pipl wms solution overview

8/3/2019 PIPL WMS Solution Overview

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Pravin ChallawarSr. Solution Consultant

PrometheusWarehouseManagement


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Senior level executives now realize that theautomated warehouse is as much a part ofe-commerce and e-fulfillment as the Internet.

-Supply Chain Yearbook

InboundInternal

Processing

Outbound

Purchases Mfg / Assembly Transfers Outside Processing

Customer Shipments Vendor Returns Transfers Outside Processing

Pick Pack Inspection Count

Assembly Storage Move Replenish

Warehouse Management At-a-Glance


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Transaction Velocity / VolumeSmall Large

P

roduct

/Orde

rC

omplexity

Low

Manual InventoryRecord transactions and

track balances

RF / Barcode OnlyImprove accuracy and reduce latency

of existing transactions

High

Warehouse ManagementImplement a true execution system using

system directed tasks and task management

Highly Automated FacilitiesAutomate physical inventory handling

Cap

abilitie

s

Warehousing Functionality Spectrum


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Just-in-Time Delivery How can I improve the

speed of warehouseoperations?

How do I integrateoperations to reduce orderprocessing time?

Guaranteed Availability How can I improve order

promise accuracy?

How do I create a globalview of inventory?

One Size Fits One How can I manage

SKU proliferation?

How do I ensurelabeling compliance?

Lowest Total Cost Where can I reduce

inventory whilemaintaining high fill rates?

How do I improve laborefficiency?

InternalProcessing

Inbound Outbound

Business Pressures


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Warehouse

System 1

ManufacturingProcurement Order Management

WarehouseSystem 2

WarehouseSystem N

RF Middleware RF Middleware RF Middleware

Integration and Operation Complexity, Localized Solutions

Operational Challenges


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Fulfillment Processes Integrated with Partners

Support All Company Processes (e.g. Service, Mfg)

Automated Material Handling for Improved Productivity

Mobile and Automatic Data Capture (e.g. RF, RFID)

Streamlined Material Flow (e.g. Cross-Docking)

A Need for ChangeLeading Business Trends


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How

Delivers


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Foundation:Unified Information Architecture

Common data modelenables a single sourceof truth

Comprehensive suite of

applications designed towork together

Robust set of integrationservices based on openstandards

Modular deploymentby business flow

Single global instanceimplementations

Customers,

Suppliers,

Products,

Develop

Market

Sell

Order

Plan

Service

Maintain

Finance

HR

Projects

Contracts

WarehouseManagement

Procure

Make

Fulfill


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EliminateIntegration

Reduce Costand Complexity

Reduce Risk andUpgrade Issues

EliminateProblems withReconciliation

Simplify Support

Support for the IntegratedEnterprise

Built-In, Not Bolt-On Functionality

MSCA &WarehouseManagement

Service Finance Planning

Procurement Manufacturing Fulfillment


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Apps /Database

RF BaseStation

SQL NetTelnet Over TCP/IPRF Device

Built-in RF Middleware

Built-in Mobile User Interface

Mobile

Transaction Server

Prometheus Mobile SupplyChain Appl.

Support Basic Warehousing Needs

Moves, Issues, Returns,

Scrap, Completions,

Quality Collections,Specifications,

Misc. Transactions,Transfers, Counts,

Pick, Confirm, Ship,Confirm, Print,

Direct, Std, Inspect,Cross-Dock, Print,

Mobile Manufacturing Mobile Quality

Mobile Receiving Mobile Inventory Mobile Shipping

LAN orWAN


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SeamlessIntegration

Prometheus Warehouse ManagementSolution

or Provide a Complete Warehouse Execution System

RTVsOrders

Transfers

RMAsPurchases

Transfers TailorableRules &

WorkflowProcessGlobal Visibility

RF Support

Planning Manufacturing FulfillmentPurchasing

Inspect

Receive

Ship PackDirected

Pick

Cost

Assemble

WIPIssues

Transfer

Count

Move

Replen-ish

Label

Cross DockPutaway


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Support Lower Cost of Ownership

Increase Warehouse Efficiency

Integrate WMS Throughout the Enterprise

Enables you to

Prometheus Warehouse Mgmt Solution


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Rules-Driven ProcessesFlexibly Meet Needs without Customization

User DefinedStrategies & Rules

(e.g. > 30 Days Shelf Life)

Transaction(e.g. Pick)

Suggestions(e.g. LPNs

or Locators)

Eliminates customizations

Supports common toolwith examples

Easily changed and evolved

Improves ROI andongoing support

Accelerates implementation

Increases long-term flexibility

Support for: DirectedPicking, Directed Put-away,

Tasks Assignment, Costing, Labeling


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Additional Ways for Customization

Characteristics

Same application forall certified devices

Automatically adaptsto any form factor

RF DeviceIndependence

Lot & SerialAttributes

User definable fields

Use throughout WMS

(UI, Rules Engine, etc.)

