plasma cutting welding make-up tools · plasma cutting plasma cutting & welding make-up tools...

14
PLASMA CUTTING WELDING MAKE - UP TOOLS

Upload: others

Post on 20-Apr-2020

20 views

Category:

Documents


4 download

TRANSCRIPT

PLASMA CUTTINGWELDING MAKE-UP TOOLS

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

42

WELD

ING

MAKE-U

P TOO

LSPLASM

A CUTTIN

GPLASM

A CUTTIN

G &

WELD

ING

MAKE

-UP TO

OLS

Air Plasma Cutting Machine

Air Plasma Cutting Machine

Cut Master 42

Cut Master 52

Code No.PZ242

Code No.PZ261

Cutting CapacityMild Steel : 15(6)mm

Cutting CapacityMild Steel : 30(12)mm

Inverter Control

Inverter Control

ExposedTip cutting

ExposedTip cutting

ShieldedTip cutting

ShieldedTip cutting

Single Phase187–250V

Three Phase187–250V

To cut Sheet Metal, Pipe, Shutter, Deck Plate, Air-Conditioning Duct, etc.For Demolition Work, Metalwork, etc.

CUT MASTER SERIES

Easy to cut heavy metal sheet by high current of inverter control !!

■Front operation panel covers all operation. Simple operation for easy use.

Easy to use

■Cutting capacity has been increased by higher output current than conventional models.

■High spec machine, but lightweight & compact. Roll Bar works both as a handle for transporting, and as protection for the machine. (※Except model 42)

■Stable cutting with inverter control.

■Can select preferred votage 208V (230V) or 460V. (Standard Set Up at 200V)

■Alert warning and unit situation with lamp ・Temperature Indicator ・Gas Indicator ・DC Indicator ・Fault Error Indicator (※Except model 42) ・Pressure Indicator

High cutting capacity

Lightweight / Roll Bar

Inverter control

Voltage Selector

Warning / Operation Indicators

Power Source Single Phase 187– 250V Electric Current Output : 20– 40A / Input : 25ADuty Cycle 40% Cutting Capacity Mild Steel : 15mm (6mm)

Air Pressure 0.52MPa Air Flow 91L / minuteWeight 14.5kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling

Standard Accessories

Torch Cable (4.6m) with 75°Torch, Tip 20A × 2pcs・40A×2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip, Strage Case

Power Source Three Phase 187–250V Electric Current Output : 20– 60A / Input : 28ADuty Cycle 40% Cutting Capacity Mile Steel : 30mm (12mm)

Air Pressure 0.52MPa Air Flow 190L / minuteWeight 19.5kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling

Standard Accessories

Torch Cable (6.1m) with 75°Torch, Tip 60A× 2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip (5.6m)

※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 1,500W) with air tank is required to supply air to the unit.

※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 2,200W) with air tank is required to supply air to the unit.

Lightweight 14.5kg.Cutting capacity increased by 20% due to 20% higher output current than conventional models.With Storage Case.

Lightweight 19.5kg.Cutting capacity increased by 60% due to 50% higher output current than conventional models.

High -spec model with simple operation !

High performance model can cut 30mm!

290mm

490mm185mm

390mm

615mm315mm

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

43

WELD

ING

MAKE-U

P TOO

LSPLASM

A CUTTIN

GPLASM

A CUTTIN

G &

WELD

ING

MAKE

-UP TO

OLS

Air Plasma Cutting Machine

Air Plasma Cutting Machine

Cut Master 82

Cut Master 102

Code No.PZ282

Code No.PZ2102

Cutting CapacityMild Steel : 40(20)mm

Cutting CapacityMild Steel : 45(25)mm

Inverter Control

Inverter Control

ShieldedTip cutting

ShieldedTip cutting

Three Phase187–250V

Three Phase187–250V

Power Source Three Phase 187– 250V Electric Current Output : 20– 80A / Input : 35ADuty Cycle 40% Cutting Capacity Mile Steel : 40mm (20mm)

