pioneer dvr 540hx, dvr 440hx

159
ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 HDD/DVD OPEN/CLOSE REC STANDBY/ON ONE TOUCH COPY CH STANDBY/ON REC + A.TV/D.TV HELP INPUT SELECT PAUSE LIVE TV S-VIDEO VIDEO L(MONO) R AUDIO INPUT 2 DVR-540HX-S RRV3396 DVD RECORDER DVR-540HX-S DVR-440HX-S THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement Region No. Serial No. Please confirm 3rd & 4th alphabetical letters. DVR-540HX-S WYXK5 AC 220 V to 240 V 2 &&UK######$$ DVR-540HX-S WVXK/5 AC 220 V to 240 V 2 &&UK######$$ DVR-440HX-S WVXK5 AC 220 V to 240 V 2 &&UK######$$ ÷ When servicing this model, some service procedures may reset the customer settings to the factory default settings. Make sure to explain this to the customer. An HDD (Hard Disc Drive) is mounted in this product. The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read "7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the HDD itself, as well as the product with the HDD built in. When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD, or copying of the user's recorded data to other media (such as a new HDD) is totally impossible. Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect. The user must be made aware that all recorded data are deleted if the HDD is intialized. For details, refer to "Important Check Points for Good Servicing" . T-ZZV MAY 2006 printed in Japan

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PIONEER CORPORATION 4-1, Meguro 1-chome,PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, LonPIONEER EUROPE NV Haven 1087, Keetberglaan 1, 912PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253

PIONEER CORPORATION 2006

HDD/DVDOPEN/CLOSE

REC STANDBY/ON

ONE TOUCHCOPY

CHSTANDBY/ON

REC+–

A.TV/D.TVHELPINPUTSELECT

PAUSELIVE TV

PLTVDivXD.TVA.TV

S-VIDEO VIDEO L(MONO) RAUDIO

INPUT 2

DVR-540HX-S

Meguro-ku, Tokyo 153-8654, Japang Beach, CA 90801-1760, U.S.A.

0 Melsele, BelgiumAlexandra Road, #04-01, Singapore 159936

ORDER NO.

RRV3396

DVD RECORDER

DVR-540HX-SDVR-440HX-STHIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Region No.Serial No.

Please confirm 3rd & 4th alphabetical letters.

DVR-540HX-S WYXK5 AC 220 V to 240 V 2 &&UK######$$

DVR-540HX-S WVXK/5 AC 220 V to 240 V 2 &&UK######$$

DVR-440HX-S WVXK5 AC 220 V to 240 V 2 &&UK######$$

÷ When servicing this model, some service procedures may reset the customer settings to the factory default settings. Make sure to explain this to the customer.

An HDD (Hard Disc Drive) is mounted in this product.The HDD is a precision instrument very vulnerable to shock and electrostatic charges. Please read "7.3 Cautions on Handling the HDD" in this manual and exercise sufficient caution when handling the HDD itself, as well as the product with the HDD built in.When an HDD becomes defective and inoperable, restoration of the user's data recorded on the HDD, or copying of the user's recorded data to other media (such as a new HDD) is totally impossible.Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.The user must be made aware that all recorded data are deleted if the HDD is intialized.

For details, refer to "Important Check Points for Good Servicing" .

T-ZZV MAY 2006 printed in Japan

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SAFETY INFORMATION

LABEL CHECK

IMPORTANTTHIS PIONEER APPARATUS CONTAINSLASER OF CLASS 1.SERVICING OPERATION OF THE APPARATUSSHOULD BE DONE BY A SPECIALLYINSTRUCTED PERSON.

CLAMP signals for detecting the loading state are detectedby the drive CPUs, and the design prevents laser diodeoscillation when the CLAMP signal turns OFF.In normal operation, if no disc is clamped, the laser diodeoscillation is disabled.However, the interlock does not always operate in the testmode.

2. When the cover is opened, close viewing of the objectivelens with the naked eye will cause exposure to a Class 3Alaser beam.

Additional Laser Caution1. The ON/OFF(ON:low level,OFF:high level) status of the

LASER DIODE CHARACTERISTICSMAXIMUM OUTPUT POWER: 100 mWWAVELENGTH: 654 - 662 nm

LASER DIODE CHARACTERISTICSMAXIMUM OUTPUT POWER: 5 mWWAVELENGTH: 770 - 810 nm

VRW2262

HDD/DVD

OPEN/CLOSE

REC

STANDBY/ON

ONE TOUCHCOPY

CH

STANDBY/ON

REC

+–

A.TV/D.TV

HELP

INPUTSELECT

PAUSELIVE TV

PLTV

DivX

D.TV

A.TV

S-VIDEOVIDEO

L(MONO)R

AUDIO

INPUT 2

DVR-540HX-S21 2 3 4

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[Important Check Points for Good Servicing]In this manual, procedures that must be performed during repairs are marked with the below symbol.Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

DVR-540HX-S5 6 7 8

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CONTENTS SAFETY INFORMATION..................................................................................................................................... 21. SPECIFICATIONS ............................................................................................................................................ 52. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8

2.1 PACKING ................................................................................................................................................... 82.2 EXTERIOR SECTION.............................................................................................................................. 102.3 SERVICE LOADER MAIN........................................................................................................................ 122.4 FRONT PANEL SECTION ....................................................................................................................... 14

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM.......................................................................................... 163.1 BLOCK DIAGRAM ................................................................................................................................... 16 3.1.1 OVERALL BLOCK DIAGRAM............................................................................................................ 163.2 OVERALL WIRING DIAGRAM................................................................................................................. 183.3 JACB ASSY (1/3) ..................................................................................................................................... 203.4 JACB ASSY (2/3) ..................................................................................................................................... 263.5 JACB ASSY (3/3) ..................................................................................................................................... 323.6 TUNB ASSY............................................................................................................................................. 343.7 DTBR ASSY (1/2) .................................................................................................................................... 363.8 DTBR ASSY (2/2) .................................................................................................................................... 383.9 FRJB, FLKY and PWSB ASSYS.............................................................................................................. 403.10 MAIN ASSY(1/3) .................................................................................................................................... 423.11 MAIN ASSY(2/3) .................................................................................................................................... 443.12 MAIN ASSY(3/3) .................................................................................................................................... 463.13 ATAB ASSY............................................................................................................................................ 483.14 POWER SUPPLY UNIT.......................................................................................................................... 503.15 WAVE FORMS ....................................................................................................................................... 52

4. PCB CONNECTION DIAGRAM ..................................................................................................................... 594.1 JACB ASSY ............................................................................................................................................. 604.2 TUNB ASSY............................................................................................................................................. 644.3 DTBR ASSY............................................................................................................................................. 664.4 FLKY and PWSB ASSYS ........................................................................................................................ 704.5 MAIN ASSY ............................................................................................................................................. 744.6 ATAB ASSY.............................................................................................................................................. 784.7 POWER SUPPLY UNIT............................................................................................................................ 80

5. PCB PARTS LIST ........................................................................................................................................... 826. ADJUSTMENT ............................................................................................................................................... 877. GENERAL INFORMATION............................................................................................................................. 89

7.1 DIAGNOSIS ............................................................................................................................................. 89 7.1.1 MODEL SETTING.............................................................................................................................. 91 7.1.2 CPRM ID NUMBER AND DATA SETTING......................................................................................... 92 7.1.3 FIRMWARE DOWNLOADING METHOD........................................................................................... 96 7.1.4 VIDEO ADJUSTMENT FOR SPECIFIC AREA.................................................................................. 99 7.1.5 SERVICE MODE.............................................................................................................................. 103 7.1.6 EPG SERVICE MODE ..................................................................................................................... 115 7.1.7 AGING MODE.................................................................................................................................. 117 7.1.8 HDD CHECK MODE........................................................................................................................ 119 7.1.9 DIAGNOSIS OF THE MAIN ASSY................................................................................................... 125 7.1.10 DIAGNOSIS OF THE DTBR ASSY................................................................................................ 126 7.1.11 NOTE ON REPLACEMENT OF THE SDRAM............................................................................... 127 7.1.12 SETUP SEQUENCE...................................................................................................................... 128 7.1.13 DISASSEMBLY .............................................................................................................................. 1297.2 IC ........................................................................................................................................................... 1357.3 CAUTIONS ON HANDLING THE HDD.................................................................................................. 1507.4 DISC/CONTENT FORMAT .................................................................................................................... 152

8. PANEL FACILITIES ...................................................................................................................................... 155

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1. SPECIFICATIONS

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GeneralPower requirements 220 V to 240 V, 50 Hz / 60 HzPower consumption 48 WPower consumption in standby mode 0.63 W

(Front panel display : off)Weight 4.5 kgDimensions 420 mm (W) x 79 mm (H) x 318 mm (D)Operating temperature +5 °C to +35 °COperating humidity 5 % to 85 %

(no condensation)TV system PAL/SECAM/NTSC (external input only)Readable discsDVD-Video, DVD-RW, DVD-R, DVD+R, DVD+RW,DVD-RAM, Video CD, Super VCD, CD, CD-R/-RW(WMA, MP3, JPEG, CD-DA)

Recording discs and formatsDVD-R/-RW : VR mode and Video modeDVD+R/+RW : +VR modeDVD-RAM : VR modeDVD-R DL : VR mode and Video modeDVD+R DL : +VR mode

Video recording formatSampling frequency 13.5 MHzCompression format MPEGAudio recording formatSampling frequency 48 kHzCompression format Dolby Digital or Linear PCM

(uncompressed)Recording timeHDD (160 GB) (DVR-540HX-S)Fine (XP) Approx. 34 hStandard Play (SP) Approx. 68 hLong Play (LP) Approx. 136 hExtended Play (EP) Approx. 204 hSuper Long Play (SLP) Approx. 272 hSuper Extended Play (SEP) Approx. 340 hManual Mode (MN) Approx. 34 h to 455 h

HDD (80 GB) (DVR-440HX-S)Fine (XP) Approx. 17 hStandard Play (SP) Approx. 34 hLong Play (LP) Approx. 68 hExtended Play (EP) Approx. 102 hSuper Long Play (SLP) Approx. 136 hSuper Extended Play (SEP) Approx. 170 hManual Mode (MN) Approx. 17 h to 227 h

DVD-R/-RW, DVD+R/+RW, DVD-RAMFine (XP) Approx. 1 hStandard Play (SP) Approx. 2 hLong Play (LP) Approx. 4 hExtended Play (EP) Approx. 6 hSuper Long Play (SLP) Approx. 8 hSuper Extended Play (SEP) Approx. 10 h

(DVD-R/-RW, DVD-RAM only)

Manual Mode (MN)DVD-R/-RW/-RAM Approx. 1 h to 13 hDVD+R/+RW Approx. 1 h to 8 h

DVD-R DL/DVD+R DLFine (XP) Approx. 1 h 51 mStandard Play (SP) Approx. 3 h 35 mLong Play (LP) Approx. 7 h 11 mExtended Play (EP) Approx. 10 h 46 mSuper Long Play (SLP) Approx. 14 h 21 mSuper Extended Play (SEP) Approx. 17 h 57 m

(DVD-R DL only)Manual Mode (MN)

DVD-R DL Approx. 1 h 51 m to 24 hDVD+R DL Approx. 1 h 51 m to 14 h 21 m

TimerPrograms 1 month/32 programsClock Quartz lock (24-hour digital display)

Tuner (analog)Receivable channels

Tuner (digital)Receiving system DVB-T (2 K / 8 K COFDM)Tuner VHF/UHF VHF band III (170 MHz to 230 MHz)

UHF band IV, V (470 MHz to 862 MHz)Auto Channel Preset 999 ch, Auto Preset

Auto Label, Auto SortAudio Stereo MPEG layer I/II

This product’s digital tuner has been confirmed for use in the following countries: Belgium, France, Germany, Italy, Spain, UK.

VHF(low)

VHF(high)

Hyper

UHF

VHF(low)

VHF(high)

Hyper

UHF

Channel

E2 to E4X to Z

E5 to E12S1 to S20M1 to M10U1 to U10

S21 to S41

E21 to E69

Frequency

47 MHz to 89 MHz

104 MHz to 300 MHz

302 MHz to 470 MHz

470 MHz to 862 MHz

Channel

A to CX to Z

D to J11, 13

S1 to S20

S21 to S41

E21 to E69

Frequency

44 MHz to 89 MHz

104 MHz to 300 MHz

302 MHz to 470 MHz

470 MHz to 862 MHz

SECAM B/GPAL B/G PAL I

Channel

FB,FC1,FC

F1 to F6B to Q

S21 to S41

21 to 69

Frequency

49 MHz to 65 MHz

104 MHz to 300 MHz

300 MHz to 470 MHz

470 MHz to 862 MHz

Channel

R1 to R5

R6 to R12S1 to S20

S21 to S41

E21 to E69

Frequency

49 MHz to 94 MHz

104 MHz to 300 MHz

302 MHz to 470 MHz

470 MHz to 862 MHz

SECAM L SECAM D/KPAL D/K

STEREO B/G - A2 I - NICAM L - NICAM B/G - NICAM D/K - NICAM

Specifications

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. . . . . . . . . . . . . . .Input/OutputAntenna

75Ω IEC 169-2 connector for VHF/UHF in/out (analog)75Ω IEC 169-2 connector for VHF/UHF in/out (digital)

Video input AV2 (Input1), Input 2 (front)Input level 1 Vp-p (75Ω)Jacks AV connector (Input 1), RCA jack (Input 2)

Video output AV1, OutputOutput level 1 Vp-p (75Ω)Jacks AV connector (AV1)

RCA jack (Output)S-Video input AV2 (Input1), Input 2 (front)

Y (luminance) - Input level 1 Vp-p (75Ω)C (colour) - Input leve 300 mVp-p (75Ω)Jacks AV connector (Input 1), 4 pin mini DIN (Input 2)

S-Video output AV1, OutputY (luminance) - Output level 1 Vp-p (75Ω)C (colour) - Output level 300 mVp-p (75Ω)Jacks AV connector (AV1), 4 pin mini DIN (Output)

Component video outputOutput level Y : 1.0 Vp-p (75Ω)

PB, PR : 0.7 Vp-p (75Ω)Jacks RCA jacks

RGB input AV2 (Input1)Input level 0.7 Vp-p (75Ω)Jacks AV connector (Input 1)

RGB output AV1Output level 0.7 Vp-p (75Ω)Jacks AV connector (AV1)

Audio input AV2 (input1), Input 2 (front) L/RInput levelDuring audio input 2 V rms

(Input impedance: more than 22 kΩ)Jacks AV connector (Input 1), RCA jacks (Input 2)

Audio output AV1, OutputDuring audio output 2 V rms

(Output impedance: less than 1.5 kΩ)Jacks AV connector (AV1), RCA jacks (Output)

Control input Mini jackDigital audio ouptut CoaxialG-LINK™ Mini jack

AV Connectors (21-pin connector assignment)AV connector input/output 21-pin connectorThis connector provides the video and audio signals for connection to a compatible colour TV or monitor.

PIN no. AV1(RGB)-TV / AV2(INPUT 1)1 Audio 2/R out / Audio 2/R out2 – / Audio 2/R in11 G out / G in3 Audio 1/L out / Audio 1/L out6 – / Audio 1/L in15 R or C out / R or C in4 GND17 GND7 B out / B in19 Video out or Y out / Video out20 – / Video in or Y in8 Status21 GND

Supplied accessoriesRemote control 1Dry cell batteries (AA/R6P) 2Audio / Video cable (red/white/yellow) 1G-LINK™ cable 1RF antenna cable 2 (1.5 m and 30 cm)Power cable 1Operating InstructionsWarranty card 1

Note : The specifications and design of this product are subject to change without notice, due to improvement.

This product includes FontAvenue ® fonts licenced by NEC corporation. FontAvenue is a registered trademark of NEC Corporation.

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Accessories

• Remote control ×1(VXX3092)

• RF antenna cable(PAL) ×1(VDE1096) 30cm

• RF antenna cable(PAL) ×1(VDE1075)

• Power cable ×1(ADG1127 : WYXK5 types)

• Audio / Video cable(1.5m) ×1(red/white/yellow)

(VDE1077)

• G-Link Cable (3m) ×1 (VDX1010)

• Dry cell batteries ×2(AA/R6P)

DVD RECORDER

OPEN

STANDBY/ON

HOME MENU INFOPAUSE LIVE TV

ENTER

PREV NEXTSTOP REC

PLAYREC STOP

TOP MENU

DISC NAVIGATOR GUIDE

CMSKIP

CMBACK

PAUSE RETURN/EDIT

CHANNEL

HDD/DVD

(ADG7077 : WVXK/5, WVXK5 types)

1.5m

DVR-540HX-S5 6 7 8

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DVR-540HX-S8

1 2 3 4

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.The mark found on some component parts indicates the importance of the safety factor of the part.Therefore, when replacing, be sure to use parts of identical designation.Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual.(In the case of no amount instructions, apply as you think it appropriate.)

NOTES:

23

25

24

19

19

WYXK5 only

for WYXK5

for WVXK/5 and WVXK5

5

9

8

3

6

7

19

26 17

22

2

1

1

1

4

15

16

19

10

(WYXK5 only)

(WVXK/5 and WVXK5 only)

18

11

12 to 14

2827

1 2 3 4

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5 6 7 8

(1) PACKING SECTION PARTS LIST

(2) CONTRAST TABLEDVR-540HX-S/WYXK5, WVXK/5 and DVR-440HX-S/WVXK5 are constructed the same except for the following:

Mark No. Description Part No.

> 1 Power Cord See Contrast table (2)

2 RF Antenna Cable (PAL) VDE1075

3 Audio/Video Cable (1.5m) VDE1077

4 RF Antenna Cable (PAL) VDE1096

5 Remote Control Unit VXX3092

6 Battery Cover VZN1004

7 Top Cover VZN1009

NSP 8 Dry Cell Battery (R6P, AA) VEM1010

9 WEEE Label VRW2231

NSP 10 Warranty Card ARY7065

11 Operating Instructions (English) See Contrast table (2)

12 Operating Instructions (French) See Contrast table (2)

13 Operating Instructions (German) See Contrast table (2)

14 Operating Instructions (Italian) See Contrast table (2)

15 Operating Instructions (Spanish) See Contrast table (2)

16 Operating Instructions (Dutch) See Contrast table (2)

NSP 17 HDD Caution 8L B VRR1046

NSP 18 HDD Caution 8L VRR1047

19 Polyethylene Bag B5 VHL1051

20 • • • • • • •

21 • • • • • • •

22 G-Link Cable VDX1010

23 Front Pad VHA1408

24 Rear Pad VHA1409

25 Packing Case See Contrast table (2)

26 Mirror Sheet VHL1107

27 PLTV Caution VRR1068

28 DTV Time Caution VRR1069

Mark No. Symbol and Description DVR-540HX-S/WYXK5

DVR-540HX-S/WVXK/5

DVR-440HX-S/WVXK5

> 1 Power Cord ADG1127 ADG7077 ADG7077

11 Operating Instructions (English) Not used VRB1439 VRB1439

12 Operating Instructions (French) VRC1334 Not used Not used

13 Operating Instructions (German) VRC1335 Not used Not used

14 Operating Instructions (Italian) VRC1336 Not used Not used

15 Operating Instructions (Spanish) VRC1337 Not used Not used

16 Operating Instructions (Dutch) VRC1338 Not used Not used

25 Packing Case VHG2712 VHG2754 VHG2713

DVR-540HX-S5 6 7 8

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DVR-540HX-S10

1 2 3 4

2.2 EXTERIOR SECTION

A

A

B

C

D

D

E

E

F

F

G

H

I

I

J

J

KK

H

GC

B

B

CO

NT

AC

T S

IDE

NO

N-C

ON

TA

CT

S

IDE

D

C

A

H

I

1

2

4

14

18

2022

24

25

26

23

17

103219

21

8

11

38

44

44

44

44

4442

42

42

42

42

42 42

42

42

42

4242

42

42

42

42

42

44

44

44

44

44

44

44

44

44

43

4343

46

43

41

42

46

46

46

13

27

34

39

39

39

39

39

40

3329

30 41

41

39

31

3537

36

32

28

45

12

169

6

5

7

3

15

Refer to"2.4 FRONT PANEL SECTION".

Refer to"2.3 SERVICE LOADER MAIN".

Cleaning paperGED-008

1 2 3 4

Page 11: Pioneer Dvr 540hx, Dvr 440hx

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11

5 6 7 8

(1) EXTERIOR SECTION PARTS LIST

(2) CONTRAST TABLEDVR-540HX-S/WYXK5, WVXK/5 and DVR-440HX-S/WVXK5 are constructed the same except for the following:

Mark No. Description Part No.

1 JACB Assy VWV2230

2 ATAB Assy VWV2231

3 FRJB Assy VWV2232

4 DTBR Assy VWV2228

5 TUNB Assy VWV2229

NSP 6 Service LOADER MAIN VXU1002

> 7 POWER SUPPLY Unit VWR1403

8 HDD See Contrast table (2)

9 Housing Assy (4P) VKP2357

10 Connector Assy (13P) PF13PP-S42

11 Flexible Cable (40P) VDA2136

12 Flexible Cable (10P) VDA2137

13 Flexible Cable (35P) VDA2138

14 Flexible Cable (19P) VDA2141

15 Flexible Cable (26P) VDA2140

16 Ferrite Core VTH1057

17 DC Fan Motor 60 VXM1125

18 PCB Support AEC1215

19 Rubber Foot VEB1349

20 Rear Panel See Contrast table (2)

NSP 21 Chassis VNB1055

NSP 22 PCB Stay VNE2399

NSP 23 Bridge VNE2429

24 Earth Plate TU VBK1156

25 Earth Spring VBK1161

26 Radiation Sheet (Silicone) VEB1360

27 Rubber Spacer VEB1378

NSP 28 HDD Stay VNE2423

29 Writer Stay L VNE2433

30 Writer Stay R VNE2434

31 Heatsink VNH1077

NSP 32 Binder (BK-1) ZCA-BK1

33 Gasket 30 x 10T VEC2522

34 Aluminum Tape 150 x 25 VEF1061

35 Pioneer Name Plate VAM1148

36 Tray Sheet VEC2500

37 Tray Panel VNK5910

38 Bonnet Case S VXX3169

NSP 39 Tape ZTA-156A-19

40 Laser Caution Label VRW2262

41 Screw AMZ30P040FTC

42 Screw BBZ30P060FTC

43 Screw BPZ30P080FTC

44 Screw BSZ30P040FTC

45 #6-32 Screw DBA1125

46 Screw PBZ30P080FTC

Mark No. Description Part No.

Mark No. Symbol and Description DVR-540HX-S/WYXK5

DVR-540HX-S/WVXK/5

DVR-440HX-S/WVXK5

8 HDD 160G ST3160022RS VXF1086 VXF1086 Not used

8 HDD 80G ST380012R SV Not used Not used VXF1084

20 Rear Panel VNA2864 VNA2864 VNA2904

DVR-540HX-S5 6 7 8

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DVR-540HX-S12

1 2 3 4

2.3 SERVICE LOADER MAIN

SERVICE LOADER MAIN PARTS LIST

D

D

C

C

B

B

A

A

CO

NT

AC

T S

IDE

NO

N-C

ON

TA

CT

S

IDE

G

Reuse (*) markedparts when exachangingService LOADERAssy.

(*)(*)

(*)

(*)

(*)

(*)

(*)

• Silicon Sheet R9B (DEB1726) x3• Case Screw S (DBA1250) x2• Frontboard Screw R7C (DBA1220) x2

1

5

3

2

5

5

4

Mark No. Description Part No.

1 MAIN Assy (for service) VXX3159

2 LOADER Assy (for service) VXX3156

3 Low Case U11 DNC1761

4 FFC U11 DDX1208

NSP 5 Tape ZTA-156A-19

1 2 3 4

Page 13: Pioneer Dvr 540hx, Dvr 440hx

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DVR-540HX-S14

1 2 3 4

2.4 FRONT PANEL SECTIONFRJBCN302

CO

NT

AC

T S

IDE

NO

N-C

ON

TA

CT

S

IDE

E

F

15

15

5

3

4

7

11

15

15

1

2

5

15

15

15

12

9

10

8 (1/4)

8 (2/4)

8 (3/4)

8 (4/4)

14 13

6

HanarlGEM1041

Lubricant

HanarlGEM1041

Lubricant

HanarlGEM1041

Lubricant

Door Shaft

to Door Shaft

Paste lubricant hanarl (GEM1041)to salient points of both side of thedoor.

1 2 3 4

Page 14: Pioneer Dvr 540hx, Dvr 440hx

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5 6 7 8

(1) FRONT PANEL SECTION PARTS LIST

(2) CONTRAST TABLEDVR-540HX-S/WYXK5, WVXK/5 and DVR-440HX-S/WVXK5 are constructed the same except for the following:

Mark No. Description Part No.

1 FLKY Assy VWG2571

2 PWSB Assy VWG2572

3 Flexible Cable (14P) VDA2139

4 Housing Assy (2P) VKP2382

5 Door Spring VBK1159

6 Rubber Foot VEB1349

7 Main Key VNK5937

8 Key Base VNK5938

9 Key Top P VNK5939

10 Key Top R VNK5940

11 Center Lens VNK5941

12 Front Panel VNK5951

13 FL Lens PTD See Contrast table (2)

14 Door PTD See Contrast table (2)

15 Screw BPZ30P080FTC

Mark No. Symbol and Description DVR-540HX-S/WYXK5

DVR-540HX-S/WVXK/5

DVR-440HX-S/WVXK5

13 FL Lens PTD VXA2742 VXA2742 VXA2798

14 Door PTD VXA2769 VXA2770 VXA2770

DVR-540HX-S5 6 7 8

Page 15: Pioneer Dvr 540hx, Dvr 440hx

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DVR-540HX-S16

1 2 3 4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM3.1 BLOCK DIAGRAM3.1.1 OVERALL BLOCK DIAGRAM

HA118326(Renesas)

Audio/Video SW&DriverCVBS : 5in-1out,Y&C : 3in-1out

IncludeY/C MIX,

RGB/YCbCr SW & MUTE,SCART SW.

WithoutAudio Electronic Volume

Connecting idea(25 Apr):L1in:AV1(CVBS),Digi-TU(Y/C)

L2in:Line2L3in:AV2(V/Y),(RGB→YC)

Icc(5V+9V):Icc(5V+9V):104mA(Min)104mA(Min)130mA(Typ)130mA(Typ)156mA(Max)156mA(Max)

SC

L/S

DA

15MHz RESET IC

FLSTB

V/Y to MAIN

32k

L toMAINR toMAIN

AR Out

AL Out

G OutB Out

R/C Out

C OutY Out

R/C

C toMAIN

TU_RIN (Ana-TU)TU_RIN (Ana-TU)

ARAL

VV/Y AL ARV V/YBG BR/C G

AV2 (from STB)AV1 (to TV)

TU_VIN (Ana-TU)TU_VIN (Ana-TU)

FLCLKFLDATA

TEXTV

FL DRIVERPT6315

FL TUBE

IR

SEL_IR

DT

U_C

IN(D

igi-

TU

)

DT

U_Y

IN (

Dig

i-T

U)

Tuner Control µCON

LC87F05J2A

RGB → Y/CCONVERT

Cb/B OutCr/R Out

Y/G Out

AV1_V/YIN(AV1)

AV1_LIN(AV1)AV1_RIN(AV1)

DTU_LIN(Digi-TU)DTU_LIN(Digi-TU)

DTU_RIN(Digi-TU)DTU_RIN(Digi-TU)

R/C

IN G IN

B IN

RG

B_C

IN

AV

2_V

/YIN

(AV

2)

AV2_LIN(AV2)AV2_RIN(AV2)

ARALALAR

4546

44

1630 74 73 72 71 100 1 49 48 50 12 22

9089

94

93

76

77

5352

515755

59

61

79

80

18

86

87

43/42

C OutY Out

3634

YC

COMPONENTOUT

Cb OutCb Out

Cr OutCr Out

Y OutY Out40

38

39

CY

Cb

Cr

OUTPUTV(YC MIX) OutV(YC MIX) Out

32V

ALAR

V2V2Y2Y2C2C2

1479

R2R2 L2L2

9291

G-Link

SR in

IRSEL_IR

SCL/SDA

SIFVHF/UHF Tuner

4.5~6.7MHzSIF BPF

18.432M

MultiSound

DECODERMSP3417

TU_LIN (Ana-TU)TU_LIN (Ana-TU)

Y2C2

INPUT2V2

L2

R2

Key

LED

Key Matrix

AV1_V/YOUT(AV1)

AV

1_L

OU

TA

V1_

RO

UT

AV

2_L

OU

TA

V2_

RO

UT

RG

B_Y

IN

AV

2_V

/YO

UT

(AV

2)

84

85

1319 262071115 1319 262071115

S OUT

BLASTER IRµCON

PDF015A-K

VIDEOSW

MM1503XN

VIDEOSW

MM1501XN

4.43MHz

IR Receiver

IN

OUT

VIDEOSW

MM1503XN

FRJB

SWfor

Line23

A JACB ASSY

B TUNB ASSY

DFRJB ASSY

FPWSB ASSY

EFLKY ASSY

1 2 3 4

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Icc(5V+9V):104mA(Min)130mA(Typ)156mA(Max)

TU_RIN (Ana-TU)

TU_VIN (Ana-TU)

DTU_LIN(Digi-TU)

DTU_RIN(Digi-TU)

Cb Out

Cr Out

Y Out

V(YC MIX) Out

V2Y2C2 R2 L2

TU_LIN (Ana-TU)

17

5 6 7 8

EMMA2RFE

DDR SDRAM512Mbit

DDR SDRAM512Mbit

YC

Y/GCb/BCr/R

SW

AMCK : 33/36M

ADCCLKO

COAXIALDigitalout

HDD80GB (440HX)

160GB (540HX)

ATAB

DAC

PCM1742

LR

Euro DigitaTerrestrial

Tuner

EMMMA2LL

SPDIFI

27MHz

LRCKI/BCKI/ADATAI

OFDM DEM IC

STV0361

SDRAM256Mbit

Flash

32Mbit

A/D

PCM1802

27MHz

MPEG2-TS

SCL/SDA

AGC

DACPCM1742

LRCKOBCKOADATAO

UA

RT

/(R

ES

ET

)

LRCKOBCKOADATAO

AM

CK

GP

IO

Opt

ical

Sig

nal S

W

SPDIFI

FAN

LOADER

TXDGLRXDGL

IN

OUT

DRV ICBD799

RF ICUPC3345GC

-YEB

Flash64Mbit

CDTBR ASSY

G MAIN ASSY

IPOWER SUPPLY UNIT

DVR-540HX-S5 6 7 8

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DVR-540HX-S18

1 2 3 4

3.2 OVERALL WIRING DIAGRAM

H ATAB ASSY(VWV2231)

HD

D (

160G

B :

DV

R-5

40H

X-S

)(8

0GB

: D

VR

-440

HX

-S)

I POWER SUPPLY UNIT(VWR1403)

B TUNB ASSY(VWV2229)

MAIN ASSY (VXX3159)

G 1/3– G 3/3G

1 2 3 4

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19

5 6 7 8

F PWSB ASSY(VWG2572) E FLKY ASSY

(VWG2571)

D FRJB ASSY(VWV2232)

JACB ASSY (VWV2230)

A 1/3– A 3/3A

C1/2

–C

2/2C

DT

BR

AS

SY

(V

WV

2228

)

÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷ : The power supply is shown with the marked box.

