pioneer pipe / pioneer group · 4 pioneer pipe / pioneer group background pioneer is one of the...

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Pioneer Pipe / Pioneer GroupConstruction-Maintenance-Fabrication

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Pioneer Pipe / Pioneer GroupTable of Contents

• OurLocation• Background• SafetyProgram• SafetyAwards• QualityCertifications• PartialCustomerListing• FieldConstruction- CraftsEmployed- General/CivilConstruction- StructuralSteelErection- MechanicalConstruction- Electrical&Instrumentation

• FabricationShops• PipeFabrication

- CarbonSteelPiping- StainlessSteelPiping- ChromePiping

Section Page345

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• PostWeldHeatTreatment• StructuralSteelFabrication• Misc.SteelFabrication• ModularFabrication/Assembly

- PipeRacks/PipeSkids- CompressorPipingSkids- SlugCatcherAssemblies- CondensatePumpSkids- DehySkidAssemblies- Launchers/Receivers- FlowControlSkids- ValveRacks

• ShopCapacity• ContactInformation

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Pioneer Pipe / Pioneer GroupOur Location - Marietta, Ohio

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Pioneer Pipe / Pioneer GroupBackground

Pioneer is one of the largest full-service construction, maintenance, and fabrication companies in the Midwest, specializing in general, structural, mechanical, and electrical construction, pipe fabrication and installation, steel fabrication and erection, modular fabrication and assembly, and plant maintenance.With annual revenues in excess of $100,000,000, we employ over 500 people across the region.

We have over 35 years of experience in completing construction, maintenance, and fabrication projects of all sizes, including turn-key projects in excess of $40,000,000. Due to our size and wide range of experience, we have been able to retain the region’s most respected estimators, project managers, supervisors, and craftsmen in-house. In fact, almost all of our key personnel have over 20 years of experience with Pioneer.

Going hand-in-hand with Pioneer’s experience is our commitment to safety. Safety is Pioneer’s top priority, and our goal is zero accidents on every project. As a credit to our safety team, we are annually recognized for excellence in safety at the local, state, and national levels.

Along with our commitment to safety, Pioneer is committed to delivering high quality services and products in a timely manner, and our name must represent quality to everyone who does business with us. We maintain ASME & National Board Stamps S-U-R-NB, ISO 9001:2008 Certifications, and AISC Steel Fabricator and Erector Certifications. Additionally, we maintain API 1104 certifications.

We operate four fabrication shops in the Marietta, Ohio area, where we perform all types of pipe, structural steel, miscellaneous steel, and modular fabrication and assembly. In total, we have over 250,000 square feet of fabrication space under roof.

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Pioneer Pipe / Pioneer Group

We are committed to making safety an essential part of every task performed on our projects, and we strive to assure the overall safety of our employees, customers, and the surrounding community. With that goal in mind, we have committed our resources and personnel to a comprehensive safety program, which includes:• The appointment of a Director of Environment, Health, and Safety, with direct access to our President

and Chief Executive Officer, and the employment of full-time Safety Managers.• The hands on, daily involvement of our President and Chief Executive Officer with the Safety Department.• Providing our employees with a Drug Free Workplace, and access to an Employee Assistance Program.• Providing certified OSHA 500 Construction, OSHA 501 General Industry, and American Heart Association

CPR / First Aid instructors on staff.• Providing a Supervisor’s Training Program and conducting weekly toolbox talks that emphasize employee

involvement.• Developing, implementing, and continually working to improve our safety programs, manuals, and

procedures to provide our employees with the most up-to-date safety, health, and environmental guidelines.• Serving as an active member of the Local Emergency Planning Committee (LEPC), Mid-Ohio Valley

Safety Share, Mid-Ohio Valley Safety Council, and the West Virginia Manufacturer’s Association Worker’s Compensation Safety Committee.