Air Pressure 0.48MPa Air Flow 190L / minuteWeight 21.0kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling

Standard Accessories

Torch Cable (6.1m) with 75°Torch, Tip 80A×2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip (5.6m)

Power Source Three Phase 187– 250V Electric Current Output : 20– 100A / Input : 51ADuty Cycle 50% Cutting Capacity Mile Steel : 45mm (25mm)

Air Pressure 0.48MPa Air Flow 212L / minuteWeight 28.8kgMethod Inverter by IGBT / Cooling : Forced Air-Cooling

Standard Accessories

Torch Cable (6.1m) with 75°Torch, Tip 100A× 2pcs,Shield Cap, Electrode, Gas Distributor, Work Cable with Crip (5.6m)

※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 2,200W) with air tank is required to supply air to the unit.

※Cutting capacity is based on use from a good power supply. Number at ( ) is high quality cutting.※Air Compressor (rated output more than 2,200W) with air tank is required to supply air to the unit.

Accessories

Cutting GuideFor plasma cutting machines.For cutting straight and circular.Can be used for stainless steel panel.Applicable to other brand machines by changing torch adaptor.

Optional itemExposed Tip Cutting

Optional itemExposed Tip Cutting

Lightweight 21kg.Shielded Tip cutting maximum 60A.Cutting capacity increased by 30% due to 30% higher output current than conventional models.

Lightweight 28.8kgShielded Tip cutting maximum 60A.Cutting capacity increased by 20% due to 20% higher output current than conventional models.

World standard plasma cutting machine !

Improved capacity by higher output current !

■ : Standard Accesories ■ : Optional Accessories

Description Code No.Applicable to Cutmaster Std.

Pack38 39 42 52 82 102

Torch Cable (4.6m) with 75° Torch PZ70040 ■ 1

Torch Cable (6.1m) with 75° Torch

PZ75204 ■ ■ ■ ■ 1

PZ75206 ■ 1

Electrode

PZ90096 ■ 5

PZ98215 ■ ■ ■ ■ ■ 5

Tip(Exposed Tip Cutting)

20A PZ90091 ■ 5

40A PZ90093 ■ 5

Tip(Shielded Tip Cutting) 40A PZ90094 ■ 5

Tip(Exposed Tip Cutting) 30A PZ98206 ■ ■ ■ ■ ■ 5

Tip(Shielded Tip Cutting)

60A PZ98210 ■ ■ ■ 5

80A PZ98211 ■ ■ 5

100A PZ98212 ■ 5

Gas Distributor

PZ90097 ■ 1

PZ98213 ■ ■ ■ ■ ■ 1

Shield Cup

PZ90098 ■ 1

PZ98218 ■ ■ ■ ■ ■ 1

Torch size Code No. Applicable to Weight

ø25mm PZ947 Cut Master 42

1.5kg

ø27mm PZ902 Air Plasma Cutting Machine 15PC Eco

ø29.5mm PZ984 Pak Master 50XL Plus・75XL Plus・100XL Plus

ø30mm PZ949 Cut Master 38・39・52・82・102

ø32mm PZ960 Air Plasma Cutting Machine 35P・35PC

※For old models : 15AC・25・38XL・50・50XL・4XI=PZ902 75・75XL・100XL=PZ948, 110=PZ901※Torch size ø25mm ~ø32mm =outside diameter of torch

To control torch without shaking !

380mm

300mm

390mm

615mm315mm

395mm

770mm320mm

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

44

BACK SHIELD SERIES

To Reduce work hours & amount of used argon !

Luminous tape for centering

Purge Oxygen density inside 6" pipe to less than 1% in 3minutesWith hose to insert additional gas into the sheild. (12"・14"・16")

Heat & spark resistance air bag. (300℃ )

Using tough stainless steel spiral hose at center.

With ring balloon shape to save back shield gas at welding operation for large diameter pipes.Purge Oxygen density inside 900mm pipe to less than 1% in 10minutes.With hose to insert additional gas into the sheild.With relief valve to remove faster.By Silicon glass heat resistance upto 900°C.

