pkb gorizont · technologies in the specialized software such as kompas . all specialists have a...

PKB "Gorizont"

volopro.ru

Making the future

The company performs design and innovation activit ies.The company's specialists monitor new developments in the field of informatizationand robotics, apply in their work the most effective available ways of implementing projects.

Design developments are carried out according to modern design technologies in the specialized software such as Kompas.All specialists have a university degree with honors, and some of them have academic degrees.

Direc tor of PKB "Gor izont" , PhD in Technical Sc iencesAlexander Alekseevich Mokhov

ABOUT US

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The company commenced its activit ies as a department of one of the divisions of the diesel locomotive repair company.Principles and technologies for the design of complex technicalproducts have been formed during over 3 years of work. More than adozen projects have been implemented in Russia and the CIS.After that the decision on the prospects of this unit and the launch of its work in the form of a separate company was made. In 2019, the construction of a high-tech products plant for the railway, chemical, gas and oil industr ies began.To date, the company is staffed and has the following units: design department, technical and production department, supply department and sales department.The departments work on the basis of the Bitrix 24 system.The company focuses on individual high-margin products and complex serial products with a high degree of automation and computerization in the its development concept.

DEVELOPMENT CONCEPT

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RELEVANCE OF THE DEVELOPMENT OF TECHNOLOGY COMPANIES FOR RUSSIAToday there is a decline and a large presence of Western and Chinese companies in the machine tool industry and machine building industry. Russian products have high net cost and low quality, custom products are almost not manufactured or are very expensive due to the low flexibil ity and organization of companies. Also, the personnel reserves within Russia are quite exhausted, hir ing of young specialists is the strong suit of the organization of work in the f ield of design and modeling. But in the organization of the production process, on the contrary, more experienced personnel are welcome. We, in turn, rely on young specialists and experienced ones, because by combining the experience and the energy of young personnel we achieve the best results!

MISSIONThe company improves people's l ives, cares about the environment and human health. We help companies to be less energy intensive and eff icient. We contribute to the Russian economy and str ive for the competit iveness in foreign markets.

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OUR ADVANTAGES

Personal approach to each partner

Availabil ity of goods in stock

Flexible pricing

Equipment leasingWe work with all regions of Russia

and the CIS countries

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The first in Russia

CRITTER mobi le machinefor turning wheelsets of diesel locomotives, rai l cars and rai lway equipment without rol l ing out.

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Specifications:Machine weight , kg: 95

Overall dimensions of the machine, mm (length x width x height): 825x500x235

Cross slide stroke, mm: 250

Top slide stroke, mm: 70

Wheel set rotation rate, rpm: 50-100

Feed limits, mm/rev: 1

Maximum cut t ing depth, mm: 1.5

During transportation the machine is disassembled into two parts:

- base, mm: 500x240x100;

- top part of the machine (slide assembly), mm:

825x424x140

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ADVANTAGESBall thread nut, guides. Improve the smoothness of the machine. Durable compared to dovetail mounts. Minimal maintenance required.Maintainability.Additionally: our company provides 5 years warranty for guides;

The design allows turning with a minimum disassembly of a diesel locomotive (carriage part);

All the necessary documents for the repair under the TO-4 cycle are avai lable. (Machine cert i f icate, operat ing manual, TR CU declarat ion of conformity, cert i f icate of conformity, specif icat ions (TU);

Remote control.

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The machine is designed to restore the wheelset profile in automatic mode without rolling out. Our control system provides continuous control of the cutter path. The machine makes it possible to process any wheel profile, without additional configuration of the machine software.

The wheelset is turned with a traction motor or an external roller drive. When using an external wheel drive, it is possible to use a machine for processing the wheels of rail cars.

The design of the mobile machine makes it possible to use it without a pit.Connection of 220 V supply voltage is required.The mobi le machine has a mobi le p lat form for t ranspor tat ion.

