piping training systems, model 46105

LabVolt Series

Datasheet

46105Piping Training Systems

Festo Didactic

en 120 V - 60 Hz

02/2018

Piping Training Systems, LabVolt Series, 46105

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2The Mobile Workstation ___________________________________________________________________2Tools ___________________________________________________________________________________3Storage _________________________________________________________________________________3Courseware______________________________________________________________________________4Consumables ____________________________________________________________________________4Selection Chart___________________________________________________________________________4Piping Training System, Models 46105-0, -A, and -B ____________________________________________4Second Team Add-On, Models 46105-C and -D_________________________________________________5Topic Coverage___________________________________________________________________________5Features & Benefits _______________________________________________________________________6List of Available Training Systems ___________________________________________________________6Additional Equipment Required to Perform the Exercises ________________________________________6Optional Equipment_______________________________________________________________________6Optional Manual(s) _______________________________________________________________________7Available Training Systems_________________________________________________________________7Equipment Description __________________________________________________________________ 16Optional Equipment Description __________________________________________________________ 29

General DescriptionThe Piping Training Systems form a hands-on training program designed to train students for careers as pipe fitters and piping maintenance technicians.

The main learning objectives are the reading of piping schematics, calculation of pipe lengths, fabrication, installation, and testing of piping circuits made of galvanized steel pipes, hoses, PVC pipes, and copper tubes. The systems can also be used to teach students how to enforce the safety rules to be followed when working at industrial sites.

Several configurations are available to match specific training needs.

The Mobile WorkstationThe Mobile Workstation is the basic component of the training system. It is a versatile bench designed for the setting up of piping circuits. The pipes are fixed to the Mobile Workstation using metal struts and pipe hangers. The workstation can accommodate two student groups at the same time, and is sized to fit through standard door openings.


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ToolsPerforming the courseware exercises in the Piping Training Systems requires a number of specialized tools that are supplied with the training system. These include a threader, a reamer, a cutter, vise, benders, wrenches, a level, and a flaring tool.

Performing the courseware exercises also requires the following basic tools, that must be provided by the user:

• Wire brush• Screwdriver set• Ratchet• Calculator• Safety glasses• Safety shoes• Safety hard hat• Leather gloves

StorageThe Piping Training System includes wall supports and many storage spaces on the Mobile Workstation to store the components.


4 © Festo Didactic

CoursewareThe courseware supplied with the Piping Training Systems consists of a student manual and an instructor guide. Two reference textbooks are also included. The student manual consists of a series of work orders that describe different tasks to be performed by students. The corresponding instructor guide provides the list of points that should

be checked to assess the student work as well as the answers to questions. The student manual and instructor guide are fully illustrated and color printed.

ConsumablesConsumable items such as pipes, tubes, hoses, fittings, and tapes are required to perform the courseware exercises. An optional consumables package is available to fill that need. The package includes the consumables required for a student or student group to complete the work orders in the student manual.

Selection Chart

Piping Training System, Models 46105-0, -A, and -B


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Second Team Add-On, Models 46105-C and -D

Topic Coverage• Motor Operators• Pipes and Pipe Fittings• Valve Types and Operation


6 © Festo Didactic

1 Optional product training. Price provided on demand. For details and options, contact [email protected] Contains all the consumables required by a student or student group to perform the work orders in the student manual.

• Safety Valves• Steam Traps• Valve Maintenance• Fabrication, Assembly, and Installation• Measurement and Layout• System Testing• Safety Rules and Procedures• Estimated program duration: 30 hours

Features & Benefits• Provides safe, hands-on piping training• Sturdy, yet flexible design integrating components that meet industrial safety standards• Wide-range of industrial-grade components• Versatile mobile workstation allowing up to two students groups to work at the same time• Modular approach that allows the system to be configured to fit different training needs• Two or more equipment setups can be grouped together to form complex industrial applications• Comprehensive curriculum• Lockable swiveling casters; system sized to fit standard door openings• System sized to fit standard door openings• Estimated lab time: 30 hours

List of Available Training Systems

Qty DescriptionModel number

1 Piping Training System (Stand-Alone) _____________________________________________________ 46105-001 Piping Training System (Using Tap Water) _________________________________________________ 46105-A01 Piping Training System (Using the Pumps Training System) ___________________________________ 46105-B01 Piping Training System (Second Team, Add-On to 46105-0 and -B) _____________________________ 46105-C01 Piping Training System (Second Team, Add-On to 46105-A) ___________________________________ 46105-D01 Backflow Prevention Training System _____________________________________________________ 46105-F0

