piping handbook hf
TRANSCRIPT
Contents Page
1. Classification 1 - 4
2. Piping System Abbreviation 7
3. Symbol 8- 24
4. Piping Drafting Symbol For Pipe & Pipe Fittings 25 - 26
5. Method For Identification Of Pipes And Its System 27
6. Installation Guidance 28 - 31
7. Pipe Insulation Standard 32 - 44
8. Pipe Expansion Loint Application Standard 45
9. Pipe 46 - 54
10. Flange 55 - 66
11. Sleeve/Socket/Union Joint 67 - 72
12. Elbow 73 - 77
13. Reducer 78 - 84
14. Tee Piece (Equal) 85 - 86
15. Tee Piece (Reducing) 87 -92
16. Expansion Joint 93 - 109
17. Penetration Piece 110 - 113
18. Pipe Bending Table & Calculation 114 - 124
19. Piping Table 125
20. Pipe Support And Pipe Band 126 - 139
21. Pad 140
22. Bolt & Nut Standard (Iso Thread) 141 - 143
23. Stud Bolt & Nut Standard (Iso Thread) 144 - 145
24. Bellmouth 146 - 148
25. Heating Coil Fabrication 149
26. Welding Method Of Slip-On Flange 150
27. Cut Hole Opening Standard 151
28. Limit Of Working Space For Outfitting In Engine Room 152 - 161
29. Standard Of Fitting Material 162 - 172
30. Tap Drills & Screw Thread 173 - 174
31. Standard Gauges Dimension 175 - 176
CLASSIFICATION SOCIETY REQUIREMENT
LRS
DNV Table A2 Minimum nominal wall thickness for steel pipes (except pipes covered by Load Line Regulations)
External diameter D, mm Pipes in general
3), 4), 5), 6), 7), 8)
Air, overflow and sounding pipes for structural tanks
1), 2), 3), 5), 8), 9)
Bilge, ballast and general seawater pipes
1), 3), 4), 5), 7), 8)
Bilge, air, overflow and sounding pipes through
ballast and fuel oil tanks, ballast lines through fuel oil tanks and fuel oil lines
through ballast tanks 1), 2), 3), 4), 5), 7), 8), 9)
10.2 - 12 1.6 13.5 – 17.2 1.8 20 2 21.3 - 25 2 3.2 26.9 – 33.7 2 3.2 38 – 44.5 2 4.5 3.6 6.3 48.3 2.3 4.5 3.6 6.3 51 – 63.5 2.3 4.5 4 6.3 70 2.6 4.5 4 6.3 76.1 – 82.5 2.6 4.5 4.5 6.3 8.9 - 108 2.9 4.5 4.5 7.1 114.3 - 127 3.2 4.5 4.5 8 133 – 139.7 3.6 4.5 4.5 8 152.4 – 168.3 4 4.5 4.5 8.8 177.8 4.5 5 5 8.8 193.7 4.5 5.4 5.4 8.8 219.1 4.5 5.9 5.9 8.8 244.5 - 273 5 6.3 6.3 8.8 298.5 - 368 5.6 6.3 6.3 8.8 406.4 - 457 6.3 6.3 6.3 8.8 1) For pipes efficiently protected against corrosion, the thickness may be reduced by an amount up to not more than 1 mm. 2) For sounding pipes, except those for cargo tanks with cargo having a flash point less than 60° C, the minimum wall thickness is intended
to apply to the part outside the tank. 3) For threaded pipes, where allowed, the minimum wall thickness is to be measured at the bottom of the thread. 4) The minimum wall thickness for bilge lines and ballast lines through deep tanks and for cargo line is subject to special consideration. 5) For larger diameters the minimum wall thickness is subject to special consideration. 6) The wall thickness of pipes within cargo oil and ballast tanks in systems for remote control of valves is not to be less than 4mm. 7) For inlets and sanitary discharges see Pt. 3 Ch. 2 Sec. 11 K 100. 8) For stainless steel pipes the minimum wall thickness will be specially considered, but it is in general not to be less than given in Table A1
for pipes of copper alloys. 9) For air pipes on exposed decks, see Pt 3 Ch. 2 Sec. 11 K 300.
Table A1 Minimum nominal wall thickness for pipes of copper and copper alloys and stainless steel.
Minimum nominal wall thickness, in
mm 1) External pipe diameter D, in mm
Copper Copper alloy and stainless steel
D < 10 1 0.8 10 < D < 20 1.2 1
20 < D < 44.5 1.5 1.2 44.5 < D < 76.1 2 1.5 76.1 < D < 108 2.8 2 108 < D < 159 3 2.5 159 < D < 267 3.5 3 267 < D < 457 4 3.5
(470) 4 3.5 508 4.5 4
1) The wall thickness of pipes within cargo oil and ballast tanks in
systems for remote control of valves is not to be less than : 3 mm for Al-Brass. 2 mm for Cu-Ni and stainless steel.
Table D12.6(2) Minimum Thickness of Steel Pipes (1),(3) ( mm )
Notes:1 Where the thickness of pipes specified in standards does not comply with the minimum thickness in this
Table, the standard pipe may be used if the difference is 0.4 mm or less.2 Pipes are to be galvanized at least inside, except those fitted in the engine room.3 For pipes with a nominal diameter other than shown in this Table, their minimum diameter will be
considered by the Society in each case.
Table D12.7 Minimum Thickness of Copper and Copper Alloy Pipes( mm )Outside diameter Copper pipes Copper alloy pipes8-10 1 0.812-22 1.2 125-45 1.5 1.250-76.2 2 1.580-120 2.5 2130-190 3 2.5200-270 3.5 3280 4 3.5
PIPING SYSTEM ABBREVIATION ............................................................................................................................ 2
SYMBOL...................................................................................................................................................................... 3 STANDARD VALVES............................................................................................................................................. 3 SPECICAL VALVE ................................................................................................................................................. 4 REMOTE OPERATED VALVE............................................................................................................................... 4 REMOTE & AUTOMATIC CONTROL VALVES..................................................................................................... 5 TRAPS.................................................................................................................................................................... 6 STRAINERS ........................................................................................................................................................... 6 MOUTH PIECE....................................................................................................................................................... 6 AIR ESCAPE HEADS............................................................................................................................................. 6 FITTINGS................................................................................................................................................................ 7 GENERAL............................................................................................................................................................... 9 REMOTE OPERATED REACH ROD PIECE......................................................................................................... 9 PUMP MARKS...................................................................................................................................................... 10 PUMPS ................................................................................................................................................................. 10 SWITCHES........................................................................................................................................................... 10 INSTRUMENTATION ........................................................................................................................................... 10 FIRST CODE LETTER (MEASURING OBJECT)................................................................................................. 12 SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)............................................................................ 13 EXAMPLE............................................................................................................................................................. 13
SYMBOLS FOR PIPING ARRANGEMENT.............................................................................................................. 14 VALVE .................................................................................................................................................................. 14 STRAINERS & TRAPS ETC................................................................................................................................. 17 OTHER FITTINGS................................................................................................................................................ 18 PIPE AND PIPE JOINT ........................................................................................................................................ 19
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING................................................................................ 20
METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM............................................................................ 22
INSTALLATION GUIDANCE .................................................................................................................................... 23 A) GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD............................................ 23 B) GUIDANCE OF SOUNDING PIPE FOR OIL TANK ..................................................................................... 24 SOUNDING PIPE CONSTRUCTION........................................................................................................... 25 C) TYPICAL INSTALLATION OF AIR ESCAPE PIPE ...................................................................................... 26
PIPING SYSTEM ABBREVIATION
NO SYSTEM ABBREVIATION
1 Ballast line WB/SW
2 Cooling sea water line CW/SW
3 Hydrant and wash deck line SW
4 Sanitary water supply SW
5 Feed water line FD
6 Drink water line FW
7 Hot water line for radiator HW
8 Hot water line HW/FH
9 Potable fresh water line FR
10 Cooling fresh water line (or Technical fresh water) FR
11 Bilge line BG/BL/BS
12 Soil drain line SL
13 Toilet scupper & basin drain SC
14 Scupper and drainage line SC
15 FO-line FO
16 Lubrication oil line LO
17 Air escape line AE
18 Sounding line SD
19 Voice tube line VC
20 Co2 fire extinguishing line Refer to legend in drawing
21 Compressed air line (working & starting air) CQ/CA
22 Control air for remote control V/V CA
23 Exhaust gas line GE
24 Steam line AS/AS-SUP
25 Steam exhaust line DR/EX/AS-RET
26 Tank heating line & drain line AS
27 Hydraulic line for wt. door HYD
28 Hydraulic line for towing winch HYD
29 Hydraulic line for steering gear room HYD
30 Hydraulic line for deck machinery control HYD
31 Air foam piping AF
32 Oxygen & acetylene gas piping GL
33 Inert gas system exhaust gas EI
34 Gauge GP
SYMBOL
SYMBOL
ITEM
For as fitted plan For key plan NAME REMARKS
Valve (globe & angle) Flange
Screw down check valve (globe & angle) Socket
Swing check
valve (with handle) Bat Welded
Lift check valve (globe & angle) Screw
Foot valve Union
Cock BITE union
3-way cock (T & L type)
Sluice valve
Sluice valve (water seal)
Hose valve (globe & angle)
Non return hose valve (globe & angle)
Butterfly valve
Storm valve (vertical & horizontal)
STAN
DAR
D V
ALVE
S
Valve manifold
SYMBOL
ITEM
For as fitted plan For key plan NAME REMARKS
Pressure gauge valve
Pressure gauge cock
Cock with locks
Self closing valve for F.O tank drain
Self closing valve for oil level gauge
Self closing valve for bilge
Self closing swing valve for sounding head Weight type
Self closing cock for sounding head Weight type
Self closing sluice valve for sounding head Spring type
Surface valve
Breather valve (globe & angle)
SPEC
ICAL
VAL
VE
Needle valve
Valve (globe & angle (by reach rod)
Screw down check valve (globe & angle) (by reach rod)
Sluice valve (by reach rod)
Butterfly valve (by reach rod)
Storm valve (vertical & horizontal) ( by reach rod)
REM
OTE
OPE
RAT
ED V
ALVE
Emergency closing valve (globe & angle)
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Governor valve
Safety valve (globe & angle)
Relief valve (by reach rod)
Relief valve (with handle)
Press-vacuum relief valve (globe & angle)
Miniature direct control valve (with strainer)
Direct operated control valve Reducing valve
Direct operated control valve (with handle) included
Diaphragm control valve
Diaphragm control valve (with handle)
Diaphragm control valve (with positioner)
Level control valve
Level control valve (Hi-flo)
Level control valve (ball tap)
Miniature magnet valve (3-way)
Magnet valve (globe, angle)
Quick close magnet valve
Hydraulic cylinder valve (globe, angle, sluice & butterfly)
Hydraulic local operation
Air cylinder valve (globe, angle, sluice & butterfly)
Electric motor valve (globe, angle, sluice & butterfly)
REM
OTE
& A
UTO
MAT
IC C
ON
TRO
L VA
LVES
Air motor valve (globe, angle, sluice & butterfly)
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Syphon breaker
Steam trap with strainer (impulse type)
Steam trap with strainer (thermostatic type)
Steam trap with strainer (backer type)
TRAP
S
Vacuum trap (float type)
Bilge hat
Strainer (single)
Strainer (duplex)
Mud box
Rose box
STR
AIN
ERS
Bell mouth
Mouth piece without cover
Mouth piece with cover With receiver
MO
UTH
PIE
CE
Mouth piece with whistle
Air escape pipe bend head
(globe & angle) (by reach rod)
Air escape gooseneck head float check type without gauge wire net
Air escape gooseneck head float check type with gauge wire net
Air escape bonnet head without gauze wire net
AIR
ESC
APE
HEA
DS
Air escape bonnet head with gauze wire net
With filling cap Screw type Flange type
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Expansion joint (dresser type)
Expansion joint (sleeve type)
Expansion joint (rubber type)
Expansion joint (stainless bellow type)
Flexible tube (flange type)
Flexible tube (screw type)
EXPA
NSI
ON
JO
INTS
Off-set bend
Sounding cap
Sounding deck piece
Hose flange
Blank flange Normal open
Spectacle flange Normalshut
Orifice
Boss
Bottom plug (P1-type)
Bottom plug (P2-type)
Drain plug with chain
Drain hole
Anchoring piece
Seel pot
FITT
ING
S
Reducer
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Tee piece
Penetrating piece
Temperature sensitive piece
Phone
Special flange
Whistle
Hopper
Hopper with sight glass
Scupper piece with rose plate Withcoaming
Water sealed scupper piece with rose plate
Scupper piece without rose plate Sleeve type
Scupper for upper deck
Drain & air separator
Oil catcher for exh. gas steam line
Air chamber & float chamber
FI
TTIN
GS
Scupper piece with water tight
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Pipe line (cross)
Pipe line (connecting)
Waste pipe
Sprinkling pipe
Rubber lining line
F.O. pipe with tracer
Capillary tube
Control air line
Hydraulic line
Electric wire
Overboard discharge
GEN
ERAL
“U” seal
REM
OTE
OPE
RAT
ED R
EAC
H
RO
D P
IEC
E
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Remote start & stop
Remote start
Remote stop
Automatic start & stop
Automatic start
Automatic stop
Automatic change
PUM
P M
ARKS
Hand pump
Priming pump
Ejector
Eductor PUM
PS
Hydraulic oil pump
Thermal switch
Limit switch
Level switch
SWIT
CH
ES
Pressure switch
Pressure gauge Locate amount
Vacuum gauge
Compound gauge
Differential pressure gauge
INST
RU
MEN
TATI
ON
Dial gauge
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
Manometer Locate amount
Thermometer pocket
Thermometer
Resistance bulb & thermometer sensor
Float gauge
Float level gauge
Glass level gauge
Flow meter
Sight glass
Ships draft gauge
Flat glass oil level gauge
Salinity cell
Electric type pressure indicator
Air purge set
Signal transmitter With code-letter when necessary
Local mounted instrument
Centralized panel mounted instrument
Monitor or data logger point
With code-letter indicated in next page
Auto manual selector
Relay
INST
RU
MEN
TATI
ON
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
A Composition
Co2 Particular composition (carbon dioxide)
O2 Particular composition (oxygen)
CL Particular composition (salinity)
PH Particular composition (hydroneum ion
D Density
F(Fr) Flow (Flow rate)
L Level
M Humidity
P Pressure
Pd Pressure differential
Q Heat calorie
S Speed
T Temperature
V Viscosity
W Weight
FIR
ST C
OD
E LE
TTER
(MEA
SUR
ING
OBJ
ECT)
X Other variation
SYMBOL IT
EM
For as fitted plan For key plan NAME REMARKS
I Indication
R Recorder
C Controller
S Counter
A(WITH H OR L) Alarm (high or low)
C/R Control console
B/G Boiler gauge board
E/R Main engine gauge board
SUBS
EQU
ENT
CO
DE-
LETT
ER (I
NST
RU
MEN
T FU
NC
TIO
N)
W/H Wheel house
1) Lettering order
as follows :
I or R-C-S-A
2) In case of recorder monitor & logger letter “ I “ not written
Control panel pressure indicator (pneumatic transmitted)
Temperature controller
High temperature alarm
Level recording controller with high & low alarm
EXAM
PLE
Pressure transitter (pneumatic) for A.C.C.
D1Pd
TC
HTA
MLLRCH
P TO ACC
SYMBOLS FOR PIPING ARRANGEMENT
VALVE
SYMBOLS TYPE
PLAN VIEW ELEVATION SECTION VIEW REMARK
Globe valve Direction of flow to be shown if necessary
Angle valve
NOTES: 1) size of
to be shown on respective plan and side view are taken from handle of valve size of whichever greater
Globe non-return valve
Angle non-return valve
Sluice valve Opening indicator are to be shown in principal
Gear control sluice valve
On plan and on section view show such indicator
2) when there is arrangement difficulty of sluice valve on plan and side view, a sketch of the valve should be included in
Gear control globe valve
Gear control angle valve
Globe hose valve
Angle hose valve
Globe non-return hose valve
Angle non-return hose valve
3) “HANDLE BELOW” and “OPENING FRONT”, “BACK” are to be shown when necessary
Remote control globe valve
Remote control angle valve
Remote control globe non-return valve
Remote control angle non-return valve
SYMBOLS FOR PIPING ARRANGEMENT..CONT
VALVE Notes:
SYMBOLS TYPE
PLAN VIEW ELEVATION SECTION VIEW REMARK
Emergency closing valve
Bilge line closing valve
Screw globe valve
Screw angle valve
Lifting non-return globe valve
Lifting non-return angle valve
Lifting non-return standing valve Foot valve
Swing non-return valve
Safety valve globe type Same as relief
valve
Safety valve angle type Same as relief
valve
Safety valve (with handle) Same to relief
valve
Direct operated control valve (with handle)
To be drawn positioner and handle
Air operated control valve (with handle)
Same as above
Magnet valve
3-way control valve Flow direction to
be indicated
2-way cock
SYMBOLS FOR PIPING ARRANGEMENT..CONT
VALVE Notes:
SYMBOLS TYPE
PLAN VIEW ELEVATION SECTION VIEW REMARK
3-way cock
Test valve (self closing valve for F.O. drain tank)
Butterfly valve
Storm valve
Electric motor operated globe valve
Electric motor operated sluice valve
Reach rod To be drawn reach rod and valve number
Globe
Breather valve
Angle
135
M
MM
M
M M
(T TYPE)
(L TYPE)
SYMBOLS FOR PIPING ARRANGEMENT..CONT
STRAINERS & TRAPS ETC Notes:
SYMBOLS REMARK TYPE
PLAN VIEW ELEVATION SECTION VIEW
Eductor
Single strainer
Duplex strainer
Y-type strainer
Mud box
Rose box
Steam trap
Steam trap (with strainer, not by-pass)
Steam trap (with strainer)
In case of with by-pass type must be drawn “sentence”
Hand pump
Water cock
Swing type
BY - PASS
SYMBOLS FOR PIPING ARRANGEMENT..CONT OTHER FITTINGS Notes:
SYMBOLS TYPE
PLAN VIEW ELEVATION SECTION VIEW REMARK
Scupper
Box-type scupper
Hopper
Hopper with sight glass
Bell mouth
Sight glass
Expansion joint Flow direction to be shown in accordance with maker drawing
Spectacle flange To be marked “SHUT” or “OPEN”
Orifice
Flow meter
Fix-type thermometer
Thermometer
Seat
Size of seat to be drawn
For example
O(S) O(S) O(S)
M - 20
SYMBOLS FOR PIPING ARRANGEMENT..CONT PIPE AND PIPE JOINT Notes:
SYMBOLS TYPE
PLAN VIEW ELEVATION SECTION VIEW REMARK
Joining piece
Slot in welding type
Butt weld tee
Penetration piece
Penetrating sleeve
In case of butt joint
Deck orflat
In case ofpenetration
Jacket type sleeve
Both end fitSleeve
Both end free
Special flange
ONE END FIT
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING Screw or socket weld Butt weld Flange joint
Single line Double line Single line Double line Single line
Top view
Elevation view 90° Elbow
Bottom view
Top view
Elevation view 45° Elbow
Bottom view
Top view
Elevation view T Joint
Bottom view
Top view
Elevation view Y Joint
Bottom view
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING..cont Screw or
socket weld Butt weld Flange joint
Single line Double line Single line Double line Single line
Top view
Reducer
Elevation view
Slip on Weld neck Cap joint Ring type joint
Male/female flange Blind flange
Single line Flange joint
Double line
Branch joint
Butt joint
Cap
Threaded union
Socket or butt weld
reducing tee
Saddle joint
Single line Flange joint
Double line
100SW-01-101
100CW-01-107
100SW-01-103
150SW-01-102
METHOD FOR IDENTIFICATIONOF PIPES AND ITS SYSTEM
(FOR K-PLAN)
SYSTEM NOS.
PIPING SYSTEM
PIPE NOM. DIA.
PIPE NOM. DIA.
PIPING SYSTEM
TO K-PLANSYSTEM REF.
MARKPIPE PIECE
150SW-102-01
100SW-103-01
100CW-107-01
100SW-101-01
METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM (FOR AS FITTED PLAN)
INSTALLATION GUIDANCE
A) GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD (Except in engine room)
B) GUIDANCE OF SOUNDING PIPE FOR OIL TANK (Except in engine room)
40 ØSounding Cap & 80 ØSounding Pipe
Note :
1. Bending radius of sounding pipe to be not less than one(1) meter.
Deck
TANK TOP
4 x 10Ø Holes
100
25
143
For No.1 F.O.T.
N=4
2. 10Ø holes (pitch 100 and 300 mm)to be provided for sounding pipe
up to about 10M above bottom forF.O. tanks only.
100
100
300
300
300
TANK TOP
Bottom
For No.2 & 3 F.O.T.
SOUNDING PIPE CONSTRUCTION
2 OPENINGS 80 X 5R FOR WATER ETC4 OPENINGS 80 X 5R FOR FUEL OIL
3
14
& DIESELOL
1000
FLANGE
TANK BOTTOM
INNER BOTTOM PLATEVENT HOLES 4-10 mm
TO BE DRILLED
DIA. 40 FOR WATER & OTHERSDIA. 80 FOR F.O. & D.O
Upper Deck(Penetration Piece)
Superstructure Deck(Penetration Piece)
150
(LR
)
Deck H (m/m)
0.25L FWDUpper Deck
Other Deck 450
760
Deck
UpperDeck
Detail Detail
15
C) TYPICAL INSTALLATION OF AIR ESCAPE PIPE
NOTE: • Inclination of air escape pipe to be not less than 30 degrees from the horizontal plane. • MATERIAL IF GAUGE WIRE – STAINLESS STEEL (SUS 314)
PIPE INSULATION STANDARD APPLICATION TABLE OF PIPING INSULATION – TABLE 1
INSULATION MATERIAL COVER
PIPE LINE APPLIED PLACES Pipe
Flange, valve & etc
Pipe Flange, valve & etc
REMARKS
Weather parts
Only the parts of pipes having the possibility of contacting with human body
Rock wool -
F.R.P. (Fibreglass
reinforced plastic)
(polytight)
- FIG - 1
Pipe above 10 mm Rock wool Rock wool Glass cloth Glass cloth FIG - 2
FIG - 5
Deck steam line, exhaust line and tank heat line Accommodation
pump room , steering gear room & pipe passgae
All pipes Pipe dia 10 mm
and below Not to be insulated
Weather parts Not to be applied - - - - - Exhaust pipe for emergency fire pump engine Accommodation All including in steering
gear room Rock wool Rock wool Glass cloth Glass cloth FIG - 2 FIG - 5
Weather parts All pipes Rock wool - F.R.P. (Polytight) - FIG -1 Domestic
steam and drain Accommodation All pipes Rock wool Rock wool Glass cloth
(Note 1) Glass cloth (Note 1)
FIG - 5 FIG - 2
Hot water Accommodation All pipes Rock wool Rock wool Canvas (Note –1 )
Canvas (Note –1 )
FIG – 3 FIG – 5
Weather parts Not to be applied - - - - - Tank cleaning pipe Accommodation &
pump room Delivery side of tank cleaning heater Rock wool - Canvas - FIG – 3
Weather parts Not to be applied - - - - - Sea water service pipe, wash deck pipe and scupper pipe Accommodation All pipes except vertical
pipes inside lining (Note –2) Canvas Canvas FIG – 5 FIG – 8
Weather parts Not to be applied - - - - - Fresh water pipe and drain pipe Accommodation All pipes except vertical
pipes inside lining (Note –2) Canvas Canvas FIG – 5 FIG – 8
Freon suction pipe from ref. chamber to compressor Freon pipe
(R –22) Accommodation Freon liquid pipe from expansion valve to ref. chamber
Polyurethan Polyurethan Canvas and seal paint
Canvas and seal paint
FIG – 6 FIG – 7
All duct except below Glass wool - Canvas - Duct or air conditioning Accommodation
Sanitary and commissary space
Polyurethan (Note – 3) -
F.R.P. (Polytight) (Note – 3)
-
FIG – 10
All duct except below Glass wool - Canvas - Mech. Exhaust and supply duct for (galley, pantry)
Accommodation Sanitary and commissary space
Polyurethan (Note – 3) -
F.R.P. (Polytight) (Note – 3)
- FIG - 9
Inert gas pipe Weather part Only from funnel to gas cooler Rock wool - Glass cloth - FIG - 4
Freon pipe for fish and meat room
Lobby and vegtable room All pipes Polyurethan Polyurethan F.R.P.
(Polytight) F.R.P. (Polytight)
FIG – 6 FIG – 7
Note 1 :- Polytight to be applied to the pipes above one (1) meter from floor which are led in wet space Note 2 :- PVC tubes not to be insulated Note 3 :- Duct in the ceiling and/or lining not to be insulated.
THICKNESS OF INSULATION – TABLE 2
Insulation material Pipe dia. 15 25 40 50 65 80 100 125 150 200 250 300 350
155°C and above 25 30 30 35 35 35 35 35 40 40 40 40 50
154°C – 101°C 20 20 20 20 25 25 25 25 25 25 25 30 30 Rock wool moulding
100°C – 60° C 20 20 20 20 20 20 20 25 25 25 25 25 25
R-22 suction line from cooling coil to compressor 50
R-22 line from expansion valve to cooling coil 25 Polyurethane
foam
Engine room, galley pantry and lavatories 25
Engine room, galley, pantry and lavatories 50
Glass wool Fan room and living quarter 25
IS INSULATING METHOD OF PIPING – (FIG – 1)
Application : a). According to the application table of piping insulation. b). To be applied to weather parts. Insulation Method
Mark Material Remarks Note
1 Moulded rock wool Specific gravity : 200 kg/m³
0.8t Galv. Steel band and Pipe dia > 125 2
#18 Galv. Iron wire Pitch : 300 mm
Pipe dia < 100
3 Cellophane paper 0.02 mm thickness
4 Glass tape 2 loops
5 Polyester resins
F.R.P. (Polytight)
3. Thickness of insulation material according to the table of thickness of insulation 4. Note : Distance “A” to be enough for removing the coupling bolts.
5 4 3 2 1
A
IS INSULATING METHOD OF PIPING – (FIG – 2)
1. Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts. 2. Insulation Method
Mark Material Remarks Note
1 Moulded rock wool Specific gravity : 200 kg/m³
0.8t Galv. Steel band and Pipe dia > 125 2
#18 Galv. Iron wire Pitch : 300 mm
Pipe dia < 100
3 Glass cloth 0.02 mm thickness
3. Thickness of insulation material according to the table of thickness of insulation 4. Note : Distance “A” to be enough for removing the coupling bolts.
3 32
1
A
IS INSULATING METHOD OF PIPING – (FIG – 3)
1. Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts. 2. Insulation Method
Mark Material Remarks Note
1 Moulded rock wool Specific gravity : 200 kg/m³
0.8t Galv. Steel band and Pipe dia > 125 2
#18 Galv. Iron wire Pitch : 300 mm
Pipe dia < 100
3 #11 Canvas To be adhered
4 Paint Finished with 2 coats
To be applied except inside of lining
5 Glass cloth 0.5mm thickness
3. Thickness of insulation material according to the table of thickness of insulation 4. Note : Distance “A” to be enough for removing the coupling bolts.
A
5 4or5
31
2
IS INSULATING METHOD OF PIPING – (FIG – 4)
1. Application : a). According to the application table of piping insulation. b). To be applied to un-weather parts. 2. Insulation Method
Mark Material Remarks Note
1 Glass cloth 0.5mm thickness
2 Paint Finished with 2 coats
1 2
IS INSULATING METHOD OF PIPING – (FIG – 5)
1. Application : Pipe fittings such as flange, valve, T-piece, socket, sleeve and support. 2. Insulation Method 3. Thickness of insulation material according to the table of thickness of insulation
Mark Material Remarks Note
1 Insulating material Moulded
2 Insulating material Moulded
3 Silicate cement Stuff into a crevice
Canvas (in case of “F”) Paste 4
Glass cloth (in case of “A” “B” “C” “E”)
0.8t Galv. Steel band (Pipe dia. > 125) 5
#18 Galv. Iron wire (Pipe dia < 100) SUS band to be applied on weather part (SUS 304, 0.4mm thick)
E) SOCKET & SLEEVE
3
14
MIN. 50
2
5
c) T-PIECE
A) FLANGE
1
4
1
2 3
4 2 3
5
5
DK. & BHD.
F) WATER & DRAIN PIPE
G) DECK & BHD.
TO ALLOW PIPES TO SLIDEMIN. 25 MM
50MIN
.
1
TO PIPE SUPPORT.PENETRATING PIECE IS SIMILAR
D) SUPPORT
B) VALVE
1
43
2
5
IS INSULATING METHOD OF PIPING – (FIG – 6)
1. Application : a). According to the application table of piping insulation. b). To be applied to freon piping. 2. Insulation Method
Mark Material Remarks Note
1 Adhesive Form seal 30-45
2 Foam polyurethane Specific gravity : 0.03 g/cm³
3 #18 Galv. Iron wire 3-Loops / 1-Ray (0.5mm t)
4 AL-Foil
5 Glass tape & glass cloth 2-Loops / 1-Ray (0.5 mm t)
6 Coating for use in Ref. Prov, chamber (1.0 kg/m²) Elastonato T/# 9840
7 Foamed polyurethane Soft
6’ Coating for use except above space 2 coat (1.3 kg/m²/2-coats) Seal FAS
3. Thickness of insulation material according to the table of thickness of insulation 4. Note : In case of freon pipe for vegetable,, fish and meat room, being led in lobby, these pipes to be insulated with 25 mm thick foamed polyurethane and finished coat.
4
1
2
1
3
2
7
&5 6
3
6
IS INSULATING METHOD OF PIPING – (FIG – 7)
1. Application : According to the application table. ( For support parts of insulation freon pipe). 2. Insulation Method
Mark Material Remarks Note
1 Adhesive Form seal 30-45
2
3 Hard foam polyurethane Specific gravity : 0.1 g/cm³ JIS A9512 No 1 & above
4 AL-Foil
5 Glass cloth 1-Ray
6 Coating 2 coat (1.3 kg/m²/2-coats) Seal FAS
3. Thickness of insulation material according to the table of thickness of insulation
MATERIAL THICKNESS (=t) LINE
Pipe from outside wall on ref. provision chamber to compressor 50 mm Suction pipe Hard foamed
polyuerthane Pipe from exp. Valve or dryer panel to outside wall on ref. provision chamber 25 mm Liquid pipe
54
6&3 1
45 & 6
3
1
IS INSULATING METHOD OF PIPING – (FIG – 8)
1. Application : a) According to the application table of piping insulation. b) To be applied to sweat insulation 2. Insulation Method
Mark Material Remarks Note
1 #11 Canvas To be adhered to pipe
2 Paint Finished with 2 coats
1 2
IS INSULATING METHOD OF VENT DUCT (RECTANGULAR) – (FIG – 9)
1. Application : According to the application table of piping insulation. 2. Insulation Method
Mark Material Remarks Note
1 Glass wool Specific gravity : 0.05 g/cm³
2 Adhesive
3 #11 Canvas
4 Paint Finished with 2 coats
5 Foamed polyurethane Specific gravity : 0.03 g/cm³
6 Cellophane paper Thickness: 0.02 mm
7 Glass tape 2 - Loops
8 Polyester resins F.R.P. Polytight
3. Thickness of insulation material according to the table of thickness of insulation
b.) To be applied to sanitary & commissary space.
2 5
2 1
6 7
3 4
8
a.) To be applied to enclosed part.
IS INSULATING METHOD OF VENT DUCT (SPIRAL) – (FIG – 10)
1. Application : According to the application table of piping insulation. 2. Insulation Method
Mark Material Remarks Note
1 Glass wool Specific gravity : 0.05 g/cm³
0.8t Galv. Steel band & Pipe dia 125 2 #18 Galv. Iron wire Pitch : 300 mm Pipe dia 100
3 Adhesive Width : 50 mm
4 #11 Canvas
5 Paint Finished with 2 coats
6 Foamed polyurethane Specific gravity : 0.03 g/cm³
7 Cellophane paper Thickness: 0.02 mm
8 Glass tape 2 - Loops
9 Polyester resins F.R.P. Polytight
3. Thickness of insulation material according to the table of thickness of insulation
b.) To be applied to sanitary & commissary space.
6 3
& FLEXIBLE DUCTSPIRAL DUCT
1 2
72 8 9
3 4 5
a.) To be applied to enclosed parts.
IS INSULATING METHOD OF PENETRATING PIECE FOR FIRE SAFETY MEASURE – (FIG – 11)
1. Application : To be applied to penetrating piece to the A-15, A-30 and A-60 class bulkhead and deck. 2. Insulation Method 3. Material
Mark Material Remarks Note
0.8t Galv. Steel band ( Dia > 125 ) Pipe dia 125 1
#18 Galv. Iron wire ( Dia < 100 )
Pipe dia 100
4. Note : Length “L” L > 1.5 D (Dia above 100 mm) L > 150 mm ( Dia 100 mm and under)
‘T” : Thickness of insulation
T
TO THE BULKHEAD OR DECK
SAME AS INSULATION MATERIALT
L
1
PIPE OR DUCT
BULKHEAD OR DECKA-15, A-30 AND A-60 CLASS
D
PIPING EXPANSION JOINT APPLICATION STANDARD (HULL PART)
1. Type of expansion joint and application location
TYPE APPLICATION LOCATION TO BE APPLIED MAINLY FOR
Dresser type All type of pipe line below 16kg/cm². (except steam & condensate pipe, heating drain pipe and butterworth line.)
Cargo oil line, ballast line, pipe line running longitudinal direction on upper deck (cargo oil line, vent line, fuel oil line, compressor air line, water supply line, deck wash/fire line, foam fire fighting line, cable conduit pipe)
Sleeve type
For big expansion required line such as steam & condensate line, heating drain pipe and butterworth pipe.
Upper deck steam line, condensate line, heating drain line, butterworth line
Bend pipe type
To absorb the pipe expansion at the location where dresser type, sleeve type or bellow type expansion joint fitting is not used (mainly due to the piping arrangement). This type is widely used for small pipe below 25 nominal diameter.
All type of pipe line
Bellow type
Apply for the looation if bend pipe arrangement is impractical and the location required for normal inspection and is difficult to reach.
Deck machinery operation hydraulic oil line at hatch side. Fuel oil line and steamline inside pipe duct.
Remarks: Fire line for ship complied to B O T, fuel oil line inside pipe duct with DNV class are not allowed to used dresser type fitting. Generally sleeve type to be used.
2. Expansion installation number of expansion joint.
2.1 Dressor type expansion joint - For pipe nominal size below 300A
1 piece is required for pipe length within 24M
- For pipe nominal size above 350A 1 piece is required for pipe length with 12M
2.2 Sleeve type expansion joint
1 piece is required for pipe length within 24M
2.3 Bellow type expansion joint - For steam line, 1 piece is required for pipe length with 24M - For deck machinery operation hydraulic line, 1 piece is required for pipe length within 40M
3. Expansion absorbing rate for expansion joint fitting.
TYPE ABSORBING RATE REMARKS
Dressor type ± 10mm Extension absorbing rate base on set length
Sleeve type 80 mm Contraction absorbing rate base on set length
40 mm Contraction absorbing rate base on set length
Bellow type 70 mm 4. Piping expansion rate
- Due to the deflection of the hull, the piping expansion rate will be 0.7mm per 1m length.
- Due to the change of the temperature, the expansion rate base 1°C, will be 0.012mm pper 1m for steel pipe and about 0.017mm per 1m for copper pipe.
