Cemline Plate Heaters Dimensional Data - Brazed Plate


TemperatureSensors

(or installedin storage tank)

Hot WaterOutlet

Cold WaterInlet

Boiler WaterTemperature

Gauge

Boiler WaterInlet

Boiler WaterOutlet

L W

H

Relief ValvePipe to Drain

36”

Control Valve

Model Number W H

BPH 100 - 2000BPH 2000 and Above

16"24"

51"51"

L36"36"

6

Recovery Capacities Dimensional Data - Plate and Frame Heaters


Model Number W H

PFH 1300 - 3000PFH 3000 and Above

24"30"

45"52"

L48"54"

Boiler WaterOutlet

Hot WaterOutlet

L

Cold WaterInlet

PressureGauge

ReliefValve

TemperatureSensors

DomesticWater Strainer

Boiler WaterInlet

Strainer

ControlValve

Thermometer

4” Steel Channel Base

H

W CEM-TROL®

BPH Water Heaters Plate heater shall be Cemline Series BPH (or PFH); factory assembled and pack-aged.

Heater shall be mounted on an enameled metal base, 16 gauge minimum thickness. Heater shall be factory assembled and piped including electronic operated 2-way temperature regulating valve. Heat exchanger shall be single walled brazed copper brazed 316L stainless steel plate type (or double walled copper brazed 316L stainless steel plate type) and shall have an integral valved circulator to re-circulate the water through the heat exchanger. Heater shall be supplied with solid-state control module with LED backlit LCD display and LED pilot lights to indicate on-off, primary high limit, and secondary high limit. Solid-state control module shall be provided with a field programmable digital electronic PID controller allowing the owner to set operating and temperature limits on the display screen. Solid-state control module shall have red alarm light and alarm horn with built in alarm silence relay. Solid-state control module shall be supplied with dry contact closure outputs to indicate to building automation system (BAS) the occurrence of power on, primary high temperature, and secondary high temperature.The control module shall allow the BAS to turn the heater on or off through a remote relay suitable for 24 VAC, 1 amp. The control module shall allow the BAS to remotely set the temperature of the heater using a 4-20 mA input signal. The control module shall allow the BAS to remotely monitor the operating temperature. Control module shall be supplied with an on-off switch and shall be mounted in a NEMA 4 panel. All solenoids and limits shall be 24 VAC.

Heater shall be furnished with a water pressure gauge and an A.S.M.E. pres-sure-temperature relief valve of sufficient size to relieve total BTU input of heat exchanger.

Manufacturer shall assume responsibility for correct sizing of components to assure performance designated in design criteria. Heater shall be CEMLINE Corporation Model BPH/PFH_____________. Unit dimensions ________” width x _________” long x __________” height.

Plate exchanger to heat _______ GPH from ______ °F to ______ °F with

_______ GPM of ______ °F inlet ______ °F outlet Hot Water.

For specifying Cemline Packaged Brazed Plate Boiler Water Fired Water Heater water heaters, select model from charts and use specification below. Cemline has representation in most major cities, or consult factory.

7

Cemline BPH/PFH Series Packaged Heaters are normally piped as shown below.

BPH and PFH Water Heaters- Sample Specifications

BPH/PFH

Boiler Water In

Boiler Water Out

Ho

t Wa

ter B

oile

r

Hot Water Out

Sto

rag

e Ta

nk

To System

House Recirculation

Cold Water Supply

CEMLINE CORPORATIONP.O. BOX 55 CHESWICK, PENNSYLVANIA 15024Phone: (724) 274-5430 FAX (724) 274-5448

www.cemline.com

Catalog Brochures Available• STONESTEEL Water Storage Tanks• STONESTEEL Jacketed Storage Tanks• Submerged Heating Coils• Replacement Tube Bundles• Steel Tanks• Chilled Water Buffer Tanks• System Efficiency Buffer Tanks• STONESTEEL Commercial Electric Water Heaters• Electric Boilers• STONESTEEL Packaged Copper Coil Water Heaters• Stainless Compact Packaged Copper Coil Water Heaters - Semi-instantaneous, Instantaneous• Unfired Steam Generators• Condensed Catalog

Cemline is represented in all major cities. Please contact your local representative or call Cemline Corporation.

www.cemline.com • Graphical Interfaces • Informational Sections • Agent Locator • Plant Tour • Sizing programs for all products

Vol. 4 Scan to view our mobile web link.

