piping tech general-fluor

Piping Technology & Products, Inc. http://www.pipingtech.com

PIPING TECHNOLOGY& PRODUCTS, INC.


PT&P’s Objective

Provide unparalleled support, in-depth collaboration and precise coordination

Utilize our expertise and combined strengths to reach common goals

Persist in continuous improvement


Who is PT&P

Piping Technology & Products, Inc. and our wholly owned subsidiaries:

U.S. Bellows, Inc.

Sweco Fab, Inc.

Fronek Anchor Darling Enterprises, Inc.

Pipe Shields Inc.

Manufacturers of a wide variety of high-quality, competitively priced engineered products.


U.S. Bellows, Inc.

Metallic Expansion Joints

Thin-Wall and Thick-Wall

Rectangular Expansion Joints

Fabric Expansion Joints

Slip-Type Expansion Joints

PIPING TECHNOLOGY & PRODUCTS, INC.

- Engineered Pipe Supports - Variables, Constants, Big-tons - Vibration Control Devices – Snubbers, Sway Struts - Support Assembly Components – Clamps, misc. Hardware - Pre-insulated Pipe Supports – Cryogenic/cold & Hot Applications - Fabricated Pipe Shoes, Guides & Anchors

- Slide Bearing Plates

- Anchor Bolts, Embed Plates

IAS Certified, Member of MSS, SPED, APFA

Who is PT&P

Member of EJMAMember of EJMA

SWECO Fab, Inc.

Pressure Vessels

Pig Launchers/Receivers

Spectacle/Line Blinds

Instrument Supports

ASME/Misc. Fabrication

ASME U-Stamp & R-StampASME U-Stamp & R-Stamp

Pipe Shields, Inc.

Insulated Pipe Supports

Commercial & Light Industrial

Heavy Industrial – Base Mounted Types, Anchors

Pipe Riser ClampsISO 9001-2008 CertifiedISO 9001-2008 Certified

Fronek A/D Ent., Inc.

Hydraulic Snubbers

- Short & Adjustable Strut

Mechanical Snubbers

dynA/Damp Compensating StrutASME Nuclear CertifiedASME Nuclear Certified


ASME U-Stamp

ASME R-Stamp

ASME NS Certified

EJMA Member

ISO 9001:2008 Certified

Minority Business Enterprise (MBE) by City of Houston

Houston Minority Business Council (HMBC)

PT&P Certifications


PT&P History

1975: Began doing stress analysis 1978: Incorporated as Piping Technology & Products, Inc. 1978: Developed constant load spring hanger design 1986: Acquired SWECO Fab (ASME U-Stamp Shop) 1988: Moved to Holmes Road plant 1995: Acquired RM Mfg. (metallic expansion joints) 1995: 100,000 sq. ft. expansion at Holmes Road 1997: Acquired U.S. Bellows (metallic expansion joints) 1999: 100,000 sq. ft. expansion at Holmes Road 2001: Purchased additional 5 acres for future expansion 2003: Launched Field services division 2004: Acquired Fronek Group 2007: ISO 9001:2000 Certification 2007: Purchased additional 5 acres for expansion 2009: ISO 9001:2008 Certification


PT&P History – Milestones


Over 700 Employees Sales, Engineering, Office Administration, Manufacturing, Customer Service,

Marketing, Accounting, etc. Resources include 75 Engineers & Designers

4 Ph.D.’s

PT&P People


Houston, Texas, USA

450,000 square feet covered shop space

35 acre property

Located near Port of Houston for convenient shipping around the world

PT&P’s Manufacturing Facility


Major Customers

Current Projects with Fluor


• PUEBLO VIEJO

• SCHERDS PLANT

• RELIANT ENERGY

• JASPER POWER

• DOW EDC STORAGE

TANK PROJECT

• ARCO

• CHEVRON

• FEDERAL PAPER

• ULTRAMAR

• MARATHON, ILLONIOS

• MARATHON, TEXAS

• SOLTEX

• UNION CARBIDE

• VALERO

• AMOCO

• BATU / HIJAU

• FT HOWARD

• KAMYR

• SONCOR

Projects for Fluor


Pipe Shoes Designed for Main Stream Piping in a Gold Mine Project

• Designed for 650ºF• Pipe Sizes: 20" – 36" dia.• Carbon Steel with a 2-coat Paint System