PIPE
JIS STANDARD STEEL PIPE
(1) Electric resistance welded steel pipe of group II and seamless carbon steel pipes of group I
Wall thickness (mm) and weight (kg/m)
Group II Group I Nominal diameter
SGP Sch. 40 Sch 80 Sch. 40 Sch. 80 Sch. 120 Sch. 160
A B C SB SC SD SE
mm inch
Out Dia
(mm)
Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt Thk Wt
6 1/8 10.5 2.0 0.419 1.7 0.369 2.4 0.479 1.7 0.369 2.4 0.479
8 ¼ 13.8 2.3 0.652 2.2 0.629 3.0 0.799 2.2 0.629 3.0 0.799
10 3/8 17.3 2.3 0.851 2.3 0.851 3.2 1.11 2.3 0.851 3.2 1.11
15 1/2 21.7 2.8 1.31 2.8 1.31 3.7 1.64 2.8 1.31 3.7 1.64 4.7 1.97
20 3/4 27.2 2.8 1.68 2.9 1.74 3.9 2.24 2.9 1.74 3.9 2.24 5.5 2.94
25 1 34.0 3.2 2.43 3.4 2.57 4.5 3.27 3.4 2.57 4.5 3.27 6.4 4.36
32 1 1/4 42.7 3.5 3.38 3.6 3.47 4.9 4.57 3.6 3.47 4.9 4.57 6.4 5.73
40 1 1/2 48.6 3.5 3.89 3.7 4.10 5.1 5.47 3.7 4.10 5.1 5.47 7.1 7.27
50 2 60.5 3.8 5.31 3.9 5.44 5.5 7.46 3.9 5.44 5.5 7.46 8.7 11.1
65 2 1/2 76.3 4.2 7.47 5.2 9.12 7.0 12.0 5.2 9.12 7.0 12.0 9.5 15.8
80 3 89.1 4.2 8.79 5.5 11.3 7.6 15.3 5.5 11.3 7.6 15.3 11.1 21.4
90 3 1/2 101.6 4.2 10.1 5.7 13.5 8.1 18.7 5.7 13.5 8.1 18.7 12.7 27.8
100 4 114.3 4.5 12.2 6.0 16.0 8.6 22.4 6.0 16.0 8.6 22.4 11.1 28.2 13.5 33.6
125 5 139.8 4.5 15.0 6.6 21.7 9.5 30.5 6.6 21.7 9.5 30.5 12.7 39.8 15.9 48.6
150 6 165.2 5.0 19.8 7.1 27.7 11.0 41.8 7.1 27.7 11.0 41.8 14.3 53.2 18.2 66.0
200 8 216.3 5.8 30.1 8.2 42.1 12.7 63.8 8.2 42.1 12.7 63.8 18.2 88.9 23.0 110
250 10 267.4 6.6 42.4 9.3 59.2 15.1 93.9 9.3 59.2 15.1 93.9 21.4 130 28.6 168
300 12 318.5 6.9 53.0 10.3 78.3 17.4 129.0 10.3 78.3 17.4 129 25.4 184 33.3 234
350 14 355.6 7.9 67.7 11.1 94.3 19.0 158 11.1 94.3 19 158 27.8 225 35.7 282
400 16 406.4 7.9 77.6 12.7 123 21.4 203 12.7 123 21.4 203 30.9 286 40.5 365
450 18 457.2 7.9 87.5 14.3 156 23.8 254 14.3 156 23.8 254 34.9 363 45.2 459
500 20 508.0 7.9 97.4 15.1 184 26.2 311 15.1 184 26.2 311 38.1 441 50.0 565
SGP-E STPG-38E STPT-38S STPT-38S MATERIAL
SGP-B BUTT
WELDING PIPE ELECTRIC RESIST WELDED STEEL SEAMLESS CARBON STEEL
USED PIPE CARBON STEEL PIPE FOR ORDINARY PIPING
CARBON STEEL PIPE FOR PRESSURE SERVICE CARBON STEEL PIPE FOR HIGH TEMPERATURE
ASTM STANDARD STEEL PIPE ASA PIPE SCHEDULE
Wall = wall thickness in mm Wt = weights in kg/m
Nominal pipe size
Schedule 10
Schedule 20
Schedule 30 Standard Schedule
40 Schedule
60 Extra strong
Schedule 80
Schedule 100
Schedule 120
Schedule 140
Schedule 160
Double extra strong
mm Inch
O.D mm Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt Wall Wt
6 1/8 10.3 1.7 0.357 1.7 0.357 2.4 0.470 2.4 0.470
8 ¼ 13.7 2.2 0.625 2.2 0.625 3.0 0.804 3.0 0.804
10 3/8 17.1 2.3 0.848 2.3 0.848 3.2 1.10 3.2 1.10
15 ½ 21.3 2.8 1.26 2.8 1.26 3.7 1.62 3.7 1.62 4.8 1.95 7.5 2.54
20 ¾ 26.7 2.9 1.68 2.9 1.68 3.9 2.19 3.9 2.19 5.6 2.89 7.8 3.63
25 1 33.4 3.4 2.50 3.4 2.50 4.5 3.23 4.5 3.23 6.4 4.23 9.1 5.45
32 1 ¼ 42.2 3.6 3.38 3.6 3.38 4.9 4.46 4.9 4.46 6.4 5.60 9.7 7.75
40 1 ½ 48.3 3.7 4.05 3.7 4.05 5.1 5.40 5.1 5.40 7.1 7.23 10.2 9.54
50 2 60.3 3.9 5.43 3.9 5.43 5.5 7.47 5.5 7.47 8.7 11.1 11.1 13.4
65 2 ½ 73.0 5.2 8.62 5.2 8.62 7.0 11.4 7.0 11.4 9.5 14.9 14.0 20.4
80 3 88.9 5.5 11.3 5.5 11.3 7.6 15.3 7.6 15.3 11.1 21.3 15.2 27.7
90 3 ½ 101.6 5.7 13.6 5.7 13.6 8.1 18.6 8.1 18.6 16.2 34.0
100 4 114.3 6.0 16.1 6.0 16.1 8.6 22.3 8.6 22.3 11.1 28.3 13.5 33.5 17.1 41.1
125 5 141.3 6.6 21.8 6.6 21.8 9.5 30.9 9.5 30.9 12.7 40.2 15.9 49.0 19.0 57.4
150 6 168.3 7.1 28.2 7.1 28.2 11.0 42.5 11.0 42.5 14.3 54.2 18.3 67.5 21.9 79.1
200 8 219.1 6.4 33.3 7.0 36.7 8.2 42.5 8.2 42.5 10.3 53.1 12.7 64.6 12.7 64.6 15.1 75.8 18.3 90.7 20.6 101 23.0 112 22.2 108
250 10 273.0 6.4 41.7 7.8 50.9 9.3 60.2 9.3 60.2 12.7 81.5 12.7 81.5 15.1 95.8 18.3 115 21.4 133 25.4 156 28.6 172 25.4 155
300 12 323.9 6.4 49.7 8.4 65.1 9.5 73.8 10.3 79.7 14.3 109 12.7 97.4 17.4 132 21.4 160 25.4 187 28.6 208 33.3 239 25.4 187
350 14 355.6 6.4 54.6 7.9 68.1 9.5 81.2 9.5 81.2 11.1 94.3 15.1 126 12.7 107 19.0 158 23.8 195 27.8 224 31.8 253 35.7 281
400 16 406.4 6.4 62.6 7.9 77.9 9.5 93.1 9.5 93.1 12.7 123 16.7 180 12.7 123 21.4 203 26.2 245 30.9 286 36.5 333 40.5 365
450 18 457.2 6.4 70.5 7.9 87.8 11.1 122 9.5 105 14.3 156 19.0 206 12.7 139 23.8 254 29.4 310 34.9 363 39.7 408 45.2 459
500 20 506.0 6.4 78.5 9.5 117 12.7 155 9.5 117 15.1 183 20.6 248 12.7 155 26.2 311 32.5 381 38.1 441 44.4 508 50.0 564
550 22 558.8 6.4 86.4 9.5 129 12.7 171 9.5 129 22.2 294 12.7 171 28.6 373 34.9 451 41.3 526 47.8 600 54.0 671
600 24 609.6 6.4 94.7 9.5 141 14.3 210 9.5 141 17.4 255 24.6 355 12.7 187 30.9 441 38.9 547 48.0 639 52.4 719 59.5 807
650 26 660.4 7.9 128 128 203 9.5 153 12.7 203
700 28 711.2 7.9 138 138 219 15.9 272 9.5 165 12.7 219
750 30 762.0 7.9 147 147 234 15.9 292 9.5 176 12.7 234
800 32 812.8 7.9 157 157 250 15.9 312 9.5 186 12.7 250
850 34 863.8 7.9 167 167 266 15.9 332 9.5 200 12.7 266
900 36 914.4 7.9 177 177 282 15.9 361 9.5 212 12.7 282
API STANDARD STEEL PIPE STANDARD API-5L GRADE B
NOMINAL DIAMETER
mm INCH
OUTSIDE DIAMETER
(mm)
STD XS
XXS SCHEDULE THICKNESS
(mm) WEIGHT
(kg/m)
STD 40 2.2 0.625 8 ¼ 13.7
XS 80 3.0 0.804 STD 40 2.3 0.848
10 3/8 17.1 XS 80 3.2 1.10
STD 40 2.8 1.26 XS 80 3.7 1.62 - 160 4.8 1.95
15 ½ 21.3
XXS - 7.5 3.63 STD 40 2.9 1.68 XS 80 3.9 2.19 - 160 5.6 2.18
20 ¾ 26.7
XXS - 7.8 3.64 STD 40 3.4 2.50 XS 80 4.5 3.23 - 160 6.4 4.23
25 1 33.4
XXS - 9.1 5.45 STD - 3.56 3.38 XS 80 4.8 4.46 32 1 ¼ 42.4
XXS - 9.7 7.76 STD 40 3.7 4.05 XS 80 5.1 5.40 - 160 7.1 7.23
40 1½ 48.3
XXS - 10.16 9.55 STD 40 3.9 5.43 XS 80 5.5 7.47 - 160 8.7 11.1
50 2 60.3
XXS - 11.1 13.4 STD 40 5.2 8.62 XS 80 7.0 11.4 65 2 ½ 73
XXS - 14.0 20.4 STD 40 5.5 11.3 XS 80 7.6 15.2 - 160 11.1 21.3
80 3 88.9
XXS - 15.24 27.67 STD 40 5.7 13.5
90 3 ½ 101.6 XS 80 8.1 18.7
STD 40 6.0 16.1 XS 80 8.6 22.3 - 160 13.5 33.53
100 4 114.3
XXS - 17.1 41.0 STD 40 6.6 21.8 XS 80 9.5 30.9 125 5 141.3
XXS - 19.05 57.42 STD 40 7.1 28.2 XS 80 11.0 42.5 - 120 14.3 54.2 - 160 18.3 67.5
150 6 168.3
XXS - 21.9 79.1
API STANDARD STEEL PIPE…cont STANDARD API-5L GRADE B
NOMINAL DIAMETER
mm INCH
OUTSIDE DIAMETER
(mm)
STD XS
XXS SCHEDULE THICKNESS
(mm) WEIGHT
(kg/m)
- 20 6.4 33.3 - 30 7.0 36.8
STD 40 8.2 42.5 XS 80 12.7 64.6 - 120 18.3 90.3
200 8 219.1
XXS - 22.2 108 - 30 7.8 51
STD 40 9.3 60.2 XS 60 12.7 81.5 - 80 15.1 95.8 - 120 21.4 133
250 10 273
- 160 28.6 172 - 20 6.4 49.7 - 30 8.4 65.1
STD - 9.5 73.8 - 40 10.3 79.7
XS - 12.7 97.4 - 60 14.3 109 - 80 17.5 132 - 100 21.4 160
300 12 323.9
XXS 120 25.4 187 - 10 6.4 54.7 - 20 7.9 68
STD 30 9.5 81.2 - 40 11.1 94.3
XS - 12.7 107 - 60 15.1 127 - 80 19.0 158 - 100 23.8 195
350 14 355.6
- 120 27.8 224 - 20 7.9 77.9 - 30 9.5 93.1
STD 40 12.7 123 - 60 16.7 160 - 100 26.2 245 - 120 31.0 286
400 16 406.4
- 140 36.5 333 STD 20 9.5 105 XS - 12.7 139 - 60 19.0 205
450 18 457.2
- 80 23.8 254 STD 20 9.5 117 XS 30 12.7 155 500 20 508
- 40 15.1 183 - 30 12.7 171
550 22 558.8 -
STD 20 9.5 141 600 24 609.6
XS - 12.7 187
COPPER PIPES
1. Scope
This standard covers copper pipe used for general piping. 2. Dimensions
WALL THICKNESS AND WEIGHT
U A U B U C NOMINAL
DIAMETER (mm)
OUTSIDE DIAMETER
(mm) THICKNESS
(A) (mm) WEIGHT
(kg/m) THICKNESS
(B) (mm) WEIGHT
(kg/m) THICKNESS ( C ) (mm)
WEIGHT (kg/m)
4 6 1.0 0.140 - - 1.2 0.161
6 10 1.0 0.251 - - 1.4 0.330
10 15 1.0 0.391 - - 1.6 0.559
15 20 1.6 0.822 1.6 0.822 - -
20 25 1.6 1.046 1.8 1.166 - -
25 30 1.6 1.269 1.8 1.418 - -
32 35 - - 2.3 2.10 - -
40 45 2.0 2.40 2.3 2.74 - -
50 55 2.0 2.96 2.5 3.67 - -
65 70 2.0 3.80 3.0 5.61 - -
∆ 80 85 2.5 5.76 3.5 7.97 - -
∆ 100 110 3.0 8.97 4.0 11.84 - -
∆ 125 140 3.0 11.48 5.0 18.85 - -
∆ 150 160 3.5 15.30 5.5 23.73 - -
∆ 200 210 4.0 23.01 7.0 39.69 - -
∆ 250 270 4.5 33.37 9.0 65.60 - -
∆ 300 320 5.0 43.99 10.0 86.58 - -
350 363.7 5.0 50.09 - - - -
NOTE: 1) Pipe outside diameter 270 mm and smaller shall conform to JIS H3603
2) Mark * not to be used except special cases 3) Mark ∆ not to be used except special cases
4) The above standard base on ISSO – 0021000E
ALUMINIUM BRASS PIPE & TUBES
WALL THICKNESS AND WEIGHT NOMINAL DIAMETER L A L B L C
Mm INCH
OUTSIDE DIAMETER
THK. (mm) *
WEIGHT (kg/m) THK.
(mm) * WEIGHT
(kg/m THK. (mm) *
WEIGHT (kg/m
8 9.53 1.6 SWG 16 0.33
10 15.14 2.0 SWG 14 0.69
15 ½ 21.50 1.4 SWG 17 0.74 2.3 SWG 13 1.17
25 1 28.25 1.4 SWG 17 0.99 2.0 SWG 14 1.38 2.6 SWG 12 1.76
40 1 ½ 40.95 1.4 SWG 17 1.46 2.0 SWG 14 2.05 3.7 SWG 9 3.63
50 2 54.05 1.6 SWG 16 2.22 2.0 SWG 14 2.75 4.5 SWG 7 5.89
∆ 65 2 ½ 66.8 1.6 SWG 16 2.75
∆ 80 3 79.9 1.8 SWG 15 3.71
∆ 100 4 106.3 2.3 SWG 13 6.31
∆ 125 5 131.7 2.3 SWG 13 7.85
∆ 150 6 157.7 2.6 SWG 12 10.64
∆ 200 8 208.5 2.6 SWG 12 14.13
∆ 250 10 260.5 3.3 SWG 10 22.40
∆ 300 12 312.1 3.7 SWG 9 30.11
∆ 350 14 363.7 4.1 SWG 8 38.91
∆ 400 16 414.5 4.1 SWG 8 44.40
∆ 450 18 465.3 4.1 SWG 8 49.90
∆ 500 20 516.9 4.5 SWG 7 60.85
∆ 550 22 567.7 4.5 SWG 7 66.88
∆ 600 24 619.4 4.9 SWG 6 79.46
∆ 650 25 660.4 4.9 SWG 6 84.76
∆ 700 28 711.2 6.4 SWG 3 119.03
∆ 750 29 ½ 762.0 6.4 SWG 3 127.61
∆ 800 30 812.8 6.4 SWG 3 136.19
∆ 850 33 ½ 863.6 7.0 SWG 2 158.23
∆ 900 35 ½ 914.4 7.0 SWG 2 167.62
∆ 1000 40 1016.0 8.3 SWG 0 220.72
∆ 1100 43 ¼ 1117.6 8.3 SWG 0 242.97
∆ 1200 47 1219.2 8.3 SWG 0 265.22
∆ 1350 53 1371.6 8.3 SWG 0 298.60
REMARK: 1) Mark * shows wire gauge corresponding to the thickness
2) Mark ∆ not to be used except special cases 3) The above standard base on ISSO-0022000C
DIN STANDARD COPPER PIPE Pipe seamless and seam welded Material CUN10FE1MN – 90/10 copper-nickel-iron, or CUN30MN1FE – 70/30 copper-nickel
OUTSIDE DIAMETER OF PIPE WALL THICKNESS S (mm)
NOMINAL (INCH)
ACTUAL (mm) (1) 2 3 4 5 6
THEOR. WEIGHT
(1) (kg/m)
SEAMLESS
8 0.8 • 1 1.5 0.16
1/8 10 0.8 • 1 1 0.20
¼ 12 0.8 • 1 1.5 0.25
¼ 14 • 1 2.5 0.36
3/8 16 • 1 1.5 3 0.42
½ 20 • 1 1.5 2 4 0.53
¾ 25 • 1.5 2 4 0.99
1 30 • 1.5 2 2.5 5 1.20
1 ¼ 38 • 1.5 2 3 6 1.55
1 ½ 44.5 • 1.5 2 2.5 1.81
2 57 • 1.5 2 2.5 3 2.33
2 ½ 76 • 2 2.5 - - 4 4.15
3 89 • 2 2.5 3 - 4 4.86
4 108 • 2.5 3 3.5 - 5 7.40
5 133 • 2.5 3 - - 5 6 9.16
6 159 • 2.5 3 3.5 - 6 8 11.00
7 194 • 2.5 3 3.5 4 6 8 13.43
8 219 • 3 3.5 4 5 8 10 18.12
10 267 • 3 4 - 6 8 10 22.24
12 324 • 4 4.5 5 35.94
14 368 • 4 4.5 5.5 40.89
16 419 4 • 4.5 6 52.13
SEAM WELDED
8 219 • 3 3.5 4 5 8 10 18.21
10 267 • 3 4 - 6 8 10 22.24
12 324 • 4 4.5 5 35.94
14 368 • 4 4.5 5.5 40.89
16 419 4 • 4.5 6 52.70
18 457 4 • 4.5 7 57.48
20 508 4.5 • 5 7.5 70.92
24 610 4.5 • 5.5 9 76.20
28 711 • 6 6.5 10 118.00
32 813 • 6 7 11 135.00
36 914 • 8 12 203.57
40 1016 • 8 8.5 13.5 225.00
Pipe in sizes and alloys other than the above and larger than 1016 mm are also available • Selected sizes are in accordance with the pipe components as per DIN 86087 up to 86090
COPPER NICKEL PIPE AND TUBE (CNTF) 1. Scope
This standard cover copper nickel pipes and tubes for ship 2. Dimension
THICKNESS & WEIGHT NOMINAL DIAMETER
90/10 Cu-Ni
Mm INCH
OUTSIDE DIAMETER
(mm) THICKNESS (mm) * WEIGHT (kg/m)
15 ½ 21.5 1.4 SWG 17 0.79
25 1 28.2 1.4 SWG 17 1.05
40 1 ½ 40.9 1.4 SWG 17 1.55
50 2 54.1 1.6 SWG 16 2.36
65 2 ½ 66.8 1.6 SWG 16 2.93
80 3 79.9 1.8 SWG 15 3.95
100 4 106.3 2.3 SWG 13 6.72
125 5 131.7 2.3 SWG 13 8.36
150 6 157.7 2.6 SWG 12 11.33
200 8 208.5 2.6 SWG 12 15.04
250 10 260.5 3.3 SWG 10 23.84
300 12 312.1 3.7 SWG 9 32.05
350 14 363.7 4.1 SWG 8 41.41
400 16 414.5 4.1 SWG 8 47.26
450 18 465.3 4.1 SWG 8 53.11
500 20 516.9 4.5 SWG 7 64.76
550 22 567.7 4.5 SWG 7 71.18
600 24 619.4 4.9 SWG 6 84.57
650 25 660.4 4.9 SWG 6 90.21
700 28 711.2 6.4 SWG 3 126.69
750 29 ½ 762.0 6.4 SWG 3 135.82
800 30 812.8 6.4 SWG 3 144.95
850 33 ½ 863.6 7.0 SWG 2 168.41
900 35 ½ 914.4 7.0 SWG 2 178.40
1000 40 1016 8.3 SWG 0 234.91
1100 43 ½ 1117.6 8.3 SWG 0 258.59
1200 47 1219.2 8.3 SWG 0 282.28
1350 53 1371.6 8.3 SWG 0 317.80
NOTE: 1) The above standard base on ISSO-0023000C
2) * Mark shows wire gauge of equivalent thickness
SEAMLESS STEEL PRECISION TUBES DRAWN OR COLD ROLLED DIMENSIONS DIN 2391 NOMINAL DIMENSION 0.5 0.6 0.8 1 1.2 1.5 1.8 2 2.2 2.5 2.8 3 3.5 4 4.5 5 5.5 6 7 8 9 10 WALL
THK. S PERM.
VAR ± 10% OF NOMINAL DIMENSION S
WALL THK.
S
OUTSIDE DIAMETER NOMINAL DIMENSION
PERM. VAR
INSIDE DIAMETER NOMINAL DIMENSION AND PERMISSIBLE VARIATION
OUT.DIA NOMINAL DIMENSION
4 3 ± 0.3 2.8 ± 0.30 2.4 ± 0.30 2 ± 0.30 4
5 4 ± 0.3 3.8 ± 0.30 3.4 ± 0.30 3 ± 0.30 5
6 5 ± 0.25 4.8 ± 0.25 4.4 ± 0.25 4 ± 0.25 3.6 ± 0.30 3 ± 0.30 6
(7) 6 ± 0.20 5.8 ± 0.20 5.4 ± 0.20 5 ± 0.20 4.6 ±0.30 4 ± 0.30 (7)
8 7 ± 0.20 6.8 ± 0.20 6.4 ± 0.20 6 ± 0.20 5.6 ± 0.30 5 ± 0.30 4.4± 0.35 4 ± 0.35 3.6 ±0.40 3 ± 0.40 8
(9) 8 ± 0.15 7.8 ± 0.15 7.4 ± 0.15 7 ± 0.20 6.6 ± 0.25 6 ± 0.25 5.4 ±0.35 5 ± 0.35 4.6 ±0.40 4 ± 0.40
The stepped lines indicate ratios of wall thickness/ outside diameter for 1/20, 1/40 and 1/60 as contained in DIN 2391 sheet 2
(9)
10
± 0.1
9 ± 0.15 8.8 ± 0.15 8.4 ± 0.15 8 ± 0.20 7.6 ± 0.25 7 ± 0.25 6.4 ±0.30 6 ± 0.30 5.6 ±0.35 5 ± 0.35 10
12 11 ± 0.15 10.8 ±0.15 10.4 ±0.15 10 ±0.15 9.6 ± 0.20 9 ± 0.20 8.4 ±0.25 8 ± 0.25 7.6 ±0.30 7 ± 0.30 6.4 ±0.40 6 ± 0.40 12
(13) 12 ± 0.08 11.8 ±0.15 11.4 ±0.15 11 ±0.15 10.6± 0.15 10 ±0.20 9.4 ±0.25 9 ± 0.25 8.6 ±0.30 8 ± 0.30 7.4 ± 0.40 7 ± 0.40 (13)
14 13 ± 0.08 12.8 ±0.08 12.4 ±0.08 12 ±0.08 11.6± 0.15 11 ±0.15 10.4 ±0.20 10 ±0.20 9.6 ±0.25 9 ± 0.25 8.4 ± 0.30 8 ± 0.30 14
15 14 ± 0.08 13.8 ±0.08 13.4 ±0.08 13 ±0.08 12.6 ±0.08 12 ±0.15 11.4 ±0.20 11 ±0.20 10.6 ±0.25 10 ± 0.25 9.4 ± 0.30 9 ± 0.30 15
16 15 ± 0.08 14.8 ±0.08 14.4 ±0.08 14 ±0.08 13.6 ±0.08 13 ± 0.08 12.4 ±0.15 12 ±0.15 11.6 ±0.20 11 ± 0.20 10.4 ±0.30 10 ± 0.30 9 ±0.35 8 ± 0.35 16
18 17 ± 0.08 16.8 ±0.08 16.4 ±0.08 16 ±0.08 15.6 ±0.08 15 ±0.08 14.4 ±0.08 14 ±0.08 13.6 ±0.20 13 ± 0.20 12.4 ±0.20 12 ± 0.20 11 ± 0.35 10 ± 0.35 18
20 19 ± 0.08 18.8 ±0.08 18.4 ±0.08 18 ±0.08 17.6 ±0.08 17 ±0.08 16.4 ±0.08 16 ±0.08 15.6 ±0.15 15 ± 0.15 14.4 ±0.15 14 ± 0.20 13 ± 0.30 12 ± 0.35 11± 0.35 10 ± 0.35 20
22 21 ± 0.08 20.8 ±0.08 20.4 ±0.08 20 ±0.08 19.6 ±0.08 19 ±0.08 18.4 ±0.08 18 ±0.08 17.6 ±0.08 17 ± 0.15 16.4 ±0.15 16 ± 0.15 15 ± 0.20 14 ± 0.30 13 ± 0.35 12 ± 0.35 22
25 24 ± 0.08 23.8 ±0.08 23.4 ±0.08 23 ±0.08 22.6 ±0.08 22 ±0.08 21.4 ±0.08 21 ±0.08 20.6 ±0.08 20 ± 0.08 19.4 ±0.15 19 ± 0.15 18± 0.15 17 ± 0.20 16 ± 0.20 15 ± 0.30 25
(26) 25 ± 0.08 24.8 ±0.08 24.4 ±0.08 24 ±0.08 23.6 ±0.08 23 ±0.08 22.4 ±0.08 22 ±0.08 21.6 ±0.08 21 ± 0.08 20.4 ±0.15 20 ±0.15 19 ± 0.15 18 ± 0.15 17 ± 0.20 16 ± 0.30 (26)
28 27 ± 0.08 26.8 ±0.08 26.4 ±0.08 26 ±0.08 25.6 ±0.08 25 ±0.08 24.4 ±0.08 24 ±0.08 23.6 ±0.08 23 ± 0.08 22.4 ±0.08 22 ±0.08 21 ± 0.15 20 ± 0.15 19 ± 0.15 18 ± 0.20 17 ± 0.30 16 ± 0.30 28
30
± 0.8
29 ± 0.08 28.8 ±0.08 28.4 ±0.08 28 ±0.08 27.6 ±0.08 27 ±0.08 26.4 ±0.08 26 ± 0.08 25.6 ±0.08 25 ± 0.08 24.4 ±0.08 24 ±0.08 23 ± 0.15 22 ± 0.15 21 ± 0.15 20 ± 0.15 19 ± 0.30 18 ± 0.30 30
32 31 ± 0.15 30.8 ±0.15 30.4 ±0.15 30 ±0.15 29.6 ±0.15 29 ±0.15 28.4 ±0.15 28 ±0.15 27.6 ±0.15 27 ± 0.15 26.4±0.15 26±0.15 25 ± 0.15 24 ± 0.15 23 ± 0.15 22 ± 0.15 21 ± 0.30 20 ± 0.30 32
35 34 ± 0.15 33.8 ± .15 33.4 ±0.15 33 ±0.15 32.6 ±0.15 32 ±0.15 31.4 ±0.15 31 ±0.15 30.6 ±0.15 30 ± 0.15 29.4 ±0.15 29 ±0.15 28 ± 0.15 27 ± 0.15 26 ± 0.15 25 ± 0.15 24 ± 0.20 23 ± 0.20 21 ± 0.20 35
38 37± 0.15 36.8 ±0.15 36.4 ±0.15 36 ±0.15 35.6 ±0.15 35 ±0.15 34.4 ±0.15 34 ±0.15 33.6 ±0.15 33 ± 0.15 32.4 ±0.15 32 ±0.15 31 ± 0.15 30 ± 0.15 29 ± 0.15 28 ± 0.15 27 ± 0.15 26 ± 0.15 24 ± 0.20 22 ± 0.25 38
40
± 0.15
39± 0.15 38.8 ±0.15 38.4 ±0.15 38 ±0.15 37.6 ±0.15 37 ±0.15 36.4 ±0.15 36 ±0.15 35.6 ±0.15 35 ± 0.15 34.4 ±0.15 34 ±0.15 33 ± 0.15 32 ± 0.15 31 ± 0.15 30 ± 0.15 29 ± 0.15 28 ± 0.15 26 ± 0.20 24 ± 0.25 40
42 40 ± 0.20 39.6 ±0.20 39 ±0.20 38.4 ±0.20 38 ±0.20 37.6 ±0.20 37 ± 0.20 36.4 ± 0.20 36 ± 0.20 35 ± 0.20 34 ± 0.20 33 ± 0.20 32 ± 0.20 31± 0.20 30 ± 0.20 28 ± 0.20 26 ± 0.20 42
45 43 ± 0.20 42.6 ±0.20 42 ±0.20 41.4 ±0.20 41 ±0.20 40.6 ±0.20 40 ± 0.20 39.4 ±0.20 39 ±0.20 38 ± 0.20 37 ± 0.20 36 ± 0.20 35 ± 0.20 34 ± 0.20 33 ± 0.20 31 ± 0.20 29 ± 0.20 45
48 46 ± 0.20 45.6 ±0.20 45 ±0.20 44.4±0.20 44 ±0.20 43.6 ±0.20 43 ± 0.20 42.4 ±0.20 42 ±0.20 41 ± 0.20 40 ± 0.20 39 ± 0.20 38 ± 0.20 37 ± 0.20 36 ± 0.20 34 ± 0.20 32 ± 0.20 48
50
± 0.20
48 ± 0.20 47.6 ±0.20 47 ±0.20 46.4 ±0.20 46 ±0.20 45.6 ±0.20 45 ±0.20 44.4 ±0.20 44 ±0.20 43 ± 0.20 42 ± 0.20 41 ± 0.20 40 ± 0.20 39 ± 0.20 38 ± 0.20 36 ± 0.20 34 ± 0.20 50
(52) 50 ± 0.25 49.6 ±0.20 49 ±0.25 48.4 ±0.25 48 ±0.25 47.6 ±0.25 47 ± 0.25 46.4 ±0.25 46 ±0.25 45 ± 0.25 44 ± 0.25 43 ± 0.25 42 ± 0.25 41 ± 0.30 40 ± 0.20 38 ± 0.25 36 ± 0.25 34 ±0.25 32 ± 0.25 (52)
55 53 ± 0.25 52.6 ±0.25 52 ±0.25 51.4 ±0.25 51 ±0.25 50.6 ±0.25 50 ± 0.25 49.4 ±0.25 49 ±0.25 48 ± 0.25 47 ± 0.25 46 ± 0.25 45 ± 0.25 44 ± 0.25 43 ± 0.25 41 ± 0.25 39 ± 0.25 37 ± 0.25 35 ± 0.25 55
60
± 0.25
58 ± 0.25 57.6 ±0.25 57 ±0.25 56.4 ±0.25 56 ±0.25 55.6 ±0.25 55 ± 0.25 54.4 ±0.25 54.±0.25 53 ± 0.25 52 ± 0.25 51 ± 0.25 50 ± 0.25 49 ± 0.25 48 ± 0.25 46 ± 0.25 44 ± 0.25 42 ± 0.25 40 ± 0.25 60
63 61 ± 0.30 60.6 ±0.30 60 ±0.30 59.4 ±0.30 59 ±0.30 58.6 ±0.30 58 ± 0.30 57.4 ±0.30 57 ±0.30 56 ± 0.30 55 ± 0.30 54 ± 0.30 53 ± 0.30 52 ± 0.30 51 ± 0.25 49 ± 0.30 47 ± 0.30 45 ± 0.30 43 ± 0.30 63
(65) 63 ± 0.30 62.6 ±0.30 62 ±0.30 61.4 ±0.30 61 ±0.30 60.6 ±0.30 60 ± 0.30 59.4 ±0.30 59 ±0.30 58 ± 0.30 57 ± 0.30 56 ± 0.30 55 ± 0.30 54 ± 0.30 53 ± 0.30 51 ± 0.30 49 ± 0.30 47 ± 0.30 45 ± 0.30 (65)
70
± 0.30
68 ± 0.30 67.6 ±0.30 67 ± 0.30 66.4 ±0.30 66 ±0.30 65.6 ±0.30 65 ± 0.30 64.4 ±0.30 64 ±0.30 63 ± 0.30 62 ± 0.30 61 ± 0.30 60 ± 0.30 59 ± 0.30 58 ± 0.30 56 ± 0.30 54 ± 0.30 52 ± 0.30 50 ± 0.30 70
(75) 73 ± 0.35 72.6 ±0.35 72 ±0.35 71.4 ±0.35 71 ±0.35 70.6 ±0.35 70 ± 0.35 69.4 ± 0.35 69 ± 0.35 68 ± 0.35 67 ± 0.35 66 ± 0.35 65 ± 0.35 64 ± 0.35 63 ± 0.35 61 ± 0.35 59 ± 0.35 57 ± 0.35 55 ± 0.35 (75)
80 ± 0.35
78 ± 0.35 77.6 ±0.35 77 ±0.35 76.4 ±0.35 76 ±0.35 75.6 ±0.35 75 ± 0.35 74.4 ±0.35 74 ±0.35 73 ± 0.35 72 ± 0.35 71 ± 0.35 70 ± 0.35 69 ± 0.35 68 ± 0.35 66 ± 0.35 64 ± 0.35 62 ± 0.35 60 ± 0.35 80
(85) 82 ±0.40 81.4 ±0.40 81 ±0.40 80.6 ±0.40 80 ± 0.40 79.4 ± 0.40 79 ± 0.40 78 ± 0.40 77 ± 0.40 76 ± 0.40 75 ± 0.40 74 ± 0.40 73 ± 0.40 71 ± 0.40 69 ± 0.40 67 ± 0.40 65 ± 0.40 (85)
90 ± 0.40
87 ±0.40 86.4 ±0.40 86 ±0.40 85.6 ±0.40 85 ± 0.40 84.4 ±0.40 84 ±0.40 83 ± 0.40 82 ± 0.40 81 ± 0.40 80 ± 0.40 79 ± 0.40 78 ± 0.40 76 ± 0.40 74 ± 0.40 72 ± 0.40 70 ± 0.40 90
(95) 91 ±0.45 90.6 ±0.45 90 ± 0.45 89.4 ±0.45 89 ±0.45 88 ± 0.45 87 ± 0.45 86 ± 0.45 85 ± 0.45 84 ± 0.45 83 ± 0.45 81 ± 0.45 79 ± 0.45 77 ± 0.45 75 ± 0.45 (95)
100 ± 0.45
96 ±0.45 95.6 ±0.45 95 ± 0.45 94.4 ±0.45 94 ±0.45 93 ± 0.45 92 ± 0.45 91 ± 0.45 90 ± 0.45 89 ± 0.45 88 ± 0.45 86 ± 0.45 84 ± 0.45 82 ± 0.45 80 ± 0.45 100
110 106±0.50 105.6±0.50 105 ±0.50 104.4±0.50 104±0.50 103 ±0.50 102 ± 0.50 101 ± 0.50 100 ± 0.50 99 ± 0.50 98 ± 0.50 96 ± 0.50 94 ± 0.50 92 ± 0.50 90 ± 0.50 110
120 ± 0.50
116±0.50 115.8±0.50 115 ±0.50 114.4±0.50 114±0.50 113 ± 0.50 112 ±0.50 111 ± 0.50 110 ± 0.50 109 ± 0.50 108 ± 0.50 106 ±0.50 104± 0.50 102±0.50 100±0.50 120
FLANGE JIS STANDARD 5 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2221)
FLANGE – JIS 5K
DIMENSION NOM. DIA.
OUT.DIA. do D t T a b r C NO. h THREAD L W1 W2 (kg)
10 17.3 17.8 75 9 - - - - 55 4 12 M10 35 5 2.5 0.27
15 21.7 22.2 80 9 - - - - 60 4 12 M10 35 5 3 0.30
20 27.2 27.7 85 10 - - - - 65 4 12 M10 35 5 3 0.37
25 34 34.5 95 10 - - - - 75 4 12 M10 35 5 3 0.45
32 42.7 43.2 115 12 - - - - 90 4 15 M12 40 6 3 0.78
40 48.6 49.1 120 12 - - - - 95 4 15 M12 40 6 3 0.83
50 60.5 61.1 130 14 - - - - 105 4 15 M12 45 6 3 1.07
65 76.3 77.1 155 14 - - - - 130 4 15 M12 45 6 4 1.49
80 89.1 90 180 14 - - - - 145 4 19 M16 50 6 4 1.99
(90) 101.6 102.6 190 14 - - - - 155 4 19 M16 50 6 4 2.09
100 114.3 115.4 200 16 - - - - 165 8 19 M16 55 7 4 2.39
125 139.8 141.2 235 16 - - - - 200 8 19 M16 55 7 4 3.23
150 165.2 166.6 265 18 - - - - 230 8 19 M16 60 7 5 4.41
(175) 190.7 192.1 300 18 - - - - 260 8 23 M20 60 7.5 5 5.51
200 216.3 218 320 20 - - - - 280 8 23 M20 65 8.5 6 6.33
(225) 241.8 243.7 345 20 - - - - 305 12 23 M20 65 9 6 6.64
250 267.4 269.5 385 22 - - - - 345 12 23 M20 70 10 6 9.45
300 318.5 321 430 22 - - - - 390 12 23 M20 70 10 6 10.3
350 355.6 358.1 480 24 - - - - 435 12 25 M22 75 12 7 14
400 406.4 409 540 24 - - - - 495 16 25 M22 75 13 7 16.9
450 457.2 460 605 24 40 495 500 5 555 16 25 M22 75 12 7 24.8
500 508 511 655 24 40 546 552 5 605 20 25 M22 75 12 7 26.9
550 558.8 562 720 26 42 597 603 5 665 20 27 M24 80 12 7 34.1
600 609.6 613 770 26 44 648 654 5 715 24 27 M24 80 12 7 37.5
650 660.4 664 825 26 48 702 708 5 770 24 27 M24 80 12 7 42.8
700 711.2 715 875 26 48 751 758 5 820 24 27 M24 80 12 7 45.4
750 762 766 945 28 52 802 810 5 880 24 33 M30 90 12 7 57.4
800 812.8 817 995 28 52 854 862 5 930 24 33 M30 90 13 8 60.8
(850) 863.6 868 1045 28 54 904 912 5 980 24 33 M30 90 13 8 63.5
900 914.4 919 1095 30 56 956 964 5 1030 24 33 M30 95 13 8 75.3
1000 1016 1021 1195 32 60 1058 1066 5 1130 28 33 M30 100 14 9 88.5
D
C
d
t
W1
W2
h
0 0d
C
D
h
T
a r
NOM.DIA 10 - 400 NOM.DIA 450 - 1000
b
W1
W2
t
JIS STANDARD 10 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2222)
FLANGE – JIS 10K
DIMENSION NOM. DIA.
OUT.DIA. do D t T a b r C NO. h THREAD L W1 W2 (kg)
10 17.3 17.8 90 12 - - - - 65 4 15 M12 40 5 2.5 0.52
15 21.7 22.2 95 12 - - - - 70 4 15 M12 40 5 3 0.57
20 27.2 27.7 100 14 - - - - 75 4 15 M12 45 5 3 0.73
25 34 34.5 125 14 - - - - 90 4 19 M16 50 5 3 1.13
32 42.7 43.2 135 16 - - - - 100 4 19 M16 55 6 3 1.48
40 48.6 49.1 140 16 - - - - 105 4 19 M16 55 6 3 1.56
50 60.5 61.1 155 16 - - - - 120 4 19 M16 55 6 3 1.88
65 76.3 77.1 175 18 - - - - 140 4 19 M16 60 6.5 4 2.6
80 89.1 90 185 18 - - - - 150 8 19 M16 60 6.5 4 2.61
(90) 101.6 102.6 195 18 - - - - 160 8 19 M16 60 6.5 4 2.76
100 114.3 115.4 210 18 - - - - 175 8 19 M16 60 7 4 3.14
125 139.8 141.2 250 20 - - - - 210 8 23 M20 65 7.5 4 4.77
150 165.2 166.6 280 22 - - - - 240 8 23 M20 70 8 5 6.34
(175) 190.7 192.1 305 22 - - - - 265 12 23 M20 70 9 5 6.82
200 216.3 218 330 22 - - - - 290 12 23 M20 70 9 6 7.53
(225) 241.8 243.7 350 22 - - - - 310 12 23 M20 70 9 6 7.74
267.4 269.5 400 24 - - - - 355 12 25 M22 75 10 6 11.8 250
267.4 269.5 400 24 36 288 292 6 355 12 25 M22 75 10 6 12.7
318.5 321 445 26 - - - - 400 16 25 M22 80 10 6 13.6 300
318.5 321 445 24 38 340 346 6 400 16 25 M22 75 10 6 13.8
350 355.6 358.1 490 26 42 380 386 6 445 16 25 M22 80 12 7 18.2
400 406.4 409 560 28 44 436 442 6 510 16 27 M24 85 12 7 25.2
450 457.2 460 620 30 48 496 502 6 565 20 27 M24 90 14 8 33
500 508 511 675 30 48 548 554 6 620 20 27 M24 100 14 8 37.6
550 558.8 562 745 32 52 604 610 6 680 20 33 M30 100 15 9 49.7
600 609.6 613 795 32 52 656 662 6 730 24 33 M30 110 16 10 52.6
650 660.4 664 845 34 56 706 712 6 780 24 33 M30 110 16 10 60.6
700 711.2 715 905 34 58 762 770 6 840 24 33 M30 110 17 10 70.6
750 762 766 970 36 62 816 824 6 900 24 33 M30 110 18 11 85.8
800 812.8 817 1020 36 64 868 876 6 950 28 33 M30 110 19 12 91.2
(850) 863.6 868 1070 36 66 920 928 6 1000 28 33 M30 110 19 12 98.6
900 914.4 919 1120 38 70 971 979 6 1050 28 33 M30 110 22 14 109
1000 1016 1021 1235 40 74 1073 1081 6 1160 28 39 M36 120 22 14 133
DCd
t
W1
W2
h
0 0dCD
hT
a r
NOM.DIA 10 - 225 NOM.DIA 250 - 1000
b
W2
W1
t
JIS STANDARD 16 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2223)
FLANGE – JIS 16K
NOMINAL DIAMETER 10 ~ 600
DIMENSION NOM. DIA.
OUT.DIA. do D t T a b r C NO. h THREAD L W1 W2 (kg)
10 17.3 17.8 90 12 16 26 28 4 65 4 15 M12 40 4 2.5 0.52
15 21.7 22.2 95 12 16 30 32 4 70 4 15 M12 40 4 3 0.58
20 27.2 27.7 100 14 20 38 42 4 75 4 15 M12 45 5 3 0.75
25 34 34.5 125 14 20 46 50 4 90 4 19 M16 50 6 3.5 1.16
32 42.7 43.2 135 16 22 56 60 5 100 4 19 M16 55 6.5 4 1.53
40 48.6 49.1 140 16 24 62 66 5 105 4 19 M16 55 6.5 4 1.64
50 60.5 61.1 155 16 24 76 80 5 120 8 19 M16 55 6.5 4 1.83
65 76.3 77.1 175 18 26 94 98 5 140 8 19 M16 60 6.5 4.5 2.58
80 89.1 90 200 18 28 108 112 6 160 8 23 M20 65 6.5 4.5 3.66
90 101.6 102.6 210 18 30 120 124 6 170 8 23 M20 65 6.5 4.5 3.95
100 114.3 115.4 225 18 34 134 138 6 185 8 23 M20 70 7 5 4.94
125 139.8 141.2 270 20 34 164 170 6 225 8 25 M22 70 8 5 7.00
150 165.2 166.6 305 22 38 196 202 6 260 12 25 M22 75 8 5.5 9.62
200 216.3 218 350 22 40 244 252 6 305 12 25 M22 80 9 6.5 12.1
250 267.4 269.5 430 24 44 304 312 6 380 12 27 M24 85 9 6.5 20.0
300 318.5 321 480 26 48 354 364 8 430 16 27 M24 90 11 6.5 24.4
350 355.6 358.1 540 26 52 398 408 8 480 16 33 M30 x3 105 12 8 35.0
400 406.4 409 605 28 60 446 456 10 540 16 33 M30x3 110 12 8 46.2
450 457.2 460 675 30 64 504 514 10 605 20 33 M30 x3 115 16 9 61.9
500 508 511 730 30 68 558 568 10 660 20 33 M30x3 120 16 10 73.25
550 558.8 562 795 32 70 612 622 10 720 20 39 M36 x3 130 18 11 88.1
600 609.6 613 845 32 74 666 676 10 770 24 39 M36x3 135 18 11 98.8
0W2
W1
dCD
h
T
a
r
b t
JIS STANDARD 16 kg/cm² SLIP – ON WEDLING STEEL PIPE FLANGE (JIS B 2223)
FLANGE – JIS 16K
NOMINAL DIAMETER 650 ~ 1200
DIMENSION NOM. DIA.