DVR-540HX-S5 6 7 8

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DVR-540HX-S20

1 2 3 4

3.3 JACB ASSY (1/3)

CN

202I

CN

801B

A2/3

A1/3

A1/3

A 1/3 A-b

A 1/3

JACB ASSY (VWV2230)

1 2 3 4

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21

5 6 7 8

CN

301D

A2/3

A1/3

A2/3

A2/3

A2/3

A2/3

A1/3

A1/3,A

2/3A

2/3A

2/3

A 1/3

A2/3

A1/3

A3/3

A3/3

A2/3

A3/3

A3/3

A2/3

A1/3

A3/3

A1/3

A1/3,A

2/3A

1/3

A1/3

A2/3

A1/3

A2/3,A

3/3

A1/3

A2/3

1/2C

N103

C3/2

CN

2301G

2320

191215

1114

108

913

A-a

A 1/3

DVR-540HX-S

5 6 7 8

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DVR-540HX-S22

1 2 3 4

A-a

A-b

A-a

Large sizeSCH diagram

CN301D

A 1/3

A-a 1/3

JACB ASSY (VWV2230)

A 2/3A 1/3A 2/3 A 2/3

A 3/3 A 2/3

A 3/3

A 2/3A 1/3

A 3/3

A 1/3

A 1/3, A 2/3A 1/3

A 1/3

A 2/3

A 1/3

A 2/3, A 3/3

A 1/3

1 2 3 4

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A

23

5 6 7 8

A-a 1/3

A 2/3A 2/3

A 1/3 A 1/3, A 2/3A 2/3A 2/3

A1/3

A 2/3A 1/3

A 3/32/3 A 3/3

A 2/3

1/2 CN103C3/2 CN2301G

2320

191215

1114

108913

DVR-540HX-S5 6 7 8

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DVR-540HX-S24

1 2 3 4

A-a

A-b

A-b

Large sizeSCH diagram

CN202I

A-b 1/3

A 1/3 JACB ASSY (VWV2230)

A 1/3

1 2 3 4

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25

5 6 7 8

CN801B

A-b 1/3

A 2/3

A 1/3

DVR-540HX-S5 6 7 8

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DVR-540HX-S26

1 2 3 4

3.4 JACB ASSY (2/3)

A3/3

A 1/3

A1/3

A3/3

A1/3

A3/3

A1/3

A1/3

A1/3

A1/3

A1/3,A

2/3

A1/3

A1/3

A1/3

A3/3

A1/3

A1/3

A1/3

A1/3

A1/3,A

3/3

A1/3

A1/3

A1/3

21

17 18

1

3

16

A 2/3 A-d

A 2/3

JACB ASSY (VWV2230)

1 2 3 4

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27

5 6 7 8

A1/3

A1/3

A1/3,A

2/3A

1/3A

1/3,A2/2

A1/3

5

2

4

7

22

6

A-c

A 2/3

DVR-540HX-S

5 6 7 8

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2

DVR-540HX-S28

1 2 3 4

A-c

A-d

A-c

Large sizeSCH diagram

A 2/3 JACB ASSY (VWV2230)

A 1/3

A 1/3

A 1/3

A-c 2/3

1 2 3 4

Page 28: Pioneer Dvr 540hx, Dvr 440hx

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29

5 6 7 8

A 1/3, A 2/3 A 1/3 A 1/3, A 2/2

5

2

4

7

22

6

A-c 2/3

DVR-540HX-S5 6 7 8

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DVR-540HX-S30

1 2 3 4

A-c

A-d

A-d

Large sizeSCH diagram

A 2/3 JACB ASSY (VWV2230)

A 1/3, A 2/3

A 1/3

A 1/3

A 1/3

A 3/3

A 1/3 A 1/3

A 1/3

A 1/3

A 1/3, A 3/3

A 1/3

A 1/3A 1/3

A-d 2/3

1 2 3 4
Page 30: Pioneer Dvr 540hx, Dvr 440hx

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5 6 7 8

A 3/3

A1/3

A 1/3

A 3/3

A 1/3A 3/3

A 1/3A 1/3

A 1/3A 1/321

17

18

1

3

16

A-d 2/3

DVR-540HX-S

5 6 7 8

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DVR-540HX-S32

1 2 3 4

3.5 JACB ASSY (3/3)

A 3/3 JACB ASSY (VWV2230)

A 3/3

A 1/3

A 2/3

A 2/3

A 2/3

A 2/3

35

34 33 3132 30

1 2 3 4

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33

5 6 7 8

A 3/3

A 1/3

A 1/3, A 2/3

A1/3

A 1/3

A 1/3

A 1/3

28

3626

27

2925

DVR-540HX-S5 6 7 8

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B

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DVR-540HX-S34

1 2 3 4

3.6 TUNB ASSY

B

1 2 3 4
Page 34: Pioneer Dvr 540hx, Dvr 440hx

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35

5 6 7 8

1/3C

N10

6A

B TUNB ASSY (VWV2229)

B

DVR-540HX-S

5 6 7 8

Page 35: Pioneer Dvr 540hx, Dvr 440hx

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DVR-540HX-S36

1 2 3 4

3.7 DTBR ASSY (1/2)

TS

B_

9

TS

B_

10

TS

B_

0

TS

B_

1

TS

B_

2

TS

B_

3

TS

B_

5

TS

B_

7

EA

2

EA

3

DADD7

DADD6

DQ7

DQ6

DQ5

DQ3

DQ2

DQ1

DQ0

DADD6

DWEB

DBA0

DADD0

DQ0

DQ13

DQ7

DQM0

DADD8

DCKE

DQ1

DQ2

DQ9

DCSB

DADD7

DQ3

DCASB

DQ5

DQ14

DQ10

DADD5

DADD3

DQ6

DADD2

DQ4

DQM1

DADD11

DBA1

DQ12

DADD1

DQ11

DRASB

DADD9

DADD4

DADD10

DQ15

DQ13

DQ12

DQ11

DQ10

DQ14

DQ15

ED

0

ED

1

ED

2

ED

3

ED

4

ED

5

ED

6

ED

7

ED

8

ED

9

ED

10

ED

11

ED

12

ED

13

ED

14

ED

15

EA

1

DQ8

DQ9

TS

B_

8

TS

B_

6

TS

B_

4

DADD12

DWEB

DCASB

DRASB

DBA0

DBA1

DADD0

DADD2

DADD1

DQM0

DADD3

DQM1

DADD5

DADD10

DADD8

DADD4

DQ4

DCSB

DQ8

DADD11

DADD9

DCKE

DADD12

EA6A

EA12

EA9A

EA7

ED15

EA16A

EA15A

LLA22

EA19A

EA17A

EA18

EA12A

ED1 ED1A

EA18A

EA11A

ED0A

EC7

ED2A

EA1

EA13A

ED8A

ED3A

EA2A

ED1A

ED12

ED5A

EA17A

ED9A

ED8

ED7

EA4A

ED4A ED2A

EA6

EA16A

ED9A

EA17

ED10A

EA3A

ED11A

EA19

ED3A

EA7A

ED8A

ED11A

ED14

EA9A

ED10AED4A

EA5A

ED13A

ED2

ED12A

EA18A

ED12A

ED5A

EA21A

ED14A

ED13A

EA19A

EA22A

ED6A

ED7A

EC6

EA20A

ED0

ED7A

LLA22A

ED15A

ED14A

EA20

ED3

ED15A

EA21

ED6

EA8

EA9

EA3

EA4

EA20A

EA5

EA22A

EA10

EA11

ED5

EA3A

EA21A

EC8

EA2A

EA13A

ED4

EA13

EA4A

EA11A

ED10

EA16

ED6A

ED13

EA5A

ED11

EA12A

EA10A

ED9

EA6A

EA14

EA10A

EA14A

EA22

EA7A

EA14A

EA2

EA8A

EA15

EA8A

EA15A

ED0A

EA1A

SDCLK

SDCLK

VKN2038-A

CN102

1

2

3

4

5

6

7

8

9

10

NMCN101

1 2 3 4 5 6 7 8 9 10

11

12

13

14

47

0/1

6C

21

1

101/16C144

C121

105

C1

28

10

4

C104

104

C102

104

C112

104

C108

104

C109

104

C1

27

10

4C155

104

C114

104

C1

30 1

04

C1

31 1

04

C110

104

C1

24

10

4

C103

104

C1

16

10

4

C1

52

NM

YB

C1

64

NM

C1

65

NM

C1

39N

M

C146

NM

C156

NM

C1

48

02

0

C1

49

02

0

C213

104

C2

12

10

4

C105

105

C106

104

C1

07

10

5

C1

17

10

5

C1

63

NM

C111

105

C113

105

C101

105

D1

07

NM

D1

02

NM

D1

03

NM

D104NM

D105

NM

D106

NM

F1

06

VT

F1

09

1-A

F1

07

VT

F1

09

1-A

F2

02

VT

F1

09

1-A

F1

01

VT

F1

09

1-A

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

KA5SDKAS01TSN

IC104

XTB1

NC2

VC3

VSS4 5

Q0

6VDD

7STB

8XT

IC205

S29GL032M90TCIR30-K

A151

A142

A133

A124

5A11

6A10

7A9

8A8

9A19

10A20

11WE#

12RESET

13A21

14WP#/ACC

15RY/BY#

16A18

17A17

18A7

19A6

20A5

21A4

22A3

23A2

24A1

25A0

26CE#

27VSS2

28OE#

29DQ0

30DQ8

31DQ1

32DQ9

33DQ2

34DQ10

35DQ3

36DQ11

37VCC

38DQ4

39DQ12

40DQ5

41DQ13

42DQ6

43DQ14

44DQ7

45DQ15/A-1

46VSS1

47BYTE#

48A16

IC101

HY57V561620CT-H

VDD11

DQ02

VDDQ13

DQ14

5DQ2

6VSSQ1

7DQ3

8DQ4

9VDDQ2

10DQ5

11DQ6

12VSSQ2

13DQ7

14VDD2

15 LDQM16

WE17

CAS18

RAS19

CS20

BA021

BA122

A10/AP23

A024

A125

A226

A327

VDD328

VSS1

29A4

30A5

31A6

32A7

33A8

34A9

35A11

36A12

37CKE

38CLK

39UDQM

40N.C/RFU

41VSS2

42DQ8

43VDDQ3

44DQ9

45DQ10

46VSSQ3

47DQ11

48DQ12

49VDDQ4

50DQ13

51DQ14

52VSSQ4

53DQ15

54VSS3

UPD61110

IC106

PP

OR

T0

1

PP

OR

T1

2

PP

OR

T2

3

PP

OR

T3

4

PP

OR

T4

5

PP

OR

T5

6

PP

OR

T6

7

PP

OR

T7

8

PP

OR

T8

9

PP

OR

T9

10

GN

D_

11

1

GN

D_

21

2

VD

D1

_1

13

PP

OR

T1

01

4

PP

OR

T1

11

5

RD

AT

A0

16

RD

AT

A1

17

RD

AT

A2

18

RD

AT

A3

19

RD

AT

A4

20

RD

AT

A5

21

RD

AT

A6

22

RD

AT

A7

23

RD

AT

A8

24

RD

AT

A9

25

RD

AT

A1

02

6

VD

D3

_1

27

GN

D_

32

8

RD

AT

A1

12

9

RD

AT

A1

23

0

RD

AT

A1

33

1

RD

AT

A1

43

2

RD

AT

A1

53

3

RA

DD

03

4

RA

DD

13

5

RA

DD

23

6P

PO

RT

38

12

7P

PO

RT

39

12

8P

PO

RT

40

12

9P

PO

RT

41

13

0P

PO

RT

42

13

1P

PO

RT

43

13

2P

PO

RT

44

13

3V

DD

1_

41

34

PA

GN

D1

35

PA

VD

D1

36

CL

K2

7IN

13

7G

ND

_1

01

38

GN

D_

11

13

9V

DD

3_

41

40

PW

MO

UT

14

1R

ST

OU

T1

42

RS

TS

WB

14

3N

MI

14

4

14

5R

XD

1B

14

6T

XD

1B

14

7JT

DI

14

8JT

DO

14

9JT

MS

15

0JT

CK

15

1JT

RS

T

15

2G

ND

_1

2

15

3V

DD

2_

1

15

4D

Q1

5

15

5D

Q1

4

15

6D

Q1

3

15

7D

Q1

2

15

8D

Q1

1

15

9D

Q1

0

16

0

VD

D2

_2

16

1

GN

D_

13

16

2

GD

N_

14

163

GND_15164

GND_16165DQ9166DQ8

167DQS1

168NC_1

169DQM1

170NC_2

171DCLK

172DCKE

173DADD12

174DADD11

175VDD2_3

176GND17

177VDD1_5

178DADD9

179DADD8

180DADD7

181DADD6

182DADD5

183DADD4

184GND_18

185GND_19

186VDD2_4

187DADD3

188DADD2

189DADDD1

190DADD0

191DADD10

192DBA1

193DBA0

194GND_20

195VDD2_5

196DCSB

197DRASB

198DCASB

199DWEB

200DQM0

201N?C

202DQ7

203DQ6

204DQ5

205VDD2

206GND_21

207VDD1_6

208DQ4

209DQ3

210DQ2

211DQ1

212DQ0

213VDD2_6

214

GND_22

215

GND_23

216

VDD3_5

Q100NM

R243

470

2

1

4

3 6

5

8

7

R244

470

2

1

4

3 6

5

8

7

R249

470

2

1

4

3 6

5

8

7

R241

470

2

1

4

3 6

5

8

7

R240

470

2

1

4

3 6

5

8

7

R248

470

2

1

4

3 6

5

8

7

R245

470

2

1

4

3 6

5

8

7

R247

470

2

1

4

3 6

5

8

7

R242

470

2

1

4

3 6

5

8

7

R246

470

2

1

4

3 6

5

8

7

R239

470

2

1

4

3 6

5

8

7

R194

330

2

1

4

3 6

5

8

7

R193

330

2

1

4

3 6

5

8

7

R192

330

2

1

4

3 6

5

8

7

R191

330

2

1

4

3 6

5

8

7

R190

330

2

1

4

3 6

5

8

7

R189

330

2

1

4

3 6

5

8

7

R188

330

2

1

4

3 6

5

8

7

R187330

2

1

4

3 6

5

8

7

R186330

2

1

4

3 6

5

8

7

R185330

2

1

4

3 6

5

8

7

R254

470

R2

51

10

3

R253

470

R2

50

10

3

R573

223

R574

223

R199

0R0

R183

0R0

R152

NM

R1

03

NM

R1

06

NM

R5

70

0R

0

R5

69

0R

0

R597330

R595 330

R594 330

R1

82

0R

0

R110

330

R111

330

R1

57

10

3

R1

58

10

3

R1

73

10

3

R1

74

10

3

R1

75

10

3

R1

01 1

03

R1

70

33

0

R108

NMR165

NM

R1

02

NM

R1

14

33

0

R155

473R154

473

R151

473

R150

NMR149

473

R1

09

0R

0

R153

473

R1

17

NM

R1

81

10

3

R5

31

0R

0

R5

32

0R

0

R5

34

0R

0

R5

33

33

0

R1

84

NM

R593

0R0

R588

0R0

R587

0R0

R586

0R0

R1

16

10

3

R107

0R0

R198

0R0

NM

S1

00

12

TP528TP527TP526

TP148

TP168

TP138

TP167TP166 T

P1

65

TP

16

4

TP

16

3

TP

16

2

TP

16

1

TP

16

0

TP

15

9

TP

15

8

TP

15

7

TP

10

1

TP152

TP151

TP150

TP149

TP145

TP144

TP

14

2

TP

13

9

TP

14

0

TP

14

1

TP

13

2

TP

12

6

(DTB_RESET)

TP

10

2

TP

10

3

TP

12

3

D+3.3V

D+3.3V

DT+3.3V

D+3.3V

D+3.3V

DT+3.3V

D+3.3V

D+3.3V

D+3.3V

D+3.3V

D+3.3V

V+1.5V

D+3.3V

X100 T-VSS081BSS1123-

AS

C4

_R

XD

_B

AS

C4

_T

XD

_B

XRESET_FLASH

ED

14 ED

15

ED

13

DTB_RESET

ASC4_RXD_B

ASC4_TXD_B

DTB_RESET

SPDIFRFE

RFE/XLL

EC7A

EC7A

EC6A

EC8A

XRESET_FLASH

EC6A

EC8A

C5

86

10

0C

58

7

10

0

C5

88

10

0

GNDD

C1

91

NM

C1

92

NM

L191

NM

R197

0R0SDRAM

TM

S

TC

K

TD

O

TD

I

TR

ST

DIN

T

GN

D

TC

K

TM

S

TD

I

TR

ST

EJS

NG

EN

DIN

TE

N

RS

T

TD

O

GN

D

GN

D

JT

SE

L

V+

3

GND

GND

GND

SPDIF

GND

RFE/XLL

XRESET

GND

RDXA

TDXA

27.000MHz

DIN

T

(VYW2383- /V)

DTB Receiver/Decoder

C 1/2

C 1/2

CN

2601

G3/3

DTBR ASSY(1/2)(VVWV2228)

1234

6 7 85

1112

1314

1 2 3 4

Page 36: Pioneer Dvr 540hx, Dvr 440hx

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37

5 6 7 8

EA

16

EA

15

EA

13

EA

12

EA

11

EA

10

EA

9

EA

4

EA

5

EA

6

EA

7

EA

8

EC7

EC6

EC8

EA22

EA21

EA20

EA19

EA18

EA17

LLA22

4Vp-p

NSCLKO

NSDATXO

EA

14

NSCSO

ED

12

ED

11

ED

10

ED

9

ED

8

ED

7

ED

6

ED

5

ED

4

ED

3

ED

2

ED

1

ED

0

ED

13

ED

15

ED

14

SPDIF

EC10

.

.S-C

S-Y

4Vp-p

EC9

CN103

VKN2011-A

1

2

3

4

5

6

7

8

9

10

11

12

14

15

16

17

18

19

20

21

22

23

24

25

26

27

13

JA101

VKB1159-A

2

1

10

1/1

6

C5

14

10

1/1

6

C5

01

10

1/1

6

C5

03

1R

0/5

0

C1

51

10

1/1

6

C1

67

10

1/1

6

C1

23

1R0/50

C133

NM

C1

50

47

0/1

6

C1

15

47

0/1

6

C1

47

10

1/1

6

C5

10

C513

101 CH

C5

16

10

1C

H

C5

12

68

1C

H

C5

08

10

6Y

B

C5

17

68

1C

H

C5

09

NM

C5

20

NM

C5

21

NM

C134

104

C1

18

10

4

C1

41

10

4

C135

104

C1

25

10

4

C140 104

C1

20

10

4

C1

42

10

4

C138

104

C5

02

10

4

C5

04

10

4

C5

07

10

4

C5

11

10

4

C5

15

10

4

C1

66

NM

C1

68

10

4

C506

NM

C1

22

10

5

C1

53

NM

YB

C5

28

22

3

C5

22

10

4

C5

23

10

4

C5

24

10

4

C5

25

10

4

C1

19

47

0

C1

32

10

5

C5

29

NM

C5

30

NM

C5

31

NM

C1

43

NM

C1

45

NM

C1

57

NM

C1

58

NM

C505

NM

C137

105

C136

105

C1

26

10

5C

12

9

10

5

F1

03

VT

F1

09

1-A

F1

04

VT

F1

09

1-A

F105VTF1091-A

F5

04

VT

F1

09

1-A

F1

02

VT

F1

09

1-A

GNDA

GNDD

GNDA

GNDA

GNDA

GNDD

GNDA

GNDD

GNDA

GNDA GNDDGNDA

GNDAGNDD

GNDDGNDA

GNDV

GNDD

GNDD

GNDV

GNDD

GNDV

GNDD

GNDD

GNDD

GNDD

GNDD

GNDV

GNDV

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDT

GNDD

GNDD

GNDD

GNDV

GNDD

IC105

NM(BU4843F)

VOUT1

VDD2NC

3

GND4

UPC4570G2

IC502

OUT11

IN-12

IN+13

VEE4 5

IN+2

6IN-2

7OUT2

8VCC

IC109

TC74VHC00FT

1A1

1B2

1Y3

2A4

5 2B6 2Y7 GND 8

3Y

93A

103B

114Y

124A

134B

14VCC

PCM1742KE

IC501

BCKIN1

DATA2

LRCKIN3

GND4

5Vdd

6Vcc

7VoutL

8VoutR

9AGND

10Vcom

11ZEROR

12ZEROL

13MD

14MC

15ML

16MCLK

RA

DD

33

7

RA

DD

43

8

RA

DD

53

9

RA

DD

64

0

RA

DD

74

1

GN

D_

44

2

GN

D_

54

3

VD

D1

_2

44

RA

DD

84

5

RA

DD

94

6

RA

DD

10

47

RA

DD

11

48

RA

DD

12

49

RA

DD

13

50

RA

DD

14

51

RA

DD

15

52

VD

D3

_2

53

GN

D_

65

4

RADD16

55

RADD17

56

RADD18

57RADD19

58RADD20

59RADD21

60RADD22

61FOEB

62FWEB

63FCSB0

64GCSB0

65AMCK

66GND_7

67GND_8

68VDD1_3

69ABCK

70ATX

71ADO

72ALRCK

73GRDYB

74TEST

75VAY

76AGND_1

77AVDD_1

78VACVBS

79AGND_2

80AVDD_2

81RSET0

82REF0

83DGND_1

84DVDD_1

85VAPR

86AGND_3

87AVDD_3

88VAPB

89AGND_4

90AVDD_4

91RSET1

92REF1

93DGND_2

94DGND_3

95DVDD_2

96PPORT12

97PPORT13

98PPORT14

99PPORT15

100PPORT16

101PPORT17

102PPORT18

103PPORT19

104PPORT20

105

PPORT21

106

PPORT22

107

PPORT23

108

VD

D3

_3

10

9

GN

D_

91

10

PP

OR

T2

41

11

PP

OR

T2

51

12

PP

OR

T2

61

13

PP

OR

T2

71

14

PP

OR

T2

81

15

PP

OR

T2

91

16

SD

A0

11

7S

CL

01

18

PP

OR

T3

01

19

PP

OR

T3

11

20

PP

OR

T3

21

21

PP

OR

T3

31

22

PP

OR

T3

41

23

PP

OR

T3

51

24

PP

OR

T3

61

25

PP

OR

T3

71

26

L101

CTF1381(VTL1078)

L1

29

NM

L107

NM

L1

00

NM

Q1032SC4081(QR)

2SA1576A(QR)

Q101

2SA1576A(QR)

Q102

R5

98

0R

0

R1

71

10

3

R140

NM

R132

NM

R582

NM

R581

NM

R585

NM

R584

NM

R583

NM

R1

96

NM

R118

0R0

R119

0R0

R1

37

10

4

R1

36

0R

0

R135

75R0

R1

34

15

1

R1

12

47

1

R530

0R0

R529

0R0

R528

0R0

R527

0R0

R5

65

NM

R5

63

NM

R5

47

22

3

R5

50

22

3

R596

NM

R1

30

NM

R1

33

68

1

R1

20

68

1

R179 103

R148 103

R141 103

R143 103

R142 103

R576 103

R139 103

R5

62

NM

R1

56

NM

R1

68

22

00(F

)

R512

682

R5

22

68

2

R5

23

10

02

(D)

R5

25

22

02

(D)

R513

2202(D)

R5111002(D)

R104

103

R5

48

NM

R5

49

NM

R1

60 1

01

R1

59 1

01

R5

78

NM

R1

29

0R

0

R5

21

0R

0

R506

0R0

R138103

R1

45

10

3

R1

46

10

3

R1

47

10

3

R1

72

10

3

R1

78

10

3

R5

38

22

3

R5

37

NM

R5

36

NM

R5

40

22

3

R5

42

22

3

R5

44

22

3

R5

46

22

3

R5

52

NM

R5

54

22

3

R5

56

22

3

R5

58

22

3

R5

60

22

3

R5

64

22

3

R5

35

22

3

R5

39

NM

R5

41

NM

R5

43

NM

R5

45

NM

R5

51

22

3

R5

53

NM

R5

55

NM

R5

57

NM

R5

59

NM

R5

61

22

3

R5

66

22

3

R5

68

22

3

R5

67

NM

R195

0R0

R5

71

0R

0

R5

72

0R

0

R5

75

10

3

R580

103

R579

103

R167

9100(F)

R501 0R0

R502 0R0

R503 0R0

R1

80

10

3S

IDE

A

R507 0R0

R508 0R0

R509 0R0

R514

101

R5

15

NM

R592

0R0

R5

91

0R

0

R5

90

0R

0

R144 103

R589 0R0

R5770R0

R166

9100(F)

R100

0R0

R125

1000(F)

R126

1000(F)

R128

1000(F)

R123

1000(F)

R124

1000(F)

R127

1000(F)

R122

1000(F)

R121

1000(F)

R1

69

15

00(F

)

R5

05

0R

0

R526

101

R520

101

R5

19

10

1

TP

11

7

TP

11

6

TP115

TP111

TP529

TP521

TP525

TP522

TP524TP523

TP147

TP

14

6

TP125

TP

13

7

TP

13

6

TP

13

5

TP112

TP514

TP513

TP512

TP511

TP510

TP509

TP508

TP507

TP506

TP505

TP504

TP503

TP502

TP501

TP119

TP155

TP153

TP154

TP

13

4

TP

13

3

TP114

TP105

TP129

TP127

TP131

TP104

TP130

TP128

TP

12

1

TP

12

0

TP106

TP107

TP108

TP109

TP110

TP

11

8

V+12A

V+12A

V+5A

D+3.3V

V+5A

D+3.3V

V+3.3SW

A+3.3V

D+3.3V

D+3.3V

D+3.3V

D+3.3V

A+3.3V

D+3.3V

D+3.3V

V+31DT

V+5.8E

V+1.5V

D+3.3V

D+3.3V

D+3.3V

V+1.5SW

D+3.3V

D+3.3V

V+12SW

I2C_SDA_DTBR

I2C_SCL_DTBR

ALRCK

AMCK

ADO

ABCK

ALRCKIS

_T

ES

T

NSDATXO

NSCLKO

NSCSO

INT_CI

XCOFDM_RESET

ED

13

ED

15

ED

14

SPDIFRFERFE/XLL

NS

DA

TX

O

NS

CL

KO

NS

CS

O

DT_TUON

ANT5V_SW

DET_ANT

P_CONT2

ADO

TX

D0

B

RX

D0

B

ABCK

AMCK R1

13

47

1

R1

15

68

1

R5

24

0R

0

R5100R0

R5

16

12

01

(D)

R5

17

10

02

(D)

R5

18

22

02

(D)

R5

99

NM

+6dB

2ch DAC

(L)

CPU CONTROL BUS

(L)

YB

FLASH,SDRAM,CARD

EJT

AG

_M

OD

E

EN

DIA

N

MR

GM

OD

E

BH

IFS

YN

C

VR

CL

KS

EL

MC

LK

SE

L

RO

MB

EN

D

BW

SE

L

MIN

IBO

OT

BO

OT

SE

L

DS

YS

EL

B

DIN

TE

N

[Strap Pin Setting]

DT_L

DT_R

DT_C

DT_Y

YB

GND

DT_TUON

DET_ANT

GND

ANT5V_SW

P_CONT2

GND

GND

GND

GND

GND

GND

GND

GND

GND

V+31V

V+5.8E

V+5.8E

V+12SW

V+3.3SW

V+3.3SW

V+1.5SW

V+1.5SW

C 1/2

CN

102

A1/3

10

2829

924

25

26

30

31

27

C 2/2

C 2/2

DVR-540HX-S5 6 7 8

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DVR-540HX-S38

1 2 3 4

3.8 DTBR ASSY (2/2)

IF_OP1

IF_OP2

BT

T_SDA

T_SCL

KN301

VNE1948-A

GND11

GND22

GND44

GND3

3

NM

C321

NM

C331

220/6

R3

C324

NM

C357

470/1

6

C366

NM

C403

101/1

6

C349

470/1

6

C368

NM

C351

470/1

6

C339

NM

C319

100/1

6

C353

101/1

6

C307

NM

C390

NM

C302

470/1

6

C342

NM

C367

470/1

6

C343

101/1

6

C346

C388

105/1

0

C354

C363

NM

C301

105/1

0Y

B

C431

225

C306

NM

C341

105/1

0

C316

NM

C336

NM

C433

NM

C332

225

C362

NM

C424

NM

C315

475/6

R3

C348

104

C347

104

C364

104

C304

105/1

0Y

B

C361

NM

C309

105/1

0

C360

NM

C340

105/1

0

C365

NM

C371

NM

C358

104

C404

225

C350

104

C308

NM

C355

NM

C373

225

C312

NM

C323

NM

C326

471

C303

105

C325

NM

C352

NM

C356

NM

C369

102

C401

471

D310

NM

D311

NM

D309

NM

D308

NM

D301

1S

R154-4

00

D307

NM

D302

SM

15T

6V

8A

F304

NM

F305

VTF1091-A

F303

NM

F300

VTF1091-A

F310

VTF1091-A

F302

VTF1091-A

F309

VTF1091-A

F301

VTF1091-A

VXF1100-A

U301

NC

AG

C_M

on

B3

SC

L

SD

A

B2

B1

NC

1

BT

IF_O

UT

1

IF_O

UT

2

GNDD

GNDD

GNDT

GNDD

GNDD

GNDT

GNDD GNDD

GNDT

GNDD

GNDD

GNDD

GNDT

GNDT

GNDD

GNDT

GNDT

GNDD

GNDD

GNDT

GNDT

GNDT

GNDD

GNDT

GNDT

GNDD

IC300

NM

ON/OFF

1

VSS

2

NC3

VIN4

5

VOUT

IC303

(MM1685ANRE)

VIN1

GND2

CONT3 NOISE 4

5VOUT

IC312

MM1685ANRE

VIN1

GND2

CONT3 NOISE 4

5VOUT

IC304

MM1685ANRE

VIN1

GND2

CONT3 NOISE 4

5VOUT

IC302

(MM1563DF-TFB)

VO1

NC2

GND3

CN4

5CONT

6SUB

7VIN

NM

IC308

11

22

33

44

55

66

77

IC301

(MM1563DF-TFB)

VO1

NC2

GND3

CN4

5CONT

6SUB

7VIN

MM1689FHBE

IC307

PS21

PS12

VIN23

VIN14 5

VO1

6VO2

7GND

8NC

L304

R82

L301

NM

L303

NM

L306

NM

L302

NM

Q3012SC2411K

R300

0R0

R303

0R0

R360

0R0

R354

0R0

R306

0R0

R357

0R0

R304

103

R308

682

R355

0R0

R329

NM

R312

101

R350

0R0

R328

NM

R307

101

R349

0R0

R305

NM

R356

0R0

R309

332

R348

0R0

R310

332

R397

101R398

101

TP540

TP539

TP538

TP537

TP536

TP535

TP534

TP532

TP

333

TP531

TP327

TP326

TP520

TP322

TP

334

TP324

TP

336

TP338

TP

332

TP315

TP339

TP328

TP

335

TP

329

TP320

TP340

TP319

TP301

TP323

TP

331

TP325

TP

337

TP

330

T300

XT

X1005-A

-TB

B

IN_H

1

N.C

.2

OU

T_G

ND

3O

UT

_IN

4 5

IN_G

ND

V+1.8D

VA+5V

V+12A

V+5A

V+3.3A

V+31DT

DT+3.3V

V+12SW

D+3.3V

V+5.8EV+5TU

V+3.3D

V+1.5SW

A+3.3V

V+3.3SW

V+1.8A

DT+3.3V

V+1.5V

VA+5V

DT_TUON

P_CONT2

P_CONT2

R391

NM

YB

!

YB

YB

CH

!

(150mA)

CH

YB

YB

(150mA)

YB

11

YBCH

(200mA)

YB

YB

[PSU]

YB

YB

CH

1

YB

!

!

!

!

!

!

!

!