Clamp-On Pipe Shoe Assemblies Custom Designed for a Gold Mine Project

•Pipe Sizes: 3", 4", and 6" dia.•Painted with 2-coat paint system and include stainless steel tags

Projects for Fluor


20" Dia. Inlet Air Stack for a Gas Plant

• Designed for 25 psig and 100ºF• A106B Carbon Steel • Galvanized Externally and Internally

Pig Launcher and Receiver with a GD Closure Built to ASME Section VIII Specifications

• Both have a 24" Dia. Major Barrel Feeding into a 16" Dia. Minor Barrel• Launcher is 20' and the Receiver is 33' Long• Operating Temperatures from -35ºC to 65ºC• Rugged 3-Coat Paint System

Projects for Fluor


87 Fabric Expansion Joints for a Furnace Application

•Designed at 11" W.C. and 750ºF for ½" Axial and Lateral Movements•Fabric Belts are Composed of Three Layers, Telescoping Liner and 2" Thick Insulation Pillows to Reduce Heat Transfer

60" Dia. Tied Refractory Lined Universal Expansion Joints for a Carbon Monoxide Ducting System in a Chemical Refinery

•Lined with ¾" Thick Abrasion Resistant Refractory Lining with Hexagonal Mesh Reinforced Anchor•A240 TP 304 Bellows and Flanges•A240 TP 310 Spool


PT&P ProductsVariable Springs

Variables Spring Hangers

External Travel Stops B-Type SpringSpecially Designed Variables for Large Loads


PT&P ProductsBig Ton Springs

Big Ton T Upthrust Constants

Big Ton D Upthrust Constants

Big Ton Spring



Big Ton Springs

Mega Ton – Custom Big Ton Spring

Mega Ton Spring with 15 Individual Coils, each with a

50,000 lb. load Capacity – Complete Assembly to have

an installed load of 625,252 lb.


U-Type Constant with 46" of TravelSpecially Designed Constants for Large Loads

PT&P ProductsConstants

Horizontal Upthrust Constant for 93,000 lb. Load


PT&P ProductsConstants

Upthrust Constants Installed at Petrochemical Plant in Canada



Big Tons 120,000 lb. Load for Large Diameter Elbow


PT&P ProductsHorizontal Traveler

Single Horizontal Traveler

20,000 lb. Dual Horizontal Traveler


PT&P ProductsMechanical , Spring & Hydraulic Snubbers

Hydraulic Snubbers

Mechanical SnubbersMechanical Snubbers

9-inch travel Spring Loaded Sway Brace


PT&P ProductsSupport Assembly Components

Hold-Downs Heavy duty 42" Diameter Alloy Yoke Clamp

Support Assembly


72” Diameter Cryogenic Support Polyurethane Foam Supports

Hot Shoe Polyurethane Foam Cold Shoe

PT&P ProductsPre-insulated Pipe Shoes


PT&P ProductsPre-insulated Pipe Shoes

Injection-Molded Anchors for Cryogenic Applications

Cold Shoe Anchors Stainless Steel Shoes with Permali


PT&P ProductsSlide Plates

PTFE, 25% Glass Filled, Slide Plates

1/2" Thick Graphite Bolted to the Bottom Shoe

Bronzphite

Marinite Slide PlateStainless Steel


78" I.D. Thick Wall Flanged and Flued Head Expansion Joint

Tied Universal Expansion Joint

Expansion Joint Division

Single Metallic Expansion Joints


24" Inline Pressure Balanced Expansion Joint47.25" Universal Expansion Joint with SB-443 (Inco. 625) Round Corners Bellows




54" Pressure Balanced Elbow Expansion Joint

8" Single Expansion Joint for Emergency Shutdown

66" Metallic Tied Universal Expansion Joint



55’ Long by 14’ 6” Wide Rectangular Metallic Expansion Joint


128" x 229" Rectangular Fabric Expansion Joint with a Three Layer Belt




36" Diameter Double-Hinged Refractory Lined Expansion Joint


Vessel

Embed Plates

Conical Strainer

ASME/Misc. Fabrication Division

Spectacle Blinds

Structural Supports



Cajamarca, Peru

Embed Plates Ready to ShipFlat Embed Plates for Grizzly Feeder Opening

Close up View of Embeds

150 Special Embed Plate Pieces Designed and Manufactured for Gold Mines in Cajamarca, Peru



Structural Pipe Hangers with Megalug® Pipe Attachments



Bellmouth Reducers

Pig Launcher

Anchor Bolts


Inventory & Stocking Capacity

> 30,000 spring coils > 1 million Lb. of standard items Full year supply of beam, angle, plates, rods…etc.