Safety Program

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Pioneer Pipe / Pioneer GroupSafety - Our #1 Priority

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Pioneer Pipe / Pioneer GroupSafety - Our #1 Priority

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Pioneer Pipe / Pioneer GroupQuality Certifications

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Pioneer Pipe / Pioneer GroupPartial Customer List

• Foster-Wheeler • GE• Gemma Power• Globe• Hino• Hitachi• Holloman• Indeck Keystone• Jacobs• KBR• Kiewit• Kraton• Kuraray• Linde• M3 Midstream• Magnum Hunter• Marathon• MarkWest• Miba Bearings• Mitsubishi• Momentive• Momentum• Nova Chemicals• PPG

• AC&S• Access Midstream• AEP• AK Steel• Allnex• Alstom Power• Americas Styrenics• AMP• Antero• Arrow Material• Axens• Babcock & Wilcox• Babcock Power• Bayer• Bechtel• Black & Veatch• Blue Racer• BP• Caiman Energy• Calgon• Cameron• CB&I• CH2MHill• Chemours

• Cherne• Chesapeake• Chevron• Colgate-Palmolive• Consol Energy• Constellium• Cytec• Diamond Power• Dominion• Doosan Babcock• Dow• Duke Energy• DuPont• Dynegy• Energizer• Energy Transfer• Enervest• Ergon• EQT• Eramet• Eureka Hunter• Exterran• FirstEnergy• Fluor

• PSEG Energy• Range Resources• Rice Energy• Riley Power• Rolls-Royce• SABIC • Sargent & Lundy• Selas Fluid• Shell• SNC-Lavalin• Solvay• SPX• Sunoco• Tallgrass Energy• Toshiba• Toyota• Triad Hunter• URS• Utica East Ohio• Vogt Power• Voith Hydro• Williams• WorleyParsons• Zoetis

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• Welders• Pipefitters• Ironworkers• Electricians• Millwrights• Carpenters• Laborers

• Operators• Boilermakers• Instrument Techs• Cement Masons• Bricklayers• Sheet Metal• Painters

Crafts Employed

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• Design / Build• Construction

Management• Site Work• Demolition• Excavation• Sheet Piling• Auger Cast Piles• Concrete Work• Rebar• Masonry• Carpentry• Doors and Windows• Interior Finishes• Pre-Engineered

Buildings

General/Civil Construction

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• Structural Steel

• Heavy Rigging

• Certified Welders

• Rebar and Wire

• Handrail

• Platforms

• Grating

• Riveting

• Custom Drilling

• Metal Siding

• Miscellaneous

Structural Steel Erection

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Pioneer Pipe / Pioneer GroupMechanical Construction

• Welding

• Process Piping

• Power Piping

• Pressure Vessels

• Pipe System Testing

• Tank Repair

• Plumbing/Heating

• Utilities/Water/Sewer

• ASME/NB Stamps

• API 1104

S-U-R-NB

Certifications

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Pioneer Pipe / Pioneer GroupMechanical Construction

• Equipment Setting

• Millwright Work

• Fan/Blower Installation

• Optical, Laser, Conventional

• Bearing Maintenance

• Boilermaker Work

• Package Boiler Installations

• Duct Work Fab/Install

• Pressure Part Replacement

• Casing & Refractory Repair

• Heat Exchanger Replacement

& Repair

Alignment

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• New Construction

• Plant Maintenance

• Skid Assemblies

• Startup

• Troubleshooting

• Safety Inspections

• Fiber Optic Systems

• Motor Controls

• Fire Alarm Systems

• HVAC Controls

• Medium Voltage Installations

• Instrumentation/Calibration

• Heat Tracing

• Earth Ground Testing

Electrical & Instrumentation

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Pioneer Pipe / Pioneer GroupFabrication Shops

• We perform all types of pipe, steel, and modular fabrication at our four shops located in the Marietta, Ohio area

• Over 250,000 total square feet of fabrication space under roof

• Day and night shifts

• Stainless only facility

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Pioneer Pipe / Pioneer GroupPipe Fabrication

• Pipe assemblies up to 120” in diameter

- Carbon Steel - Stainless - Chrome - Fiberglass - Jacketed - Hastelloy - Titanium - Aluminum - Inconel - Monel