Side Code No. Size Code No.450mm S786009 850mm S786017500mm S786010 900mm S786018550mm S786011 1050mm S786021600mm S786012 1200mm S786024650mm S786013 1422mm S786028700mm S786014 1524mm S786030750mm S786015 1828mm S786036800mm S786016 2031mm S786040

Size Hose Code No. Size Hose Code No.

50mm 1pce S786000 200mm 1pce S78600475mm 1pce S786001 250mm 1pce S786005

100mm 1pce S786002 300mm 2pcs S786006125mm 1pce S786045 350mm 2pcs S786007150mm 1pce S786003 400mm 2pcs S786008

Argon gas

Air purge

Air purge

Argon gas

Air purge

Air purge

Air purgeOxygen Analyzer

Argon Adjustment Kit

■High measurement accuracy of Oxygen level inside shield.■With probe to insert to tiny space.■Quick response time.

■For cylinder connection.■Hose 5m.

Detectable gas :OXYGEN

Range of density :0.1~56.6%

Applicable temp :Under 40℃

Power Source :AA battery×2

Cylinder connector :W22–14 (Right)

Hose connector :M12× 1.0 (Right)

Pressure Gauge :0 ~25MPa

Adjusted Pressure :0.15MPa

Flow Meter :2~25L /min.

■Easy positioning with luminous tape.

Code No. S779281

Code No. S7050

For saving shield gas and time at welding operation

For saving shield gas and time at welding operation

Purge Dams

Purge Ring

M12×1.0 male

When back bead welding stainless steel, nitrogen & oxygen in the atmosphere react with the weld metal to cause pores on the weld surface resulting in defective welds.To prevent this, a shield gas protects the weld metal.Without back shield, the back bead is oxidised, losing strength and durability of the weld.

Without Back -Shield With Back -Shield

Coupler connection

1/4"PT

M12×1.0 male

M12×1.0 male

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

45

Max. bend capacity SS400 :75×75× 6mm / SUS304 : 75×75×6mm (※)

Output 17t (Bender)・23t (V Notch)

Stroke 30mm

Weight 50kg

Standard Acc. Main unit (V Notch・Bender), Hydraulic Pump Unit FL

Max. bend capacity SS400 :75×75× 6mm / SUS304 : 75×75×6mm (※)

Output 17t(Bender)・23t (V Notch)

Stroke 30mm

Weight 50kg

Standard Acc. Main unit (V Notch・Bender), Hydraulic Pump Unit FLF

Max. bend capacity SS400 :75×75× 6mm / SUS304 : 75×75×6mm (※)

Output 17t(Bender)・23t (V Notch)

Stroke 30mm

Weight 50kg

Standard Acc. Main unit (V Notch・Bender)

ANGLE MACHINE

Single unit can process angle bending, V notch, corner cut without changing tools !

■Can process stainless angle steel 75× 75× 6mm with standard accessories.

■Process angle in 5 different patterns without changing tools.

■Main unit and hydraulic pump unit are separated for easy transport to working site.

For 5 different angles without changing mold !!

Optional Accessories

Angle Machine 75 (with Hand Switch)

Angle Machine 75 (with Foot Switch)

Angle Machine 75 (Body unit only)

Item FL・FLF (Standard Acc.) High Speed Hydraulic Pump Unit (Option)

Max. working perssure 68.7MPa (700kgf / cm2) 68.7MPa(700kgf / cm2)

Volume of discharge 0.2L /min 0.35L /min

Effective oil volume 0.8L 2L

Motor 350W(50/60Hz) Voltage made to order 450W(50 /60Hz) Voltage made to order

Weight 7.5kg 17.2kg

Dimension L :322×W: 120×H :140mm L: 212×W:211×H :340mm

※Please use hydraulic pump of 68.7MPa (700kgf / cm2) if you purchase Angle Machine 75 at main unit only. Hydraulic coupler must be by same manufacturer.