OUT. DIA. do D t T a b r f g C No. h Thread L W1 W2 (kg)
650 660.4 664 895 48 77 704 726 10 5 770 820 24 39 M 36x3 140 18 12 101
700 711.2 715 960 50 80 754 776 10 5 820 875 24 42 M 39x3 150 18 12 120
750 762.0 766 1020 52 83 806 832 10 5 880 935 24 42 M 39x3 150 18 12 141
800 812.8 817 1085 54 86 865 885 10 5 930 990 24 48 M 45x3 160 22 16 161
850 863.6 868 1135 56 89 916 936 10 5 980 1040 24 48 M 45x3 170 22 16 177
900 914.4 919 1185 58 93 968 986 10 5 1030 1090 28 48 M 45x3 170 22 16 191
1000 1016.0 1021 1320 62 99 1070 1098 12 5 1140 1210 28 56 M 52x3 180 22 16 230
1100 1117.6 1123 1420 66 105 1180 1200 12 5 1240 1310 32 56 M 52x3 190 26 19 289
1200 1219.2 1225 1530 70 112 1282 1302 12 5 1350 1420 32 56 M 52x3 200 26 19 348
d
b
45°
0
A S A STANDARD STEEL FLANGE SLIP – ON 150 LBS
R.F = 1/16” = 1.6mm 150/300 LBS ¼” = 6.4mm 600 LBS
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N
NOM. DIA. SCREWS
mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
15 ½ 88.9 30.2 22.3 9.5 34.9 60.3 15.9 4 15.9 M 12 x 40 0.8
20 ¾ 98.4 38.1 27.7 11.1 42.9 69.8 15.9 4 15.9 M 12 x 40 0.9
25 1 107.9 49.2 34.5 12.7 50.8 79.4 17.5 4 15.9 M 12 x 45 1
32 1 ¼ 117.5 58.8 43.2 14.3 63.5 88.9 20.6 4 15.9 M 12 x 50 1.3
40 1 ½ 127 65.1 49.5 15.9 73.0 98.4 22.2 4 15.9 M 12 x 50 1.4
50 2 152.4 77.8 62 17.4 92.1 120.6 25.4 4 19 M 16 x 60 2.3
65 2 ½ 177.8 90.5 74.7 20.6 104.8 139.7 28.6 4 19 M 16 x 65 3.2
80 3 190.5 107.9 90.7 22.2 127.0 152.4 30.2 4 19 M 16 x 70 3.6
100 4 228.6 134.9 116.1 22.2 157.2 190.5 33.3 8 19 M 16 x 70 5.9
125 5 254 163.5 143.6 22.2 185.7 215.9 36.5 8 22.2 M 20 x 70 6.8
150 6 279.4 192.1 170.7 23.8 215.9 241.3 39.7 8 22.2 M 20 x 75 8.6
200 8 342.9 246.1 221.5 27.0 269.9 298.4 44.4 8 22.2 M 20 x 80 13.6
250 10 406.4 304.8 276.3 28.6 323.8 361.9 49.2 12 25.4 M 22 x 85 19.5
300 12 482.6 365.1 327.1 30.1 381.0 431.8 55.6 12 25.4 M 22 x 90 29.1
350 14 533.4 400 359.1 33.3 412.7 476.2 57.1 12 28.6 M 24 x 95 38.6
400 16 596.9 457.2 410.5 34.9 469.9 539.7 63.5 16 28.6 M 24 x 100 42.2
450 18 635 504.8 461.8 38.1 533.4 577.8 68.3 16 31.7 M 27 x 110 54.5
500 20 698.5 558.8 513.1 41.3 584.2 635.0 73.0 20 31.7 M 27 x 120 70
600 24 812.8 663.6 615.9 46.0 692.1 749.3 82.5 20 34.9 M 30 x 130 95
700 28 927.1 781.0 717.5 50.8 793.7 863.6 87.3 28 34.9 M 30 x 140 123
750 30 984.2 831.8 768.3 52.4 857.2 914.4 88.9 28 34.9 M 30 x 145 138
900 36 1168.4 966.8 920.7 58.7 1022.3 1085.8 161.9 32 41.3 M 36 x 160 211
d1
d3
b h
d2
D
k
g
A S A STANDARD STEEL FLANGE SLIP – ON 300 LBS
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N
NOM. DIA. SCREWS
mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
15 ½ 95.2 38.1 22.3 12.7 34.9 66.7 22.2 4 15.9 M 12 x 45 1.2
20 ¾ 117.5 47.6 27.7 14.3 42.9 82.5 25.4 4 19 M 16 x 50 1.3
25 1 123.8 54 34.5 15.9 50.8 88.9 27 4 19 M 16 x 55 1.4
32 1 ¼ 133.3 63.5 43.2 17.4 63.5 98.4 27 4 19 M 16 x 60 1.8
40 1 ½ 155.6 69.8 49.5 19.0 73 114.3 30.2 4 22.2 M 20 x 65 2.7
50 2 165.1 84.1 62 20.6 92.1 127 33.3 8 19 M 16 x 65 3.2
65 2 ½ 190.5 100 74.7 23.8 104.8 149.2 38.1 8 22.2 M 20 x 75 4.5
80 3 209.5 117.5 90.7 27.0 127 168.3 42.9 8 22.2 M 20 x 80 5.9
100 4 254 146 116.1 30.1 157.2 200 47.6 8 22.2 M 20 x 90 10
125 5 279.4 177.8 143.8 33.3 185.7 234.9 50.8 8 22.2 M 20 x 95 12.7
150 6 317.5 206.4 170.7 34.9 215.9 269.9 52.4 12 22.2 M 20 x 100 17.7
200 8 381 260.3 211.5 39.7 269.9 330.2 61.9 12 25.4 M 22 x 110 26.3
250 10 444.5 320.7 276.3 46.0 323.8 378.3 66.7 16 28.6 M 24 x 125 36.8
300 12 520.7 374.6 327.1 49.2 381 450.8 73 16 31.7 M 27 x 135 52
350 14 584.2 425.4 359.1 52.4 412.7 514.3 76.2 20 31.7 M 27 x 140 74
400 16 647.7 482.6 410.5 55.5 469.9 571.5 82.5 20 34.9 M 30 x 150 100
450 18 711.2 533.4 461.5 58.7 533.4 628.6 88.9 24 34.9 M 30 x 155 127
500 20 774.7 587.4 513.1 61.9 584.2 685.8 95.2 24 34.9 M 30 x 160 148
600 24 914.4 701.7 615.9 68.2 692.1 812.8 106.4 24 41.3 M 36 x 210 222
gkD
d2
hb
d3
d1
A S A STANDARD STEEL FLANGE SLIP – ON 600 LBS
R.F = ¼” = 6.4 mm STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
NOM. DIA. SCREWS
mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
15 ½ 95.2 38.1 22.3 14.3 34.9 66.7 28.6 4 15.9 M 12 x 55 1.3
20 ¾ 117.5 47.6 27.7 15.9 42.9 82.5 31.8 4 19 M 16 x 65 1.4
25 1 123.8 54 34.5 17.5 50.8 88.9 33.4 4 19 M 16 x 70 1.8
32 1 ¼ 133.3 63.5 43.2 20.6 63.5 98.4 35.0 4 19 M 16 x 75 2.7
40 1 ½ 155.6 69.8 49.5 22.2 73 114.3 38.1 4 22.2 M 20 x 80 3.2
50 2 165.1 84.1 62 25.4 92.1 127 42.9 8 19 M 16 x 85 4.1
65 2 ½ 190.5 100 74.7 28.6 104.8 149.2 47.7 8 22.2 M 20 x 95 5.9
80 3 209.5 117.5 90.7 31.7 127 168.3 52.4 8 22.2 M 20 x 100 7.3
100 4 273 152.4 116.1 38.1 157.2 215.9 60.4 8 25.4 M 22 x 115 16.8
150 6 355.6 222.2 170.7 47.6 215.9 292.1 73.1 12 28.6 M 24 x 135 36
200 8 419.1 273 221.5 55.6 269.9 349.2 82.6 12 31.7 M 27 x 155 52
250 10 508 342.9 276.3 63.5 323.8 431.8 92.1 16 34.9 M 30 x 175 80
300 12 558.8 400 327.1 66.7 381 488.9 98.5 20 34.9 M 36 x 180 98
400 16 685.8 495.3 410.5 76.2 469.9 603.2 112.8 20 41.3 M 36 x 205 166
450 18 743.0 546.1 461.8 82.6 533.4 654.1 117.3 20 44.5 M 39 x 220 173
500 20 812.8 609.6 513.1 88.9 584.2 723.9 127 24 44.5 M 39 x 235 220
600 24 939.8 717.6 616 101.6 692.2 838.2 139.7 24 50.8 M 45 x 265 312
gkD
d2
hb
d3
d1
A S A STANDARD STEEL FLANGE WELDING-NECK 150 LBS STD
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
NOM. DIA. SCREWS
Mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
15 ½ 88.9 21.3 15.7 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8
20 ¾ 98.4 26.7 20.9 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1
25 1 107.9 33.4 26.6 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1 ¼ 117.5 42.2 35 14.3 63.5 88.9 57.1 4 15.9 M 12 x 50 1.4
40 1 ½ 127 48.3 40.9 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8
50 2 152.4 60.3 52.6 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
65 2 ½ 177.8 73.1 62.6 20.6 104.8 139.7 69.8 4 19 M 16 x 65 3.6
80 3 190.5 88.9 77.9 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5
100 4 228.6 114.3 102.3 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8
125 5 254 141.3 128.1 22.2 185.7 215.9 88.9 8 22.2 M 20 x 70 8.6
150 6 279.4 168.3 154.1 23.8 215.9 241.3 88.9 8 22.2 M 20 x 75 10.9
200 8 342.9 219.1 202.7 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 254.4 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 304.9 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3
350 14 533.4 355.6 336.6 33.3 412.7 476.2 127 12 28.6 M 24 x 95 46.3
400 16 569.9 406.4 387.4 34.9 469.9 539.7 127 16 28.6 M 24 x 100 57.7
450 18 635 457.2 438.2 38.1 533.4 577.8 139.7 16 31.7 M 27 x 110 63.6
500 20 698.5 508 489 41.3 584.2 635 144.5 20 31.7 M 27 x 120 77.2
600 24 812.8 609.6 590.6 46.0 692.1 749.3 152.4 20 34.9 M 30 x 130 118
750 30 984.2 762 743 52.4 857.2 914.4 130.2 28 34.9 M 30 x 145 153
900 36 1168.4 914.4 895.4 58.7 1022.3 1085.8 161.9 32 41.3 M 36 x 160 242
b
d3
d1
gØkD
d2 h
A S A STANDARD STEEL FLANGE WELDING-NECK 150 LBS XS
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
NOM. DIA. SCREWS
Mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
15 ½ 88.9 21.3 13.9 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8
20 ¾ 98.4 26.7 18.9 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1
25 1 107.9 33.4 24.4 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1 ¼ 117.5 42.2 32.6 14.3 63.5 88.9 57.1 4 15.9 M 12 x 50 1.4
40 1 ½ 127 48.3 38.1 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8
50 2 152.4 60.3 49.3 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
80 3 190.5 88.9 73.7 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5
100 4 228.6 114.3 97.1 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8
125 5 254 141.3 122.3 22.2 185.7 215.9 88.9 8 22.2 M 20 x 70 8.6
150 6 279.4 168.3 146.3 23.8 215.9 241.3 88.9 8 22.2 M 20 x 75 10.9
200 8 342.9 219.1 193.7 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 247.6 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 298.5 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3
350 14 533.4 355.6 330.2 33.3 412.7 476.2 127 12 28.6 M 24 x 95 46.3
400 16 569.9 406.4 381 34.9 469.9 539.7 127 16 28.6 M 24 x 100 57.7
450 18 635 457.2 431.8 38.1 533.4 577.8 139.7 16 31.7 M 27 x 110 63.6
500 20 698.5 508 482.6 41.3 584.2 635 144.5 20 31.7 M 27 x 120 77.2
600 24 812.8 609.6 584.2 46.0 692.1 749.3 152.4 20 34.9 M 30 x 130 118
b
d3
d1
gØkD
d2 h
A S A STANDARD STEEL FLANGE
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N WELDING-NECK 150 LBS XXS
NOM. DIA. SCREWS
Mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
15 ½ 88.9 21.3 6.3 11.2 35.1 60.5 47.8 4 15.7 M 12 x 40 0.48
20 ¾ 98.4 26.7 11.1 12.7 42.9 69.9 52.3 4 15.7 M 12 x 45 0.71
25 1 107.9 33.4 15.2 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1 ¼ 117.5 42.2 22.8 15.7 63.5 88.9 57.2 4 15.7 M 12 x 50 1.33
40 1 ½ 127 48.3 27.9 17.5 73.2 98.6 62.0 4 15.7 M 12 x 55 1.72
50 2 152.4 60.3 38.2 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
80 3 190.5 88.9 58.5 23.9 127.0 152.4 69.6 4 19.1 M 16 x 70 4.92
100 4 228.6 114.3 80.1 23.9 157.2 190.5 76.2 8 19.1 M 16 x 70 6.84
150 6 279.4 168.3 124.5 25.4 215.9 241.3 88.9 8 22.4 M 20 x 80 10.6
WELDING-NECK 150 LBS Sched 20
200 8 342.9 219.1 206.4 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 260.3 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 311.2 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3
WELDING-NECK 150 LBS Sched 30
200 8 342.9 219.1 205.1 27.0 269.9 298.4 101.6 8 22.2 M 20 x 80 17.7
250 10 406.4 273 257.4 28.6 323.8 361.9 101.6 12 25.4 M 22 x 85 23.6
300 12 482.6 323.9 311.2 30.1 381 431.8 114.3 12 25.4 M 22 x 90 36.3
WELDING-NECK 150 LBS Sched 40
300 12 482.6 323.9 303.3 31.8 381 431.8 114.3 12 25.4 M 22 x 95 36.5
350 14 533.4 355.6 333.4 35.1 412.8 476.3 127.0 12 28.4 M 24 x 100 48.4
WELDING-NECK 150 LBS Sched 80
250 10 406.4 273 242.8 30.2 323.9 362.0 101.6 12 25.4 M 22 x 90 24.0
300 12 482.6 323.9 288.9 31.8 381.0 431.8 114.3 12 25.4 M 22 x 95 36.5
400 16 596.9 406.4 363.6 36.8 469.9 539.8 127 16 28.4 M 24 x 105 60.6
500 20 698.5 508 455.6 42.9 584.2 635.0 144.5 20 31.8 M 27 x 120 84.5
600 24 812.8 609.6 547.6 47.8 692.2 749.3 152.4 20 35.1 M 30 x 135 115.0
b
d3
d1
gØkD
d2 h
A S A STANDARD STEEL FLANGE
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS Sched 160 NOM. DIA. SCREWS
Mm INCH D d1 d3 b g k H
NO. d2 M x L WEIGHT
(kg)
15 ½ 88.9 21.3 11.7 9.5 34.9 60.3 47.6 4 15.9 M 12 x 40 0.8
20 ¾ 98.4 26.7 15.5 11.1 42.9 69.8 52.4 4 15.9 M 12 x 40 1
25 1 107.9 33.5 20.9 12.7 50.8 79.4 55.6 4 15.9 M 12 x 45 1.1
32 1 ¼ 117.5 42.2 29.4 15.7 63.5 88.9 57.2 4 15.7 M 12 x 50 1.33
40 1 ½ 127 48.3 34.1 15.9 73 98.4 61.9 4 15.9 M 12 x 50 1.8
50 2 152.4 60.3 42.9 17.4 92.1 120.6 63.5 4 19 M 16 x 60 2.7
80 3 190.5 88.9 66.7 22.2 127 152.4 69.8 4 19 M 16 x 70 4.5
100 4 228.6 114.3 87.3 22.2 157.2 190.5 76.2 8 19 M 16 x 70 6.8
150 6 279.4 168.3 131.7 25.4 215.9 241.3 88.9 8 22.4 M 20 x 80 10.6
200 8 342.9 219.1 173.1 28.4 269.7 298.5 101.6 8 22.4 M 20 x 85 17.7
250 10 406.4 273 215.8 30.2 323.9 362 101.6 12 25.4 M 22 x 90 24.0
WELDING-NECK 300 LBS Std
15 ½ 95.2 21.3 15.7 12.7 34.9 66.7 52.4 4 15.9 M 12 x 45 0.75
20 ¾ 117.5 26.7 20.9 14.3 42.9 82.5 57.1 4 19 M 16 x 50 1.26
25 1 123.8 33.4 26.6 15.9 50.8 88.9 61.9 4 19 M 16 x 55 1.52
32 1 ¼ 133.3 42.2 35 17.4 63.5 98.4 65.1 4 19 M 16 x 60 2.03
40 1 ½ 155.6 48.3 40.9 19.0 73 114.3 68.3 4 22.2 M 20 x 65 2.89
50 2 165.1 60.3 52.5 20.6 92.1 127 69.8 8 19 M 16 x 65 3.4
65 2 ½ 190.5 73.1 62.6 23.8 104.8 149.2 76.2 8 22.2 M 20 x 75 5.17
80 3 209.5 88.9 77.9 27.0 127 168.3 79.4 8 22.2 M 20 x 80 6.93
100 4 254 114.3 102.3 30.1 157.2 200 85.7 8 22.2 M 20 x 90 12
125 5 279.4 141.3 128.1 33.3 185.7 234.9 98.4 8 22.2 M 20 x 95 15.1
150 6 317.5 168.3 154.1 34.9 215.9 269.9 98.4 12 22.2 M 20 x 100 19.1
200 8 381 219.1 202.7 39.7 269.9 330.2 111.1 12 25.4 M 22 x 110 29.9
250 10 444.5 273 254.4 46.0 323.8 387.3 117.5 16 28.6 M 24 x 125 42.7
300 12 520.7 323.9 304.9 49.2 381 450.8 130.2 16 31.7 M 27 x 135 61.8
350 14 584.2 355.6 336.6 52.4 412.7 514.3 142.9 20 31.7 M 27 x 140 85.8
400 16 647.7 406.4 387.4 55.5 469.9 571.5 146 20 34.9 M 30 x 150 106
450 18 711.2 457.2 438.2 58.7 533.4 628.6 158.7 24 34.9 M 30 x 155 131
500 20 774.7 508 489 61.9 584.2 685.8 161.9 24 34.9 M 30 x 160 158
600 24 914.4 609.6 590.6 68.2 692.1 812.8 168.3 24 41.3 M 36 x 210 230
b
d3
d1
gØkD
d2 h
A S A STANDARD STEEL FLANGE
STANDARD : ANSI B 16.5 MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS Sched 160 NOM. DIA. SCREWS
Mm INCH D d1 d3 b g k h
NO. d2 M x L WEIGHT
(kg)
200 8 381 219.1 205 39.7 269.9 330.2 111.1 12 25.4 M 22 x 110 30.5
250 10 444.5 273 257 46.0 323.9 387.3 117.5 16 28.4 M 24 x 125 42.7
300 12 520.7 323.9 307.1 49.2 381 450.8 130.2 16 31.7 M 27 x 135 62.5
WELDING-NECK 300 LBS Sched 40
300 12 520.7 323.9 303.3 50.8 381 450.8 130.2 16 31.7 M 27 x 135 61.8
350 14 584.2 355.6 333.4 53.8 412.7 514.3 142.7 20 31.7 M 27 x 145 85.8
500 20 774.7 508 477.8 63.5 584.2 685.8 162.0 24 35.0 M 30 x 165 158
600 24 914.4 609.6 574.6 69.8 692.1 812.8 168.1 24 41.1 M 36 x 185 230
WELDING-NECK 300 LBS Sched 80
250 10 444.5 273 242.8 47.7 323.8 387.3 117.3 16 28.6 M 24 x 130 42.7
300 12 520.7 323.9 288.9 50.8 381 450.8 130.0 16 31.7 M 27 x 135 61.8
400 16 647.7 406.4 363.6 57.1 469.9 571.5 146 20 35 M 30 x 150 106
WELDING-NECK 300 LBS Sched 160
15 ½ 95.2 21.3 11.7 12.7 34.9 66.7 52.4 4 15.9 M 12 x 45 1
20 ¾ 117.5 26.7 15.5 14.3 42.9 82.5 57.1 4 19 M 16 x 50 1.40
25 1 123.8 33.4 20.9 15.9 50.8 88.9 61.9 4 19 M 16 x 55 1.8
40 1 ½ 155.6 48.3 34.1 19.0 73 114.3 68.3 4 22.2 M 20 x 65 3.6
50 2 165.1 60.3 42.9 20.6 92.1 127 69.8 8 19 M 16 x 65 4.1
80 3 209.5 88.9 66.7 27.0 127 168.3 79.4 8 22.2 M 20 x 80 6.8
100 4 254 114.3 87.3 30.1 157.2 200 85.7 8 22.2 M 20 x 90 11.3
150 6 317.5 168.3 131.7 36.5 215.9 269.9 98.4 12 22.3 M 20 x 100 19.1
200 8 381 219.1 173.1 41.1 269.9 330.2 111.1 12 25.4 M 22 x 110 29.9
b
d3
d1
gØkD
d2 h
SLEEVE/SOCKET/UNION JOINT SLEEVE TYPE JOINTS FOR STEEL PIPE
1. SCOPE: THIS STANDARD COVER SLEEVE TYPE JOINTS USED FOR GROUP II AND III PIPES 2. CONSTRUCTION, SHAPE AND DIMENSION TYPE S1 FOR JOINTS
DIMENSION WEIGHT (KG) REFERENCE
NOM. DIA. API PIPE OUT.DIA
D d T L S1 2C W
10 17.2 27.2 19.4 3.9 30 0.067 2.1 3
15 21.3 34.0 24.0 5.0 40 0.143 2.3 3
20 26.7 38.1 29.1 4.5 40 0.149 1.9 3
25 33.4 45.0 36.0 4.5 40 0.179 2.0 4
32 42.2 55.0 45.0 5.0 50 0.309 2.3 4
40 48.3 63.5 51.5 6.0 50 0.426 2.9 5
50 60.3 76.3 62.3 7.0 50 0.598 1.8 6
65 73.0 96.0 78.0 9.0 60 1.17 1.7 6
80 88.9 110.0 91.0 9.5 70 1.68 1.9 7
100 114.3 139.8 117.8 11.0 75 2.61 3.5 8
125 141.3 165.2 143.2 11.0 80 3.34 3.4 9
150 168.3 190.7 168.7 11.0 100 4.88 3.5 9
200 219.1 247.3 221.9 12.7 110 7.33 2.8 11
250 273.0 304.1 276.1 14.0 120 11.79 3.0 11
300 323.8 352.8 326.8 13.0 130 13.94 3.0 12
350 355.6 384.6 358.6 13.0 130 15.49 3.0 12
400 406.4 435.4 409.4 13.0 150 20.31 3.0 12
450 457.2 486.2 460.2 13.0 150 22.75 3.0 12
500 508.0 537.0 511.0 13.0 150 25.20 3.0 12
550 558.8 588.3 562.3 13.0 150 27.66 3.5 12
600 609.6 639.1 613.1 13.0 150 30.11 3.5 12
650 660.4 689.9 663.9 13.0 200 43.40 3.5 12
700 711.2 740.7 714.7 13.0 200 46.66 3.5 12
750 762.0 791.5 765.5 13.0 200 49.91 3.5 12
800 812.8 842.3 816.3 13.0 200 53.17 3.5 12
850 863.6 893.1 867.1 13.0 200 56.43 3.5 12
900 914.4 943.9 917.9 13.0 200 59.69 3.5 12
SLEEVE TYPE JOINTS FOR STEEL PIPE
TYPE S2 FOR PENETRATION PIECE TYPE S3, SPECICAL
DIMENSION REFERENCE
D T L WEIGHT (KG)
CUT DIA W2 (kg) NOM. DIA.
API PIPE O.D
S2 S3 D
S2 S3 S2 S3 S2 S3 S2 S3 2C W
10 17.2 27.2 - 19.4 3.9 - 100 - 0.224 - 29 - 2.1 3
15 21.3 34.0 - 24.0 5.0 - 100 - 0.358 - 36 - 2.3 3
20 26.7 38.1 - 29.1 4.5 - 100 - 0.373 - 40 - 1.9 3
25 33.4 45.0 - 36.0 4.5 - 100 - 0.449 - 47 - 2.0 4
32 42.2 55.0 - 45.0 5.0 - 100 - 0.617 - 57 - 2.3 4
40 48.3 63.5 - 51.5 6.0 - 100 - 0.851 - 65 - 2.9 5
50 60.3 76.3 - 62.3 7.0 - 100 - 1.20 - 79 - 1.8 6
65 73.0 96.0 - 78.0 9.0 - 100 - 1.96 - 98 - 1.7 6
80 88.9 110.0 - 91.0 9.5 - 100 - 2.40 - 112 - 1.9 7
100 114.3 139.8 - 117.8 11.0 - 100 - 3.49 - 142 - 3.5 8
125 141.3 165.2 - 143.2 11.0 - 100 - 4.18 - 168 - 3.4 9
150 168.3 190.7 - 168.7 11.0 - 100 - 4.88 - 194 - 3.5 9
200 219.1 247.3 - 221.9 12.7 - 110 - 7.33 - 251 - 2.8 11
250 273.0 304.1 - 276.1 14.0 - 120 - 11.79 - 308 - 3.0 11
300 323.8 352.8 358.8 326.8 13.0 16.0 130 130 13.94 17.31 355 361 3.0 12
350 355.6 384.6 390.6 358.6 13.0 16.0 130 130 15.49 19.21 387 393 3.0 12
400 406.4 435.4 441.1 409.4 13.0 16.0 150 150 20.31 25.20 438 444 3.0 12
450 457.2 486.2 492.2 460.2 13.0 16.0 150 150 22.75 28.20 489 495 3.0 12
500 508.0 537.0 543.0 511.0 13.0 16.0 150 150 25.20 31.20 540 546 3.0 12
550 558.8 588.3 594.3 562.3 13.0 16.0 150 150 27.66 34.30 590 596 3.5 12
600 609.6 639.1 645.1 613.1 13.0 16.0 150 150 30.11 37.30 642 648 3.5 12
650 660.4 689.9 695.9 663.9 13.0 16.0 200 200 43.40 53.70 692 698 3.5 12
700 711.2 740.7 746.7 714.7 13.0 16.0 200 200 46.66 57.80 744 750 3.5 12
750 762.0 791.5 797.5 765.5 13.0 16.0 200 200 49.91 61.80 794 800 3.5 12
800 812.8 842.3 848.3 816.3 13.0 16.0 200 200 53.17 65.80 845 851 3.5 12
850 863.6 893.1 899.1 867.1 13.0 16.0 200 200 56.43 69.80 896 902 3.5 12
900 914.4 943.9 949.9 917.9 13.0 16.0 200 200 59.69 73.70 947 953 3.5 12
SOCKET WELDING TYPE COUPLING (SCH 80)
FORGED STEEL (SF 45)
NOTE: THIS DRAWING BASE ON ISSO-0073510 C
DIMENSIONS NOM.DIA.
PIPE O.D A B
(MIN) C
(MIN) D L l T (MIN) S
WT (kg)
6 10.5 11.0 17.8 9.6 7.1 25.6 6.4 3.4 3.4 0.03
10 17.3 17.8 26.8 9.6 12.7 25.6 6.4 4.5 4.5 0.07
15 21.7 22.2 32.6 9.6 16.1 28.7 9.5 5.2 5.2 0.12
20 27.2 27.7 38.7 12.7 21.4 34.5 9.5 5.5 5.5 0.18
25 34.0 34.5 46.9 12.7 27.2 38.1 12.7 6.2 6.2 0.28
32 42.7 43.2 57.0 12.7 35.5 38.1 12.7 6.9 6.9 0.37
40 48.6 49.1 62.9 12.7 41.2 38.1 12.7 6.9 6.9 0.42
50 60.5 61.1 75.9 15.9 52.7 50.9 19.1 7.4 7.4 0.75
65 76.3 77.1 93.1 15.9 65.9 50.9 19.1 8.0 8.0 1.24
SOCKET WELDING TYPE COUPLING (SCH 160) FORGED STEEL (SF 45)
NOTE: THIS DRAWING BASE ON ISSO-0073540 B
DIMENSIONS NOM.DIA.
PIPE O.D A B
(MIN) C
(MIN) D L l T (MIN) S
WT (kg)
15 21.7 22.2 35.4 9.6 12.3 28.7 9.5 6.6 6.6 0.16
20 27.2 27.7 43.1 12.7 16.2 34.9 9.5 7.7 7.7 0.26
25 34.0 34.5 52.5 12.7 21.2 38.1 12.7 9.0 9.0 0.43
32 42.7 43.2 61.2 12.7 29.9 38.1 12.7 9.0 9.0 0.52
40 48.6 49.1 69.1 12.7 34.4 38.1 12.7 10.0 10.0 0.65
50 60.5 61.1 85.5 15.9 43.1 50.9 19.1 12.2 12.2 1.31
65 76.3 77.1 103.7 15.9 57.3 50.9 19.1 13.3 13.3 2.47
MALLEABLE IRON UNIONS 150 LBS, 250 LBS, 300 LBS
STANDARD : ANSI B 16.11 MATERIAL : ASTM A 197
NOMINAL SIZE 150 LB 250 LB 300 LB
INCH MM A WEIGHT (KG) A WEIGHT
(KG) A WEIGHT (KG)
1/8 6 31.75 0.06 31.75 0.06 31.75 0.06
¼ 8 36.51 0.08 42.86 0.12 42.86 0.12
3/8 10 41.28 0.12 41.28 0.16 47.63 0.17
½ 15 47.63 0.17 52.39 0.25 52.39 0.23
¾ 20 55.56 0.24 58.74 0.38 58.74 0.37
1 25 57.15 0.36 65.09 0.57 65.09 0.55
1 ¼ 32 63.50 0.59 69.85 0.74 69.85 0.72
1 ½ 40 66.68 0.70 76.20 0.93 76.20 0.93
2 50 76.20 1.05 85.73 1.58 85.73 1.55
2 ½ 65 87.31 1.59 98.43 2.43 98.43 2.45
3 80 95.25 2.19 107.95 3.39 107.95 3.40
4 100 127.00 8.00 127.00 8.00
A
MARINE 10 KG/CM² WELDED UNION FOR STEEL PIPE
DIMENSION OF d5 = OUTSIDE DIAMETER OF PIPE APPLICABLE + 0.5mm THREADS BODY UNION NUT NIPPLE
NOM. DIA.
PIPE O.D. d
d2 C
D2 L H a b BET’N FACES
S
BET’N FACES
S1 m t1 d4 D1 L1 t
CAL.MASS(KG)