Benefits

Maximum flexibility ofRF device selection

Lower support costs

Flexible interfaces

Support your specific

data needs


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Deploy and manage ona single global instance

Support with single

worldwide organization Support for statutory and

customary local requirements

Multi-lingual, multi-currency, multi-org, multi-national

capabilities

Cost-Effective Global DeploymentThink Locally, Act Globally


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Enables you to



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Worker Productivity

Automate WarehouseProcesses

Optimize TaskAssignments

Reduce WorkerTravel Time

Resource Utilization

Optimize TotalWarehouse Space

Maximize Use ofEquipment

Optimally LocateInventory to Reduce

Travel Time

Warehouse Efficiency

Inventory Utilization

Reduce InventoryCarrying Costs

StreamlineMaterial Flow

Reduce InventoryObsolescence

AutomateReplenishment

Improve Warehouse MgmtFunctions

Increase Efficiency of All Resources


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Automated Task ManagementCreate, Organize, Dispatch Tasks to Optimal Resource

Dispatch Tasks ToRF Devices

Support MultiplePicking Methodologies

Match Skills andEquipment to Tasks

Perform TaskSequencing andInterleaving

Pick Wave Task Queue

Create Paperless,Streamlined Processes

Align Pick Plan withBusiness Mix

Reduce Safety Issues

and Training Costs Significantly Reduce

Travel Time

Split

Merge

Sort

Create &Allocate

Task


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Support Numerous Types and Variations of Labels

- LPN, LPN content, LPN summary, material, serial, location,shipping, shipping contents, WIP contents

Flexible to Meet Your Business Needs

- Design and rendering choices

-

Highly flexible configuration- Adapts to changing

requirements

Data Transmitted via XMLdirectly to printer or via

middleware of choice

Print at the Right Time in the Correct Format

Automated Compliance LabelingMeet Customer Specific Requirements


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Container and LPN* Support Supports Infinite Nesting Levels

Perform Complex Moves via aSingle Scan

Fully Integrated with ASNs

Improves Efficiency,Accuracy, and Tracking

RFID Support Automatically Track All

Related Product Information

Capture All Information

with a Single Scan

Reduces Cycle Time &Improves Accuracy

Single Unique Numberfor All Information

Multiple Packagesand Products

=

*License Plate Number

RFID & License Plate # SupportPerform Complex Inventory Transactions


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ShipDropPut-AwayDeliverInspect

Cross-Dock

Inventory

Direct Ship

PickPick

Releaseeceive

Direct Receipt

Configurable flows

Express ASN receipt

Cross-docking

Express picks & load

Direct ship

Adjust implementation tobusiness

Accelerate receiving process Reduce handling and inventory

Increase operator efficiency

Support lean mfg processes

Cross-Dock and Direct ShipSelectively Accelerate Warehouse Material Flow


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(1) Load of pallets

and / or cartons withRFID tags on each

(2) Drive load

through RFIDReader inReceiving Dock

(3) Interface toreaders, clean and filterdata, then pass IDs toapplication

(4) Access objectsassociated with the

ID's (e.g. LPN's on ASN)then raise correctBusiness Event

(6) Process theBusiness Event,(e.g. Receipt ofpallet or carton)

(5) Accessassociated sourcedocument (e.g. thePOs ASN)

(7) Confirm successor failure (e.g. triggergreen light or soundbuzzer)

(8) Putaway,rescan or divertmaterial

RFID-Initiated Shipping & ReceivingProcess Transactions with No Manual Intervention

RFIDMiddleware(PIPL App)

RFID Event

Processor

ApplicationAPIs

Response& Exception

Handling


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Directed Picking and Put AwayAutomatically Suggest Optimal Locators

Slot dynamically basedon velocity, size, etc.