Hydraulic Pump Unit

※For process of material thicknes 3・4mm needs N Notch Kit t3 : Code No.NZ779.

90° V Notch

★ With standard accessories

Angle Bender

Edge Cut

45° Corner Cut

Puncher

90° Corner Cut

※Min bend: 200mm corner

Item Code No. Note

High Speed Hydraulic Pump Unit NZ45SV With Foot Switch

HydraulicPump Unit

FL NZ35FL With Hand Switch

FLF NZ35FLF With Foot Switch

Puncher P– 75 NZ775 Holder Upper &Lower only

Punch & Dies

11 NZ527 ø 11mm

11 Elongate Hole NZ528 11× 16.5mm

13 NZ529 ø 13mm

14 NZ530 ø 14mm

14 Elongate Hole NZ557 14× 18mm

15 NZ531 ø 15mm

18 NZ532 ø 18mm

V Notch Kit t3 NZ779 For 3・4mm

316mm

220mm

295mm

322mm

120mm

140mm

Angle Machine

Angle Machine 75with Hand Switch :Code No.NZ750 Body unit only : Code No.NZ761with Foot Switch : Code No.NZ751

Max. Bending Capacity~75×75×6mm

VNotch

AngleBender

CornerCut

EdgeCut

Optional itemPuncher

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

46

H V

LV

H Ball

L ball

PIPE JACK SERIES

To reduce work hours !!

■Easy to carry as three legs can be folded up.※Not applicable to HD pipe jack L

■No sudden head loosening with a sperical screw.

■Fingers never get caught.

Ideal for transportation

Head Loosening Prevention

Catch Prevention

Load capacity : 1 ton !!Robust design !!Best - seller !

Ideal for large pipes ! Load capacity : 1 ton !!Robust design !!

Item Pipe Jack HV Pipe Jack H Ball

Head type V Ball Transfer

Max load capacity 1,130kg 450kgPipe size 1/8~24" (3 ~600mm) 3/8~12" (10~300mm)

Weight 11.3kg 14.5kg

Item Pipe Jack LV Pipe Jack L Ball

Head type V Ball Transfer

Max load capacity 1,130kg 450kgPipe size 1/8~24" (3 ~600mm) 3/8~12" (10~300mm)

Weight 7.7kg 9.7kg

Easy to adjust the height.Also suitable for square material.Head for stainless steel available.

Compact & ideal for transportation.Adjustable height : 51~89cm.Also suitable for square material.Head for stainless steel available.

For supporting pipes

For supporting pipes

Pipe Jack H PAT.

Pipe Jack L PAT.

HV : Code No.S781300 H Ball : Code No.S781305

LV : Code No.S781310 L Ball : Code No.S781315

Collapsible legs

Collapsible legs

Load capacity HV :1,130kg / H Ball : 450kg

Load capacity LV :1,130kg / L Ball : 450kg

Highest125cm

Highest89cm

Lowest71cm

Lowest51cm

Between legs580mm

Between legs580mm

Between legs495mm

Between legs495mm

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

47

For supporting pipes For supporting pipes

To fix pipe support and pipe For holding pipes up to 12"

HD Pipe Jack L PAT. Hi Boy PAT.

Hold E PAT.P Chain vise

LV : Code No.S780385 L Ball : Code No.S780390 Code No.S783250

Code No.S785000 SUS: Code No.S784999 Code No.S781050

Load capacity LV :1,130kg / L Ball : 450kg Load capacity : 450kgCollapsible legs

Diameter of pipe :3/4"~ 6"

Between legs406mm

Between legs970mm

Between legs359mm

Between legs840mm

Item HD Pipe Jack LV HD Pipe Jack L Ball

Head type V Ball Transfer

Max load capacity 1,130kg 450kgPipe size 1/8~24" (3~600mm) 3/8~ 12" (10~300mm)

Weight 8.6kg 10.6kg

6 Kinds of Heads. Use in combination with Pipe Jack L / H depending on the application.Pipe Jack Head

Load capacity : 1 ton !!Robust design !!