W 6 10.5 6 M 22 x 1.5 6 15 23 6 4 10 17 27 16 3 14.5 18.5 18 3 0.12
10 17.3 10 M 30 x 2 6 22 26 7 4 12 24 36 18 3 22 27 20 3 0.24
15 21.7 15 M 36 x 2 8 27 32 11 4 13 30 41 20 4 26.5 31.5 22 3 0.40
20 27.2 20 M 40 x 2 10 33 35 13 4 14 36 46 22 4 32.5 37 24 4 0.53
25 34.0 25 M 48 x 2 10 40 39 16 4 15 41 55 24 5 40 45 26 4 0.75
32 42.7 32 M 58 x 2 13 52 49 21 5 18 55 65 29 6 49.5 55 32 5 1.72
40 48.6 40 M 65 x 2 14 57 53 23 5 20 60 75 31 6 56 62 34 5 2.22
50 60.5 50 M 80 x 2 16 70 63 29 5 24 70 95 37 7 69.5 77 40 6 3.91
REMARKS: 1. THE TREADS SHALL CONFORM TO JIS B 0207
2. THE STEEL PARTS SHALL BE GALVANIZED ELECTRICALLY.
NO COMPONENT MATERIAL
1 BODY
2 UNION NUT
3 NIPPLE
JIS G 3101 – SS41
4 GASKET JIS F 7102
NOTE: THIS STANDARD BASE ON JIS F 7438-1977
m
4d d 5
C
D1
S 1 d Dd 5 2
S
Ct1 t
d
H a
2
1
b
LL
3 2 4 1
ELBOW WELDABLE 90° SHORT STEEL ELBOW
(ASTM STANDARD)
NOMINAL DIAMETER
MM INCH
OUTSIDE DIA. (MM)
D
RADIUS (MM)
R
STD XS
XXS SCHEDULE
THICKNESS (MM)
T
WEIGHT (Kg/pc)
25 1 33.4 25.4 STD - 3.4 0.104
32 1 ¼ 42.2 31.8 STD - 3.6 0.200
40 1 ½ 48.3 38.1 STD - 3.7 0.200
STD - 3.9 0.500 50 2 60.3 50.8
XS - 5.4 0.600
STD - 5.2 0.900 65 2 ½ 73 63.5
XS - 7.0 1.10
STD - 5.5 1.40 80 3 88.9 76.2
XS - 7.6 1.80
STD - 6.0 2.70 100 4 114.3 101.6
XS - 8.6 3.60
125 5 141.3 127 STD - 6.5 4.50
STD - 7.1 6.80 150 6 168.3 152.4
XS - 10.9 10.3
STD - 8.2 14.0 200 8 219.1 203.2
XS - 12.7 20.7
250 10 273 254 STD - 9.3 24.5
300 12 323.9 304.8 STD - 9.5 36.0
350 14 355.6 355.6 STD - 9.5 46.3
400 16 406.4 406.4 STD - 9.5 61.3
450 18 457.2 457.2 STD - 9.5 78.1
500 20 508 508 STD - 9.5 98.1
600 24 609.6 609.6 STD - 9.5 138.5
WELDABLE 90° LONG STEEL ELBOW (ASTM STANDARD)
NOMINAL DIAMETER
MM INCH
OUTSIDE DIA. (MM)
D
RADIUS (MM)
R
STD XS
XXS SCHEDULE
THICKNESS (MM)
T
WEIGHT (Kg/pc)
STD - 2.8 0.077 15 ½ 21.3 38.1
XS - 3.7 0.100 STD - 2.9 0.077
20 ¾ 26.7 28.6 XS - 3.9 0.100
STD - 3.4 0.154 XS - 4.5 0.195 25 1 33.4 38.1 - 160 6.4 0.255
STD - 3.6 0.263 XS - 4.8 0.340 32 1 ¼ 42.2 47.6
XXS 9.7 0.610 STD - 3.7 0.376 XS - 5.1 0.481 - 160 7.1 0.680
40 1 ½ 48.3 57.2
XXS - 10.2 0.907 STD - 3.9 0.676 XS - 5.5 0.907 - 160 8.7 1.38
50 2 60.3 76.2
XXS - 11.1 1.68 STD - 5.2 1.40 XS - 7 1.73 65 2 ½ 73 95.2
XXS - 14.05 3.21 STD - 5.5 2.08 XS - 7.6 2.78 - 160 11.1 4.09
80 3 88.9 114.3
XXS - 15.3 5.18 STD - 6 4.10 XS - 8.5 5.50 - 120 11.15 7.08 - 160 13.5 8.34
100 4 114.3 152.4
XXS - 17.1 10.3
WELDABLE 90° LONG STEEL ELBOW
(ASTM STANDARD)
NOMINAL DIAMETER
MM INCH
OUTSIDE DIA. (MM)
D
RADIUS (MM)
R
STD XS
XXS SCHEDULE
THICKNESS (MM)
T
WEIGHT (Kg/pc)
STD - 7.1 10.9 XS - 11 16.0 - 160 18.3 25.2
150 6 168.3 228.6
XXS - 22.0 29.9 - 20 6.4 18.2 - 30 7.04 20.4
STD - 8.2 22.7 XS - 12.7 32 - 160 22.3 54.5
200 8 219.1 304.8
- 160 23.5 55.8 - 20 6.4 27.2 - 30 7.8 34.1
STD - 9.3 37.7 250 10 273 381
XS - 12.7 50.9 - 20 6.4 38.6 - 30 8.4 49.9
STD 9.5 55.8 300 12 323.9 457.2
XS - 12.7 71.2 - 20 7.9 61.3
STD - 9.5 71.5 XS - 12.7 92.0
350 14 355.6 533.4
- 80 19.05 140.7 - 20 7.9 79.5
STD - 9.5 94.0 400 16 406.4 609.6 XS - 12.7 120 - 20 7.9 99.9
STD - 9.5 119 XS - 12.7 157
450 18 457.2 685.8
- 60 19.05 117 STD 20 9.5 147
500 20 508 762 XS - 12.7 190
STD 20 9.5 212 600 24 609.6 914.4
XS - 12.7 275 750 30 762 1143 STD - 9.5 333 900 36 914.4 1371.6 STD - 9.5 472.2
DIMENSION ON WELDABLE STEEL ELBOW
(AS PER JIS B2305 STANDARD)
DIMENSION NOMINAL
DIAMETER Ø 45
ELBOW (B)
Ø 90 ELBOW
(A)
Ø 180 ELBOW
(P)
Ø 180 ELBOW
(K) MM INCH
OUTSIDE DIA. (MM)
D LONG LONG SHORT LONG SHORT LONG SHORT
CAP
15 ½ 21.7 15.8 38.1 - 76.2 - 49 - -
20 ¾ 27.2 15.8 38.1 - 76.2 - 51.7 - -
25 1 34 15.8 38.1 25.4 76.2 50.8 55.1 42.4 38.1
32 1 ¼ 42.7 19.7 47.6 31.8 95.2 63.6 69 53.2 38.1
40 1 ½ 48.6 23.7 57.2 38.1 114.4 76.2 81.5 62.4 38.1
50 2 60.5 31.6 76.2 50.8 152.4 101.6 106.5 81.1 38.1
65 2 ½ 76.3 39.5 95.3 63.5 190.6 127 133.5 101.7 38.1
80 3 89.1 47.3 114.4 76.2 228.6 152.4 158.9 120.8 50.8
90 3 ½ 101.6 55.3 133.4 88.9 266.8 177.8 184.2 139.7 63.5
100 4 114.3 63.1 152.4 101.6 304.8 203.2 209.6 158.8 63.5
125 5 139.8 78.9 190.5 127 381 254 260.4 196.9 76.2
150 6 165.2 94.7 228.6 152.4 457.2 304.8 311.2 235 88.9
200 8 216.3 126.3 304.8 203.2 609.6 406.4 413 311.4 101.6
250 10 267.4 157.8 381 254 762 508 514.7 387.7 127
300 12 318.5 189.4 457.2 304.8 914.4 609.6 616.5 464.1 152.4
350 14 355.6 220.9 533.4 355.6 1066.8 711.2 711.2 533.4 165.1
400 16 406.4 252.5 609.6 406.4 1219.2 812.8 812.8 609.6 177.8
450 18 457.2 284.1 685.8 457.2 1371.6 914.4 914.4 685.8 203.2
500 20 508 315.6 762 508 1524 1016 1016 762 228.6
A
AA
DD
B
B
45° ELBOW
90° ELBOW 180° ELBOW
DP
K D
E
CAP
DIMENSION “H” ON LONG RADIUS ELBOW
H=R x tan θ/2
N.D 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 900 °D R 76 95 114 152 191 229 305 381 457 533 610 686 762 914 1143 1372
30° 20 25 31 41 51 61 82 102 123 143 163 184 204 245 306 368 1 21 26 32 42 53 64 85 106 127 148 169 190 211 253 317 380 2 22 27 33 44 55 66 87 109 131 153 175 197 218 262 328 393 3 23 28 34 45 57 68 90 113 135 158 181 203 226 271 339 406 4 23 29 35 46 58 70 93 116 140 163 186 210 233 279 349 419
35° 24 30 36 48 60 72 96 120 144 168 192 216 240 288 360 433 6 25 31 37 49 62 74 99 124 149 173 198 223 248 297 371 446 7 25 32 38 51 64 77 102 127 153 178 204 230 255 306 382 459 8 26 33 39 52 66 79 105 131 157 184 210 236 262 315 394 472 9 27 34 40 54 68 81 108 135 162 189 216 243 270 324 405 486
40° 28 35 41 55 70 83 111 139 166 194 222 250 277 333 416 499 1 28 36 43 57 71 86 114 142 171 199 228 256 285 342 427 513 2 29 36 44 58 73 88 117 146 175 205 234 263 293 351 439 527 3 30 37 45 60 75 90 120 150 180 210 240 270 300 360 450 540 4 31 38 46 61 77 93 123 154 185 215 246 277 308 369 462 554
45° 31 39 47 63 79 95 126 158 189 221 253 284 316 379 473 568 6 32 40 48 65 81 97 129 162 194 226 259 291 323 388 485 582 7 33 41 50 66 83 100 133 166 199 232 265 298 331 397 497 597 8 34 42 51 68 85 102 136 170 203 237 272 305 339 407 509 611 9 35 43 52 69 87 104 139 174 208 243 278 313 347 417 521 625
50° 35 44 53 71 89 107 142 178 213 248 284 320 355 426 533 640 1 36 45 54 73 91 109 145 182 218 254 291 327 363 436 545 654 2 37 46 56 74 93 112 148 186 223 260 298 335 372 446 557 669 3 38 47 57 76 95 114 152 190 228 266 304 342 380 456 570 684 4 39 48 58 77 97 117 155 194 233 272 311 350 388 466 582 699
55° 40 49 59 79 99 119 159 198 238 277 318 357 397 476 595 714 6 40 51 61 81 102 122 162 203 243 283 324 365 405 486 608 730 7 41 52 62 83 104 124 166 207 248 289 331 372 414 496 621 745 8 42 53 63 84 106 127 169 211 253 295 338 380 422 507 634 761 9 43 54 64 86 108 130 172 216 259 302 345 388 431 517 647 776
60° 44 55 66 88 110 132 176 220 264 308 352 396 440 528 660 792 1 45 56 67 90 113 135 180 224 269 314 359 404 449 538 673 808 2 46 57 68 91 115 138 183 229 275 320 366 412 458 549 687 824 3 47 58 70 93 117 140 187 233 280 327 373 420 467 560 700 841 4 47 59 71 95 119 143 191 238 286 333 381 429 476 571 714 857
65° 48 61 73 97 121 146 194 243 291 340 388 437 485 582 728 874 6 49 62 74 99 124 149 198 247 297 346 396 445 494 594 742 891 7 50 63 75 101 126 152 202 252 303 353 404 454 504 605 757 908 8 51 64 77 103 129 154 206 257 308 360 411 463 514 617 771 925 9 52 65 78 104 131 157 210 262 314 366 419 471 524 628 786 943
70° 53 67 80 106 134 160 214 267 320 373 427 480 534 640 800 961 1 54 68 81 108 136 163 218 272 326 380 435 489 544 652 815 979 2 55 69 83 110 139 166 222 277 332 387 443 498 554 664 830 997 3 56 70 84 112 141 169 226 282 338 394 451 508 564 676 846 1015 4 57 72 85 115 144 173 230 287 344 402 459 517 574 689 861 1034
75° 58 73 87 117 147 176 234 292 351 409 468 526 585 701 877 1053 6 59 74 89 119 149 179 238 298 357 416 477 536 595 714 893 1072 7 60 76 91 121 152 182 243 303 364 424 485 546 606 727 909 1091 8 62 77 92 123 155 185 247 309 370 432 494 556 617 740 926 1111 9 63 78 94 125 157 189 251 314 377 439 503 565 628 753 942 1131
80° 64 80 96 127 160 192 256 320 384 447 512 576 639 767 959 1151 1 65 81 97 130 163 196 260 325 390 455 521 586 651 781 976 1172 2 66 83 99 132 166 199 265 331 397 463 530 596 662 795 994 1193 3 67 84 101 134 169 203 270 337 404 472 540 607 674 809 1011 1214 4 68 86 103 137 172 206 275 343 411 480 549 618 686 823 1029 1235
85° 70 87 104 139 175 210 279 349 419 488 559 629 698 838 1047 1257 6 71 89 106 142 178 214 284 355 426 497 569 640 710 852 1056 1279 7 72 90 108 144 181 217 289 362 434 506 579 651 723 867 1085 1302 8 73 91 110 147 184 221 295 368 441 515 589 662 736 883 1104 1325 9 75 93 112 149 188 225 300 374 449 524 599 674 749 898 1123 1348
90° 76 95 114 152 191 229 305 381 457 533 610 686 762 914 1143 1372
H
R
ANGLE
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 2.9 2.8 0.095 XS 3.9 3.7 0.118
160 6.4 4.8 0.132 ¾ x ½ 20 x 15 26.7 21.3 38.1
XXS 9.1 7.5 0.155 STD 3.4 2.9 0.136 XS 4.5 3.9 0.168
160 6.4 5.6 0.191 1 x ¾ 25 X 20 33.4 26.7 50.8
XXS 9.1 7.8 0.227 STD 3.4 2.8 0.136 XS 4.5 3.7 0.168
160 6.4 4.8 0.191 1 x ½ 25 x 15 33.4 21.3 50.8
XXS 9.1 7.5 0.227 STD 3.6 3.4 0.200 XS 4.8 4.5 0.227
160 6.4 6.4 0.286 1 ¼ x 1 32 x 25 42.2 33.4 50.8
XXS 9.7 9.1 0.341 STD 3.6 2.9 0.200 XS 4.8 3.9 0.227
160 6.4 5.6 0.286 1 ¼ x ¾ 32 x 20 42.2 26.7 50.8
XXS 9.7 7.8 0.341 STD 3.6 2.8 0.200 XS 4.8 3.7 0.227
160 6.4 4.8 0.286 1 ¼ x ½ 32 x 15 42.2 21.3 50.8
XXS 9.7 7.5 0.341 STD 3.7 3.6 0.255 XS 5.1 4.8 0.318
160 7.1 6.4 0.409 1 ½ x 1 ¼ 40 x 32 48.3 42.2 63.5
XXS 10.2 9.7 0.455 STD 3.7 3.4 0.255 XS 5.1 4.5 0.318
160 7.1 6.4 0.409 1 ½ x 1 40 x 25 48.3 33.4 63.5
XXS 10.2 9.1 0.455 STD 3.7 2.8 0.255 XS 5.1 3.7 0.318
160 7.1 4.8 0.409 1 ½ x ¾ 40 x 20 48.3 26.7 63.5
XXS 10.2 7.5 0.455 STD 3.9 3.7 0.455 XS 5.5 5.1 0.546
160 8.7 7.1 0.727 1 ½ x ½ 40 x 15 48.3 21.3 63.5
XXS 11.1 10.2 0.909
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 3.9 3.7 0.455 XS 5.5 5.1 0.546
160 8.7 7.1 0.727 2 x 1½ 50 x 40 60.3 48.3 76.2
XXS 11.1 10.2 0.909 STD 3.9 3.6 0.455 XS 5.5 4.8 0.546
160 8.7 6.4 0.727 2 x 1 ¼ 50 x 32 60.3 42.2 76.2
XXS 11.1 9.7 0.909 STD 3.9 3.4 0.455 XS 5.5 4.5 0.546
160 8.7 6.4 0.727 2 x 1 50 x 25 60.3 33.4 76.2
XXS 11.1 9.2 0.909 STD 3.9 2.9 0.455 XS 5.5 3.9 0.546
160 8.7 5.6 0.727 2 x ¾ 50 x 20 60.3 26.7 76.2
XXS 11.1 7.8 0.909 STD 5.2 3.9 0.682 XS 7.0 5.5 0.909
160 9.5 8.7 1.227 2 ½ x 2 65 x 50 73.0 60.3 88.9
XXS 14.0 11.1 1.455 STD 5.2 3.7 0.682 XS 7.0 5.1 0.909
160 9.5 7.1 1.227 2 ½ x 1 ½ 65 x 40 73.0 48.3 88.9
XXS 14.0 10.2 1.455 STD 5.2 3.6 0.682 XS 7.0 4.8 0.909
160 9.5 6.4 1.227 2 ½ x 1 ¼ 65 x 32 73.0 42.2 88.9
XXS 14.0 9.7 1.455 STD 5.2 3.4 0.682 XS 7.0 4.5 0.909
160 9.5 6.4 1.227 2 ½ x 1 65 x 25 73.0 33.4 88.9
XXS 14.0 9.2 1.455
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 5.5 5.2 1.136 XS 7.6 7.0 1.364
160 11.1 9.5 1.727 3 x 2 ½ 80 x 65 88.9 73.0 88.9
XXS 15.2 14.0 2.045 STD 5.5 3.9 1.136 XS 7.6 5.5 1.364
160 11.1 8.7 1.727 3 x 2 80 x 50 88.9 60.3 88.9
XXS 15.2 11.1 2.045 STD 5.5 3.7 1.136 XS 7.6 5.1 1.364
160 11.1 7.1 1.727 3 x 1 ½ 80 x 40 88.9 48.3 88.9
XXS 15.2 10.2 2.045 STD 5.5 3.6 1.136 XS 7.6 4.8 1.364
160 11.1 6.4 1.727 3 x 1 ¼ 80 x 32 88.9 42.2 88.9
XXS 15.2 9.7 2.045 STD 5.7 5.5 1.364 XS 8.1 7.6 1.818 3 ½ x 3 90 x 80 101.6 88.9 101.6
XXS 16.2 15.2 2.955 STD 5.7 5.2 1.364 XS 8.1 7.0 1.818 3 ½ x 2 ½ 90 x 65 101.6 73.0 101.6
XXS 16.2 14.0 2.955 STD 5.7 3.9 1.364 XS 8.1 5.5 1.818 3 ½ x 2 90 x 50 101.6 60.3 101.6
XXS 16.2 11.1 2.955 STD 5.7 3.7 1.364 XS 8.1 5.1 1.818 3 ½ x 1 ½ 90 x 40 101.6 48.3 101.6
XXS 16.2 10.2 2.955 STD 5.7 3.6 1.364 XS 8.1 4.8 1.818 3 ½ x 1 ¼ 90 x 32 101.6 42.2 101.6
XXS 16.2 9.7 2.955
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 6.0 5.7 1.591 XS 8.6 8.1 2.273 4 x 3 ½ 100 x 90 114.3 101.6 101.6
XXS 17.1 16.2 2.955 STD 6.0 5.5 1.591 XS 8.6 7.6 2.273
160 13.5 11.1 3.0 4 x 3 100 x 80 114.3 88.9 101.6
XXS 17.1 15.2 3.182 STD 6.0 5.2 1.591 XS 8.6 7.0 2.273
160 13.5 11.1 2.50 4 x 2 ½ 100 x 65 114.3 73.0 101.6
XXS 17.1 14.0 3.182 STD 6.0 3.9 1.591 XS 8.6 5.5 2.273
160 13.5 8.7 2.546 4 x 2 100 x 50 114.3 60.3 101.6
XXS 17.1 11.1 3.182 STD 6.0 3.7 1.591 XS 8.6 5.1 2.273
160 13.5 7.1 2.591 4 x 1 ½ 100 x 40 114.3 48.3 101.6
XXS 17.1 10.2 3.182 STD 6.6 6 2.50 XS 9.5 8.6 3.182
160 15.9 13.5 5.455 5 x 4 125 x 100 141.3 114.3 127
XXS 19.0 17.1 5.909 STD 6.6 5.7 2.50 XS 9.5 8.1 3.182 5 x 3 ½ 125 x 90 141.3 101.6 127
XXS 19. 16.2 5.909 STD 6.6 5.5 2.50 XS 9.5 7.6 3.182
160 15.9 11.1 5.455 5 x 3 125 x 80 141.3 88.9 127
XXS 19.0 15.2 5.909 STD 6.6 5.2 2.50 XS 9.5 7.0 3.182
160 15.9 11.1 5.455 5 x 2 ½ 125 x 65 141.3 73.0 127
XXS 19.0 14.0 5.909 STD 6.6 3.9 2.50 XS 9.5 5.5 3.182
160 15.9 8.7 5.455 5 x 2 125 x 50 141.3 60.3 127
XXS 19.0 11.1 5.909
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 7.1 6.6 3.864 XS 11.0 9.5 5.0
160 18.3 15.9 8.182 6 x 5 150 x 125 168.3 141.3 139.7
XXS 21.9 19.0 9.091 STD 7.1 6.0 3.636 XS 11.0 8.5 5.0
160 18.3 13.5 8.182 6 x 4 150 x 100 168.3 114.3 139.7
XXS 21.9 17.1 9.091 STD 7.1 5.7 3.636 XS 11.0 8.1 5.0 6 x 3 ½ 150 x 90 168.3 101.6 139.7
XXS 21.9 16.2 9.091 STD 7.1 5.5 3.636 XS 11.0 7.6 5.0
160 18.3 11.1 8.182 6 x 3 150 x 80 168.3 88.9 139.7
XXS 21.9 15.2 9.091 STD 7.1 5.2 3.636 XS 11.0 7.0 5.0
160 18.3 11.1 8.182 6 x 2 ½ 150 x 65 168.3 73.0 139.7
XXS 21.9 14.0 9.091 STD 8.2 7.1 5.909 XS 12.7 11.0 8.182
160 23.0 18.3 13.64 8 x 6 200 x 150 219.1 168.3 152.4
XXS 22.2 21.9 13.64 STD 8.2 6.6 5.909 XS 12.7 9.5 8.182
160 23.0 15.9 13.64 8 x 5 200 x 125 219.1 141.3 152.4
XXS 22.2 19.0 13.64 STD 8.2 6.0 5.909 XS 12.7 8.5 8.182
160 23.0 13.5 13.64 8 x 4 200 x 100 219.1 114.3 152.4
XXS 22.2 17.1 13.64 STD 8.2 5.7 5.909 XS 12.7 8.1 8.182 8 x 3 ½ 200 x 90 219.1 101.6 152.4
XXS 22.2 16.2 13.64
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 9.3 8.2 10.455 XS 12.7 12.7 13.182 10 x 8 250 x 200 273.0 219.1 177.8
160 28.6 23.0 26.364 STD 9.3 7.1 10.0 XS 12.7 11.0 13.182 10 x 6 250 x 150 273.0 168.3 177.8
160 28.6 18.3 22.727 STD 9.3 6.6 10.0 XS 12.7 9.5 13.182 10 x 5 250 x 125 273.0 141.3 177.8
160 28.6 15.9 22.727 STD 9.3 6.0 0.105 XS 12.7 8.6 13.182 10 x 4 250 x 100 273.0 114.3 177.8
160 28.6 13.5 22.727 STD 9.5 9.3 15.455 XS 12.7 12.7 19.546 12 x 10 300 x 250 323.9 273.0 203.2
160 33.3 28.6 42.727 STD 9.5 8.2 15.455 XS 12.7 12.7 19.546 12 x 8 300 x 200 323.9 219.1 203.2
160 33.3 23.0 39.091 STD 9.5 7.1 15.0 XS 12.7 11.0 19.546 12 x 6 300 x 150 323.9 168.3 203.2
160 33.3 18.3 34.091 STD 9.5 6.6 14.546 XS 12.7 9.5 19.546 12 x 5 300 x 125 323.9 141.3 203.2
160 33.5 15.9 35.455 STD 9.5 9.5 29.546
14 x 12 350 x 300 355.6 323.9 330.2 XS 12.7 12.7 40.909
STD 9.5 9.3 29.546 14 x 10 350 x 250 355.6 273.0 330.2
XS 12.7 12.7 40.909 STD 9.5 8.2 27.727
14 x 8 350 x 200 355.6 219.1 330.2 XS 12.7 12.7 40.909
STD 9.5 7.1 27.727 14 x 6 350 x 150 355.6 168.3 330.2
XS 12.7 11.0 40.909 STD 9.5 9.5 33.182
16 x 14 400 x 350 406.4 355.6 355.6 XS 12.7 12.7 45.455
STD 9.5 9.5 33.182 16 x 12 400 x 300 406.4 323.9 355.6
XS 12.7 12.7 45.455 STD 9.5 9.5 33.182
16 x 10 400 x 250 406.4 273.0 355.6 XS 12.7 12.7 45.455
STD 9.5 9.5 33.182 16 x 8 400 x 200 406.4 219.1 355.6
XS 12.7 12.7 45.455
DIMENSION OF WELDABLE STEEL REDUCER (ASTM STANDARD)
NOMINAL SIZE WEIGHT & THICKNESS
INCH MM DIMENSION
THICKNESS
1 x 2 1 x 2 D D1 H
STD XS
XXS SCHEDULE
T1 T2 WEIGHT (kg/PC)
STD 9.5 9.5 41.364 18 x 16 450 x 400 457.2 406.4 381
XS 12.7 12.7 52.273 STD 9.5 9.5 41.464
18 x 14 450 x 350 457.2 355.6 381 XS 12.7 12.7 52.273
STD 9.5 9.5 41.364 18 x 12 450 x 300 457.2 323.9 381
XS 12.7 12.7 52.273 STD 9.5 9.5 41.364
18 x 10 450 x 250 457.2 273.0 381 XS 12.7 12.7 52.273
STD 9.5 9.5 61.818 20 x 18 500 x 450 508 457.2 508
XS 12.7 12.7 81.818 STD 9.5 9.5 54.546
20 x 16 500 x 400 508 406.4 508 XS 12.7 12.7 81.818
STD 9.5 9.5 67.727 20 x 14 500 x 350 508 355.6 508
XS 12.7 12.7 81.818 STD 9.5 9.5 54.546
20 x 12 500 x 300 508 323.9 508 XS 12.7 12.7 81.818
STD 9.5 9.5 71.364 22 x 20 550 x 500 558.8 508 508
XS 12.7 12.7 94.091 STD 9.5 9.5 70.0
22 x 18 550 x 450 558.8 457.2 508 XS 12.7 12.7 91.818
STD 9.5 9.5 68.64 22 x 16 550 x 400 558.8 406.4 508
XS 12.7 12.7 90.0 STD 9.5 9.5 67.273
22 x 14 550 x 350 558.8 355.6 508 XS 12.7 12.7 88.636
STD 9.5 9.5 73.636 24 x 22 600 x 550 609.6 558.8 508
XS 12.7 12.7 95.455 STD 9.5 9.5 73.636
24 x 20 600 x 500 609.6 508 508 XS 12.7 12.7 95.455
STD 9.5 9.5 73.636 24 x 18 600 x 450 609.6 457.2 508
XS 12.7 12.7 95.455 STD 9.5 9.5 73.636
24 x 16 600 x 400 609.6 406.4 508 XS 12.7 12.7 95.455
DIMENSION OF WELDABLE STEEL EQUAL TEE (ASTM STANDARD)
NOMINAL SIZE OUTSIDE
DIA. (MM)
DISTANCE FROM
CENTER
MM INCH D1=D2 C=M
STD XS
XXS SCHEDULE
THICKNESS (MM)
T
WEIGHT (kg/PC)
25.6 STD - 2.8 0.159 XS - 3.7 0.204 - 160 4.75 0.16
15 ½ 21.3 25.4
XXS - 7.47 0.17 STD - 2.9 0.204 XS - 3.9 0.272 - 160 5.54 0.25
20 ¾ 26.7 28.6
XXS - 7.82 0.27 STD - 3.4 0.286 XS - 4.5 0.354 - 160 6.35 0.55
25 1 33.4 38.1
XXS - 9.1 0.59 STD - 3.6 0.526 XS - 4.8 0.653 - 160 6.35 0.91
32 1 ¼ 42.2 47.6
XXS - 9.70 1.14 STD - 3.7 0.771 XS - 5.1 0.962 - 160 7.14 1.36
40 1 ½ 48.3 57.1
XXS - 10.2 1.45 STD - 3.9 1.89 XS - 5.5 1.87 - 160 8.7 2.30
50 2 60.3 63.5
XXS - 11.1 2.72 STD - 5.2 2.68 XS - 7 3.08 - 160 9.53 3.64
65 2 ½ 73 76.2
XXS - 14.02 4.55 STD - 5.5 3.82 XS - 7.6 4.50 - 160 11.1 5.90
80 3 88.9 85.7
XXS - 15.3 7.60 STD - 6 5.99 XS - 8.6 8.44 - 120 11.1 9.5 - 160 13.5 14.0
100 4 114.3 104.8
XXS - 17.1 15.5 STD - 6.6 9.93
125 5 141.3 123.8 XS - 9.5 12.9
STD - 7.1 16.5 XS - 11.0 19.3 - 120 14.3 24.5
XXS - 21.9 32.0 - 160 18.3 36.5
150 6 168.3 142.9
- - 22.0 38.6
T
D2
D1
CC
M
DIMENSION OF WELDABLE STEEL EQUAL TEE (ASTM STANDARD)
NOMINAL SIZE OUTSIDE
DIA. (MM)
DISTANCE FROM
CENTER
MM INCH D1=D2 C=M
STD XS
XXS SCHEDULE
THICKNESS (MM)
T
WEIGHT (kg/PC)
20 6.4 22.7 STD - 8.2 27.7 XS - 12.7 34.5 - 120 18.3 52
XXS - 22.23 54.55 - 160 23.0 60
200 8 219.1 177.8
- 30 7 22.8 20 6.4 32
STD - 9.3 41.3 - 80 15.1 68
XS 12.7 58.5 - 120 21.4 98
250 10 273 215.9
- 160 28.6 120 20 6.4 41
STD - 9.5 66.7 - 40 10.3 64
XS 12.7 84.8 - 80 17.5 91
300 12 323.9 254
- 160 33.3 163.64 20 7.9 63.5 - 30 8.4 56.2
STD - 9.5 102 350 14 355.6 279.4
- 40 11.1 86 20 7.9 79.5
STD - 9.5 110 400 16 406.4 304.8 XS - 12.7 167
STD - 9.5 151 XS - 12.7 193 450 18 457.2 342.9 - 40 14.3 237.5
STD - 9.5 228 XS - 12.7 264 500 20 508 381 - 40 15.1 320
STD - 9.5 347 XS - 12.7 423 600 24 609.6 431.8 - 40 17.5 570.6
T
D2
D1
CC
M
TEE (REDUCING) (ASTM STANDARD)
ANSI B 16.9 ASTM-A 234
DIMENSION WEIGHT & THICKNESS
NOMINAL SIZE THICKNESS INCH INCH
1 x 2 x 3 1 x 2 x 3 D1 D2 C M
STD XS
XXS SCHED
T1 T2 WEIGHT
(kg/M)
STD 40 2.87 2.8 0.17 XS 80 3.90 3.7 0.23 - 160 5.6 4.8 0.24
¾ x ¾ x ½ 20 x 20 x 15 26.7 21.3 28.6 28.6
XXS - 7.8 7.5 0.26 STD 40 3.4 2.87 0.34 XS 80 4.5 3.9 0.41 - 160 6.4 5.6 0.46
1 x 1 x ¾ 25 x 25 x 20 33.4 26.7 38.1 38.1
XXS - 9.1 7.8 0.55 STD 40 3.4 2.8 0.34 XS 80 4.5 3.7 0.41 - 160 6.4 4.8 0.46
1 x 1 x ½ 25 x 25 x 15 33.4 21.3 38.1 38.1
XXS - 9.1 7.5 0.54 STD 40 3.56 3.4 0.64 XS 80 4.8 4.5 0.73 - 160 6.4 6.4 0.82
1¼ x 1¼ x1 32 x 32 x 25 42.2 33.4 47.6 47.6
XXS - 9.7 9.1 1.05 STD 40 3.56 2.87 0.64 XS 80 4.80 3.9 0.73 - 160 6.40 5.6 0.77
1¼ x 1¼ x ¾ 32 x 32 x 20 42.2 26.7 47.6 47.6
XXS - 9.70 7.8 1.0 STD 40 3.56 2.8 0.64 XS 80 4.80 3.7 0.73 - 160 8.40 4.8 0.77
1¼ x 1¼ x ½ 32 x 32 x 15 42.2 21.3 47.6 47.6
XXS - 9.70 7.5 1.0 STD 40 3.7 3.56 0.91 XS 80 5.1 4.8 1.14 - 160 7.1 6.4 1.27
1½ x 1½ x 1¼ 40 x 40 x 32 48.3 42.2 57.2 57.2
XXS - 10.16 9.7 1.55 STD 40 3.7 3.4 0.91 XS 80 5.1 4.5 1.14 - 160 7.1 6.4 1.18
1½ x 1½ x 1 40 x 40 x 25 48.3 33.4 57.2 57.2
XXS - 10.16 9.1 1.5 STD 40 3.7 2.87 0.91 XS 80 5.1 3.9 1.14 - 160 7.1 5.6 1.18
1½ x 1½ x ¾ 40 x 40 x 20 48.3 26.7 57.2 57.2
XXS - 10.16 7.8 1.46 STD 40 3.7 2.8 0.91 XS 80 5.1 3.7 1.14 - 160 7.1 4.8 1.18
1½ x 1½ x ½ 40 x 40 x 15 48.3 21.3 57.2 57.2
XXS - 10.16 7.5 1.46
1T2T
D
2
3
11
2
M
D
CC
TEE (REDUCING) (ASTM STANDARD)
ANSI B 16.9 ASTM-A 234
DIMENSION WEIGHT & THICKNESS
NOMINAL SIZE THICKNESS INCH INCH
1 x 2 x 3 1 x 2 x 3 D1 D2 C M
STD XS
XXS SCHED
T1 T2 WEIGHT
(kg/M)
STD 40 3.9 3.7 1.36 XS 80 5.5 5.1 1.60 - 160 8.7 7.1 2.09
2 x 2 x 1½ 50 x 50 x 40 60.3 48.3 63.5 60.3
XXS - 11.1 10.16 2.50 STD 40 3.9 3.56 1.36 XS 80 5.5 4.8 1.60 - 160 8.7 6.4 2.0
2 x 2 x 1 ¼ 50 x 50 x 32 60.3 42.2 63.5 57.2
XXS - 11.1 9.7 2.41 STD 40 3.9 3.4 0.46 XS 80 5.5 4.5 1.59 - 160 8.7 6.4 2.0
2 x 2 x 1 50 x 50 x 25 60.3 33.4 63.5 50.8
XXS - 11.1 9.1 2.32 STD 40 3.9 3.4 1.36 XS 80 5.5 4.5 1.59 - 160 8.7 6.4 1.96
2 x 2 x ¾ 50 x 50 x 20 60.3 26.7 63.5 44.5
XXS - 11.1 9.1 2.32 STD 40 5.2 3.9 2.27 XS 80 7.0 5.5 2.73 - 160 9.5 8.7 3.32
2½ x 2½ x 2 65 x 65 x 50 73.0 60.3 76.2 69.9
XXS - 14.0 11.1 4.23 STD 40 5.2 3.7 2.27 XS 80 7.0 5.1 2.73 - 160 9.5 7.1 3.23
2½ x 2½ x 1½ 65 x 65 x 40 73.0 48.3 76.2 66.7
XXS - 14.0 10.16 4.18 STD 40 5.2 3.56 2.27 XS 80 7.0 4.8 2.73 - 160 9.5 6.4 3.14
2½ x 2½ x 1¼ 65 x 65 x 32 73.0 42.2 76.2 63.5
XXS - 14.0 9.7 4.09 STD 40 5.2 3.4 2.27 XS 80 7.0 4.5 2.73 - 160 9.5 6.4 3.14
2½ x 2½ x 1 65 x 65 x 25 73.0 33.4 76.2 57.2
XXS - 14.0 9.1 4.05 STD 40 5.5 5.2 3.18 XS 80 7.6 7.0 4.09 - 160 11.1 9.5 5.23
3 x 3 x 2½ 80 x 80 x 65 88.9 73.0 85.7 82.6
XXS - 15.24 14.0 6.50 STD 40 5.5 3.9 3.18 XS 80 7.6 5.5 4.09 - 160 11.1 8.7 5.09
3 x 3 x 2 80 x 80 x 50 88.9 60.3 85.7 76.2
XXS - 15.24 11.1 6.32
1T2T
D
2
3
11
2
M
D
CC
TEE (REDUCING) (ASTM STANDARD)
ANSI B 16.9 ASTM-A 234
DIMENSION WEIGHT & THICKNESS
NOMINAL SIZE THICKNESS INCH INCH
1 x 2 x 3 1 x 2 x 3 D1 D2 C M
STD XS
XXS SCHED
T1 T2 WEIGHT
(kg/M)
STD 40 5.5 3.7 3.18 XS 80 7.6 5.1 4.09 - 160 11.1 7.1 5.05
3 x 3 x 1½ 80 x 80 x 40 88.9 48.3 85.7 73.0
XXS - 15.24 10.16 6.27 STD 40 5.5 3.56 3.18 XS 80 7.6 4.8 4.09 - 160 11.1 6.4 4.96
3 x 3 x 1¼ 80 x 80 x 32 88.9 42.2 85.7 69.9
XXS - 15.24 9.7 6.23 STD 40 5.74 5.5 4.09 XS 80 8.1 7.6 5.46 3½ x 3½ x 3 90 x 90 x 80 101.6 88.9 95.3 92.1
XXS - 16.2 15.24 8.91 STD 40 5.74 5.2 4.09 XS 80 8.1 7.0 5.46 3½ x 3½ x 2½ 90 x 90 x 65 101.6 73.0 95.3 88.9
XXS - 16.2 14.0 8.73 STD 40 5.74 3.9 4.09 XS 80 8.1 5.5 5.46 3½ x 3½ x 2 90 x 90 x 50 101.6 60.3 95.3 82.6
XXS - 16.2 11.1 8.46 STD 40 5.74 3.7 4.09 XS 80 8.1 5.1 5.46 3½ x 3½ x 1½ 90 x 90 x 40 101.6 48.3 95.3 79.4
XXS - 16.2 10.16 8.46 STD 40 6.0 5.74 5.46 XS 80 8.6 8.1 7.27 4 x 4 x 3½ 100 x 100 x 90 114.3 101.6 104.8 101.6
XXS - 17.1 16.2 11.82 STD 40 6.0 5.5 5.23 XS 80 8.6 7.6 7.27 - 160 13.5 11.1 9.59
4 x 4 x 3 100 x 100 x 80 114.3 88.9 104.8 98.4
XXS - 17.1 15.24 11.36 STD 40 6.0 5.2 5.23 XS 80 8.6 7.0 7.27 - 160 13.5 9.5 9.41
4 x 4 x 2½ 100 x 100 x 65 114.3 73.0 104.8 95.3
XXS - 17.1 14.0 11.36 STD 40 6.0 3.9 5.23 XS 80 8.6 5.5 5.46 - 160 13.5 8.7 9.41
4 x 4 x 2 100 x 100 x 50 114.3 60.3 104.8 88.9
XXS - 17.1 11.1 11.18 STD 40 6.0 3.7 5.46 XS 80 8.6 5.1 7.27 - 160 13.5 7.1 9.36
4 x 4 x 1½ 100 x 100 x 40 114.3 48.3 104.8 85.7
XXS - 17.1 10.16 11.18
1T2T
D
2
3
11
2
M
D
CC
TEE (REDUCING) (ASTM STANDARD)
ANSI B 16.9 ASTM-A 234
DIMENSION WEIGHT & THICKNESS
NOMINAL SIZE THICKNESS INCH INCH
1 x 2 x 3 1 x 2 x 3 D1 D2 C M
STD XS
XXS SCHED
T1 T2 WEIGHT
(kg/M)
STD 40 6.6 6.0 8.64 XS 80 9.5 8.6 11.36 - 160 15.9 13.5 16.4
5 x 5 x 4 125 x 125 x 100 141.3 114.3 123.8 117.5
XXS - 19.05 17.1 19.1 STD 40 6.55 5.74 8.64 XS 80 9.5 8.1 11.36 5 x 5 x 3½ 125 x 125 x 90 141.3 101.6 123.8 114.3
XXS - 19.05 16.2 18.64 STD 40 6.6 5.5 8.64 XS 80 9.5 7.6 11.36 - 160 15.9 11.1 16.4
5 x 5 x 3 125 x 125 x 80 141.3 88.9 123.8 111.1
XXS - 19.05 15.24 18.64 STD 40 6.6 5.2 8.64 XS 80 9.5 7.0 11.36 - 160 15.9 9.5 15.91
5 x 5 x 2½ 125 x 125 x 65 141.3 73.0 123.8 108.0
XXS - 19.05 14.0 18.64 STD 40 6.6 3.9 8.64 XS 80 9.5 5.5 11.36 - 160 15.9 8.7 15.91
5 x 5 x 2 125 x 125 x 50 141.3 60.3 123.8 104.8
XXS - 19.05 11.1 18.64 STD 40 7.1 6.6 13.18 XS 80 11.0 9.5 17.27 - 160 18.3 15.9 25.91
6 x 6 x 5 150 x 150 x 125 168.3 141.3 142.9 136.5
XXS - 21.9 19.05 29.55 STD 40 7.1 6.0 11.82 XS 80 11.0 8.6 17.27 - 160 18.3 13.5 25.46
6 x 6 x 4 150 x 150 x 100 168.3 114.3 142.9 130.2
XXS - 21.9 17.1 29.55 STD 40 7.1 5.74 4.55 XS 80 11.0 8.1 17.27 6 x 6 x 3½ 150 x 150 x 90 168.3 101.6 142.9 127
XXS - 21.9 16.2 29.1 STD 40 7.1 5.5 11.82 XS 80 11.0 7.6 17.27 - 160 18.3 11.1 25.46
6 x 6 x 3 150 x 150 x 80 168.3 88.9 142.9 123.8
XXS - 21.9 15.24 29.1 STD 40 7.1 5.2 11.82 XS 80 11.0 7.0 17.27 - 160 18.3 9.5 25.46
6 x 6 x 2½ 150 x 150 x 65 168.3 73.0 142.9 120.7
XXS - 21.9 14.0 29.1 STD 40 8.2 7.1 24.1 XS 80 12.7 11.0 34.1 - 160 23.0 18.3 51.82
8 x 8 x 6 200 x 200 x 150 219.1 168.3 177.8 168.3
XXS - 22.2 21.9 51.36
1T2T
D
2
3
11
2
M
D
CC
TEE (REDUCING) (ASTM STANDARD)
ANSI B 16.9 ASTM-A 234
DIMENSION WEIGHT & THICKNESS
NOMINAL SIZE THICKNESS INCH INCH
1 x 2 x 3 1 x 2 x 3 D1 D2 C M
STD XS
XXS SCHED
T1 T2 WEIGHT
(kg/M)
STD 40 8.2 6.6 24.1 XS 80 12.7 9.5 34.1 - 160 23.0 15.9 51.82
8 x 8 x 5 200 x 200 x 125 219.1 141.3 177.8 161.9
XXS - 22.0 19.05 50.46 STD 40 8.2 6.0 24.1 XS 80 12.7 8.6 34.1 - 160 23.0 13.5 51.36
8 x 8 x 4 200 x 200 x 100 219.1 114.3 177.8 155.6
XXS - 22.2 17.1 50.46 STD 40 8.2 5.74 24.1 XS 80 12.7 8.1 34.1 8 x 8 x 3½ 200 x 200 x 90 219.1 101.6 177.8 152.4
XXS - 23.0 16.2 50.46 STD 40 8.2 5.5 24.1
8 x 8 x 3 200 x 200 x 80 219.1 88.9 177.8 152.4 XS 80 12.7 7.6 34.1
STD 40 9.3 8.2 39.1 XS 80 12.7 12.7 51.82
21.4 120 21.4 18.3 98.0 10 x 10 x 8 250 x 250 x 200 273.1 219.1 215.9 203.2
- 160 28.6 23.0 96.36 STD 40 9.3 7.1 39.1 XS 60 12.7 11.0 51.82 - 80 15.1 11.0 68.0
10 x 10 x 6 250 x 250 x 150 273.1 168.3 215.9 193.7
- 160 28.6 18.3 95.46 STD 40 9.3 6.6 39.1 XS 60 12.7 9.5 51.82 10 x 10 x 5 250 x 250 x 125 273.1 141.3 215.9 190.5
160 28.6 15.9 95.0 STD 40 9.3 6.0 39.1 XS 60 12.7 8.6 51.82 - 80 15.1 8.6 68.0
10 x 10 x 4 250 x 250 x 100 273.1 114.3 215.9 184.2
160 28.6 13.5 95.46 STD - 9.5 9.3 64.1 XS - 12.7 12.7 75.0 12 x 12 x 10 300 x 300 x 250 323.9 273.1 254 241.3 - 160 33.3 28.6 156.4
STD - 9.5 8.2 64.1 XS - 12.7 12.7 75.0 12 x 12 x 8 300 x 300 x 200 323.9 219.1 254 228.6 - 160 33.3 23.0 154.55
STD - 9.5 7.1 64.1 XS - 12.7 11.0 75.0 - 80 17.5 11.0 91.0
12 x 12 x 6 300 x 300 x 150 323.9 168.3 254 219.1
- 160 33.3 18.3 154.55 STD - 9.5 6.6 64.1 XS - 12.7 9.5 75.0 12 x 12 x 5 300 x 300 x 125 323.9 141.3 254 215.9 - 160 33.3 15.9 155
1T2T
D
2
3
11
2
M
D
CC
TEE (REDUCING) (ASTM STANDARD)
ANSI B 16.9 ASTM-A 234
DIMENSION WEIGHT & THICKNESS
NOMINAL SIZE THICKNESS INCH INCH
1 x 2 x 3 1 x 2 x 3 D1 D2 C M
STD XS
XXS SCHED
T1 T2 WEIGHT
(kg/M)
STD 30 9.5 9.5 77.27 14 x 14 x 12 350 x 350 x 300 355.6 323.9 279.4 269.9
XS - 12.7 12.7 94.1 STD 30 9.5 9.3 77.27
14 x 14 x 10 350 x 350 x 250 355.6 273.1 279.4 257.2 XS - 12.7 12.7 94.1
STD 30 9.5 8.2 77.27 14 x 14 x 8 350 x 350 x 200 355.6 219.1 279.4 247.7
XS - 12.7 12.7 94.1 STD 30 9.5 7.1 77.27
14 x 14 x 6 350 x 350 x 150 355.6 168.3 279.4 238.1 XS - 12.7 11.0 94.1
STD 30 9.5 9.5 110.0 16 x 16 x 14 400 x 400 x 350 406.4 355.6 304.8 304.8
XS 40 12.7 12.7 118.64 STD 9.5 9.5 110.0
16 x 16 x 12 400 x 400 x 300 406.4 323.9 304.8 295.3 XS 12.7 12.7 113.0
STD 30 9.5 9.3 110.0 XS 40 12.7 12.7 118.64 16 x 16 x 10 400 x 400 x 250 406.4 273.1 304.8 282.6 - 80 21.4 15.1 200.0
STD 30 9.5 8.2 110.0 XS 40 12.7 12.7 118.64 16 x 16 x 8 400 x 400 x 200 406.4 219.1 304.8 273.1 - 80 21.4 12.7 200.0
STD 30 9.5 7.1 110.0 16 x 16 x 6 400 x 400 x 150 406.4 168.3 304.8 263.5
XS 40 12.7 11.0 118.64 STD - 9.5 9.5 141.82
18 x 18 x 16 450 x 450 x 400 457.2 406.4 342.9 330.2 XS - 12.7 12.7 164.55
STD - 9.5 9.5 141.82 18 x 18 x 14 450 x 450 x 350 457.2 355.6 342.9 330.2
XS - 12.7 12.7 164.55 STD - 9.5 9.5 141.82
18 x 18 x 12 450 x 450 x 300 457.2 323.9 342.9 320.7 XS - 12.7 12.7 164.55
STD - 9.5 9.3 141.82 18 x 18 x 10 450 x 450 x 250 457.2 273.1 342.9 308.0
XS - 12.7 12.7 164.55 STD - 9.5 8.2 141.82
18 x 18 x 8 450 x 450 x 200 457.2 219.1 342.9 298.5 XS - 12.7 12.7 164.55
STD 20 9.5 9.5 162.27 20 x 20 x 18 500 x 500 x 450 508.0 457.2 381 368.5
XS 30 12.7 12.7 215.9 STD 20 9.5 9.5 162.27
20 x 20 x 16 500 x 500 x 400 508.0 406.4 381 355.6 XS 30 12.7 12.7 215.9
STD 20 9.5 9.5 162.27 20 x 20 x 14 500 x 500 x 350 508.0 355.6 381 355.6
XS 30 12.7 12.7 215.9 STD 20 9.5 9.5 162.27
20 x 20 x 12 500 x 500 x 300 508.0 323.9 381 346.1 XS 30 12.7 12.7 215.9
STD 20 9.5 9.3 162.27 20 x 20 x 10 500 x 500 x 250 508.0 273.1 381 333.4
XS 30 12.7 12.7 215.9 STD 20 9.5 8.2 162.27
20 x 20 x 8 500 x 500 x 200 508.0 219.1 381 323.9 XS 30 12.7 12.7 215.9
1T2T
D
2
3
11
2
M
D
CC
EXPANSION JOINT SHIP’S CAST IRON PIPE SLEEVE TYPE EXPANSION JOINTS
F 3016-1980
No Component Material
1 Body JIS G 5501-FC 20
2 Sliding cylinder JIS G 3459-SUS 304 or JIS H 5111-BC 6
3 Flange JIS G 3103-SS 41 or JIS H 5111-BC6
4 Packing gland JIS G 5501-FC 20 or JIS G 3101-SS41
5 Gland bush
6 Gland bush JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6
7 Packing Conform to JIS F 7102 according to the application
8 Stud bolt JIS G 4303-SUS 304
9 Hexagon nut JIS H 3250-C 3602 BD
Remarks: 1. No 5 gland bush may be integral with the body.
2. The sliding cylinder and its flange may be an integral casting of BC 6. In this case the gland bush shall be BC 6.
3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or
S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G 3101.
89 7
3 2 4 6
5 1
Exam p le: 5k -40
Allow ab le exp ansion
UNIT: MM
F 3016-1980 UNIT: MM
FLANGE
BOLT HOLE NOMINAL PRESSURE
NOM. DIA
SLIDING CYLINDER
OUTER DIA. D
OUTER DIA. D1
DIA. OF PITCH CIRCLE C
NO. DIA. h
NOMINAL SIZE OF SCREW
THREADS ON BOLT
LENGTH FOR
FITTING S
40 48.6 120 95 4 15 M 12 450
50 60.5 130 105 4 15 M 12 465
65 76.3 155 130 4 15 M 12 480
80 89.1 180 145 4 19 M 16 495
100 114.3 200 165 8 19 M 16 515
125 139.8 235 200 8 19 M 16 540
150 165.2 265 230 8 19 M 16 565
200 216.3 320 280 8 23 M 20 595
250 267.4 385 345 12 23 M 20 635
300 318.5 430 390 12 23 M 20 680
350 355.6 480 435 12 25 M 22 725
5 KGF/CM²
400 406.4 540 495 16 25 M 22 770
40 48.6 140 105 4 19 M 16 475
50 60.5 155 120 4 19 M 16 485
65 76.3 175 140 4 19 M 16 500
80 89.1 185 150 8 19 M 16 520
100 114.3 210 175 8 19 M 16 550
125 139.8 250 210 8 23 M 20 585
150 165.2 280 240 8 23 M 20 620
200 216.3 330 290 12 23 M 20 660
250 267.4 400 355 12 25 M 22 700
300 318.5 445 400 16 25 M 22 745
350 355.6 490 445 16 25 M 22 790
10 KGF/CM²
400 406.4 560 510 16 27 M 24 835
REMARK: Dimension D2 shall be equal to the inner diameter of sliding cylinder.
SHIP’S CAST STEEL PIPE SLEEVE TYPE EXPANSION JOINTS
F 3017-1980
No Component Material
1 Body JIS G 5101-SC 46
2 Sliding cylinder JIS G 3459-SUS 304 or JIS H 5111-BC 6
3 Flange JIS G 3101-SS 41 or JIS H 5111-BC6
4 Packing gland JIS G 5101-SC 46 or JIS G 3101-SS41
5 Gland bush
6 Gland bush JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6
7 Packing Conform to JIS F 7102 according to the application
8 Stud bolt JIS G 4303-SUS 304
9 Hexagon nut JIS H 3250-C 3602 BD
Remarks: 1. No 5 gland bush may be integral with the body.
2. The sliding cylinder and its flange may be an integral casting of BC 6. In this case the gland bush shall be BC 6.
3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or
S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G 3101.
89 7
3 2 4 6
5 1
Exam p le: 5k -40
Allow ab le exp ansion
UNIT: MM
F 3017-1980 UNIT: MM
FLANGE
BOLT HOLE NOMINAL PRESSURE
NOM. DIA
SLIDING CYLINDER
OUTER DIA. D
OUTER DIA. D1
DIA. OF PITCH CIRCLE C
NO. DIA. h
NOMINAL SIZE OF SCREW
THREADS ON BOLT
LENGTH FOR
FITTING S
40 48.6 120 95 4 15 M 12 450
50 60.5 130 105 4 15 M 12 465
65 76.3 155 130 4 15 M 12 480
80 89.1 180 145 4 19 M 16 495
100 114.3 200 165 8 19 M 16 515
125 139.8 235 200 8 19 M 16 540
150 165.2 265 230 8 19 M 16 565
200 216.3 320 280 8 23 M 20 595
250 267.4 385 345 12 23 M 20 635
300 318.5 430 390 12 23 M 20 680
350 355.6 480 435 12 25 M 22 725
5 KGF/CM²
400 406.4 540 495 16 25 M 22 770
40 48.6 140 105 4 19 M 16 475
50 60.5 155 120 4 19 M 16 485
65 76.3 175 140 4 19 M 16 500
80 89.1 185 150 8 19 M 16 520
100 114.3 210 175 8 19 M 16 550
125 139.8 250 210 8 23 M 20 585
150 165.2 280 240 8 23 M 20 620
200 216.3 330 290 12 23 M 20 660
250 267.4 400 355 12 25 M 22 700
300 318.5 445 400 16 25 M 22 745
350 355.6 490 445 16 25 M 22 790
10 KGF/CM²
400 406.4 560 510 16 27 M 24 835
40 48.6 140 105 4 19 M 16 505
50 60.5 155 120 8 19 M 16 525
65 76.3 175 140 8 19 M 16 550
80 89.1 200 160 8 23 M 20 580
100 114.3 225 185 8 23 M 20 610
125 139.8 270 225 8 25 M 22 650
150 165.2 305 260 12 25 M 22 690
200 216.3 350 305 12 25 M 22 730
250 267.4 430 380 12 27 M 24 775
300 318.5 480 430 16 27 M 24 820
350 355.6 540 480 16 33 M 30 870
20 KGF/CM²
400 406.4 605 540 16 33 M 30 930
REMARK: Dimension D2 shall be equal to the inner diameter of sliding cylinder.