Additional Equipment Required to Perform the Exercises


1 Training on Piping Fundamentals, 0.6 day _________________________________________________ 39162-TF1 Piping Consumables __________________________________________________________________ 46789-00

Optional Equipment


1 Cutting and Tapping Oil ________________________________________________________________ 24209-001 PVC Cement __________________________________________________________________________ 31803-001 PVC Primer ___________________________________________________________________________ 31804-001 Rust Inhibitor Solution _________________________________________________________________ 38096-001 Antibacterial Solution __________________________________________________________________ 38097-00

1

2


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1 Yellow Tape __________________________________________________________________________ 39429-001 Marker ______________________________________________________________________________ 39430-001 Thread Seal Tape ______________________________________________________________________ 40685-001 Piping Fundamentals - eSeries ___________________________________________________________ 46759-E0

Optional Manual(s)


1 Piping Training System (Manuals on CD-ROM) ______________________________________________ 39162-A0

Available Training Systems

Piping Training System (Stand-Alone)46105-00

The Piping Training System (Stand-Alone) provides all the equipment required to operate the system independently, including a Pumping Unit, Model 46750.

List of Equipment


1 Pumping Unit _________________________________________________________________________ 46750-001 Supports ____________________________________________________________________________ 46751-001 Storage Space ________________________________________________________________________ 46752-001 Pipe Hangers _________________________________________________________________________ 46753-001 Flowmeter GPM _______________________________________________________________________ 46760-001 Pressure Gauge – 210 kPa (30 psi) _______________________________________________________ 46761-001 Piping Accessories ____________________________________________________________________ 46780-001 Piping Tools __________________________________________________________________________ 46781-001 Steel and Iron Pipes ___________________________________________________________________ 46782-001 PVC Pipes ____________________________________________________________________________ 46782-A01 Hoses _______________________________________________________________________________ 46782-B0


8 © Festo Didactic

3 Optional product training. Price provided on demand. For details and options, contact [email protected].


1 Tubes _______________________________________________________________________________ 46782-C01 Steel and Iron Pipe Fittings ______________________________________________________________ 46783-001 PVC Pipe Fittings ______________________________________________________________________ 46783-A01 Hose Fittings _________________________________________________________________________ 46783-B01 Tube Fittings _________________________________________________________________________ 46783-C01 Valves _______________________________________________________________________________ 46784-001 Instrumentation Accessories ____________________________________________________________ 46785-001 Piping Textbooks ______________________________________________________________________ 46786-001 Mobile Workstation, Piping _____________________________________________________________ 46801-A0

List of Manuals

DescriptionManual number

Piping Fundamentals (Work Orders - Student) __________________________________________________ 39162-60Piping Fundamentals (Work Orders - Instructor) _________________________________________________ 39162-70IPT's Pipe Trades (Student Manual) ___________________________________________________________ 39330-00

Table of Contents of the Manual(s)

Piping Fundamentals (Work Orders - Student) (39162-60)• 1 Installation of Metal Struts on the Mobile Workstation• 2 Identification of Pipes, Fittings, Valves, and Hangers• 3 Piping Circuit Layout and Measurement• 4 Pipe Length Calculation• 5 Cutting, Reaming, and Threading Steel Pipes• 6 Identification, Insulation, and Assembly of a Steel Pipe Circuit Using Threaded Fittings• 7 Assembling a Hose Circuit Using Barb Fittings and Clamps• 8 Assembling a PVC Pipe Circuit Using Cemented Fittings• 9 Assembling a Copper Tube Circuit Using Flare Fittings



1 Training on Piping Fundamentals, 0.6 day _________________________________________________ 39162-TF

System SpecificationsParameter Value

Power Requirements

Current 7.4 A

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 1830 x 1980 x 800 mm (72 x 78 x 31.5 in)

Net Weight TBE

3


© Festo Didactic 9

Piping Training System (Using Tap Water)46105-A0

The Piping Training System (Using Tap Water) includes the Piping Accessories, Model 46780-A, as well as the hoses required for connection to the local water tap.