DINAMICA 2.0 mobile wheel-turning machine with CNC (computer numerical control)

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Specifications:

Dimensions:

L e n g t h , m m

W i d t h , m m

Height, mm

Height from TOR to the machine, mm 153

Weight, kg 170

Power supply, V 220

Cutter movement zone, mm 220x150

Turning depth, mm Up to 2

Average turning time: hours per wheelset depending on its wear, hours Up to 4

680

1320

275

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ADVANTAGES

12 months equipment warranty;

Free training at the training center;

Wheelset turning is performed without removal of the wheelset from the locomotive;

Safety - the operator does not need to stay close to the zone of cutting and chip flow;

High qualification of the machine operator is not required;

Easy installation and use of the equipment;

Maintainability of the machine (availability of spare parts at the warehouse in Izhevsk).

Th is techno logy o f tu rn ing whee lse ts w i th our equ ipment w i l l a l low you to save your t ime and money , as we l l as ex tend the serv ice l i fe o f your whee ls .

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CUBO-800 mobile rheostatic test complexADVANTAGES

Mobi l i ty . Poss ibi l i ty to t ransport the complex to any p lace where rheostat ic tes ts are required;All components have a quality certificate; The OWEN system with protection against falsification of final results and a simple interface provides reliability and ease of operation; Operational readiness in any environmental conditions;No special building is required;No need to prepare the site for the rheostat due to the availability of adjusting supports.

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Rheostat type - dry

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Cooling - air

Power consumption kW 30

Maximum load power kW 850

Maximum load cur rent A 1500

Number of load modes - 3

Overall dimensions (LxWxH) Closed m 2.4x2.0x2.0

Open 3.5x2.0x2.7

Weight t 1.8

Specifications:

Automated drying cell with a control systemDesigned for drying or preheating the windings of electr icalmachines according to the Technological instruction of PKBTsT.25.0082 "Maintenance and repair of ED-118A traction electr icmotor).

ADVANTAGES

Automatic, manual control of the heating power of heating elements;The increased safety, when extending the trolley, is achieved by tr iggering safety sensors; The increased quality of armature drying is ensured by four sectional different iated heating of the armature;Efficient power consumption. Measurement of insulation resistance in the drying mode. Displaying drying temperature graphs.Drawing up the drying protocol in the electronic form.

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Specifications:

Weight, max3800 kg;

Overall dimensions of the cell (without rail), mm:3000x3300x3000

Maximum heating temperature -200 °C (at the request of the Customer)

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Sentiero commutator recovery machine

The machine is designed to recover the commutators of electrical machines in the automatic mode.

Main functions of the machine:

Armature commutator turning;

Armature commutator grooving;

Arma tu re commuta to r g r ind ing and po l i sh ing .

Additional function:Armature banding.

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Main specifications:Overall dimensions (width x length x height), mm: 1400 x 4300 x 2200

Degree of protection of electronic equipment from environmental impact IP20 according to GOST 14254

Three-phase current grid voltage, V: 380

Power consumption, kW, max: 10

Service life, years, min: 3

Parameter range of processed armatures:

Armature d iameter

min 500 mm -max 1200 mm

Armature commutator d iameter


Total armature length


Armature weight

min 900 kg -max 6000 kg

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ADVANTAGESSolving the supply problem (Russian production);Delivery throughout Russia, to the CIS countries and to the neighbor ing countries;12 months warranty, after-sales service, extension of equipment warranty;The problem of overall dimensions is solved;Overall dimensions of equipment according to the customer's demand;Support and training of specialists (customers) at their sites; Providing service and supply of consumables; Unique equipment design;Foreign components;Visit of a specialist for training.

Industrial rubber vulcanization autoclaveThe autoclave is designed for the vulcanization in steam, water or air environments of rubber, rubberized-fabric and other products.

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Specifications:Cell type, (horizontal / vertical) Horizontal

Outer ce l l d iameter , mm 1020

Minimum cel l wal l th ickness, mm 10

C e l l w o r k i n g p a r t l e n g t h , m m 2 000

Maximum cel l pressure, MPa. 0.6

Maximum cel l temperature , °C 160

Number of doors 1

Door opening method, (manual / automatic) ManualSteam generator, rated power, min, kW 100

Saturated steam rate, kg/h 75

Voltage, V 380

Overall dimensions of the steam generator, mmGangway after opening the door, (yes, no) Yes

Control, (manual, semi-automatic, automatic) Semiautomatic

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FERMO bench for pressure testing of D50 cylinder caps

The bench is designed for pressure testing of D50 cylinder caps, is equipped with a system of automatic pressing the cap to its working position.