For pipe installation / removal/welding works at highplace.Adjustable height : 99~ 180cm.With convenient carrying handle.Head for stainless steel available.

Quick release button allows clamp arms to open and close in seconds.Rugged steel frame for years of use.Weight : 3.9kg

1.2m long.

Head V

Max load capacity 450kg

Pipe size 1/8~24" (3~600mm)

Weight 20.4kg

※Applicable Pipe Jack Heads (Optional) are only applicable to V Head, Ball transfer, and Stainless steel only. Maximum load capacity is 450kg, even load capacity Shows over 450kg in the below chart.

For highplace work !!

※V Head is necessary to install Ball transfer and Stainless Steel.

HeadStandard V Head Ball transfer Steel Wheel Head Rubber Wheel Head Bar Stock Head Stainless Steel

Application General welding of pipe shapes, solids and rounds.

Rotation of pipe or tubing in all directions.

Welding of pipe and rounds.

Non–marring surface, roll welding of pipes and rounds.

Welding of flats and shapes.

General welding of pipe shapes, solids and rounds.

CapacityLoad 1,130kg 450kg 900kg 450kg 900kg 1,130kg

Diameter 1/8~24" (3~ 600mm) 3/8~12" (10~300mm) 11/4 ~24" (30~ 600mm) 11/2 ~24" (40~ 600mm) 1/8~10" (3 ~250mm) 1/8~ 24" (3~600mm)

Code No.For Steel For Stainless

Steel For Steel For Stainless Steel For Steel For Stainless

Steel Common For H For L For Stainless Steel

S780518 S780498 S780551 S780274 S780514 S780517 S780499 S780519 S780944 S780502

Easy to fold up !Tighten the chain on the pipe support !!

260mm(storage)

For supporting pipes.Easy to adjust the height.Also suitable for square material.Head for stainless steel available.※Legs uncollapsible.

LV L ball

A quick, easy, safe clamp for holding pipe in V head jack stands !

410mm(storage)

Highest89cm

Highest180cm

Lowest51cm

Lowest99cm

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

48

Adjust -A -RollsSeries

Cut costs by reducing operation hours !!

Fast adjustment for easy pipe positioning.Wheels for pipe positioning.Adjustable height.4 legs - stable.

Adjust -A -Roll H

Adjust -A - Roll L

Item Roller Ball

Height 74~107cm 74~107cm

Max load capacity 900kg 450kg

Diameter of pipe 1/2~36" (12~900mm) 1/2~36" (12~ 900mm)

Weight 20.7kg 19.6kg

Item H:Roller H :Ball L :Roller L : Ball

Height 80cm 80cm 61cm 61cm

Max load capacity 900kg 450kg 900kg 450kg

Diameter of pipe 1/2~36" (12~900mm) 1/2~36" (12~900mm) 1/2~36" (12~900mm) 1/2~36" (12~900mm)

Weight 17.9kg 17.6kg 13.2kg 14.1kg

Stable with 4 legs !!

800mm585mm

Adjustable height for wide use !!

Fast adjustment for easy pipe positioning.Wheels positions are adjustable.

800mm

800mm

585mm

585mm

For supporting large pipes

For supporting large pipes

Adjust -A -Rolls

Pro Adjust -A -Rolls

Roller H :Code No.S780365 Roller L : Code No.S780370 Ball H : Code No.S780366 Ball L :Code No.S780371

Roller : Code No.S780441 Ball : Code No.S780442

Head for stainless steel avairable

Head for stainless steel avairable

Max load capacityH・L Roller : 900kg / H・L Ball : 450kg

Max load capacityRoller : 900kg / Ball : 450kg

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

49

Head

RollerRoller Head (2PCS)

Ball TransferRoller Head (2PCS)

Rubber WheelRoller Head

Bar Stock Head

Application For spin welding of pipes or round barsTo support pipes for threading machines or cutting machines

For spin welding of plastic coated pipes, painted pipes and also to stainless steel pipies

For welding of plate steels, section steels

CapacityLoad 900kg 450kg 550kg 900kg

Diameter 1/2~36" (12~900mm) 1/2~ 36" (12~900mm) 1/2~36" (12~ 900mm) −

Code No.For Steel For Stainless Steel For Steel For Stainless Steel For Steel & Stainless Steel −

S783151 S783153 S783154 S783159 S783152 S783155

Installation image

Fast adjustment for easy pipe positioning.Wheels positions are adjustable.

