plan mantenimiento
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SAP Plant Maintenance
Brief Background of Presenter
Subhra works as SAP Systems Analyst at Iluka Resources Limited, Perth, Western Australia
He has a Net experience of around 7.8 years with around 6 years of SAP Consulting Experience in SAP PM & CS, MM modules. He has also has standard configuration knowledge of SAP PS, DMS and integration aspects of other SAP modules & applications
He has worked in multiple SAP Implementation, Upgrade, Support & Audit assignments in Australia, USA, India and Middle East and is an ex-employee of PwC India Ltd, T.C.S. Limited
He also possesses Core Industry experience of 1.8 years in Maintenance & Inbound Logistics
ERP Systems: An Overview
Plant Maintenance: An Overview
Organizational Structure
Master Data in SAP PM
Maintenance Processing: Objects
Maintenance Processing: Scenarios
Advanced scenarios, Interfaces & Reports
Organization
Government &
Authorities
Customers
Environm
ent
Vendors
Organizational ERP System
Purchasing
Sales & Distributi
on
Projects
Government &
Authorities
Production
Planning
Vendors
Customers
External Environmen
t
Finance &
Controlling
HR & Payroll
Maintenance
ERP Systems: An Overview
Plant Maintenance: An Overview
Organizational Structure
Master Data in SAP PM
Maintenance Processing: Objects
Maintenance Processing: Scenarios
Advanced scenarios, Interfaces & Reports
Maintenance is a Support Function within an Organization and Maintenance costs generally constitute a part of Production overhead costs except when Maintenance is carried out on Customer Assets to earn revenue.
Primary Objective of Maintenance is to maintain a high level of Availability, preventing degeneration and maintaining optimal utilization life of an Organization’s Physical Assets.
Physical Assets primarily comprise: Fixed assets such as Plant & Machinery, Buildings & Properties, Vehicles and so on. Usually such assets have a Long useful life (usually > 1 year) over which they are depreciated Operating Assets which may not be treated as Assets in Financial Module nor depreciated, but having a long term utilization High valued current assets such as High valued spares/operating supplies/machine parts which are subject to Refurbishments with their condition based values maintained accurately
Key Performance objectives in Maintenance include Maintaining a high level of OEE (Overall Equipment Effectiveness)Maintaining and Optimal balance between Cost of Breakdown vs. Cost of PreventionUtilizing concepts such as TPM, RCM etc. to contribute in Lowering Operating costs and minimize adverse effects on Equipment ,Operating resources and EnvironmentMaintenance scenarios have been detailed in the later sections
SAP Plant Maintenance is a highly integrated module and comes under a category of applications called CMMS. It is also referred to as Enterprise Asset Management
ERP Systems: An Overview
Plant Maintenance: An Overview
Organizational Structure
Master Data in SAP PM
Maintenance Processing: Objects
Maintenance Processing: Scenarios
Advanced scenarios, Interfaces & Reports
Company Code
Maintenance
Planning Plant
Maintenance Plant
Maintenance Plant
Maintenance
Planning Plant
Maintenance Plant
Centralized Planning
De-centralized Planning
ERP Systems: An Overview
Plant Maintenance: An Overview
Organizational Structure
Master Data in SAP PM
Maintenance Processing: Objects
Maintenance Processing: Scenarios
Advanced scenarios, Interfaces & Reports
SAP PM:
Master Data
Technical
Objects
Planning
Objects
Others
Work Centre
s
Capacity information includes:
Unit of capacityStart/End timesUtilizationsShift schedules etc.
Capacity
PM Work Centre Category “0005”
Comprises: Basic data, Default values, Capacity view, Scheduling view, HR Assignments, Costing view
Work Centr
e
Work Centre Hierarc
hy
Work Centre Hierarchy is a Grouping of Work centres comprising Maintenance Task Force
Sample SAP
screenshots
Capacity Functionalities
Capacity
Leveling
Capacity
Planning
Load Monitori
ng
Functional Locations
Equipment
Sub Equipment
Equipment Bill of Material
Component material parts
Serial Number
Material No
Structured into Hierarchical Levels using Structure Indicators
Sample SAP
screenshots
Plan
Task List
Maintenance item
Bottom up planning
Top Down planning
Plans
• Single cycle Plans• Strategy Based Plans• Counter Based Plans (Single/Multi
Counter)
Task Lists
• General Task Lists• Functional Location Task Lists• Equipment Task Lists
Items
• Standard items• Strategy based items
Permits
Class/Characteris
tics
Measuring Points/Count
ers
Other Master Data
ERP Systems: An Overview
Plant Maintenance: An Overview
Organizational Structure
Master Data in SAP PM
Maintenance Processing: Objects
Maintenance Processing: Scenarios
Advanced scenarios, Interfaces & Reports