List of Equipment


1 Supports ____________________________________________________________________________ 46751-001 Storage Space ________________________________________________________________________ 46752-001 Pipe Hangers _________________________________________________________________________ 46753-001 Flowmeter GPM _______________________________________________________________________ 46760-001 Pressure Gauge – 700 kPa (100 psi) ______________________________________________________ 46761-A01 Piping Accessories ____________________________________________________________________ 46780-A01 Piping Tools __________________________________________________________________________ 46781-001 Steel and Iron Pipes ___________________________________________________________________ 46782-001 PVC Pipes ____________________________________________________________________________ 46782-A01 Hoses _______________________________________________________________________________ 46782-B01 Tubes _______________________________________________________________________________ 46782-C01 Steel and Iron Pipe Fittings ______________________________________________________________ 46783-001 PVC Pipe Fittings ______________________________________________________________________ 46783-A01 Hose Fittings _________________________________________________________________________ 46783-B01 Tube Fittings _________________________________________________________________________ 46783-C01 Valves _______________________________________________________________________________ 46784-001 Instrumentation Accessories ____________________________________________________________ 46785-001 Piping Textbooks ______________________________________________________________________ 46786-001 Mobile Workstation, Piping _____________________________________________________________ 46801-A0


10 © Festo Didactic


List of Manuals









Power Requirements None




Net Weight TBE

Piping Training System (Using the Pumps Training System)46105-B0The Piping Training System (Using the Pumps Trainer) includes the Piping Accessories, Model 46780-B, as well as the hoses required for connection to the Pumps Training System, Model 46106.

List of Equipment


1 Supports ____________________________________________________________________________ 46751-001 Storage Space ________________________________________________________________________ 46752-001 Pipe Hangers _________________________________________________________________________ 46753-001 Flowmeter GPM _______________________________________________________________________ 46760-001 Pressure Gauge – 210 kPa (30 psi) _______________________________________________________ 46761-001 Piping Accessories ____________________________________________________________________ 46780-B01 Piping Tools __________________________________________________________________________ 46781-001 Steel and Iron Pipes ___________________________________________________________________ 46782-00

4


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1 PVC Pipes ____________________________________________________________________________ 46782-A01 Hoses _______________________________________________________________________________ 46782-B01 Tubes _______________________________________________________________________________ 46782-C01 Steel and Iron Pipe Fittings ______________________________________________________________ 46783-001 PVC Pipe Fittings ______________________________________________________________________ 46783-A01 Hose Fittings _________________________________________________________________________ 46783-B01 Tube Fittings _________________________________________________________________________ 46783-C01 Valves _______________________________________________________________________________ 46784-001 Instrumentation Accessories ____________________________________________________________ 46785-001 Piping Textbooks ______________________________________________________________________ 46786-001 Mobile Workstation, Piping _____________________________________________________________ 46801-A0

List of Manuals









Power Requirements None



Required Floor Space (H x W x D) 1834 x 1308 x 946 mm (72.2 x 51.5 x 37 in)

Net Weight TBE

5



Piping Training System (Second Team, Add-On to 46105-0 and -B)46105-C0The Piping Training System (Second Team, Add-On to 46105-0 and -B) is a second team add-on to the Piping Training Systems, Models 46105-0 and 46105-B, that allows two groups of students to work simultaneously on the same workstation.

The Piping Tools, Model 46781, and Piping Accessories, Model 46780, are not supplied with the training system. If two student groups work at the same time on the workstation, they must either use the same tools or perform separate work orders.

List of Equipment


1 Supports ____________________________________________________________________________ 46751-001 Storage Space ________________________________________________________________________ 46752-001 Pipe Hangers _________________________________________________________________________ 46753-001 Flowmeter GPM _______________________________________________________________________ 46760-001 Pressure Gauge – 210 kPa (30 psi) _______________________________________________________ 46761-001 Steel and Iron Pipes ___________________________________________________________________ 46782-001 PVC Pipes ____________________________________________________________________________ 46782-A01 Hoses _______________________________________________________________________________ 46782-B01 Tubes _______________________________________________________________________________ 46782-C01 Steel and Iron Pipe Fittings ______________________________________________________________ 46783-001 PVC Pipe Fittings ______________________________________________________________________ 46783-A01 Hose Fittings _________________________________________________________________________ 46783-B01 Tube Fittings _________________________________________________________________________ 46783-C01 Valves _______________________________________________________________________________ 46784-001 Instrumentation Accessories ____________________________________________________________ 46785-001 Piping Textbooks ______________________________________________________________________ 46786-00

List of Manuals




Piping Fundamentals (Work Orders - Student) (39162-60)• 1 Installation of Metal Struts on the Mobile Workstation• 2 Identification of Pipes, Fittings, Valves, and Hangers• 3 Piping Circuit Layout and Measurement• 4 Pipe Length Calculation• 5 Cutting, Reaming, and Threading Steel Pipes• 6 Identification, Insulation, and Assembly of a Steel Pipe Circuit Using Threaded Fittings• 7 Assembling a Hose Circuit Using Barb Fittings and Clamps• 8 Assembling a PVC Pipe Circuit Using Cemented Fittings