For supporting large pipes

Adjust -A -Rolls MINIRoller :Code No.S785280 Ball : Code No.S785281

Head for stainless steel avairable

Max load capacityRoller : 900kg / Ball : 450kg

Item Roller Ball

Height 18cm (include roller head :30cm) 18cm (include roller head :30cm)

Max load capacity 900kg 450kg

Diameter of pipe 1/2~36" (12~ 900mm) 1/2~36"(12~900mm)

Weight 10.65kg 9.5kg

Adjust -A -RollsMINI

For comfortable work when sitting !!

Only 30cm height !Easy to work on floor !!

Ball

Roller

Use in combination with Adjust -A -Rolls series depending on the application.

Adjust -A -Rolls Head

560mm280mm

560mm280mm

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

50

370mm

Specification

Tack Weld /Centering

Equipment Series

Cut costs by reducing operation hours !!

Ultra Fit

Ultra Clamp

Item 1−21/2 2− 6 5−12H (mm) 200 375 550W (mm) 145 295 460L (mm) 155 240 245A (mm) 35 35 35B (mm) 60 60 60

Item No.1 No.2 No.3H (mm) 205 370 555W (mm) 105 290 480L (mm) 160 235 240A (mm) 37 55 50B (mm) 67 102 102

※ H size :Height when fixed to the largest pipe※ W size :Width when fixed to the largest pipe※ L size : Length of the handle※ A size :Dimention of up to thumbscrew from the pipe fixed position.※ B size : Max width of the body

H

W

L

D

B

A

A fast, accurate fit - up clamp for pipe to pipe, pipe to elbow, elbow to elbow and more.Rugged, compact design to operate in tight locations.Contact parts are made of stainless steel.

Item No.1 No.2 No.3Fixing capacity 1~ 21/2" 2~6" 5~ 12"

Weight 1.8kg 4.5kg 7.7kg

Item 1−21/2 2− 6 5−12Fixing capacity 1~ 21/2" 2~6" 5~ 12"

Weight 1.8kg 3.6kg 6.8kg

No.3

5− 12

No.2

2−6

No.1

1− 21/2

Pipe to Pipe Pipe to Elbow

Pipe to Pipe Elbow to Elbow

Easy to set / remove with quick action button for quick clamp / release !!

Easy to set / remove with quick action button for quick clamp / release !!

220mm

320mm

120mm

190mm

220mm

320mm

120mm

190mm

370mm

440mm

440mm

A fast, accurate fit - up clamp for pipe to pipe, pipe to elbow and more.Contact parts are made of stainless steel.

For tack welding and centering

For tack welding and centering

Ultra Clamp (Quick)

Ultra Fit (Quick)

No.1 :Code No.S781510 No.2 : Code No.S781520No.3 : Code No.S781530

1 –21/2 : Code No.S781540 2– 6 : Code No.S7815505–12 :Code No.S781560

Applicable to stainless steel

Applicable to stainless steel

Ultra ClampBar- shaped arm-ends are suitable for clamping and tack welding of Pipe+ Pipe or Pipe+Elbow.

Pin - shaped arm-ends are suitable for clamping and tack welding of Elbow+ Elbow.

Ultra Fit

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

51

A fast, accurate fit - up clamp for pipe to pipe, pipe to elbow and more.Contact parts are made of stainless steel.

