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Professional Netting Concepts, L.L.C. Pit Bull Installation Manual Pit Bull © 1994, 2001, 2009, 2017

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Page 1: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

ProfessionalNettingConcepts,L.L.C.

PitBullInstallationManual

PitBull©1994,2001,2009,2017

Page 2: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

Pit Bull Safety Cover

CongratulationsonyourpurchaseofthePitBullSafetyCover.ThePitBullcoverisdesignedandconstructedto“reduce” or minimize injuries sustained in the course of normal use when installed in accordance to the

instructionsinthismanual.PitBullisuserfriendlyandwheninstalledcorrectlyisnotonlyreliablebutconvenienttothosewhouseit.YourPitBullisremovableandveryeasytoclean.Thepolyesterfiberdoesnotabsorbwater,greaseoroil.PitBullisknotfreeandmeetsorexceedsOSHAandANSIsafetystandards.

Ifyouhaveanyquestionsorcomments,feelfreetocontactoneofourrepresentatives@832-515-8385.

WARNING

An improper installedPitBull canbecomeunstableand/ormalfunctioncausing seriousinjury.Pleasefollowallinstructionsinthismanualforcorrectinstallation.READTHESEINSTRUCTIONSCAREFULLY!FAILURETOFOLLOWTHESEINSTRUCTIONSCANDAMAGETHEPRODUCTORCAUSETHEPRODUCTTONOTPERFORMCORRECTLY.

Beforeyoubegin:

1.Pleasereadthismanualinitsentiretybeforeyoubegintheinstallationprocess.

2.Followallinstructionsthoroughly.

3.EXTREMELYIMPORTANT!Preparetheworkarea,besurethatallflammableproductshavebeenremovedfromtheservicebayandthatanypaint,greaseanddebrishavebeenremovedfromtheareabeforeanyweldingbegins.

4.Useonlyacertifiedweldingtechnicianthatisknowledgeableinsafetycomplianceandisawareoftheareaand

allsafetyprecautionsthatneedtobeengaged.

5.PleasefollowallGeneralSafetyWeldingPractices.

Tools/Equipmentrequiredforinstallation:

1.PropaneTorch 8.WebSear(3/8”PhillipHeadScrewdriver)

2.Hammer 9.WeldingEquipment/Machine

3.TapeMeasure 10.Chisel

4.BoltCutters 11.HardenedPryBar

5.Grindingequipment 12.Lubrication

6.FlatBlackSprayPaint 13.AllnecessaryPPE

7.7/16”Ratchet(deepwellsocket)

Page 3: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

MaterialList:Besuretocheckallmaterialcarefully.Identifyandseparateallpartsandhardware.DONOT

SUBSTITUTEANYINSTALLATIONHARDWAREORNETMATERIAL.Ifanypart(s)ismissing,pleasecontact

ProfessionalNettingConceptsforreplacements.ContentsincludedwithyouPitBullCoverareasfollows:

SlidingChannel Active/PassiveRodsLockingMechanismORDetentPins

AdaptersforA/PRods PitBullSafetyCover No-StepLabel MagneticPin

AdditionalHardwareBagIncluded:

(4)¼”X1½”StainlessBolts

(24)¼”X1”FlangeHeadBolts

(24)¼”FlangeHeadNut

Page 4: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial
Page 5: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

Step1:Removeexistingpitcoverandexistingpitcovertracks,ifnecessary.

Step2:FORUSEWITHLOCKINGMECHANISMONLY!Considerproperlocationforlocking mechanism.

Measuretheinsideclearanceofthetireguides.Thetireguidesmustbeparallel within+/-¼”.Ifclearanceisdifferenceisgreaterthan+/-¼”,shimbetweenguidesandsliding channeltomaintainclearancetolerance.Weldshimstotireguidesandslidingchannel. Whenclearancedifferenceiswithin¼”,weld

slidingchannelwithslotstoinsideoftireguidesat properheight,seediagram1.Remembertoallowdrainpanmovement.

