plasterboard waste in: 100% recycled gypsum and paper outcmslogin.dk/customers/gypsum recycling...
TRANSCRIPT
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Plasterboard waste IN:
100% recycled gypsum and paper OUT
Henrik Lund Nielsen, MBA, CEOGypsum Recycling International
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Cows??????
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Cowsand the approach to the utilization of resources
• SOCIALIST APPROACH
You have 2 cows ------ You give one to your neighbor.
• COMMUNIST APPROACH
You have 2 cows ----- The State takes both and gives you some milk.
• BUREAUCRATIC APPROACH
You have 2 cows ------ The State takes both, shoots one, milks the other, and then throws
the milk away...
• AMERICAN APPROACH
You have two cows ------- You sell one, and force the other to produce the milk of four cows.
Later, you hire a consultant to analyze why the cow has dropped dead.
• FRENCH APPROACH
You have two cows ------ You go on strike, organize a riot, and block the roads, because
you want three cows.
• GERMAN APPROACH
You have two cows ------ You re-engineer them so they eat once a month, and milk
themselves.
• ITALIAN APPROACH ------ You have two cows, but you don't know where they are.
You decide to have lunch.
• AUSTRALIAN ----- You have two cows. Business seems pretty good.
You close the office and go for a few beers to celebrate.
• GRI APPROACH ----- You have two cows. You clean them up to make them attractive to
each other. They produce multiple baby cows that you can milk for many years.
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Agenda
Plasterboard waste IN:
100% recycled gypsum and paper OUT
1. Summary
2. Introduction – about GRI
3. Background: EU drives recycling:
• Landfill directive/Council Decision
• Waste Framework Directive
4. Gypsum Paper Recycling Solution
• 100% recycling now possible
• Our new technology and its
characteristics
• End markets
5. Closing remarks
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• Traditionally, in the gypsum recycling process, the focus is on gypsum powder from gypsum waste for new plasterboards.
• EU waste legislation will drive recycling, assuring that the vast majority of waste in Europe by 2020 will be recycled not landfilled.-> All resources found in the waste should be fully utilized
• Gypsum Recycling International has now developed a new technology to ensure not only the full utilization of the gypsum powder but, additionally also of the paper - a side stream in the gypsum recycling process.
• Our new technology cleans the paper to be then given back to the paper industry for 100% recycling
Summary
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• Worldwide the leading recycler of gypsum/plasterboard waste
• The preferred partner for recycled gypsum raw materials for the top 5 plasterboard manufacturers in the world
• Driven by new innovative solutions– Mobile gypsum recycling system– Own specialized collection system for gypsum waste
• Active in 9 countries on 3 continents, includingthe US and Japan
• Recycling units in Europe, North America and Asia
• Only focused on gypsum/plasterboard waste
• Winner of numerous environmental awards, a.o. the prestigious Cleantech Award; given to “The most promising Danish Cleantech Company”
About Gypsum Recycling International A/S: Summary
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Gypsum Recycling System
90% 10%
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In cooperation with the best
Knauf
Gyproc/ BPB
Siniat/ Lafarge
US Gypsum
National Gypsum
GRI serves all the
top plasterboard
groups in the
world. Multiple
different plants are
under contract with
GRI for the supply
of recycled plaster-
board waste.
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• EU legislation is very much focused on fully utilizingthe resources found in waste– Mandatory recycling rate: 70% of C&D waste must be
recycled by 2020
– The priority of the Waste Hierarchy must be followedfrom Dec 2010 Priority: 1) Re-use 2) Recycle 3) Recovery 4) Disposal
Priority must be followed, unless documentation for environmentally better solution if lower prioritised treatment is chosen
– Possible ban on landfilling of recycable waste after 2020
More gypsum waste to be recycled
More paper from gypsum recycling will be generated
Need for finding a solution for the paper now
EU drives (paper) recycling
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• Previous use of the paper
– Landfilling
– Incineration
– Stables/barn material
– Composting
– etc.
Paper not used as a paper
The resources found in the paper are not fullyutilized
EU drives (paper) recycling
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• 100% recycling of gypsum plasterboard
waste now possible
• Our new technology and its
characteristics
• End markets
New Gypsum Paper Recycling Solution
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• Completely in line with the EU‘s ambitions
Co-funded by the Eco-innovation Initiative
of the European Union
Investment of more than 2,2 Mio € split
between EU and GRI
New Gypsum Paper Recycling Solution
gypsum waste
RC paper
RC gypsum powder
100% recycling
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Previously and Now
Previously
Now
95% RC gypsum powder 5% RC paper
100% gypsum waste
90% RC gypsum powder 10% paper fraction
50% RC gypsum powder 50% RC paper
100% gypsum waste
90% RC gypsum powder 10% paper fraction
End result
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New Gypsum Paper Recycling System
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• 100% GRI innovation
• Patent-pending
• Applying various treatment steps to
separate the gypsum from the paper
with special attention to contaminants
(wood, plastic, insulation, etc) and the
gypsum glued on to the paper
Characteristics
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• Mobile (on one trailer; unit can be moved fromone gypsum recycling warehouse to the next)
• Own generator
• 2 ton/hr capacity
• Dimensions (trailer mounted): 2,55w x 13,5l x 4h meters
• Impurity removal efficiency: 98%
• Input: gypsum paper from recycling andgypsum waste
• Endproduct: cleaned recycled paper
Characteristics
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• Similar markets to any other recycled
paper
• Numerous applications now possible
• Special focus on:
– Plasterboard linen
– Replacement in recycled cardboard
End markets
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For Sale!
• Technology is applicable to– Paper from recycling of external plasterboard waste
– Paper from recycling of internal plasterboard plant production waste
• Paper Recycling Technology Offer– Complete machine (self-contained, fully operational, mobile
unit): 1,2 mio €
(Lower investment costs for static version)
– Processing service:• Per ton fee
• Different pricing models, depending on the conditions locally
• Paper belongs to owner that will sell it: 70€/ ton
• GRI gets the paper and sells it: 50% of the normal costs ofdisposal of paper for the waste owner
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Closing Remarks
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Plasterboard waste in:
100% recycled gypsum and paper out
Henrik Lund Nielsen, MBA, CEOGypsum Recycling International