DIGITAL TV FRONTENDC 2/2

C 2/2

DTBR ASSY(2/2)(VWV2228)

1 2 3 4

Page 38: Pioneer Dvr 540hx, Dvr 440hx

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39

5 6 7 8

TSB_9

TS1_9

TSB_3

TSB_2

TSB_0

TS1_0

IF_AGC

TS1_5

TSB_0

V+3.3D

TSB_7

TSB_6

TS1_6

TS1_3

TS1_8

TSB_3

TSB_2

TSB_8

TS1_7

TS1_6

TSB_6

TSB_7

27M

Hz

TS1_8

TS1_10

TSB_8

TS1_1

TSB_10

TSB_4

TS1_7

TS1_3

TS1_2

TS1_0

TSB_1

TS1_5

TSB_1

TS1_2

TSB_9

TSB_5

TSB_5

TS1_1

TSB_10

TS1_10

TS1_4

TSB_4

TS1_4

TS1_9

NM

C314

470/1

6

C385

470/1

6

C395

470/1

6

C389

NM

C387

100/1

6

C378

C320

NM

C318

NM

C422

104

C415

104

C406

225

C412

104

C397

5R

0

C418

104

C384

104

YB

C394

104

C375

103

C379

104

C398

104

C402

5R

0

C411

105

C392

225

C391

103

C383

104

C421

104

C393

225

C407

104

C417

104

C413

104

C408

103

C416

104

C420

NM

C405

225

C399

104

C419

NM

C409

104

C414

104

C410

103

C396

104

C400

104

C386

NM

D304

1S

S355

L315

XTX1001

L314

XTX1003

F317

VTF1091-A

F313

VTF1091-A

F316

VTF1091-A

F315

NM

F318

VTF1091-A

F312

VTF1091-A

F311

VTF1091-A

VT

F1188-A

F319

1 2 3 4 5

GNDT

GNDT

GNDD

GNDD

GNDT

GNDT

GNDD

GNDD

GNDT

GNDT

GNDT

GNDT

GNDT

GNDD

GNDD

GNDT

GNDDGNDT

GNDD

GNDT

UPC3221GV

IC311

VCC1

INPUT12

INPUT23

VAGC4 5

GND2

6

OUTPUT2

7OUTPUT1

8GND1

TC

7W

B125F

K

IC314

OE

11

A1

2

B2

3

GN

D4

5A

2

6B

1

7O

E2

8V

CC

IC315

NM

OE11

A12

A23

A34

5A4

6A5

7A6

8A7

9A8

10GND

11Y8

12Y7

13Y6

14Y5

15Y4

16Y3

17Y2

18Y1

19OE2

20VCC

IC316

NM

OE11

A12

A23

A34

5A4

6A5

7A6

8A7

9A8

10GND

11Y8

12Y7

13Y6

14Y5

15Y4

16Y3

17Y2

18Y1

19OE2

20VCC

IC313

STV0361L

DG

ND

A

1

DV

CC

A1.8

2

VC

CA

1.8

3

GN

DA

1

4

RE

FM

5

RE

FP

6

VR

7

VC

CA

3.3

8

INM

9

INP

10

GN

DA

211

NO

T_R

ES

ET

12

VD

D1

13

AG

C2

14

GN

D1

15

AG

C1

16

SDA21

VDD_3.3122

STR_OUT23

GND224

D725

D626

D527

VDD228

D429

GND330

D331D2

32D1

33

D0

34

VD

D_3.3

235

CLK

_O

UT36

GN

D4

37

D/N

OT

_P

38

VD

D3

39

ER

RO

R40

GN

D5

41

LO

CK

/OP

242

LO

CK

/OP

143

VD

D_3.3

344

OP

045

GN

D6

46

AU

X_C

LK

47

CIQ

/HF

EC

348

VDD_3.34

52

CS1

53

GND7

54

CS055

GND856

VDD457

IP058

GND959

TEST260

VCCXTAL1.861XTALI

62 XTALO

63GNDXTAL

64

SCL20

SDAT19SCLT18TEST1

17

HFEC

51

CCLK/HFEC1

50

CDATA/HFEC2

49

L305

NM

Q305

2SC2412K(QRS)

R383

0R0

2

1

4

3 6

5

8

7

R381

0R0

2

1

4

36

5

8

7

R382

0R0

2

1

4

36

5

8

7

R323

0R0

R346

NM

R318

222

R340

0R

0

R335

0R

0

R320

222

R331

153

R344

NM

R336

NM

R342

392

R334

0R

0

R345

0R0

R333

101

R341

392

R337

NM

R327

103

R325

221R324

NM

R317

682

R322

333

R338

103

R316

472

R343

0R0

R347

0R0

R339

0R

0

TP313

TP541

TP312

TP308

TP314

TP209

TP211

TP208

TP302

TP305

TP311

TP203

TP342

TP309

TP201

TP202

TP306

TP304

TP210

TP307

TP310

TP

321

TP341

TP206

TP207

TP205

TP303

TP204

V+3.3D

V+3.3D

V+5TU

V+3.3A

DT+3.3V

V+3.3A

V+1.8A

V+1.8D

VA+5V

V+3.3D

X300

XSS1010-A

SA

W_S

WIT

CH

SAW_SWITCH

I2C_SDA_DTBR

XC

OF

DM

_R

ES

ET

I2C_SCL_DTBR

R376 101

R374 101

R375 101

R377 101

R371 101

R373 101

R372 101

R370 101

R380101

R378101

R379101

SAW_SWITCH

TO EMMA2LL

YB

YB

YB

YB

YB

YB

[CI]

TSFSTART

8

YB

TSDAT0

TSVALID

YB

(150mA)

[EM

MA

2]

YB

TSDAT7

1

YB

(350mA)

(50mA)

TSDAT1

TSCLK

CH

YB

YB

CH

LOOP

7

TSDAT4

B/W (MHz)

[EMMA2]

TSDAT3

YB

0

TSDAT6

TSDAT2

TSDAT5

FSTART

Land to side A

C 2/2

C 1/2

C 1/2

C 1/2

C 1/2

20

23

21

19

22

DVR-540HX-S5 6 7 8

Page 39: Pioneer Dvr 540hx, Dvr 440hx

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DVR-540HX-S40

1 2 3 4

3.9 FRJB, FLKY and PWSB ASSYS

E FLKY ASSY (VWG2571)

E

CN

302D

1 2 3 4

Page 40: Pioneer Dvr 540hx, Dvr 440hx

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41

5 6 7 8

SWITCHESS201 : Standby / On

SWITCHESS101 : Open / CloseS102 : HelpS103 : A.TV/D.TVS104 : Input SelectS105 : One Touch CopyS106 : pause Live TVS107 : HDD / DVD

S108 : PlayS109 : StopS110 : Channel –S111 : Channel +S112 : REC StopS113 : REC

F PWSB ASSY (VWG2572)

D FRJB ASSY (VWV2232)

FD E

1/3C

N105

A

CN

101E

DVR-540HX-S5 6 7 8

Page 41: Pioneer Dvr 540hx, Dvr 440hx

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DVR-540HX-S42

1 2 3 4

3.10 MAIN ASSY(1/3)

DK

N1404-A

-TB

B

SCLK

SCS4

T_M

T_P

F_M

F_P

WPP2

RF_M

RF_P

FMO

OSCEN_MOSCEN_M

OSCEN_POSCEN_P

W3EN_PW3EN_P

W3EN_MW3EN_M

W2EN_M

W1EN_PW1EN_P

W2EN_PW2EN_P

W1EN_MW1EN_M

APCV

RF_P

RF_M

WPP2

WPP1

A

B

C

S4

S3

S1

S2

FMO

APCV

ST2_P

ST2_M

ST1_M

ST1_P

OPEN

CLOSE

LD_P

HV_M

HV_P

HU_M

HU_P

HB

HW_M

HW_P

U

V

W

D

SIO

WPP1

LD_M

S1

S2

C

D

A

B

S3

S4

XRST

WLDON

PUTEMP

WRF

RDIS

W3SET

W2SET

W1SET

PUTEMP

C181

475/6

R3

C188

103

C187

103

C112

104

C178

475/6

R3

C189

102

C101 474/10

C102 474/10

C153

475/6

R3

C165

475/6

R3

C184

475/6

R3

C116

333

C175

104

C183

R164 0R0R165 102R166 102R167 102

R142 101

R143 101

R101 0R0

R102

474

R124

182

R123

241R

181

4701

R603 102

R604 102

R115

0R0

R168 0R0

R171

332

R172

332

R601

103

R602

103

R147

0R

0

R112

102

R130

0R

0

L112

BTH

1103

-A

CN502DKN

1288

-

1

2

3

4

CN501

DKN

1312

-A-T

FB

1

2

3

4

5

6

7

8

9

10

11

12

TP609

TP102

TP152

TP171

TP516

TP505

TP193

TP142

TP146

TP187

TP515

TP195

TP610

TP162

TP184

TP514

TP183

TP100

TP140

TP103

TP151

TP181

TP513

TP182

TP506

TP197

TP607

TP148

TP512

TP190

TP141

TP511

TP101

TP606

TP161

TP153

TP104

TP510

TP179

TP143

TP154

TP503

TP177

TP509

TP192

TP605

TP165

TP504

TP508

TP196

TP150

TP175

TP518

TP105

TP507

TP194

TP170

TP173

TP517

TP166 TP167

DKN

1402

-A

CN6011

2

3

4

5

GNDD

GNDD

GNDO

GNDO

GNDO

GNDS

GNDS

GNDS

GNDS

GNDO

V+3A

V+12M

V+3FE

V+3D

VREF2

V+5L

V+5L

VREF21

V+5M

V+5M

CN101

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50Fo

r Pic

k-U

pFo

r Ste

pper

For F

RO

NT

For S

PDL

TD

TR

FD

FR

SCLK

SEN

SDIO

VPP

RESET

RXW

VD3V

GNDD

TEMP

S1

S2

M1

M2

WRF

WPP2

VREFPD

WPP1

RF-

GNDS

RF+

VA5V

M3

M4

S3

S4

GNDS

VA5V

VREFFM

FMO

OSCEN-

OSCEN+

W3EN+

W3EN-

W2EN+

W2EN-

W1EN+

W1EN-

RDIS

W3SET

W2SET

W1SET

RSET

VO5V

VO5V

GNDO

GNDO

ST2+

ST2-

ST1-

ST1+

GNDD

LPS2

LPS1

BLACK

RED

VCC

HU+

HU-

HV+

HV-

HW+

HW-

HB

U

V

W

GNDD

(YB)

G 1/3 MAIN ASSY

G 1/3

G 2/3

(VXX3159)

1314

1112

1 2 3 4

Page 42: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

43

5 6 7 8

SCLK

SCS0

SIO

OPC

TRG

SHW

BSH

WB

SWRF1SWRF2

PPALL

LPP_OPID

MIRR_RAMWR

HOLD

FOK

TEC

LG

IPID_REC DIPID_REC D

EQCK2

ROPC2

ROPC1

SHAPCW

SHAPCRE

SHSV

RFEQO_P

HU

_P

HU

_M

HV_

P

HV_

M

HW

_P

HW

_M

HB

U V W

F_M

F_P

T_M

T_P

ST1_

M

SL2

SL1

MD

RV

LOXD

MU

TE2

XDM

UTE

1

TDR

V

FDR

V

HD

ATA0

HD

ATA1

HD

ATA6

RFEQO_N

TX_FE

XRESET

RX_FE

TE

FE

EQCK1

n

HAD

RS9

HD

ATA2

WRF

W1SET

W3SET

W2SET XRST

WLDON

AWOBBLE

FG

C103 104

C105475/6R3

C108331

C109334

C110331

C111334

C114332

C117

104

C168

475/6

R3

C145

222

C146

222

C148

472

C151

10

2

C150

10

4

C154

683

C155

475/6

R3

C158

101

C159

101

C160

101

C161

101

C162

101

C163

104

C164

10

3

C157

105/1

0

C118

106

C119

103

C121

475/6

R3

C122

475/6

R3

C152

475/6

R3

C123

475/6

R3

C124

104

C125

475/6

R3

C126

104

C127

104

C128

104

C129

103

C130

103

C132

104

C133

475/6

R3

C144 104

C143 104

C142 103

C138 682

C169

390

C171

39

0

C137 182

C136 474/10

C135 475/6R3C

504

104

C511

105

C532

473

C505

104

390

C510

620

C113DCG1029-A-T

C502

DC

H11

65-A

-T

C167

10

4

C104 104

C141

331

C139

331

C503

104

C115822

C156

10

4

C501

104

C172

104

C147

473

C107

106

R111

332

R110

68

1

R114

622

R103

474

R150

103

R128

101

R129

472

R108

0R0

R116

102

R118

102

R175 473R

506

102

R507

102

R504

102

R503

102

R517

102

R505

393

R515

473

R516

273

R510

2R

0

R511

2R

0

R174

0R0

R280

220

R281

473

R133

0R0

R109

222

R107

222

R146

0R0

R145

0R0

R144

33

2

R148

331

R501

DC

N1160

R502

DC

N1162

R117

0R0

R240

103

21 43

6 58 7

R254

473

21 43

6 58 7

L107

BTH

1103

-A

L106

BTH

1103

-A

UPC3345GC-YEBIC101

RF IF

GND0

1

RFP

2

RFN

3

WPP14

WPP25

GND16

A17

B18

C19

D110

VCC211

REFI212

REFO113

E114

F115

G1/FOP16

H1/FOM17

GND218

HPAD19

CAD20

HPBC21

CBC22

GND323

PDIN24

FPDVREF25

APCPH26

RREF27

RLD

28

RLDM

29

VCC3

30

31

WR

EF

32

WL

D

33

WL

DM

34

PE

LD

35

P2

LD

36

CR

EG

13

7R

EF

O3

38

RE

FI

39

RE

FO

24

0V

CC

44

1A

DO

42

BC

O4

3G

ND

44

4C

DA

C4

5V

CC

54

6B

CIN

47

AD

IN4

8C

BH

WB

L4

9C

BH

LP

P5

0G

ND

55

1O

UT

P1

52

RS

T5

3S

CK

54

SO

55

SI

56

CP

57

VC

C6

58

WL

DO

N

59

OP

CT

RG

/WA

GC

HL

D

60

SH

WB

/LO

WZ

61

SHSV/IDGATE

62

SHAPCRE/AGCFAST

63

SHAPCW/AGCEN

64

ROPC1/VFOFP/TLIGHT

65

ROPC2/VFOEP/OPCTRG

66GND6

67EQCK1

68EQCK2

69RECD/IPID

70SGND

71OUTP2/LG

72OPID/OUTP3

73LPP/RHEAD/OPID

74TEC

75FOK

76HOLD

77MIRR/RAMWR

78VCC33

79CWAGC

80CWHP

81AWOBBLE

82GND7

83TECIN

84TE2

85TE

86PPALL

87

FE

88

CI D

89

VCC7

90

CRC

91

CB

PD

92

CB

BD

93

CD

EF

2

94

CD

EF

95

RF

EQ

OP

96

RF

EQ

ON

97

CM

IRR

98

VC

C8

99

CA

MIR

R

10

0C

AG

C2

10

1C

AG

C1

10

2G

ND

8

10

3R

EQ

10

4C

EQ

10

5G

ND

9

10

6C

DP

DD

10

7C

DP

DC

10

8C

DP

DR

F

10

9C

DP

DB

11

0C

DP

DA

11

1V

CC

9

11

2A

GC

IN

11

3R

FO

11

4V

CC

1

11

5S

WR

F1

11

6S

WR

F2

11

7W

RF

MO

N

11

8

MO

NI3

11

9

MO

NI2

12

0

MO

NI1

IC501

BD

7997F

S

HU

+

1

HU

-2

HV

+3

HV

-4 5

HW

+6

HW

-7

HB

8P

GN

D1

9U

10

SP

VM

111

V12

GN

D1

13

GN

D2

14

GN

D3

15

GN

D4

16

GN

D5

17

PG

ND

218

W19

SP

VM

220

SP

RN

F21

FG

22

CT

L1

23

CT

L2

24

SP

IN25

DG

ND

26

LD

IN27

VC

28

SLIN

1

29

SLIN

2

30

SLV

DD

31

SLR

NF

1

32

SLR

NF

2

33

SP

CN

F

34

SLO

2-

35

SLO

2+

36

SLO

1-

37

SLO

1+

38

AG

ND

39

GN

D6

40

GN

D7

41

GN

D8

42

GN

D9

43

GN

D10

44

AV

M

45

FC

O-

46

FC

O+

47

TK

O-

48

TK

O+

49

LD

O-

50

LD

O+

51

VCC

52

TK

IN

53

FC

IN

54

DV

CC

TP254

TP5757

TP252

TP250

TP5759

TP5761

TP251

TP5762

TP253

TP121

TP139

TP119

TP

130

TP120

TP155

TP117

TP118

TP174

TP

10

6

TP

10

7

TP

131

TP

132

TP116

TP115

TP111

TP114

TP

188

TP

13

8

TP113

TP

133

TP112

TP

129

TP

134

TP128

TP123

TP122

TP

109

TP

135

TP

110

TP201

SM

L-3

10Y

TD

101

CN401

10FH

J-SM

1-TB

1

2

3

4

5

6

7

8

9

10

GNDM

GNDS

GNDM

GNDS

GNDSGNDS GNDD

GNDD

GNDD

GNDDV+3D

V+5S

V+5D

V+5D

VREF2 V+3D

V+3D

V+3FE V+3A

V+5S

NC(SW0)A9

D6(AG)

D1(SL)

D0(MA)

GND

XREST

TX_FE

RX_FE

V+3D

106/

16

(GNDS)

((DC

H12

01)

((DC

H12

01)

(YB)

(YB)

ST1_

P

ST2_

P

ST2_

M

G 1/3

G 2/3

9

10

DVR-540HX-S5 6 7 8

Page 43: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

DVR-540HX-S44

1 2 3 4

3.11 MAIN ASSY(2/3)

HDATA13HADRS22

HADRS21HADRS1

HADRS17HADRS0

HADRS19

HADRS18

HDATA0

HADRS7

HADRS10

HADRS8HADRS4

HDATA15

HDATA1HADRS6HADRS5

HADRS3

HDATA8

HADRS9HDATA5HDATA3HDATA2

HADRS15

HDATA4HDATA7

HADRS14

HDATA6HADRS13

HDATA9

HDATA10HDATA11

HADRS11

HDOEHWS0

HDATA14HADRS20

HDATA12HCS0

HADRS16

HADRS12HADRS2

DADRS10

DADRS0DCLKO

DADRS1

DBA1

DBA0

DDATA23

DDATA22DDATA21

DDATA19DDATA20DDQS2DDM2

DDATA17DDATA18DDATA25DDATA24DDM3DCASDDATA16DDATA29DDQS3DDATA27

DADRS12DDATA30DDATA26

DRASDADRS7DADRS8DDATA28

DCKEDCSDDATA31DDATA12

DWEDADRS2DADRS9

DCLKNO

DA

DR

S3

DA

DR

S4

DA

DR

S6

DD

AT

A0

DD

AT

A2

DA

DR

S5

DD

AT

A1

DD

AT

A3

DD

AT

A14

DA

DR

S11

DD

AT

A5

DD

QS

1D

DA

TA

13

DD

AT

A4

DD

QS

0D

DA

TA

15

DD

AT

A10

DD

M1

DD

AT

A6

DD

M0

DD

AT

A8

DD

AT

A11

DD

AT

A7

DD

AT

A9

JT

MS

JT

CL

ED

INT

JT

MR

ST

JT

DI

JT

DO

ADATAO

LRCKO

BCKO

BCKI

ADATAILRCKI

SHAPCRE

SHWB

SHAPCW

SC

S4

SIO

SC

S0

SC

LK

OP

CT

RG

SH

SV

LP

P_O

PID

IPID

_R

EC

D

FO

KT

EC

FD

RV

SL2

LO

HO

LD

SL1

TD

RV

SW

RF2

JT

RS

T_FE

PP

ALL

SW

RF1

FE

MIR

R_R

AM

WRR

X_FE

LG

OP

EN

RF

EQ

O_N

2.

RF

EQ

O_P

2.

CLO

SE

SS

Tto

M

SS

Mto

T_N

SD

A

HS

Mto

T

NS

CS

LLR

ST

_D

VIN

T2

US

B_IN

T

US

BR

ST

_S

DA

RX

D

0.2

mm

0.2

mm

TE

AT

1B

UF

DIR

AT1DATA1

AT1DATA0

AT

1D

AT

A2

AT1DATA3

AT1DATA4

AT1DATA5

AT1DATA6AT1DATA7AT1DATA8

AT1DATA9AT1DATA10

AT1DATA11AT1DATA12

AT1DATA13AT1DATA14

AT

1D

AT

A15

AT

1A

DR

2

AT1DIOWAT1DIOR

AT

1IN

TR

Q

AT

1D

MA

CKA

T1D

MA

RQ

AT1CS0

AT

1C

S1

AT

1IO

RD

Y

AT

1R

ES

ET

XRESET

TX

_F

E

JTMRST

JTDI

JTDO

JTMS

JTCL

EDINT

AMUTE

REMI

EQ

CK1

2.

EQ

CK2

ROPC1

ROPC2

W2E

N_M

W2EN_P

OSCEN_P

OSCEN_MW3EN_M

W3EN_P

W1EN_P

W1EN_M

TX

2_G

LIN

K

RX

2_G

LIN

K

AS

CK

_N

SC

K

AT1ADR0_DVINT1AT1ADR1_DVINT2

LE

MSW

HADRS5

HADRS4

HADRS16 JTRST_FE

MD

RV

XD

MU

TE1

XD

MU

TE2

TX

0

DV

RS

T_R

FE

XLL

TX

1_D

V_LL

RX

1_D

V_LL

HS

Tto

M

IR_G

LIN

KD

VR

ST

_R

FE

XLL

LLR

ST

_D

VIN

T2

US

BR

ST

_S

DA

VREF_D

RX

0

X525P

_S

CL

AD

PO

W

AD

PO

W_D

VIN

T1

AD

PO

W_D

VIN

T1

GCSB

R1411

103

2 14 3

65 87

R1412

103

103

R245 183

R202

822

R1421

103

R1422

103

R1811

221

R1814

330

R1813

0R

0

R1812

331

R1804

330

R1802

331

R1803

0R

0

R1801

221

R1045

103

R1701

103

R1002

0R0

R1423 NM

R1424 NM

R1902

NM

R10526200

R10549100

R1703 0R0

R1056 220

R1057 220

R1404220

R1405220

R1406220

R1407220

R1401220

R1402220

R1403220

R1063 101

R1410

NM

R1414220

R1415220

R1416220

R1413

473

R1417

103

R256

103

R1013

103

R259

331

R258

0R

0

R1064 101

R10010R0

R1705

0R

0

R1704

0R

0

R1005 0R0

R1004 0R0

R1003 0R0

R1006 0R0

R1008 0R0

R1007 0R0

R1062

221

R208

103

R210

473

R216

473

R203

473

R206

222

R214

0R

0

R1014

104

R1020

103

R1017

103

R1016

103

R1018

103

R1061

102

R1012

0R

0

R1010

0R0

C264 680

C260

104

C261

102

C224

223

C220

472

C1421

105

C1901

180

C1902

150

C1811

105

C1812

151

C1813

101

C1801

105

C1024

105

C1025

102

C1911

150

C1912

180

C1022

102

C1021

105

C1019

102

C1018

105

C1016

102

C1015

105

C1010

102

C1009

105

C1044

105

C1046

102

C1047

105

C1049

102

C1052

105

C1054

102

C1057

102

C1055

105

C1061

105

C1059

102

C1064

102

C1062

105

C1067

102

C1065

105

C1070

105

C1068

102

C296

105

C1709103

C1804

473

C1814

473

106

C1008

106

C1017

C1073

475/6

R3

C1076

475/6

R3

C1075

106

C1802

331

C1803

221

C1040

104

104

C1029

C1043

104

C1037

104

104

C1026 C

1034

104

C297 681

C1704

104

C1063

104

C1082

104

C1705

104

C1053

104

C1066

104

C1056

104

C1045

104

C1069

104

C1703

104

C1051

104

C1701

104

C1060

104

C1048

104

C1002

104

C1702

104

C1058

104

C1004

104

C1707

104

C1050

104

C1007

104

C1706

104

C223

472

C221

103

C232

471

C233

471

C236

683

C230 223

C231 223

C1081

100

C1084

5R0

C1085

5R

0C

1086

5R

0

C1087

5R

0

C1710

NM

221/4

C1001

221/4

C1005

100/1

6C

1708

221/4

C1020

221/4

C1014

221/4

C1003

221/4

C1071

221/4

C1074

L100 1DTL1106-A

3

2

1

L100

L100 3DTL1106-A

3

2

1

L1008

DTL1106-A

3

2

1

L1007

DTL1106-A

3

2

1

L1006

DTL1106-A

3

2

1

L1004

DTL1106-A

3

2

1

FG

WLDON

RD

IS

XRST

AWO

BBLE

232RST

YI CI

YOUT

COUT

ROUT

GOUT

BOUT

SPDIFO

JTRST

DACCLKO

ADCCLKO

X1001VSS1192

X1002VSS1191

2SA1576A(QR)Q1811

2SA1576A(QR)Q1801

L1811

150

L1801

390

L1010

BTH1103-A

TP1406

TP

61

7

TP5755

TP5756

TP1011

TP8

TP

1012

TP10

TP9

TP

1013

TP5748

TP5749

TP5750

TP5751

TP1411

TP1404

TP5752

TP5763

TP1405

TP5753

TP615

TP1407

TP5754

TP616

TP5765

TP5766

TP5767

RT1N141UQ101

RKN1048

CN1402

1

2

3

4

5

6

7

14FHJ-SM1

CN1401

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1R5V

V_WP3

V+3D

2R5V

VPVDD

1R5V

V+DDR

V+3V

V+1R5

V+3D

V_EP3

VREF2

V+3FE

1R5V

1R5V

3R3V

V_WP3

V+3D

2R5V

V+3V V_ENC

VREF_D

3R3V

V_ADC

3R3V

V_WP1

V+5D

V_EP1

V_LV3

3R3V

V+3D

V_WP1

V+3D

VREF

_V

1R5V

PVDD

V_AC3

V+3D

V_LV3

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDDGNDD

GNDD

GNDD

GNDD

GNDD

DVDR IC (EMMA2)

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDDGNDD

GNDD

GNDD

GNDD

GNDD

IC100 1UPD61272F1-107KA3A- K

AA1Y1W1V1U1T1R1P1N1M1L1K1J1H1G1F1E1D1

D21 E21 F21 G21 H21 J21 K21 L21 M21 N21 P21 R21 T21 U21 V21 W21 Y21 AA21

AA20

AA19

AA18

AA17

AA16

AA15

AA14

AA13

AA12

AA11

AA10

AA9

AA8

AA7

AA6

AA5

AA4

AA3

AA2Y2W2V2U2T2R2P2N2M2L2K2J2H2G2F2E2D2

D20 E20 F20 G20 H20 J20 K20 L20 M20 N20 P20 R20 T20 U20 V20 W20 Y20

Y19

Y18

Y17

Y16

Y15

Y14

Y13

Y12

Y11

Y10

Y9

Y8

Y7

Y6

Y5

Y4

Y3

C20

A17

A6

B19

B7

B10

A16

A5

A2

B18

B6

A15

B17

B5

A14

A3

B16

B4

A13

A4

B15

B3

A21

A12

B14

B2

A20

C2

A11

C21

A1

B13

B1

A19

A8

A10

B21

B9

B12

C1

A18

A7

A9

B20

B8

B11

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19 D19 E19 F19 G19 H19 J19 K19 L19 M19 N19 P19 R19 T19 U19 V19 W19

W18

W17

W16

W15

W14

W13

W12

W11

W10

W9

W8

W7

W6

W5

W4

W3V3U3T3R3P3N3M3L3K3J3H3G3F3E3D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

D16

D17

D18 E18 F18 G18 H18 J18 K18 L18 M18 N18 P18 R18 T18 U18 V18

V17

V16

V15

V14

V13

V12

V11

V10

V9

V8

V7

V6

V5

V4U4T4R4P4N4M4L4K4J4H4G4F4E4

E5

E6

E7

E8

E9

E10

E11

E12

E13

E14

E15

E16

E17 F17 G17 H17 J17 K17 L17 M17 N17 P17 R17 T17 U17

U16

U15

U14

U13

U12

U11

U10

U9

U8

U7

U6

U5T5R5P5N5M5L5K5J5H5G5F5

J13 K13 L13 M13 N13

J12 K12 L12 M12 N12

J11 K11 L11 M11 N11

J10 K10 L10 M10 N10

J9 K9 L9 M9 N9

X201DSS1152-A

1

2

3

to H

D

D

to F

LA

SH

24.576MH z

27MHz

to DDR SDRAM

STBY

EJTA

G

RS-232CSTBY

TXD

RXD

DTR

CTS

V+5D

GNDD

XRESETTRST

EJSNGEN

TDI

GND

TDO

DINTEN

TMS

GND

TCK

GND

RST

JTSEL

DINT

V+3

(DC

H1201)

(GNDS)

(GNDS)

(GNDS)

emulator

(BE)

R1401 22 NM

(FE)

R1410R1406 NM22

NM 22

16.93MHz

R273

G 2/3

G 1/3

G3/3

G 3/3

G 3/3

G 3/3

16

17 15

1 2 3 4

Page 44: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

45

5 6 7 8

AT1DATA7

AT1RESET

AT1DATA8

AT1DATA9

AT1DATA10

AT1DATA11

AT1DATA12

AT1DATA13

AT1DATA14

AT1DATA0

AT1DATA1

AT1DATA2

AT1DATA3

AT1DATA4

AT1DATA5

AT1DATA6

AT1DATA15

AT1ADR0_DVINT1

AT1ADR2

AT1CS0

AT1CS1

AT1DMARQ

AT1IORDY

AT1INTRQ

AT1DIOW

AT1DIOR

AT1DMACK

AT1DATA1

AT1DATA3

AT1DATA10

AT1DATA7

AT1DATA4

AT1DATA15

AT1DATA9

AT1DATA5

AT1DATA12

AT1DATA14

AT1DATA6

AT1DATA8

AT1DIOR

AT1DATA11

AT1DIOW

AT1DMACK

AT1ADR1_DVINT2

AT1CS0

AT1ADR2

AT1ADR0_DVINT1

HADRS0

HADRS1

HADRS2

HADRS5

HADRS10

HADRS11

HADRS12

HADRS15

HADRS16

HADRS18

HADRS19

HADRS17

HADRS8

HCS0

GCSB

HWS0

HADRS13

HDOE

HADRS17

HDATA15

HDATA7

HDATA14

HDATA6

HDATA13

HDATA5

HDATA12

HDATA4

HDATA11

HDATA3

HDATA10

HDATA2

HDATA9

HDATA1

HDATA8

HDATA0

HCS0

HADRS1HADRS2

HADRS3

HADRS4

HADRS5

HADRS6

HADRS7

HADRS8

HADRS18

HADRS19

AT1CS1

HADRS21

HWS0

XRESET

HADRS9

HADRS10

HADRS11

HADRS12

HADRS13

HADRS14

HADRS15

HADRS16

TADRS12

DDATA31

DDATA30

DDATA29

DDATA28

DDATA15

DDATA12

DDATA14

DDATA13

DDATA8

DDATA10

DDATA9

DDATA11

DDQS1

DDM1

TADRS12

TADRS11

TADRS9

TADRS8

TADRS7

TADRS6

TADRS5

TADRS4

DCLKEN

DDATA27

DDATA24

DDATA26

DDATA25

TADRS8

TADRS9

TADRS11

DDM3

DCLKEN

TADRS4

TADRS5

TADRS6

DDQS3

TADRS7

DCLKEN

DCKE

TADRS2

TADRS1

TADRS0

TADRS10

TBA1

TBA0

TCS

TRAS

TCAS

TWE

DDATA16

DDATA19

DDATA17

DDATA18

DDATA23

DDATA20

DDQS2

DDATA22

DDATA21

DDM2

DDATA3

DDATA4

TADRS10

TBA1

TBA0

DDATA7

DDATA1

DDM0

TRAS

DDATA6

TADRS3

TADRS2

TCAS

TWE

TADRS1

DDQS0

DDATA5

DDATA2

DDATA0

TADRS0

TCS

TADRS3

DADRS5

DADRS9

DADRS0

DADRS1

TADRS5

TADRS9

TADRS0

TADRS1

DADRS10

DADRS4

TADRS10

TADRS3

TADRS4

TADRS6DADRS6

DADRS3

DADRS7

DADRS11

TADRS7

TADRS8

TADRS11

TADRS2DADRS2

DADRS8

DRAS

DWE

TRAS

TCAS

TWE

TCSDCS

DCAS

DCLKNO

DCLKO TCLKOTCLKO

DADRS12

DBA0

DBA1

TBA0TBA0

TADRS12

TBA1TBA1

AT1ADR1_DVINT2

AT1DATA13

AT1DATA2

AT1RESET

AT1DATA0

HDATA12

HDATA15

HDATA8

HDATA9

HDATA10

HDATA11

HDOE

HADRS4

HADRS6

HADRS7

HADRS9

HADRS14

HADRS3

HADRS22HADRS22

HADRS20

PROTECT

X525P_SCL

X525P

USBRST_SDA

USB_RST

TCLKNO

TCLKO

TCLKO

TCLKNO

R3810

330

RAB4CQ330J-T

21

436

58

7

R3801223

RAB4CQ223J-T

21

436

58

7

R3811

330

RAB4CQ330J-T

21

436

58

7

R3812

330

RAB4CQ330J-T

21

436

58

7

R3813

330

RAB4CQ330J-T

21

436

58

7

330

RAB4CQ330J-T

21

436

58

7

R3802223

RAB4CQ223J-T

21

436

58

7

R3803223

RAB4CQ223J-T

21

436

58

7

R3804223

RAB4CQ223J-T

21

436

58

7

R3805223

RAB4CQ223J-T

21

436

58

7

R3806223

RAB4CQ223J-T

21

436

58

7

R1273

330

21

436

7

R1255

330

21

436

58

7

R1256

330

21

436

58

7

R1274

330

21

436

58

7

R1266

330

21

43 6

58

7

R1265

330

21

43 6

58

7

R1245

330

21

43 6

58

7

R1246

330

21

43 6

58

7

R1281

560

14

65

87

R1282

560

21

436

58

7

R1283

560

14

65

87

R1287

560

21

436

58

7

R1248

560

21

436

58

7

R1261

560

21

43 6

58

7

R1242

560

21

43 6

58

7

R1269

560

21

436

58

7

R1241

560

21

43 6

58

7

R1249

5602

14

365

87

R1268

560

21

436

58

7

R1262

560

21

43 6

58

7

R3814

820

R3818

820

R3821

820

R3820

220

R3816

220

R3817

220

R3815 562

R3819

102

R3822

103

R3831

223

R1151 103

R1152 103

R1153 103

R1154 103

R1157 103

R1159 103

R1163 103

R1164 103

R1165 103

R1169 103

R1168 103

R1172 103

R1173 103

R1174 103

R1183 103

R1182 103

R1184 103

R1181 103 R3807223

R1107 0R0

R1110 0R0

R1127

470

R1103

0R0

R1114

103

R3823

330

R1219

R1240

330

R1252

330

R1247

330

R1258330

R1260

330

R1257

330

R1267

330

R1272

330

R1275

330

R1276330

R1288330

R1289330

R1284

560

R1285560

R1286560

R1301

4700

R1302

1001

R1303

1001

R1312

1001

R1313

1001

R3833

0R

0

R3830

R1116

103

R1117

103

R1118

103

R1120

103

R1122

103

R1125

103

R1162 473

R1314

0R0

R1175 473

R1156 473

103

R1161

R1176

103

R1167

R1170 473

R3836

0R0

R3808

330

R1263

560

R1244

560

R1243

560

R1271

560

R1251

560

R1270

560

R1250

560

R1264

560

R3837 0R0

R3832

NM

R3842

103

R3860

0R

0

R3859

0R

0

C1113

105

C1209

102

C1210

102

C1226

102

C1223

105

C1227

105

C1229

102

C1225

103

C1224

103

C1228

102

C1208

105

C1202

105

C1204

105

C1207

102

C1206

103

C1205

103

C1221

105

C3802

105

C3801

105

NM

C1105

104

C1203

104

C1302

104

C1211

104

C1212

104

C1303

104

C1213

104

C1313

104

C1214

104

C1312

104

C1222

104

C1230

104

C3805

105

221/4

C1235

L120 1DTL1106- A

3

2

1

IC1102

S29GL064M90TCIR20-K

A151

A142

A133

A124

5A11

6A10

7A9

8A8

9A19

10A20

11WE

12RESET

13A21

14WP/ACC

15RY/BY

16A18

17A17

18A7

19A6

20A5

21A4

22A3

23A2

24A1

25A0

26CE

27VSS1

28OE

29DQ0

30DQ8

31DQ1

32DQ9

33DQ2

34DQ10

35DQ3

36DQ11

37VCC

38DQ4

39DQ12

40DQ5

41DQ13

42DQ6

43DQ14

44DQ7

45DQ15/A-1

46VSS2

47BYTE

48A16

TP5744

TP5764

TP614

TP5733

TP5722

TP5745

TP5734

TP5723

TP5746

TP5735

TP5724

TP5747

TP5736

TP5725

TP5737

TP5726

TP5738

TP5727

TP5739

TP5728

TP5740

TP5729

TP5718

TP5741

TP5730

TP5719

TP5742

TP5731

TP5720

TP5743

TP5732

TP5721

TP5768

TP5769

TP5770

TP1111

TP5717

TP202

TP203

IC1301NJM12904V

3 4

218

IC1301NJM12904V

5

67

IC1221

VDD11

DQ02

VDDQ13

DQ14

5DQ2

6VSSQ1

7DQ3

8DQ4

9VDDQ2

10DQ5

11DQ6

12VSSQ2

13DQ7

14NC1

15VDDQ3

16LDQS

17NC2

18VDD2

19NC

20LDM

21/WE

22/CAS

23/RAS

24/CS

25NC3

26BA0

27BA1

28A10/AP

29A0

30A1

31A2

32A3

33VDD3

34VSS1

35A4

36A5

37A6

38A7

39A8

40A9

41A11

42A12

43NC4

44CKE

45CK

46/CK

47UDM

48VSS2

49VREF

50NC5

51UDQS

52VSSQ3

53NC6

54DQ8

55VDDQ4

56DQ9

57DQ10

58VSSQ4

59DQ11

60DQ12

61VDDQ5

62DQ13

63DQ14

64VSSQ5

65DQ15

66VSS3

IC1201

VDD11

DQ02

VDDQ13

DQ14

5DQ2

6VSSQ1

7DQ3

8DQ4

9VDDQ2

10DQ5

11DQ6

12VSSQ2

13DQ7

14NC1

15VDDQ3

16LDQS

17NC2

18VDD2

19NC

20LDM

21/WE

22/CAS

23/RAS

24/CS

25NC3

26BA0

27BA1

28A10/AP

29A0

30A1

31A2

32A3

33VDD3

34VSS1

35A4

36A5

37A6

38A7

39A8

40A9

41A11

42A12

43NC4

44CKE

45CK

46/CK

47UDM

48VSS2

49VREF

50NC5

51UDQS

52VSSQ3

53NC6

54DQ8

55VDDQ4

56DQ9

57DQ10

58VSSQ4

59DQ11

60DQ12

61VDDQ5

62DQ13

63DQ14

64VSSQ5

65DQ15

66VSS3

V+3D

V+5D

3R3V

V+3D

V+DDR

V+DDR

V+3V

V+3D

V+3D

VREF_D

3R3VV+3D

VREF_D

V+3D

VREF_V

V+2R5

VREF_D

3R3V

GNDD

GNDD

GNDD

GNDD

GNDDGNDD

GNDD

GNDD

GNDD

GNDD

CN3801

VKN

2050

-A-T

FB

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40C1215

FLASH

Clock:166MHz

to HDD

RESET#

GND

DD7

DD8

DD6

DD9

DD5

DD10

DD4

DD11

DD3

DD12

DD2

DD13

DD1

DD14

DD0

DD15

GND

KEYPIN

DMARQ

GND

DIOW#

GND

DIOR#

GND

IORDY

CSEL

DMACK#

GND

INTRQ

RESERVED

DA1

PDIAG#

DA0

DA2

CS0#

CS1#

DASP#

GNDK4H511638C-UCB3HY5DU121622CTP-J 151/4(VCH1246-)