Possibil ity to t i l t the cap together with the workbench

Possibil ity to control the heating f luid temperature

Prompt support and solution of issues of our equipment

Modern technological equipment for operation in any environment

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Dimensions, max (LxWxH):

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- control unit and hydraulic load, mm 1110x780x1100

- automated cap fixation unit, mm 1250x660x1030

Rated power, kW 8

Supply voltage, V 380

Maximum pressure tes t f lu id heat ing temperature, °С 90

Pressure c rea ted by handpump, max , MPa 6

Operating temperature, °С 20±10

Weight , max, kg 450

Specifications:

Universal bench for repairing D50 diesel caps

The universal bench for repairing D50 diesel caps (hereinafter referred to as the bench) is designed to repair simultaneously 3 D50 diesel cylinder caps, while the bench is stationary and is fixed with anchor bolts to the floor.

T o f a c i l i t a t e t h e c a p m o v e m e n t

Possibil ity of t i l t ing and fixing the desired axial posit ion of the cap



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Dimensions, max (LxWxH), mm 3000x900x2335

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Number of simultaneously mounted diesel caps, pcs. 1…4

Bench weight , max, kg 510

Rated power 1180


Load lifting capacity, kg 500

Lifting speed, m/min 5

Load lifting capacity, kg 250

Lifting speed, m/min 10

Specifications:

Traveling hoist operation mode 1

Traveling hoist operation mode 2

POWER PRESS 50 test bench for spring locomotive suspension

The bench is designed to test the TEP 75.31.01.01.101 spring suspension springs, as well as springs identical in size and test parameters.

It has dimensions of 800x800x1700 mm, allowing it to be used in small rooms

High qualif ication of the machine operator is not required

Prompt assistance and solving issues of our equipment


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- test bench 800x800x1700

- hydraulic unit 610x240x450

Rated power, max, kW 1.5


Working pressure of the hydraulic cylinder, MPa 21

Operating temperature, °С 20±10

Weight , max, kg 560

Specifications:

Dimensions, max (LxWxH):

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RAZZO mobile rail car brake test bench

The brake test bench is designed to check the performance of the brake of freight rail cars according to the Guide 732-TsV-TsL.

The equipment is manufactured in Russia, all components and spare parts are available in Izhevsk

We produce equipment according to the size and needs of the customer

Prompt assistance and solving issues of our equipment


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Dimensions, max (LxWxH), mm 700x600x1520

Mechanica l contro l uni t , pcs . 1

Maximum pressure, MPa 0.7

Range of measured pressures, MPa 0…0.7

Bench weight , max, kg 125

Specifications:

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CRICETO - 300 mobile machine for turning the commutator of GP-300 traction generatorThe machine is designed for turning the commutator of GP-300 traction generator.

It has dimensions of 425x225x330 mm and a weight of 35 kg, allowing it to be transported in a passenger car

The design of the machine allows turning the commutator of the GP-300 generator armature without disassemblying the traction generator



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L e n g t h , m m 425

W i d t h , m m 225

Height, mm 330

Slide cross stroke, mm 85

Slide longitudinal stroke, mm 94

Maximum cut t ing depth, mm 0.5

Machine weight , max, kg 35

Specifications:

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Self-propelled rail trolley is a metal platform with a drive. The trolley, depending on the version, can be electrically driven - moving with a rope with an electric drive from an electric motor and with a pneumatic drive from a pneumatic motor. The pneumatic driven trolley is explosion proof and can be used in hazardous gas environments, as well as in high humidity environments.

Explosion proof. Can be used in hazardous gas and high humidity environments

Depending on the version, it can be electr ically driven



CARRELLO self-propelled rail trolley

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L e n g t h , m m 1700

W i d t h , m m 1310

Height, mm 310

Weight , kg 45

Load capacity, mm 6

Electric drive Optional

Specifications:

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Participation in the EXPO 1520 exhibition in 2019

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PARTNERS

DV-Locomotive

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CONTACTS

426006, Udmurt Republic, Izhevsk, Vasily Chuguevsky st., 9, office 6

+7 (3412) 330-352

[email protected]

www.volopro.ru

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mailto:[email protected]

http://www.volopro.ru/

pkb gorizont · technologies in the specialized software such as kompas . all specialists have a...

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