For tack welding and centering

For tack welding and centering For accurate alignment of pipe flange

For preventing earth wire tangles

Ultra Clamp

Ultra Fit Flange Pins

Rotary Earth ClampNo.1 : Code No.S781130 No.2 : Code No.S781150No.3 : Code No.S781170

1–21/2 : Code No.S781265 2–6 :Code No.S7812755 –12 : Code No.S781285

Stainless Steel : Code No.S780429 Quick : Code No. S781235Spirit level : Code No. S781240

Code No.S780435

Applicable to stainless steel

Applicable to stainless steel

A fast, accurate fit - up clamp for fitting to elbow to elbow.Rugged, compact design to operate in tight locations.Contact parts are made of stainless steel.

Positive anti - arc bearing take loads up to 400 amps.Attaches and detaches in seconds.

Earth wire never gets tangled !

Weight 1.8kg

No.3

No.2

No.1

Easy to set up, just fix with upper screw after set lower screw!

Thinner design suitable for fitting to fitting clamp !

Item No.1 No.2 No.3Fixing capacity 1 ~21/2" 2~ 6" 5 ~12"

Weight 1.5kg 3.8kg 6.5kg

Item No.1 No.2 No.3Fixing capacity 1 ~21/2" 2~ 6" 5 ~12"

Weight 1.4kg 3.6kg 6.1kg

Pipe to Pipe

Pipe to Pipe

Pipe to Elbow

Elbow to Elbow

6mm

12mm

120mm

190mm

100mm

130mm

25mm

Quick installing pins work as convenient reference points to level flange for tack and weld -out.Features Acme threads for maximum clamping power and hardened steel for long lasting use.

Item Stainless Steel (2PCS) Quick (2PCS) with Spirit level (2PCS+Bar)

Diameter of bolt 16~41mm 16~ 41mm 16~41mmWeight 1.8kg 1.8kg 2.0kg

140mm

42mm

270mm

220mm

320mm

370mm

440mm

5−12

2 −6

1−21/2

220mm

320mm

120mm

190mm

370mm

440mm

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

52

※Generally use in two

※Hexagonal wrench : 35mm or Round bar : 12mm is necessary (Optional)

Item 3 4 5 6

Weight 5.5kg 5.5kg 6.4kg 6.8kg

Pin size 16mm 19mm 22mm 25mm

Pressure of flange ~63K ~63K ~ 63K ~63K

Size

A (Width fo shaft) 76mm 101mm 127mm 162mm

B (Length of bolt) 243mm 243mm 262mm 262mm

C (Length of the body) 200mm 200mm 228mm 228mm

D (Width of wedge) 26mm 26mm 29mm 29mm

E (Diameter of shaft) ø16mm ø19mm ø22mm ø25mm

F (Length) 307mm 307mm 345mm 345mm

3 4

5 6

Item 2−4 4−8 8−12

Diameter capacity ø 50~100mm ø 100~ 200mm ø200~300mm

Weight 1.1kg 3.9kg 12.7kg

Height 340mm 450mm 620mm

To detach flanges for maintenance !

Easy to set ! Easy to tack weld !!

2–4

4–8

8–12

C

F

B

E

DA

To detach flanges for maintenance

Flange Spreader3 : Code No. S784003 4: Code No. S7840025 : Code No. S784001 6: Code No. S784000

Hardened wedge for safe splitting.Compact design, but with enough strength for tough jobs.

Contact parts are made of stainless steel.

For fitting up Pipe to Flange/Pipe to Pipe

Internal Fit - up Clamp PAT.

2– 4 : Code No. S784100 4– 8 : Code No. S7841028 –12 : Code No. S784103

Applicable to stainless steel Tack welding Centering

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

53

Drop forged handle and wing nuts designed for rough field use and easy adjustment with gloved hands.Available up to ø900mm.

Consists of two 45° blades that slide effortlessly in an industrial - strength plastic handle.Up to Flange : ~8", Fitting :~ 14"

0°~90°with Spirit level.

Graduator, Spirit level, and Flange Pin are in set.

Pen type.