VWV2215- /V :VYW2365- /V

K4H511638C-UCB3HY5DU121622CTP-J

E-SATA

VWV2216- /V,VWV2233- /V :VYW2366- /V

23

23

G 2/3 MAIN ASSY

G 2/3

CN

11H

F

(VXX3159)

DVR-540HX-S5 6 7 8

Page 45: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

DVR-540HX-S46

1 2 3 4

3.12 MAIN ASSY(3/3)

SSMtoT_NSDA

ASCK_NSCK

NSCSBCKO

ADATAO

LRCKO

AMUTE

DV_

BCK

AD_ADATA

ADPOW

AD_BC K

AD_LRCK

LRC

KI

BCKI

ADAT

AI

AD_A

DAT

A

AD_L

RCK

AD_B

CK

XRESET

R4523

0R

0

R4524

0R

0

R3214

682

R4522

0R0

R4011

682

R4012

10

3

R3108

0R0

R3109

0R0

R3103

0R0

R3105

0R0

R3230 470

R3227 470

R3228 470

R3222

101

R3212

101

R3211

101

R3221

101

R4561

101

R3234

104

R3216

681

R3215

223

R3208

56R0

R3223

56R0

R3210

472

R3225

472

R4527

0R0

R4520

0R

0

R4521

0R

0

R3209

8201

R3224

8201

R3207

1502

R3226

1502

R2401 0R0

R3113

0R0

R3217

0R0

R3229 470

R3231 470

R3232 470

R4513 0R0

R4514 0R0

R45350R0

R4517 0R0

R45150R0

R3117

0R

0

R3116

0R

0

R3115

0R

0

100/1

6

C4507

101/1

6

C3216

101/1

6

C3106

101/1

6C

3214

101/1

6C

4563

102/6

R3

C3212

P_CONT2

P_CONT2

AMUTE1

DACCLKO

LCHOUT

RCHOUT

ADCCLKO

LCHIN

RCHIN

PCM1742KEIC3201

BCKIN1

DATA2

LRCKIN3

GND4

5Vdd

6Vcc

7VoutL

8VoutR

9AGND

10Vcom

11ZEROR

12ZEROL

13MD

14MC

15ML

16MCLK

AK5359ET

IC3101

AINR1

AINL2

CKS13

VCOM4

5AGND

6VA

7VD

8DGND

9SDTO

10LRCK

11MCLK

12SCLK

13PDN

14DIF

15CKS2

16CKS0

RB501V

C3103

105

C3211

121

C3207

121

C4549

475/6

R3

C4550

102C

4548

475/6

R3

C2406

104

C2405

104

C2403

104

C2402

104

C2404

104

C2401

104

C3101

104

C3201

104

C3203

104

C3202

104

C3206

104

C3209

104

C4509

103

C4562

104

C4561

104

C4565

104

C4508

475/6

R3

C3205

C3204 331

C3210

681

C3208

681

C452

6475/6

R3

C4525

475/6

R3

C452

7102

IC2402

CEK1285

1 2

IC2401

CEK1285

1 2

R3102

103

2 3

6 58 7

Q45612SC4081(QR)

TP2419

TP

73

TP2405

TP2418

TP2409

TP

71

TP2403TP2404

TP77

TP

67

TP2417

TP2401

TP65

TP2402

TP2410

TP

68

TP2408

TP2406

TP

69

TP78

TP2407TP2420

TP

70

TP

66

TP

72

TP204

TP108

TP

56

TP

19

TP

24

TP

6015

TP

31

TP

6012

TP

6011

TP

6018

TP

42

TP

6024

TP

12

TP

43

TP

6017

TP

11

TP

6019

TP

6014

TP

32

TP

47

TP

55

TP

51

TP

6005

TP

6013

TP

6022

TP

6002

TP

28

TP

6026

TP

48

TP

6021

TP

15

TP

16

TP

52

TP

41

TP

20

TP

27

TP

6008

TP

6004

TP

59

TP

23

TP

6003

TP

33

TP

6020

TP

6016

TP

6007

TP

6001

TP

6025

TP

6023

TP

44

TP

60

TP

6009

TP

6010

TP

6006

TP

40

IC3202

UPC4570G25

67

IC3202

UPC4570G23 4

218

D3201

DAN202U

CN2401

S13B

-PH

-K-S

1

2

3

4

5

6

7

8

9

10

11

12

13

IC4

50

4

S-11

70B5

0UC

-OU

J-TR

B

ON

/OF

F

VS

S

NC

VIN

VO

UT

IC4

50

7

S-1

17

0B

33

UC

-OT

S

ON

/OF

F1

VS

S2 NC3

VIN45 VO

UT

IC4

51

1

S-1

17

0B

33

UC

-OT

S

ON

/OF

F1

VS

S2 NC3

VIN45 VO

UT

GNDA

GNDD

GNDA

GNDD

GNDD

GNDD

GNDA

GNDD

GNDA

GNDA

GNDD

GNDD

GNDD

GNDM

GNDA

GNDD

GNDD

GNDD

GNDD

GNDDGNDDGNDD GNDD

V+12M

V+12V

V+12V

V+1R5_IN

SW+3.33V

EV+5.8V

V+5S

EV+5.8V

V+5A

V+3D

V+3V

V+3D

V+12A

SW+3.33V

V+5D

V+5A

V+3D

V+12A

V+5L

V+5AEV+5.8V

V+5AVI

V+5M

V+3D

EV+5.8V

V+3FE

V+3DV

V+5A

C1 B2 E2

E1 B1 C2

UMF21N-TLB

C

B E

B2C1

E1 B1 C2

E2

Audio DAC

Audio ADC

L ch

R ch

GNDD

EV+5.8 V

SW+1.53V

GNDD

SW+3.33V

GNDD

V+12V

V+5M

GNDM

V+12M

SW+1.53V

SW+3.33V

GND

(AK5358ET)

C3102

105

GNDD

G 3/3

CN

201

I

G 2/3

G 2/3

2324

25

19

18 20

1 2 3 4

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47

5 6 7 8

XRST1

DAT_TO_M

HSTtoM

SSTtoM

RX0

SSMtoT_NSDA

ASCK_NSCK

CB_OUT

CR_OUT

HST_TO_M

RXD

TX1_DV_LL

RX1_DV_LL

DVRST_RFEXLL

HSMtoT

Y_OUT

Y_OUT

C_OUT

C_OUT

XRST1

DAT_TO_M

HST_TO_M

CB_OUT

XRESET

LLRST_DVINT2

YP_OUT

CR_OUT

J_Y_IN

YP_OUT

IR_GLIN K

TX2_GLINK

RX2_GLINKTX0

RXD

J_C_IN

J_C_I N

J_Y_I N

R4591 0R0

R4592 0R0

R4593 0R0

R2301

682

R2305

103

R2304

0R0

R2302

0R0

R37110R0

R4534

0R0

R3002 0R0

R3003 0R0

R3004 0R0

R3703 101

R3704 101

R3706 101

R2510

681

R2507

681

R2513

681

R2501

681

R2504

681

R3732 562

R2502

2000

R2514

2000

R2505

2000

R2508

2000

R2511

2000

R2506

0R

0

R2602

0R

0

R2209

681

R2210

681

R2306

105

R2307

105

R2308

105

R2309 0R0

R2310 0R0

R2311 0R0

R3716

330

R2312

R2313

R3715

0R

0

R2604

0R0

R2603R

350

2

39

1

R350575R0

R3511

0R

0

R3501

471

R3504

151

R350

368

1

R3717

NM

R3721

R3720

0R0

101/1

6

C2506

101/1

6

C454

2

P_CONT2

YOUT

COUT

GOUT

BOUT

ROUT

JTRST

232RST

SPDIFO

RCHOUT

X525P

LCHOUT

LCHIN

RCHIN

AMUTE1

P_CONT2

O

N

CI

YI

D3711 RB501V

D3712 RB501V

C455

1

105/1

0

C3703 105

C2501

105

C3701

10

3

C4552

475/6

R3

C300

C2217

106DCH1201-A-T

C2210

106DCH1201-A-T

C3738

C351

1

10

5

C3501

470

TC7WH34FU

IC3701

1A1

3Y2

2A3

GND45

2Y

63A

71Y

8VCC

R3005

103

21 43

6 58 7

R3707

10

3

21 43

6 58 7

2SA1576A(QR)Q2502C

B

E

2SA1576A(QR)Q2501C

B

E

2SA1576A(QR)Q2504C

B

E

2SA1576A(QR)Q2503C

B

E

2SA1576A(QR)Q2505C

B

E

Q22052SA1576A(QR)-TLBC

BE

Q22062SA1576A(QR)-TLB

C

BE

Q35012SC4081(QR)-TLB

TP95

TP2311

TP99

TP81

TP87

TP84

TP96

TP86

TP2301

TP97

TP91

TP2302

TP98

TP2304

TP79

TP2305TP2306

TP2309

TP2303

TP94

TP83

TP82

TP93

TP90

TP88

TP2300

TP89

TP92

TP85

TP2601

TP2312

TP2313

TP2314

TP2602

TP2603

TP2604

TP2605

TP2606

CN2301

VKN1439-A-TBB

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

IC4

51

2

S-1

17

0B

25

UC

-OT

K

ON

/OF

F1

VS

S2 NC3

VIN45 VO

UT

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDA

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

GNDD

V+12V

V+5AVI

V+3D

V+5AVI

V+1R5_IN

V+2R5

V+5AVI

V+1R5

SW+3.33V

V+1R5

V+3D

IC3

70

7

PS

T3

81

3U

OU

T

1 VD

D

2

NC 3

GN

D 4

CN2601

VKN2038-A-TFB

1

2

3

4

5

6

7

8

9

10

R2211

R2212

R2208561

R2206

561

GNDD

R2314

102

R2315

102

C2301

104

C2302

104

Y_OUT

C_OUT

Yp_OUT

Cb_OUT

Cr_OUT

from

EM

MA

Y IN

C IN

from

232

C

1.002Vpp,SYNC DC??? V

P_CONT2

SW+12V

GND

C_OUT

GND

Y_OUT

GND

YP_OUT

CB_OUT

CR_OUT

X525P

R_OUT

GND

L_OUT

AMUTE

L_I N

GNDA

R_I N

GND

Y_I N

GND

C_I N

XRST1

HST_TO_M

DAT_TO_M

DAM_TO_T

ASCK

HSM_TO_T

MRST

GND

SPDIF

GND

from

TU

JB

TX1

RX1

GND

XRESET

RFE/XLL

GND

PCMCLK

GND

SPDIF

GND

B_I R

TXDGL

RXDGL

1.002Vpp,SYNC DC??? V

0.2873Vpp,CENTER DC???V

0.7104Vpp,CENTER DC???V

0.7104Vpp,CENTER DC???V

to E

MM

A

1.00Vpp,SYNC DC???V

0.268Vpp,CENTER DC???V

(F )

162

162

G 3/3 MAIN ASSY

G 3/3

CN

401

A2/3

G 2/3

F

G 2/3

G 2/3

G 2/3

G 2/3

(VXX3159)

22

21

8

7

6

4

5

26 27

312

CN

102

C1/2

DVR-540HX-S5 6 7 8

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DVR-540HX-S48

1 2 3 4

3.13 ATAB ASSY

R13

R13

R13

R14

R13

R14

R14

R14

R15

R15

R15

R16

R15

R16

R16

R16

R17

R17

R17

R17

R18

R18

R18

R19

R18

R19

R19

R19

R20

R20

R20

R20

CN11 CN12

34

40

30

3536

39

37

29

32

31

38

33

6

3

5

7 8

4

2

3

1

1 2

7

5

8

6

3 48

7

4

56

1

7

2

8

5 6

3

1

4

212

11

10

9

25

24

26

2827

21

20

23

22

19

16

15

17

18

7 8

3

5 6

4

1 216

15

14

13

17

3 4

5 6

7 819

21

22

18

20

1

2

2

1

25

23

24

26

1211

10

14

13

8

6

9

7

2

4

1

3

5

7 8

5 6

3 4

30

2827

29

317

5

8

6

3 4

1 235

33

34

32

5

7

6

8

3 4

1 2

38

39

36

40

37

DD3DD11DD4DD10DD5DD9DD6DD8DD7GNDRESET#

DD12

from

MA

IN

DD2

GNDDIOR#GNDDIOW#GNDDMARQ

(KEYPIN)GNDDD15DD0DD14DD1DD13

GNDDASP#CS1#CS0#DA2DA0PDIAG#DA1RESERVEDINTRQGNDDMACK#CSELIORDY

GND3

ATAB ASSY (VWV2231)

GND3

VKN1818- -TBB VKN1816-

H

H

H

CN

3801

G2/3

to H

DD

1 2 3 4

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5 6 7 8

DVR-540HX-S5 6 7 8

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DVR-540HX-S50

1 2 3 4

3.14 POWER SUPPLY UNIT

UnitResistorCapacitor

Ω/W (under 1/4W for no direction WµF/V (under 50V for no direction V

POWER SUPPLY UNIT (VWR1403)

I

I

1 2 3 4

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5 6 7 8

I

CN

2401

CN

401

A1/3

G3/3

to H

DD

DVR-540HX-S5 6 7 8

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DVR-540HX-S52

1 2 3 4

3.15 WAVE FORMS

1 IC100-pin18 (TU-VIN)(Function : Tuner 9ch)V:500mV/div. H:10µsec/div.

2 C2036+side (Y1OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

3 IC100-pin34 (C1OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

4 C2037+side (V1OUT)(Function : DVD play)V:1V/div. H:10µsec/div.

5 C2035+side (YOUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

6 C2034+side (CbOUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

7 C2033+side (CrOUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

8 CN4002-pin19 (Y_OUT MtoT)(Function : Tuner 9ch)V:500mV/div. H:10µsec/div.

9 CN4002-pin17 (C_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

10 CN4002-pin21 (Yp_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

11 CN4002-pin23 (Cb_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

12 CN4002-pin25 (Cr_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

13 CN4002-pin21 (Y/G_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

14 CN4002-pin23 (Cb/B_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

15 CN4002-pin25 (Cr/R_OUT MtoT)(Function : DVD play)V:500mV/div. H:10µsec/div.

16 IC100-pin14 (2VIN)(Function : LINE2 IN)V:500mV/div. H:10µsec/div.

17 IC100-pin7 (Y2IN)(Function : LINE2 IN)V:500mV/div. H:10µsec/div.

18 IC100-pin9 (C2IN)(Function : LINE2 IN)V:500mV/div. H:10µsec/div.

19 CN4002-pin28 (Y_IN TtoM)(Function : LINE2 IN)V:500mV/div. H:10µsec/div.

20 CN4002-pin30 (C_IN TtoM)(Function : LINE2 IN)V:500mV/div. H:10µsec/div.

JACB ASSYA

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

Note : The encircled numbers denote measuring point in the schematic diagram.

1 2 3 4

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21 IC100-pin87 (TU-LIN)(Function : Tuner 9ch)V:500mV/div. H:10µsec/div.

22 C2038+side (L_OUT)Function : DVD play)V:500mV/div. H:10µsec/div.

23 CN4002-pin32 (L_IN)(Function : LINE2 IN)V:500mV/div. H:10µsec/div.

24 IC101-pin81 (TEXTV)(Function : RF IN)V:1V/div. H:10µsec/div.

Measurement Condition :

JACB ASSYA

GND

GND

GND

GND

25 JA801-pin15 (R/C IN)(Function : LINE1 IN)V:500mV/div. H:10µsec/div.

29 JA801-pin15 (R/C IN)(Function : LINE1 IN)V:500mV/div. H:10µsec/div.

33 CN1-pin24 (AV1_G_OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

26 JA801-pin7 (BIN)(Function : LINE1 IN)V:500mV/div. H:10µsec/div.

30 CN1-pin29 (AV1_V/Y_OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

34 CN1-pin12 (AV1_B_OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

27 JA801-pin11 (G IN)(Function : LINE1 IN)V:500mV/div. H:10µsec/div.

31 CN1-pin26 (AV1_R/C_OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

35 CN1-pin4 (AV1_L_OUT)(Function : DVD play)V:500mV/div. H:10µsec/div.

28 JA801-pin20 (AV2_V/Y IN))(Function : LINE1 IN)V:1V/div. H:10µsec/div.

32 CN1-pin26 (AV1_R/C_OUT)(Function : DVD play)V:1V/div. H:10µsec/div.

36 JA801-pin6 (AV2_L_IN)(Function : LINE1 IN)V:1V/div. H:10µsec/div.

GND

GND

GND

GND GNDGND

GND GND GND

GND

GND GND

DVR-540HX-S5 6 7 8

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DVR-540HX-S54

1 2 3 4

1 IC101-pin16 (DNEB)H: 10ns/div V: 1v/div

2 IC101 Pin 17 (DCASB) H: 10ns/div V: 1v/div

3 IC101 Pin 18 (DRASB) H: 10ns/div V: 1v/div

4 IC101 Pin 19 (DCSB) H: 10ns/div V: 1v/div

5 IC101 Pin 38 (SDCLK)H: 2ns/div V: 1v/div

6 IC106 Pin 146 (TXD1B) H: 20ns/div V: 1v/div

7 IC106 Pin 145 (RXD1B) H: 20ns/div V: 1v/div

8 IC106 Pin 137 (CLK27IN) H: 10ns/div V: 1v/div

9 IC106 Pin 118 (SCL0)H: 4ms/div V: 1v/div

10 IC106 Pin 117 (SDA0) H: 20ms/div V: 1v/div

11 IC106 Pin 1 (CT TPS8) H: 40ns/div V: 1v/div

12 IC106 Pin 2 (CT TPS9) H: 4ms/div V: 1v/div

13 IC106 Pin 4 (CT TPS10) H: 100ns/div V: 1v/div

14 IC106 Pin 5 (CT TPS0) H: 200ns/div V: 1v/div 19 IC313 Pin 63 (X300)

H: 10ns/div V: 500mv/div

20 IIC313 Pin 38 (TSVALID) H: 4ms/div V: 1v/div

Measurement Condition :

DTBR ASSYC

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

1 2 3 4

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5 6 7 8

21 IC313 Pin 36 (TSCLK) H: 40ns/div V: 1v/div

22 IC313 Pin 34 (TSDAT0) V:000mV/div. H:00µsec/div.

23 IC313 Pin 23 (TSFSTART) H: 100ns/div V: 1v/div

24 IC501 Pin 8 (VoutR) H: 400ms/div V: 1v/div

25 IC501 Pin 7 (VoutL) H: 400ms/div V: 1v/div

26 CN103 Pin6 (DT_L) H: 400ms/div V: 2v/div

27 CN103 Pin8 (DT_R) H: 400ms/div V: 2v/div

28 CN103 Pin 10 (DT_C) H: 10ms/div V: 500mv/div

29 CN103 Pin 12 (DT_Y) H: 10ms/div V: 500mv/div

30 IC109 Pin 13 (SPDIFRFE) H: 200ns/div V: 1v/div

31 JA101 TP112 (SPDIF) H: 200ns/div V: 500mv/div

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

Measurement Condition :

DTBR ASSYC

DVR-540HX-S5 6 7 8

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DVR-540HX-S56

1 2 3 4

1 CN2301 Pin8 (Y_IN)V: 1V/div. H: 10us/div.

2 CN2301 Pin6 (C_IN)V: 1V/div. H: 10us/div.

3 CN2301 Pin_8 (CVBS_IN)V: 1V/div. H: 10us/div.

4 CN2301 Pin17 (Y_OUT)V: 0.5V/div. H: 10us/div.

5 CN2301 Pin19 (C_OUT)V: 0.5V/div. H: 10us/div.

6 CN2301 Pin15 (YP_OUT)V: 0.5V/div. H: 10us/div.

7 CN2301 Pin13 (CB_OUT)V: 0.5V/div. H: 10us/div.

8 CN2301 Pin11 (CR_OUT)V: 0.5V/div. H: 10us/div.

9 IC501 Pin22 (XDMUTE1)V: 1V/div. H: 20us/div.

10 IC501 Pin23 (XDMUTE2)V: 1V/div. H: 20us/div.

11 CN601 Pin3 (CLOSE)open → closeV: 1V/div. H: 20us/div.

12 CN601 Pin3 (CLOSE)close → openV: 1V/div. H: 20us/div.

13 CN601 Pin5 (CLOSE)open → closeV: 1V/div. H: 20us/div.

14 CN601 Pin5 (CLOSE)close → openV: 1V/div. H: 20us/div.

15 X201 (16.93MHz)V: 1V/div. H: 20ns/div.

16 X1001 (24.576MHz)V: 1V/div. H: 20ns/div.

17 X1002 (27MHz)V: 1V/div. H: 20ns/div.

18 IC3101 Pin11 (ADCCLKO)V: 1V/div. H: 20ns/div.

19 IC3101 Pin12 (AD_BCK)V: 1V/div. H: 100ns/div.

20 IC3101 Pin10 (AD_LRCK)V: 1V/div. H: 5us/div.

Measurement Condition :No.1 - 8 : EBU Color Bar (100 / 0 / 75 / 0)

MAIN ASSYG

GND

GND

GND

GNDGND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

1 2 3 4

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5 6 7 8

21 CN2301 Pin4 (LCH IN)V: 1V/div. H: 200us/div.

22 CN2301 Pin2 (RCH IN)V: 1V/div. H: 200us/div.

23 IC3201 Pin16 (DACCLKO)V: 1V/div. H: 20ns/div.

24 IC3201 Pin1 (DACBCKO)V: 1V/div. H: 100ns/div.

25 IC3201 Pin3 (DACLRCKO)V: 0.5V/div. H: 5us/div.

26 CN2301 Pin21 (LCH OUT)V: 2V/div. H: 200us/div.

27 CN2301 Pin23 (RCH OUT)V: 2V/div. H: 200us/div.

MAIN ASSYG

GND

GND

GND

GND

GND

GND

GND

DVR-540HX-S5 6 7 8

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1 2 3 4

1 2 3 4

Page 58: Pioneer Dvr 540hx, Dvr 440hx

C

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59

5 6 7 8

4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS :1. Part numbers in PCB diagrams match those in the schematic diagrams.2. A comparison between the main parts of PCB and schematic diagrams is shown below.

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.4. View point of PCB diagrams.Symbol In PCB

DiagramsSymbol In SchematicDiagrams

Part Name

B C E

D

D

G

G

S

S

B C E

B C E

D G S

B C E B C E

B C E

Transistor

Transistorwith resistor

Field effecttransistor

Resistor array

3-terminalregulator

CapacitorConnector

P.C.Board Chip Part

SIDE A

SIDE B

DVR-540HX-S5 6 7 8

Page 59: Pioneer Dvr 540hx, Dvr 440hx

C

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1

14

R

R527

5

R564

C561 C560

579

41

234

C583

C584

C550

D503

D505

IC5023

C575

C574

C555

R543

5

662

C659

C658

C

660

L

R686

5

Q

RR680

R681

C543

C546

L503

R534

R684

R685

Q5

565

R688

_

2.AN

T5V_S

W3.D

ET_A

NT

4.P_C

ON

T2

6.DTU

_LIN

SW+3

SW+1R5V

DVR-540HX-S60

1 2 3 4

4.1 JACB ASSY

1 2

NP

NP

27

19 1

13

0

31 50

518

0

100 81

4 6

133 4

1 6

11

2 13

24

54

31

9

81

16

85

NP

41

8 5

4

31

6

R687R

676

R526

CN104 C141

C143

C640

C506

CN

301

L101

R576

R601

R596R604

C615

C607

C616

C604

Q507

C612

R607

R605

R606

R600

Q508

R595C613

R577

R599

C605

R594

C614

R597

R602

C617

R598R

603

R413

Q408

C419

C414

Q406

R412

C416

C417

C421 Q

409

C420C418

Q407

Q405

R411C413

C671

C611

C627

R609

C620

R624

R623

R608

C628

R626

R625

R628

R627

C629R630

R629

R631

R632

C624

D524

D525

D526

D527

D528

D529

D530

D531

D532

D533

D534

CN102

D535

R409

R410

C692

CN106

D536

IC501

C502

C508

C512

C521

C523

C53

C585

C586

C587

C589

C590

C591

C592

C593

C594

R563

R565

R566

Q501

C519

C526

C530

C580 C

R505

R508R507

R523R522

R521

R52

R568

R569

R570

R571

R572

R567

C511

C527C528

C529

C53

C53C53C53

C504

C514

D502

D501

C603

C515

C556

C55

IC503

C558

C557

C301 R511

R506

R544

C559

C509

R52

R510

C313

C312

C314

Q303

Q304

C306

R303

R305

R304

R302

C305R307

R308 R306

C309

R301

KN101

C618

R646

C635

Q517

C645

R661

C650

R662

R647

C632

C630

Q515

C

R675 IC511

R641

R638

R636

C636

Q516

IC512

JA501

L507

IC510

C634

R683

IC513

C666

R673

R644

C657

C654

R652

Q521

R634

C655

R635

C631

C641

R653

C639

R657

C

R655

X501

R639

R660

C643

C638

Q519

R648

R682

R645

L50

IC509

R664

R674

C637

R654

R649

C642

R640

R656

R633

C646

C653

R669

C311

Q509

Q510

R612

D509

C621

D510R613R610

R614

D508

IC508

D513

D512

C626

R618

D511R615

R616

C623

C625

R622

Q512

R617

R620

Q511

R619

Q513

R621

C538

C539

L502 C542R531

C536

C537

R530

L501 R528

C540

R529

R516

R515

R501C501

R575

C633

R668

R611

JA304

JA305

JA302

Q503

C566

C

R901

KN

103

R677

R689R690

C647

R573

Q514

R637

C649

R532

A

B

3.SCL

4.SDA

5.AGC

1.STACH

G

2.XRST1

21,23,25,27

8.DTU

_RIN

GN

D:5,7,9,

10.DTU

_CIN

13,15,17,19

12.DTU

_YIN

14.V+1.5S

W15.V

+1.5SW

17.V+3.3S

W18.V

+3.3SW

20.V+12S

W

22.V+5.8E

24.V+5.8E

26.V+31V

11,13,16,19,

6.TU_R

IN8.TU

_LIN10.TU

_VIN12.V+5R

114.V+31V16.V+5TU18.V+5BB

GN

D:7,9,11,

1.FAN

+2.FA

N-

R3V

V+5R8EV+12R1SW

V+31V

V+5R1

V+5BBV+5TU

V+

5VO

V+

5V

V+5VI

V+12R1Q102

Q103

Q106

Q110

Q101

Q108

Q112

Q111

Q507

Q508

Q411

Q401

Q408

Q406

Q409

Q407

Q405

Q412

Q414

Q413

Q105

Q104

Q404

Q410

Q107

Q502

Q501

Q505Q303

Q304

Q517

Q515

Q516

Q521

Q519

Q523

Q509

Q510

Q512 Q511Q513

Q504Q503

Q514

Q415

Q416

Q417

IC401

IC101

IC102

IC103

IC501

IC502

IC503

IC505

IC511

IC512

IC510

IC513

IC509

IC508

IC504

IC301

JACB ASSYA

SIDE A

A

FAN MOTOR

CN104

CN103C

CN102

CN801B

JA302

1 2 3 4

Page 60: Pioneer Dvr 540hx, Dvr 440hx

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50

81

11

2

91

6

C

C586

C

R523R522

R521C527C528

C529

D502

R662

R675

12

C666

R1

C643

Q5

9

R674

101310

R614

R677

R690

14.V+1.5S

W15.V

+1.5SW

17V

+33S

W

1SW

103

02

61

5 6 7 8

518

0

81 100

13

0

50 31

13 4

5

19

35 1

NP

131

1

26

1

154 3

518

0

NP

NP

58

14

13

24

8 145

LFR

24

17

16 9

8

1

3225

NP

R687

R172

D108

R200

R676

C567

C568

R335

IC401

R551

R552

R527

IC101

R148

R167

R144

R207

C129

R110

D102R114

C100

IC102

C106

Q102

Q103

R134

R201

C101

C103

R154

C140

C133C132

X101

R139

R141

Q106

R163R162

R101

R131

R125

C134

C113

C108

R123

R171

R160

R202R205

Q110

R206

R208

R175

R152

R151

R149 R

143

R159

C104

R153

C127

C128

R126

R161

R133

R189

X102

R188

C112

R174

D101

R112

Q101

C110R113

R203

C109

C149

L102

C137R104

R132

C124

R155

C139

R138

R137

C126

C131

Q108 R169

C152 C151

R165

C150

R176

R102

R150

Q112

D107

Q111

R170C135

C105

C136

R146

D106

R105

CN

103

R124

C125

R158

R109

R103

R111

R140

R142

R156R

166

R115

R116

C111

R209

R182

R181

R180

R204

C119

R127

C102

C138

C123

C412

D405Q411

C427

C428

C426

R416

C408

C407

C406Q401

C405

L401

C411

R404

R403

C156

C157

R108

R106

C107

R408

R405

R401

C435

R417C431

C432

C429Q412

Q414

C433

R418

C434

Q413

C430

CN101

R147Q105

Q104

C130

Q404

CN401

R414

C423

N102

D404

Q410

C437

L402 R415

C424

C422

D406

C436

C438

C439

C323

R421

R422

R420

Q107

R135

R107

R183

R426

CN

105

R211

R210

IC103

KN

104

R145

KN102

C535

C585

C587

R563

R565

R564

R566

Q502526

C561 C560

C580 C579

Q505

R539R541

R542

C551

R524C531

C532C533C534

C583

C584

C550

D504

D503

D505

D506

C564

C563

IC502C556

C553

IC503

C558

C575

C578

C574

IC505

C577

C576

C555

R543R544

C559

R525

C662 C665

C659

C441

C552

IC511

IC513

C656

673

C658

Q521

C670

C660

L508

R686

19

C669

L505

Q523

R679R680

R681

R669

L504

C543

R535C546

C545

R536C544

L503 C547

C549

R537

C324

R534

C325

R684

R685

R545

R561

Q504

C566

C565

IC504

R533R548

R688

C573

C400

C649

D407

IC301

Q415

Q416

Q417

R325

R326

R327

R328

R329

R330 R331

R540

X301

R197

D

CIC401

TYPE 494.500NBMFD.BYLITTELFUSE INC

SW

+3R

3V

V+5R8E

JAC

BVW

V2230

VW

V

1.DT_TU

ON

2.AN

T5V_S

W3.D

ET_A

NT

4.P_C

ON

T2

6.DTU

_LIN8.D

TU_R

IN10.D

TU_C

IN12.D

TU_Y

IN

V+5V1.P

_CO

NT

2.EV

+12.1V

GN

D:3,5,7,9,11

4.EV

+5.8V

1.V+5V

6.EV

+5.8V

2.GND

8.SW

+3.3V

3.TXD1

10.SW

+3.3V

4.RXD1

12.SW

+1.5V13.S

W+1.5V

1.SDET2

5.GND

3.2C

6.RESET

5.2Y

7.DBGP0

7.2V

8.DBGP1

9.2L

9.DBGP2

11.2R

1.RX

DG

L

13.V+5F

2.TXD

GL

15.V+12R1E

14,16,24

17.IR18.KEY119.KEY220.FLPON21.FLDATA22.FLCLK23.FLSTB

GND:2,4,6,

25.LED_HDD26.LED_DVD

8,10,12,

3.B_IR

4.SP

DIF

6.HS

T_TO_M

7.AS

CK

8.DA

T_TO_M

9.HS

M_TO

_T10.D

AM

_TO_T

11.XR

ST1

12.SW

+12R1V

13.R_O

UT

14.GN

DA

15.L_OU

T16.M

RS

T17.C

_OU

T19.Y

_OU

T21.Y

P_O

UT

23.CB

_OU

T25.C

R_O

UT

27.X525P

28.Y_IN

30.C_IN

31.P_C

ON

T232.L_IN34.R

_IN35.A

MU

TE1

GN

D:5,18,20,22,

24,26,29,33

PC

V+12R1E

V+5R8E

V+

5F

V+

5M

SW

+3R

3V

V+5M

V+

5MV

+5V

V+

5FV

+12R

1E

SW+3R3V

V+5V

V+

5V

V+

5VI

V+

5R8E

V+

12R1S

W

V+

5VI

SW

+3R

3V

SW

+1R

5V

V+

9V

V+

5V

SW+3R3V

SW+1R5V

V+

31E

V+

12R1S

W

V+

5V

V+

5V

(VNP2045-B)

SIDE A

A

CN202I

CN401

CN

301

D

CN

105

CN2301G

CN101

DVR-540HX-S5 6 7 8

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C

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B

E

V

1V

2R1SW

V+5VI

V+12R

V+12

DVR-540HX-S62

1 2 3 4

9

1

1

35

113

1

102

0

26

LF

R

R19

6

R129

R122

R119

R195

R11

8

R19

3R

194

R17

3

C116

C117

C14

7

R15

7

R11

7

R121R120

C11

4C

115

C122

C12

0

D10

4

R130D103

C121

D40

3

R40

6

C153

R407

Q403

R40

2

Q402C409

C41

0

C403

C402 D40

1

C404

C40

1

C42

5

C15

5

C154

R17

7

R17

8

R17

9

R168

R21

4

R215

R21

6

R184R185

R21

7

R427R428

R42

9

R43

0

R43

1

R43

2

R19

8R19

9

R33

2

R333

R33

4

35.A

MU

TE1

34.R

_IN

32.L

_IN

31.P

_CO

NT2

30.C

_IN

28.Y

_IN

27.X

525P

25.C

R_O

UT

23.C

B_O

UT

21.Y

P_O

UT

19.Y

_OU

T17

.C_O

UT

16.M

RS

T15

.L_O

UT

14.G

ND

A13

.R_O

UT

12.S

W+1

2R1V

24,2

6,29

,33

GN

D:5

,18,

20,2

2,

11.X

RS

T110

.DA

M_T

O_T

9.H

SM

_TO

_T8.