• 9 Assembling a Copper Tube Circuit Using Flare Fittings






Intended Location Installed on the workstation of the Piping Training System, Model 46105-0 or Model 46105-B

Dimenions (H x W x D) TBE

Net Weight TBE

Piping Training System (Second Team, Add-On to 46105-A)46105-D0The Piping Training System (Second Team, Add-On to 46105-A) is a second team add-on to the Piping Training System, Model 46105-A, that allows two groups of students to work simultaneously on the workstation.

The Piping Tools, Model 46781, and Piping Accessories, Model 46780, are not supplied with the training system. If two student groups work at the same time on the workstation, they must either use the same tools or perform separate work orders.

List of Equipment


1 Supports ____________________________________________________________________________ 46751-001 Storage Space ________________________________________________________________________ 46752-001 Pipe Hangers _________________________________________________________________________ 46753-001 Flowmeter GPM _______________________________________________________________________ 46760-001 Pressure Gauge – 700 kPa (100 psi) ______________________________________________________ 46761-A01 Steel and Iron Pipes ___________________________________________________________________ 46782-001 PVC Pipes ____________________________________________________________________________ 46782-A01 Hoses _______________________________________________________________________________ 46782-B01 Tubes _______________________________________________________________________________ 46782-C01 Steel and Iron Pipe Fittings ______________________________________________________________ 46783-001 PVC Pipe Fittings ______________________________________________________________________ 46783-A01 Hose Fittings _________________________________________________________________________ 46783-B01 Tube Fittings _________________________________________________________________________ 46783-C01 Valves _______________________________________________________________________________ 46784-001 Instrumentation Accessories ____________________________________________________________ 46785-001 Piping Textbooks ______________________________________________________________________ 46786-00

6




List of Manuals










Intended Location Installed on the workstation of the Piping Training System, Model 46105-A

Dimensions (H x W x D) TBE

Net Weight TBE

7



Backflow Prevention Training System46105-F0

The Backflow Prevention Training System features the most common check valve backflow preventers used in typical residential and commercial installations. The main learning objective is to identify each component and study their role. Circuits are laid out on the double-sided workstation that includes two painted stainless-steel drip trays. The workstation is constructed from heavy-duty galvanized metal struts and painted using powder-coated paint for a durable surface. The unit is mounted on four swiveling casters with a locking mechanism to allow easy motion as well as stable

operation.

List of Equipment


1 Pumping Unit _________________________________________________________________________ 46750-001 Backflow Preventers Supports (Front) _____________________________________________________ 46751-A01 Backflow Preventers Supports (Back) _____________________________________________________ 46751-B02 Flowmeter GPM _______________________________________________________________________ 46760-001 Backflow Preventers (Front) _____________________________________________________________ 46787-001 Backflow Preventers (Back) _____________________________________________________________ 46787-A01 Mobile Workstation, Piping _____________________________________________________________ 46801-A0

List of Manuals


Backflow Prevention Devices (Job Sheets - Student) _____________________________________________ 20640-20Backflow Prevention Devices (Job Sheets - Instructor) ____________________________________________ 20640-30Manual of Cross-Connection Control (Student Manual) ___________________________________________ 20703-00


Backflow Prevention Devices (Job Sheets - Student) (20640-20)• 1 Introduction to the BFP Training System• 2 Pressure Measurements• 3 Backflow Prevention Principles• 4 Test Procedure for a Spill-Resistant Vacuum Breaker• 5 Test Procedure for a Reduced Pressure Zone Assembly






1 Training on Backflow Prevention Devices, 0.4 day ___________________________________________ 20640-TF





Net Weight TBE

Equipment Description

Pumping Unit 46750-00

The Pumping Unit is designed to be installed in the Mobile Workstation. It contains a motor-pump assembly, a reservoir, and a disconnecting switch. The pump is connected to the reservoir via a strainer, ball valve, and pressure measurement point. The pump is controlled by a Start/Stop push-button station protected by a disconnecting switch with lockout/tagout devices. The Pumping Unit and the Mobile Workstation form a stand-alone pumping system that is used to test the piping circuits for leaks.