• Pressure Vessels/Tanks

• ASME/NB Stamps

• API 1104 Certifications

- S-U-R-NB

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Pioneer Pipe / Pioneer GroupCarbon Steel Piping

• All grades (A106, A53B, API5L)

• Schedule 5 through heavy wall up to 3” minimum wall

• Spiral wound pipe including manufacturing of mitred fittings

• Rolled plate pipe including seam welds

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• All grades including 304, 316, 317, 2205, 2507, duplex stainless, and AISI 300 / 400 Series

• Schedule 5 through schedule 160 • Manufacturing of mitred fittings • Rolled plate pipe including seam

welds• Stainlessonlyfacility

Stainless Steel Piping

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• All grades including P5, P9, P11, P22, P91, P92, T23, and T24

• Schedule 40 through heavy wall up to 3” minimum wall

• Positive material identification

• Post weld heat treatment

Chrome Piping

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• Gas furnace for assemblies up to 6’ wide x 6’ high x 40’ long

• Induction heat stress process using Miller Pro 35 machines with chart recording capabilities of up to six thermocouples per process

• Pre-heat and hydrogen bakeout

Post Weld Heat Treatment

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• Structural steel framing, girts, trusses, towers and bents, etc.

• All grades including A992, A572 Grade 50, A500 B, and A36

• Major fabrication equipment:

Structural Steel Fabrication

- Peddinghaus PCD 1100 Beam Line

- Peddinghaus 1100 DG Saw

- Controlled Automation Angle Line

- Verson 200 Ton Brake Press

- Davi Plate Rolls

- Cambering Station

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• Pipe supports • Pipe hangers • Platforms • Catwalks • Stairs • Handrail • Ladders • Plate work • Chutes • Hoppers • Machinery bases • Well head covers • Stair pans • Anchor bolts • Safety gates • Joists and decking • Grating

Miscellaneous Steel Fabrication

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• Fabrication and assembly of modular components: - Pipe Racks / Pipe Skids - Compressor Piping Skids - Slug Catcher Assemblies - Condensate Pump Skids - Dehy Skid Assemblies - Launchers / Receivers - Flow Control Skids - Valve Racks - Modules - Equipment Units

• Controlled shop environment: - Maximizes safety and quality - Minimizes project cost - Shortens project schedule - Reduces on-site labor demand

Modular Fabrication and Assembly

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Pioneer Pipe / Pioneer GroupPipe Racks/Pipe Skids

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Pioneer Pipe / Pioneer GroupCompressor Piping Skids

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Pioneer Pipe / Pioneer GroupSlug Catcher Assemblies

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Pioneer Pipe / Pioneer GroupCondensate Pump Skids

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Pioneer Pipe / Pioneer GroupDehy Skid Assemblies

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Pioneer Pipe / Pioneer GroupLaunchers/ReceiversLaunchers/ReceiversLaunchers/Receivers

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Pioneer Pipe / Pioneer GroupLaunchers/ReceiversLaunchers/ReceiversLaunchers/Receivers

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Pioneer Pipe / Pioneer GroupFlow Control Skids

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Pioneer Pipe / Pioneer GroupValve Racks

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1Based on 20’ spools with two welds per spool, standard weight, 4” diameter pipe, non-premium time.2Based on medium to heavy structural steel fabrication, non-premium time.

Steel Fabrication Shop Capacity(Total)

Man-hours Per Month

Pipe Fabrication Shop Capacity(Total)

Man-hours Per Month

Tons Per Month2

Spools Per Month1

20,000

5,000

10,000

750

Shop Capacity

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Mike ArcherPresident & CEOPhone: (740) 376-2400Cell: (740) [email protected]

Kevin WituckySenior Vice PresidentPhone: (740) 376-2400Cell: (740) [email protected]

Matt HilverdingChief Operating OfficerPhone: (740) 376-2400Cell: (740) [email protected]

Contact Information

Donald HilverdingBusiness DevelopmentPhone: (740) 376-2400Cell: (740) [email protected]

pioneer pipe / pioneer group · 4 pioneer pipe / pioneer group background pioneer is one of the...

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