DA

T_TO

_M7.

AS

CK

6.H

ST_

TO_M

4.S

PD

IF3.

B_I

R2.

TXD

GL

1.R

XD

GL

1.V+5V2.GND3.TXD14.RXD15.GND

9.DBGP2

8.DBGP1

7.DBGP06.RESET

26.LED_DVD25.LED_HDD23.FLSTB22.FLCLK21.FLDATA20.FLPON19.KEY218.KEY117.IR15.V+12R1E13.V+5F11.2R9.2L7.2V5.2Y

3.2C1.SDET2

GND:2,4,6,8,10,12,14,16,24

GN

D:3

,5,7

,9,1

1

13.S

W+1

.5V

12.S

W+1

.5V

10.S

W+3

.3V

8.S

W+3

.3V

6.E

V+5

.8V

4.E

V+5

.8V

2.E

V+1

2.1V

1.P

_CO

NT

VW

VV

WV

2230

SW+1R5V

SW+3R3V

V+5R8EV+12R1EV+12R1E

V+5V

V+5F

V+5M

V+5VV+5M

V+5R8E

V+5VV+5M

V+5M

V+5R8E

V+5V

V+5M

V+5VI

V+12R1SW

V+

12R

1SW

V+12R1SW

V+9

V+3V+5R8E

V+1

V+5R8E

V+31E

V+5R8E

Q109

Q403

Q518 Q402

Q301

Q302

Q506

Q522

Q520

Q305

Q306

SIDE B

A

CN401

CN

105

CN101

JACB ASSYA

1 2 3 4

Page 62: Pioneer Dvr 540hx, Dvr 440hx

C

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A

B

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09

VW

V

+12R1SW

V+5R8E

63

5 6 7 8

271

191

123

123

C693

C694

Q109

C14

4

C14

2

D109

C14

5

R19

1

R19

2

C14

6

R57

8

R583R581

R582

C608

R585

R584

R57

9

C609

C60

6

R580

R642

C64

4R

658

R643

R65

1

R66

3

R65

0

R659

Q518R589R59

0

C61

0

R587

C69

5

D514

D515

D516

D517

D518

D519

D520

D521

D522D523

C69

6

C67

6C

677

C67

8

C679

C697

R419

C680

C681

C68

6C

687

C69

8

C68

8C

689

C69

0

C69

1

C69

9

R21

2

R21

3

C50

7

C517

C518

C525

C56

2

C58

1

R56

2

R51

9

R518

C58

8

C505

C510

C513

C516R54

6R

547

C58

2R55

8R

554

R55

5R

559

D30

1

R504D

302

Q301

Q302

C30

4

C30

3C

302

R51

7

R512

R513

D305

D303

D304

C30

7

R311

C308

C31

0

R30

9

R31

0

D307

D308

Q506D50

7

C66

7

C66

4R

671

R670

C70

0

L506

Q522R

665

R667

C65

2

Q520

R666

R67

2

R678

C65

1

C64

8

C663

R59

2

R59

3

C31

5

D306

C31

6

C503

R52

0

C31

7

R50

9

R312

R31

3R

314

C319

C32

0

C321

C32

2D309

L301

Q305

Q306

R31

5

R31

6

R31

7R

318

R31

9 R320

R321

R32

2

R323

R324

R391

R33

6

R33

7

R338

R33

9

R34

0

R341

R50

3

R90

2

1.ST

ACH

G2.

XRST

13.

SCL

4.SD

A5.

AGC

6.TU

_RIN

8.TU

_LIN

10.T

U_V

IN12

.V+5

R1

14.V

+31V

16.V

+5TU

18.V

+5BB

GN

D:7

,9,

11,1

3,15

,17

,19

1.D

T_TU

ON

2.A

NT5

V_S

W3.

DE

T_A

NT

4.P

_CO

NT2

6.D

TU_L

IN8.

DTU

_RIN

10.D

TU_C

IN12

.DTU

_YIN

14.V

+1.5

SW

15.V

+1.5

SW

17.V

+3.3

SW

18.V

+3.3

SW

20.V

+12S

W22

.V+5

.8E

24.V

+5.8

E26

.V+3

1V

GN

D: 5,7,

9,11

,13,

16,1

9,21

,23

,25,

27

V+5V

1.FA

N+

2.FA

N-

V+9V

V+5VIV+5V

V+5VO

V+5V

SW+3

R3V

SW+1

R5V

V+5VI

V+12R1

V+

31V

V+

5R8E

V+31V

V+12R1SW

V+12R1

V+

5VIV+5

VI

V+12R

1SW

V+12R

1

V+12R1SW

SIDE B

A

CN104

CN102 JA302 (VNP2045-B)

DVR-540HX-S5 6 7 8

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C

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DVR-540HX-S64

1 2 3 4

4.2 TUNB ASSY

1 19

FCICTR

C80

2

L803

U80

1

C80

9C

810C

805

C80

7

KN

801

KN

802

C81

3

X801

C84

0

C84

2

C81

5

C83

0C

828

C83

1

C81

9

CN

801

W113

W111

W101

W12

4

W117

W11

9

W107

W12

3

W102

W104

W106

W121

W11

8

W12

2

W110

W120

W11

4

W105

W116

W109

W112

W11

5

W103

W108

W125

1.GND2.V+5BB3.GND

5.GND

7.GND

9.GND

11.GND

13.GND

4.V+5TU

6.V+31V

8.V+5R1

10.TU_VIN

12.TU_LIN

14.TU_RIN15.AGC16.SDA17.SCL18.XRST119.STACHG

GND

GND

GND

GND

GND

GND

GND

GND

GND

TU_VIN

V+31V

V+

31V

V+5TU

V+

5TU

V+

5BB

V+

5R1

(V+5R1)

(V+5R1)

SDA

(V+5R1)

SD

A

SC

L

STACHG (V+

5R1)

TUNB ASS'Y 1/4

GND

PC

CONTACT SIDE UP

SIDE A

TUNB ASSYB

SIDE A

(VNP2046-A)

CN106A

CN801

B B

1 2 3 4
Page 64: Pioneer Dvr 540hx, Dvr 440hx

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65

5 6 7 8

23

33

12

22 1

11

34

44

19 1

LF

R

C803

L805

C808

Q802

Q801

C804

C811

L802

R805

C801

L801

L806

R808

R806

C806

C812

R804

L804R807

R829

C853

R803

R801

R802

C829

R814

C818

C823

C816

C838

IC801

R815

R822

R824

R811

R809

C843

R825

Q803

C821

R810

C817

R812

C820

C841

L807

R813

R817

L808

R818

R820

R823

Q805

C825

L810

C836

C824

R826

C839R828

C814

Q804

C837

R821

L809

C822

R819

C833

C834

C827

C832

R816

C826

R827

C835

C854

C855

C856

R999

R998

R997

GND

GND

1.GND

3.GND

5.GND

7.GND

9.GND

11.GND

13.GND

15.AGC

17.SCL

19.STACHG18.XRST1

16.SDA

14.TU_RIN

12.TU_LIN

10.TU_VIN

8.V+5R1

6.V+31V

4.V+5TU

2.V+5BB

V+

31V

SD

A

SC

L

(V+

5R1)

V+

5TU

GND

(V+5R1)

STACHG

GND

GND

V+

5BB

V+

5R1

(V+5R1)

(V+5R1)

GND

GND

GND

GND

V+5TU

GND

V+31V

TU_VIN

SDA

TUNB ASS'YVWV2229-VWV

VNP2046-A

1

17Q802

Q801

Q803

Q805Q804

Q803Q803Q803Q802Q802Q802

Q801Q801Q801

Q804Q804Q804 Q805Q805Q805

IC801IC801IC801IC801

SIDE B SIDE B

TUNB ASSYB

(VNP2046-A)

CN801

B B

DVR-540HX-S

5 6 7 8

Page 65: Pioneer Dvr 540hx, Dvr 440hx

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300

R301

R30

4C

305

R16

2

R16

3

C32

3

523

524

2

DVR-540HX-S66

1 2 3 4

4.3 DTBR ASSY

R23

9

R24

6R

247

R24

8R

249

C213

R250

R251

R253

F10

1

TP115

F10

7

TP119

F300

C424

TP126

C433

TP133

TP134

TP135

TP136

TP137

TP147

Q10

0

Q10

1

Q10

2

Q30

1

L100

L306

target11

IC205

R101

R102

R10

3

R106

R10

7

R10

8

R30

0

R30

3

R307

R117

R11

8 R11

9

R505

CN101

CN

102

CN103

R12

0

R121R122

R123R124

R125R126

R127 R128

R13

0

R132

R13

3

C101

C10

2

R52

7

C10

3

R140

R52

8

C10

4

R52

9

C10

5C

106

R145

R53

0

R14

9

C301C302

X100

R535 R536

R537

R150

R538

C30

8

R15

1

R539R

152

R15

3

R15

4

R15

5

R15

6

R540

R541

C31

1

R542

R543 R544

R545

C12

1

C31

5

C122

R546

C316

C12

3

R547 R548

S100

R16

1

R549

R35

6

R16

4

R165

R166

R167

R550

R551

C32

1

R552

R553

R360

R554

C130

C324

R555

C13

1

C325

R556

R557

R17

0

R558

R171

R559

C139R

176

R17

7

C

C

R560

R561

C33

1

R562

R563

R564

R565

R566

C33

6

R567

R18

0

R568

C14

4

C145

R183

R184

C148C149

R571

R572

R575

C152

C15

3

C347

R578

C34

8

target1

R579

C349

C157

target6

R19

6

R19

8

R580

C35

0

R58

1

C35

1

R58

2

C35

2

R58

3

R584

R39

1R585

R586

D102

R587

C16

3

C357

D103

R588C164

D104

R58

9

C16

5

D105

D10

6D

107

C168

R59

0

R591

R592

C362

R593

R596

D30

7

R59

8

D308

R599

zf1

IC10

1

IC104

IC105

IC109

IC30

0

IC30

1

IC303

IC30

8

C586C587

C588

SIDE A

C

DTBR ASSYC

CN10A

CN103

Q301

Q101

Q102

Q100

IC308

IC307

IC303

IC109

IC300

IC301

IC104

IC105

IC101

1 2 3 4

Page 66: Pioneer Dvr 540hx, Dvr 440hx

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R16

4

D30

7

CA

C

67

5 6 7 8

U301

KN301

C402

TP304

TP305TP306

TP307

TP308

TP309

TP310

TP311

TP312

TP313

F303

TP314

F30

4

F30

9

C43

1

F311

F313

F31

5

F31

6

F31

9 300

L305

R301 R302

R30

4

R305

CN103

JA101

R32

3

R330

R332

C30

3

C30

5

C30

8

R34

5

X30

0

C31

1

TP201

TP202

TP203

TP204

TP205

TP206

TP207

R354

TP208

R16

1

R35

5

C319

TP209

R16

2

R16

3

TP210 TP211

C32

3

R360

R17

6

C522

R17

7

C523

C524

R37

0

C52

8

R37

1

R37

2

C33

6

R37

3

R37

4

R37

5

R37

6

R37

7

R37

8

R37

9

C34

0

C34

1

R38

0

R381R382 R383

C353

R584

C356R397

R398 C361

D301

D305

C366

D306

C37

8

C37

9

C383

IC303

C385

C38

6

C38

7

IC30

7

C38

9

C397

cam22

SIDE A

C

(VNP2043-C)

N102

N103

DVR-540HX-S5 6 7 8

Page 67: Pioneer Dvr 540hx, Dvr 440hx

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TP104105

P106

07

08

10

TP111

TP504

TP505

22 TP124

F504

R522

R523

R525

R526

3

C517

C5

9C

530

C150

R577

DVR-540HX-S68

1 2 3 4

C400

C401

C403

C404

C405

C406

C407

C408

C409

TP

T

TP1

TP1

TP109

C410

TP300

C411

TP301

C412

TP302

C413

TP303

C414TP1C415

TP112

C416

TP113

C417

C418

TP114

C419

C420

C421

F301

C422

F302

TP507TP508

TP509

TP315

F305

TP1

F306

TP319

TP510

TP511

TP512

TP513

TP514

F310

TP321

TP322

F312

TP323

TP324

TP327

F317

TP328

F318

TP329

TP522

TP330

TP331 TP332

TP333

TP334

TP529

TP335 TP336

TP337

TP338

TP339

TP531

TP532

Q10

3

TP534

TP340

TP341

TP342

TP537

TP538

TP153

TP154

TP155

TP541

Q30

5

Q306

Q30

7

Q308

L101

Q309 Q310

L301

L302

L303

L304

L314

L315

R112

R306

R113

R308

R115

R309

R310

R311

R312

R313

CN104

R314

R315

R316

R317

R318

R319

R320

R321

R322

R324

R325

R326

R327

R134

R328

R135

R329

R136

R137

R138

R139

R331

R333

R334

R141

R335

R142

R336

R143

R337

R144

R338

R339

R148

C304

R340

R341

C306

R342

C307

R343

R344

C309

R346

R347

R348

R349

C119

C501

C50

C310

C312

C313

C314

R350

R351R352 R353

C317

C318

R357

R358

R359

C320

C322

C132

C326

R363

C133

C525

R179

C332

C339

C342

C343

R576

target2

C158

target7

C354 C355

C358C359

C360

D302

C363

D303

C364

D304

C365

C367C368

C369

D309

C370

D310

D311

C371

C372

C373

C374

C375

C377

C380

C381 IC

302C382

IC30

4

C384

T300

C388

IC309

C390

C391

IC311

IC312

C392

C393

IC313

C394

IC314

IC315

C395

IC316

C396

C398

C399

DTBR ASSYCSIDE B

C

1 2 3 4
Page 68: Pioneer Dvr 540hx, Dvr 440hx

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TP

P509

TP510

11

TP53

4

69

5 6 7 8

R240

R241 R242 R243R244 R245

TP101

C211

C212

TP102

TP103

TP104TP105

TP106

TP107

R254

TP108

TP109

TP110

TP111

F102

TP113

F103

TP114

F104

F105

TP116

F106

TP117TP118

TP501TP502TP503TP504

TP505TP506

TP507508

TP120

TP121

TP122

TP123

TP124

TP125

TP319

TP127

TP128

TP129

F504

TP320

TP130

TP325

TP131

TP326

TP132

TP138

TP520

TP521

TP139

TP523

TP524

TP525

TP526

TP527

TP528

TP140

TP141

TP142

TP144

TP145

TP146

TP148

TP149

4

TP535

TP536

TP150

TP539

TP151

TP152

TP153

TP154

TP155

TP157

TP540

TP158

TP159

TP160

TP161

TP162

TP163

L107

TP164

TP165

TP166

TP167

TP168

L129

R100

R104

R109

R110

R111

R114

R116

R501

R502

R503

R506

R507

R508

R509

R510

R129

R511

R512

R513

R514

R515

R516

R517

R518

R519

R138

R520

R139

R521

R522

R523

R524

R525

R526

R141

R142

R143

C107

R144

C108

L191

C109

R146

R147

R148

R531

R532

R533

R534

C110

C111

C112

C113

C114

C115

C116

C117

C118

C501

C502

R157

C503

R158

C504

R159

C505

C506

C507

C120

C508

C509

R160

C124C125

C126

C127

C128

C510

C129

C511

C512

C513

R168

C514

R169

C515

C516

F202

C517

C134

C135

R172

C136

R173

C137

R174

C138

C520

R175

C521

R178

R179

C140

C529

C141

C142

C143

R181

R569

R182

C146

C147

C530

C531

R185

R186

R187

R188

R570

R189

R573

R574

C150

C151

R576

C346

R577

R190

R191

C155

C156

R192

R193

target4

R194

target5

R195

R197

R199

C166

C167

R594

R595

R597

zf3

IC106

C191

C192

IC501

IC502

(VNP2043-C)

SIDE B

C

DVR-540HX-S

5 6 7 8

Page 69: Pioneer Dvr 540hx, Dvr 440hx

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107

8

29 LED

FLPON

V

LED_D

LED_ATV

LED_DT

DVR-540HX-S70

1 2 3 4

4.4 FLKY and PWSB ASSYS

1

20

1

15 FCICT

S101

D111

D101

D113

D109

D103

D105D115D119

D117

S107

W12

2

W12

4

CN101

CN102

W121

W

W11

7

W14

9

W14

5

W15

2

W14

6

W12

W120

W15

4 W12

5

W119

W10

4

W11

6

W101

W127

W15

3

W151

W10

5

W15

5

W1

W12

3

W130

W10

6

W126W11

8

W14

7

W14

8

W10

3

W10

2W150

W11

3

GN

D

V+

12V

KE

Y1

LED_HDMI

LED_REC

GND

V+5FL

LED_PLTV

KE

Y2

KE

Y1

KE

Y1

V+

5FL

FLS

TB

FLC

LKLE

D_R

EC

FLP

ON

KE

Y1

V+

12V

LED

_PO

N

LED

_AT

T

KE

Y1

V+

5FL

FLS

TB

RE

SE

T O

UT

LED

_HD

D

V+5FL

V+

5FL

2

J-AutEU-Aut

OPEN/

HDD/DVD

EU-Spr

EU-AutJ-Aut

1.V

+5F

L3.

V+

12V

5.IR

6.K

EY

17.

KE

Y2

8.F

LPO

N9.

FLD

AT

A10

.FLC

LK11

.FLS

TB

13.L

ED

_HD

D14

.LE

D_D

VD

15.L

ED

_AT

T16

.LE

D_R

EC

17.L

ED

_PO

N18

.LE

D_H

DM

I19

.RE

SE

T O

UT

20.L

ED

_HD

D2

GN

D:

3.LE

D_P

ON

4.V

+12

V5.

RE

SE

T O

UT

2.G

ND

1.K

EY

1

2,4,

12

18 14

CLOSE

EU-Spr

4

GN

D

upper side contact5

1

R

CN

201

D201

S201

S202STANDBY/ON

EU

-Aut

J-A

ut

EU

-Spr

VWG2585

VWG

VWG2572PWSB 2/2

VWG2584 VWG2586

3.LED_PON2.GND1.KEY1

42

4.V+12V5.RESET OUT

RESET

SIDE A

FLKY ASSYE

PWSB ASSYF

(VNP2047-B)

E F

CN302D

CN101

CN102

CN

201

IC102

1 2 3 4

Page 70: Pioneer Dvr 540hx, Dvr 440hx

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W12

4W

125

W10

6

KE

Y1

KE

Y1

V+

12V

71

5 6 7 8

494123179

RC109

C111

V101

S102 S103

C105

IC102

L101

S105S104

C13

7

C13

5

C131

T101

L102D107

S106

S109

S113

S108

S110

S111[ + ]

[ – ]

S112

W13

5

W107

W13

1

W11

0

W128

W143

W127

W11

4

W15

9

W16

0

W13

3

W129

W13

4

W130

W13

2

W115

W126

W11

2

W163

W13

6

W138

W10

8

W15

7

W15

8

W13

7

W161

W13

9

W15

6

W111

W14

0 W144

W14

1

W109

W16

2

W11

3

W142

GN

D

LED_PLTV

KE

Y2

KE

Y1 V

+5F

L

LED

_RE

C

FLPON

V+12V

LED_DiVX

LED_ATV

IR

IR

LED_DTV

GN

D

GN

D

GN

D

GN

D GND

FLD

C+

FLDC+

V+

5FL

V+

5FL

V+

5FL

V+5FL

V+12V

V+

12V

FLP

ON

FLP

ON

V-2

8V

V-2

8V

KEY2

1/2

V+12V

FLDC-

GND

VWG2582VWG2583

PC

VWG

PLAY

HELP A.TV/D.TV

INPUTSELECT ONE

COPY

STOP

PAUSE LIVE TV

REC STOP

REC

TOUCH

VWG2580

VWG2581

FLKYVWG2571

GN

D

V+12V

SIDE A

(VNP2047-B)

E

DVR-540HX-S

5 6 7 8

Page 71: Pioneer Dvr 540hx, Dvr 440hx

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0 VW

V

VWV

DVR-540HX-S72

1 2 3 4

2223

33

34

441

11

12

17234149

R

IC10

1

C11

2

C11

6

C110

R122

R12

1

R12

3

R12

4R12

6

C119

C11

7

C11

4

C11

5C

113R

127

R10

5

C106

C10

3

C10

4R

101

R109 R107

R10

2

R156Q

112

D12

1

R16

1

C13

3

D125D

123R16

3

D12

6

C13

8

C13

4

Q11

3

R16

0

R155

R162

R15

9

C13

2

D12

2

Q111

D124

R15

8

R157

C13

6

R12

5R

136

Q10

4

D10

8

R13

5

C12

4

R110

R111

R120 R119

R115

R166

R117

R114

R11

3

R167

VWG258

REC STOP

PAUSE LIVE TV

ONE TOUCHINPUT

STOP

A.TV/D.TVHELP

PLAY

RECCOPY

SELECT

FLKYVWG25711/2

[ + ]

[ – ]

SIDE B

FLKY ASSYE

(VNP2047-B)

E

Q106

Q112

Q111

Q107

Q105

Q104

Q102Q103

Q101Q108

Q110

Q109

IC101

1 2 3 4

Page 72: Pioneer Dvr 540hx, Dvr 440hx

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22

R10

5

VWG

HELP

PLAY

2571

73

5 6 7 8

19

20

1

51

LF

R12

3

R12

4

C11

8

C10

7

R10

3

C10

2

C12

6

R104

C10

1

C12

0

R128

D11

2Q

106

R13

9R

140

R12

9

R14

2

Q10

7

D114

R14

1

C12

7

C12

5

R137

D11

0

R138

Q10

5

C12

2

R131

D104

Q102

R132

Q10

3R

134

R165

R16

4

D10

6

R13

3C

123

C12

1

D10

2

Q10

1

R145

Q10

8

D11

6C

128

R144

R13

0

R14

6

R14

3

R15

2

C13

0

D12

0Q11

0R

153

R154

R151

R14

8

C12

9

D11

8

Q10

9

R14

9

R15

0

R14

7

R112

C108

2580

OU

T

HDD/DVD OPEN/CLOSE

1.K

EY

12.

GN

D

5.R

ES

ET

4.V

+12

V3.

LED

_PO

N

1.V

+5F

L3.

V+

12V

5.IR

6.K

EY

17.

KE

Y2

8.F

LPO

N9.

FLD

AT

A10

.FLC

LK11

.FLS

TB

13.L

ED

_HD

D

14.L

ED

_DV

D15

.LE

D_A

TT

16.L

ED

_RE

C

17.L

ED

_PO

N18

.LE

D_H

DM

I19

.RE

SE

T O

UT

20.L

ED

_HD

D2

GN

D:2

,4,1

2

VWG2581

VWG

VWG2582VWG2583

15

LF

R

R20

2

Q20

1

D20

2

R20

1

C20

2

C20

1

C20

3

R20

3

STANDBY/ON3.LED_PON4.V+12V5.RESET OUT

2.GND1.KEY1

VWG2586VWG2584

2/2VWG2572

VWG

VWG2585PWSB

RESET

SIDE B

(VNP2047-B)

E F

CN101

CN102

CN

201

Q201

PWSB ASSYF

DVR-540HX-S5 6 7 8

Page 73: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

R130

R130

R1

R130

1

R25

R259

TP110

TP11

R1

C

TP11

R1912

P113

P114

5

CC2505

C235

C236

05

P138

R230R230

R2513

1415

2

3104

R

C1301

R208

DVR-540HX-S74

1 2 3 4

4.5 MAIN ASSY

R3224

R3225

R3801R3802

R3226

R3803

R3227

R3804

R3228 R3229

R3805R3806

R3807

R3808

R3809

R216

R3230 R3231R3232R3234

R3810

R3811

R3812

R3813

R3816

R3817R3820

R3821

R3822R3823

R3824

R3825

R3826

R3827

C1911

C1912L1001

L1003

R3831R3834

X20

R4011

R4012

R3846R3847

R3848

CN2301

TP109

R256

R257

R3851R3852

R3853

T

R3854

T

C224

R3855

TP11TP116

TP117

TP118

TP119

TP120

R3861

TP121TP122

R3863

TP123

TP128

Q25C5007

T

TP139

R2304R2307

R2308

R2309

R2310R2311

R2313

C260

TP155

R25

R25R25

C3101

C3102

C3103

C3105

C3106

C3107

C3108

TP174

C3111C3112C3114

D3101

D310D3103

D

R3101

R3103R3104

R3105

R3108

IC3101

R3109

IC3102

C1001

C1002

C1005

R3113

C1007

R3117

R3707

C1023

R1007

C4501

C4502

C4503

C4507

C4508C4509

D4501

D4502

CN2401

C1071 C1074

IC4503

IC4504IC4504

ICQ

C4534

C4535

C4537

R4518

TP3830

R4520

TP3831

R1065

R4521

R4522

R4523

R4524

R4525

R4526

R4527

u-guide1

zf2

C3201C3202 C3203

C3204

C3205

C3206

C3207

C3208C3210

C3211

C3212

C3215

CN3801

CN3802

D4581

C3221C3222C3223

D3201

C3803

C3806

R3202

C3807

R3205

R3207

R3208R3209

IC3201IC3201

R4591

IC3202IC3202

R4592

R4593

C3811C3812

X1002

C3813C3814

R3210

R3211

C3816

R3212

R3217

L3102R3220

R3221

R3222

R3223

CN

201

J

CN

2401

CN

101

G

CN

3802

CN11I

CN3801

CN4002A

CN2301

MAIN ASSYF

SIDE A

F

1 2 3 4
Page 74: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

R216

TP

R256

R257

C2

TP

TP117

TP

TP119

P120

TP121TP

23

TP139

TP155

C3

C

108

TP174

C3111

D

D31

R3103R3104

R3108

R3113

07

C1023

R1065

X1002

02

75

5 6 7 8

R210

C1701

C1702

C1703

C1704

C1705C1706

C1707

R1103

C1708

R1106R1107

R1108

C1901

R1109

C1902

C1710

C1711

CN401

R1301

R1302

R1303

R1304

R1110

R1305

R1111R1112

L1004

R1704

R3839

L1201

R1705

R3840

R3841

R1901

X201

R3842

R1902

TP106TP107

R254

109

R258

R259

C220

TP110

TP111

R1911

C221

TP112

R1912

C223

TP113

TP114

24

TP115116

118

R3859R3860

C2501

122

C2503

R1153

C2504

R1154

C2505 Q2501

R1155

C235

R1156

C236

Q2503

R1157R1158

Q2504

R1159

Q2505

C5003

R1160R1161

R1162R1163R1164R1165

R1166R1167R1168

TP138

R1169

R2301

R2302

R1170

CN5601

R2305

cam1

R1173R1174

R1175

R1176

R1177

R1178

R2501

R2502

R2503

R2507

R2508

R2509

R1182

R2510

R2511

R2512

R2513

R2514R2515

101

C3103

3106

C5624

3101

D310203

D3104

C1008C1009

C1201

CN1402

R3504

C1010

C1204

C1205

C1015C1016

C1210

C1212

C1215

C1021

C1216

C1022

C1024C1025

C1026

R1007

R1203

R1010

C1421R1207

C1231

C1232

C1235

C1236

C1044

R1210R1211

C1045C1046

R1406

R1213

C1047

C1048

C1049

R1218

C1051

R1411

C1052

C1053

R1220

R148C1054

C1055

R1222

C1056

R1223

C1057C1058C1059

R1227

C1060

R1421

C1061

R1422

C1062

R1423

C1063

R1424

R1230

C1064

C1065

R1231

R1232

C1066

R1233

C1067

R1234

C1068

R1235

C1069

C1070

R1240

CN2601

R1245

R1246

R1052

R1247

C2210

R1248

R1054

R1249

C2217

R1250

IC4510

R1251

C1085

C1087

C4544

C4545

C4546 C4547

R1064

C1282

R4528

R1260

R4529

R1265

R1266

R1267

R1268

C1291

R1269

C1292

u-guide2

C1293

u-guide3

R1270

R4539

R1271

R1273

R1274

D101

R1275R1276

R2603

C5701

Q5701

R1281

R1283

R1284

zf1

C5713C5714

R1291

C5716

R1293

C5717

R1294

C5718

C5719

C5720 C5728

C5729

R5714R5716

X1001

C1301C1302

R202

C1303

R208

(VNP2038-A)