STEEL (SS) DRESSER TYPE COUPLING
1. SCOPE This standard covers dresser type coupling for electric cable steel pipe.
2. SHAPE AND DIMENSIONS Shall be as shown fig. 1.2.3. table 1.2 and material table.
3. WORKING PRESSURE AND TEMPERATURE Fluid water or oil 16 kg/cm² not exceed 80°C
4. HYDRAULIC SHOP TEST 32 kg/cm² 5. DESIGNATION
NAME : NOM SIZE EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40
MARK ITEM MATERIAL QTY. WT (kg) REMARKS
1 MIDDLE RING STEEL SS 41 OR STPG 38 1
2 FOLLOWER STEEL SS 41 OR CAST IRON FCD 45 2
3 GASKET SYNTHETIC RUBBER 2 N.B.R. Hs70° + 5°
4 BOLT AND NUT STEEL SS 41 4-10 GALV.
5 WASHER STAINLESS STEEL SUS 304 2
6 STOPPER BOLT STAINLESS STEEL SUS 304 2
7 PACKING SYNTHETIC RUBBER 2 N.B.R.
8 PLUG STEEL SS 41 2 GALV.
9 BOLT AND NUT STEEL SS 41 2 GALV.
10 SPRING WASHER STAINLESS STEEL SUS 304 2
11 WEDLED STOPPER PIECE STEEL SS 41 2 GALV
NOTE : THIS DRAWING IS BASED ON ISSO-0080295I
STEEL (SS) DRESSER TYPE COUPLING
UNIT : MM TABLE 1
1 2 4 6 NOM. SIZE
PIPE O.D L1 L2 T d D C H1 H2 MATERIAL N-d1 S N-d2
AB’T L B WT
(kg)
40 48.6 127 105 5.1 50 120 94 14 6 FCD45 4-M12 175 2-M12 147 230 3.8
50 60.5 127 103 5.5 62 132 106 14 6 FCD45 4-M12 175 2-M12 147 230 4.2
65 76.3 127 103 7.0 78 148 122 15 6 FCD45 4-M12 185 2-M12 150 230 6.2
80 89.1 127 100 7.6 91.5 161 135 18 6 FCD45 4-M12 185 2-M12 154 230 7.8
100 114.3 178 148 8.6 117 198 168 24 7 FCD45 4-M16 240 2-M16 210 330 10.7
125 139.8 178 148 9.5 142 229 197 24 7 FCD45 4-M16 240 2-M16 210 330 17.9
150 165.2 178 134 12.7 168 263 231 25 9 FCD45 6-M16 240 2-M16 213 330 22.6
200 216.3 178 134 12.7 219 320 289 25 9 FCD45 6-M16 240 2-M16 213 330 28.6
250 267.4 178 134 12.7 271 373 339 28 9 FCD45 8-M16 240 2-M16 213 330 33.6
300 318.5 178 134 12.7 322 425 391 29 9 FCD45 8-M16 240 2-M16 213 330 41.6
350 355.6 178 134 12.7 359 473 433 40 13 SS41 8-M16 250 2-M16 216 330 50.2
400 406.4 178 134 12.7 410 524 484 40 13 SS41 10-M16 270 2-M16 225 330 58
Ød
d2
(ABOUT)
71 5FIG.1
10
11
9
8
432
10S
B15 35
L1
L2
H1
H2
L
N-d
1
T
P IPE
O.D
.
ØCØD
STEEL (SS) DRESSER TYPE COUPLING
TABLE 2 NOM.
SIZE m x t l a b E C1 n d3 d4 h
NOM. SIZE
m x t l a b E C1 n d3 d4 h
40 32x6 205 50 30 14 24 40 14 M12 30 150 38x9 275 60 40 19 31 50 18 M16 40
50 32x6 205 50 30 14 24 40 14 M12 30 200 38x9 275 60 40 19 37 56 18 M16 40
65 32x6 205 50 30 14 24 40 14 M12 30 250 38x9 275 60 40 19 37 56 18 M16 40
80 32x6 205 50 30 14 24 40 14 M12 30 300 38x9 275 60 40 19 37 56 18 M16 40
100 38x9 275 60 40 19 31 50 18 M16 40 350 38x9 275 60 40 19 37 56 18 M16 40
125 38x9 275 60 40 19 31 50 18 M16 40 400 50x12 275 75 50 19 40 65 18 M16 40
K.L
tt
tR
d3
ba
h
n
m
m
h
m
m
n
80 AND OVERFOR NOM.SIZE
FIG 3.
FOR NOM.SIZE 40-65FIG 2.
8
11
9
10
11
9
108
K.L
m/2
E
5C
C1
50 110 45l
d4
E
5C
C1
tR
m/2l
d4
tt
d3
ab
8 11 9 8 11 9
STEEL (SS) DRESSER TYPE COUPLING
1. SCOPE This standard covers dresser type coupling for electric cable steel pipe.
2. SHAPE AND DIMENSIONS
Shall be as shown fig. 1.2.3. table 1.2 and material table. 3. WORKING PRESSURE AND TEMPERATURE
Fluid water or oil 16 kg/cm² not exceed Ø80 4. HYDRAULIC SHOP TEST 32 kg/cm² 5. DESIGNATION
NAME : NOM SIZE EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING Ø 40
MARK ITEM MATERIAL QTY. WT (kg) REMARKS
1 MIDDLE RING STEEL SS 41 OR STPG 38 1
2 FOLLOWER STEEL SS 41 OR CAST IRON FCD 45 2
3 GASKET SYNTHETIC RUBBER 2 N.B.R. Hs70° + 5°
4 BOLT AND NUT STEEL SS 41 4-10 GALV.
8 STOPPER PIECE STEEL SS 41 2 GALV.
9 BOLT AND NUT STEEL SS 41 2 GALV.
10 SPRING WASHER STAINLESS STEEL SUS 304 2
11 WEDLED STOPPER PIECE STEEL SS 41 2 GALV
NOTE : THIS DRAWING IS BASED ON ISSO-0080296
STEEL (SS) DRESSER TYPE COUPLING
UNIT : MM TABLE 1
1 2 4 NOM. SIZE
PIPE O.D L1 L2 T d D C H1 H2 MATERIAL N-d1 S
AB’T L B WT
(kg)
40 48.6 127 105 5.1 50 120 94 14 6 FCD45 4-M12 175 147 230 3.8
50 60.5 127 103 5.5 62 132 106 14 6 FCD45 4-M12 175 147 230 4.2
65 76.3 127 103 7.0 78 148 122 15 6 FCD45 4-M12 185 150 230 6.2
80 89.1 127 100 7.6 91.5 161 135 18 6 FCD45 4-M12 185 154 230 7.8
100 114.3 178 148 8.6 117 198 168 24 7 FCD45 4-M16 240 210 330 9.9
125 139.8 178 148 9.5 142 229 197 24 7 FCD45 4-M16 240 210 330 17.4
150 165.2 178 134 12.7 168 263 231 25 9 FCD45 6-M16 240 213 330 22.6
200 216.3 178 134 12.7 219 320 289 25 9 FCD45 6-M16 240 213 330 28.6
250 267.4 178 134 12.7 271 373 339 28 9 FCD45 8-M16 240 213 330 33.6
300 318.5 178 134 12.7 322 425 391 29 9 FCD45 8-M16 240 213 330 41.6
350 355.6 178 134 12.7 359 473 433 40 13 SS41 8-M16 250 216 330 50.2
400 406.4 178 134 12.7 410 524 484 40 13 SS41 10-M16 270 225 330 58
450 457.2 178 134 12.7 461 575 535 40 13 SS41 12-M16 270 225 330 66
500 508 178 134 12.7 512 626 586 40 13 SS41 12-M16 270 225 330 71
550 558.8 178 134 12.7 563 677 637 40 13 SS41 14-M16 270 230 330 77
600 609.6 178 134 12.7 614 728 688 40 13 SS41 14-M16 270 230 330 83
650 660.4 178 134 12.7 665 779 739 40 13 SS41 14-M16 270 230 330 90
700 711.2 178 134 12.7 716 830 790 40 13 SS41 16-M16 270 230 330 98
750 762 178 134 12.7 767 881 841 40 13 SS41 16-M16 280 230 330 110
800 812.8 178 134 12.7 818 932 892 40 13 SS41 18-M16 280 230 330 123
850 863.6 178 134 12.7 869 983 943 40 13 SS41 18-M16 280 230 330 131
900 914.4 178 134 12.7 920 1034 994 40 13 SS41 18-M16 280 230 330 142
Ød(ABOUT)
FIG.1
10
11
9
84
3
2
1
L/2
10S
B15 35
L1
L2
H1
H2
L
N-d
1
T
PIPE
O.D
.
ØCØD
TEEL (SS) DRESSER TYPE COUPLING
UNIT: MM
TABLE 2 NOM.
SIZE m x t l a b E C1 n d3 d4 h
NOM. SIZE m x t l a b E C1 n d3 d4 h
40 32x6 205 50 30 14 24 40 14 M12 30 500 50x12 275 75 50 19 40 65 18 M16 40
50 32x6 205 50 30 14 24 40 14 M12 30 550 50x12 275 75 50 19 40 65 18 M16 40
65 32x6 205 50 30 14 24 40 14 M12 30 600 50x12 275 75 50 19 40 65 18 M16 40
80 32x6 205 50 30 14 24 40 14 M12 30 650 50x12 275 75 50 19 40 65 18 M16 40
100 38x9 275 60 40 19 31 50 18 M16 40 700 50x12 275 75 50 23 40 65 18 M20 50
125 38x9 275 60 40 19 31 50 18 M16 40 750 50x12 275 75 50 23 40 65 18 M20 50
150 38x9 275 60 40 19 31 50 18 M16 40 800 50x12 275 75 50 23 40 65 18 M20 50
200 38x9 275 60 40 19 37 56 18 M16 40 850 50x12 275 75 50 23 40 65 18 M20 50
250 38x9 275 60 40 19 37 56 18 M16 40 900 50x12 275 75 50 23 40 65 18 M20 50
300 38x9 275 60 40 19 37 56 18 M16 40
350 38x9 275 60 40 19 37 56 18 M16 40
400 50x12 275 75 50 19 40 65 18 M16 40
450 50x12 275 75 50 19 40 65 18 M16 40
h
tRba
d3
tt
m n
m
h
80 AND OVERFOR NOM.SIZE
FIG 3.
FOR NOM.SIZE 40-65FIG 2.
8
11
9
10
11
9
108
K.L K.L
m/2
E
m 5C
C1nm
50 110 45l
d4
E
5C
C1
tR
m/2l
d4
tt
d3a
b
98 11 8 11 9
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE) 1. SCOPE
This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.
2. CONSTRUCTION SHAPE AND DIMENSIONS
The construction, shape and dimensions shall be as shown in figure 1.
3. MATERIALS The material shall be as shown in table 1.
4. PRESSURE RATING
The relation between fluid condition and maximum working pressure are given in the following table.
FLUID CONDITION WORKING PRESSURE EXHAUST STEAM 400° C 4 kg/cm² FEED WATER 150° C 6 kg/cm²
5. ALLOWANCE OF EXPANSION
COMPRESSION -20 mm EXPAND + 10 mm LATERAL + 5 mm
6. INSPECTION AND TESTS
(1) Material test (2) Visual inspection (3) Inspection on dimension (4) Inspection on assembly (5) Hydraulic test
BODY 12 kg /cm² NOTE : THIS STANDARD BASE ON ISSO-0080407A
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE)
UNIT: mm FLANGE BELLOWS INSIDE TUBE NOM
SIZE D C h n T d P d1 l t1 NLxNo d t2 WEIGHT
(kg)
50 130 105 15 4 14 58.5 20 110.5 45 1.0 200 x 10 46 1.0 10.84
65 155 130 15 4 14 72.6 24 124.2 49 0.8 x 2 192 x 8 60 1.0 12.26
80 180 145 19 4 14 85.9 28 147.5 47 0.8 x 2 196 x 7 70 1.0 15.92
100 200 165 19 8 16 111.1 28 172.7 47 0.8 x 2 196 x 7 98 1.0 17.66
125 235 200 19 8 16 136.6 28 198.2 47 0.8 x 2 196 x 7 120 1.0 25.8
150 265 230 19 8 18 161.2 32 235.2 49 1.0 x 2 192 x 6 145 1.2 28.5
200 320 280 23 8 20 212.3 32 286.3 49 1.0 x 2 192 x 6 196 1.2 31.7
250 385 345 23 12 22 263.4 32 337.4 49 1.0 x 2 192 x 6 248 1.2 45.2
TABLE 1 MATERIAL
6 NUT CARBON STEEL (SS41) 18
5 CONTROL ROD CARBON STEEL (SS41) 3
4 CONTROL JAG CARBON STEEL (SS41) 6
3 SLEEVE STAINLESS STEEL (SUS 304) 1
2 BELLOWS STAINLESS STEEL (SUS 304) 1
1 FLANGE CARBON STEEL (SS41) 2
WORK SPARE MARK ITEM MATERIAL
QUANTITY REMARKS
FLOW
DRAIN HOLES
FIG.1 NOM.DIA 50-250
3 2
1
465
WELDINGT.I.G.
n-hØ HOLES
CØ
DØ
t2do
Ø
dØdØ
t1
t1
P
NL NO. OF CORFUGATION
SETTING LENGTH 300TOTAL FREE LENGTH 290
ll
4-8Ø DRILL
5 260 25
T
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE) 1. SCOPE This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction. 2. CONSTRUCTION SHAPE AND DIMENSIONS The construction, shape and dimensions shall be as shown in figure 1. 3. MATERIALS The material shall be as shown in table 1. 4. PRESSURE RATING The relation between fluid condition and maximum working pressure are given in the following table.
FLUID CONDITION WORKING PRESSURE
EXHAUST STEAM 400° C 4 kg/cm²
FEED WATER 150° C 6 kg/cm² 5. ALLOWANCE OF EXPANSION
COMPRESSION -20 mm
EXPAND + 10 mm
LATERAL + 5 mm 6. INSPECTION AND TESTS (1) Material test (2) Visual inspection (3) Inspection on dimension (4) Inspection on assembly (5) Hydraulic test
BODY 12 kg /cm² NOTE : THIS STANDARD BASE ON ISSO-0080417
ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE)
UNIT: mm
FLANGE BELLOWS INSIDE TUBE SETTING ROD NO
M SIZE D C h n T d P d1 l t1 NLxNo d t2 Bh Do Co BN x
No
WT (kg)
50 155 120 19 4 16 58.5 20 110.5 45 1.0 200 x 10 46 1.0 M12 250 215 M14 x 4 19
65 175 140 19 4 18 72.6 24 124.2 49 0.8 x 2 192 x 8 60 1.0 M12 270 235 M14 x 4 23
80 185 150 19 8 18 85.9 28 147.5 47 0.8 x 2 196 x 7 70 1.0 M12 280 245 M16 x 4 26
100 210 175 19 8 18 111.1 28 172.7 47 0.8 x 2 196 x 7 98 1.0 M12 310 270 M16 x 4 30
125 250 210 23 8 20 136.6 28 198.2 47 0.8 x 2 196 x 7 120 1.0 M16 350 310 M20 x 4 45
150 280 240 23 8 22 161.2 32 235.2 49 1.0 x 2 192 x 6 145 1.2 M16 380 340 M20 x 4 51
200 330 290 23 12 22 212.3 32 286.3 49 1.0 x 2 192 x 6 196 1.2 M16 430 390 M20 x 4 56
250 400 355 25 13 24 263.4 32 337.4 49 1.0 x 2 192 x 6 248 1.2 M16 500 460 M20 x 4 74
TABLE 1 MATERIALS 7 STOPPER CARBON STEEL (S G P) 4
6 NUT CARBON STEEL (S 25 C) 8
5 GUIDE BOLT CARBON STEEL (S 25 C) 4
4 SETTING BOLT & NUTS CARBON STEEL (SS41) 4 SET
3 SLEEVE STAINLESS STEEL (SUS 304) 1
2 BELLOWS STAINLESS STEEL (SUS 304) 1
1 FLANGE CARBON STEEL (SS41) 2
WORK SPARE MARK ITEM MATERIAL
QUANTITY REMARKS
DØ
DRAIN HOLESFLOW
FIG.1
B.N
4 SETTING BOLT & NUTS
n-hØ HOLES
DoØ
CØCoØ
3030
7
T
2526054-8Ø DRILL
l l
TOTAL FREE LENGTH 290SETTING LENGTH 300
NL NO. OF CORFUGATION
P
t1
t1
dØ d1Ø
doØ
t2
T.I.G.WELDING
5 6 123
NOM.DIA 50-250
VIKING JOHNSON COUPLINGS FOR STEEL AND P.V.C. PIPES From 44.5mm (1.75”) to 3048mm (120” ) OD larger sizes available on request
COUPLING DIMENSION AND DETAIL
PIPE DIMENSION SLEEVE PLUG BOLT
COUPLING REF
PIPE O.D.
TOLERANCE ON O.D
FOR DIST L L A B C D x AVE
THICKNESS NO OFF IF SPECIFIED
NO. DIA x LENGTH
STD RING NO. SUPPLIED
MAX TEST PRESSURE
APPROX. WEIGHT
MM IN
MM IN
MM IN
MM IN
MM IN
MM IN
MM IN NO IN atm
lbs/in² KG LBS
MU 44.5 1.75
+0.8 -0.40 +0.031 -0.016
152 6
118 4.625
146 5.75
111 4.375
82.5 x 5.6 3.25 x 0.219 1 2 0.5 x 5.25 1573 Q 68
1000 1.7
3.75
MU 48.3 1.906
+0.8 -0.40 +0.031 -0.016
152 6
121 4.75
146 5.75
111 4.375
82.5 x 5.6 3.25 x 0.219 1 2 0.5 x 5.25 A1574 Q 68
1000 1.75
3.875
MU 57 2.25
+0.8 -0.40 +0.031 -0.016
152 6
133 5.25
146 5.75
121 4.75
82.5 x 6.4 3.25 x 0.25 1 2 0.5 x 5.25 A 1599 Q 68
1000 2.2
4.75
MT 60.3 2.375
+0.8 -0.80 +0.031 -0.031
152 6
133 5.25
146 5.75
121 4.75
82.5 x 6.4 3.25 x 0.25 1 2 0.5 x 5.25 1500 Q 68
1000 2.2
4.75
MP 63 2.48
+0.8 -0.80 +0.031 -0.031
102 4
137 5.375
172 6.75
127 5
102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 A 1582 Q 68
1000 2.3
5.07
MP 70 2.75
+0.8 -0.80 +0.031 -0.031
102 4
143.5 5.65
172 6.75
127 5
102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 1565 Q 68
1000 2.5 5.5
MP 73 2.875
+0.8 -0.80 +0.031 -0.031
102 4
148 5.812
172 6.75
127 5
102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 804 68
1000 2.6
5.75
MP 76.1 3
+0.8 -0.80 +0.031 -0.031
102 4
148 5.812
172 6.75
127 5
102 x 6.4 4 x 0.25 1 2 0.5 x 6.25 1560 Q 68
1000 2.6
5.75
MP 32.5 3.25
+0.8 -0.80 +0.031 -0.031
102 4
157.5 6.2
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1567 Q 68
1000 3.6 8.0
MP 38.9 3.5
+0.8 -0.80 +0.031 -0.031
102 4
162 6.375
172 6.75
127 5
102 x 6.4 4 x 0.25 1 3 0.5 x 6.25 1501 Q 68
1000 3.5
7.75
MP 101.6 4
+0.8 -0.80 +0.031 -0.031
102 4
176 6.929
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1564 Q 68
1000 3.9 8.6
MP 108 4.25
+0.8 -0.80 +0.031 -0.031
102 4
184.5 7.264
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 A 1596 Q 68
1000 4.3 9.5
MP 110 4.331
+0.8 -0.80 +0.031 -0.031
102 4
184.5 7.264
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1561 Q 68
1000 4.4
9.62
MP 114.3 4.5
+0.8 -0.80 +0.031 -0.031
102 4
192 7.562
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 A 1593 Q 68
1000 4.4
9.62
MP 120.7 4.75
+0.8 -0.80 +0.031 -0.031
102 4
195.5 7.688
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 549 68
1000 4.5 10
MP 127 5
+0.8 -0.80 +0.031 -0.031
102 4
202 7.937
172 6.75
127 5
102 x 6.4 4 x 0.25 1 4 0.5 x 6.25 1538 Q 68
1000 4.9
10.75
MO 133 5.25
+1.6 -0.80 +0.062 -0.031
102 4
216 8.5
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 1563 Q 68
1000 6.1
13.5
MO 140 5.5
+1.6 -0.80 +0.062 -0.031
102 4
224 8.812
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1598 Q 68
1000 6.6
14.52
MO 141.3 5.562
+1.6 -0.80 +0.062 -0.031
102 4
224 8.812
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1503 Q 68
1000 6.6
14.52
LO 159 6.25
+1.6 -0.80 +0.062 -0.031
102 4
246 9.687
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1559 Q 61
900 8.6 19
LO 165.1 6.5
+1.6 -0.82 +0.062 -0.032
102 4
252 9.937
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1585 Q 61
900 8.8
19.5
LO 168.3 6.625
+1.6 -0.84 +0.062 -0.033
102 4
254 10.143
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1595 Q 61
900 9
19.75
LO 193.7 7.625
+1.6 -0.97 +0.062 -0.038
102 4
281 11.062
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 4 0.5 x 6.25 A 1507 Q 58
850 10 22
LO 219.1 8.628
+1.6 -1.0 +0.062 -0.039
102 4
309 12.187
172 6.75
133 5.25
102 x 7.2 4 x 0.281 1 5 0.5 x 6.25 A 1597 Q 58
850 11.6 25.5
PIPE DIMENSION SLEEVE PLUG BOLT
COUPLING REF
PIPE O.D.
TOLERANCE ON O.D
FOR DIST L L A B C D x AVE
THICKNESS NO OFF IF SPECIFIED
NO. DIA x LENGTH
STD RING NO. SUPPLIED
MAX TEST PRESSURE
APPROX. WEIGHT
MM IN
MM IN
MM IN
MM IN
MM IN
MM IN
MM IN NO IN atm
lbs/in² KG LBS
KN 244.5 9.625
+1.6 -1.0 +0.062 -0.039
102 4
337 13.25
172 6.75
133 5.25
102 x 8.7 4 x 0.344 2 6 0.5 x 6.25 1511 Q 54
800 14.1 31
KN 273 10.75
+1.6 -1.0 +0.062 -0.039
102 4
367 14.437
172 6.75
133 5.25
102 x 8.7 4 x 0.344 2 6 0.5 x 6.25 A 1557 Q 47
700 15.4 34
A2E 273 10.75
+1.6 -1.0 +0.062 -0.034
152 6
397 15.67
273 10.75
235 9.25
178 x 11.1 7 x 0.437 2 12 0.625 x 9.75 J 132 M 98
1438 30.8 68.0
KN 323.9 12.75
+1.6 -1.0 +0.062 -0.039
102 4
419 16.5
172 6.75
133 5.25
102 x 8.7 4 x 0.344 2 8 0.5 x 6.25 A 1558 Q 47
700 18.6 41
A2E 323.9 12.75
+1.6 -1.0 +0.062 -0.034
152 6
448 17.68
273 10.75
235 9.25
178 x 11.1 7 x 0.437 2 12 0.625 x 9.75 J 101 M 83
1220 35.8 79.0
CF6 355.6 14
+1.6 -1.6 +0.062 -0.062
152 6
460 18.11
254 10
216 8.5
178 x 8.7 7 x 0.344 2 6 0.625 x 9.5 J 51 L 46.6
675 31.1 68.5
CF10 355.6 14
+1.6 -1.6 +0.062 -0.062
152 6
460 18.11
254 10
216 8.5
178 x 8.7 7 x 0.344 2 10 0.625 x 9.5 J 51 L 77.7
1125 32.9 72.5
A2E 355.6 14
+1.6 -1.6 +0.062 -0.062
152 6
480 18.897
273 10.75
235 9.25
178 x 11.1 7 x 0.437 2 18 0.625 x 10.25 J 102 M 106.4
1540 51.5
113.5
CF6 406.4 16
+1.6 -1.6 +0.062 -0.062
152 6
511 20.125
254 10
216 8.5
178 x 8.7 7 x 0.344 2 6 0.625 x 9.5 J 53 L 40.7
590 34.7 76.5
CF10 406.4 16
+1.6 -1.6 +0.062 -0.062
152 6
511 20.125
254 10
216 8.5
178 x 8.7 7 x 0.344 2 10 0.625 x 9.5 J 53 L 68.4
990 36.7 81
A2E 406.4 16
+1.6 -1.6 +0.062 -0.062
152 6
530 20.866
273 10.75
235 9.25
178 x 11.1 7 x 0.437 2 18 0.625 x 10.25 J 104 M 92.9
1345 56.9
125.5
CF8 457 18
+1.6 -1.6 +0.062 -0.062
152 6
562 22.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 8 0.625 x 9.5 J 55 L 48.7
705 39.5 87
CF10 457 18
+1.6 -1.6 +0.062 -0.062
152 6
562 22.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 55 L 60.8
880 40.4 89
A2E 457 18
+1.6 -1.6 +0.062 -0.062
152 6
581 22.874
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 106 M 82.5
1195 62.4
137.5
CF 508 20
+1.6 -1.6 +0.062 -0.062
152 6
613 24.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 57 L 54.9
795 44.2 97.5
A2E 508 20
+1.6 -1.6 +0.062 -0.062
152 6
632 24.881
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 108 M 74.2
1075 67.8
149.5
CF 559 22
+1.6 -1.6 +0.062 -0.062
152 6
664 26.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 59 L 50.1
725 47.8
105.5
A2E 559 22
+1.6 -1.6 +0.062 -0.062
152 6
683 26.889
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 110 M 67.7
980 73.3
161.5
CF 610 24
+1.6 -1.6 +0.062 -0.062
152 6
714 28.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 60 L 45.9
665 51.5
113.5
A2E 610 24
+1.6 -1.6 +0.062 -0.062
152 6
734 28.897
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 111 M 61.8
895 78.7
173.5
CF 660 26
+1.6 -1.6 +0.062 -0.062
152 6
765 30.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 61 L 12.5
615 55.3 122
A2E 660 26
+1.6 -1.6 +0.062 -0.062
152 6
784 30.866
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 112 M 57.0
825 84.1
185.5
CF 711 28
+1.6 -1.6 +0.062 -0.062
152 6
816 32.125
254 10
216 8.5
178 x 8.7 7 x 0.344 3 10 0.625 x 9.5 J 63 L 39.4
570 58.9 130
A2E 711 28
+1.6 -1.6 +0.062 -0.062
152 6
835 32.874
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 113 M 53.2
770 89.6
197.5
YF 762 30
+1.6 -1.6 +0.062 -0.062
152 6
871 34.291
254 10
222 8.75
178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 64 L 38.7
560 73.5 162
A2E 762 30
+1.6 -1.6 +0.062 -0.062
152 6
886 34.881
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 115 M 49.4
715 95.3 210
YF 813 32
+1.6 -1.6 +0.062 -0.062
152 6
922 36.299
254 10
222 8.75
178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 65 L 36.3
525 77.8
171.5
A2E 813 32
+1.6 -1.6 +0.062 -0.062
152 6
937 36.889
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 123 M 46.3
670 100.7 222
YF 864 34
+1.6 -1.6 +0.062 -0.062
152 6
973 38.307
254 10
222 8.75
178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 66 L 34.2
495 82.1 181
A2E 864 34
+1.6 -1.6 +0.062 -0.062
152 6
988 38.897
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 116 M 43.5
630 106.1 234
YF 914 36
+1.6 -1.6 +0.062 -0.062
152 6
1024 40.315
254 10
222 8.75
178 x 8.7 7 x 0.344 3 12 0.625 x 9.5 J 67 L 32.5
470 86.4
190.5
A2E 914 36
+1.6 -1.6 +0.062 -0.062
152 6
1038 40.866
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 117 M 41.1
595 111.6 246
YF 1016 40
+1.6 -1.6 +0.062 -0.062
152 6
1125 44.291
254 10
222 8.75
178 x 8.7 7 x 0.344 3 14 0.625 x 9.5 J 71 L 29.0
420 95.9
211.5
A2E 1016 40
+1.6 -1.6 +0.062 -0.062
152 6
1140 44.882
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 119 M 37.0
535 122.5 270
YF 1067 42
+1.6 -1.6 +0.062 -0.062
152 6
1176 46.299
254 10
222 8.75
178 x 8.7 7 x 0.344 3 14 0.625 x 9.5 J 72 L 27.6
400 100.2 221
A2E 1067 42
+1.6 -1.6 +0.062 -0.062
152 6
1191 46.889
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 119 M 35.2
510 127.9 282
YF 1118 44
+1.6 -1.6 +0.062 -0.062
152 6
1227 48.307
254 10
222 8.75
178 x 8.7 7 x 0.344 3 14 0.625 x 9.5 J 73 L 26.6
385 104.5 230.5
A2E 1118 44
+1.6 -1.6 +0.062 -0.062
152 6
1242 48.897
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 120 M 33.8
490 133.3 294
A2E 1220 48
+1.6 -1.6 +0.062 -0.062
152 6
1343 52.874
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 121 M 30.7
445 144.2 318
AD 1220 48
+1.6 -1.6 +0.062 -0.062
152 6
1350 53.149
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 176 H 37.6
545 173.3 382
A2E 1270 50
+1.6 -3.2 +0.062 -0.125
152 6
1394 54.882
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 122 M 29.7
430 149.7 330
AD 1270 50
+1.6 -3.2 +0.062 -0.125
152 6
1400 55.118
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 176 H 36.3
525 179.8 396.5
A2E 1321 52
+1.6 -3.2 +0.062 -0.125
152 6
1445 56.889
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 124 M 28.3
410 155.4 342.5
AD 1321 52
+1.6 -3.2 +0.062 -0.125
152 6
1451 57.125
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 177 H 34.9
505 186.2 410.5
PIPE DIMENSION SLEEVE PLUG BOLT
COUPLING REF
PIPE O.D.
TOLERANCE ON O.D
FOR DIST L L A B C D x AVE
THICKNESS NO OFF IF SPECIFIED
NO. DIA x LENGTH
STD RING NO. SUPPLIED
MAX TEST PRESSURE
APPROX. WEIGHT
MM IN
MM IN
MM IN
MM IN
MM IN
MM IN
MM IN NO IN atm
lbs/in² KG LBS
A2E 1372 54
+1.6 -3.2 +0.062 -0.125
152 6
1496 58.897
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 18 0.625 x 10.25 J 124 M 27.3
395 161.1 354.5
AD 1372 54
+1.6 -3.2 +0.062 -0.125
152 6
1502 59.134
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 178 H 33.5
485 193.2 425
A2E 1420 55.906
+1.6 -3.2 +0.062 -0.125
152 6
1544 60.787
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 20 0.625 x 10.25 J 125 M 26.6
385 167.3 368
AD 1420 55.906
+1.6 -3.2 +0.062 -0.125
152 6
1551 61.063
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 178 H 32.5
470 199.3 438.5
A2E 1473 58
+1.6 -3.2 +0.062 -0.125
152 6
1597 62.874
273 10.75
235 9.25
178 x 11.1 7 x 0.437 3 20 0.625 x 10.25 J 126 M 25.5
370 173
380.5
AD 1473 58
+1.6 -3.2 +0.062 -0.125
152 6
1604 63.149
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 179 H 31.1
450 206.1 453.5
AD 1524 60
+1.6 -3.2 +0.062 -0.125
152 6
1654 65.118
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 180 H 30.4
440 212.7 468
AD 1575 62
+3.2 -3.2 +0.125 -0.125
152 6
1707 67.205
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 180 H 29.3
425 219.1 482
AD 1620 63.780
+3.2 -3.2 +0.125 -0.125
152 6
1751 68.937
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 181 H 28.6
415 225 495
AD 1676 66
+3.2 -3.2 +0.125 -0.125
152 6
1808 71.181
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 24 0.625 x 10.75 J 182 H 27.6
400 232.3 511
AD 1727 68
+3.2 -3.2 +0.125 -0.125
152 6
1859 73.189
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 28 0.625 x 10.75 J 182 H 28.0
405 240.9 530
AD 1778 70
+3.2 -3.2 +0.125 -0.125
152 6
1910 75.197
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 28 0.625 x 10.75 J 183 H 27.3
395 247.1 544
AD 1820 71.654
+3.2 -3.2 +0.125 -0.125
152 6
1951 76.811
286 11.25
238 9.375
178 x 14.3 7 x 0.563 3 28 0.625 x 10.75 J 183 H 26.6
385 252.5 556
SG 1880 74
+3.2 -3.2 +0.125 -0.125
203 8
2015 79.331
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 32 0.625 x 15.75 J 184 H 25.5
370 397.8 877
SG 1930 76
+3.2 -3.2 +0.125 -0.125
203 8
2065 81.299
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 32 0.625 x 15.75 J 185 H 24.9
360 407.5 898
SG 1981 78
+3.2 -3.2 +0.125 -0.125
203 8
2116 83.307
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 32 0.625 x 15.75 J 185 H 24.5
355 417.5 920.5
SG 2020 79.528
+3.2 -3.2 +0.125 -0.125
203 8
2154 84.803
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 186 H 23.8
3.45 427.9 943
SG 2083 82
+3.2 -3.2 +0.125 -0.125
203 8
2218 87.323
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 187 H 23.1
335 440.2 970.5
SG 2134 84
+3.2 -3.2 +0.125 -0.125
203 8
2269 89.331
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 187 H 22.8
330 450.2 992.5
SG 2240 88.190
+3.2 -3.2 +0.125 -0.125
203 8
2375 93.504
413 16.25
365 14.375
254 x 14.3 10 x 0.563 3 36 0.625 x 15.75 J 188 H 21.4
310 471
1038
SGR 2340 92.125
+3.2 -3.2 +0.125 -0.125
203 8
2475 97.441
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 40 0.625 x 15.75 J 190 H 29.1
425 634
1398
SGR 2470 97.250
+3.2 -3.2 +0.125 -0.125
203 8
2605 102.559
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 40 0.625 x 15.75 J 191 H 27.6
400 667.5 1471
SGR 2540 100
+3.2 -3.2 +0.125 -0.125
203 8
2675 105.315
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 192 H 26.9
390 685
1510
SGR 2642 104
+3.2 -3.2 +0.125 -0.125
203 8
2777 109.331
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 193 H 25.9
375 716
1580
SGR 2743 108
+3.2 -3.2 +0.125 -0.125
203 8
2878 113.307
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 194 H 24.9
360 742.1 1632
SGR 2845 112
+3.2 -3.2 +0.125 -0.125
203 8
2980 117.323
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 194 H 23.8
345 768
1694
SGR 2946 116
+3.2 -3.2 +0.125 -0.125
203 8
3081 121.299
413 16.25
265 14.375
254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 195 H 23.1
335 794
1750
SGR 3048 120
+3.2 -3.2 +0.125 -0.125
203 8
3183 125.315
413 16.25
365 14.375
254 x 20.2 10 x 0.795 3 48 0.625 x 15.75 J 196 H 22.4
325 820
1808
PENETRATION PIECE
SHIP’S 5K AND 10K DECK AND BULKHEAD PIECES FOR PIPE CONNECTION (JIS F 3009)
TABLE 1 MAXIMUM WORKING PRESSURE UNIT : MPa (kgf/cm²)
NOMINAL PRESSURE (Sym)
FLUID CONDITION 5K 10K
STEM, AIR, GAS AND OIL OF 300°C OR LESS 0.49 (5) 0.98 (10)
STILL AND NON-SHOCK WATER OF 120°C OR LESS 0.69 (7) 1.37 (14)
Unit : mm 5K 10K
FLANGE FLANGE
BOLT HOLE DIA. NOM. DIA
OUTSIDE DIA OF PIPE DIA OF
PITCH CIRCLE
NO DIA.THREAD ON BOLT
DIA OF PITCH
CIRCLENO DIA.