Step3:Weldingtobe1”longand12”oncenteronbothtopandbottomofrailingwithweldsinan

alternateposition,seeDiagram2.CAUTION!DonotWELDthefaceofthechannel.

Afterwelding,UseaHardenedPrybartospreadthefaceofthechannelopenslightlyallthewaydown.

CAUTION!DonotuseHeavyforcetospreadopen.

Page 6: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

Step4:CutActiveandPassiverods(A/PRods)tocorrectlength.TheActive/PassiveRodistobecutdown4”shortofthewidthofthetrack.(Example:ifthewidthis40”,theActive/PassiveRodshouldbe36”).BothActiveandPassiveRodsareidentical.Activeisthefrontbarandpassiveistherearbar.Regardlessofwhichone

youareinstalling,thestepsarethesame.WeldingisnotrecommendedastheAdaptersareself-adjustingandwillnotcomelosefromrodsifproperlyinstalled.

Step5:InstallyourPitBullSafetySystem.FeedT-boltsinsideslidingchanneltopropertension.(Proper

tension=¼”–½”sagintheweb).ToadjusttensionofyourPitBull,tightenorloosennyloninsertlocknutsonT-boltsequallyonbothsides.Afterpropertensionhasbeencompleted,cutanyexcessT-BoltwithBoltCutterOnly

–DONOTusetorchorgrinder.

Page 7: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

Step6:IfyouareinstallingaPitViperOverlay,pleasereadtheinstructionsonpage11beforeproceeding.InstallPassivetensionbaronyourPitBullSafetySystembywrappingtheendofthewebaroundthebarandsearingholesthroughwebbing.Searholesfor¼”X1stainlessflangeheadbolts(holegoesthroughcenterof

eachloop).

InstallPassivetensionrodwith¼”X1½”stainlessflangeheadbolt.Insertboltsintoholes.Completethisstepby

placing¼”X½”flangeheadnuttobolt.SecurePassivetensionbartoslidingchannelbyinsertingthe¼”X1½”stainlessboltthroughhole1(Thepassivetensionbargoesbehindthesebolts).IFUSINGTHELOCKING

MECHANISM,youcanadjustthehookforthepropertensiondesired,seeDiagram6.

PLEASENOTE:RemovetheT-boltswheretheactive/passiverodsaretobelocatedanddiscard.

Page 8: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

OPTION#1:LockingMechanism

Step7:Determinelengthofpit.Attheactiveendoryourpitviper,cutthewebwitharazorknifetocorrect

length.Searholes¼”X1”stainlessflangeheadbolt(holegoesthroughcenterofeachloop).InstallactivetensionrodonyouPitVipercoverbywrappingtheendofthewebaroundthebarandsearingholesthroughthewebbing(thisprocessisthesameasthepassivetensionrod).Installactivetensionrodwith¼”X1’stainless

flangeheadbolts.Completethisstepbyplacingthe¼”flangeheadnuttobolt.

Step8:ONLYIFUSINGTHELOCKINGMECHANISM.Tackweldslockingmechanismonthecenterlineofthepit(underthediamondplate,ifrequired).Usehookoflockingmechanismtoadjustthetensionontheweb,lockandunlockcovertochecktension.Whentensioniscorrect,completetheweldingofthelockingmechanism.

OPTION#2:DetentPins

Diagram7

Page 9: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

Step8:Greaseinsideofslidingchannelusingstandardlubrication.Dofinaladjustmentsonwebbingor

securelengthandwidthtension.Paint,touch-up,withblackflatspraypaint–BESUREchannelhasbeencompletelypaintedafterwelding.

OPTIONAL

Step9:InstructionsforinstallingtheNO-STEPLabels.