SpecificationsParameter Value

Power Requirements

Current 7.4 A

Service Installation Standard single-phase ac outlet

Pump

Type Centrifugal

Flow 53 L/min (14 gal US/min) at 10 m (30 ft)

Maximum Pressure 16.1 m (53 ft)

Maximum Speed 3450 r/min

Motor

Power 375 W (1/2 hp)

Current 7.4 A

Speed 3450 r/min

Electrical Protection

Type Fuses

Tank

Capacity 115 L (30 gal US)

Accessories

Accessories Rust inhibitor

Antibacterial solutions


Intended Location Installed in the lower part of the Piping Training System worstation

8



Parameter Value

Dimensions (H x W x D) 340 x 655 x 655 mm (13.5 x 25.8 x 25.8 in)

Net Weight 5.9 kg (12.8 lb)

Supports 46751-00

The Supports set includes all the struts, position guides, tube supports, brackets, storage pan, and accessories required to set up the piping circuits and store the components.


Small Struts

Number 6

Length 15.2 cm (6 in)

Medium Struts

Number 6


Long Struts

Number 4


Positioning Guides

Number 3

Included Installation Accessories Bolts, nuts, washers, spring nuts, angles, protective caps

Backflow Preventers Supports (Front) 46751-A0The Backflow Preventers Supports (Front) set includes all the struts, clamps, nuts, and screws required to support the backflow prevention devices on the front side of the workstation.

Backflow Preventers Supports (Back) 46751-B0The Backflow Preventers Supports (Back) set includes all the struts, clamps, nuts, and screws required to support the backflow prevention devices on the back side of the workstation.



Storage Space 46752-00

The Storage Space set contains the components required to store the fittings, pipe samples, pipe hangers, and mounting accessories. This includes storage bins installed on a louvered steel panel. The louvered steel panel mounts on the side of the Mobile Workstation.


Small Bins

Number 9

Dimensions (H x W x D) 75 x 105 x 135 mm (3 x 4 1/8 x 5 3/8 in)

Medium Bins

Number 3

Dimensions (H x W x D) 75 x 105 x 190 mm (3 x 4 1/8 x 7 3/8 in)

Large Bins

Number 3

Dimensions (H x W x D) 125 x 145 x 280 mm (5 x 5 3/4 x 11 in)

Installation Accessories Bolts, nuts, washers, spring nuts, angles, screws, louvered steel panel

Pipe Hangers 46753-00

The Pipe Hangers set includes four types of pipe clamps and one type of pipe hanger. These types of hangers are commonly used in the industry to support pipes and tubes.


Pipe Hanger with Beam Attachment and Adjustable Ring



Parameter Value

Number 2

Pipe Clamp, Attach to Metal Struts, with Vibration Cushion

Number 2

Pipe Clamp, Attach to Metal Struts, with Tie Wraps

Number 4

Pipe Clamp, Attach to Metal Struts

Number 2

Pipe Clamp, Attach to Beams

Quantity 2

Flowmeter GPM 46760-00

The Flowmeter GPM provides direct visual reading of the flow rate. It has a 0-20 gal US/min flow range. The Flowmeter GPM is fixed to a mounting bracket to be attached to metal struts.


Flow Range 0-75 L/min (0-20 gal US/min)

Maximum Pressure 1000 kPa (150 psig)

Accuracy 3%






Pressure Gauge – 210 kPa (30 psi) 46761-00

The Pressure Gauge provides a direct visual reading of the measured pressure. The Pressure Gauge is fixed to a mounting bracket to be attached to metal struts. It has a maximum operating pressure of 210 kPa (30 psi). A version with a maximum operating range of 700 kPa (100 psi) is also available: Model 46761-A.


Maximum Operating Pressure 210 kPa (30 psi)

Units kPa, psi




Pressure Gauge – 700 kPa (100 psi) 46761-A0

The Pressure Gauge provides a direct visual reading of the measured pressure. The Pressure Gauge is fixed to a mounting bracket to be attached to metal struts. It has a maximum operating range of 700 kPa (100 psi). A version with a maximum operating range of 210 kPa (30 psi) is also available: Model 46761-0.



Units kPa, psi






Piping Accessories 46780-00

The Piping Accessories set contains various accessories required to set up the piping circuits. It contains a pipe and tube gauge, mounting hardware, cutting and tapping oil, PVC cement and primer, an identification tape, a marker, and a thread seal tape.


AccessoriesBolts, nuts, washers, spring nuts, angles, gauges, thread seal tape, taping oil, yellow tape, marker, PVC primer, and solvent.

Piping Accessories 46780-A0The Piping Accessories set includes the same components as the Piping Accessories, Model 46870, with the addition of all the hoses required for connection to the local water tap.