THREAD ON BOLT
D t C h (D1) l D t C h (D1) l
15 21.7 80 9 60 4 12 M10 135 90 95 12 70 4 15 M12 150 90
20 27.2 85 10 65 4 12 M10 140 90 100 14 75 4 15 M12 155 90
25 34.0 95 10 75 4 12 M10 150 90 125 14 90 4 19 M16 180 90
32 42.7 115 12 90 4 15 M12 170 90 135 16 100 4 19 M16 190 90
40 48.6 120 12 95 4 15 M12 175 90 140 16 105 4 19 M16 195 90
50 60.5 130 14 105 4 15 M12 185 100 155 16 120 4 19 M16 210 100
65 76.3 155 14 130 4 15 M12 210 100 175 18 140 4 19 M16 230 100
80 89.1 180 14 145 4 19 M16 235 100 185 18 150 8 19 M16 240 100
(90) 101.6 190 14 155 4 19 M16 245 100 195 18 160 8 19 M16 250 100
100 114.3 200 16 165 8 19 M16 255 100 210 18 175 8 19 M16 265 100
125 139.8 235 16 200 8 19 M16 290 120 250 20 210 8 23 M20 305 120
150 165.2 265 18 230 8 19 M16 370 120 280 22 240 8 23 M20 385 120
200 216.3 320 20 280 8 23 M20 425 120 330 22 290 12 23 M20 435 120
Remarks: 1. Plate thickness (t1) of item No. 2 shall, as a rule, to be equivalent to the thickness (t2) of wall to
be fitted or more (t1> t2). 2. When fitted to division for fire protection or where thermal insulation is applied, dimension l shall
be extended as necessary. TABLE 2
NO COMPONENT MATERIAL
1 PIPE FLANGE JIS G 3101-SS-41
2 FITTING PLATE JIS G 3106-SM 41 OR JIS G 3101-SS 41
3 PIPE JIS G 3452-SGP OR JIS G 3454-STPG
Remarks: When fitted to strength deck, bulkhead or division for fire protection, the material and thickness of plates to be fitted shall conform to respective requirements.
t1
O
O
O
O
l
l
12
T
Øh
tt
1
2
3
D
D+5
D
C
PENETRATING SLEEVE FOR COPPER PIPE
1. SCOPE : This standard cover penetrating sleeve used for copper pipe 2. CONSTRUCTION SHAPE AND DIMENSION
FOR COPPER PIPE
DIMENSION WEIGHT NOM MARK
PIPE O.D D d T L CUT DIA 2C W L=100 L=150
REMARKS
4 6 15.0 6.6 4.2 100 150 16.0 0.6 3 0.13 0.19
6 10 19.0 10.6 4.2 100 150 20.0 0.6 3 0.15 0.23
10 15 25.0 15.5 4.75 100 150 26.0 0.4 3 0.29 0.36
15 20 32.0 20.4 5.8 100 150 33.0 0.4 4 0.38 0.56
20 25 38.1 25.5 6.3 100 150 39.1 0.4 4 0.49 0.74
25 30 42.7 30.4 6.15 100 150 43.7 0.4 4 0.55 0.83
32 35 48.6 35.6 6.5 100 150 49.6 0.4 4 0.67 1.01
40 45 57.0 45.4 5.8 100 150 58.0 0.4 4 0.73 1.10
50 55 70.0 55.4 7.3 100 150 71.0 0.4 5 1.13 1.70
NOTE: 1) THIS STANDARD IS BASE ON ISSO-0070850
COPPER PIPEØD
T
ØdC
L
CU
T D
I A
P IPE
O.D
W DK OR B.H.D
BRASS BRAZING OR TIG WELD
STEEL SLEEVE(SS41)
PENETRATING SLEEVE FOR COPPER NICKEL PIPE (FOR AIR TIGHT BULKHEAD/DECK ONLY)
DIMENSION
CSD SEALING PLUG SIZE CONDUIT CUNI PIPE OUTER DIA
(mm) LENGTH S (mm)
ID (mm)
OD (mm)/ CONDUIT ID
NOM. DIA (mm)
LENGTH L (mm)
THICKNESS (mm)
MIN LENGTH OF CUNI PIPE
(mm) P 20 60 20 52.5 50 150 3.9 400
25 60 25 52.5 50 150 3.9 400
30 60 30 52.5 50 150 3.9 400
44.5 60 44 77.9 80 150 5.5 400
76.1 60 76 128.2 125 150 6.6 500
159 80 158 202.7 200 200 8.2 500
193.7 80 194 254.4 250 200 9.3 500
MATERIALL LIST
MARK ITEM MATERIAL QUANTITY REMARKS
CONDUIT STEEL PIPE 1
OUTER FLANGE CARBON STEEL 2
COPPER NICKEL PIPE CUNI 1
COPPER NICKEL INNER FLANGE CUNI 2
CSD SEALING PLUG FRR - 2
DECKBULKHEAD OR
BY BRAZINGSTEEL PIPEMADE FROM
S
SEAM JOINT
3
4
2
5
1
P
L
FLANGECARBON STEEL
COLLAR)(WELDINGFLANGE INNERNICKELCOPPER
COPPER NICKEL PIPE (CUNI)
PLUG FRRCSD SEALING
CONDUIT
1
2
3
4
5
PENETRATING SLEEVE FOR COPPER NICKEL PIPE (FOR WATER TIGHT BULKHEAD/DECK)
OUTSIDE DIA
OF PIPE d6 a L4 S1 L2 d1 k BOLT HOLES d2
WEIGHT kg/STUCK Kg/PIECE
NOM MM
NOM MM
PN
MM MM MM MM MM MM MM MM MM MM
20 25 86 62 4 11
25 30 92 68 4 11
32 38 126 180 1.5 124 100 76 6 11 2.37
40 44.5 134 180 1.5 124 108 84 6 11 2.81
50 57 146 180 1.5 120 120 96 6 11 3.31
70 76 166 200 2 136 140 116 8 11 4.61
80 89 176 200 2 136 150 126 8 11 5.14
100 108 198 200 2.5 136 172 148 10 11 6.76
125 133 226 200 2.5 128 200 176 10 11 8.76
150 159
BIS 25
252 200 2.5 128 226 202 12 11 10.1
175 194 290 220 2.5 144 264 240 14 11 13.2
200 219 314 220 3 144 288 264 16 11 16.1
250 267 366 240 3 160 340 316 20 11 23.1
300 324
BIS 10
420
DECKS +
2MM
240 4 156 392 368 24 11 28.4
MATERIALL LIST
MARK ITEM MATERIAL QUANTITY REMARKS
CARBON STEEL OUTER FLANGE CARBON STEEL 2
COPPER NICKEL INNER FLANGE COPPER NICKEL 2
COPPER NICKEL PIPE COPPER NICKEL 1
COPPER NICKEL SLEEVE COPPER NICKEL 1
CARBON STEEL MIDDLE FLANGE CARBON STEEL 1
KS
d
a
L
L4
2
2
161 Ødd
BULKHEAD OR DECK
COPPER NICKELSLEEVE
CARBON STEELMIDDLE FLANGE
COPPER NICKELPIPECOPPER NICKEL
INNER FLANGECARBON STEELOUTER FLANGE
5
4
3
2 1
1
2
5
3
4
PIPE BENDING TABLE & CALCULATION BENDING TABLE FOR STEEL PIPE
80R 70R 80R 105R 100R 150R 185R 230R 270R 345R 420R 500R 650R
10Ø 15Ø 20Ø 25Ø 32Ø 40Ø 50Ø 65Ø 80Ø 100Ø 125Ø 150Ø 200Ø
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
70
150
110
70
150
110
70
150
110
70
150
110
85
150
120
110
120
150
110
120
150
130
250
258
160
230
280
180
300
320
260
350
260
330
430
330
430
470
430 DEG
REE
AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H
1° 1 1 1 1 1 1 2 1 2 1 3 1 3 2 4 2 4 2 6 3 7 4 8 5 11 5 2° 2 1 2 1 3 1 4 2 3 2 5 3 7 3 8 4 9 5 12 6 14 7 17 10 22 113° 4 2 4 2 4 2 6 3 5 3 7 4 10 5 12 6 15 7 18 9 20 10 25 14 33 174° 5 3 5 2 5 3 8 4 7 4 9 5 13 7 16 8 18 9 23 12 28 15 33 18 44 235° 7 4 6 3 7 4 9 5 8 4 12 7 16 8 19 11 23 12 29 15 35 18 42 22 55 286° 8 4 7 4 8 4 11 6 10 5 15 8 20 10 23 12 27 14 35 18 42 22 50 26 65 347° 9 5 8 4 10 5 13 7 12 6 17 9 23 11 27 14 31 17 41 21 48 26 59 31 76 408° 10 6 9 5 11 6 15 7 13 7 20 10 26 14 31 16 36 19 47 24 56 29 66 35 87 459° 12 6 10 6 12 6 16 8 15 8 23 12 29 15 35 18 40 21 52 27 63 33 75 39 98 51
10° 14 7 12 6 14 7 18 9 17 9 26 13 31 16 39 20 46 24 58 30 70 37 84 44 109 5711° 15 8 13 7 15 8 20 10 18 10 28 14 35 18 43 22 50 26 64 33 78 40 92 48 120 6212° 16 8 14 7 16 8 21 11 20 11 31 16 38 20 47 24 55 28 70 36 84 44 100 53 131 6813° 17 9 15 8 18 9 23 12 22 11 33 17 41 21 50 26 59 31 76 39 91 48 109 57 142 7414° 18 10 16 9 19 10 25 13 23 12 36 18 44 23 54 28 64 33 82 42 99 52 118 61 153 7915° 21 10 18 9 20 11 27 14 25 13 39 20 47 24 58 30 68 36 89 45 105 55 126 66 164 85 16° 21 11 18 10 22 11 28 15 27 14 42 21 50 26 62 32 72 38 93 48 110 59 134 70 175 91 17° 22 12 19 10 23 12 30 16 28 15 44 22 53 28 66 34 77 40 99 52 118 63 142 75 185 97 18° 23 13 20 11 24 13 32 17 30 16 47 24 57 29 70 36 82 43 105 55 125 67 150 79 196 10319° 24 13 21 12 26 13 34 18 32 17 49 25 60 31 74 38 86 45 111 58 132 70 158 84 207 10920° 26 14 22 12 27 14 35 19 33 18 52 26 63 33 78 41 90 48 116 61 139 74 166 88 218 11321° 28 15 24 13 28 15 37 20 35 19 54 28 66 34 81 43 95 50 122 64 147 78 176 93 229 12022° 29 16 25 14 30 16 39 21 37 19 57 29 68 36 85 45 99 52 128 67 154 82 182 97 240 12623° 30 16 26 14 31 16 41 22 39 20 59 31 72 38 89 47 103 55 134 70 162 85 190 102 251 13224° 32 17 28 15 32 17 43 23 40 21 62 32 75 39 92 49 108 57 140 73 169 89 198 106 262 13825° 34 18 30 16 34 18 44 24 42 22 64 33 78 41 97 51 113 60 146 77 174 93 208 111 273 14426° 36 18 31 16 35 19 46 25 44 23 67 35 81 43 101 53 118 62 151 80 183 97 214 115 284 15027° 37 19 32 17 37 19 48 26 45 24 69 36 85 44 105 55 123 65 157 83 190 101 222 120 295 15628° 38 20 33 17 38 20 50 27 47 25 72 37 88 46 108 57 128 67 163 86 197 105 231 125 306 16229° 40 20 34 18 39 21 52 28 49 26 75 39 91 48 112 59 132 70 169 89 205 109 242 129 317 16830° 41 21 35 19 41 21 53 29 50 27 77 40 94 50 116 62 137 72 175 92 211 113 251 134 328 17431° 42 22 36 19 42 22 55 30 51 28 80 42 97 51 120 64 141 75 180 96 217 116 259 139 338 18032° 43 23 37 20 43 23 57 31 54 29 82 43 100 53 124 66 146 77 186 99 224 120 267 143 349 18633° 44 24 38 21 45 24 59 32 55 30 85 44 103 55 128 68 150 80 192 102 231 124 276 148 360 19234° 45 24 39 21 46 25 61 33 57 31 87 46 107 57 132 70 155 83 198 106 238 128 284 153 371 19835° 46 25 40 22 47 25 62 34 59 32 90 47 110 58 136 73 160 85 204 109 244 132 292 158 382 20536° 47 26 41 23 49 26 64 35 60 33 92 49 113 60 140 75 164 88 210 112 251 136 301 162 393 21137° 49 27 42 23 50 27 66 36 62 34 95 50 116 62 143 77 168 90 215 115 259 141 309 167 404 21738° 50 28 43 24 51 28 68 37 64 34 99 52 119 64 147 79 173 93 221 119 267 145 317 172 415 22439° 52 28 45 25 53 28 69 38 65 35 100 53 122 65 151 81 177 96 227 122 274 149 326 177 426 23040° 53 29 46 25 54 29 71 39 67 36 102 55 126 67 155 84 181 98 233 126 281 153 334 182 437 23741° 54 30 47 26 55 30 73 40 69 37 105 56 129 69 159 86 186 101 239 129 286 157 343 187 449 24342° 55 31 48 27 57 31 75 41 70 38 107 58 132 71 163 88 191 104 244 132 301 161 351 192 458 250
B
C
A
80R 70R 80R 105R 100R 150R 185R 230R 270R 345R 420R 500R 650R
10Ø 15Ø 20Ø 25Ø 32Ø 40Ø 50Ø 65Ø 80Ø 100Ø 125Ø 150Ø 200Ø
A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
70
150
110
70
150
110
70
150
110
70
150
110
85
150
120
110
120
150
110
120
150
130
250
258
160
230
280
180
300
320
260
350
260
330
430
330
430
470
430 DEG
REE
AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H
43° 58 32 50 28 58 32 76 42 72 39 110 59 135 73 167 91 196 106 250 136 306 165 360 197 469 25644° 60 32 52 28 59 32 78 43 74 40 112 61 138 75 171 93 200 109 256 139 312 170 368 202 480 26345° 62 33 54 29 61 33 80 44 75 41 115 62 142 77 174 95 204 112 262 143 318 174 378 207 491 26946° 64 34 56 30 62 34 82 45 77 42 117 64 145 79 178 98 209 115 268 146 324 178 386 212 502 27647° 65 35 57 30 64 35 84 46 79 44 120 65 148 80 182 100 213 117 274 150 330 183 394 217 513 28348° 66 36 58 31 65 36 85 47 80 45 122 67 151 82 186 102 218 120 279 154 336 187 403 223 524 29049° 68 36 60 32 66 36 87 48 82 46 125 68 154 84 190 105 222 123 285 157 343 191 411 228 535 29650° 69 37 62 33 68 37 89 49 84 47 127 70 157 86 194 107 227 126 291 161 350 196 420 233 546 30351° 71 38 64 33 69 38 91 50 85 48 130 72 160 88 198 110 231 129 297 165 357 200 428 238 556 31052° 72 39 65 34 71 39 92 51 87 49 132 73 163 90 202 113 236 132 303 168 364 205 437 243 567 31753° 74 40 66 35 72 40 94 52 89 50 135 75 166 92 206 115 241 135 309 172 371 209 445 249 578 32554° 75 41 67 36 73 41 96 53 90 51 137 76 170 94 210 117 244 138 314 176 378 214 454 255 589 33255° 76 42 68 36 74 42 98 55 92 52 140 78 173 96 214 120 249 141 320 180 385 219 462 260 601 33956° 78 43 70 37 76 43 100 56 94 53 142 80 176 98 217 122 254 144 326 183 392 223 470 266 612 34657° 79 43 71 38 77 43 101 57 95 54 145 81 179 100 221 125 259 147 332 187 400 228 478 271 622 35458° 81 44 72 39 78 44 103 58 97 55 147 83 182 102 225 127 263 150 338 191 407 233 487 277 633 36059° 82 45 73 40 80 45 105 59 99 57 150 85 185 105 229 130 269 153 343 195 414 238 495 283 644 36860° 83 46 74 40 81 46 107 61 100 58 153 87 189 107 232 133 273 156 349 199 421 242 503 289 655 37861° 85 47 75 41 82 47 108 62 102 59 155 88 192 109 236 135 277 159 355 203 426 247 511 295 666 38362° 86 48 76 42 84 48 110 63 104 60 158 90 195 111 240 138 281 162 361 207 433 252 518 300 677 39063° 88 49 77 43 85 49 112 64 106 61 160 92 197 113 244 141 286 165 367 211 441 257 526 306 688 39864° 89 50 78 44 86 50 114 66 107 62 163 94 200 115 248 144 291 169 374 216 448 262 534 312 699 40665° 90 51 79 45 88 51 116 67 109 64 166 96 202 118 252 146 294 172 378 220 455 268 543 319 710 41466° 92 52 80 45 89 52 117 68 111 65 169 97 206 120 256 149 299 175 384 224 462 273 552 325 720 42267° 93 53 81 46 91 53 119 70 112 66 171 99 210 122 260 152 304 179 390 228 469 278 561 331 731 43068° 94 54 82 47 92 54 121 71 114 68 174 101 214 125 264 155 309 182 396 233 476 283 569 337 742 43869° 96 55 83 48 93 55 123 72 116 69 176 103 217 127 268 158 314 186 402 237 483 289 578 344 753 44670° 97 56 84 49 95 56 124 74 117 70 179 105 220 129 272 161 318 189 407 242 492 294 585 350 764 45571° 99 57 85 50 96 57 126 75 119 71 181 107 223 132 275 164 323 193 413 246 500 300 594 357 775 46672° 100 58 86 51 97 58 128 76 121 73 183 109 226 134 279 167 327 196 419 251 507 305 602 363 786 47273° 101 59 87 52 99 59 130 78 122 74 186 111 229 137 283 170 332 200 425 255 515 311 611 370 796 48074° 103 60 88 53 100 60 132 79 124 75 188 113 232 139 287 173 337 203 431 260 522 316 619 377 807 49175° 104 61 89 54 101 61 133 81 126 77 191 115 236 142 291 177 341 207 437 265 530 322 628 384 818 49976° 106 63 90 55 103 63 135 82 127 78 194 117 238 145 294 180 345 211 442 270 536 328 636 391 830 50877° 107 64 91 56 104 64 137 84 129 80 196 119 242 147 299 183 350 215 448 274 544 334 642 398 841 51878° 108 65 92 57 105 65 139 85 131 81 199 121 245 150 302 186 355 219 454 279 550 340 654 405 852 52779° 110 66 93 58 107 66 140 87 132 82 201 124 248 152 306 190 359 223 460 284 558 346 662 412 862 53680° 111 67 94 59 108 67 142 88 134 84 204 126 251 155 310 193 363 227 466 289 565 352 670 420 873 54581° 113 68 95 60 109 68 144 90 136 85 207 128 254 158 314 196 368 231 471 295 572 359 680 427 884 55682° 114 70 96 61 111 70 146 91 137 87 209 130 258 160 318 200 373 235 477 300 579 365 690 435 895 56583° 115 71 97 62 112 71 148 93 139 89 212 133 260 163 322 204 378 239 483 305 586 372 697 442 905 57684° 117 72 99 63 113 72 149 95 141 90 214 135 264 166 326 207 383 245 489 311 594 378 706 450 916 58685° 118 73 101 64 115 73 151 96 142 92 217 137 267 169 330 210 387 247 495 316 600 385 715 458 928 59686° 120 75 103 65 116 75 153 98 144 93 220 140 270 172 334 214 391 252 501 322 608 392 722 466 939 60687° 121 76 105 66 118 76 155 100 146 95 222 142 273 175 338 218 395 256 506 328 614 399 731 474 949 61788° 122 77 107 68 119 77 156 101 147 97 225 145 276 178 342 222 399 261 512 333 622 406 740 483 960 62889° 124 79 108 69 120 79 158 103 149 98 227 147 279 183 345 226 404 265 518 339 630 413 750 491 971 63890° 125 80 110 70 122 80 160 105 151 100 229 150 283 185 349 230 409 270 524 345 636 420 758 500 982 650
TABLE OF H & AL DIMENSION FOR BEND PIPE (COPPER PIPE) BEND R 60R 70R 85R 100R 125R 150R 150R 225R 255R 305R 320R 420R 545R 685R 800R
NOM DIA 10 15 20 25 32 40 50 65 80 90 100 125 150 200 250
CLAMP L A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C
MARK 50
160
50
160
55
200
100
100
110
100
125
150
110
150
135
200
160
300
140
300
150
300
200
350
295
400
350
450
530
500
ANGLE AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H AL H
5° 5 3 6 3 7 4 8 5 11 6 12 7 12 7 20 10 22 11 27 13 28 14 35 18 48 24 60 30 70 35
10° 10 5 12 6 14 7 18 9 22 11 26 13 26 13 39 20 45 22 53 27 56 28 70 37 95 48 119 59 140 70
15 16 8 18 9 21 11 26 13 33 16 39 20 39 20 59 30 67 34 80 40 84 42 105 55 143 72 179 90 209 105
20° 21 11 24 12 28 15 35 17 44 22 52 26 52 26 79 40 89 45 106 54 113 56 139 74 190 96 239 121 279 141
25° 26 13 31 16 35 19 43 21 55 27 64 33 64 33 98 50 111 57 133 68 140 71 174 93 238 121 298 152 349 177
30° 31 16 37 19 43 23 52 26 65 33 77 40 77 40 118 60 134 68 160 82 168 86 211 113 285 146 358 183 419 214
35° 37 19 43 22 49 27 61 30 77 38 90 47 90 47 137 71 156 80 186 96 195 101 244 132 332 173 417 208 489 252
40° 42 22 49 25 57 31 70 34 87 43 102 55 102 55 157 82 178 93 213 111 224 116 281 153 380 198 478 249 558 291
45° 47 25 55 29 66 35 78 41 98 48 115 62 115 62 177 93 200 105 240 126 251 132 318 174 429 226 538 284 628 331
50° 52 28 61 33 72 40 87 47 109 52 127 70 127 70 197 105 222 119 266 142 279 149 350 196 476 254 598 319 698 373
55° 58 31 67 37 79 44 96 52 120 65 140 78 140 78 216 117 244 133 293 159 307 166 385 219 524 284 655 356 768 416
60° 63 35 73 40 87 49 104 58 131 73 153 87 153 87 236 130 267 147 319 176 335 184 421 242 570 314 716 396 838 462
65° 68 38 79 45 94 54 115 64 143 80 166 96 166 96 257 143 292 163 346 194 366 204 455 268 623 347 781 435 907 510
70° 73 42 86 49 101 60 123 70 154 88 179 105 179 105 277 157 314 179 373 214 395 224 492 294 671 381 845 480 977 560
75° 79 46 92 54 109 65 130 77 164 96 191 115 191 115 296 178 334 196 399 234 420 245 530 322 715 418 895 525 1047 614
80° 84 50 98 59 118 71 140 84 174 105 204 126 204 126 316 188 356 214 426 256 447 268 565 352 761 456 955 575 1117 671
85° 89 55 104 64 126 78 149 94 187 115 217 137 217 137 337 203 382 234 452 279 478 292 600 385 815 499 1023 625 1187 733
90° 94 60 110 70 134 85 157 100 196 125 229 150 229 150 356 225 400 255 479 305 502 320 636 420 856 545 1075 685 1257 800
)2θTanxRH()Rπ2x
360θAL( ==
BENDING & TWISTING ANGLES CALCULATION CASE 1
BENDING ANGLES
TWIST ANGLES
± 90°
PXCosθ
X²)(V²θCosXαCos =
+=
XVTanβ =
VP
β
θ
α
X
CASE II
BENDING ANGLES
β = 90°
TWIST ANGLES
PSinθX
X²)(V²SinθXCosα =
+=
Pθ TanV λ Tan =
)( λ
λ
−°±°<
°±°<
m
m
90 90 θ
90 90 θ
VPβθ
α
X
CASE III
BENDING ANGLES
WHEN MAKING β = 45°
Cos 2φ = (V/Z)²
TWIST ANGLES
PZCosθ
Z² (V²θ Cos Z α Cos =
+=
Pφ Cos Z
Z² (V²φ Cos Z β Cos =
+=
α FORP
θ TanV 1λ Tan −=
1λ2λλP
θ TanV 2λ Tan −==
V
Z
ØP
β
α θ
CASE IV
BENDING ANGLES IN TERM OF ANGLE θ WHEN θ ≠ 90°
TWIST ANGLES
IN TERM OF ANGLE Φ AND ANGLE Ρ WHEN Θ ≠ 90°
WHEN MAKING EITHER α AND β BE 45°
)βSinY)(αSinX(2
)²PV()²βSinY()²αSinX(
λCosZ−+
=
PρCosZ
²)Z²V(ρCosZβCos
PCosZ
²)Z²V(CosZαCos
=+
=
Φ=
+
Φ=
ρ2Cos²X²Y
²V2Cos
90θWHEN
ρ2Cos)²ZV(2Cos
=+
=Φ
°=
==Φ
yV ZP
αθ
X
β
PZV y
α
θ
β
φρ
X
PY
²)Z²V(YβCos
PY
²)Z²V(XαCos
90θWHEN
PθCosXY
²)Z²V(θCosXYβCos
²)Z²V(θCosYXαCos
=+
=
=+
=
°=
−=
+
−=
+
−=
CASE IV
BENDING ANGLES
β = 90° TWIST ANGLES
WHEN θ > 90° AND MAKING A BEND AT LENGTH P, P MUST BE LONG ENOUGH AND V > Z
α = 90° β = 90° BENDING ANGLES
FINDING LENGTH Y AND X
TWIST ANGLES
VP
zα θ
Y
z
V
θ
V
φZ²V²Z²V²CosΦ
+−
=
PθCosZ
²)X²V(θCosZαCos =
+=
)λ(090θ
λ090θ
θTanPVλTan
−+°°>
+°°<
=
SinΦZYX ==
)θ180(0λ −°+°=
ISOMETRIC SKETCH OF BENDING MACHINE
PIPEBENDER
BENDANGLE
TWISTANGLE
0°
+90°
-90°
180°NOTE
1. TWIST ANGLE OF SIDE L 1 & 3 IS INDICATE TWIST ANGLE OF FLANGE.
2. TWIST ANGLE OF SIDE L 2 IS INDICATETWIST ANGLE OF PIPE
* THIS DATA INDICATE TWO BEND. ONLYTHREE OR MORE ARE SAME
.
.
L(TWIST)(BEND)
1 1000 45 90
2 400 180 90
3 300 -45
TWIST ANGLE OF FLANGE
45°45°
1
2
3
BEND AND TWIST
AB
C
K
H
AL
1
1
H
AL
2
2K2
1K
H3
K3
AL3
a
b
c
d
GRIPPING
NOTE: ALLOWANCE
Usually b > c > a
K
a
b
c
K
H1
1
H2
AL2
K2
AL1
TYPICAL EXAMPLE ON CALCULATION OF BENDER GRIP LENGTH
333
2322
1211
1
ALHKdALHHKc
ALHHKbHKa
+−=
+−−=+−−=
−=
222
1211
1
ALHKcALHHKb
HKa
+−=+−−=
−=
EXAMPLE OF PIPE-PREFABRICATION TABLE
ASSE
MBL
Y
EREC
TIO
N
JOI N
T
LEN
GTH
TWIS
T 2
BEN
D O
MAT
ERIA
L
NO
M. D
IA.
R S
IZE
BLO
CK
PIPE
MAR
K
FLAN
GE
FITT
I NG
QTY
. LIS
T
E LBO
W
SLEE
V E
RED
UC
ER
TOT A
L Q
TY.
Thic
knes
s
Bend
er: G
ripEl
bow
: Cut
I n C
harg
e
Tota
l Wei
ght
X-R
ay In
sp.
Anne
alin
gW
.T.P
. kg/
cmG
alv .
Pick
leLi
ning
Insu
latio
nH
eat R
esis
Anti.
Cer
res
P ain
tP a
int
PRIM
ERAN
TI-R
UST
BRAN
CH
. BO
SSN
OM
. DIA
.BR
ANC
H. L
ENG
T HJO
INT
POSI
TIO
ND
IREC
T IO
N
C
Ref
. Len
gth
Cut
. Len
gth
S1-8
0S F
S SF A
SCL B
H C
12
34
5
5K-6
5
4 010
- 4-
3740 0 90
6 00
739 0 0
3 00
207 0 0
8 0SC
- BR
1 - 1
API 5
L G
R B
S CH
80
80 7 .6
65 7 .0
4479
207
B=27
0
M: O
UT.
SID
E G
ALV .
5K -
65
S 1 -
65S1
- 80
CO
N. 8
0 X
6 5
8 7.9
7 KG
MAR
KE
= EL
BOW
S =
STR
A IG
HT
B =
B EN
DER
Y =
HO
T BE
ND
ING
MA T
ERIA
L
RAD
IUS
1 4 1 11
SET
PIPE
TR
EATM
ENT
QU
ANTI
T Y
E ND
ING
PO
INT
STAR
TIN
G P
OIN
TO
= O
PEN
EN
DX
= BL
ANK
FL'G
.S
= SL
E EVE
JO
INT
F =
FLAN
GE
P IPE
EN
DW
ELD
ING
LEG
LEN
GTH
T T TY(
1 34°
)
65 65 65 65
144
194
144
2 44
S1 -
65S1
- 65
S1 -
65S1
- 65
L1 =
200
L1 =
252
0L1
= 3
070
L1 =
354
0
1° 174° 1° 1 72°
L
89
300
600
900
L3 L2
4010
134°
200
252030
70
3540
BEN
DPO
INT
172°
174°
1°
150 200
250
c c c c
Ø Ø Ø Ø
1
EX. O
F C
ALC
ULA
TIO
N
JIS VALVE ASA VALVE PIPE JIS FLANGE ASA FLANGE ELBOW REDUCER TEE SLEEVE BENDER
GLOBE V ANGLE V SLUICE V (FC) SLUICE V ( SC) GLOBE V ANGLE V SLUICE V
CLAMP LENGTH FOR BENDER
THICKNESSWEIGHT
OUT.DIA CUT.DIA
WEIGHT BOLTxNO
SS. FC FC SS. SS FC
OUT.DIA CUT.DIA
WEIGHT BOLTxNO
BOLT LENGTH RADIUS WEIGHT LENGTH WEIGHT LENGTH WEIGHT D TYPE
BD I 90° 75° 60° 45° 30° 15° L D
H
L D
H A
L D
H A
L D
H A
L D
H
L D
H
L D
H A A B
NOM DIA MM A: SGP 5K 150 # LONG
SHORT A L S
L D A B x H A OUT DIA
CUT DIA BEND B
JSL JSBL 5K 125 #
INCH B: #40 10K 300 # B L S B B L
L H AL
JSL 10K 150 # S
OUT.DIA C: #80 30K 600 # C L S C C WT 5K
10K H AL
JSBL 16K 300 # CLAMP
LENGTH
10 2.3 0.851
75 100
0.26 10 x 4 30 35 40 27.2
35 60
3/8 2.3 0.851
90 100
0.51 12 x 4 40 45 45 60
90 120 4
17.3 3.2 1.11
110
1.10 0.36
0.61 0.496 0.746
0.25
60 92
46 26
35 61
25 46
16 31
8 15 70 150
15 2.8 1.31
80 100
2.30 10 x 4 30 35 40 88.9
100 0.4
12 x 4
35 38.1
0.08
25 25 31.8 35 (45)
60 100 80 155 55
80 145
½ 2.8 1.31
95 100
0.58 12 x 4 40 45 45 95.3
100 1.0
12 x 4 45 0.08 25 25 60
90 120
45 71
35 59
26 47
19 35
12 24
6 12
110 80 165 70
80 145 110 80 159 70
80 149 4
21.7 3.7 1.64
115
1.27 95.3
100 1.1
0.01 25.4 25.4 0.44
0.76 0.613 0.886
0.33
60 91
46 76
35 61
25 25
16 30
8 15
110 80 165 70
80 145 152.4 100 188 76.2
100 166 70 150
20 2.8 1.67
85 100
0.37 10 x 4 35 40 40 98.4
115 0.7
12 x 4
40 38.1
0.10
38.1 15
0.08 28 28 38.1
40 ( 55 ) 80 110
100 165 60 100 155
¾ 2.9 1.74
100 115
0.74 12 x 4 45 50 50 117.5
145 1.9
16 x 4 50 0.10
0.09 28 28 60 90 120
55 86
42 72
32 58
13 23
15 29
7 14
120 100 165 75
100 155 120 100 173 75
100 161 4
27.2 3.9 2.24
120
1.37 117.5
145 1.5
0.13
0.1 28.6 28.6 0.56 0.92
0.773 1.133
0.4
80 122
61 101
46 81
33 61
21 41
11 20
120 100 165 75
100 155 177.8 125 215 88.9
140 180.5 70 150
25 3.2 2.43
95 100
0.45 10 x 4 35 40 40 108.0
120 10
12 x 4 45 38.1 25.4
0.14
50.8 15
0.12 38 38.1 0.16 45
50 ( 70 ) 100 120
125 185 65 125 175
1 3.4 2.57
125 145
1.14 16 x 4 45 50 50 123.8
145 1.6
16 x 4
55 0.15
0.13 38 38.1 0.2 60 90 120
90
110 54 92
40 73
29 55
19 37
9 18
130 125 185 85
125 175 111 125 196 65.1
125 182 4
34.0 4.5 3.27
130
1.77 123.8
145 2.1
0.19
0.15 38.1 38.1 0.29 0.72 1.41
1.014 1.694
0.54
100 152
77 127
58 101
41 76
27 51
13 25
130 125 185 85
125 175 203.2 140 233 101.6
140 200 70 150
32 3.5 3.38
115 120
0.63 12 x 4 40 45 50 117.5
120 1.2
12 x 4 45 47.6 31.8
0.25 0.17
50.8 15
0.16 40 35 0.24 55
60 100 140 125 195 80
125 175
1 ¼ 3.6 3.47
135 145
1.49 16 x 4 50 55 60 133.4
145 1.8
16 x 4 55 0.26 0.17 0.16 40 35 0.29 60
90 120 160
125 195 95 125 175 140
125 176 76 120 155 4
42.7 4.9 4.57
140
2.24 133.4
145 2.7
0.34 0.29 0.21 47.6 47.6 0.38 1.17
1.87 1.564 2.259
0.74
100 151
77 126
58 100
41 75
27 50
13 25
160 125 195 95
125 175 216 140 108
140 85 150
40 3.5 3.89
120 145
0.83 12 x 4 40 45 50 127.0
145 1.4
12 x 4
50 57.2 38.1
0.35 0.27
63.5 15
0.25 45 38 0.31 60.5
65 ( 129 ) 125 160
140 210 85 140 175
1 ½ 3.7 4.10
140 160
1.57 16 x 4 50 55 60 155.6
169 2.7
20 x 4 65 0.37 0.24 0.26 57.2 57.2 0.4 60
90 120
120 189
92 157
69 126
50 94
32 63
16 31
180 140 210 100
140 190 139.7 140 221 81
140 199 4
48.6 5.1 5.47
160
2.91 155.6
160 3.2
0.51 0.32 0.33 57.2 57.2 0.53 129
2.03 1.73 2.46
0.82
125 189
98 158
72 126
52 96
33 63
16 32
180 140 210 100
140 190 228.6 160 286 114.3
160 261 110 120
50 3.8 5.31
130 145
1.07 12 x 4 45 45 50 152.4
160 2.3
16 x 4 60 76.2 50.8
0.64 0.42
76.2 20 0.39 50 45 0.53 73
80 ( 150 ) 150 210
160 270 100 160 240 180
125 285 153 203.2
160 289 101.6 160 289
2 3.9 5.44
155 160
1.88 16 x 4 50 55 60 165.1
170 3.2
16 x 8 65 0.65 0.43 0.40 63.5 63.5 0.66 80
90 140 150 236
115 196
87 157
62 113
40 74
20 39
220 160 285 120
160 255 200 140
300 160 203.2
160 279 101.6 160 279 178
140 301 160 4
60.5 5.5 7.46
165
5.4 165.1
170 4.0
0.88 0.58 0.53 63.5 63.5 0.9 169
25 2.498 3.308
1.34
150 227
115 187
87 157
62 113
90 76
20 38
220 160 285 120
160 254 210 160 266.7
200 305 133.4 200 275 110 120
65 4.2 7.47
155 160
1.50 12 x 4 45 50 55 177.8
180 3.5
16 x 4 65 95.3 63.5
1.12 0.72
88.9 25 0.60 65 55 0.97 101.6
100 ( 190 ) 220 250
180 300 115 180 255 190
140 330 172 215.9
200 319 108 200 319
2 ½ 5.2 9.12
175 180
2.6 16 x 4 55 60 65 190.5
200 4.5
20 x 8 75 1.26 0.90 0.63 76.2 76.2 1.43 80
90 140
190 298
146 249
110 199
79 149
51 99
25 50
270 200 310 130
200 270 220 160
350 192 215.9
200 312 108 220 312 190
160 351 192 5
76.3 7.0 12.0
200
5.1 190.5
200 6.0
1.30 1.20 0.91 76.2 76.2 1.87 2.4
3.5 4.47 5.58
3.46
220 334
169 278
121 223
91 167
59 111
29 56
270 200 310 130
200 266 240 180 292.1
224 344 146.1 224 304 130 250
80 4.2 8.79
180 200
1.99 16 x 4 50 60 55 190.5
200 4.1
16 x 4 70 114.3 76.2
1.58 1.05
88.9 40 0.76 75 65 1.38 110
115 ( 270 ) 250 280
180 310 130 180 265 200
160 380 195 241.3
200 329 120.7 200 329 203.2
180 400 212
3 5.5 11.3
185 200
2.62 16 x 8 55 60 65 209.6
220 5.9
20 x 8 80 2.02 1.35 0.95 85.7 85.7 2.04 80
90 160
270 424
207 358
156 283
112 212
72 141
36 71
300 200 320 140
200 262 230 180
400 212 241.3
200 322 120.7 200 322 203.2
180 397 212 5
89.1 7.6 15.3
210
5.0 209.6
220 7.0 2.74 1.53 1.27 85.7 85.7 2.71 3.2
3.84 5.09 5.71
3.58
250 279
192 316
144 253
104 190
67 126
33 63
300 224 340 150
224 295 260 200
413 244 317.5
250 383 158.8 250 338 160 230
90 4.2 10.1
190
2.11 16 x 4 50 50 55 215.9
5.0
16 x 8 70 133.4 88.9
2.12 1.42
101.6 40 0.99 90 75 1.82 300 310
220 327 140 200 277 210
160 396 210
3 ½ 5.7 13.5
195
2.78 16 x 8 55 60 65 228.6
7.7
20 x 8 85 2.82 1.88 1.31 95.3 95.3 2.93 320
224 348 150 224 298 240
180 415 227 5
101.6 8.1 18.1
230
7.4 228.6 10 3.82
3.62 1.79 95.3 95.3 4.03 300 456
230 380
173 304
124 228
80 152
39 76
320 250 360 160
250 310 180
100 4.5 12.2
200 220
2.38 16 x 8 35 55 60 228.6
255 5.4
16 x 8 70 152.4 101.6
2.92 1.95
101.6 50 1.18 100 85 2.44 137
145 330 340 224 360 150
224 310 230 180
430 230 292.1
250 376 146.1 250 376 228.6
200 450 245
4 6.0 160
210 220
3.14 16 x 8 55 60 70 254.0
270 10.0
20 x 8 85 3.82 2.56 1.51 104.8 104.8 3.85 120
120 160 350 250 370 160
250 315 250 200
450 245
250 200
450 245
292.1 250 368 146.1
250 368 228.6 200
450 245 5
114.3 8.6 22.4
240
8.4 273.9
305 17.0 5.36 3.58 2.18 130 100 5.4 4.17
493 8.71 9.46
5.01
330 501
258 418
197 334
137 261
88 167
43 84
350 250 385 170
250 328 290 224
480 265 355.6
280 436 177.8 280 381 190 300
125 4.5 15.0
235 255
3.25 16 x 8 55 55 60 254.0
270 6.0
20 x 8 70 190.5 127.0
4.48 3.0
12.70 65 1.84 123.8 123.8 3.15 160
170 400 410 250 390 170
250 330 250 200
495 265 330.2
280 425 165.1 280 425 254.0
224 520 285
5 6.6 21.7
250 255
4.84 20 x 8 65 70 70 279.4
305 13.0
20 x 8 95 6.48 4.32 2.56 123.8 123.8 6.24 120
120 180 420 280 420 180
280 360 270 224
520 285
270 224
520 285
355.6 280 420 177.8
280 420 254.0 224
520 285 6
139.8 9.5 30.5 275 12.2 330.2
360 29.0 9.14 6.10 3.58 123.8 123.8 8.26 5.7
7.3 16.98 12.52
2.36
400 607
307 506
231 405
166 304
101 202
53 101
430 315 455 200
315 386 310 250
540 295 400.1
315 496 200 315 436 260 350
150 5.0 19.8
265 305
4.45 16 x 8 55 60 65 279.4
305 8.0
20 x 8 75 228.6 152.4
7.10 4.74
139.7 65 2.55 140 120 5.94 190.7
200 500 480 280 445 190
280 380 270 224
560 295 355.6
315 476 177.8 315 476 266.7
250 580 320
6 7.1 27.7
280 305
6.43 20 x 8 70 70 75 317.5
360 18.0
20 x 12 95 7.84 6.62 3.62 142.9 142.9 8.58 150
120 200 490 315 470 205
315 405 290 250
580 320
290 250
580 312
406.4 315 479 203.2
315 399 266.7 250
580 312 7
165.2 11.0 41.8 325 163
355.3 360
36.0 15.0
10.0 5.31 142.9 142.9 14.1 7.77 9.15
17.06 18.98
10.6
500 761
384 634
269 507
207 380
134 254
66 127
500 355 510 225
355 435 330 315
627 335 444.5
355 549 222.3 355 484 330 430
200 5.8 30.1
320 360
6.40 20 x 8 70 70 70 342.9
360 13.0
20 x 8 80 304.8 203.2
17.4 9.6
152.4 100 4.11 180 145 12.05 244.5
255 650 570 315 530 220
315 450 290 280
680 365 495.3
355 552 247.7 355 472 292.1
315 700 400
8 8.2 42.1
330 360
8.17 20 x 12 70 70 75 381.0
400 26.0
22 x 12 110 20.3 13.4 5.74 177.8 177.8 18.24 150
120 250 570 355 555 230
355 475 320 315
700 400
310 315
700 375
495.3 355 565 247.7
355 480 292.1 315
700 315 7
216.3 12.7 63.8 370 22.6 419.1
450 52.0
30.5 20.4 8.69 177.8 177.8 27.6 10.49
12.26 24.65 26.49
18.6
650 989
499 824
375 659
269 494
174 330
86 165
570 450 630 370
355 740 400 558.8
450 629 279.4 450 539 430 470
250 6.6 42.0
385 400
10.2 20 x 12 70 70 75 406.4
410 17.0
22 x 12 85 381.0 254.0
25.4 13.0
177.8 150 6.94 220 180 21.2 740
355 650 275 355 540 330
355 800 438 622.2
450 677 311.2 450 568 330.2
400 840 488
10 9.3 60.2
400 410
12.8 22 x 12 75 80 85 444.5
460 37.0
24 x 16 130 35.4 23.6 6.59 215.9 215.9 31.32 740
450 677 290 450 570 380
400 840 488
340 400
840 443
622.2 400 643 311.2
400 534 330.2 400
840 443
267.4 15.1 81.5 308.0
550 80.0
56.2 37.4 14.9 215.9 215.9 42.24 770
500 756 430 450
877 501 622.2
560 725 311.2 560 620
1. CUT. DIA IS THE DIMENSION OF HOLE FOR PENETRATION PIECE. 2. NOMINAL SIZE Ø32 AND Ø90 ARE NOT TO BE USED AS FAR AS POSSIBLE.
BOLTLENGTH
R NO
M.D
IA
D
L
B B
H L
L
D
L
HH
AL
O
C
B
A
-H
+AL-2H
+AL-H
H
D
K
H
L
L
D D
L
H AL
D
L
H
D
K
H
L
L
DD
L
H A
PIPE SUPPORT
(A) TYPE OF PIPE SUPPORTS FOR STEEL PIPE
SKETCH APPLICATION
FOR STEEL PIPES: 1. ALL STEEL PIPE LINES IN ENGINE ROOM. 2. PIPE LINES OF DIAMETER 150Ø AND BELOW EXCEPT AS UNDER MENTIONED. (SO-0088110C : U1 TYPE)
FOR STEEL PIPES: 1. LONGITUDINAL PIPE LINES OF DIAMETER 50mm TO 65mm ON
UPPER DECK. 2. PIPE LINES OF DIAMETER OF DIA 200mm AND ABOVE IN
SPACES OTHER THAN ENGINE ROOM. 3. SET PIECE TO BE FITTED AT FORE AND AFT OF DRESSER
JOINT ON LONGITUDINAL PIPE LINE OF 50mm DIA.
(SO-0088120B : U2 TYPE)
1. LONGITUDINAL PIPE LINES OF DIAMETER OF 80mm AND
ABOVE ON UPPER DECK. 2. SET PIECE TO E FITTED AT FORE AND AFT OF DRESSER
JOINT ON LONGITUDINAL PIPE LINE OF 550mm DIA AND ABOVE ON UPPER DECK.
(SO-0088130B – U3 TYPE)
1. PIPING IN FOT, LOT AND VOID SPACE IN ENGINE ROOM, AND
STERN TO BE CWT. 2. HEATING COIL IN TANK (SO-0088140B : U4 TYPE)
1 - NUT
SUPPORT
U-BOLT
SET PIECE
U-BOLT
SUPPORT
2 - NUTS
FOR PROTECTION OF SCREW RETURN
1-NUT WITH SPOT WELDING OR FRICTION RING
U-BOLT
SUPPORT
RUBBING PIECE2 - NUTS
SUPPORT
U-BOLT
SET PIECE
U-BOLT (STEEL)
COPPER TUBE
(U6 TYPE)
PLATECOPPER
(U5 TYPE)SUPPORT
(B) TYPE OF PIPE SUPPORTS FOR COPPER PIPE
SKETCH APPLICATION
FOR COPPER PIPE OF ENGINE ROOM SEA WATER LINE 80 mm AND ABOVE (SO-0087211D : BC1 TYPE)
FOR COPPER PIPE OF STEAM EXHAUST LINE AND WATER LINE 15mm ~ 40mm PIPE DIA
(SO-0087221D : BC2 TYPE)
FOR COPPER PIPE OF DECK STEAM AND EXHAUST LINE 50mm ~ 350mm PIPE DIA (SO – 0088210B : U5 TYPE) ___________________________________________________________ RUBBER PIECE: LONGITUDINAL PIPE LINES OF 80mm AND ABOVE ON UPPER DECK (SO-0088220B – U6 TYPE)
SMALL COPPER PIPE (SO-0087230 B)
SMALL COPPER PIPE
NUTBOLT &
NEOPRENE
STEEL PLATE
SUPPORT
SUPPORT
BRASS PLATEU-NUT
BRASS PLATEIN CASE OF 5~6 PIPES
BRASS PLATE
IN CASE OF 4 & BELOW PIPE
IN CASE OF 6 & ABOVE PIPE
SHEET
BRASS
ANGLE
(C) TYPE OF PIPE SUPPORTS FOR AL-BRASS PIPE
SKETCH APPLICATION
FOR AL-BRASS PIPE 65 mm AND ABOVE
FOR AL-BRASS PIPE 8mm ~ 50mm PIPE DIA
(SO-0087320A : A2 TYPE)
FOR AL-BRASS PIPE
NOTE : LENGTH OF BOLT FOR PIPE SUPPORTS TO BE AS FOLLOWS.