Item 71 (large) :Red 59(middle) :Blue 46(small) :Yellow

Diameter capacity 62・65・68・71mm 49・52・56・59mm 37・40・43・46mm

Weight 600g 600g 600g

No need for marking off to cut hole.Fix by magnet - stable.

Accurate quick check of internal hi – lo

Root weld spacing with little effort

2 roles in 1 unit !

Weight 1.1kg

Flange hole pitch 60~ 195mmDiameter of bolt ø 16~44mm

Weight 950g

Scale Accurate quick check :0~ 3cm Root weld : 0.7~ 4mm

Size L : 150×W:8 ×H :12mm

Weight 100g

Reduction in setting time !!

Put on pipe at desired angle and just pull the lever for marking off !!

Item Code No. Pipe size Weight

Clamp Champ 1−10Steel S781000 25~250mm 10kgStainless Steel S780999 25~250mm 10kg

Clamp Champ 1−16Steel S780998 25~400mm 15.7kgStainless Steel S780997 25~400mm 15.7kg

Clamp Champ 10−36Steel S781250 250~900mm 50.4kgStainless Steel S781251 250~900mm 50.4kg

Capable of a horizontal positioning !

Repair item Repair item

Spirit level :Code No. PZ722000 Spirit level :Code No. PZ722000

Diameter capacity 1"~24"

Weight 480g

270mm

370mm

200mm

180mm

150mm

4 sizes in 1 unit !

38mm220mm

For holizontal adjustment For correcting angles (45° / 90°)

For measuring

For centering branch pipe and layout of center line

For making holes on gas pipe

For leveling the flange

Clamp Champ Mult Square PAT.

Welding Scale

Jumbo Centering PAT.

Circle Snap

Universal level PAT.

Code No.S790000

Code No.S781901

Code No.PZ72106

71 (large) : Code No.S784560 59 (medium) : Code No.S78455046 (small) : Code No.S784540

Code No.PZ430

Applicable to stainless steel

Correcting of angle

Holizontal level Holizontal level

WELD

ING

MAKE

-UP TO

OLS

PLASMA CU

TTING

PLASMA CU

TTING

&W

ELDIN

G M

AKE-U

P TOO

LS

54

Item Conta Marker Jumbo MarkerRound pipe 11/2 ~ 18" 8~ 48"

Steel (□mm) 450 200~1200Weight 500g 2.0kg

Easy to mark off on pipes, section steels !!

Set the square and hit the flange !!

Ideal for branch pipes !!

Thumb screw connects to pipe or bent conduit !!

Made from aluminum - light weight !!

Mark -off capacity ø38mm~300mm

Weight 1.4kg

Measured angle 0°, 30°, 45°, 90°

Weight 110g

Measured angle 0°, 30°, 45°, 90°

Weight 160g

Diameter capacity 1"~

Width of square 20~50mm

Weight 720g

Diameter capacity 1"~

Angle 0~ 90°

Weight 540g

140mm

32mm

210mm

32mm

To check angle of branch pipe, flange !!

Easy to read vials with magnetic base.Four vials. (0°, 30°, 45°, 90°)

There is a 'v' cut into the base for pipe and conduit work.

Easy to read vials with magnetic base.Four vials. (0°, 30°, 45°, 90°)

There is a 'v' cut into the base for pipe and conduit work.

Permanent magnet body.Mark off in any surface such as curved, spherical, etc.

Permanent magnet body.※Without machinist square.

Level for tacking

For marking off pipes and steels

Level for tacking

For removing branch pipes from pipes (ø40 ~300)

Versa level

Conta Marker • Jumbo Marker PAT.

Quad level

Circle Projector PAT.

Code No.S781945

conta marker : Code No.PZ400 jumbo marker : Code No.PZ403

Code No.S781946

Code No.PZ414

Holizontal level

For mark off

Holizontal level

For mark off

For correcting angles of flange For correcting angles of flange and socket pipe

Flanges care PAT. Welding Protractor PAT.

Code No.PZ429 Code No.PZ408

Correcting of angle Correcting of angle