Control hazardousmaterials / co-mingling

Handle task exceptionswith reason codes

Optimize the use ofstorage locations

Minimize inventoryfragmentation

Reduce chanceof obsolescence

Receipt

Business

Logic

Locator

Locator

Locator

Pick

I t Utili ti


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Advanced Inventory CapabilitiesProvide Single Source of Truth for All Inventory

Maintain Accurate, Real-TimeInformation

- Physical inventory measurement

- Holding and other associated costs

- Cycle counting

Manage Inventory Levels- Automated replenishment

- Kanban management

- Transfers between facilities

Support Advanced Tracking

Capabilities- Material status control

- Inventory ownership tracking

- Advanced lot and serial control

Inventory Utilization


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Performance Management ToolsProactively Manage Warehouse Performance

View current status, perform transactions and calculateavailability via Materials Workbench

Monitor and refine facility activity via Control Board

Provide real-time statuswith active alerts and

notification messaging Handle last minute

changes withworkflow exceptions

Keep key personnel

informed with multiplereporting options


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Enables you to



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Comprehensive Logistics SolutionIntegrated Logistics Adapts to Changes

PlanBook

/Tende

r

Manage

Wrhs

Pick&

Label

Pack &

ShipRate Trac

k

GlobalCustomers

ContinuousImprovemen

t

Integrated Planning & Execution

Carriers /3PLs

InboundSupplySource

OutboundDemandDestination

Collaboration &Event Management

CarrierAnalysis

On-TimePerformance

CustomerSatisfaction

Settle


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Comprehensive Logistics SolutionEnables Cross-Functional Process Optimization

Planning(Plan & Monitor)

Warehouse(Store & Manage)

Transport(Move & Track)

Stage &Cross Dock

DynamicRerouting

& Drop Ship

InventoryOptimization

Supply /DemandMatching


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WMS and ManufacturingExtends Beyond Sales Order Inputs

Solution Integration Enables:- Task-managed component picks

- Cross-dock to / frommanufacturing

- Directed ship from

manufacturing- Compliance labeling

- LPN and lot / serial creationand tracking

Supports Full Spectrum ofTasks:

- Simple kitting to full BOM / workorder jobs

- Seamless CTO flow

SalesOrders

ManufacturingProcesses

WMS Solution


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WMS and Service / SparesIntegrate all Inventory Transactions

Provide a single, common viewofall inventory

Integrate and manage internal

and field inventory locations Consolidate / coordinate all

field requests to maximize DCefficiency

Regional / FieldWarehouses Field TechnicianStock

Distribution Center

Service / Spares Mgmt

Warehouse Mgmt Manage high volume DC operations (pick,pack and ship) with WMS and leverageinternal orders to release parts to the field


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Business Intelligence

Integrated Throughout

Entire Offering


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Deliver Daily Business IntelligenceReal-Time Access to Complete Business Information

What is my inventory accuracy for all products?

What are my labor costs for each warehouse?

How is my warehouse space utilization changing?

How are inventory turns and quantities changing?

What are my book-to-ship and receipt-to-putaway cycle times?

Objective: Set institutional targets Fact: Provide performance-based metrics Exception: Continuously evaluate performance

Manage By


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Mfg & Inventory Intelligence:Timely, Accurate,

Relevant Daily updates on

key performanceindicators

Actionableinformation on

savings andincrementalrevenueopportunities

At a glance:-

Inventory quantityand turns- Inventory accuracy- Pick-to-ship cycle time- Warehouse labor costs

LinksReports

Real-TimeResults

Graphs

FlexibleTime Periods FlexibleComparisons

PerformanceMeasures

P th W h M t


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Single global instance, mobileapplications, built-in integration,barcode and RF capabilities

Out-of-the-box integration, full

logistics support for all SCM flows

Optimized space and warehouse

utilization, improved workerproductivity, flexible process flows,monitoring and mgmt capabilities

Prometheus Warehouse ManagementSolution

Support Lower Costof Ownership

Integrate WMSThroughout the

Enterprise

Increase WarehouseEfficiency

Prometheus Warehouse Management


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Inventory

Management

Warehouse

Management

Mobile Supply Chain

ApplicationsLogistics Intelligence

Develop

Market

Sell

Order

Plan

Procure

MakeFulfill

Service

Maintain

Finance

HR

Projects

Contracts

Prometheus Warehouse ManagementProducts

Customers

,

Suppliers,

Products,



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Support Lower Total Cost of Ownership





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Thank You!

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