© 2011 Cemline Corporation All Rights Reserved.

All trademarks on this brochure are the property of Cemline Corporation, unless otherwise noted or in any other way set forth as a third party rights. Unauthorized use of these trademarks, as well as the materials presented on this site, is expressly prohibited and constitutes a violation of the intellectual property rights of Cemline Corporation.

Other Sales Offices:AlaskaHawaiiPuerto RicoTaiwan

Sales OfficesSales Offices

Vertical Packaged Storage Boiler Water FiredPlate Heat Exchanger Water Heaters

SPH Series

CEMLINE CORPORATIONP.O. BOX 55 CHESWICK, PENNSYLVANIA 15024PHONE: (724) 274-5430 FAX: (724) 274-5448

www.cemline.com

SPH Series

®

STONESTEEL is a registered trademark of Cemline Corporation

2

Advantages of Cemline® Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heaters

Cemline® Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heater (SPH) is a perfect solution for domestic water heating systems using hydronic boilers including cast iron, copper tube, water tube, or specialty high efficiency condensing boilers. The SPH heat exchanger allows high efficiency condensing boilers to operate more efficiently since the SPH heat exchanger can return the boiler water to the hydronic boiler at lower temperatures than the traditional u-bend heat exchanger. The boiler water can be returned to the boiler as low as 90°F from the SPH water heater. The SPH heat exchanger has a high heat transfer rate allow-ing for maximum heat transfer between the boiler water and the domestic water. As the heat is transferred from the boiler water to the domestic water, the boiler water can experience large tem-perature drops through the heat exchanger using less boiler water

without experiencing laminar flow on the boiler water side of the heat exchanger. The heat exchanger can even allow for temperature crosses between the boiler water outlet and the domestic water outlet tempera-ture, meaning the domestic water outlet temperature can be great-er than the returned boiler water temperature.

This heater can be used in many hydronic heating style applica-tions including those systems using low temperature boiler water. The SPH heater can also be used in in condensate systems by recover-ing heat from the condensate to produce hot water.

Cemline Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heaters (SPH) are completely packaged and ready for use. The tank allows for storage of hot water and all components are sized, mounted and piped prior to shipment. The heaters come complete and

require only connection to services.Cemline Corporation SPH Series Water Heaters are available with Cement Lined STONESTEEL® or316-L stainless steel vessel in sizes 60, 120, 200, 300, 500, and 680 gallon capacity. The time tested STONESTEEL® lining is a unique formulation of hydraulic cement that is durable, reliable, trouble-free lining know for hot water storage. Optionally, the 316-L stainless steel is corrosion resistant and with solid 316-L stainless steel vessel no lining is required.

The Cemline SPH comes factory standard with a 3-way electroni-cally operated boiler water control valve. The 3-way electronically operated control valve allows for close temperature control of the water heater by modulating flow of the boiler water through the heat exchanger. The 1000:1 turn down ratio of the control valve allows for accurate control of these water heaters.

Standard SPH Package Features A.S.M.E. CODE constructed National Board RegisteredStorage tank (125 PSIG WP) ..................... ASME Code stamping and registration offers the assurance of quality

controlled construction.STONESTEEL® lining .......................................STONESTEEL® prevents rust or and corrosion. OR316-L Stainless Steel Vessel .......................Type 316-L Stainless is virtually rustproof.

Brazed Plate or .............................................Extremely efficient. Allows close temperature approaches.Plate & Frame Heat Exchanger 3” Fiberglass insulation ............................... Prevents heat loss to cut operation costs. Meets latest ASHRAE standards.

20 gauge steel jacket with hammertone enamel paint ...................... Protect insulation & provides neat finished appearance with hammertone

enamel painted exterior.

Standard operating controls ........... All components necessary for safe-complete-operation. All gauges, relief valves, controls, and piping factory piped and mounted. Over-temperature safety system which will close the main control valve upon an over-temper-ature condition. This system utilities an adjustable electric thermostat which monitors the temperature of the water and if over-temperature condition is detected, sends an electric signal to the valve, thereby closing the valve. This system requires a 120 volt 5 amp circuit.