CN

101

HCN

5601

SIDE A

F

DVR-540HX-S

5 6 7 8

Page 75: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

TP9091

R213

TP

R214

L10

104

C231

232

233

238

TP146

165

TP197

R101R102

R109

C1018

29

101

1003 R1004

R145

R14

C110C111C113

5

C1167

C2209

R175

C1081

2

C1083

C141

61

R1062

R2206

R2208

IC2202

C188

TP2TP2311

TP64

6

89

R311

R2211

3

R2212

ck U

101

DVR-540HX-S76

1 2 3 4

TP

C1312

C1313C1314

IC3802IC3802

R1101

C1709

IC1102IC1102

D1111

R1113R1114

IC1301IC1301

R1116R1117

R1118R1119

R1312

L1002

R1313

R1120

R1314

R1121

R1122

L1006

R1123

R1124

R240

R1701

R1125

R1703

R1127

R3838

C208

R245

R1706

R1321

TP100TP101TP102

TP103

TP

TP105

TP1011

L1801

C230

R1151

R1152

C

C2502

C

TP1404

TP1405

TP1406

C2506

Q2502Q2502

C237

R273

TP1407

C

R274

C5002

L1811

C5005

TP1411

R280 R281

C5011

TP140

R1171

TP141

R1172

TP142

TP143TP148

R2500

R2504

R2505

R2506

TP150

TP151

R1181

TP152

TP153

R1183

C264

TP154

R1184

C5609

X5701

C5610

TP161TP162

L107

C5617

L108

C5618

TP

C5619

TP167

L110

C5621

C5622

C5623

R5605

R5606

R5607

R5608

R5609

R5610

C296

C297

TP2601

TP2602

TP2603 TP2604

D5621

TP2605

TP192

TP2606

TP193 TP194

TP195

TP196

IC3103

IC5621IC5621

L5701

C1003

C1004

Q3711

CN1401

R3501

C1202

R103

C1203

IC5631IC5631

C1206

C1207

C1208

C1014

C1209

C1017C1019

TP5701

C1211

TP5702

C1213

C1214

R115

IC3701

C10

CN

R1002

R

R1005

C1221

R1006

C1222

C1223

R1008

C1224

IC1001IC1001

C1801

C1225

R126

C1226

C1802

R127

C1803

C1227

C1034

R128

C1804

C1228

R129

C1229

Q1801Q1801

R1201

C1037

R1204

R1012

R1013R1014

C1230

R1015

IC1201IC1201

R1016

R133

R1017

R1018 C1040R1401

R1019

IC1011

C1811

R1402

C1812

C1043R1403

C1813

R1404

C1814

R1405

Q1811Q1811

R1212

R1407

R1020

R1214R1215

R1216R1217

R1219

R1410

C1050

R1412

R147

R1413

R1221

R1415

R1416

R1417

R1224

R1801

C112

R1802

R1803

R150

C114

R1804

C11

IC1221IC1221

C11

C118

C119R156R157

TP5748

R158

R159

TP5749

C120

C121

R1811

C122

R1812

C123

R1813

C124

TP5750

R160

R1814

R1045

TP5751

R161

C125

R162

TP5752

C126

R163

TP5753

C127

R164

C128

TP5754

R165

C129

TP5755

TP1

R166

TP2

TP5756

R167

TP3

TP5757

R168

TP4

C2208

R169

TP5759

TP5

R1241

Q2205

TP6

R1242

Q2206

TP7

R1243

C130

TP8

R1244

C131

TP9

C132

C133

IC4507

R170

TP1111

R171

TP5761

R1056R172

TP5762

R1057

TP5763

TP5765

R176

C108

TP5766

TP5767

R178

C1084

IC4511

C1086

IC4512

R1252

R10

R1255R1256

R1063

R1257

R1258

C1281

C1283

TP614

R1261 R1262

R1263R1264

C152

C153

TP10

target1

IC2201R2209

target2

IC2202

target6

R2210

IC4531

R1272

Q4561

C5506

C5507C5508

C165

R2601 R2602R2604

C5702

TP250

TP251

R1282

C5512

TP252

TP253

TP254

R1285R1286

R1287

R1288R1289

C178

C5711

C5712

zf4

C5715

R1292C180

R1295

IC102

C182

R1296

C183

R1297R1298

C185

R1299

C187

C189

C5721C5722

C5723

R5507

C5724

R5508

C5725

R5509

D5702

C5726

C5727

R5701

R5702

R5703

R5706

R5707IC5701IC5701

IC501

IC5702IC5702

ICQ

R5711R5713

TP65

C3804

TP68 TP69

R5721R5722

R5725

TP72

TP73

C1104

C1105

R5730R5731

TP80

R203C1111 R20

C1113

Q1111Q1111

TP

IC101

R4537

TP203

TP202

R5718

R1414

TP201

L5706L5706

Q3712

R3511

Q3501Q3501

C3511

R3503 C3501

R3505

R3001

C5620

R5612

R5611

C107

R221

R2214

L1812

R1815

L1813

R1816 C1815C1816

F

to Pi

CNMAIN ASSYF

SIDE B

1 2 3 4

Page 76: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

C13

C1709

IC1301

R13123

R

R245

C2506

Q2502

R2504

TP167

L110

604

2605

TP2606

R3501

R103

R1005

R126R127

R128R129

R133

C1040

R14

R150

R157R159

C121

22C1

R160

R1045

R161R162

R163R164

C131

C1

C1C1086

R

R2601 R2602R2604

C187

Q35

C3511

R3503 C3501

R30

to

77

5 6 7 8

TP90TP91

12

TP92

R213

TP93

R214

TP94

TP95TP96TP97

TP98

R601

TP99

R602

R603R604

R3235

R3814

R3815

R3818 R3819

R3828

CN601

R3829

R3830

R3832

L1007

R3833

L1008

R3835

R3836

1703

R3837

TP104

R3856R3857R3858

TP1012

TP1013

TP503

TP504

TP505

TP506

TP507

TP508

C230

TP509

C231

C232

C233

C237 C238

TP510TP511

TP129

C5001

TP512

TP513

C5004

TP514

TP515

C5005

TP516TP517

C5008

TP518

TP130

TP131

C5009

TP132TP133

TP134

TP135

C5010

R2306

TP146

R2500

Q101

Q102

C261

L106

TP165

TP166

L112

TP170

TP171 TP173

TP175 TP177

TP179

TP2401

TP181

TP2402

TP182

TP2403

TP183

TP2404

TP184

TP2405

TP2406

TP2407

TP187

TP2408

TP188

TP2409

C3701

C3702

C3703

TP2410

TP190

R3102

TP2417

TP197

TP2418

TP2419

IC3103

TP2420

R3110

Q3711

R3111

R3112

R3115R3116

R101R102

R107

R108

R109

C1017

C1018

C1019

R3703

R110

R3704

R111

R3705

R112

R3706

R113

C1020

R114

IC3701

R116

R118

R501R119

D3711

R502

IC3706

D3712

R503

C373

7

R504

C1029

CN101

R505

R1001

R3711

R506R507

R1003

R371

3

R120

R1004

R371

4

R121

R3715

R122

R123

R124

R125

R1009

TP5717

C1034

R510

TP5718

R511

TP5719

R515R516

R3722

R517

R3723R3724

TP5720

TP5721

R132

TP5722

TP5723

TP5724

CN501

TP5725

CN502

TP5726

TP5727

TP5728

TP5729

C101

R3731

C102

R3732

C103C104

TP5730

C105

TP5731

R142

TP5732

R143

TP5733

C108

R144

TP5734

C109

R145

TP5735

R146

TP5736

7

TP5737

TP5738

TP5739

C110C111

C112

C113

C114

TP5740

R151

C115

TP5741

C116

R152

TP5742

C117

R153

TP5743

R154

TP5744

C501

C119

TP5745

R156

C502

TP5746

C503

TP5747

TP3807

C504

R158

C505

TP3809

C506 C507 C508

C120

C4525

C509

C4526

C4527

23

C124

C4528

TP3810

TP3811

C126

D4507

TP3813

D4508

C510

TP3814

D4509

C511

TP3815

C1072

TP3816

C1073

TP3817

C2208

TP3818

C1075

Q2205

TP3819

C2209

C1076

Q2206

C2402

C4536C132

C2403

33

IC4507

C2404

TP3820

C2405

C135

C2406

C136

TP3822

C137

R4513

TP3823

C138

R4514

R174

TP5764

TP3824

R175

C139

C1081

R4515

TP605

TP3825

TP606

C1082

TP3826

C1083

TP607

R177

TP3827

084

TP5768

TP3828

IC4511

R179

TP609

TP5769

TP3829

IC4512

C140

C141

R1061

R1062

C142

C143

C4548

TP610

C144

TP5770

C4549

C145

R181

C2221

C146

C2222

C147

C2223

C148

C2224TP615

C532

TP616

TP617

C533

C4550

C534

C4551C535

C536

C4552

C537

C4554C538

C150

C151

R2206

R4530

C154

R2208

R4531

C155

IC22012209

R4532

C156

IC2202

R4533

C157C158

R4534

target5

R4535

C159

target8

R2210

IC4531

C4561

C4562

C4563

C160

IC2401

C161

Q4561

C4565

IC2402

C162

C163

C164

R4541

C165

R4542

C166

C167

C168

C169

C170

C171

C172

C173

C174

C175

C176

C177

C178

C3001

zf3

C180

C181

IC102

C184

R4561

C186

R4562

C188

C3209

C190

TP2300

TP2301

TP2302TP2303TP2304

TP2305TP2306

C3214

IC501

TP2309

C3216

TP2311

TP2312

R3002

TP2313

R3003

TP2314

R3004

R3005

TP63

TP64C3801

TP66

C3802

TP67

R3201

C3805

R3206

TP70

TP71

TP74

TP75

TP76

TP77

TP78

TP79

R3213R3214

R3215

R3216

TP81

TP82

TP83

TP84TP85

R206

TP86

TP87

TP88

TP89

D3801IC101

R3716

IC3707

C3738

TP204

R2312

R4544

R4543C4538

R4516

TP202

C4542

R3850

R2401R2402

C2401

C4555R4536

TP205

C3810

C3809

C4539

C3808

R130

C5006

R4517

D3701

Q3712

R3719

R3717

R3720

R3114

R3511

01

R3505

01

R4538L1010

TP108

R2211

R2213

R2212R2214

R3721

R3708R2314C2301

R2315

C2302

C3815

R3862

(VNP2038-B)

F

Pick Up

CN101

to Front

CN601

SIDE B

DVR-540HX-S5 6 7 8

Page 77: Pioneer Dvr 540hx, Dvr 440hx

C

D

F

A

B

E

DVR-540HX-S78

1 2 3 4

4.6 ATAB ASSY

GND40

1 RESET

R

140

LF

CN12

CN11R13R14 R15

R16

R17R18

R19

R20 VWV2231

VWV

ATABCONTACT BOTTOM SIDE

GND

PC

1

40

LF R

VWV2231VWV

ATAB ASSYH

CN3801G

CN12

SIDE ASIDE A

(VNP2045-B)

(VNP2045-B)

ATAB ASSYH

CN12

H H

SIDE BSIDE B

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4.7 POWER SUPPLY UNIT

SIDE A SIDE A

POWER SUPPLY UNITI

I I

CN

2401

G

CN

201

CN

401

A

CN

202

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CN

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5. PCB PARTS LIST Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.The mark found on some component parts indicates the importance of the safety factor of the part.Therefore, when replacing, be sure to use parts of identical designation.When ordering resistors, first convert resistance values into code form as shown in the following examples.Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5 6 14 7 3

R 5 01 R 0

5 6 2 1

NOTES:

560 Ω47k Ω0.5 Ω1 Ω

RD1/4PU JRD1/4PU JRN2H KRS1P K

56 x 10 1

47 x 10 3

R501R0

561473

5.62k Ω RN1/4PC F562 x 10 1 5621

Mark No. Description Part No.

LIST OF ASSEMBLIES 1..TUNB ASSY VWV2229 1..DTBR ASSY VWV2228 1..JACB ASSY VWM2392 NSP 2..JACB ASSY VWV2230 NSP 2..ATAB ASSY VWV2231 NSP 1..FLKB ASSY VWM2393 2..FLKY ASSY VWG2571 2..PWSB ASSY VWG2572 2..FRJB ASSY VWV2232 1..MAIN ASSY (for Service) VXX3159

> 1..POWER SUPPLY UNIT VWR1403

Mark No. Description Part No.

A JACB ASSY.SEMICONDUCTORS

IC0505 BA4560RFIC0102 BD4846GIC0511 BH7236AFIC0103 BU4220G

> IC0401 CEK1278

IC0501 HA118326APFRIC0509 LA7213IC0503 MM1501XNIC0502, IC0504 MM1503XNIC0301 PDF015A

IC0101 PMC008A8IC0508 SN74AHC2G53HDCTIC0513 TC4W53FUIC0510 TC74HC123AFIC0512 TC7SU04FU

Q0406, Q0412, Q0415 2SA1036KQ0306, Q0503, Q0504, Q0510, Q0518 2SA1576AQ0521, Q0523 2SA1576AQ0408, Q0413, Q0416 2SC2411KQ0102, Q0111, Q0112, Q0305, Q0403 2SC4081

Q0411, Q0511-Q0513, Q0515 2SC4081Q0519, Q0520, Q0522 2SC4081Q0402 2SC5876Q0105, Q0109, Q0303, Q0304, Q0502 2SD2114KQ0301, Q0506 DTA124EUA

Q0110 DTA143EUAQ0108 DTC114TUAQ0101, Q0302, Q0407, Q0414, Q0417 DTC124EUA

Q0501 DTC124EUAQ0404 HN1A01FU

Q0514, Q0516, Q0517 HN1C01FUQ0507, Q0508 HN1C03FUQ0409 RN4903Q0103, Q0104 UMD2NQ0405 UMF21N

Q0410 UMF23NQ0509 UMH1ND0104 1SR154-400D0101-D0103, D0106, D0107, D0109 1SS355D0301, D0302, D0309, D0403, D0406 1SS355

D0507, D0510, D0511 1SS355D0512, D0513 DAN217UD0108 DAP202UD0506 UDZS11(B)D0401 UDZS15(B)

D0508, D0509 UDZS5R1(B)D0501 UDZS6R8(B)D0407 UDZS9R1(B)D0514-D0533 UMZ6R8N

COILS AND FILTERSL0101 RADIAL INDUCTOR ATH1109L0301 INDUCTOR CTF1306L0506, L0507 INDUCTOR CTF1388L0402 CHIP FERRITE BEADS CTF1399L0508 LAU3R9J

L0102 LAU470JL0505 LAU680JL0501, L0503 LCYA150J2520L0502, L0504 LCYA180J2520L0401 LRCA331J

CAPACITORSC0111, C0112, C0149 CCSRCH100D50C0315, C0316, C0319, C0567, C0568 CCSRCH101J50C0694, C0696, C0698, C0700 CCSRCH102J50C0114, C0115 CCSRCH120J50C0658 CCSRCH220J50

C0624, C0625 CCSRCH221J50C0651, C0652 CCSRCH270J50C0538, C0545 CCSRCH330J50C0107, C0656 CCSRCH331J50C0145, C0307, C0308, C0605, C0606 CCSRCH471J50

C0608, C0609, C0613, C0614 CCSRCH471J50C0616, C0617, C0693, C0695, C0697 CCSRCH471J50C0699 CCSRCH471J50

Mark No. Description Part No.

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C0540, C0547 CCSRCH680J50C0321 CCSRCH681J50

C0537, C0544 CCSRCH7R0D50C0539, C0546 CCSRCH820J50C0536, C0543 CCSRCJ3R0C50C0563, C0564 CEANP4R7M50C0412, C0424, C0514, C0577, C0578 CEAT100M50

C0417, C0419, C0437, C0439, C0523 CEAT101M10C0530, C0560, C0579, C0631 CEAT101M10C0427, C0432, C0434, C0573-C0575 CEAT101M16C0618 CEAT101M16C0119, C0123, C0309, C0311, C0312 CEAT102M6R3

C0611, C0629 CEAT102M6R3C0504 CEAT1R0M50C0104 CEAT220M25C0665, C0669 CEAT221M16C0127, C0301, C0634, C0636, C0639 CEAT221M6R3

C0671 CEAT221M6R3C0138, C0645 CEAT2R2M50C0305, C0306 CEAT470M16C0141 CEAT471M16C0313, C0314, C0620, C0627, C0628 CEAT471M6R3

C0587, C0604, C0607, C0612, C0615 CEAT4R7M50C0410 CKSQYF105Z50C0310, C0509 CKSRYB103K50C0157, C0421, C0508, C0512 CKSRYB104K16C0517, C0518, C0525, C0535 CKSRYB104K16C0557, C0558, C0562, C0653-C0655 CKSRYB104K16

C0110, C0502, C0507, C0510, C0511 CKSRYB105K10C0513, C0515, C0527-C0529 CKSRYB105K10C0531-C0534, C0550, C0552 CKSRYB105K10C0555, C0556, C0583-C0586 CKSRYB105K10C0589-C0594, C0603 CKSRYB105K10

C0646 CKSRYB221K50C0105, C0106, C0109, C0120 CKSRYF104Z25C0124-C0126, C0131-C0135 CKSRYF104Z25C0139, C0140, C0142, C0144, C0153 CKSRYF104Z25C0156, C0317, C0322, C0323 CKSRYF104Z25

C0401-C0404, C0420, C0426, C0428 CKSRYF104Z25C0431, C0433, C0435, C0436, C0438 CKSRYF104Z25C0441, C0503, C0505, C0516, C0521 CKSRYF104Z25C0576, C0581, C0582, C0623, C0626 CKSRYF104Z25C0630, C0632, C0633, C0635 CKSRYF104Z25

C0637, C0638, C0641, C0644, C0648 CKSRYF104Z25C0650, C0657, C0659, C0662-C0664 CKSRYF104Z25C0667 CKSRYF104Z25C0422, C0425 CKSRYF104Z50C0113, C0121, C0122, C0150, C0152 CKSRYF105Z10

C0519, C0526, C0542, C0549, C0553 CKSRYF105Z10C0561, C0580, C0588 CKSRYF105Z10C0647, C0649 CQMBA103J50

RESISTORSR0554, R0558 RN1/16SE1002DR0555, R0559 RN1/16SE8201DR0327, R0410, R0419, R0426-R0432 RS1/10S0R0JR0515, R0516, R0520, R0545, R0561 RS1/10S0R0JR0627 RS1/10S0R0J

R0336-R0341, R0590, R0609, R0624 RS1/10S3R9JR0626, R0630 RS1/10S3R9J

Mark No. Description Part No.R0420 RS1/10S471JR0611 RS1/10S561JR0309-R0314, R0589, R0608, R0623 RS1/10S68R0F

R0625, R0629 RS1/10S68R0FR0504, R0506, R0511, R0587, R0592 RS1/10S75R0FR0628, R0631 RS1/10S75R0FR0633, R0644, R0652 RS1/16S1001FR0640, R0648, R0657 RS1/16S1002F

R0405, R0662 RS1/16S1203FR0526, R0527 RS1/16S1800FR0689 RS1/16S1803FR0528, R0534 RS1/16S2700FR0408 RS1/16S2702F

R0517 RS1/16S3304FR0690 RS1/16S4702FR0661 RS1/16S4703FR0641, R0649, R0656 RS1/16S6800FR0202 RS1/16S7500F

R0642, R0650, R0658 RS1/16S82R0FOther Resistors RS1/16S###J

OTHERSJA0501 RGB CONNECTOR AKB1316CN0301 4P MINI DIN SOCKET AKP7045CN0104 KR CONNECTOR B2B-PH-K-SX0301 (16.000 MHz) CSS1616X0101 (15.0 MHz) CSS1653

CN0105 26P FFC CONNECTOR HLEM26S-1JA0304, JA0305 REMOCON JACK RKN1004JA0302 6P PINJACK VKB1233CN0106 19P FFC CONNECTOR VKN1250CN0102 B TO B CONNECTOR VKN2008

CN0103 9P FFC CONNECTOR VKN2015CN0101 35P FFC CONNECTOR VKN2025CN0401 B TOB CONNECTOR VKN2052KN0101, KN0103, KN0104 VNF1084 WRAPPING TERMINALX0102 (32 kHz) VSS1197

X0501 (4.433619 MHz) VSS1201

B TUNB ASSY.SEMICONDUCTORS

IC0801 MSP3417GQ0801, Q0802, Q0804, Q0805 2SA1576AQ0803 2SC4081

COILS AND FILTERSL0804, L0805 INDUCTOR CTF1306L0801, L0802, L0807, L0810 CTF1399L0809 LCYA100J2520L0808 LCYA101J2520

CAPACITORSC0817 CCSRCH101J50C0825, C0826 CCSRCH220J50C0821, C0822 CCSRCH560J50C0836, C0839 CCSRCH561J50C0823, C0824 CCSRCH5R0C50

C0830, C0842 CEAT100M50C0813, C0815, C0819, C0828, C0831 CEAT101M10C0802, C0807 CEAT102M6R3

Mark No. Description Part No.

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C0805 CEAT220M25C0840 CEAT3R3M50

C0818, C0834, C0837 CKSRYB103K50C0801, C0806 CKSRYB222K50C0835, C0838 CKSRYB392K50C0814, C0816, C0829, C0832, C0833 CKSRYF104Z25C0841, C0843 CKSRYF104Z25

C0820, C0827 CKSRYF105Z10

RESISTORSR0821, R0997 RS1/10S0R0JR0801, R0802 RS1/10S100JR0803, R0829 RS1/10S120JOther Resistors RS1/16S###J

OTHERSU0801 TV TUNER PACK VXF1106CN0801 19P FFC CONNECTOR VKN1279KN0802 SCREW PLATE VNE1948X0801 (18.432 MHz) VSS1189

C DTBR ASSYSEMICONDUCTORS

IC0101 HY57V561620CT-HIC0104 KA5SDKAS01TSNIC0304, IC0312 MM1685ANIC0307 MM1689FHIC0501 PCM1742KE

IC0313 STV0361LIC0109 TC74VHC00FTS1IC0314 TC7WB125FKIC0311 UPC3221GVIC0502 UPC4570G2-A

IC0106 UPD61110GM-100UEVAIC0205 VYW2383Q0101, Q0102 2SA1576AQ0301 2SC2411KQ0305 2SC2412K

Q0103 2SC4081D0301 1SR154-400D0304 1SS355D0302 SM15T6V8A

COILS AND FILTERSL0304 LCYAR82J2520F0101-F0107, F0202, F0300-F0302 VTF1091F0305, F0309-F0313, F0316-F0318 VTF1091F0504 FERRITE CORE VTF1091F0319 SAW FILTER VTF1188

L0315 CHIP FERRITE BEADS XTX1001L0314 CHIP FERRITE BEADS XTX1003

TRANSFORMERST0300 XTX1005

CAPACITORSC0513, C0516 CCSRCH101J50C0119 CCSRCH470J50C0326, C0401 CCSRCH471J50C0397, C0402 CCSRCH5R0C50C0512, C0517 CCSRCH681J50

Mark No. Description Part No.C0148, C0149 CCSRCK2R0C50C0353, C0378 CEVW100M16C0123, C0144, C0167, C0307, C0346 CEVW101M16C0349, C0501, C0503, C0510, C0514 CEVW101M16C0133, C0151 CEVW1R0M50

C0324 CEVW220M6R3C0115, C0147, C0211, C0339 CEVW470M16C0342, C0343, C0366, C0368, C0385 CEVW470M16C0389, C0395 CEVW470M16C0508 CKSQYB106K6R3

C0332, C0373, C0392, C0393 CKSQYB225K10C0404-C0406, C0431 CKSQYB225K10C0315 CKSQYB475K6R3C0369 CKSRYB102K50C0375, C0391, C0408, C0410 CKSRYB103K50

C0384, C0396, C0400, C0409, C0413 CKSRYB104K16C0301, C0304, C0309, C0340, C0341 CKSRYB105K10C0388, C0411 CKSRYB105K10C0528 CKSRYB223K50C0102-C0104, C0106, C0108-C0110 CKSRYF104Z25

C0112, C0114, C0116, C0118, C0120 CKSRYF104Z25C0124, C0125, C0127, C0128 CKSRYF104Z25C0130, C0131, C0134, C0135, C0138 CKSRYF104Z25C0140-C0142, C0155, C0166, C0168 CKSRYF104Z25C0212, C0213, C0347, C0348, C0350 CKSRYF104Z25

C0358, C0364, C0379, C0383, C0394 CKSRYF104Z25C0398, C0399, C0407, C0412 CKSRYF104Z25C0414-C0418, C0421, C0422, C0502 CKSRYF104Z25C0504, C0507, C0511, C0515 CKSRYF104Z25C0522-C0525 CKSRYF104Z25

C0101, C0105, C0107, C0111, C0113 CKSRYF105Z10C0117, C0121, C0122, C0126, C0129 CKSRYF105Z10C0132, C0136, C0137, C0303 CKSRYF105Z10

RESISTORSR0381-R0383 RAB4CQ0R0JR0185-R0194 RAB4CQ330JR0239-R0249 RAB4CQ470JR0511, R0517, R0523 RN1/16SE1002DR0516 RN1/16SE1201D

R0513, R0518, R0525 RN1/16SE2202DR0521 RS1/10S0R0JR0121-R0128 RS1/16S1000FR0169 RS1/16S1500FR0168 RS1/16S2200F

R0135 RS1/16S75R0FR0166, R0167 RS1/16S9100FOther Resistors RS1/16S###J

OTHERSU301 DIGITAL TV TUNER VXF1100X0100 (27.000MHz) BSS1123X0300 (27MHZ) XSS1010JA0101 1P PINJACK VKB1159CN0103 B TO B CONNECTOR VKN2011

CN0102 10P FFC CONNECTOR VKN2038KN0301 SCREW PLATE VNE1948

D FRJB ASSYSEMICONDUCTORS

Mark No. Description Part No.

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D0301-D0303 UMZ6R8N

CAPACITORSC0306, C0308 CCSRCH471J50

RESISTORSOther Resistors RS1/16S###J

OTHERSJA0301 4P MINI DIN SOCKET AKP1238CN0301 26P FFC CONNECTOR HLEM26S-1JA0302 3P PINJACK VKB1208CN0302 14P FFC CONNECTOR VKN1245KN0301, KN0302 WRAPPING TERMINALVNF1084

E FLKY ASSYSEMICONDUCTORS

IC0101 PT6315Q0112 2SA1576AQ0113 2SC4081Q0111 2SC5712Q0101, Q0102 DTC124EUA

D0122 1SS355D0124, D0125 RF101L2SD0101 SLR-343BBTD0103 SLR-343DCD0105, D0115, D0117, D0119 SLR-343VC

D0123 UDZS13(B)D0121 UDZS15(B)D0126 UDZS2R4(B)

COILS AND FILTERSL0102 LAU220J

TRANSFORMERST0101 VTT1171

SWITCHES AND RELAYSS0101-S0113 VSG1024

CAPACITORSC0137 CEAL100M50C0105 CEAL101M10C0135 CEAL101M16C0131 CEJQ101M16C0118, C0119, C0134 CKSRYB103K50

C0133 CKSRYB223K50C0101, C0102, C0106-C0108, C0110 CKSRYF104Z25C0116, C0121-C0123, C0128-C0130 CKSRYF104Z25C0132 CKSRYF104Z25C0112 CKSRYF104Z50

RESISTORSR0129, R0130 RS1/10S182JR0161 RS1/10S221JOther Resistors RS1/16S###J

OTHERSCN0102 KR CONNECTOR B2B-PH-K-SIC0102 REMOTE RECEIVER UNIT RPM7140-H9V0101 FLUORESCENT TUBE VAW1091CN0101 14P FFC CONNECTOR VKN1274 FL HOLDER VNF1134

Mark No. Description Part No.

F PWSB ASSYSWITCHES AND RELAYS

S0201 VSG1024OTHERS

CN0201 KR CONNECTOR B2B-PH-K-S

G MAIN ASSYSEMICONDUCTORS

IC3101 AK5359ETIC501 BD7997FSIC2401, IC2402 CEK1285IC1201, IC1221 (*) Refer to 7.1.11 (P127) K4H511638C-UCB3IC1301 NJM12904V

IC3201 PCM1742KEIC3707 PST3813U

> IC4512 S-1170B25UC-OTK> IC4507, IC4511 S-1170B33UC-OTS> IC4504 S-1170B50UC-OUJ

IC3701 TC7WH34FUIC101 UPC3345GC-YEB-AIC3202 UPC4570G2-AIC1001 UPD61272F1-107KA3AIC1102 VYW2365

Q1801, Q1811, Q2205, Q2206 2SA1576AQ2501-Q2505 2SA1576AQ3501, Q4561 2SC4081Q101 RT1N141UD3201 DAN202U

D3711, D3712 RB501V-40D101 SML-310YT

COILS AND FILTERSL1010, L106, L107, L112 CHIP COIL BTH1103L1001, L1003, L1004, L1006-L1008 DTL1106L1201 EMI FILTER DTL1106L1811 LCYA150J2520L1801 LCYA390J2520

CAPACITORSC1081 CCSSCH100D50C158-C162, C1813 CCSSCH101J50C3207, C3211 CCSSCH121J50C1902, C1911 CCSSCH150J50C1812 CCSSCH151J50

C1901, C1912 CCSSCH180J50C1803 CCSSCH221J50C169, C171, C509 CCSSCH390J50C3501 CCSSCH470J50C1084-C1087 CCSSCH5R0C50

C510 CCSSCH620J50C264 CCSSCH680J50C3212 CEAT102M6R3C1708, C4507 CEVW100M16C2506, C3106, C3214, C3216, C4542 CEVW101M16

C4563 CEVW101M16C1001, C1003, C1005, C1014, C1020 CEVW221M4C1071, C1074, C1235 CEVW221M4C511 CKSQYB105K16C105, C1073, C1076, C121-C123 CKSQYB475K6R3

C125, C133, C135, C152, C153 CKSQYB475K6R3

Mark No. Description Part No.

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C155, C165, C168, C178, C181 CKSQYB475K6R3C184, C4508, C4525, C4526 CKSQYB475K6R3C4548, C4549, C4552 CKSQYB475K6R3C157, C4551 CKSRYB105K10

C109, C111 CKSRYB334K10C101, C102, C136 CKSRYB474K10C1009, C1015, C1018, C1021, C1024 CKSRYF105Z10C1044, C1047, C1052, C1055 CKSRYF105Z10C1061, C1062, C1065, C1070, C1113 CKSRYF105Z10

C1202, C1204, C1208, C1221, C1223 CKSRYF105Z10C1227, C1421, C1801, C1811 CKSRYF105Z10C2208, C2209, C2501, C296 CKSRYF105Z10C3102, C3103, C3511, C3703, C3738 CKSRYF105Z10C3801-C3805 CKSRYF105Z10

C1010, C1016, C1019, C1022, C1025 CKSSYB102K50C1046, C1049, C1054, C1057, C1059 CKSSYB102K50C1064, C1067, C1068, C1207 CKSSYB102K50C1209, C1210, C1226, C1228, C1229 CKSSYB102K50C151, C189, C261, C4527, C4550 CKSSYB102K50

C119, C1205, C1206, C1224, C1225 CKSSYB103K16C129, C130, C142, C164, C1709 CKSSYB103K16C187, C188, C221, C3701, C4509 CKSSYB103K16C1026, C1029, C103, C1034, C1037 CKSSYB104K10C104, C1040, C1043, C112, C117 CKSSYB104K10

C124, C126-C128, C132 CKSSYB104K10C143, C144, C150, C156, C163 CKSSYB104K10C167, C172, C175, C2301, C2302 CKSSYB104K10C260, C3806, C504, C505 CKSSYB104K10C137 CKSSYB182K50

C145, C146 CKSSYB222K50C224, C230, C231 CKSSYB223K16C108, C110, C139, C141, C1802 CKSSYB331K50C3204 CKSSYB331K50C114 CKSSYB332K50

C116 CKSSYB333K10C232, C233 CKSSYB471K50C148, C220, C223 CKSSYB472K25C147, C1804, C1814, C532 CKSSYB473K10C297, C3208, C3210 CKSSYB681K50

C138 CKSSYB682K25C154, C236 CKSSYB683K10C115 CKSSYB822K16C1002, C1004, C1007, C1045, C1048 CKSSYF104Z16C1050, C1051, C1053, C1056, C1058 CKSSYF104Z16

C1060, C1063, C1066, C1069, C1082 CKSSYF104Z16C1105, C1203, C1211-C1214, C1222 CKSSYF104Z16C1230, C1302, C1303, C1312, C1313 CKSSYF104Z16C1701-C1707, C2401-C2406, C3101 CKSSYF104Z16C3201-C3203, C3206, C3209 CKSSYF104Z16

C4561, C4562, C4565, C501, C503 CKSSYF104Z16C113 (2.2/10) DCG1040C502 (10/16) DCH1165C1008, C1017, C107, C1075, C118 DCH1201C2210, C2217 (10/10) DCH1201

C1215 (150/4) VCH1246

RESISTORSR501 (0.47/1/4W) DCN1160R502 (0.68/1/4W) DCN1162R1411, R240, R3005, R3102, R3707 RAB4CQ103J

Mark No. Description Part No.R3801-R3806 RAB4CQ223JR1245, R1246, R1255, R1256 RAB4CQ330J

R1265, R1266, R1273, R1274 RAB4CQ330JR3810-R3813, R3824 RAB4CQ330JR254 RAB4CQ473JR1241, R1242, R1248, R1249 RAB4CQ560JR1261, R1262, R1268, R1269 RAB4CQ560J

R1281-R1283, R1287 RAB4CQ560JR3208, R3223 RN1/16SC56R0DR3207, R3226 RN1/16SE1502DR3209, R3224 RN1/16SE8201DR1001, R1002, R133, R2401 RS1/10S0R0J

R4513, R4514, R4520-R4524, R4527 RS1/10S0R0JR4591-R4593 RS1/10S0R0JR1302, R1303, R1312, R1313 RS1/16S1001FR2502, R2505, R2508, R2511, R2514 RS1/16S2000FR1301 RS1/16S4700F

R1052 RS1/16S6200FR3505 RS1/16S75R0FR1054 RS1/16S9100FR181 RS1/16SS4701FR510, R511 RS1/4SA2R0JOther Resistors RS1/16S###J

OTHERSCN502 4P CONNECTOR DKN1288CN501 CONNECTOR DKN1312CN601 5P CONNECTOR DKN1402CN101 CONNECTOR DKN1404X201 (16.93MHz) OSC DSS1152

CN1402 07P CONNECTOR RKN1048CN2401 KR CONNECTOR S13B-PH-KCN2301 35P CONNECTOR VKN1439CN401 CONNECTOR VKN2029CN1401 CONNECTOR VKN2030

CN2601 CONNECTOR VKN2038CN3801 CONNECTOR VKN2050X1002 (27 MHz) CRYSTAL VSS1191X1001 (24.576 MHz) CRYSTAL VSS1192

H ATAB ASSYRESISTORS

R13-R20 RAB4C0R0J

OTHERSCN12 40P ATA CONECTOR VKN1816CN11 40P CONNECTOR VKN1818

I POWER SUPPLY UNIT POWER SUPPLY UNIT has no service part.

Mark No. Description Part No.

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6. ADJUSTMENT

Special tool foradjusting the LD power

Special tool foradjusting the LD power

The right side (see the figure below) of the connector is for connection ofthe flexible cable.

Connect the 10-pin flexible cable to the lower part of CN401.

Main Assy and writer

Main AssyCN5601

CN1402CN1401

HDD

POWERSUPPLYUnit

Note: Before adjusting the LD power, disconnect the power to the HDD and the flexible cable for ATA (40-pin).

• To which the special tool for adjusting the LD power is connected

• Setting of the switches on the special tool for adjusting the LD power

Set all five switches to ON.

GGF1559

[Purpose]If the combination of MAIN Assy and LOADER Assy is changed, the adjusted value for LD power will be shifted, and stable playback or recording of a disc will become impossible. Therefore, when the combination of MAIN Assy and LOADER Assy is changed, LD power adjustment and adjustment for disc judgment will be necessary.Be sure to do this adjustment at following cases. • When replacing MAIN Assy • When replacing LOADER Assy

[Tools to be used]• Special tool for adjusting the LD power (GGF1559)• 10-pin FFC flexible cable (GGD1477)• CD-ROM test disc: CDT-313 (GGV1054)• DVD dual-layer test disc: DVDT-002 (GGV1036)

[Notes] Never turn the power off while any of the following operations is in progress: • While laser diode (LD) power adjustment is being performed normally by the unit • While adjustment for disc judgment is being performed

[Connections]• Connections for adjusting the LD power

GGD1477

GGF1559

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[Procedures]1. Connect the special tool for adjusting the LD power, as shown on the previous page.

2. Turn on the DVD recorder. ("POWER ON" will be indicated on the FL display.)

3. The tray opens.Make sure that powered opening of the tray is working.

If the tray does not open under power:a. Flexible cables or other cables may not be connected. (Connection of cables to the HDD is not necessary.)b. Wrong setting of the switches on the special tool for adjusting the LD power, or failure in the special tool or the 10-pin flexible cable, is suspected.c. Failure in the loader, MAIN Assy, or POWER SUPPLY Unit is suspected.

Make sure that the LED next to CN401 is lit.If the LED flashes:

a. Wrong setting of the switches on the special tool for adjusting the LD power, or failure in the special tool or the 10-pin flexible cable, is suspected.

4. Manually close the tray. Adjust the LD power.Make sure that the LED next to CN401 is lit.

If the LED flashes three or four times in a burst:a. The PU flexible cable may not be connected.b. Failure in the Traverse Mechanism or MAIN Assy is suspected.

5. After adjusting the LD power, invoke powered opening of the tray. (LD power adjusting time : about 60 sec.)Make sure that the LED next to CN401 flashes once per burst.

6. Load the DVDT-002 on the tray.The tray automatically closes after 15 seconds.The tray repeatedly closes and opens automatically until a disc is loaded.

7. After adjustment for judging the DVD disc, the tray automatically opens.Make sure that the LED next to CN401 flashes twice in a burst. (DVD disc discrimination adjusting time : about 25 sec.)