No-StepLabelsaretypicallyinstalledonthewebbingafterinstallationiscomplete.Withthecoverinaclosedposition,locatetheareawhereyouwantyourNo-StepLabels.NormallytheNo-Steplabelsarecenteredonthewebbingoneachend.PlacementofNo-StepLabelsiscompletelyuponowners’discretion.

Forappearancepurposes,usetwo(2)labelsperpitcover.Alignalllabelsonpitpriortosecuringthem,sothey

willcorrespondwitheachother.ToattachNo-Steplabel,youwillusethemagneticpinsandbackingsincluded.OnceyouhavedecidedonthedesiredlocationofyourNo-Steplabels,usethemagneticpinstosecurethem.

WARNING!Onceyouhavesecuredthemagneticpinsandbackingyouwillnotbeabletoremovethelabel,that’swhyplacementiscrucial.IfforsomereasonyoumadeanerrorwhileattachingyourNo-Step

Labels,pleasecallustopurchasethemagneticremover.

DifferentInstallationScenarios

1.FLOORGRADEMOUNT:Passiveendsarenotabletopassunderfloor(Example,I-Beamorotherstructuralproblems).Passiveendwillbe1.5”offtheendofthepitopeningtoallowforanyfuturetensionadjustments.

2.SUB-FLOORMOUNT:Passiveendhiddenunderflooring.

3.Foranylocationsthathavefour(4)bays,thecenterplate(thatthelockingmechanismattachesto)mustbe

securedinsuchafashiontopreventhorizontalmovementandhavetheabilitytoberemoved,ifnecessary.

Page 10: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

CareandMaintenance

ItisnotnecessarytoremoveyourPitBulltocleanifyougenerallywashyourpitareafromtoptobottom.

However,inordertogetthemaximumlifefromyouPitBullSafetyCover,werecommendyoufollowthecareandmaintenanceinstructionsbelow

ProfessionalNettingConcepts,LLC.suggestyouuseamildbleachfreesoap,suchasDawnDishwashingLiquidorWooliteLaundryDetergentandhotwater.Boththeseproductsareamilddetergentthatwillnotharmyour

cover.Withamediumstiffbrush,applythesoapandwateroverthePitBullandscrub.Alwaysrinsethoroughly.

Cornstarchorbabytalccanbeusedtoremovestubborngreasestains.Brushoffloosedirt,coverthestainwithcornstarchorbabytalc,andleaveonthegreasespotovernight,thenbrushthetalcorcornstarchoff.Most,ifnotall,ofthestainshoulddisappear.However,ifnecessaryrepeattheprocess.

ForaDEEPCLEANyoucanremoveyourPitBullcoverfromthechannelandtakeittoyournearestcarwash.Use

thefoamingbrushorhighpowerwashertocleanyourPitBullSafetycover.YoumayusethesameprocesstocleanyourNo-Steplabels.

NEVERUSEstrongcleaners,petroleumbasedproductsorbleaches(thisincludesOxiclean).Avoidusinganyharshchemicalorindustrialstrengthcleaners.DONOTuseanycleaningagentthatisasolventbasedor

solvent-containingcleanser,thesearetypicallycalleddegreasers.Theuseofdegreasersovertimewillfadeandlessenthestrengthofthewebbingmaterial.DONOTuseanykindofhydrocarbonsolvent,itwasfoundtoweakenthewebbingconsiderably.

Alwayskeepchannelcleanofdebris.UselightgreaseoninsideofchannelandT-Boltsasneeded.IfyourPitBullisusedfrequently,itisagoodideatoinspecteachworkingpartevery30daystoensurethesafetyofthecover.RegularmaintenancewillincreasethelongevityofyourPitBullSafetyCover.

Page 11: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

VIPEROVERLAYONLY!HowtoinstallyourPitBull“Viper”Overlay

YourPitViperOverlaywillcomepartiallyattachedtoyourPitBullSafetyCover.Bothendswillneedtobecompletedtofinishinstallation.