SUPPORT
STEEL BAND
NEOPRENE
BOLT &NUT
BRASS PLATE
BOLT & DOUBLE NUTS
BRASS PLATE
D
MIN
. 0
D
MAX
. D
MAX
. DM
IN. 0
(C) TYPE OF PIPE SUPPORTS AL-BRASS PIPE
SKETCH APPLICATION
FOR AL-BRASS PIPE OF 8mm TO 25mm DIA. ON UPPER DECK
FOR AL-BRASS PIPE OF 40mm & ABOVE DIA. ON UPPER DECK.
DIMENSION OF PIPE SUPPORT FOR STEEL PIPE
CALCULATION TABLE OF PIPE SUPPORT FOR STEEL PIPE
DIMENSION NOM.DIA. h B C
ANGLE SHAPE APPLICATION
10 8
42 90
L40 x 5
(36) 15 11
48 100
(45) 25 17
58 120
PIPE : 80Ø & ABOVE A : 500 & ABOVE
(52) 40 25
62 130
L40 x 5
(L50 x 6) (58)
50 30 68
140
L50 x 6 (66)
65 38 76
170
PIPE : 80Ø & ABOVE A : 500 & ABOVE
(72) 80 45
82 180
(90) 100 57
101 230
L65 x 8
(L75 x 9) (103)
125 70 115
260
(116) 150 83
127 280
PIPE : 100Ø & ABOVE A : 500 & ABOVE
(147) 200 108
360
L75 x 9 (173)
250 134
410 (L75 x 9)
L90 x 10
(205) 300 160
490
L90 x 10 (223)
350 178
530
L100 x 10
IT CAN BE USED FOR ALL SIZE OF PIPE
(249) 400 203
580
(284) 450 229
680
(310) 500 254
730
L150 x 12 (335)
550 280
780
(370) 600 305
860
(395) 650 330
920
(420) 700 356
970
(446) 750 380
1030
IT CAN BE USED FOR ALL CASES
REMARKS 1. If there are more than 4 pipes on the common type band, the band to be increased by one step from the usual standard and in case of
more than 8 pipes the size to be increased by two steps from the usual standard. 2. Dimension with bracket in the b dimension column shows lower limit length.
(D) INTERVAL OF PIPE SUPPORT
NOMINAL PIPE DIA STEEL PIPE NOMINAL PIPE DIA NONFERROUS PIPE
15Ø AND UNDER ABOUT 1500 mm 4Ø – 10Ø ABOUT 600 – 1000 mm
25Ø – 65Ø ABOUT 2000 – 2500 mm 15Ø ABOUT 1200 mm
20Ø – 65Ø ABOUT 1500 – 2000 mm ABOUT 3000 – 4000 mm 80Ø – 200Ø ABOUT 2500 mm
80Ø – 200Ø 250Ø AND OVER - 5500 mm 250Ø AND OVER ABOUT 2500 – 3000 mm
NOTE: As for larger pipe such as cargo pipe, interval of pipe support to be determined on the basic of
strength of pipe and pipe support in each case
(E) SIZE OF U-BOLT FOR STEEL PIPE
NOMINAL PIPE
DIAMETER (mm)
U-BOLT
BOLT HOLE DIAMATER
(h) (mm)
NOMINAL PIPE DIAMETER
(mm) U-BOLT
BOLT HOLE DIAMETER
(h) (mm)
10 10 mm Ø ROUND BAR 12 450 30 mm Ø ROUND BAR 33
15 500
25 12mm Ø ROUND BAR 15 550
40 600 36 mm Ø ROUND BAR 39
50 650
65 700
80 750
100 16 mm Ø ROUND BAR 19 800 42 mm Ø ROUND BAR 46
125 850
150 900
200 20 mm Ø ROUND BAR 23 1000
250 1100
300 24 mm Ø ROUND BAR 27
350
400
Detail of bolt hole
(Steel)
h
(Steel)U-bolt
Double nutsSingle nut
U-bolt
U-BOLT FOR STEEL PIPE (WITH SINGLE NUT) (U1 TYPE)
1. SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH SINGLE NUT) FOR STEEL PIPE
2. SHAPE AND DIMENSIONS UNIT: mm
NOMINAL SIZE U-BOLT T-18 TYPE
(A) (B)
API PIPE
OUTSIDE DIA
d K R S E F G WT.(Kg)
(10) 3/8 17.2 M10 1.5 9 24 28 35 11 0.08
15 ½ 21.3 M10 1.5 12 24 34 40 16 0.09
(20) ¾ 26.7 M10 1.5 15 24 40 46 22 0.10
25 1 33.4 M10 2.0 18 24 46 53 29 0.11
(32) 1 ¼ 42.2 M10 2.0 23 24 56 61 37 0.13
40 1 ½ 48.3 M10 2.0 26 24 62 67 43 0.14
50 2 60.3 M10 2.0 32 24 74 79 55 0.15
65 2 ½ 73.0 M12 2.0 38 28 88 98 70 0.27
80 3 88.9 M12 2.0 46 28 104 111 83 0.29
100 4 114.3 M16 2.0 59 50 134 140 90 0.66
125 5 141.3 M16 2.0 74 50 164 166 116 0.79
150 6 168.3 M16 2.0 87 50 190 192 142 0.88
3. MATERIALS
MARK ITEM MATERIAL QUANTITY REMARKS
1 U-BOLT STEEL SS 1
2 NUT STEEL SS41 2 JIS 81181
DESIGNATION NOMINAL SIZE TYPE NAME EXAMPLE 50 T-18 U-BOLT
50 U1 U-BOLT FOR STEEL PIPE IS NO SO-0088110B
G
E
S K
2
1
d
R
F
T
U-BOLT FOR STEEL PIPE (WITH DOUBLE NUT) (U2 TYPE) 1. SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH DOUBLE NUT) FOR STEEL PIPE
2. SHAPE AND DIMENSIONS UNIT: mm
NOMINAL SIZE U-BOLT T-18 TYPE
(A) (B)
API PIPE
OUTSIDE DIA
d K R S E F G WT.(Kg)
50 2 60.3 M10 2 32 45 74 79 - 0.18
65 2 ½ 73.0 M12 2 38 45 88 98 - 0.30
80 3 88.9 M12 2 46 45 104 111 - 0.34
100 4 114.3 M16 2 59 50 134 140 90 0.73
125 5 141.3 M16 2 74 50 164 166 116 0.83
150 6 168.3 M16 2 87 50 190 192 142 0.94
200 8 219.1 M20 2.5 112 60 244 248 188 1.85
250 10 273.0 M20 2.5 140 60 300 300 240 2.20
300 12 323.8 M24 3 166 70 356 354 284 3.75
350 14 355.6 M24 3 181 70 386 390 320 4.08
400 16 406.4 M24 3 207 70 438 440 370 4.54
450 18 457.2 M30 3.5 233 85 496 497 412 8.17
500 20 508.0 M30 3.5 259 85 548 548 463 8.85
550 22 558.8 M30 3.5 284 85 598 600 515 9.58
600 24 609.5 M36 4 310 100 656 665 565 15.48
650 26 660.4 M36 4 335 100 706 715 615 16.15
700 28 711.2 M36 4 361 100 758 765 665 17.55
750 30 762.0 M36 4 387 100 810 815 715 18.59
800 32 812.8 M42 4.5 413 110 868 870 760 27.44
850 34 863.6 M42 4.5 438 110 918 920 810 28.84
900 36 914.4 M42 4.5 463 110 968 970 860 30.24
1000 40 1016.0 M42 4.5 515 110 1072 1070 960 33.07
1100 44 1117.6 M42 4.5 561 110 1164 1170 1060 35.94
NOTE: WEIGHT IS TOTAL WEIGHT OF 2 SETS WITH NUT.
K
E
S
2
1
T
d
RG
F
U-BOLT FOR STEEL PIPE (U3 TYPE) 1. SCOPE: THIS STANDARD COVERS THE U-BOLT (U3 TYPE) FOR STEEL PIPE
2. SHAPE AND DIMENSIONS UNIT: mm
U-BOLT T = 6 T = 8 ~ 10 T = 12 ~ 15 NOMINAL
SIZE
API PIPE
OUTSIDE DIA
d K R S E F WT.(Kg) F WT.(Kg) F WT.(Kg)
80 88.9 M12 2 46 45 104 ±0.9 ∆ 119 0.338 ∆ 123 0.35 128 0.36
(90) 101.6 M12 2 53 45 118 ±0.9 ∆ 135 0.38 140 0.39
100 114.3 M16 2 59 55 134 ±0.9 ∆ 152 0.76 157 0.78
125 141.3 M16 2 74 55 164 ±0.9 ∆ 181 0.87 187 0.88
150 168.3 M16 2 87 55 190 ±0.9 ∆ 207 0.97 212 0.99
200 219.1 M20 2.5 112 65 242 ±1.0 ∆ 261 1.92 265 1.95
250 273.0 M20 2.5 140 65 300 ±1.0 ∆ 316 2.24 321 2.28
300 323.8 M24 3 166 80 356 ±1.3 ∆ 372 3.81 376 3.86
350 355.6 M24 3 181 80 386 ±1.3 ∆ 403 4.15 407 4.20
400 406.4 M24 3 207 80 438 ±1.3 ∆ 454 4.62 458 4.63
450 457.2 M30 3.5 233 100 496 ±1.5 ∆ 510 8.30 516 8.16
500 508.0 M30 3.5 259 100 548 ±1.5 ∆ 564 9.02 570 9.15
550 558.8 M30 3.5 284 100 598 ±1.5 621 9.87
600 609.6 M36 4 310 120 656 ±1.5 678 15.68
650 660.4 M36 4 335 120 706 ±1.5 729 16.73
700 711.2 M36 4 361 120 758 ±1.5 780 17.78
750 762.0 M36 4 387 120 810 ±1.5 831 18.84
800 812.8 M42 4.5 413 130 868 ±1.5 888 27.82
850 863.6 M42 4.5 438 130 918 +2.0-1.0 939 29.24
900 914.4 M42 4.5 463 130 968 +2.0-1.0 990 30.87
1000 1016.0 M42 4.5 515 130 1072 +2.0-1.0 1092 33.54
1100 1117.6 M42 4.5 561 130 1164 +2.0-1.0 1194 36.33
K
E
S
2
1
T
d
R
F
RUBBING PIECE (IN OTHER ARR'T)t = 9 OR 12
3. MATERIALS
2 NUTSTEELSS41
4 JISB1181
1 U-BOLT 1
MARK ITEM MAT'L QTY REMARKS
STEEL
NOTE: THE TYPE MARKED NOT
TO BE USED EXCEPT
SPECIAL CASES.
U-BOLT FOR STEEL PIPE (U4 TYPE) 1. SCOPE: THIS STANDARD COVERS THE U-BOLT (U4 TYPE) FOR HEATING PIPE IN TANK
2. SHAPE AND DIMENSIONS UNIT: mm
U-BOLT t = 5-8 NOMINAL
SIZE
API PIPE
OUTSIDE DIA
d K R S E H F WT.(Kg)
15 21.3 M10 1.5 12 24 34 8.2 40 0.09
(20) 26.7 M10 1.5 15 24 40 8.2 46 0.10
25 33.4 M10 2.0 18 24 46 8.2 53 0.11
(32) 42.2 M10 2.0 23 24 56 8.2 61 0.12
40 48.3 M10 2.0 26 24 62 8.2 67 0.13
50 60.3 M10 2.0 32 24 74 8.2 79 0.15
3. MATERIAL
MARK ITEM MATERIAL QTY WT. (KG) REMARKS
1 U-BOLT CARBON STEEL SS 1
2 U-NUT CARBON STEEL SS41 2 S0-0090528B
4. DESIGNATION NOMINAL SIZE NAME IS NO (EXAMPLE) 15 U-BOLT FOR STEEL PIPE SO-0088140D NOTE: WT IS TOTAL WEIGHT OF 1 SET WITH NUT
PIPE BAND FOR COPPER PIPE 1. SCOPE: THIS STANDARD COVERS PIPE BAND FOR COPPER PIPE NOMINAL SIZE 50 AND UNDER. 2. SHAPE AND DIMENSIONS.
CU PIPE BAND AND LINER BOLT & NUT
l NOM. DIA
OUT DIA R L P H B r t h d
T=5
6 10 5.5 62 42 9.0 25 4.5 1.8 10 M8 25
10 15 8.0 70 50 14.0 25 4.5 1.8 10 M8 25
15 20 10.5 90 63 19.0 30 4.5 1.8 12 M10 25
20 25 13.0 98 70 24.0 30 6.0 1.8 12 M10 25
25 30 15.5 104 76 29.0 30 6.0 2.5 12 M10 25
32 35 18.0 114 84 33.5 30 6.0 2.5 12 M10 25
40 45 23.0 124 94 43.5 30 6.0 2.5 12 M10 25
50 55 28.5 134 104 53.5 38 6.0 2.5 12 M10 25
3. MATERIAL
MARK ITEM MATERIAL QTY WT. (KG) REMARKS
1 BAND BRASS BSP 1
2 LINER BRASS BSP 1
3 BOLT STEEL SS41 2
4 U-NUT STEEL SS41 2
24
3 1
B
t
H
T
rd
t
R
L
P
h~t
B
NOM. SIZE 6 ~ 50
PIPE BAND FOR COPPER – NICKEL PIPE
TABLE *MARK PRO. SHEET t1 IS SAME AS PRO. SHEET t1
AL-Br PIPE BAND
PRO SHT
PRO SHEET
BOLT & U-NUT
TOTAL WT(kg) INCLUDED
- NOM
DIA CUT DIA
FLAT BAR B x t R r P d L H
B x t1 B x L x t1* D T=6 T=10 T=6 T=10
10 16 32 x 3.2 11 4 64 12 94 17 32 x 2 32 x 94 M10 25 30 0.188 0.198
15 20 13 70 100 21 32 x 2 32 x 100 M10 25 30 0.206 0.216
25 30 18 74 104 31 32 x 2 32 x 104 M10 25 30 0.294 0.304
32 38 22 5 90 120 39 32 x 2 32 x 120 M10 25 30 0.329 0.339
40 44.5 38 x 4.5 25 97 127 45 38 x 2 38 x 127 M10 25 30 0.364 0.374
50 57 31 8 105 135 57 38 x 2 38 x 135 M10 25 30 0.464 0.474
65 76.1 50 x 6 41 145 15 185 76 50 x 2 50 x 185 M12 30 35 0.764 0.774
80 88.9 47 164 204 89 50 x 2 50 x 204 M12 30 35 0.870 0.880
100 108 56 178 19 228 107 50 x 2 50 x 228 M16 - 40 - 1.22
125 133 69 209 259 131 50 x 2 50 x 259 M16 - 40 - 1.40
150 159 65 x 6 83 232 282 158 65 x 3 65 x 282 M16 - 40 - 1.98
175 194 101 277 327 194 65 x 3 65 x 327 M16 - 40 - 2.26
200 219 75 x 9 113 12 320 23 380 218 75 x 3 75 x 380 M20 - 45 - 4.25
250 267 137 368 428 266 75 x 3 75 x 428 M20 - 45 - 5.00
300 324 75 x 12 166 15 444 27 514 323 75 x 3 75 x 514 M24 - 55 - 7.61
350 368 188 487 557 367 75 x 3 75 x 557 M24 - 55 - 9.00
3. MATERIAL
MARK ITEM MATERIAL QTY WT. (KG) REMARKS
1 BAND STEEL PLATE SS 1 - GALV.
2 PROTECTION SHEET NEOPRENE 1 -
3 1 -
4 BOLT & NUT STEEL SS 2 - GALV.
Hr
60°
t1t
R/4
P
D
2 TO BE ADHERED
L
R
t
3
4BOLT AND
1
U - NUTT
t1
5C2-d
B
1 4
3
2
1 23
4
PIPE CLAMPS SERIES A (STANDARD SERIES) DIMENSION TABLE
2 CLAMP HALVES SCREWS
TUBE AD
SLOTTED HEAD
EXTERNAL
HEX-HEAD
INTERNAL HEX-HEAD BUILD UP
SCREW BUSH
SAFETY PLATE
WELD PLATE SHORT GROUP
a b c d e a x L d x L d x L a b a b c a b d e
0
6 8 10 12
R 1/8 ¼
5/16 3/8
28 26 - 13 M 6 x 20 M 6 x 27 M 6 x 301 M 6 x 20 20 30 - 29 - 28
1
6 8 10 12
R 1/8 ¼
5/16 3/8
34 26 20 13 M 6 x 20 M 6 x 27 M 6 x 301 M 6 x 20 20 33 20 34 20 34
2
14 15 16 18
R ¼ R 3/8
½ 5/8
40 33 26 16.5 M 6 x 25 M 6 x 32 M 6 x 351 M 6 x 25 25 38 26 40 26 40
3
20 22 23 25
R ½ ¾ 1
48 35 33 17.5 M 6 x 30 M 6 x 35 M 6 x 381 M 6 x 30 28 41 33 48 33 48
4 28 30
R ¾ 57 42 40 21 M 6 x 35 M 6 x 32
M 6 x 351 M 6 x 35 35 48 40 57 40 57
5
32 35 38 40 42 R 1
R 1¼ 1¼ 1½
70 58 52 29 M 6 x 50 M 6 x 57 M 6 x 601 M 6 x 50 50 63
7 8 12
52 70 52 70
1) ONLY FOR CLAMPS WITH COVER PLATE.
a
a
ec
db
ec
b
GROUP 1-5
GROUP 0
dL L
d d
L
M 6
M 6SW 11
ba
12
b
c
a
30
a
1-5GROUP
b
SW11
30
29
SW11
GROUP 0
30
d
30
e
GROUP1-5
GROUP 028
PIPE CLAMPS SERIES A (STANDARD SERIES) DIMENSION TABLE
WELDED PLATE LONG
TUBE AD
EXTERNAL HEX-HEAD INTERNAL
HEX-HEAD BUILD UP
SCREW BUSH
SAFETY PLATE
WELD PLATE SHORT GROUP
a d e f d e d e b d a b c m a h
0
6 8 10 12
R 1/8 ¼
5/16 3/8
- 48 38 - 61 - 298 28 -
1
6 8 10 12
R 1/8 ¼
5/16 3/8
20 54 44 20 71 20 349 34 20
2
14 15 16 18
R ¼ R 3/8
½ 5/8
26 60 50 26 86 26 427 5082 40 26
3
20 22 23 25
R ½ ¾ 1
33 68 58 33 104 33 516 7232 48 33
28 11 12 M6 26 26
11 26
4 28 30
R ¾ 40 77 67 40 120 40 297 57 40
5
32 35 38 40 42 R1
R 1 ¼ 1 ¼ 1 ½
52 90 80 52 145 52 370 70 52
28 28 30
11 14 30
2) LONGER TYPE WITH GREATER TUBE-SPACING
30
38
fe
d
30GROUP 0
48
1-5GROUP
d
e
30
d
30
e
30
d
30
GROUP1-5
b
28
GROUP 0
b
h
12 2
b
a
m
14.59
mc
h
Ø11
3
PAD TYPE DIMENSION
MARK SKETCH A B R T
WEIGHT(kg) APPLICATION REMARKS
G1 70 38 19 6 0.12 38 x 6, 38 x 4.5 F.B.
G2 80 38 19 6 0.14 50 x 6 F.B.
G3 100 38 19 6 0.18 65 x 6 F.B.
H2 90 50 25 9 0.31 50 x 9 F.B.
H3 110 50 25 9 0.39 65 x 9 F.B.
H4 120 50 25 9 0.42 75 x 9 F.B.
J2 100 65 32.5 12 0.61 50 x 12, 50 x 16, 50 x 19 F.B
J3 120 65 32.5 12 0.73 65 x 12, 65 x 16, 65 x 19 F.B
J4 130 65 32.5 12 0.79 75 x 12 F.B.
J5 140 65 32.5 12 0.85 90 x 12 F.B.
J6
150 65 32.5 12 0.92 100 x 12 F.B.
L1 65 65 15 6 0.13 40 x 40 x 5, 40 x 40 x 3L
L2 75 75 15 6 0.17 50 x 50 x 6, 50 x 50 x 4L
L3 95 95 20 9 0.42 65 x 65 x 8, 65 x 65 x 6L
L4 110 110 20 9 0.56 75 x 75 x 9, 75 x 75 x 6L
L5 125 125 20 12 0.73 90 x 90 x 10, 90 x 90 x 7L
L6 135 135 20 12 0.85 100 x 100 x 10L
L7 180 180 25 12 1.52 130 x 130 x 12, 130 x 130 x 9L
L8
200 200 25 12 1.88 150 x 150 x 15, 150 x 150 x 12L
P1 240 80 15 6 0.9 50 x 50 x 6 l_l APPLICABLE FOR 40 x 40 x 5 l_l
P2 165 105 20 9 1.2 125 x 65 [¯ 100 x 50 [¯
P3 200 125 25 12 2.3 150 x 75 [¯
P4 250 140 25 12 3.3 200 x 90 [¯ 200 x 90 [¯ , 180 x 75 [¯
P5
300 140 25 12 4.0 250 x 90 [¯
C1 60 - - 6 0.13 NOM DIA 25 STEEL PIPE APPLICABLE FOR 30Ø ST. R.B.
C2 75 - - 6 0.20 32, 40 STEEL PIPE
C3 90 - - 6 0.30 50 STEEL PIPE
C4 110 - - 9 0.70 65 STEEL PIPE
C5
130 - - 9 0.94 80 STEEL PIPE
NOTE: This drawing base on ISSO-0088810 B
A
B
R
T~
A
B
T~
R
A
B
T~
R
ØA
T~
BOLT AND NUT STANDARD (ISO)
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
1 8 0.0041 3 12 0.010 9 20 0.025
5 12 0.0048 7 16 0.011 14 25 0.026
9 16 0.0055 11 20 0.013 19 30 0.029
13 20 0.0063 16 25 0.015 24 35 0.032
18 25 0.0074 21 30 0.017 29 40 0.035
23 30 0.0085 26 35 0.019 34 45 0.038
31 40 0.021 39 50 0.042
44 55 0.045
49 60 0.048
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
11.5 25 0.038 20 35 0.065 13 30 0.079
16.5 30 0.041 25 40 0.071 18 35 0.085
21.5 35 0.046 30 45 0.077 23 40 0.093
26.5 40 0.050 35 50 0.083 28 45 0.100
31.5 45 0.055 40 55 0.089 33 50 0.108
36.5 50 0.059 45 60 0.095 38 55 0.116
41.5 55 0.063 43 60 0.124
46.5 60 0.068 48 65 0.132
51.5 65 0.072 53 70 0.140
56.5 70 0.077 58 75 0.148
61.5 75 0.081 63 80 0.156
68 85 0.164
73 90 0.171
78 95 0.180
G52l 4
9.8
0.5R
30°x18
M6
11.5 x 10
d=M6 NUT WEIGHT 0.0025 kg d=M8 NUT WEIGHT 0.0054 kg
15 x 13
M8
22 x 30°
0.5R
12.6
5.5l2.5 6.5 G
d=M10 NUT WEIGHT 0.012 kg
19.6 x 17
M10
26 x 30°
0.8R
16.5
7l3 8 G
G103.5l 8
18
0.8R
30°x30
M12
21.9 x 19
d=M12 NUT WEIGHT 0.017 kg
G114l 9
21
0.8R
30°x34
M14
25.4 X 22
d=M14 NUT WEIGHT 0.025 kg
G134l 10
23
1.2R
30°x38
M16
27.7 x 24
d=M16 NUT WEIGHT 0.034 kg
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
19 40 0.162 27 50 0.225 25 50 0.281
24 45 0.173 32 55 0.240 30 55 0.297
29 50 0.185 37 60 0.255 35 60 0.315
34 55 0.197 42 65 0.270 40 65 0.333
39 60 0.209 47 70 0.285 45 70 0.350
44 65 0.221 52 75 0.299 50 75 0.368
49 70 0.234 57 80 0.314 55 80 0.386
54 75 0.246 62 85 0.329 60 85 0.404
59 80 0.258 67 90 0.344 65 90 0.422
64 85 0.270 72 95 0.359 70 95 0.440
69 90 0.283 82 105 0.389 75 100 0.457
74 95 0.295 87 110 0.404 80 105 0.475
79 100 0.307 85 110 0.493
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
62 90 0.561 29 60 0.556 77 110 1.048
67 95 0.583 39 70 0.607 82 115 1.081
72 100 0.605 49 80 0.663 87 120 1.114
77 105 0.627 59 90 0.718 92 125 1.147
82 110 0.650 64 95 0.746 97 130 1.18
87 115 0.675 69 100 0.774 102 135 1.22
102 130 0.735 74 105 0.802 107 140 1.25
79 110 0.829 112 145 1.29
84 115 0.857 117 150 1.32
89 120 0.885 127 160 1.39
94 125 0.913
99 130 0.935
109 140 0.990
115 145 1.020
G165l 13
29
1.2R
30°x46
M20
34.6 x 30
d=M20 NUT WEIGHT 0.064 kg d=M22 NUT WEIGHT 0.079 kg
37 x 32
M22
50 x 30°
1.2R
31
14l5 18 G
d= M24 NUT WEIGHT 0.11kg
41.6 x 36
M24
54 x 30°
1.6R
34
15l6 19 G
G226l 17
39
1.6R
30°x60
M27
47.3 x 41
d=M27 NUT WEIGHT 0.16 kg
G247l 19
44
1.6R
30°x66
M30
53.1 x 46
d=M30 NUT WEIGHT 0.23 kg
G267l 21
48
2R
30°x78
M33
57.7 x 50
d=M33 NUT WEIGHT 0.289 kg
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
83 120 1.34 96 135 1.75 107 150 2.23
88 125 1.38 101 140 1.80 127 170 2.44
93 130 1.42 111 150 1.90
103 140 1.50 121 160 2.00
113 150 1.58 131 170 2.09
123 160 1.66 141 180 2.19
133 170 1.74 151 190 2.29
143 180 1.82
NOTE: 1) The above standard base on ISSO – 0090100B
G298l 23
53
2R
30°x84
M36
63.5 x 55
d = M36 NUT WEIGHT 0.395 kg d = M39 NUT WEIGHT 0.502 kg
69.3 x 60
M39
90 x 30°
2R
57
25l8 31 G G349
l 26
62
2R
30°x96
M42
75 X 65
d= M42 NUT WEIGHT 0.653 kg
STUD BOLT AND NUT STANDARD (ISO THREAD)
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
9 20 0.016 11.5 25 0.030 15 28 0.047
11 22 0.017 14.5 28 0.032 17 32 0.052
14 25 0.019 18.5 32 0.036 20 33 0.055
22.4 36 0.040
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
15 32 0.070 17 38 0.134 22 45 0.183
18 35 0.076 19 40 0.138 27 50 0.198
21 38 0.080 24 45 0.151 32 55 0.213
23 40 0.083 29 50 0.163 37 60 0.228
28 45 0.091 34 55 0.176 42 65 0.242
39 60 0.188
d=M10 NUT WEIGHT 0.012 Kg
1.5
12l18
1.5
G1.5 8
dØ
d=M12 NUT WEIGHT 0.017 Kg
1.75
15l22
1.75
G1.75 10
dØ dØ
112 G
2
25l 18
2
d=M14 NUT WEIGHT 0.025 Kg
dØ
132 G
2
28l 20
2
d=M16 NUT WEIGHT 0.034 Kg
dØ
162.5 G
2.5
32l 25
2.5
d=M20 NUT WEIGHT 0.064 Kg d=M22 NUT WEIGHT 0.079 Kg
2.5
25l36
2.5
G2.5 18
dØ
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
30 55 0.252 32 60 0.360 34 65 0.481
35 60 0.271 37 65 0.382 39 70 0.509
40 65 0.290 42 70 0.404 44 75 0.537
45 70 0.309 47 75 0.426 49 80 0.565
50 75 0.326 52 80 0.450 54 85 0.592
G I WEIGHT (kg) G I WEIGHT (kg) G I WEIGHT (kg)
42 75 0.668 43 80 0.852 46 85 1.05
47 80 0.702 48 85 0.892 51 90 1.10
52 85 0.736 53 90 0.933 61 100 1.19
57 90 0.769 63 100 1.01 71 110 1.28
67 100 0.836 73 110 1.09 81 120 1.38
NOTE : 1) The above standard base on ISSO – 0090300A
dØ
193 G
340
l 27
3
d=M24 NUT WEIGHT 0.11 Kg
dØ
223 G
3
42l 30
3
d=M27 NUT WEIGHT 0.16 Kg d=M30 NUT WEIGHT 0.23 Kg
3.5
33l45
3.5
G3.5 24
dØd=M33 NUT WEIGHT 0.289 Kg
3.5
36l50
3.5
G3.5 26
dØ
d=M36 NUT WEIGHT 0.395 Kg
4
40l56
4
G4 29
dØ dØ
314 G
4
60l 40
4
d=M39 NUT WEIGHT 0.502 Kg
BELLMOUTH
CIRCULAR SUCTION BELLMOUTH TYPE A (JIS F3020)
FIG 1 TYPE A
Unit : mm BODY REFERENCE
NOMINAL SIZE
OUTSIDE DIA OF
APPLICABLE PIPE d
D1 D2 H1 C t SUCTION
AREA RATIO CALCULATED MASS (kg)
50 60.5 63 110 28 13 4.5 2.28 1.3
65 76.3 79 160 48 15 4.5 2.27 2.0
80 89.1 92 220 76 15 6 2.06 3.9
90 101.6 103 255 91 17 6 2.1 5.0
100 114.3 117 275 94 20 6 2.2 5.5
125 139.8 142 400 154 20 6 2.04 10.4
150 165.2 168 450 158 25 8 2.0 16.4
REMARKS: 1. In place of sleeve joint pipe, flange joint may be used, or the pipe may be welded directly to
the cone. In such cases the dimensions of neck shall suitably be modified.
2. The legs made from round steel bar may be replaced with ribs made from steel plate.
3. Material of bell mouth : steel plate
A
100
HC
A-A
2
1
t
D
D
1
Ø
Ø
Ød
Ø16
50
CIRCULAR SUCTION BELLMOUTH TYPE B (JIS F3020)
FIG 2 TYPE B
Unit : mm BODY FLANGE REFERENCE
NOMINAL SIZE H D1 D4 C D3 D2 T N d
RIB B
SUCTION AREA RATIO
CALCULATED MASS (kg)
50 90 50 105 13 155 120 20 4 19 40 2.03 3.3
65 120 70 170 15 175 140 22 4 19 50 1.99 6.3
80 140 80 220 15 185 150 22 8 19 55 1.99 8.6
90 145 90 235 17 195 160 22 8 19 60 1.91 9.6
100 150 100 250 20 210 175 24 8 19 60 1.92 11.2
125 230 130 400 20 250 210 24 8 23 65 1.85 22.5
150 270 160 475 25 280 240 26 8 23 80 1.82 30.1
200 300 200 525 35 330 290 26 12 23 100 1.80 38.6
REMARKS: 1. The flange shall conform to JIS B 2210 nominal pressure 10K, but the pipe flange, nominal
pressure 5K, may be used if necessary. 2. The ribs shall be attached at the points which divide the circumference into three equal arcs. 3. Material of bell mouth : Gray iron casting (JIS G5501-FC20)
A
A-A
2
1ØdN
D
-
H
C
T
8
B
ØDØD
ØD
13
4
8
50°
CIRCULAR SUCTION BELLMOUTH TYPE C (JIS F3020)
FIG 3 TYPE C
Unit : mm BODY REFERENCE
NOMINAL SIZE
OUTSIDE DIA OF
APPLICABLE PIPE d
D H1 X Y C t LEG
I SUCTION
AREA RATIO
CALCULATED MASS (kg)
200 216.3 220 340 750 450 25 10 50 1.70 45.0
250 S 267.4 271 520 900 600 25 10 100 1.36 80.3
250 267.4 271 395 850 550 50 10 100 2.46 60.9
300 S 318.5 323 485 1100 700 25 10 100 1.12 92.1
300 318.5 323 365 850 550 50 10 100 1.68 59.9
350 355.6 360 375 850 550 80 12 160 2.12 76.4
400 406.4 411 345 850 550 80 12 160 1.59 74.8
450 457.2 462 360 900 600 100 12 200 1.65 84.6
500 508.0 512 450 1100 600 100 12 200 1.54 114.1
550 558.8 563 440 1100 700 120 12 240 1.58 120.1
600 609.0 614 540 1300 700 130 12 260 1.62 158.0
REMARKS: 1. In place of sleeve joint, pipe flange may be used, or the pipe may be welded directly to the
cone. In such cases, the dimensions of neck shall suitably be modified. 2. The legs made from round steel bar may be replaced with ribs made from steel plate.
3. The bellmouths of nominal sizes 250S and 300S are for stripping purpose 4. Material of bell mouth : Steel plate
Ød
1
X
t
A-A
CH
100
a
a
AA
B
B
Ø16
a-a
l
Y
B-B
ØD
HEATING COIL FABRICATION (FOR BELLMOUTH AREA)
1. SHAPE AND DIMENSIONS
USED PIPE: NOMINAL DIA 40 STPG 38 OUT DIA
48.6
SCH 80 THICKNESS
5.1 PIPE LENGTH / ONE ROLL 1193.2 MM
HEATING AREA / ONE ROLL 0.1821 M²
PIPING LENGTH / 5 ROLLS 5.500 MM
HEATING AREA / 5 ROLLS 0.84 M²
HEATING AREA / 1M 0.1528 M²
2. MATERIAL USED
WEIGHT MARK ITEM MATERIAL QTY PER
ONE TOTAL REMARK
1 HEATING COIL
STEEL PIPE
STPG 38 1 30.1
2 SOCKET STEEL PIPE
STPG 38 2 0.437 0.774
HYDRAULIC TEST 20kg/CM²
NOTE: 1) THE ABOVE STANDARD BASE ON ISSO – 4819831
100
5010
010
050
100
100
100
100
100
5 00
60
60
350
25 350
350
125R
R125
R125
125
R2
1
25
2
63.1
Ø
50.5
Ø
(STP
G 3
8)48
.6Ø
5.1
6.5
6.5
MAX.1.6
25
50
WELDING METHOD OF SLIP-ON FLANGE (5K, 10K AND 16K)
5K FLANGE 10 K FLANGE 16K FLANGE 150 PSI FLANGE NOMINAL DIA E E1 E2 E E1 E2 E E1 E2 E E1 E2
15 3.5 2.8 5 3.5 2.8 5 3.5 2.8 5 3.5 3.7 5
25 3.5 3.2 5 3.5 3.2 5 3.5 3.4 5 3.5 4.5 6
40 3.5 3.5 5 3.5 3.5 5 4 3.7 5 4 5.1 7
50 3.5 3.8 5 4 3.8 5 4 3.9 5 4 5.5 8
65 3.5 4.2 7 4 4.2 7 5 5.2 8 5 7.0 9
80 4 4.2 7 4 4.2 7 5 5.5 8 5 7.6 10
100 4 4.5 7 5 4.5 7 5 6.0 8 5 8.6 11
125 5 4.5 7 5 4.5 7 6 6.6 8 6 9.5 12
150 5 5.0 7 6 5.0 7 6 7.1 10 6 11.0 13
200 5 5.8 9 6 5.8 9 7 8.2 10 7 12.7 15
250 6 6.6 9 7 6.6 9 8 9.3 13 8 12.7 15
300 6 6.9 9 8 6.9 9 9 10.3 13 9 12.7 15
350 7 7.9 11 8 7.9 11 10 11.1 13 9 12.7 15
400 7 7.9 11 8 7.9 11 10 12.7 15
450 7 7.9 11 8 7.9 11 11 12.7 15
500 7 7.9 11 8 7.9 11 12 12.7 15
550 7 8.0 11 8 8.0 11 13 12.7 15
600 8 8.0 11 9 8.0 11 13 12.7 15
650 8 8.0 11 9 8.0 11 13 12.7 15
700 9 8.0 11 11 9.0 12 13 12.7 15
750 9 8.0 11 11 9.0 12 13 12.7 15
800 9 8.0 11 11 9.0 12 13 12.7 15
850 10 8.0 11 13 12.7 15 13 12.7 15
900 10 8.0 11 13 12.7 15 13 12.7 15
1000 10 8.0 11 13 12.7 15 14 12.7 15
1100 10 8.0 11 13 12.7 15
1200 10 8.0 11 13 12.7 15
1350 10 8.0 11 13 12.7 15
WHERE E – OUTSIDE LEG LENGTH E1 – INSIDE LEG LENGTH
E
E1
E2
E2
E2
D
CUT HOLE OPENING STANDARD
JIS ANSI JIS ANSI
FOR
COPPER PIPE
FOR STEEL PIPE
S1 OR S2 SLEEVE
FOR WALL TYPE 5K
FLG 10K FLG
16K FLG
150PFLG
300PFLG 5K FLG 10K FLG 16K FLG 150 P FLG
D D D D D D D D D D A D A D A D A
15 25 35 65 85 100 100 95 100 125 25 125 35 125 35 125 30
25 35 50 80 100 130 130 115 130 125 30 160 45 160 45 140 35
40 50 65 90 125 145 145 135 165 160 35 170 45 170 45 160 35
50 65 80 100 135 160 160 160 170 160 35 180 45 180 45 190 45
65 80 96 125 160 180 180 185 195 180 40 200 50 200 50 205 50
80 95 115 130 185 190 205 195 215 205 45 230 45 230 55 230 50
100 120 145 145 160 210 220 235 240 265 230 40 240 45 255 55 260 55
125 145 170 170 180 245 260 280 265 290 260 45 285 55 300 65 285 55
150 170 200 200 230 275 290 315 290 330 300 50 320 55 330 70 320 55
200 220 255 255 285 330 340 360 355 390 350 50 380 55 380 65 380 60
250 270 305 305 320 395 410 440 420 455 410 60 450 65 460 80 450 65
300 320 355 355 380 440 455 490 495 530 460 55 500 60 510 80 510 80
350 360 390 395 400 490 500 550 545 595 540 60 520 65 570 90 560 85
400 410 440 445 450 550 570 615 610 660 570 65 600 75 630 95 620 90
450 460 490 495 500 615 640 685 645 630 70 650 80 700 110 660 90
500 510 545 545 560 665 685 740 710 680 70 700 80 760 110 730 95
550 565 595 600 600 730 755 805 760 750 80 770 90 820 115
600 615 650 660 660 780 805 855 825 800 80 820 90 870 115 840 100
650 665 710 835 855 880 880
700 715 760 885 915 940 940
750 765 810 955 980 995 995
800 820 860 985 1030 1070 1070
850 870 915 1055 1080 1120 1125
900 920 965 1105 1130 1180 1180
950 1250
1000 1020 1070 1205 1245 1300 1300
1100 1315 1355 1415
1200 1430 1475 1520
D D
D
D D
A
LIMIT OF WORKING SPACE FOR OUTFITTING IN ENGINE ROOM 1. APPLICATION:
This standard is to ensure the necessary working space available and also to decide the limitation dimension inside the engine room for the normal commercial vessel such as piping arrangement, installation of out fitting, welding and hull reinforcement work.
2. DIMENSION OF PIPING ARRANGEMENT:
In engine room, the clearance between pipe to pipe, pipe and the surrounding fitting or pipe and hull structure are as follows. 2-1 Arrange big pipe and small pipe in parallel. Using JIS 5K and 10K (ANSI 150 LB) flanges and without l dimension refer to TABLE –1. 2-2 Arrange bare pipe and bare pipe in perpendicular Base on steel pipe without considering and allowance. l dimension base o TABLE –2
l MIN. 25mm
MIN. 100mm
MIN. 25mm
MIN. 25mml
2-3 Pipe with insulation 1) In case the pipe are cover with insulation, the minimum dimension for about 2-1 and 2-2 to be
50mm.
2) In way of high pressure pipe flanges, sufficient room to be provided for the flanges area as shown on the figure below for retightening or renewal of packing in case of leakage. Standard dimension is 500MM but not to be less than 300mm. (Applicable for flange part with 600 LB above)
2-4 Minimum clearance between hull structure and pipe
1) Pipe on top of double bottom tank 2) Minimum clearance between pillar and pipe
Applicable in case of ground stage
LADDER OR OTHER OBSTRUCTION.FROM STRUCTURE, TRUNKING,SHADED AREA TO BE FREE
300mm)(MIN.500
300m
mM
IN.
500
BE ALLOWED.)LIMITATION, MIN. 150mm MAY (FOR SMALL VESSEL, DUE TO
TK. TOP 200
200
BRACKET
PILLARPILLAR
COVER PLATE
APPLICABLE IN CASE OF SHIP INTERNAL STAGE
INSTALL PIPE NEAR TO THE PILLAR)(IN CASE OF GROUND STAGE, DO NOT
5050
INSTALLED SEPERATELY)AND FLAT TO BE(IN CASE PILLAR AREA.