If the LED flashes only once per burst:a. A disc other than the DVDT-002 may be loaded. Be sure to load the DVDT-002.

8. Replace the DVDT-002 with the CDT-313.The tray automatically closes after 15 seconds.The tray repeatedly closes and opens automatically until a disc is loaded.

9. After adjustment for judging the CD disc, the tray automatically opens.Make sure that the LED next to CN401 is unlit. (CD disc discrimination adjusting time : about 25 sec.)

If the LED flashes twice in a burst:a. A disc other than the CDT-313 may be loaded. Be sure to load the CDT-313.

10. Unload the CDT-313 and manually close the tray.

11. Turn off the recorder by holding the POWER button pressed for several seconds.

12. Disconnect the 10-pin FFC cable from the MAIN Assy.

13. Set the power sources for the HDD and the flexible connecting cable for ATA (40-pin) to their original statuses.

[ Points to be confirmed ]1. Make sure that real-time recording on a DVD-R/-RW/RAM will finish normally.2. Play back a recorded disc and make sure that playback is performed without a problem.

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7. GENERAL INFORMATION7.1 DIAGNOSIS

Jigs and Tools to be used

Service Mode List1. Setting type

Remote control unit for serving (GGF1381)DVD Recorder Data Disc (Type 2)(*)Download discTest disc (GGV1025)DVD-RW (Commercial goods)

7.1.1 Model setting

7.1.2 CPRM ID number and data

7.1.3 Firmware downloading method

7.1.4 Video Adjustment for Specific Area

7.1.5 (5) OSD Filter Setting

• When replacing MAIN ASSY or JACB ASSY.

• When "CPRM ERROR" is displayed on the display screen.• After the MAIN ASSY or HDD replaced.

• After model setting (After replacing MAIN ASSY, JACB ASSY).• After the HDD is replaced.• When NG is displayed for the version infomation in Service mode.

• When a flicker appears on the tuner display like a horizontal or vertial

out-of-sync symptom

• When a character flicker appears on the OSD depending on the monitor.

Item When to perform

Necessary procedure List when replacing Assys Following is the surely necessary procedures and the produet state after changing when replacing next ASSYs.

MAIN ASSYJACB ASSY

HDD

1. Model setting

2. LD power adjustment

3. CPRM setting

4. Firmwave download

1. CPRM setting

2. Firmwave download

Replaced ASSY Necessary settingState after replacing

User setting HDD contents

2. Diagnosis type

7.1.5 Service ModeFirst screen : Version, Simple diagnosis of the RF level, Simple error rate measurement, HDD information.Second screen : ATA/ATAPI debug screen, LD degration judgementFourth screen : VR-recording-related error loss

7.1.6 EPG Service Mode

7.1.7 Aging Mode

7.1.8 HDD Check Mode

• When confirming version infomation• When confirming the state of LOADER Assy.

When EPG data cannnot be or can be only partially obtained.

When a claimed sympton is difficult to reproduce.

When checking the quality of HDD.

(*) Be sure to use the latest disc (Type 2). In April, 2006, the latest disc is GGV1238.

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SERVICE MODE MAP

Operation

ESC STEREO

Mode / Name

DISP

DIG/ANA

CPRM ID number and data setting

< First screen >Version info, etc

< First screen subscreen 1 >Simple diagnosis of the RF level

< First screen subscreen 2 >Simple error rate Measurement

< First screen subscreen 3 >HDD information

< First screen subscreen 4 >OSD Filter setting

CHP/TIM

DIG/ANA

1

1

2

Video Adjustment For Specific Area1 General Setting mode

2 Specific-channel Setting mode

Firmware Download1 Holding user setting data2 Shipping mode

2

DIG/ANA

DIG/ANA

DIG/ANA

DISP 2

2 times

SEARCH< Second screen subscreen 3 >

writer maintenance information of ATA/ATAPI DEBUG OSD

< Second screen subscreen 4 >LD degration judgement of ATA/ATAPI DEBUG OSD

DIG/ANA

DIG/ANA

DISP 4

3 times

DIG/ANA

DIG/ANA

< Fourth screen subscreen 4 >VR-Recording-Related Error Logs

SEARCH

DISP 7 EPG Service Mode

EPG Detail Screen

CX 0 1 HDD check mode

Aging mode (DVD)

Aging mode (HDD)*3

Load theRecordable

Disc

Select theRecordable Input

Function

A.TV/D.TV (*2)Stop(*2) , then press

, then pressStop(*2) Open/Close(*2)

Load theDL Disc(*1)

to tray

*1 DL Disc : Download Disc*2 Key on the front panel

HDDHDD/DVD REP.BESC PLAY

DVDREP.BESC PLAY

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7.1.1 MODEL SETTING

When the MAIN Assy and/or TUJB Assy that are(is) commonly used with another model are(is) replaced, they(it) must recognize the model of this unit.

Items to be set: The model number, destination, and region No. must be set.

• Once the setting has been made, it can never be changed. Be sure to make the setting correctly.• As this setting resets the Assy(s) in question to the factory-preset status, it is recommended that you obtain

the customer's consent beforehand.

After power on, the following screen is displayed on TV monitor. Press four digits properly (for example " 0133 ") by using the remote control unit for service,according to the screen information.

Disconnect then reconnect the AC power cord of the unit. Be careful not to impart vibration to the unit immediately after the AC power cord is disconnected.

[Procedures]

[Purposes] [Tool to be used]

[Notes]

1

2

3 Reset the recorder to all its factory settings. (Make sure that the recorder is on. Press and hold 7 (STOP) key and press (STANDBY/ON) key on the front panel.) The recorder turns off with all settings reset.

4 Press [ESC] then [DISP] keys by using the remote control unit for servicing, and then confirm each Model Name (for example " DVR-540HX/WV ").

End5

Remote control unit for servicing(GGF1381)

DVR-540HX/WV VERSION : 1.∗∗ SYSCON : RELEASE_100

Rev :1.1000TUNERCON : 198.000 OK

DRIVE : DVD-RW DVR-L11X OK 1.00 OK

HDD : WDC WD1600BB-xxGUCx 160

IRCON : 1.00 OK

DEVICE : E2R-FE 1.2 FLASH : 64MREGION : 2 C : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

DTB H : 410 DTB S :100a OK

[Recorder's Model Setting] Input the number using the remote for Service.

> - - -

Input No. Model [ 0132 : DVR-540HX/WYXK5 ][ 0133 : DVR-540HX/WVXK5 ][ 0232 : DVR-540HX/YXKSN5 ][ 0233 : DVR-440HX/WVXK5 ]

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7.1.2 CPRM ID NUMBER AND DATA SETTING

For the DVD recorder,it is necessary with the recoding/playback of DVD–RW disc to set an individual number (ID number) and ID data to each recorder. If the number and data are not set correctly with the following procedure, cannot work with residual quantity 0:00 or operations in the future may not be guaranteed with RW disc. You will find the ID number to be set on the ID label on the rear panel.

The Input is Necessary When:• " CPRM ERR" is displayed on the FL display immediately after the power is turned on or in Stop mode.• When the MAIN ASSY or the HDD is exchanged.

Important: If no ID label is found on the rear panel, write down the specified ID number by checking itaccording to "How to confirm the ID number" shown below.

• Input the ID number while the unit is in Stop mode.• After the data are read from the data disc (Type 2), the disc will automatically be unloaded.

[Purposes]

[Tools to be used]

[Notes]

Remote control unit supplied with the unit (VXX3092)

Remote control unit for servicing(GGF1381)

DVD Recorder Data Disc (Type 2)

Be sure to use the latest disc (Type 2). In May, 2006, the latest disc is GGV1273.

DVD RECORDER

OPEN

STANDBY/ON

HOME MENU INFOPAUSE LIVE TV

ENTER

PREV NEXTSTOP REC

PLAYREC STOP

TOP MENU

DISC NAVIGATOR GUIDE

CMSKIP

CMBACK

PAUSE RETURN/EDIT

CHANNEL

HDD/DVD

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HDD information is not correct.

HDD information is not correct.Execute HDD Initialize fromthe Disc Setup menu.

CPRM information is not correct.

When displayed following message atPower on FL Tube : [HDD ERR] CRT display :

When displayed following message atPower on FL Tube : [HDD ERR] CRT display :

When displayed following message atPower on FL Tube : [CPRM ERR] CRT display :

Power → ON

When displayed "CPRM ERR"• When exchanging HDD or MAIN Assy, or both exchanged• When exchanging HDD

Initialize StartBasicInitializeFinalizeInitialize HDD

Disc Setup

Input Flow of the ID No. and ID data when exchanging HDD or MAIN Assy

Confirmation of the CPRM ID No.

Normal operation mode

All recorded data are deleted if the HDD is intialized.Take care that restoration of the user's data recorded on the HDD is totallyimpossible. Before servicing, OBTAIN THE USER'S PRIOR CONSENT to that effect.

*Use Remote Control of the unit

*Goes to normal operation with no caution

New HDD/when there is erroron recorded contents

Exchanging to the original HDD(when there is no error on the recorded contents.)

[CAUTION]

End

End

Deletion of the CPRM ID No.(when ID No. is registered.)

Input of the CPRM ID No. and ID data

Power → OFF → ON

ExecuteHOME MENU → Disc Setup → IntializeHDD → Initialize → Start

After OSD displaying "Finished" after initilaization, reboot.

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To enter the input mode, press ESC + STEREO keys sequentially in a status with no ID number set, such as after FLASH-ROM downloading.

How to Input the ID Number and ID Data

[Recorder's ID Number Setting] ID Number ?> - - - - - - - - -

<CLEAR> Exit

Input ID Number !

1

As number input is enabled when the unit enters the input mode, input the 9-digit ID number.(The entered number is also displayed on the FL display.)

2

2

[Recorder's ID Data Setting]

<CLEAR> Exit

Insert The ID Data Disc !

When the ID number has been registered, the unit enters the ID data input mode. (The FL display indicates "INSERT ID.")In this condition, place the ID data disc on the tray and close the tray using the CLOSE key "7/0" on the player.

4

4

[Recorder's ID Data Setting]

Loading The ID Data Disc !

While the data are being read, the message shown in the figure at left is displayed on the screen. (The FL display indicates "LOAD ID.")

5

5

[Recorder's ID Number Setting] ID Number ?> 0 0 0 0 0 0 0 0 1 OK ?

<PLAY> Compare Mode<SEARCH> Enter

Input ID Number !

After inputting the number, press SEARCH keys to register the ID number.

3

3

[Recorder's ID Data Setting]

Wait Rom Writing !

When the ID data have been read, the data are written to the FLASH-ROM.(The FL display indicates "WRITE ID.")

6

6

[Recorder's ID Data Setting]

Rom Write OK !

<CLEAR> Exit

When the ID data have been written to the FLASH-ROM, the message "Rom Write OK" is displayed on the screen.(The FL display indicates "ID OK.")

After confirming this message, press CLEAR key to exit the input mode.

7

8

7

8

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[How to Confirm the ID Number]

[How to Clear the ID Number]

[Recorder's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1]Compare> * * * * * * * * *<CLEAR> Exit

Input ID Number !

Press ESC + STEREO keys sequentially with an ID number already set, and the unit enters the ID number confirmation mode.

The set ID number is displayed on the screen (and on the FL display), permitting you to confirm it.

To exit this mode, press CLEAR key.

1

2

3

2

3

Press ESC + STEREO keys sequentially with an ID number already set, and the unit enters the ID number confirmation mode.

Input the same number as the ID number you have set.

1

2

[Recorder's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1]Compare> * * * * * * * * *<CLEAR> Exit<STEREO> ID Data Setting Mode

<STEREO> ID Data Setting Mode

Input ID Number !

2

<STEREO> ID Data Setting Mode

After inputting the number, press STOP key.Only when the entered number matches the set ID number, the ID number is cleared and the unit exits this mode.If the numbers do not match, you must return to step 2.( STOP key is not accepted until 9 digits are entered.)

3

[Recorder's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1]Compare> 0 0 0 0 0 0 0 0 1 OK ?

<PLAY> Enter<STOP> Memory Clear

Input ID Number !

3

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7.1.3 FIRMWARE DOWNLOADING METHOD

1 Open a disc tray by pressing the "OPEN/CLOSE" button.2 Put the download disc on the tray. Press a " A.TV/D.TV " button while pressing a "Stop" button on the frontpanel.

* The disc tray closes automatically and the disc is loaded.* The disc tray opens automatically after loading.

3 Take out the Download Disc.

FL display

1. DISC DOWNLOAD

[Procedure]

[Notes]

Remote control unit for servicing(GGF1381)

Download DISC

Be sure NOT to turn off the unit during downloading.If the unit is turned off during downloading, the SYSCON, TUNERCON, DRIVE and IR Blaster programs may not be properly rewritten, in which case the unit may not be able to initialize itself normally when turned on again.

1. When the main board is replaced, the firmware versions for the system control computer, drive, IR microcom- puter and the TUFL microcomputer do not match, and operations of the unit may be destabilized. To match the versions for the above four, firmware downloading is necessary in the following two cases:

1 After the model setting2 When NG is displayed on the first screen (version information, etc.) of Service mode3 After changing MAIN Assy or TUJB Assy

2. Rewriting the firmware to the latest version may ameliorate the symptoms claimed by the customer.

There are the following two methods for downloading: disc download and serial download

[Purposes]

[Tools to be used]

* After download is completed, the power turns off, and turns on anda disc tray closes automatically.

* It takes for about 7-8 minutes until download is completed.

L O A D

S CD I D W L D

W N LD O O A D - 2

W N LD O O A D - 3

W N LD O O A D - 4

W N LD O O A D - 5

W N LD O O A D - 6

W N LD O O ∗ ∗ ∗

Syscon download

Tunercon download Countdown display

IRcon download

DTBcon download It takes about 6 min..

Frontend download

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[Tips]

If the power is not correctly turned on or when the power is shut off during downloading, proceed as follows before performing download again:

• In a case where downloading was incorrectly terminated while "DOWNLOAD-2" was displayed on the FL display:The SYSCON program will not function correctly.If the program cannot be downloaded from the disc or through serial communication, replace the MAIN ASSY.

• In a case where downloading was incorrectly terminated while "DOWNLOAD-3" was displayed on the FL display:The DRIVE program will not function correctly. If the program cannot be downloaded from the disc or through serial communication, replace the MAIN Assy.

• In a case where downloading was incorrectly terminated while "DOWNLOAD-4" was displayed on the FL displayThe program for the tuner microcomputer will not function correctly. If the program cannot be downloaded from the disc, replace the TUNERCON microcomputer (IC101 : JACB ASSY).

• In a case where downloading was incorrectly terminated while "DOWNLOAD-5" was displayed on the FL displayThe program for the IR Blaster microcomputer will not function correctly. If the program cannot be downloaded from the disc, replace the IR Blaster microcomputer (IC301 : JACB ASSY).

• In a case where downloading was incorrectly terminated while "DOWNLOAD-6" was displayed on the FL displayThe program for the IDTB microcomputer will not function correctly. If the program cannot be downloaded from the disc, replace the DTB microcomputer (IC106 : DTBR ASSY).

The setting way to shipping mode (Reference) At 2 lines of the [Procedures], press "OPEN/CLOSE" button while pressing "STOP" button.

4 Press and hold a " ESC " button, then press " DISP " button on the remote control unit for servicing.5 Confirm a firmware release version.6 Press " ESC " button on the remote control unit for servicing in order to exit the test mode.

(1)

(2)

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1 Connect the 232C I/F jigs above way.

2 Turn on the PC and start the " UFU.exe ".

3 Select the Firmware file. ("sz0" file)

4 Turn the DVD recorder on and start the downloadprogram." Target Device is connected " is appeared on the screen.

5 Select the Communication Speed (Baud Rate)a) Base Speed 115,200b) Data Send Speed 115,200

6 START• Even if you click "START" button, sometimes "Communication Error" may come out one to twice, and download may fail. In this case, please click "START" again.• Other factors can be considerd if download fails 3 times or more.• And it takes about 20 minutes for updating the firmware.

* TUNERCON, IR con and DTB con program is not downloaded this way, so do disc-download for TUNERCON, IR con and DTB con.

2. SERIAL DOWNLOAD

[Procedures]

[Connection]

Connect as follows: * PC with serial port * RS-232C straight cable * RS-232C I/F jig (GGF1348) * 7P FFC (VDA1681) * Download program (UFU.exe) * Firmware

[Tools to be used]

[Purposes]

1. When the main board is replaced, the firmware versions for the system control computer, drive, and the TUFLmicrocomputer do not match, and operations of the unit may be destabilized. In such a case, the versions for theabove three must be matched.

2. This method is used when disc downloading fails.

PC This unitRS-232C I/F

RS-232C cable 7P FFC

5

4

6

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7.1.4 VIDEO ADJUSTMENT FOR SPECIFIC AREA

[When specific channel setting have NOT been made] [When specific channel setting have been made]

Depending on the area, if a flicker may appear in a picture received by the tuner, it can be corrected or reduced with this setting.

1 Select a channel or line input (L1-L3) on which a specific setting is to be made.2 Press the ESC then CHP/TIM keys on the remote control unit for servicing. "General Setting mode"

is displayed.3 Press the DIG/ANA key in General Setting mode. Specific-Channel Setting mode is entered.

[Purposes] [Tools to be used]

1. Specific-Channel Setting mode

[How to enter this mode]

Press the ESC key on the remote control unit for servicing to return the Normal mode.[How to exit]

Setting is in effect only during recording/playback stop.[Note]

The setting examples in Specific-Channel Setting mode are shown below. For details on each setting item, see "Table 1: Key operations in Specific-Area Setting mode."

[Setting examples]

• If a channel that does not have specific settings is displayed, the setting figures are displayed as hyphens (- -).• If the setting figures are not displayed as hyphens, those settings have been specifically set even if they are

identical to the default settings or those of General Setting mode.• The setting indicated with an asterisk (*) is the default.• The channels to be indicated for "Input Channel" are as shown below:

Line inputs: L1-L3, DV (DV is not valid for specific-area settings.)Tuner channels: Channels received by the tuner (channels to be set in Specific-Channel Setting mode, etc.)

[Tips]

Remote control unit for servicing(GGF1381)

In this mode, specific settings can be made for up to 12 channels. For channels that do not have specific settings, the settings of General Setting mode are applied.

General settingdata

Specific channelsetting data

Specific Area Mode

Input - [ TUNER ]

Sync AGC : ON *

H Threshold Level : 12 *

V Threshold Level : 10

EPG EQ : OFF *

RGB Line Mask : 28 *

Individual setting state

Input Channel - [ 1CH ]

Sync AGC : ---

H Threshold Level : ------

V Threshold Level : ---

Specific Area Mode

Input - [ TUNER ]

Sync AGC : ON *

H Threshold Level : 12 *

V Threshold Level : 10 *

EPG EQ : OFF *

RGB Link Mask : 28 *

Individual setting state

Input Channel - [ 1CH ]

Sync AGC : ON *

H Threshold Level : 14

V Threshold Level : 7

Remote control unit supplied with the unit (VXX3092)

DVD RECORDER

OPEN

STANDBY/ON

HOME MENU INFOPAUSE LIVE TV

ENTER

PREV NEXTSTOP REC

PLAYREC STOP

TOP MENU

DISC NAVIGATOR GUIDE

CMSKIP

CMBACK

PAUSE RETURN/EDIT

CHANNEL

HDD/DVD

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2. General Setting mode

[General Setting mode screen]

*: Setting is the default.

[Display in General Setting mode when the channelcurrently displayed has specific settings]

• Indication when the maximum number (12) of channels have individual settingsIf a channel that does not have specific settings is currently selected, the indication will be as shown below,and individual data items cannot be set for that channel. To set individual data items for the currently selectedchannel, you must clear any specific-channel settings for one or more channels.

[H Threshold Level]The slice level setting for the horizontal(H)-sync separation circuit can be changed. By your changing the slice level, horizontal sync disturbance may be ameliorated. Set the slice level to a value with which the least sync disturbance is seen.

[V Threshold Level]The slice level setting for the vertical(V)-sync separation circuit can be changed. By your changing the slice level, vertical sync disturbance may be ameliorated. Set the slice level to a value with which the least sync disturbance is seen.

[Receiver sensitivity setting for an electronic program guide (EPG)]The sensitivity when receiving an electronic program guide can be selected. Set the sensitivity to "High" only if reception is unstable.

[Tips]

• To shift from Specific-Channel Setting mode:Each time the DIG/ANA key is pressed, Specific-Channel Setting mode and General Setting modeare alternately selected.

• To shift from Normal mode (recording/playback stop):Press the ESC then CHP/TIM keys.

[How to enter this mode]

Press the ESC key to return the normal mode.[How to exit]

Show setting example on the General Setting mode screen to the following.Regarding setting of actual each item, refer to table 1 (key operations in specific-area setting mode).

[Setting examples]

• General Setting mode can be entered only during recording/playback stop.• The currently selected input mode (TUNER or LINE) is displayed for "Input."• If L1, L2, L3, or DV is selected for input, general settings for the line input can be made (DV is not valid for

specific-area settings), and if TUNER is selected, general settings for the tuner input can be made.

[Tips]

Specific Area Mode

Input - [ TUNER ]

Sync AGC : ON *

H Threshold Level : 12 *

V Threshold Level : 10 *

EPG EQ : OFF *

RGB Line Mask : 28 * Individual setting state Sorry ! You can store only 12 channels for Specific Area mode.

Specific Area Mode

Input - [ TUNER ]

Sync AGC : ON *

H ThresholdLevel : 12 * V Threshold Level : 10 * EPG EQ : OFF *

RGB Line Mask : 28 *

Specific Area Mode

Input - [ TUNER ]

Sync AGC : ON *

H ThresholdLevel : 12 * V Threshold Level : 10 * EPG EQ : OFF *

RGB Line Mask : 28 * This channel is set up individually.

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Key

Op

erat

ion

Sw

itch

ing

(*:

Def

ault

)U

sed

in S

pec

ific

-C

han

nel

Set

tin

g m

od

eU

sed

in G

ener

al

Set

tin

g m

od

eR

emar

ks

[INP

UT

SE

LEC

T],

[CH

AN

NE

L +

/-]

(Rem

ote

cont

rol u

nit

supp

lied

with

this

uni

t)

Sw

itche

s in

puts

or

chan

nels

.

[ SID

E A

] , [

SID

E B

]O

N(*

) / O

FF

Set

s S

yncA

GC

.

[ DIG

/AN

A ]

– ––

Sw

itche

s G

ener

al s

ettin

g m

ode

and

Spe

cific

set

ting

mod

e.

[ Rev

×3

], [ ×

3 F

wd

][ R

ev ×

3 ] :

Dec

reas

ing

1 by

1 in

the

rang

e 0

to 1

5.

(

Cyc

lic o

pera

tion)

[ Rev

CH

AP

TER

SK

IP ]

:

Dec

reas

ing

1 by

1 in

the

rang

e 0

to 1

5.

(

Cyc

lic o

pera

tion)

[ CH

AP

TER

SK

IP F

wd

]

: In

crea

sing

1 b

y 1

in th

e ra

nge

0 to

15.

(C

yclic

ope

ratio

n)

[ ×3

Fw

d ] :

Incr

easi

ng 1

by

1 in

the

rang

e 0

to 1

5.

(

Cyc

lic o

pera

tion)

0 –

15 (

Def

ault

: 1

2)

Set

s H

Thr

esho

ld.

[ Rev

CH

AP

TER

SK

IP ]

[ CH

AP

TER

SK

IP F

wd

]0

– 15

(D

efau

lt :

10)

Set

s V

Thr

esho

ld L

evel

.

ON

: T

he s

ync

leve

l is

set t

o an

app

ropr

iate

val

ue.

OFF

: C

ance

l the

Syn

c A

GC

.

Tab

le 1

: key

ope

ratio

ns in

spe

cific

-Are

a se

tting

mod

e (1

/2)

Key

ope

ratio

ns in

Spe

cific

Are

a S

ettin

g m

ode

of th

e re

mot

e co

ntro

l uni

ts a

re s

how

n in

the

tabl

e be

low

(t

he k

eys

are

of th

e re

mot

e co

ntro

l uni

t for

ser

vici

ng u

nles

s ot

herw

ise

stat

ed):

DVR-540HX-S5 6 7 8

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DVR-540HX-S102

1 2 3 4

[ CLE

AR

]

[ PA

US

E ]

Set

s Li

ne M

ask

setti

ng a

t RG

Bsi

gnal

is in

putte

d.22

- 4

0 (D

efau

lt: 2

8)

[ ES

C ]

––

[ PLA

Y ]

[<<

|| S

TIL

L S

TE

P],

[ST

ILL

ST

EP

||>

>]

–A

ll ch

anne

ls th

at h

ave

spec

ific

setti

ng d

ata

will

be

canc

eled

, and

th

e sp

ecifi

c da

ta w

ill b

e in

itial

ized

.

The

Gen

eral

Set

ting

data

will

not

be

chan

ged.

Key

Op

erat

ion

Sw

itch

ing

(*:

Def

ault

)U

sed

in S

pec

ific

-C

han

nel

Set

tin

g m

od

eU

sed

in G

ener

al

Set

tin

g m

od

eR

emar

ks

Tab

le 1

: key

ope

ratio

ns in

spe

cific

-Are

a se

tting

mod

e (2

/2)

No

tes:

• E

ach

key

liste

d in

Tab

le 1

abo

ve is

act

ive

only

whi

le th

e tu

ner

is c

ompl

etel

y st

oppe

d.•

The

set

ting

valu

es w

ill n

ot b

e re

set t

o de

faul

t eve

n if

rese

tting

to th

e st

ate

at th

e tim

e of

shi

pmen

t is

perf

orm

ed.

Spe

cific

-Cha

nnel

Set

ting

mod

e:If

the

curr

ently

sel

ecte

d ch

anne

l ha

s its

spe

cific

set

ting,

that

se

tting

will

be

canc

eled

. (B

y ca

ncel

ing

the

spec

ific

setti

ng fo

r th

at c

hann

el, t

he n

umbe

r of

re

mai

ning

cha

nnel

s th

at c

an

have

spe

cific

set

tings

will

be

incr

ease

d by

one

.)G

ener

al S

ettin

g m

ode:

Set

tings

of G

ener

al S

ettin

g m

ode

are

initi

aliz

ed.

Spe

cific

-Cha

nnel

Set

ting

mod

e:A

ll sp

ecifi

c da

ta a

re in

itial

ized

. T

he G

ener

al S

ettin

g da

ta w

ill n

ot b

e ch

ange

d.

Gen

eral

Set

ting

mod

e:A

ll ge

nera

l set

ting

data

are

res

et to

def

ault.

T

he s

peci

fic s

ettin

g da

ta w

ill n

ot b

e ch

ange

d (w

ill b

e re

tain

ed).

The

spe

cific

-cha

nnel

-set

ting

data

for

the

curr

ently

sel

ecte

d ch

anne

l are

res

et to

def

ault.

To

quit

Set

ting

mod

e fo

r a

spec

ific

area

and

cle

ar th

e on

-scr

een

disp

lay.

The

Gen

eral

Set

ting

data

will

not

be

chan

ged

(will

be

reta

ined

).

[ <<

|| S

TIL

L S

TE

P ]

: D

ecre

asin

g 1

by 1

in th

e ra

nge

22 to

40.

(Cyc

lic o

pera

tion)

[ ST

ILL

ST

EP

||>

> ]

:

Incr

easi

ng 1

by

1 in

the

rang

e 22

to 4

0.

(C

yclic

ope

ratio

n)

1 2 3 4

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7.1.5 SERVICE MODE

To check the versions of the system control computer, TUNER microcomputer, and firmware for the drive, simple measurement of the RF level for the U/V tuner, results of the simple error rate measuremen, HDD information, and OSD Filter setting

While the GUI screen is not displayed, press the ESC then DISP keys.

How to enter and change subscreens of the first screen: While the first screen is displayed, press the DIG/ANA key repeatedly until your desired subscreen is displayed. The subscreens change

[Purposes] [Tools to be used]

1. Version information, etc. (First screen)

[How to enter]

Press the ESC key.[How to quit]

To be used to check the status of the product and to collect the information for failure diagnosis. The following information to be used for servicing is displayed:[1] First screen : Version, HDD information, etc.[2] Second screen : ATA/ATAPI debug screen (Writer information)[4] Fourth screen : VR-recording-related error logs

Each screen has sublevel screens.

Overview and purposes

After entering any Service mode screen, to shift to another Service mode screen, first quit that Service mode screen then enter another Service mode screen.

[Note]

Remote control unit for servicing(GGF1381)

Aluminum-coated test disc (GGV1025)

DVR-540HX-S5 6 7 8

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DVR-540HX-S104

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1 Model name/destination2 Version of the recorder software3 Revision No. of the system-control computer software 4 Version No. of the tuner microcomputer Result of the combination ckeck with system u-com5 Information on the built-in drive

(Model name, version No., model type)6 Data of the built-in HDD, capacity of the HDD7 DEVICE information (EMMA type, ES No.)8 FLASH ROM information9 Region No.0 CPRM information (CPRM key No.)- IR Blaster u-com information (Version when operated by IR Blaster u-com) (*)(TUNERCON when operated by TUFL Con)= DTB hardware information (Version) 06EU : 410~ DTB u-com information (Version)

OK : Appropriate version compared with that of the firmware ofthe system control computer

NG- : The version of the TUNER microcomputer is older.Measures to be taken:

• Download the firmware.

OK : Appropriate version compared with that of the firmware of the system control computer

NG- : The version of the drive microcomputer is older.Measures to be taken: Download the firmware.

OK : Appropriate version of the IRCON (when operated by IR u-com)NG+ : The version of the drive IR blaster computer is advanced.

Measures to be taken: Download the firmware.NG- : The version of the IR blaster microcomputer is older.

Measures to be taken: Download the firmware.

OK : Appropriate version of the TUNERCON (when operated by TUFL u-com)

OK : Appropriate version of the DTBCON NG+ : The version of the drive DTB microcomputer is advanced.

Measures to be taken: Download the firmware.NG- : The version of the DTB microcomputer is older.

Measures to be taken: Download the firmware.

OK : The appropriate drive is mounted.NG : An inappropriate drive is mounted.

Measures to be taken: Download the firmware.

DVR-540HX/WV VERSION : 1.∗∗ SYSCON : RELEASE_100

Rev :1.1000TUNERCON : 198.000 OK

DRIVE : DVD-RW DVR-L11X OK 1.00 OK

HDD : WDC WD1600BB-xxGUCx 160

IRCON : 1.00 (TUNERCON) (*) OK

DEVICE : E2R-FE FLASH : 64M REGION : 2 C : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

DTB H : 410 DTB S : 100a OK

1 2

45

6

7 89 10

13

11

12

3

(1) First screen

[Description]

1 2 3 4

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If an error indication in the HDD data does not disappear even after the above measures were taken, refer to another sheet of "HDD ServiceMode."

To check the RF signal of the U/V tuner by checking the input frequency difference and AGC voltage in this debug mode

While the User Setting display is displayed, press the ESC , DISP , then DIG/ANA keys, in that order.

Press the ESC key.

[Purposes]

[How to enter]

[How to quit]

(2) Simple diagnosis of the RF level (Subscreen 1)

[Description]

Input frequency difference

Subscreen 1

AGC voltage

Input channel

• Details on HDD data are described below:

HDD : WDC10234564 # 160

Name of manufacturer, part No. by manufacturer

HDD identification error indication

Capacity of the HDD (unit: Gbytes)

If any abnormality exists in HDD connection, the indications shown in Table 1 below are displayed.

Table 1: HDD recognition status represented by the HDD data display

HDD identification conditions Example of HDD data

to be displayedRemarks

Failure in physical identification of HDD(no connection, defective HDD, interface error)

Blank space

Physical identification of HDD possible, but not identified(CPRM ID is not input.) WDC 10234564 # 160 • Input the CPRM ID.

• Check the connection to the ATA connector.• Replace the ATA flexible cable and connector.• Replace the HDD.• Replace the resistor in the ATA communication

line.

Physical identification of HDD possible, HDD identified, but failure in logical formatting

WDC 10234564 ! 160"!" represents an HDD-recognition error.• Initialize the HDD or erase all titles.

Physical identification of HDD possible, HDD identified, and correct logical formatting (HDD correctly identified)

WDC 10234564 160

DVR-540HX/WV VERSION : 1.∗∗ SYSCON : RELEASE_∗∗∗

Rev :1.∗∗∗∗∗∗TUNERCON : 198.000 OK

DRIVE : DVD-RW DVR-L11X OK 1.00 OK

HDD : WDC WD1600BB-xxGUCx 160

DEVICE : E2R-FE FLASH : 64MREGION : 2 C : ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

DTB H : 410 DTB S :100a OK Input CH : ∗∗ ch Freq Diff : Low 1 AGC Volt : ∗∗∗∗ mV

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DVR-540HX-S106

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ERR RATE : ∗.∗e-∗

• While the User Operation screen is displayed, press the ESC then DISP keys, then the DIG/ANA key twice, in that order.

• While subscreen 1 of the first screen is displayed, press the DIG/ANA key.

[How to enter]

Press the ESC key.[How to quit]

(3) Simple Error Rate Measurement (Subscreen 2)

[Measurement procedures]

1 Display subscreen 2.2 Load the Test disc (GGV1025).3 Judge the results of the error rate measurement by

referring to Table 1 on page 89.

[Tips]During VR mode playback, the average value of the past 10 VOBUs is displayed. During DVD-Video or Video mode playback, the average value of the past 256 sectors is displayed. During VR mode playback, the speed ratio of the drive (/: normal, no indication: double speed) is also displayed.

Subscreen 2

1) Frequency Difference (Freg Diff) How much tuning is off is monitored, as shown below:

2) AGC voltage (AGC Volt)The gain controlled by the tuner is monitored to infer the input electric field intensity. (The accuracy of inference differs depending on the product.)

Field Intensity AGC VOL

Intense field area (Clear image)

Less intense field area (Noise may be generated.)