Optional Safety System ...................... Double safety system: This is an optional over-temperature safety system which will deactivate the main control valve, as described above and also open a solenoid valve at the top of the vessel to drain. This system requires a 120 volt 5 amp circuit.

3

Standard Equipment Cemline Storage Plate Heat Exchanger Water Heaters

Cemline Storage Plate Heaters are completely packaged and ready to use. All components are sized, mounted and piped prior to shipment. These heaters come complete and require only connection to services.

Basic SPH Package Includes:

A.S.M.E. CODE Constructed National Board Registered storage tank

STONESTEEL® lining

316-L Stainless Steel threaded connections

3” Fiberglass insulation

20 gauge steel jacket with hammertone enamel paint

Structural steel base

A.S.M.E. relief valve-pressure and temperature

Electronic temperature gauge Water pressure gauge Drain valve

Brazed Plate Heat Exchanger Integral bronze circulator Single safety system with electronic limit control 2 or 3-Way Electronic Boiler Water Control Valve

Boiler water temperature gauge

CEM-TROL® control module

Optional

316-L Stainless Steel Vessel* (Note: 60 gallon only available in 316-L stainless steel)

Double Walled Plate and Frame Heat Exchanger

Boiler water pump

Aquastat for boiler water pump

4

Digital Electronic Temperature Control Cemline Storage Plate Heat Exchanger Water Heaters

SPH water heaters have a CEM-TROL® electronic control and limit with LCD readout.

Electronically Operated Control ValvesElectronically operated control valve used for boiler water applications. Electronically operated control valves use a solid state temperature sensor which is wired to the CEM-TROL® electronic control module. The control module has an adjustable set point. The CEM-TROL® compares the set point with the sensed temperature and sends an electric signal to a mag-netic linear actuator on the control valve. The magnetic linear actuator modulates the control valve and regulates the amount of boiler water through the valve to maintain the set point of the controller. As the set point is approached the controller sends a signal to the valve actuator and modulates the valve to a closed position. In the event of high tem-perature or loss of building power the limit control interrupts the power to the controller which closes the valve.

Digital Electronic Temperature Limit ControlSPH Water Heaters have a CEM-TROL®

Digital Electronic Limit Control with

LCD readout. The ASME code requires that water heaters utilizing boiler water as energy source have a high limit temperature control. Our limit controller is a solid state device with LCD readout of temperature, set point and differential and easily field-programmable.

Standard:Single Safety System:This temperature controller is a single set point limit control will act directly to close an electronic control valve on over temperature.

Optional:Double Safety System:This temperature controller is a dual set point limit control. The first set point output will act directly to close an electronic control valve on over temperature.

The second adjustable set point output will open a water solenoid to drain excessively heated water from the water heater. Since there are two set points and two outputs, the water drain solenoid set point can be set at a slightly higher temperature than the valve close-off temperature.

Advantages over electro-mechanical device:Solid state device/no mechanical parts to wear out.Digital readout on large LCD screen.Easily adjustable set point and differential.Dual set points for double safety system.Accuracy within +1°F.

As a safety measure, all heaters are designed to shut off on loss of primary power.

Specifications:Set point adjustment range: 50-180°FInput: 115v ACTemperature Sensor: 1000 ohm Operating Ambient: 32° to 140°F

Operating Humidity:5% to 95% RH (Noncondensing)

5

Recovery Capacities - Single or Double Wall Brazed Plate Heater and Double Wall Plate & Frame Heater

The listing below is for the boiler water temperatures and temperature rises which are most widely used. Heat exchangers are available for other boiler water temperatures and different temperature rises. Consult factory for further information.

SPH water heaters are not recommended for water with hardness over 140 parts per million. If water hardness exceeds 140 ppm either put a water softener in the system or use Cemline SWH series water heaters.