AccessoriesBolts, nuts, washers, spring nuts, angles, gauges, thread seal tape, taping oil, yellow tape, marker, PVC primer, solvent, and all the hoses required for connection to the local water tap

Piping Accessories 46780-B0

The Piping Accessories set includes the same components as the Piping Accessories, Model 46780-0, with the addition of all the hoses required for connection to the Pumps Training System.


AccessoriesBolts, nuts, washers, spring nuts, angles, gauges, thread seal tape, taping oil, yellow tape, marker, PVC primer, solvent, and all the hoses required for connection to the Pumps Training System.



Piping Tools 46781-00

The Piping Tools set contains all the specialized tools required to fabricate and install the piping circuits. It is not included with the second team add-ons, Models 46105-C and 46105-D.


ToolsPipe cutter, 12.7 mm (1/2 in) die, pipe threader, pipe reamer, pipe vise, PVC cutter, PVC reamer, tube cutters, tube bender, flaring tool, bending spring, wrenches, level, measuring tape, file, level, tool box.

Steel and Iron Pipes 46782-00

The Steel and Iron Pipes set contains the steel and iron pipes required to learn how to fabricate steel pipe circuits. It also includes pipe insulation.


Black Iron Pipe, 19.1 mm (3/4 in) NPS

Length 150 mm (6 in)

Galvanized Steel Pipe, 19.1 mm (3/4 in) NPS


Galvanized Steel Pipe, 25.4 mm (1 in) NPS


Galvanized Steel Pipe, 12.7 mm (1/2 in) NPS


Pipe Insulation for Pipe, 12.7 mm (1/2 in) NPS


PVC Pipes 46782-A0

The PVC Pipes set contains the PVC pipes required to learn how to set up PVC pipe circuits.




PVC Pipe, 19.1 mm (3/4 in) NPS






Hoses 46782-B0

The Hoses set contains the hoses required to learn how to set up piping circuits using hoses.


Hoses, 6.35 mm (1/4 in) I.D.


Hoses, 12.7 mm (1/2 in) I.D.


Hoses, 19.1 mm (3/4 in) I.D.


Hoses, 25.4 mm (1 in) I.D.


Hoses, 9.53 mm (3/8 in) I.D.


Tubes 46782-C0

The Tubes set contains the copper and steel tubes required to learn how to set up piping circuits using tubes.


Copper (soft), 9.53 mm (3/8 in) O.D.





Parameter Value


Steel (soft), 9.53 mm (3/8 in) O.D.




Copper (rigid), 22.2 mm (7/8 in) O.D.




Copper (rigid), 19.1 mm (3/4 in) O.D.


Steel and Iron Pipe Fittings 46783-00

The Iron and Steel Pipe Fittings set contains a large selection of fittings commonly used with iron and steel pipes.


Street Elbow, 90°, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 4

Reducing Elbow, 90°, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 2

Elbow, 45°, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 6

Elbow, 90°, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 8

Union - Ground Joint, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 6

Union - Flange, 12.7 mm (1/2 in), Forged Steel

Number 2

Coupling, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 4

Reducer Coupling, 19.1 x 12.7 mm (3/4 x 1/2 in), Malleable Iron Threaded

Number 4

Bushing, 19.1 x 12.7 mm (3/4 x 1/2 in), Bronze

Number 8

Cross, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 2

Tee, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 4



Parameter Value

Cap, 12.7 mm (1/2 in), Malleable Iron Threaded

Number 2

PVC Pipe Fittings 46783-A0

The PVC Pipe Fittings set contains a large selection of fittings commonly used with PVC pipes.


Socket-to-Socket, Coupling, 12.7 mm (1/2 in)

Number 4

Socket-to-Socket, Reducing Bushing, 19.1 x 12.7 mm (3/4 x 1/2 in)

Number 4

Socket-to-Threaded, Reducing Bushing, 19.1 x 12.7 mm (3/4 x 1/2 in)

Number 4

Socket, Elbow 90°, 12.7 mm (1/2 in)

Number 4

Threaded, Elbow 90°, 12.7 mm (1/2 in)

Number 4

Socket, Elbow 45°, 12.7 mm (1/2 in)

Number 4

Socket-to-Threaded, Female Adaptor, 12.7 x 12.7 mm (1/2 x 1/2 in)

Number 4

Threaded, Nipple, 12.7 mm (1/2 in)

Number 4

Socket-to-Socket, Reducing Coupling, 19.1 x 12.7 mm (3/4 x 1/2 in)

Number 2

Hose Fittings 46783-B0

The Hose Fittings set contains a large selection of fittings commonly used with hoses.