INSIDE SHADEDINSTALL PIPE STAGE, DO NOT USING GROUNDIN CASE OF
300
300
FLAT
PLATE TYPE)(IN CASE OF COVER
FLAT
50
50
3) Follow the bulkhead to run the pipe 4) In case of pipe passing through engine flat and deck
5) In case of pipe running along the side shell 6) Penetration fitting 7) Clearance in way of assembling and block joint.
BHD STIFFENER
5050
50 50
MIN.50
50
50
5050
50 50
SHELLSIDE
100
WEB
SHELLSIDE
100
100
SHELLSIDE
100
100
=D > 50mm
SEAMOR
D
BUTT
SHELLSIDE
100
BHD
30
SHELLSIDE
BHD
300
BHD
300
300
2-5 Minimum clearance of outfitting and pipe 1) Minimum clearance of ventilation trunk and pipe 2) Minimum clearance of cable and insulated pipe
2-6 Welding allowable area in way of confine space
Welding work required space in way of confine space to be refer to SOT IS-SOT-A327003 minimum dimension for welding work in way of confine space.
TRUNK
A DIMENSION TO BE 400mm.
IN CASE OF THE TRUNK ABOVE 1000mm,
A
50
WALL
50
CABLE
INSULATION O.D.
400
MIN
.
CABLE
MIN
.20
0
SIDE VIEWSECTION
INSULATION O.D.
PIPECABLE
CABLE PIPE
PIPE
3. MINIMUM SPACE REQUIRED FOR OUTFITTING WELDING WORK
3-1 Pipe and hull structure ( beam, stiffener, bulkhead )
100
IN CASE ANGLE HEIGHT >150mm
50MIN.
IN CASE ANGLE HEIGHT <150mm
50MIN.
NO RELATION TO ANGLE HEIGHT
MIN.50
BE FOLLOWED.OUTFITTING, SAME METHOD TO
2) IN CASE OF OBSTRUCTION BY
MIN. TO BE 25mm.1) IN CASE OF ONE SIDE BULKHEAD,
NOTE:
PENETRATION FITTING
FRAME OR BULKHEAD
MIN
. 25
MIN. 250
3-2 Minimum clearance between outfitting and hull structure.
Fire station and valve to be careful No relation to angle height Angle height <150 (No relation to the angle flange) Angle height > 150
OUTFITTING
100100
OUTFITTING
OUTFITTING
150
4. STANDARD DIMENSION FOR WALKWAY AND LADDER
5. MINIMUM SPACE REQUIRED FOR HULL REINFORCEMENT WORK
The minimum space required for the hull reinforcement work to be ensured during the design stage with the following dimension.
SPACE
MINIMUM WORKING
800
600
600
TABLE –1 Arrange bare pipe and bare pipe in parallel
NOM. DIA. 10 15 20 25 40 50 65 80 100 125 150 200 225 250 300
10 48 54
15 49 57
51 59 56
20 52 59
54 61 61
57 64 64
25 57 72
59 74 66
62 77 69
65 80 72
40 69 79
71 81 75
74 84 78
77 87 71
85 95 89
50 74 87
76 89 88
79 92 91
82 95 94
90 102 102
96 108 108
65 87 97
89 99
100
92 102 103
95 105 106
102 112 114
108 118 120
116 126 128
80 99
102
101 104 107
104 107 110
107 110 113
115 117 121
121 123 127
129 131 135
135 137 141
100 109 114
111 116 126
114 119 129
117 122 132
125 130 140
131 136 146
139 144 154
145 150 160
158 163 173
125 127 134
129 136 138
132 139 141
135 142 144
142 150 152
148 156 158
156 164 166
163 170 172
175 183 185
188 195 197
150 142 149
144 151 151
147 154 154
150 157 157
157 165 165
163 171 171
171 179 179
178 185 185
190 198 198
203 210 210
216 223 223
200 169 174
171 176 183
174 179 186
177 182 189
185 190 197
191 196 203
199 204 211
205 210 217
218 223 230
230 235 242
243 246 255
269 275 281
225 182 184
184 186
187 189
190 192
197 200
203 206
211 214
218 220
230 233
243 245
256 258
281 285
294 296
250 202 209
204 211 215
207 214 218
210 217 221
217 225 229
223 231 235
231 239 243
238 245 249
250 258 262
263 270 274
276 283 287
301 310 313
314 321
327 334 338
300 224 232
226 234 253
229 237 256
232 240 259
240 247 267
246 253 273
254 261 281
260 268 288
273 280 300
285 293 312
293 306 325
325 331 351
336 344
349 357 376
375 382 402
BTM. :150PSIMID. : 10KTOP : 5K
TABLE –2 Arrange bare pipe and bare pipe in perpendicular:
NOM. DIA. 10 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300
10 18 20 23 26 30 33 39 47 54 60 66 79 92 117 143 168
15 22 25 28 33 36 42 49 56 62 68 81 94 119 145 171
20 28 31 35 38 44 52 59 65 71 84 97 122 148 173
25 34 39 42 48 56 62 68 75 87 100 126 151 177
32 43 46 52 60 66 73 79 92 104 130 156 181
40 49 55 63 69 76 82 95 107 133 158 184
50 61 59 75 82 83 101 113 139 164 190
65 77 83 89 96 109 121 147 172 198
80 90 96 102 115 128 153 179 204
90 102 108 121 134 159 185 211
100 115 128 140 166 191 217
125 140 153 179 204 230
150 166 191 217 242
200 217 242 268
250 268 293
300 319
STANDARD OF FITTING STEEL MATERIAL
THIN PLATE : SS (GAL.)
DIMENSION FITTING CODE THICKNES
S WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) SS41 SS
USAGE
1.2 0.914 ( 3’ )
1.829 ( 6’ ) 9.42 15.8 — — VENTILATION TRUNKING
1.6 1.219 ( 4’ )
2.438 ( 8’ ) 12.56 37.3 — VENTILATION TRUNKING
CABLE HANGER
2.3 1.219 ( 4’ )
2.438 ( 8’ ) 18.05 53.7 — VENTILATION TRUNKING
CABLE HANGER
The thickness of thin plate is between 0.8mm ~ 2.9mm
MEDIUM THICK PLATE : SS41 AND SS(GALVANIZE)
DIMENSION FITTING CODE MATERIAL
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) SS41 SS
USAGE
SS 3.2 1.219 ( 4’ )
2.438 ( 8’ ) 25.12 74.7 —
VENTILATION TRUNKING CABLE HANGER, EQ COVER,
TANK
SS 4.5 1.524 ( 5’ )
3.048 ( 10’ ) 35.32 164 — VENTILATION TRUNK
EQ. COVER
SS41 4.5 1.524 ( 5’ )
6.096 ( 20’ ) 35.32 328 — — TANK
NOTE: 1) The thickness of medium thick plate is between 3.0mm ~ 5.9mm. 2) This standard base on < IS > : SOT-0001000A
THICK PLATE : SS41 AND SS(GALVANIZE)
DIMENSION FITTING CODE
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) SS41 SS
USAGE
6 1.524 ( 5’ )
6.096 ( 20’ ) 47.10 438 FOR GENERAL STEEL FITTING,
STEEL DOOR, TANK, FUNNEL
7 1.524 ( 5’ )
6.096 ( 20’ ) 54.95 511 — STEEL DOOR
583 8 62.80
1.884 TANK, FUNNEL
656 9 70.65
2.120 TANK, FUNNEL
729 10 78.50
2.355 TANK, FUNNEL
875 12 94.20
2.826 TANK
1.021 14 109.9
3.297 — TANK, EYE PLATE
1.167 16 125.6
3.768 — EYE PLATE
1.386 19 149.2
4.475 — EYE PLATE, EQ. SEAT
1.458 (20) 157.0
4.710 — EYE PLATE, EQ. SEAT,
BLIND FLANGE
1.604 22 172.7
5.181 — EYE PLATE, EQ. SEAT,
BLIND FLANGE
1.750 (24) 188.4
2.652 — — EYE PLATE, EQ. SEAT,
BLIND FLANGE
1.823 25 196.2
5.888 — EYE PLATE, EQ. SEAT,
BLIND FLANGE
1.896 (26)
1.524 x 6.096 ( 5’) x ( 20’)
2.500 x 12.00
204.1 6.123
— — EYE PLATE, EQ. SEAT, BLIND FLANGE
28 1.524 ( 5’ )
6.096 ( 20’ ) 219.8 2.042 — EYE PLATE, EQ. SEAT,
BLIND FLANGE
(30) 1.524 ( 5’ )
6.096 ( 20’ ) 235.5 2.188 — — EYE PLATE, EQ. SEAT,
BLIND FLANGE
32 1.524 ( 5’ )
6.096 ( 20’ ) 251.2 2.334 — EYE PLATE, EQ. SEAT,
BLIND FLANGE
NOTE: 1) Plate thickness more than 32 mm are not regularly use and excluded from this standard.
2) Figure shown in ( ) are mainly use for blind flange. 3) This standard base on < IS >: SOT-001000A
THICK PLATE FOR WELDING STRUCTURE SM41A * DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST
DIMENSION
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) FITTING CODE USAGE
∆ 8 62.80 583 —
∆ 9 70.65 656 —
10 78.50 729 PENETRATION RING PLATE, FLANGE
12 94.20 875 — PENETRATION RING PLATE, FLANGE
14 109.9 1.021 PENETRATION RING PLATE, FLANGE
16 125.6 1.167 — PENETRATION RING PLATE, FLANGE
19 149.2 1.386 PENETRATION RING PLATE, FLANGE
22 172.7 1.604 PENETRATION RING PLATE, FLANGE
24 188.4 1.750 SIDE SHEET RING PLATE
25 196.2 1.823 — SIDE SHEET RING PLATE
26 204.1 1.896 SIDE SHEET RING PLATE
28 219.8 2.042 SIDE SHEET RING PLATE
30 235.5 2.188 SIDE SHEET RING PLATE
32
1.524 x 6.096 ( 5’) x ( 20’)
251.2 2.334 SIDE SHEET RING PLATE
NOTE: 1) Plate thickness more than 32 mm are not regularly use and excluded from this standard.
2) This standard base on < IS >: SOT-001000A CHECKERED PLATE : SS (GALVANIZE)
DIMENSION
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) FITTING CODE USAGE
3.2 1.219 ( 4’ )
2.438 ( 8’ ) 26.83 79.7 FLOOR GRATING AND STEP
4.5 1.219 ( 4’ )
2.438 ( 8’ ) 37.04 110 FLOOR GRATING AND STEP
∆ 4.5 1.524 ( 5’ )
3.048 ( 10’ ) 37.04 172 FLOOR GRATING AND STEP
6 1.524 ( 5’ )
3.048 ( 10’ ) 48.81 227 FLOOR GRATING AND STEP
NOTE: Base on kawasaki steel data
STAINLESS STEEL PLATE
DIMENSION
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) FITTING CODE USAGE
3.2 1.400 x 9.700 25.12 — — BOILER EXHAUST TRUNKING, INERT GAS PIPE, EXPANSION JOINT
6.0 1.600 x 15.000 47.10 — BOILER EXHAUST TRUNKING, INERT GAS PIPE
8.0 3.100 x 20.000 62.8 — — BOILER EXHAUST TRUNKING, INERT GAS PIPE
14.0 3.600 x 20.000 109.8 — — BOILER EXHAUST TRUNKING, INERT GAS PIPE
GALVANIZE PLATE DIMENSION
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) FITTING CODE USAGE
1.6 12.86 38.22 VENTILATION TRUNKING
2.3 18.44 54.80 VENTILATION TRUNKING
3.2
1.219 x 2.438 ( 4’) x ( 8’ )
25.50 75.78 VENTILATION TRUNKING
GALVANIZE PLATE (JIS G3302) DIMENSION
THICKNESS WIDTH LENGTH UNIT WT (kg/m²)
WEIGHT (kg) FITTING CODE USAGE
0.4 3.38 5.65 INSULATION COVER
0.5 4.17 6.97 — FOR DUCTING USED
∆ 0.6
0.914 x 1.829 ( 3’ ) x ( 6’ )
5.02 8.39
11.02 0.8 0.914 x 1.829
0R 1.219 x 2.438 6.59 19.58
INSULATION COVER (TANK)
1.6 12.86 38.22 VENTILATION TRUNKING
2.3 18.44 54.80 VENTILATION TRUNKING
3.2
1.219 x 2.438 ( 4’) x ( 8’ )
25.12 74.65 VENTILATION TRUNKING
* DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST
EQUAL ANGLE BAR : SS41 AND SS(GALVANIZE) DIMENSION FITTING CODE
H x W x THICKNESS UNIT WT (kg/m²)
R1 R2 SS41 SS USAGE
25 x 25 x 3 1.12 — INSULATION SUPPORT, TANK LEVEL GAUGE SUPPORT
30 x 30 x 3 1.36 — INSULATION SUPPORT, TRUNKING FLANGE
40 x 40 x 3 1.83 — ACCOMMODATION INSULATION SUPPORT
40 x 40 x 5 2.95 —
50 x 50 x 4 3.06 —
PIPE SUPPORT, TRUNKING FLANGE, WORKING PLATFORM, CABLE LADDER SUPPORT SHELVES
50 x 50 x 6 4.43 6.5 4.5 — PIPE SUPPORT, VENT. TRUNKING, FLOORING SUPPORT
65 x 65 x 6 5.91 8.5 4 PIPE SUPPORT, VENT. TRUNKING, VERTICAL LADDER
65 x 65 x 8 7.66 8.5 6 PIPE SUPPORT, VENT. TRUNKING
75 x 75 x 6 6.85 8.5 4 — PIPE SUPPORT, VENT. TRUNKING
75 x 75 x 9 9.96 8.5 6 PIPE SUPPORT, EXHAUST PIPE FLANGE, AUX. SEAT
∆ 90 x 90 x 7 9.95 —
90 x 90 x 10 13.3 10 7
PIPE SUPPORT, VENT. TRUNKING, PLATE SUPPORT, LADDER STEP IN
CARGO HOLD, EXHAUST PIPE FLANGE
100 x 100 x 10 14.9 10 7 PIPE SUPPORT, EXHAUST PIPE FLANGE, AUX. SEAT
130 x 130 x 9 17.9 12 6 — PIPE SUPPORT
130 x 130 x 12 23.4 12 8.5 PIPE SUPPORT, AUX SEAT
150 x 150 x 12 27.3 14 7 PIPE SUPPORT
150 x 150 x 15 33.6 14 10 PIPE SUPPORT
∆ 200 x 200 x 15 45.3 — —
* DO NOT USE THICKNESS WITH ‘ ∆ ‘ MARK EXCEPT SPECIALLY REQUEST
UNEQUAL ANGLE BAR : SS41 AND SS(GALVANIZE) DIMENSION FITTING CODE
H x W x THICKNESS UNIT WT (kg/m²)
R1 R2 SS41 SS USAGE
100 x 75 x 7 9.32 10 5 FUNNEL, PIPE SUPPORT
100 x 75 x 10 13.0 10 7 CARGO HOLD INCLINE LADDER
125 x 75 x 7 10.7 10 5 FUNNEL, FLOAT GAUGE SUPPORT
125 x 75 x 10 14.9 10 7 HOLD LADDER, AUX. SEAT
150 x 90 x 9 16.4 12 6 FUNNEL, DECK LADDER
150 x 90 x 12 21.5 12 8.5 AUX. SEAT
200 x 90 x 9/14 23.3 14 7 — AUX. SEAT, HOLD VERTICAL LADDER
250 x 90 x 10/15 29.4 17 8.5 — — AUX. SEAT
300 x 90 x 11/16 36.3 19 9.5 — — AUX. SEAT
R2R1H
W
R2
H-BEAM : SS41 DIMENSION FITTING CODE
H B t1 t2 UNIT WT
(kg/²) LENGTH SS41 SS
USAGE
100 100 6 8 17.2 L ≥ 6.000 Ο BEAM FOR CAR DECK
∆ 125 125 6.5 9 23.8 L ≥ 26.000
∆ 150 75 5 7 14.0 Ο
∆ 148 100 6 9 21.1
∆ 150 150 7 10 31.5
∆ 175 175 7.5 11 40.2
200 100 5.5 8 21.3 Ο
∆ 194 150 6 9 30.6
200 200 8 12 49.9 Ο
∆ 250 125 6 9 29.6
∆ 244 175 7 11 44.1
∆ 250 250 9 14 72.4
∆ 300 150 6.5 9 36.7
∆ 294 200 8 12 56.8
∆ 300 300 10 15 94.0
∆ 350 175 7 11 49.6
∆ 340 250 9 14 79.7
∆ 350 350 12 19 137.0
∆ 400 200 8 13 66
∆ 390 300 10 16 107.0
∆ 400 400 13 21 172.0
∆ 450 200 9 14 76.0
∆ 500 200 10 16 89.6
∆ 488 300 11 18 128.0
∆ 600 200 11 17 106.0
∆ 588 300 12 20 151.0
∆ 700 300 13 24 185.0
∆ 800 300 14 26 210.0
∆ 900 300 16 28 243.0
∆ 346 174 6 9 41.4 Ο
* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
H
B
t1t2
CHANNEL BAR : SS41 DIMENSION FITTING CODE
H B t1 t2 UNIT WT
(kg/²) LENGTH SS41 SS
USAGE
∆ 75 40 5 7 6.92 9.000 PIPE SUPPORT, FLOORING PLATE SUPPORT, LIFTING
100 50 5 7.5 9.36 OR Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT
125 65 6 8 13.4 12.000 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT, DK LADDER
150 75 6.5 10 18.6 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT
180 75 7 10.5 21.4 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT
200 80 7.5 11 24.6 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT
200 90 8 13.5 30.3 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT, AUX SEAT
250 90 9 13 34.6 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT
300 90 10 15.5 43.8 Ο Ο PIPE SUPPORT, FLOORING PLATE SUPPORT, AUX SEAT, FUNNEL
∆ 380 100 10.5 16 54.5
I-BEAM : SS41 DIMENSION FITTING CODE
H B t1 t2 UNIT WT
(kg/²) LENGTH SS41 SS
USAGE
125 75 5.5 9.5 16.1 9.000 Ο BEAM (0.5 TON)
150 75 5.5 9.5 17.1 OR Ο BEAM (1.0 TON)
200 100 7 10 26.0 12.000 Ο BEAM (2.0 TON)
∆ 200 150 9 16 50.4 Ο
250 120 10 19 55.5 Ο BEAM (3.0 TON)
∆ 300 150 8 13 48.3 Ο
300 150 11.5 22 76.8 Ο BEAM (5.0 TON)
∆ 400 150 12.5 25 95.8
∆ 450 175 13 26 115 * DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
B
H
t2
t1
H/2
(B-t1)/2
B
t2
Ht1
FLAT BAR : SS41 AND SS(GALVANIZE)
DIMENSION FITTING CODE
WIDTH THICKNESS LENGTH UNIT WT
(kg/²) WEIGHT SS41 SS
USAGE
25 3 0.59 3.25 Ο INSULATION SUPPORT
25 4.5 0.88 4.84 Ο CABLE PIECE, FOUNDATION COAMING
32 3 0.754 4.15 Ο VENT, TRUNK FLANGE, FOUNDATION
32 4.5 1.13 6.22 Ο CABLE PIECE, CABLE LADDER
32 6 1.51 8.31 Ο STEEL DOOR STIFFENER
38 4.5 1.34 7.37 Ο VENT TRUNK FLANGE, STIFFENER, PIPE BAND
38 6 1.79 9.85 Ο CABLE SUPPORT, CHILL PLATE
50 6 2.36 13.0 Ο PIPE BAND, STIFFENER FOR VENT TRUNK
50 9 3.53 19.4 Ο Ο PIPE BAND, VERTICAL LADDER
50 12 4.71 25.9 Ο HANDRAIL, STANCHION STAY, SAFETY RACK
50 19 7.46 41.0 Ο HANDRAIL STANCHION (WALKWAY)
65 6 3.06 16.8 Ο Ο PIPE BAND STIFFENER, FOR VENT TRUNK
65 9 4.59 25.2 Ο Ο LADDER SIDE PLATE
∆ 65 12 6.12 33.7 Ο Ο
65 16 8.16 44.9 Ο HANDRAIL STANCHION
65 19 5.500 9.69 53.3 Ο HANDRAIL STANCHION
75 6 3.53 19.4 Ο Ο COAMING
75 9 5.30 29.2 Ο Ο COAMING, STIFFENER FOR VENT TRUNK
∆ 75 12 7.06 38.8 Ο Ο
∆ 90 6 4.24 23.3 Ο Ο
90 9 6.36 35.0 Ο Ο INCLINE LADDER (MACHINERY)
∆ 90 12 8.48 46.6 Ο Ο
100 6 4.71 25.9 COAMING
100 9 7.06 38.8 Ο Ο INCLINE LADDER (HULL), COAMIING
∆ 100 12 9.42 51.8 Ο Ο
125 9 8.83 48.6 Ο Ο INCLINE LADDER (HULL)
∆ 125 12 11.8 64.9 Ο Ο
150 12 14.1 77.6 Ο Ο SEAT
200 19 29.8 163.9 Ο Ο SEAT
* DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
ROUND BAR : SS41 AND SS(GALVANIZE)
DIMENSION FITTING CODE
DIAMETER LENGTH UNIT WT
(kg/²) WEIGHT SS41 SS
USAGE
6 0.22 1.21 Ο GENERAL USE EYE
9 0.499 2.74 Ο FOR SMALL RING, HOOK
10 0.62 3.41 Ο Ο U.BOLT, HOOK
12 0.88 4.84 Ο U.BOLT
13 1.04 5.72 Ο Ο RING, HOOK
16 1.58 8.69 Ο Ο RING, HOOK, HANDRAIL, U.BOLT
19 5.500 2.23 12.3 Ο Ο LADDER STEP, HANDRAIL
20 2.47 13.6 Ο U.BOLT
22 2.98 16.4 Ο Ο STEEL OUTFITTING, STEP
24 3.55 19.5 Ο U.BOLT
25 3.85 21.2 Ο Ο ROUND BAR CLIP, HOLD LADDER, HANDRAIL
28 4.83 26.6 Ο Ο VENT TRUNK DAMPER SHAFT
30 5.55 30.5 Ο U.BOLT
32 6.31 34.7 Ο FOR TRANSMISSION SHAFT
36 7.99 43.9 Ο Ο U.BOLT
38 8.90 49.0 Ο Ο FOR CRANE LOAD
42 10 55.0 Ο Ο TRANSMISSION SHAFT, JOINT, U.BOLT
50 15.4 84.7 Ο TRANSIMISSION SHAFT JOINT
SQUARE BAR : SS41 DIMENSION FITTING CODE
DIAMETER LENGTH UNIT WT
(kg/²) WEIGHT SS41 SS
USAGE
19 x 19 5.500 2.83 15.57 Ο LADDER, FOR GRATING STEP
22 x 22 5.500 3.80 20.9 Ο STEP
MACHINING USE ROUND BAR : (JIS-G3123-SS41 B) DIMENSION FITTING CODE
DIAMETER LENGTH UNIT WT
(kg/²) WEIGHT SS41 SS
USAGE
25 5.500 3.85 21.17 Ο TRANSMISSION SHAFT
32 5.500 6.31 34.70 Ο TRANSMISSION SHAFT
42 5.500 10.9 59.95 Ο TRANSMISSION SHAFT
48 5.500 14.2 78.10 Ο TRANSMISSION SHAFT
LIGHT TYPE ANGLE BAR : (JIS-G3350) DIMENSION FITTING CODE
WIDTH x LENGTH x THICKNESS UNIT WT
(kg/²) LENGTH SS41 SS
USAGE
LIGHT ANGLE BAR ∆ 38 x 15 x 1.4 0.74
40 x 20 x 10 x 1.6 1.14 9.000 Ο INCOMBUSTIBLE PARTITION SUPPORT
60 x 30 x 10 x 1.6 1.63 OR Ο INCOMBUSTIBLE PARTITION SUPPORT, TANK LEVEL GAUGE, STORE SHELVES STAY
60 x 30 x 10 x 2.3 2.25 12.00 Ο INCOMBUSTIBLE PARTITION SUPPORT
LIP
CH
ANN
EL B
AR
125 x 50 x 20 x 3.2 6.13 Ο INCLINE LADDER
• DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
CARBON STEEL ROUND BAR FOR MACHINERY STRUCTURE
DIAMETER LENGTH UNIT WT (kg/²) WEIGHT
FITTING CODE
USAGE
50 15.4 84.7 TRANSMISSION SHAFT JOINT AND MACHINERY PART
55 18.7 103
60 22.2 122
∆ 65 26.0 143
70 30.2 166
∆ 75 34.7 191
80 39.5 217
∆ 85 44.5 245
S 25 C 90 49.9 274
∆ 95 55.5 306
(S 33 C) ∆ 100 61.7 339
110 74.6 410
S 35 C 120 88.8 488
130 104 572
(S 43 C) ∆ 140 5.500 121 666
∆ 150 139 764
S 45 C ∆ 160 158 869
∆ 170 178 979
∆ 180 200 1100
∆ 190 223 1226
∆ 200 247 1358
∆ 210 272 1496
∆ 220 298 1639
∆ 230 326 1793
∆ 240 355 1953
∆ 250 385 2118
∆ 260 417 2294
∆ 270 449 2470
∆ 280 483 2657
∆ 290 515 2849
∆ 300 555 3053
• DO NOT USE THICKNESS WITH ‘∆’ MARK EXCEPT SPECIALLY REQUESTED
TAP DRILLS & SCREW THREAD CHART PREFERRED THREAD SERIES
METRIC (I.S.O.)
NOMINAL DIA OF
THREADS MM
PITCH (P) MM
TAPPING DRILL DIA MM
NOMINAL DIA OF
THREADS MM
PITCH (P) MM
TAPPING DRILL DIA MM
NOMINAL DIA OF
THREADS MM
PITCH (P) MM
TAPPING DRILL DIA MM
M 2.0 0.25 1.75 M 11.0 1.00 10.00 M 25.0 1.50 23.50 M 2.0 0.40 1.60 M 11.0 1.50 9.50 M 25.0 2.00 23.00 M 2.2 0.25 1.95 M 12.0 1.00 11.00 M 27.0 1.50 25.50 M 2.2 0.45 1.75 M 12.0 1.25 10.80 M 27.0 3.00 24.00 M 2.5 0.35 2.15 M 12.0 1.50 10.50 M 28.0 1.50 26.50 M 2.5 0.45 2.05 M 12.0 1.75 10.20 M 30.0 1.50 28.50 M 3.0 0.35 2.65 M 14.0 1.00 13.00 M 30.0 3.50 26.50 M 3.0 0.50 2.50 M 14.0 1.25 12.80 M 32.0 1.50 30.50 M 3.5 0.35 3.15 M 14.0 1.50 12.50 M 33.0 2.00 31.00 M 3.5 0.60 2.90 M 14.0 2.00 12.00 M 33.0 3.50 29.50 M 4.0 0.50 3.50 M 16.0 1.00 15.00 M 36.0 3.00 33.00 M 4.0 0.70 3.30 M 16.0 1.50 14.50 M 36.0 4.00 32.00 M 4.5 0.50 4.00 M 16.0 2.00 14.00 M 39.0 3.00 36.00 M 4.5 0.75 3.70 M 18.0 1.00 17.00 M 39.0 1.00 35.00 M 5.0 0.50 4.50 M 18.0 1.50 16.50 M 40.0 1.50 38.50 M 5.0 0.80 4.20 M 18.0 2.00 16.00 M 40.0 3.00 37.00 M 6.0 0.75 5.20 M 18.0 2.50 15.50 M 42.0 4.00 38.00 M 6.0 1.00 5.00 M 20.0 1.00 19.00 M 42.0 4.50 37.50 M 7.0 0.75 6.20 M 20.0 1.50 18.50 M 45.0 4.00 41.00 M 7.0 1.00 6.00 M 20.0 2.00 18.00 M 45.0 4.50 40.50 M 8.0 0.75 7.20 M 20.0 2.50 17.50 M 48.0 4.00 44.00 M 8.0 1.00 7.00 M 22.0 1.00 21.00 M 48.0 5.00 43.00 M 8.0 1.25 6.80 M 22.0 1.50 20.50 M 52.0 4.00 48.00 M 9.0 0.75 8.20 M 22.0 2.00 20.00 M 52.0 5.00 47.00 M 9.0 1.00 8.00 M 22.0 2.50 19.50 M 56.0 4.00 52.00 M 9.0 1.25 7.80 M 24.0 1.00 23.00 M 56.0 5.50 50.50 M 10.0 1.00 9.00 M 24.0 1.50 22.50 M 60.0 4.00 56.00 M 10.0 1.25 8.80 M 24.0 2.00 22.00 M 60.0 5.50 54.50 M 10.0 1.50 8.50 M 24.0 3.00 21.00 • SPARK PLUG PITCHS
UNIFIED NATIONAL COURSE (U.N.C.) UNIFIED NATIONAL FINE (U.N.F)
NOMINAL DIA OF THREADS
PITCH (P) mm T.P.I TAPPING DRILL DIA
MM NOMINAL DIA OF THREADS
PITCH (P) mm T.P.I TAPPING DRILL DIA
MM
NO. 1 0.397 64 1.55 NO. 0 0.318 80 1.25 NO. 2 0.454 56 1.85 NO. 1 0.353 72 1.55 NO. 3 0.529 48 2.10 NO. 2 0.397 64 1.90 NO. 4 0.635 40 2.35 NO. 3 0.454 56 2.15 N0. 5 0.635 40 2.65 NO. 4 0.529 48 2.40 NO. 6 0.794 32 2.85 NO. 5 0.577 44 2.70 NO. 8 0.794 32 3.50 NO. 6 0.635 40 2.95
NO. 10 1.058 24 3.90 NO. 8 0.706 36 3.50 NO. 12 1.058 24 4.50 NO. 10 0.794 32 4.10
¼” 1.270 20 5.10 NO. 12 0.907 28 4.70 5/16” 1.411 18 6.60 ¼” 0.907 28 5.50 3/8” 1.588 16 8.00 5/16” 1.058 24 6.90 7/16” 1.814 14 9.40 3/8” 1.058 24 8.50 ½” 1.954 13 10.80 7/16” 1.270 20 9.90
9/16” 2.117 12 12.20 ½” 1.270 20 11.50 5/8” 2.309 11 13.50 9/16” 1.411 18 12.90 ¾” 2.540 10 16.50 5/8” 1.411 18 14.50
7/8” 2.822 9 19.50 ¾” 1.588 16 17.50 1” 3.175 8 22.25 7/8” 1.814 14 20.40
1 1/8” 3.629 7 25.00 1” 2.117 12 23.25 1 ¼” 3.629 7 28.00 1 1/8” 2.117 12 26.50
1 3/8” 4.233 6 30.75 1 ¼” 2.117 12 29.50 1 ½” 4.233 6 34.00 1 3/8” 2.117 12 32.75 1 ¾” 5.080 5 39.50 1 ½” 2.117 12 36.00
2” 5.644 4.5 45.00
PREFERRED THREAD SERIES NON-PREFERRED THREAD SERIES BRITISH STANDARD
PIPE PARALLEL (B.S.P.PI) Ap BRITISH STANDARD WHITWORTH (B.S.W)
NOMINAL DIA OF THREADS
PITCH (P) mm T.P.I TAPPING DRILL DIA
MM NOMINAL DIA OF THREADS
PITCH (P) mm T.P.I TAPPING DRILL DIA
MM
1/8” 0.907 28 8.60 1/8” 0.0250 40 2.55 ¼” 1.337 19 11.50 3/16” 0.0417 24 3.70
3/8” 1.337 19 15.00 ¼” 0.0500 20 5.10 ½” 1.814 14 18.75 5/16” 0.0556 18 6.50 ¾” 1.814 14 24.25 3/8” 0.0625 16 7.90 1” 2.309 11 30.40 7/16” 0.0714 14 9.30
1 ¼” 2.309 11 39.00 ½” 0.0833 12 10.50 1 ½” 2.309 11 45.00 9/16” 0.0833 12 12.10
2” 2.309 11 56.75 5/8” 0.0909 11 13.50 11/16” 0.0909 11 15.00
¾” 0.1000 10 16.25 7/8” 0.1111 9 19.25 BRITISH STANDARD
PIPE FASTENING (B.S.P.F) G 1” 0.1250 8 22.00 1 1/8” 0.1429 7 24.75 NOMINAL DIA OF
THREADS PITCH (P)
mm T.P.I TAPPING DRILL DIA MM 1 ¼” 0.1429 7 28.00
1/8” 0.907 28 8.80 1 ½” 0.1667 6 33.50 ¼” 1.337 19 11.80 1 ¾” 0.2000 5 39.00
3/8” 1.337 19 15.25 2” 0.2222 4.5 44.50 ½” 1.814 14 19.00
5/8” 1.814 14 21.00 ¾” 1.814 14 24.50
BRITISH STANDARD FINE (B.S.F)
7/8” 1.814 14 28.25 1” 2.309 11 30.75
NOMINAL DIA OF THREADS
PITCH (P) mm T.P.I TAPPING DRILL DIA
MM
1 ¼” 2.309 11 39.50 3/16” 0.0312 32 4.00 1 ½” 2.309 11 45.00 7/32” 0.0357 28 4.60 1 ¾” 2.309 11 51.00 ¼” 0.0385 26 5.30
2” 2.309 11 57.00 9/32” 0.0385 26 6.10 5/16” 0.0455 22 6.80 3/8” 0.0500 20 8.30 7/16” 0.0556 18 9.70 ½” 0.0625 16 11.10 9/16” 0.0625 16 12.70 5/8” 0.0714 14 14.00 11/16” 0.0714 14 15.50 ¾” 0.0833 12 16.75 7/8” 0.0909 11 19.75 1” 0.1000 10 22.75 1 1/8” 0.1111 9 25.50 1 ¼” 0.1111 9 28.50 1 3/8” 0.1250 8 31.50 1 ½” 0.1250 8 34.50
BRITISH ASSOCIATION (B.A.)
NOMINAL DIA OF THREADS
PITCH (P) mm
TAPPING DRILL DIA MM
NO. 0 1.00 5.10 NO. 1 0.90 4.50 NO. 2 0.81 4.00 NO. 3 0.73 3.40 NO. 4 0.66 3.00 NO. 5 0.59 2.65 NO. 6 0.53 2.30 NO. 7 0.48 2.05 NO. 8 0.43 1.80 NO. 9 0.39 1.55 NO. 10 0.35 1.40 NO. 11 0.31 1.20 NO. 12 0.28 1.05 NO. 13 0.25 0.98
NO. 14 0.23 0.80
STANDARD GAGES DIMENSION (IN MM)
COMPARISON TABLE OF WIRE GAUGES UNIT : mm
NO STANDARD
WIRE GAUGE S.W.G.
BIRMINGHAM GAUGE
B.G
AMERICAN BROWN &
SHARPE’S GAUGE
U.S GOVERNMENT
STANDARD
BIRMINGHAM STUBS IRON WIRE
GAUGE B.W.G.
0 8.230 10.07 8.25 7.938 8.64 1 7.620 8.971 7.35 7.144 7.62 2 7.010 7.993 6.54 6.747 7.21 3 6.401 7.122 5.83 6.35 6.58 4 5.893 6.350 5.19 5.953 6.05 5 5.385 5.652 4.62 5.556 5.59 6 4.877 5.032 4.11 5.159 5.16 7 4.470 4.431 3.67 4.762 4.57 8 4.064 3.988 3.26 4.366 4.19 9 3.658 3.551 2.91 3.969 3.76
10 3.251 3.175 2.59 3.572 3.40 11 2.946 2.827 2.30 3.175 3.05 12 2.642 2.517 2.05 2.778 2.77 13 2.337 2.240 1.83 2.381 2.41 14 2.032 1.994 1.63 1.984 2.11 15 1.829 1.775 1.45 1.786 1.83 16 1.626 1.588 1.29 1.588 1.65 17 1.422 1.412 1.15 1.429 1.47 18 1.219 1.257 1.02 1.270 1.24 19 1.016 1.118 0.91 1.111 1.07 20 0.914 0.995 7 0.812 0.952 0.89 21 0.813 0.886 5 0.723 0.873 0.81 22 0.711 0.793 8 0.644 0.794 0.71 23 0.610 0.706 6 0.573 0.714 0.64 24 0.559 0.628 9 0.511 0.635 0.56 25 0.598 0.559 8 0.455 0.556 0.51 26 0.457 0.498 1 0.405 0.476 0.46 27 0.416 6 0.443 2 0.361 0.437 0.41 28 0.375 9 0.396 9 0.321 0.397 0.36 29 0.345 4 0.353 1 0.286 0.357 0.33 30 0.315 0 0.312 4 0.255 0.318 0.30 31 0.294 6 0.279 4 0.227 0.278 0.25 32 0.274 3 0.248 9 0.202 0.258 0.23 33 0.254 0 0.221 0 0.180 0.238 0.20 34 0.233 7 0.195 6 0.160 0.218 0.18 35 0.213 4 0.175 3 0.143 0.198 0.13 36 0.193 0 0.154 9 0.127 0.179 0.10 37 0.172 7 0.137 2 0.113 0.169 38 0.152 4 0.121 9 0.101 0.159 39 0.132 1 0.109 2 0.090 40 0.121 9 0.098 04 41 0.111 8 0.087 12 42 0.101 6 0.077 72 43 0.091 4 0.069 09 44 0.081 3 0.061 47 45 0.071 1 0.054 61 46 0.061 0 0.048 77 47 0.050 8 0.043 18 48 0.040 6 0.038 61 49 0.030 5 0.034 29 50 0.025 4 0.030 48
IRON AND STEEL
COMPARISION OF STANDARD GAGES (THICKNESS IN DECIMALS OF AN INCH)
GAGE NO BWG STUBS IRON WIRE AWG : B & S
U.S STEEL WIRE: AM/ STEEL & WIRE;
WASH-BURN & MOEN; STEEL
WIRE
U.S STANDARD (OLD) SWG MANUFACTURERS’
STANDARD
0000000 . . . . . . . . . . . . 0.4900 0.5000 0.500 000000 . . . . . . 0.580000 0.4615 0.4687 0.464 00000 . . . . . . 0.516500 0.4305 0.4375 0.432 0000 0.454 0.460000 0.3938 0.4062 0.400 000 0.425 0.409642 0.3625 0.3750 0.372 00 0.380 0.364796 0.3310 0.3437 0.348
0 0.340 0.324861 0.3065 0.3125 0.324 1 0.300 0.289297 0.2830 0.2812 0.300 2 0.284 0.257627 0.2625 0.2656 0.276 3 0.259 0.229423 0.2437 0.2500 0.252 0.2391 4 0.238 0.204307 0.2253 0.2344 0.232 0.2242 5 0.220 0.181940 0.2070 0.2187 0.212 0.2092 6 0.203 0.162023 0.1920 0.2031 0.192 0.1943 7 0.180 0.144285 0.1770 0.1875 0.176 0.1793 8 0.165 0.128490 0.1620 0.1719 0.160 0.1644 9 0.148 0.114423 0.1483 0.1562 0.144 0.1495
10 0.134 0.101897 0.1350 0.1406 0.128 0.1345 11 0.120 0.090742 0.1205 0.1250 0.116 0.1196 12 0.109 0.080808 0.1055 0.1094 0.104 0.1046 13 0.095 0.071962 0.0915 0.0937 0.092 0.0897 14 0.083 0.064084 0.0800 0.0781 0.080 0.0747 15 0.072 0.057068 0.0720 0.0703 0.072 0.0673 16 0.065 0.050821 0.0625 0.0625 0.064 0.0598 17 0.058 0.045257 0.0540 0.0562 0.056 0.0538 18 0.049 0.040303 0.0475 0.0500 0.048 0.0478 19 0.042 0.035890 0.0410 0.0437 0.040 0.0418 20 0.035 0.031961 0.0348 0.0375 0.036 0.0359 21 0.032 0.028462 0.03175 0.0344 0.032 0.0329 22 0.028 0.025346 0.0286 0.0312 0.028 0.0299 23 0.025 0.022572 0.0258 0.0281 0.024 0.0269 24 0.022 0.020101 0.0230 0.0250 0.022 0.0239 25 0.020 0.017900 0.0204 0.0219 0.020 0.0209 26 0.018 0.015941 0.0181 0.0187 0.018 0.0179 27 0.016 0.014195 0.0173 0.0172 0.0164 0.0164 28 0.014 0.012641 0.0162 0.0156 0.0148 0.0149 29 0.013 0.011257 0.0150 0.0141 0.0136 0.0135 30 0.012 0.010025 0.0140 0.0125 0.0124 0.0120 31 0.010 0.008928 0.0132 0.0109 0.0116 0.0105 32 0.009 0.007950 0.0128 0.0102 0.0108 0.0097 33 0.008 0.007080 0.0118 0.0094 0.0100 0.0090 34 0.007 0.006305 0.0104 0.0086 0.0092 0.0082 35 0.005 0.005615 0.0095 0.0078 0.0084 0.0045 36 0.004 0.005000 0.0090 0.0070 0.0076 0.0067 37 . . . . . 0.004453 0.0085 0.0066 0.0068 0.0064 38 . . . . . 0.003965 0.0080 0.0062 0.0060 0.0060 39 . . . . . 0.003531 0.0075 . . . . . 0.0052 40 . . . . . 0.003144 0.0070 . . . . . 0.0048
• PRIINCIPAL USERS – BWG: STRIPS, BONDS, HOOPS AND WIRE AWG OR B&S: NON –FERROUS SHEETS, ROD AND WIRE U.S STEEL WIRE : STEEL WIRE EXCEPT MUSIC WIRE: U.S STANDARD (old) : STAINLESS STEEL SHEETS, SWG: ENGLISH LEGAL STANDARD WIRE GAUGE ; MANUFACTURERS’ STANDARD: UNCOATED STEEL SHEETS.