Hex Model #

Flow Rategph

Inlet Temp.(°F)

Inlet Temp.(°F)

Outlet Temp.(°F) gpm

2505007501000*1250*1300*1750*2000*2250*

300600900

120015001800210024002700

404040404040404040

200200200200200200200200200

13263952657891

104117

Outlet Temp.(°F)140140140140140140140140140

2500* 3000


40 140 200 130

160160160160160160160160160160

Hex Model #

Flow Rategph

Inlet Temp.(°F)

Inlet Temp.(°F)


2505007501000*1250*1300*1750*2000*2250*

300600900

120015001800210024002700

404040404040404040

180180180180180180180180180

13263952657891

103116

Outlet Temp.(°F)140140140140140140140140140

2500* 3000


40 140 180 129

140140140140140140140140140140

Hex Model #

Flow Rategph

Inlet Temp.(°F)

Inlet Temp.(°F)


2505007501000*1250*1300*1750*2000*2250*

300600900

120015001800210024002700

404040404040404040

160160160160160160160160160

13263951647790

103116

Outlet Temp.(°F)140140140140140140140140140

2500* 3000


40 140 160 129

120120120120120120120120120120

• When using a double wall heat exchanger a plate and frame style is required for these conditions.

6

SPH Water Heaters - Dimensional Data

Cemline SPH Series (single wall or double wall brazed plate) vertical Packaged Heaters are normally piped as shown below. Also availablewith 2-way control valve.

Brazed Plate Unit

24" x 36" 28" 56" 78" 27" 16" 20" 24" x 63" 28" 77" 78" 24" 10" 20" 30" x 76" 34" 90" 82" 28" 10" 24" 36" x 80" 40" 94" 85" 28" 10" 25" 42" x 90" 46" 104" 90" 30" 10" 32"

V60SPHV120SPHV200SPHV300SPHV500SPHV680SPH

TANK SIZED x L

MODELNUMBER HW JO SM

GALLONCAPACITY A & B*

1 1/2"1 1/2"1 1/2"1 1/2"1 1/2"

60120200300500680 2"42"12"30"91"48" X 96" 52" 110"

X42"42"45"51"63"69"

Y79"79"82"85"91"106"

CEM-TROL®

CEM-TROL®

*Inlet and outlet dimensions listed are standard size. Please verify maximum flow rate.

7

SPH Water Heaters - Dimensional Data

Cemline SPH Series (single or double wall plate and frame) vertical Packaged Heaters are normally piped as shown below. Also available with 2-way control valve.

Plate and Frame Unit

24" x 36" 28" 56" 78" 27" 16" 20" 24" x 63" 28" 77" 78" 24" 10" 20" 30" x 76" 34" 90" 82" 28" 10" 24" 36" x 80" 40" 94" 85" 28" 10" 25" 42" x 90" 46" 104" 90" 30" 10" 32"

V60SPHV120SPHV200SPHV300SPHV500SPHV680SPH

TANK SIZED x L

MODELNUMBER HW JO SM

GALLONCAPACITY A & B*

1 1/2"1 1/2"1 1/2"1 1/2"1 1/2"

60120200300500680 2"42"12"30"91"48" X 96" 52" 110"

X42"42"45"51"63"69"

Y79"79"82"85"91"106"

*Inlet and outlet dimensions listed are standard size. Please verify maximum flow rate.

CEM-TROL®

CEM-TROL®

Cold WaterInlet

Y

PressureGauge

Boiler WaterTemperature

Gauge

Strainer

Heat exchanger sizing for SPH can be obtained by using Cemline Corporation’s automatic sizing program on the Cemline CD Rom or from the internet at www.cemline.com. Please contact Cemline or your local representative for sizing or for a copy of the sizing program.

Storage heater shall be Cemline Series SPH; factory assembled and packaged. Water heater shall be constructed in accordance with ASME Code for a working pressure of 125 psig. The packaged water heater shall be constructed with a vertical steel tank, cement lined (or 316-L stainless steel) with 316-L stainless threaded openings.