At Piping Technology & Products, we stock:


Engineering and Design

Piping, pipe support and structural design

3D modeling technology

Pipe Stress Analysis

ANSYS

Finite Element Analysis

Special stress/thermal problems

Pro/E for 3-D Part Design

ANSYS for Mesh Generation + Analysis + Results Analysis

Field Testing

Value-Added Services Engineering & Design


Engineering DepartmentTechnical Capabilities – 3D Modeling


3D Printing - Rapid prototyping

Provide us with an image of a 3D model That same 3D model is printed Evaluate the design before it’s sent to

manufacturing!

Example of a 3D Model The Same 3D Model Printed


Value-Added Services Technical Capabilities – Finite Element Analysis

Design Pressure: 750 PSIG at 275°F

Design Pressure Thrust: 804,242 lb.

Hydro-Test Pressure Thrust: 1,500,000 lb.

Gimbal Expansion Joint Prior to ShippingGimbal Stress Analysis

36" Gimbal Expansion Joints


Engineering DepartmentPHDS

It’s as easy as point, click and print!


Information SystemEDI – Electronic Data Interchange

Tags, quantities Priced packing lists Drawings (electronic transmittal) Scheduling/shipping updates


Value-added ServicesOn-site Field Services

On-site installation guidance On-site inspection/maintenance of pipe supports On-site snubber inspection A system of stock Standard Items “On-call” engineering team Available 24x7


Value-added ServicesWeb-based Emergency Services

PT&P’s “On-call” engineering team guarantees a response time of 30 minutes


Friday, 5:30pm

Saturday

Sunday

Value-Added Services 24x7 Emergency Service for a 48" Expansion Joint


Cold Shoe Testing Constant Testing

Marinite Slide Plate Testing

Spring Load Testing

Anchor Shoe Testing

Value-Added Services Product Testing/Quality Control


Value-added Services Partnerships/Stocking Standards

PT&P can partner to develop and optimize Pipe Supports Standard across projects and offices

Benefits: Automated material take-off. Free storage Instant turnaround Standard blanket pricing agreement Optimize work processes

Reduced the process of determining material requirements and releasing a job to the shop

EDI, Line Item Tracking Reports


Safety First at PT&PPiping Technology & Products, Inc. strives to provide asafe and healthful workplace by subscribing to theseprinciples: All accidents are preventable through implementation of effective

safety and health control policies and procedures. Safety and health controls are a major part of our daily work. Accident prevention is good business. It increases productivity and

minimizes human suffering. Management is responsible for providing a reasonable and safe

workplace for employees. Employees are responsible for following safe work practices,

company rules, and for preventing accidents and injuries. Management must monitor company safety performance, working

environment and conditions to ensure that safety objectives are achieved.

Our safety program requires the participation of all employees—to improve safety awareness, and to prevent accidents and injuries.


Safety First at PT&P

Weekly Safety Meetings with

Each of the Individual

Company Departments

Wide and Clean Aisles to Safely Move through the Shop


Safety First at PT&P

Follow safety rules and procedures exactly, and ask questions if job is not understood

Be responsible for his/her own safety and the safety of other employees.

Report all injuries/incidents to the supervisor or safety with in 24 hours no matter how minor.

Regard safety as an important part of getting your job done.