Specifications



Parameter Value

Hose Barb Tee, 9.53 x 9.53 x 9.53 mm (3/8 x 3/8 x 3/8 in)

Number 2

Hose Barb Adaptor, 0.375 mm (3/8 in) hose x 12.7 mm (1/2 in) pipe (Male)

Number 4

Hose Barb Adaptor, 0.375 mm (3/8 in) hose x 12.7 mm (1/2 in) pipe (Female)

Number 2

Hose Barb Splicer, 9.53 mm (3/8 in)

Number 5

Hose Barb Elbow 90°, 9.53 mm (3/8 in) hose x 12.7 mm (1/2 in) pipe

Number 2

Hose Clamp

Number 10

Tube Fittings 46783-C0

The Tube Fittings set contains a large selection of fittings commonly used with copper tubes.


Nut, Tube 6.35 mm (1/4 in)

Number 10

Nut, Tube 9.53 mm (3/8 in)

Number 10

Tee, Tube 6.35 mm (1/4 in)

Number 2

Swivel Union, Tube 6.35 mm (1/4 in)

Number 2

Reducing Union, Tube-to-Tube, 9.53 mm (3/8 in) to 6.35 mm (1/4 in)

Number 2

Union Coupling, Tube-to-Tube 6.35 mm (1/4 in)

Number 4

Adaptor, Tube-to-Female Pipe, 9.53 x 12.7 mm (3/8 x 1/2 in)

Number 2

Adaptor, Tube-to-Female Pipe, 6.35 x 9.53 mm (1/4 x 3/8 in)

Number 2

Elbow 90°, Tube-to-Female Pipe, 9.53 x 12.7 mm (3/8 x 1/2 in)

Number 2

Elbow 90°, Tube-to-Tube 6.35 mm (1/4 in)

Number 2

Elbow 90°, Tube-to-Tube 9.53 mm (3/8 in)

Number 2

Plug, Tube 9.53 mm (3/8 in)

Number 2



Valves 46784-00

The Valves set contains five types of valves commonly used in the piping industry. This package includes check valve, ball valve, globe valve, needle valve, and gate valve.


Check Valve

Number 2

Plug Valve (Ball Valve)

Number 2

Gate Valve

Number 2

Needle Valve

Number 2

Globe Valve

Quantity 2

Instrumentation Accessories 46785-00

The Instrumentation Accessories set contains the accessories required for pressure measurements. The set includes nipples with pressure measurement port, and plastic tubing.


Nipple 12.7 mm (1/2 in), with pressure measurement port

Quantity 4


Tube Cutter For tubing 6.35-12.7 mm (1/4-1/2 in)

Tubing

Type Polyethylene, 6.35 mm (1/4 in) O.D., 4.5 m (180 in) long




Piping Textbooks 46786-00

The Piping Textbooks set contains the following reference manuals: Fundamentals of Pipe Fitting, and IPT's Pipe Trades Handbook.

Manual


IPT's Pipe Trades (Student Manual) ___________________________________________________________ 39330-00

Backflow Preventers (Front) 46787-00The Backflow Preventers (Front) set includes various backflow prevention devices and the necessary equipment to perform the job sheets in the courseware.

List of Manuals





Backflow Preventers (Back) 46787-A0The Backflow Preventers (Back) package includes various backflow prevention devices and the necessary equipment to perform the job sheets of the courseware.



List of Manuals





Mobile Workstation, Piping 46801-A0

The Mobile Workstation is a versatile bench that enables two student groups to operate simultaneously. It is constructed from heavy-duty metal struts and painted using powder-coated paint for durability. The unit is mounted on four swiveling casters with a lock mechanism to ensure easy motion and stable operation, and is sized to pass through standard door openings.




Net Weight TBE

Optional Equipment Description

Cutting and Tapping Oil (Optional) 24209-00The Cutting and Tapping Oil contains oil specifically designed for cutting and tapping processes. It cools and lubricates any metal, and protects against rust. it produces no harmful vapors and is environment friendly.


Cutting and Tapping Oil



Parameter Value

Type Target Safe

Quantity 500 ml

PVC Cement (Optional) 31803-00The PVC Cement consists of a tube of high-strength, fast-setting, industrial-grade pvc cement ideal for piping applications.