DONOTWRAPTHEVIPEROVERLAYAROUNDTHEACTIVE/PASSIVERODS.ThePitBullSafetyCoveristheonlypartwrappedaroundtherods,pleasereadStep6ofthismanual.

OnceyourPitBullCoverisattachedtotheactive/passiverodsandsecuredinplace,ifneeded,markandcuteachendoftheoverlayonthelastrunbeforethebarbeginstowrap.

Usethemagneticpins/backingsprovidedtoaffixtherestoftheoverlaytothePitBullCover.FollowthesamecareandmaintenanceprovidedforthePitBullSafetyCovertocleanandmaintainyourViperOverly.

Active/PassiveRodInstalled

WebbingRuns

WebbingRuns

Page 12: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

ContactInformation

Forhelpwiththeinstallationoroperationofthisproduct,contactProfessionalNettingConcepts,LLC.atoneofthephonenumbersoremailaddressbelow:

ProfessionalNettingConcepts,L.L.C.

(832)515-8385*(281)357-8221

[email protected]

TheinformationcontainedinthismanualistheexclusivepropertyofProfessionalNettingConcepts,L.L.C.andprotectedbycopyrightandotherproprietary rights. Nothing contained in this manual may be reproduced, distributed or edited in any manner without the prior writtenauthorization of Professional Netting Concepts, L.L.C. No reproduction is permitted without specific written authorization. You may notdistribute,modify, transmit, reuse, report, or use the contents of this information for public or commercial purposes, including text, images,pricesorotherinformationwithoutProfessionalNettingConcepts,L.L.C.writtenpermission.

Page 13: Pit Bull Installation Manual - Safe | Durable · NEVER USE strong cleaners, petroleum based products or bleaches (this includes Oxiclean). Avoid using any harsh chemical or industrial

ProfessionalNettingConcepts,L.L.C.

One-YearLimitedWarranty

PitBull©SafetyCover

PARTS–Newpartsinexchangeforthedefectivepartsforone(1)yearafteroriginalpurchase(excludingshippingand handling charges). Thiswarranty only covers failures due to defects inmaterial or hardwarewhich occur

duringnormaluse.Itdoesnotcoverfailuresduetodamageinshipment,orfailureswhicharecausedbyproductsnotsuppliedbyProfessionalNettingConcepts,L.L.C.or failureswhichresult fromanaccident,vehicular traffic,misuse, abuse, neglect, mishandling, misapplication, alteration, faulty installation (by others not directly

employedbyProfessionalNettingConcepts,L.L.C.,andanymodification.Warrantydoesnotcoverdamagecausebyfire,floods,hurricanes,cyclones,tornadoes,earthquakesoranyotherextraordinaryorunusualevent. InnoeventshallProfessionalNettingConcepts,L.L.C.be liable foranyconsequentialdamagesor fordamagestothe

buildingoritscontentsorinjurytoitsoccupants.

INSTALLATION – Professional Netting Concepts, L.L.C. will only repairmanufacture installations and/or replaceyourcoverfreeofchargeintheU.S.A.intheeventofadefectinworkmanshipormaterial.Installationwarrantiesareonlygivenonmanufactureinstallations.ManufactureInstallationsincludeaone(1)yearwarrantyfromthe

date of installation. Any person, not directly employed by Professional Netting Concepts, L.L.C. performinginstallationsofPitBullSafetyCoverswillnotbecoveredbythewarranty.

Thiswarranty isextendedonlytotheoriginalpurchaser. Aproofofpurchasewillberequiredbeforewarrantyperformanceisrendered.

Thewarranty shall be void if ProfessionalNetting Concepts, L.L.C. fails to receive full payment. Thiswarranty

givesyouspecificlegalrightsandyoumayalsohaverightswhichvaryfromstatetostate.

IfaproblemwithyourPitBullSafetyCoverdevelopsduringthewarrantyperiod,pleasecontactarepresentativewithProfessionalNettingConcepts,L.L.C.