Heater shall be mounted on a steel support skid and shall have concealed lifting lugs. Heater shall be insulated with 3” Fiberglass pro-tected by an enameled metal jacket, 20 gauge minimum thickness. Heater shall be factory assembled and piped including electronic operated 2 or 3-way temperature regulating valve. Heat exchanger shall be single wall copper brazed 316L Stainless Steel Plate Type (or double wall brazed or double wall plate and frame heat exchanger) an integrated cover and shall have an integral valved circulator to circulate domestic water through the heat exchanger into the bottom of the tank. Heater shall be provided with a field programmable digital electronic limit control with LCD readout and digital thermometer. Heater shall be furnished with a water pressure gauge and an A.S.M.E. pressure-temperature relief valve of sufficient size to relieve total BTU input of the coil. Manufacturer shall assume responsibility for correct sizing of compo-nents to assure performance designated in design criteria. Heater shall be Cemline Corporation Model V___SPH___. Tank dimensions ___” diameter x ___” long.Storage gallon capacity ___ .Plate exchanger to heat ____ GPH from ___ °F to ___ °F with _____ GPM of ___ °F inlet - ___ °F outlet Hot Water.

Sample SpecificationsSample Specifications

SPH Water Heaters

CEMLINE CORPORATIONP.O. BOX 55 CHESWICK, PENNSYLVANIA 15024PHONE: (724) 274-5430 FAX: (724) 274-5448

www.cemline.comScan to view our mobile web link.Vol. 3

©2012 Cemline Corporation All Rights Reserved.

All trademarks on this brochure are the property of Cemline Corporation, unless otherwise noted or in any other way set forth as a third party rights. Unauthorized use of these trademarks, as well as the materials presented on this site, is expressly prohibited and constitutes a violation of the intellectual property rights of Cemline Corporation.

CCHSeriesFeatures

ASMEPressureVessel. . . . . . . . . . . . . . ASME.Code.Stamping.and.. Registration.offer.the.assurance. of.quality.controlled.construction ..

STONESTEEL®Tank. . . . . . . . . . . . . . . . . Prevents.rust.and.corrosion .

BrazedPlateHeatExchanger. . . . . . . Highly.efficient.allowing.for.optimal.. heat.transfer.between.the.boiler.. water.and.the.domestic.hot.water ..

IntratankCirculatingPump.. . . . . . . . . Constant.flow.through.heat.. exchanger.maintaining.a.constant.. domestic.water.temperature.while.. reducing.the.risk.of.legionnaire’s.. disease .

WellforBoilerController. . . . . . . . . . . . Condensing.boiler.monitorsTemperatureSensor domestic.hot.water.temperature.. as.required ...JacketandInsulation. . . . . . . . . . . . . . 20.gauge.steel.jacket.protects.the.. insulation.and.provides.a.neat.. finished.appearance.with.. hammertone.enamel.painted.. exterior ..Insulation.prevents.heat.. loss.and.meets.ASHRAE.standards ..ASMEReliefValve. . . . . . . . . . . . . . . . . Temperature.and.pressure.relief. valve.sized.to.relieve.in.the.event. of.over.temperature.or.pressure. situations .. . . . .Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . Thermometer.and.Pressure.Gauge. indicating.vessel.temperature.and.. pressure ..

StainlessSteelVessel . . . . . . . . . . . . . . Type.316-L.provides.long.life.with.. corrosion.resistance ..BoilerWaterPump. . . . . . . . . . . . . . . . . Turns.on.from.boiler’s.control.to.. maintain.desired.set.point.in.the.. tank .

ControlPanel. . . . . . . . . . . . . . . . . . . . . .Interfaces.with.condensing.boiler’s.. controller.to.turn.boiler.water.. pump.on/off.controlling. temperature.of.the.water.heater ... Includes.On/Off.switch,.power.on. light,.pump.running.lights ... .

CCH SeriesCCH Series

CondensingCompanionHeater

The. package. consists. of. storage. ves-sel,.brazed.plate.heat.exchanger,.and.domestic. water. pump .. The. boiler’s.controller. monitors. the. domestic. hot.water. temperature. in. the. tank. turn-ing. on. and. off. a. boiler. water. pump.to. maintain. the. desired. domestic.water.temperature ..Optionally,.a.boil-er. water. pump. and. pump. control.panel. can. be. supplied. by. Cemline ..The. Condensing. Companion. Heater.(CCH). is. completely. packaged. and.ready.to.install .