PVC Cement

Type Weld-On 705

Quantity 946 ml (32 oz)

PVC Primer (Optional) 31804-00The PVC Primer consists of premium, industrial-strength, low-VOC primer ideal for proper softening and preparation of PVC and CPVC pipes and fitting surfaces.


PVC Primer

Type Weld-On P-70 primer for PVC and CPVC plastic pipes


Rust Inhibitor Solution (Optional) 38096-00The Rust Inhibitor Solution contains an industrial-grade solution used to prevent the formation of rust.


Rust Inhibitor Solution


Antibacterial Solution (Optional) 38097-00The Antibacterial Solution consists of a solution specially designed for time-released protection in fiber, foam, and baffle waterbeds.


Antibacterial Solution


Yellow Tape (Optional) 39429-00The Yellow Tape is designed to be used as a marking tape.


Yellow Tape



Parameter Value

Type Tesa 60760

Width 1.52 mm (0.006 in)

Length 32.9 m (36 yards)

Maximal Tensile Strength 110 kPa (16 psi)

Marker (Optional) 39430-00The Marker is a permanent black marker.


Marker

Type Sharpie, permanent, non-toxic, fine point

Color Black

Thread Seal Tape (Optional) 40685-00The Thread Seal Tape is used in the training system to seal pipe threads.


Thread Seal Tape

Width 12.7 mm (0.5 in)

Length 7.62 m (300 in)

Piping Fundamentals - eSeries (Optional) 46759-E0

This site-license course bundle is intended to be used in conjunction with the Piping Training System, Series 46105. It contains one course of 9 exercises, with a pretest and a posttest. The course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and

submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

The following learning platforms are available:

• 46759-E: Piping Fundamentals - eSeries• 46759-F: Piping Fundamentals - SCORM• 46759-G: Piping Fundamentals - Stand-Alone



Topic Coverage

• Installation of Metal Struts• Identification• Layout• Measurement• Calculation• Cutting• Reaming• Threading• Assembly• Threaded, Barb, Cemented, and Flare Fittings


Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Piping Consumables (Optional) 46789-00

The Piping Consumables set contains all the consumables required by a student, or a student group, to perform the tasks in the student manual. This includes pipes, hoses, tubes, fittings, and tapes.


Nipple 12.7 mm (1/2 in)

Number 4

Length 101.6 mm (4 in)

Union - Flange, 12.7 mm (1/2 in), with gasket, bolts and nuts

Number 2

Union - Ground Joint, 12.7 mm (1/2 in), malleable iron threaded

Number 1

Nipple 12.7 mm (1/2 in), with pressure measurement port, 4" long

Number 2

Length 101.6 mm (4 in)

Galvanized steel pipe, 12.7 mm (1/2 in), schedule 40

Length 12.7 m (500 in)

Elbow 90°, 12.7 mm (1/2 in), malleable iron threaded

Number 2

Cross, 12.7 mm (1/2 in), malleable iron threaded

Number 1



Parameter Value

Cap, 12.7 mm (1/2 in), malleable iron threaded

Number 2

Tee, 12.7 mm (1/2 in), malleable iron threaded

Number 2

Coupling, 12.7 mm (1/2 in), malleable iron threaded

Number 2

Hose Barb Elbow 90°, 9.53 mm (3/8 in) hose x 12.7 mm (1/2 in) pipe

Number 1

Hose Barb Adaptor, 9.53 mm (3/8 in) hose x 12.7 mm (1/2 in) pipe

Number 1

Hose, 9.53 mm (3/8 in) I.D.


PVC Socket-to-Threaded, Female Adaptor, 12.7 mm (1/2 in) x 12.7 mm (1/2 in)

Number 2

PVC Socket Elbow 90°, 12.7 mm (1/2 in)

Number 3

PVC Socket Elbow 45°, 12.7 mm (1/2 in)

Number 2

PVC pipe, Schedule 80, 12.7 mm (1/2 in)

Number 6000 mm (240 in)

Adaptor, tube-to-female pipe, 9.53 x 12.7 mm (3/8 x ½"1/2 in)

Number 2

Nut, tube 9.53 mm (3/8 in)

Number 4

Nut, tube 6.35 mm (1/4 in)

Number 2

Copper Tube, 9.53 mm (3/8 in)


Copper Tube, 6.35 mm (1/4 in)


Reducing Union, tube-to-tube, 9.53 mm (3/8 in) to 6.35 mm (1/4 in)

Number 2

Thread Seal Tape

Number 10 rolls, 7600 mm/roll (300 in/roll)



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

piping training systems, model 46105

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