Everyone who has agreed to work for Piping Technology & Products, Inc. implicitly agrees to:


Partnerships/Alliances

ExxonMobil

Bechtel Corporation PT&P is Bechtel’s Global and Regional MPAG supplier

Kellogg Brown & Root PT&P has long stocked Kellogg standard shoes and supports

Jacobs Engineering PT&P has a strategic alliance with Jacobs Engineering

Foster Wheeler

Shell Oil

BP-Global

Union Carbide – Dow Chemical

Calpine PT&P has a successful alliance relationship with Calpine


Accomplishments – Awards

Highest Consistent Performance Balance of Plant Piping Materials Award from Bechtel (10,000 supports; 98.8%)

Perfect Score of 100% on Calpine’s Monthly Alliance Quality Performance (3 consecutive periods)


Recent/Current Projects Bechtel

Anglola LNG, Motiva Refinery, Edwardsport Duke Power, Mountainview & Springerville Power Projects, SonaHess, Egypt LNG 1 & 2, Equatorial Guinea LNG 1 & 2, Atlantic LNG 1 2 3 & 4, Borger Coker Plant, Sabine Pass LNG 1 & 2, AGD 2, OGD3, Iceland Alumina Smelter, Trinidad LNG 1 2 3 & 4, Scotford, Petrotrin, Wood River, Keystone, Reliance-Jamnagar, Shell USLD, Mountainview, Cottonwood, Redbud, Magnolia, La Rosita, Araucaria, Wagner, Hsin Tao, Delta, Red Hills, Qinshan Nuclear, Gregory

Alstom Power Santee Cooper, Spurlock, Port Washington,

Metca, Castejon, Gissi, Aluar, Alunorte, Astoria, BP Toledo, Cartagena, BP Cooper, Becanover, Haynes, La Laguna, Malaga, Spruce

Calpine Morgan, Decatur, Acadia, Calgary,

Washington Parish, Fremont, Pastoria, Osprey, Columbia, Metcalfe, Riverside, Rocky Mountain, Otay Mesa, Oneta, Mankato

Black and Veatch BVZ JK Spruce 2, BVZ West County 1, 2 & 3,

Allegheny - 3,4 & 5, St. Joseph, BVZ – Rio Nogales, NCPP, Turkey Point, Weston, Manatee, Nebraska (OPPD), Martin, Port Westward, Weston 4, DP&L, Beaumont, BOC Mexico, Oxychem

CB&I Cove Point LNG, Elba Island LNG

Jacobs Valero Aruba, BP Whiting, TX City,

Cherry Point, Marathon Hitachi

Tula, Tarahan ABB Lummus

C4 Project in Port Arthur Aker Kvaerner

Adriatic LNG, Cameron LNG Shaw Power

Shaw Energy & Chemicals, CLECO Rodemacher Unit #3, Shaw Group Marathon, Shaw Group Mirant: Morgan Town, Dickerson and Chalk Point

Foster Wheeler Valero Project, Entergen Power, Flint

Hills, Chevron, Exxon Mobile UOP

CCR Unit, Valero, Ultramar, Petroindustrial

IHI Sandy Creek-TX


Recent/Current Projects Teton Industrial

Utah Power Plant KBR

Sonatrach-Skikda, Saudi Kayan, ShellOP2, Trinidad Ammonia, Chad project, SASOL Superflex Cracker South Africa, EBIC Ammonia, Escravos GTL Nigeria

Fluor Daniel Mogas Projects - Baytown & Baton Rouge

Duke Fluor Daniel Scherds Plant, Reliant Energy, Jasper Power

Casy Industrial Lee County WTE Expansion

Halliburton Group Sasol, Conoco - Belnak

Worley Parsons Santee Cooper, Exxon Mobil

TOYO IOCL Paradip Refinery-India, Angola LNG

Zachry Zachry Industrial Nuaces Bay, Zachry Barney

Davis Kansas City Light & Power

IATAN Black Hills Power

Wygen 3, Unit 5

Samsung Petrotrian, IBN-Zahar, Saudi Arabia

PP Project Technip

Freeport LNG Work Power

Buck Station, Dan River, Richmond, Harry Allen, Apex and Front Range

SNC Lavalin Canaport LNG

Mustang Engineering BP Thunderhorse, Atlantis, Holstein,

Coffeyville Nooter Eriksen

Port Dickson – Malaysia, Songkhla – Thailand, Highbridge - Wisconsin

Shaw Stone & Webster Petro China, BASF-FINA, ULSD

TEI Georgia Power

Exxon Mobil BMS-SPT, Olefin Recovery Project

WANZEK Sprit Wood Station


Benefits of PT&P

450, 000 sq. ft. covered shop space

Large inventory

Hanger & support standardization

Cutting edge technology

Partnering experience

Combined industry experience

Quality

Management & financial stability

Competitive pricing


Thank You

Questions & Answers

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