The Cemline Condensing Companion Heater (CCH) is a perfect solution for producing domestic hot water when using a Hydronic Condensing Boiler.

OptionalEquipment

UnitshownwithoptionalBoilerWaterPump.

X

Pressure Gauge

Temperature Gauge

Boiler WaterTemperature Gauge

Boiler WaterIntlet

Boiler WaterOutlet

3" Fiberglassw/20GA. Steel

Jacket

"A" NPTCold WaterInlet

1" NPTDrain

3/4" NPT for RemoteTemperature SensorProvided by Others

"C" ReliefValve

J

Three Jacket Stands

8" 8"

F

"B" NPTHot WaterOutlet

O

SizingChart Available with Single or Double Wall Brazed Plate Heat Exchangers.

DimensionalData

CEMLINECORPORATIONP .O ..BOX.55.CHESWICK,. PENNSYLVANIA.15024PHONE:.(724).274-5430. FAX.(724).274-5448

www .cemline .com

Vol. 1 Scan.to.view.our.mobile.web.link .

©.2012.Cemline.Corporation.All.Rights.Reserved .

All. trademarks. on. this. brochure. are. the. property. of. Cemline.Corporation,.unless.otherwise.noted.or.in.any.other.way.set.forth.as.a.third.party.rights ...Unauthorized.use.of.these.trademarks,.as.well.as.the.materials.presented.on.this.site,.is.expressly.prohibited.and.constitutes.a.violation.of.the.intellectual.property.rights.of.Cemline.Corporation .

CCH SeriesCCH Series

24" x 63" 28" 66" 14" 25" 32" 2" 30" x 76" 34" 80" 16" 28" 37" 2" 36" x 80" 40" 84" 17" 28" 40" 2" 42" x 90" 46" 94" 20" 31" 58" 48" 2"

V120CCHV200CCHV300CCHV500CCH*

TANK SIZED x L

MODELNUMBER HW XJ O BA C

1"1"1"

GALLONCAPACITY

120200300500

F

46"52"

3/4"1"1"1"

3/4"40"

UnitshownwithoptionalBoilerWaterPump.

EnergySource:BoilerWater,typically180,160,150,or140ofwitha30-40°FDeltaT.(140°Fboilerwatercannotbeusedtoproduce140°Fofdomesticwater.)

100°.F

. GPH.Recovery

. at.Degree.Rise

. Gallon. BTU/Hr. 80°.F.

. Model.. Capacity. Input. 40°.to.120°. 40°.to.140°

. V120CCH100. 120. 100,000. 150. . 120

. V120CCH250.. 120. 250,000. 375. . 300

. V120CCH500. 120. 500,000. 750. . 600

. V120CCH750.. 120. 750,000. 1125. . 900

.V120CCH1000. 120. 1,000,000. 1500. . 1200

100°.F

. GPH.Recovery

. at.Degree.Rise



. V200CCH250. 200. 250,000. 375. . 300

. V200CCH500.. 200. 500,000. 750. . 600

. V200CCH750. 200. 750,000. 1125. . 900

.V200CCH1000.. 200. 1,000,000. 1500. . 1200

.V200CCH2000. 200. 1,200,000. 1800. . 1440

100°.F

. GPH.Recovery

. at.Degree.Rise



. V300CCH750. 300. 750,000. 1125. . 900

.V300CCH1000.. 300. 1,000,000. 1500. . 1200

.V300CCH1200. 300. 1,200,000. 1800. . 1440

.V300CCH1500.. 300. 1,500,000. 2250. . 1800

.V300CCH2000. 300. 2,000,000. 3000. . 2400

100°.F

. GPH.Recovery

. at.Degree.Rise



.V500CCH1000. 500. 1,000,000. 1500. . 1200

.V500CCH12000.. 500. 1,200,000. 1800. . 1440

.V500CCH1500. 500. 1,500,000. 2250. . 1800

.V500CCH2000.. 500. 2,000,000. 3000. . 2400

.V500CCH2500. 500. 2,500,000. 3750. . 3000

*V500CCHmodelswillbesuppliedwith12”x16”manhole

plate water heatersheat exchanger requiring less gal-lons per minute of boiler water than a...

Documents