Weak field area (Much noise. EPG/VPS/PDC sometimes cannot be obtained.)

Very weak field area (Image damaged. EPG/VPS/PDC cannot be obtained.)

70 dBµ or more 3100 mV or less

50 dBµ or more70 dBµ or less

3100 - 4400mV

30 dBµ or more50 dBµ or less

4400 mV or more(It is unable to discriminate under the weak field area.)

30 dBµ or less 4400 mV or more(It is unable to discriminate.)

Tips: For good reception, the field intensity must be 50 dBµ or more (AGC Volt 4400 mV or less).For accurate measurement, use a field intensity meter.

High(within 200kHz)

Input Frequency Display

Low

Just Tune

Faraway

High 1~5

Low 1~5

Low 7

Center

High 7

within 200kHzover 200kHz

1 2 3 4

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HDD InfoLife Time: 87599h 09m 05s

[How to enter]

[How to quit]

(4) HDD information (Subscreen 3)

Cumulative HDD-on time

[Mode description]

[Tips]

• How the data on cumulative HDD-on time are processed in memoryStorage place:

FLASH ROM

Timing of referring to the data on cumulative HDD-on time:When the power is turned on, fails, the FLASH ROM is referred to.

Timing of updating the data on cumulative HDD-on time:While the HDD is on, the data on cumulative HDD-on time in the RAM is updated every 3 seconds, and every timeupdating is executed the data are stored in the Backup SRAM. When the power is turned off, the data are stored inthe FLASH ROM.

• How to clear the data on cumulative HDD-on timeFLASH ROM:

When the HDD Identification Setting is performed, the data on cumulative HDD-on time are automatically cleared. The HDD Identification Setting is automatically performed when the CPRM setting is performed on the CPRMsetting screen (to display the CPRM setting screen, press the ESC then the STEREO keys).Notes: • The data on cumulative HDD-on time are not cleared when resetting to factory-preset values is performed.

• The data on cumulative HDD-on time are not cleared when the system-control computer software is downloaded.

Subscreen 3

• While the User Operation screen is displayed, press the ESC then DISP keys, then the DIG/ANA key three times, in that order.

• While subscreen 2 of the first screen is displayed, press the DIG/ANA key.

Press the ESC key.

Table 1: Thresholds when determining OK or Error

− − 8.0×10-4

Disc type Recordingmode

Reference valueFinalized or not finalized

DVD-VIDEO

Video mode Finalized 1.0×10-3

Not finalized 1.0×10-3DVD-R

Video mode Finalized 1.0×10-3

Not finalized 1.0×10-3DVD-RW

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DVR-540HX-S108

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OSD Filter Setting

OSD FILTER : 4

• While the User Operation screen is displayed, press the then keys, then the

key four times, in that order.

• While subscreen 3 of the first screen is displayed, press the key.

[How to enter]

Press the key.[How to quit]

(5) OSD FILTER SETTING (SUB screen 4)

ESC DISP

DIG/ANA

ESC

Depending on the monitor used, the character flicker on the OSD may stand out.

If a system, such as charavter flicker, appears on the monitor, select the filter response.[Purpose]

DIG/ANA

[Setting procedures]

1 Display subscreen 4.

2 Select the setting from the key operation table.

[Tips]As the setting value becomes greater, jitter is reduced on a CRT display. However, as lines for characters appear thick, complex characters may become difficult to read. On the contrary, as the setting value becomes smaller, jitter increases on a CRT display. However, as lines for characters become sharper, complex characters become more legible.

Note: Use the remote control unit for servicing.Note: A new setting becomes active as soon as it is made. As a new setting is stored in nonvolatile memory, it will be retrieved when the unit it turned on the next time.Note: After the factory-preset values are downloaded, the setting value for the OSD Filter will be the default value (4).

Subscreen 4

[Tools to be used]

Remote control unit for servicing(GGF1381)

[(Table 2) Key operation of OSD Filter setting]

Key Operation Setting value Remarks

0 - 4 (Default value: 4)[ Rev x 3 ], [SPEED+]

[ x 3 Fwd], [SPEED-]

[ Rev x 3 ], [SPEED+] : The setting value increases by 1.[ x 3 Fwd ], [SPEED-] : The setting value decreases by 1.

Changing the setting value for theOSD Filter

The setting value is reset to default.

[ESC]

[CLEAR]

To exit the OSD Filter Setting and clear the screen (Appears the tuner screen.)

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A T A / A T A P I Writer MaintenanceInfoPower ON 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 1 0 2 : 5 6 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0D V D 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0R 0 0 5 3 : 4 8 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0W 0 0 2 2 : 1 6 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0C D 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0R 0 0 3 4 : 0 4 0 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0W 0 0 0 0 : 0 0 0 7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0- 0 0

Error log for the Writer(Not for Service)1

23

45

1 Power-on time/cumulative power-on time2 Duration of emission of the laser diode (LD) for DVD-R/DVD

while reading3 Duration of emission of the LD for DVD-W/DVD while writing4 Duration of emission of the LD for CD-R/CD while reading5 Duration of emission of the LD for CD-W/CD while writing

(This function is not used for this model.)

To be used as a rough guide to judge whether the pickup unit is all right or not

• Dirt on the pickup lens• Degradation of the laser diodes for

reading CDs and reading/writing to/fromDVDs

• While the User Operation display is displayed, press the ESC , DISP , then 2 keys, in that order.• While any subscreen of the second screen is displayed, press the DIG/ANA key repeatedly.

The subscreens change cyclically.

[Purposes] [Tools to be used]

2. ATA/ATAPI Debug Screen (Second screen)

[How to enter]

[How to quit]

Remote control unit for servicing(GGF1381)

[How to enter]

[How to quit]

Aluminum-coated test disc (GGV1025)

Update the display by pressing the SEARCH key while subscreen 3 is displayed.[Procedures]

2 If the total hours of duration of emission of the laser diode (LD) for DVDs while reading 2 and that ofemission of the LD for DVDs while writing 3 exceed 4,700 hours, the LDs may be degraded. Perform an LD degradation judgment, using subscreen 4.

Press the ESC key.

Press the ESC key.

• While the User Operation screen is displayed, press the ESC , DISP then 2 keys, then the DIG/ANA key twice, in that order.

(1) Writer maintenance information of ATA/ATAPI DEBUG OSD (Subscreen 3)

MTTF hours for each LD DVD: 4,700 hoursCD: 11,000 hoursThe ATA/ATAPI Writer Maintenance Info is obtained each time the power is turned on. Thereafter, the data on the subscreen is updated each time the SEARCH key is pressed (the updating command is sent) while this subscreen is displayed. Care must be taken when updating this subscreen, because an undesired command is inserted if it is executed while recording, etc.[Note on lighting time data for each LD] Since data on lighting time of each laser diode (LD) are stored in the flash ROM on the MAIN Assy, after the MAIN Assy is replaced, the data will be cleared. However, after the LOADER Assy is replaced, data on lighting time of each LD will be retained in the MAIN Assy. Therefore, before either the MAIN Assy or LOADER Assy is to be replaced, it is recommended that you write down the lighting time data.

[Tips]

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DVR-540HX-S110

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123456

A T A / A T A P I - LD Degrade C D : 0 0 7 0 1 0 4 % O KD V D : 0 0 6 8 9 6 % O KT M P : 0 0 A 3 4 1 °CA D J : 0 0 67 2 6 °CRF : 3 D 7 0TLT : F F D 5

(2) LD degration judgment of ATA/ATAPI DEBUG OSD (Subscreen 4)

[How to enter]

[How to quit]

To update the value for each item, press the SEARCH key while subscreen 4 is displayed. For details on each item and the conditions of updating the values, see Table 2 below.

[Procedures]

If the results of degradation of the LDs for CDs and DVDs are both NG, replace the drive.

• For correct measurement of items 1 to 4 indicated in the display below, leave the unit at roomtemperature (25°C) for a while before turning it on, and do not load a disc.

• For RF measurement (item 5), it is recommended to use the Test disc (GGV1025).As the RF level differs depending on the characteristics of the pickup from product to product, it cannotbe used for judging degradation of the LD. Use the RF level as a rough guide to know the differencebetween before and after lens cleaning.

[Notes]

• While the User Operation screen is displayed, press the ESC , DISP then 2 keys, then the DIG/ANA key three times, in that order.

Press the ESC key.

Table 2: Description of each item and conditions for updating data

No. Item DescriptionConditions for updating by pressing the SEARCH key

1 CDDegradation judgment of LD for CD. Regarded as NG when the value is 120% or higher (same standard as for the PC drive) No disc inserted in the disc tray

2 DVDDegradation judgment of LD for DVD. Regarded as NG when the value is 120% or higher (same standard as for the PC drive) No disc inserted in the disc tray

3 TMP Current temperature inside the Writer No disc inserted in the disc tray

4 ADJ Temperature (approx. 25°C) inside the Writer during adjustment No disc inserted in the disc tray

5 RFRF level (16-bit data, proportional calculation performed using the actual RF level value with 2.5 V = 0xFFFF as the maximum value, displayed in 4-digit hexadecimal)

During playback of disc medium (GGV1025)

6 TLTWriter adjustment data for straight (non-HDD) model(FFFF is diplayed when the writer is not adjusted.) No condition

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• Errors related to recording are displayed on the lines "Rec Err:," as shown below. For details on errors, see "Table 1: Description of VR-recording-related errors."

1 There are two error-log screens, on which up to 9 logs per screen are displayed.(generation time [year-month-day, hour:minute:second], error data in simplified description)

RunFnc : ---- Ecl : **** Rate : **------------------------------------------------------------------------------------------------------------------------------------

R e c o r d i n g E r r o r H i s t o r y D i s p l a y0 1 – 0 6 – 0 1 2 0 : 0 5 : 3 0 N o S y s H d r I N0 1 – 0 6 – 0 2 0 0 : 2 2 : 1 0 W r i t e E r r o r

1

To roughly determine in which category shown below a symptom that is difficult to reproduce belongs. For details on the categories of error logs displayed, see "Table 1: Description of VR-recording-related errors."

• Errors related to the MPEG Encoder• Errors related to the drive system• Errors related to copying• Errors related to others• Errors related to the HDD

[Purposes] [Tool to be used]

3. VR-Recording-Related Error Logs (Fourth screen)

[How to enter]

[How to quit]

(1) VR-Recording-Related Error Logs (Subscreen 1)

(2) Subscreen 2 and 3

(3) VR-Recording-Related Error Logs (Subscreen 4)

(4) Subscreen 5 to 11

[Description of each subscreen]

Remote control unit for servicing(GGF1381)

• The two error-log screens can be switched by pressing the SPEED+ or SPEED- key.• For details on error messages, see Table 1 "Description of VR-recording-related errors".

[Tips]

Recording-related errors are displayed.

Press the ESC key.

• While the User Operation display is displayed, press the ESC , DISP , then 4 keys, in that order.• While any subscreen of the fourth screen is displayed, press the DIG/ANA key repeatedly.

The subscreens change cyclically.

(These subscreens are not for service use.)

(These subscreens are not for service use.)

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Table 1: Description of VR-recording-related errors

Error related to MPEG Encoder

Error related to Dubbing

Error related to Drive systemIn a case of an error in the drive system, scratches or dirt on a disc, or a problem of the drive itself (dirty pickup) may be suspected.

Any error message marked with ∗ is displayed "RecErr : ---------" on the Subscreen 1 of the fourth screen.

Error Message Description

IN Encode * Changes cannot be made in the process of encoding

Failure to start encoding (reasons not clear)No SysHdr IN System packet is not input periodicallyStm Start NG

AVEncoder failedAVEnc Hang

Inappropriate input stream dataStream NGTimeout waiting for system packet input at the beginningStrm Start NG

Error Message Description

Mech No Res No response from the mechanical-control computer

Bdr Opn NG Open Border failed

Fail Repair Repair failed

OPC NG OPC failed

Read Err Reading failed, ECC failed, etc.PCA Full PCA has been used up.

Drv TimeOut Timeout waiting for drive operation

Video Mode VTSI Write Error (After Layer Change)

Video Mode Close Rzone failure

Close Rzone failed at dual layer disc

Format failed

May be +VR disc, but no RSAT

Close RZone failed

Video Mode VTSI BUP Write Error

Reserve RZone failed

MKB Invalid MKB reading error

VTSI2 Wr Err

BUF Overflow Overflow of the Stream BufferCLS Rzon Fail

NWA surpassed and impossible to useNWA Exhaust

DLVR trace NG

Format NG

May Be PVRV Final fail Abnormal process occurred when finalizing Video mode

Write Err The Drive failed to write and could not be recovered.

Rzn Cls NGRepair RZone failedRzn Rpr NG

Video Mode VTSI BUP Write Error (After Layer Change)VTSI_B2 Wr Err

RMA Full RMA has been used up.

TMP-VMG WrErr Video Mode TMP VMGI Write ErrorVTSI_B Wr Err

Rzn Rsv NG

Close Border failedBdr Cls NG

The Drive is hung up.Drive HangGeneral error of the driveDrv ErrAbnormality in the drive hardware or firmwareDrv Hard Err

May Be V mode Although TMP_VMGI is not written, it may be Video Mode disc.

Because some data are invalid, data cannot be writtenReadOnly DISC *

VTSI Wr Err Video Mode VTSI Write Error

RSAT : Reserved Space Allocation Table

Error Message Description

VC Pck Anl NG Analizing Video Mode Copy Pack failed

Mem get NG Video Mode Copy Memory has not ensured.

VC HDD Inf NG No information on Video Mode Copy HDDVC HDD C Err Obtaining Video Mode Copy HDD Cell information failed

Video Mode Copy Tracon tranfer has not been completed.

Format failed

Strm TransfNG Video Mode Copy Stream Transfer NGTracon Trn NG

VC HDD Info NG

Other NG HDD →DVD copyH2D CP SomeNG

Maximum number for Video Mode copy Cells exceededVC Cell MaxVideo Mode Copy Copy CancelVC CopyCancelVideo Mode Copy Flush Cache NGVC FlushC NG

VC Idling NG Video Mode Copy idling NG

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Other Errors

Error related to Dubbing (continued)

Error Message Description

DRAM NG Abnormality in access to the Work DRAM

Already open Extension file is already opened.

Dir Depth Err Tree of Directory is too deep.

F Alrdy Exst Extension file is already exist.

FileNot Exist Extension file is not exist.File cansel Extension file is canseled.

CPRM IC NG Inappropriate CPRM IC

Error in gaining data

Backup RAM data has not been wrtten on the File Sys.

Inappropriate stream data to the Ouroboros input

No video input (not locked)

No further data can be written because the disc is full.

No more space in the internal work-management area

Invalid parameter

In the process of the emergency processing

Invalid VMG content

Invalid TMP_VMGI content

Drive Destroy The drive has crashed.

MKB REVOKED

BK BATT Down Backup RAM data has been erased.BK FSYS Dirty

Ourob Strm NG

Encoder routine is hung up.EncModul Hang

No Video

Disc Full

No More Info *No Permission * No permission to write to the disc

Limit Over * Standard maximum limit exceeded

Invalid Param *

VTSI information of +VR is unusual.Invalid VTSI

Now Busy *

Invalid Disc * The disc cannot be recognized.

Invalid UDF * Invalid UDF contentInvalid VMG *

Invalid TMVMG

CancellationAbort *

Some bugsBUGBus Reset has been excecuted.BusReset DoneCell Close NGCell Close NG

DRAM CLR Err Video Mode DRAM (Stream Buffer) Clear failure

Formatting has been executed.Format Excec

Irr Action * Incorrect action

NV Pck MK ErrNV Pck DMA Er

Error in creating NaviPackInappropriate NaviPack DMA

Over Heat Abnormal temperatutePARAM NO ACCP Recording parameter is not matched.

Source to be recorded is copy-protected.Protect Src *Process Over Process is overfull.

Rec Pause * No operation permitted during recording pauseRelocation Do VR-recording data was relocated

Error Message Description

V2H V Reso NG VR →HDD Video resolution NG

VC TSO BLK NG Video Mode Copy TSO Block transfer has not been completed.

V2H SRC Prot VR →HDD copy prohibitted material

H2D TO SPRO HDD →DVD (VR) TimeOut at internal processingH2D TO DVDWR HDD →DVD (VR) TimeOut at HDD recording side

V2H Aud Stm N VR →HDD Audio Stream number NG

Video Mode Copy Reserve Rzone failed

VR →HDD other NG

H2D CP NoSpac HDD →DVD insufficient free space for copy

VC VOBU SizeE Video Mode Copy VOBU Size NGV Rsv RzoneNG

HDD →DVD (VR) TimeOut at HDD playing sideH2D TO HDDRD

V2H Unknown

Video Mode Copy Transfer StopVC Transf Stp

VR → HDD APP FLG is OFFV2H APP FL NGVR →HDD Audio Channel NGV2H Aud Ch NGVR →HDD Audio Mode NGV2H Aud Md NG

V2H VOBU TMNG VR →HDD Play back time of each VOBU is different

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Other Errors (continued)

No ErrorError Message Description

Non Err * Normal

Error related to HDD

Abbreviations:ECC = 4 byte Code for Error CorrectionUDF = Universal Disc FormatPCA = Power Calibration AreaOPC = Optical Power ControlNWA = Next Writable Address

VMG = Video ManagerRMA = Recording Management AreaMKB = Media Key BlockTMP_VMGI = Temporary Video Manager InformationBorder = from Lead-in to Lead-out

Error Message Description

V Ext MAX Ovr Count Max exceeded

Something * Undetermined error

VBR-SRAM NG Abnormality in VBR SRAM

Virgin DISC Virgin Disc

WaterMark Det Watermark detectedVOBU Info NG Inappropriate VOBU information

Unmatch Stamp * Impossible to modify because of nonmatching time stamp

Abnormality in change of statuses

Inappropriate Category ID

Information of +VR is NG. (VRMI)

V ExtToo Big The extension file is too large.

SRAM NG Abnormality in access to the backup work SRAMStatus NG *

Type NGV Ext TY NG

V Categ ID NG

Invalid VRMIParam Short Editting Error (Clear A-B)

Repairing has been executed.Repair Excec

Switch to +VR playback processSW PVRSwitching to video playback routine is required.SW Vpb mode *Switching to video recording routine is required.SW Vrec mode *

V Cate Inf NG Inappropriate Category information

WM CrackedWM Cracked

Error Message Description

HDDReset Done HDD Reset executed

ESFSYS CORUPT easyfsys error

HDD Initialize HDD initialized

HDD SMART NG Inappropriate HDD SMART

HDD unauthor Inconsistent HDD serial No.HDD Trans Err DMA error in HDD copy transfer

HDD INFO BAD Incorrect HDD Management Data

Delete the title moving on the way inside HDD

High-level process executed for the HDD Buffer

Abnormal power off

Title recording time full

Program file installed in HDD is NG.

Invalid HDD target No. is directed.

HDD ROMSUM NG Rom-code check sum NG

HDD DEL OC TT

ESFSYS INIT easyfsys initializingHDD Buff High

Inconsistent HDD Management Data MagicHDD SIG NG

HDD IRRG POFF

TT Rec Over

Delete the title by HDD recovery.HDD DEL TT

Task No Activ Task has not been activated.

extHDD Ignore External HDD is dismounted.HDD PFile NG

HDD WRONG TGT

Do nothing for demand.Do nothing

HDD deflag finishedHDD DEF DONEHDD deflag errorHDD DEF ERRHDD is not recognized on the bus.HDD Destroy

HDD MBR NG Inconsistent MBR data

MBR was wittenHDD Zero WR

HDD DEL PL Delete the dubbing list by HDD recovery.

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7.1.6 EPG SERVICE MODE

(EPG EURO)Next Data Download Time : 14:00 Duration : 01h30mGemster Data Fail Count : 00

EPG Data Receive Err SummaryDate Start End MD CH RcvPkt TotalErr03/31 13:00 13:30 DL 03 001853 00000003/31 09:00 11:00 DL 03 001192 00000003/31 08:00 08:05 HS -- 000645 00000003/31 00:00 00:00 000000 00000003/31 00:00 00:00 000000 00000003/31 00:00 00:00 000000 000000

0123456789012345678901234567890123456789012345670 1 2 3 4

1. Summary screen

000102030405060708091011121314

Reasons for the following malfunctions can be inferred by checking the conditions for obtaining the past EPG data:

1 EPG data cannot be obtained.2 Some EPG data obtained are missing.

[Purposes] [Tool to be used]

[How to enter]

[How to quit]

[Description of the mode]

[Tips]

Remote control unit for servicing(GGF1381)

In a case where only "HS" is displayed in the MD column of the logs, the host channel has not been found. It is necessary to check the country and postal-code settings in the user settings.

Press the ESC key.

• Press the ESC , DISP , 7 keys, in that order.

Lines 01-02The next download starting time for the EPG data is displayed.Next Data Download Time: Starting timeDuration: Duration required for acquiring the EPG data

Lines 03The Gemster EPG data cannot be found.Number times of Host Scan and Schedule Download, DT models only

Lines 09-14 The 6 latest error logs when EPG data were received are displayed, with the latest one at the top.

DateStartEndMD

CHRcvPkt

Total Err

: Month/day when reception started: Time when reception started: Time when reception ended: Method for acquiring the EPG data (HS: Host scanning process, DL: Downloading pro- cess of the EPG data): Data-receiving channel: Total number of received packages. A number 999,999 or greater is displayed as "999999.": Total errors during reception. The sum of Hamming Err, Trans Err and InvLine Err numbers indicated on the Detail screen. A number 999,999 or greater is displayed as "999999."

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Press the ESC key.

(EPG EURO)EPG Data Receive Err Details - 1

Date : 03/31Start Time : 13:00 END Time : 13:30Host CH : 03 P-ON Kind : Download

Data Receive Part Total Err : 000000Pkt Rcv Num : 001853 Pkt Snd Num : 001853Inv Line Err : 000000Slice Cont : Auto EQ : OFF LV : --h

Temporary Buffer InformationPool Num : 000000 Max Store : 000000Discard Pkt : 000000 Use Num : 000000

0123456789012345678901234567890123456789012345670 1 2 3 4

000102030405060708091011121314

[How to quit]

[Description of the Detail screens]

Press the DIG/ANA key while the Summary screen is displayed. Up to 6 detail screens (1 to 6) are displayed, one each time the DIG/ANA key is pressed. Each detail screen 1 to 6 corresponds with the EPG reception error logs from the top on the Summary screen.

[How to enter]

Line Display item Description Remarks

2. Detail screen

Note: The data on lines 12-14 are for software development, not for service use.

Line 01

Lines 03-05, Reception conditions

Lines 07-10, details on errors during reception

EPG Data ReceiveErr Details-X

DateStart TimeEND TimeHost CHP-ON Kind

Total Err

Pkt Rcv Num

Pkt Snd Num

InvLine Err

The rightmost figure represents the number of the current detail screen. This number corresponds to the order of the EPG reception error log from the top.

: Month/day when reception started: Time when reception started: Time when reception ended: Data-receiving channel: Methods for acquiring the EPG data (host scanning and downloading)

: Total numbers of errors during reception. The total number of Hamming Err, Trans Err and InvLine Err indicated on the Detail screen. A number 999,999 or greater is displayed as "999999."

: Total number of received packages. A number 999,999 or greater is displayed as "999999.": Total number of packages that were sent to the application program among all the received packages. A number 999,999 or greater is displayed as "999999."

Only during initialization, host scanning is automatically executed to find the host broadcast.

Total Errors: If the total number of errors reaches two digits or greater, it is likely that EPG data acquisition failed. Display subscreen 1 of the first screen and check the electric field intensity from the AGC level.

If the total number of received packages is 0, it is likely that the country and postal-code settings are wrong.

: Total number of errors that were gene- rated by receiving data from invalid lines. A number 999,999 or greater is display- ed as "999999."

Slice Cont : Slice level control Auto-Tu Con, Manual - Syscon.

EQ : Equalizer setting (ON, OFF)

LV : Slice level (10~30 hex) (Only when the slice Cont is Manual.)

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7.1.7 AGING MODE

Aging for the DVD-RW/+RW/-RAM Aging for the DVD-R/+R

During Aging mode, the following operations are repeated in the order shown below.1 The tray opens.2 The tray closes.3 Initialization4 Recording for 60 minutes5 Playback for 45 minutes

<DVD-RW>The initialization process in step 3 follows the setting specified in "Setting of the main unit--Recording--Auto initialization of a DVD-RW."<DVD+RW>The initialization process in step 3 is the same as that described in "Disc setting--Initialization--Initialization of a DVD+RW."<DVD-RAM>In the initialization process in step 3, physical formatting is performed, if required.

During Aging, the number of loops is indicated on the FL display, as shown below. [AGING 0001]

If an error is generated, the aging operation stops.Note: Indications on the FL display are retained, and

this information is also retained as an OSD.

During Aging mode, the following operations are repeated in the order shown below.1 The tray opens.2 The tray closes.3 Recording for 1 minute4 Recording pause for 6 minutes5 Recording stops.6 Playback for 1 minute7 Playback pause for 6 minutes8 Playback stops.Note: A continuous test of the above operations is possible for

approximately 23 hours.

After 2 the tray closes, disc detection is performed, <DVD-R>In step 2, if the disc is judged to have recorded up to 99 titles, the operation stops at that point.<DVD+R>If the disc is judged to have recorded up to 49 titles, the operation stops at that point. On the FL display, the number of loops is retained.On the OSD display, the error indication is retained.

During Aging, the number of loops is indicated on the FL display, as shown below. [AGING 0001]

If an error is generated, the aging operation stops.Note: Indications on the FL display are retained, and this information

is also retained as an OSD.

Note: Recording time depends on the recording rate set. For example, if the recording rate is MN32, only up to 60 titles can be registered. Check the setting for recording rate before performing aging.

Remote control unit for servicing(GGF1381)

Commercially available, recordable DVD-R/+Rand DVD-RW/+RW/-RAM discs

If symptoms regarding recording/ playback of discs and/or the HDD that your customer claimed are difficult to reproduce, they can be reproduced with a long-time test in Aging mode.

• When aging for the DVD-RW/+RW/-RAM and HDD is executed, all recorded data on them will be erased.• Commands from the remote control unit are accepted during Aging mode.• If Aging mode is quit using the ESC key, indications on the FL display will return to normal display.• Cancel timer settings before entering Aging mode.• Set the recording rate beforehand. It cannot be changed during Aging mode.

[Purposes] [Tools to be used]

[Notes]

Press the ESC key on the remote control unit for servicing to quit Aging mode and return to Normal mode.Notes:• If during recording: Recording is stopped.• If during playback: Playback is paused. (aging for ±RW/-RAM only)• If during initialization: The unit stops after initialization is finished. • If the tray is being opened/closed: The unit stops after the tray is opened/closed.

[How to quit]

1 Press the DVD key to switch to DVD.2 Load a recordable disc.3 Select the input function of a recordable source.4 After disc detection is performed, press the ESC then REP.B , and then PLAY keys on the remote control unit for servicing to enter Aging mode.

[How to enter]

[Description of operation] Aging for the DVD-RW/DVD-R

Remote control unit supplied with the unit

(VXX3092)

DVD RECORDER

OPEN

STANDBY/ON

HOME MENU INFOPAUSE LIVE TV

ENTER

PREV NEXTSTOP REC

PLAYREC STOP

TOP MENU

DISC NAVIGATOR GUIDE

CMSKIP

CMBACK

PAUSE RETURN/EDIT

CHANNEL

HDD/DVD

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Press the ESC key on the remote control unit for servicing to quit Aging mode and return to Normal mode. Notes:• If during recording: Recording is stopped.• If during playback: Playback is paused.• If during erasure of all memory data from the HDD, the unit stops after all memory data have been erased.

[How to quit]

1 Press the HDD key to switch to HDD. 2 Press the ESC key then the REP.B , and then the PLAY keys on the remote control unit for servicing to enter Aging mode.

[How to enter]

During Aging mode, the following operations are repeated in the order shown below.1 Erasure of all the memory data from the HDD2 Recording for 60 minutes3 Playback for 60 minutes

[Description of operation]

During Aging, the number of loops is indicated on the FL display, as shown below. [AGING 0001]

If an error is generated, the aging operation stops.Note:Indications on the FL display are retained, and this information is also retained as an OSD.

[Tips]

[Aging for the HDD]

* Take caution as all recorded data of the HDD is deleted.

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7.1.8 HDD CHECK MODE

How to diagnose failure of the hard disc drive (HDD)

1. Flow of HDD diagnosis

(1) Flowchart of HDD diagnosis

Purpose: With use of the HDD-diagnostic program contained in the product itself, physical errors on the HDD can be diagnosed. Use this program to diagnose whether or not the HDD is in failure when one of the symptoms indicated below is recognized, or when a failure in the HDD is suspected.

Symptoms of failure in HDD:(1) HDD Error(2) Failure in HDD recording or playback(3) HDD not recognized

Tool to be used: Remote control unit for servicing (GGF1381)

Check the HDD Information.

Is something wrong?

No

Yes

Execute Self-Test.

Has an error occurred?

No

Yes

Execute Extended Self-Test.

Has an error occurred?

No

Yes

Execute HDD Read/Write Check.

Has an error occurred?

Execute writing test, if required.

Result of the diagnosis: No abnormality

No

Yes

Result of the diagnosis: Failure in HDDMeasures to be taken: Replacement of HDD

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(2) Overview of the diagnosis items

How to start/terminate the diagnostic program

HDD Information

SELF TEST

EXTENDED SELF TEST

HDD Read / Write Check

Use the remote control unit for servicing. How to start: Press the "ESC", "CX", "0", and "1" keys simultaneously. How to terminate: Press the "ESC" key.Do NOT perform other operations on the unit while the HDD diagnosis is in progress. Although the diagnostic program is designed to function independently from the unit's functions, an operation on the unit during a diagnosis may cause a malfunction. The status of the unit recommended during diagnosis is as follows: All stop, no timer recording (including auto-recording), and Input selection to L1-L3.

2. How to start or terminate the diagnostic program

This is a display for checking the HDD information, such as the model name of the HDD, continuous power-on time, authentication status, and results of the diagnosis on the end of service life.

This is a simplified diagnosis for the HDD. A serious failure in the HDD can be detected with this test.Time required for testing: Approx. 60 sec.

This is a reading test across all sectors of the HDD. Data recorded on the HDD will not be erased, because no writing operation is performed.Time required for testing: Approx. 2 hours/160 GB 1 hours/80 GB

This is a writing, reading, and comparing test across all sectors of the HDD. All data recorded on the HDD will be erased, because all the data are to be overwritten. Be sure to obtain your client's consent beforehand.Time required for testing: Approx. 6.4 hours/160 GB 3.2 hours/80 GB

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3. Diagnosis procedures

1 Display the menu on the screen.The menu indicated below is displayed when the diagnostic program is started. To enter each mode, press the corresponding key "1"-"4" on the remote control unit for servicing.

Tests to be executed1 HDD Information:

Check of the HDD information2 S.M.A.R.T. DST:

Executing a simplified test or a reading test of all data3 HDD R/W Check:

Executing a writing/reading test of all data. All data on the HDD will be erased if this test is executed.

Note: "2. S.M.A.R.T. Attribute . . ." is not to be used.

2 Check the HDD information.Press the "1" key on the remote control unit for servicing. Check the following data:Model: Is the correct model name of the HDD displayed?Recog. No: Is a positive value displayed?SMART threshold: Is "not exceeded" displayed?

To return to the menu screen, press the "Clear" key.

Detailed description1 Model:

For the correct model name, refer to the display of the unit.2 Recog. No:

Positive value: The HDD has been authenticated.Negative value: The HDD has not been authenticated.

3 SMART threshold:exceeded: The HDD has come to the end or near the end of its service life.not exceeded: The HDD has not reached the end of its service life.

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3 Execute Self-Test.Press the "3" key on the remote control unit for servicing while the menu screen is displayed. When the following screen is displayed, press the "1" key to start the Self-Test.

The progress of the test is displayed on the screen. The percentage remaining of the test is displayed on the screen, and the test is terminated when the percentage reaches 00%. Check whether or not an error has occurred after the test is finished.

To return to the menu screen, press the "Clear" key.

Example: No error Example: With an error

Diagnosis results• Without an error: ". . . Completed" is displayed.

Then, proceed to the Extended Self-Test.• With an error: ". . . Error" is displayed. Look at the number in Test Result.

If the place value for tens is 1 or 2, execute the Self-Test again. If it is from 3 to 7, the HDD must be replaced.

Note: If the result of the second test is the same, replacement of the HDD is required.

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4 Execute the Ext (Extended) Self-Test.

Press the "3" key while the menu screen is displayed, then the "2" key on the remote control unit for servicing. The Extended Self-Test starts. The percentage remaining of the test is displayed on the screen, and the test is terminated when the percentage reaches 00%. Check whether or not an error has occurred after the test is finished.

To return to the menu screen, press the "Clear" key.

Example: No error Example: With an error

Diagnosis results• Without an error: ". . . Completed" is displayed.

If no error occurs up until this stage, HDD operations are normal except for writing operations. If the unit has a failure in HDD playback, a block other than the HDD may be in failure. If the unit's failure is in HDD recording, however, the next HDD Read/Write Check must be executed to test writing operations.

• With an error: ". . . Error" is displayed. Look at the number in Test Result. If the place value for tens is 1 or 2, execute the Ext Self-Test again. If it is from 3 to 7, the HDD must be replaced.

Note: If the result of the second test is the same, replacement of the HDD is required.

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5 Execute the HDD R/W Check.Before executing this test, be sure to obtain your client's consent for erasure of HDD data. Press the "4" key while the menu screen is displayed then the "SKIP ¢" key to start the HDD R/W Check. To stop executing the test (OFF) while it is in progress, press the "SKIP 4" key.

The display on the left indicates the progress of the test. The percentage of the test progress is displayed on the screen, and the test is finished when the percentage reaches 100%.

Diagnosis results• If no error occurs in any of the Write/Read/Compare items, the HDD is in normal condition and is not required to

be replaced. A block other than the HDD is in failure.• If any error occurs, the HDD must be replaced.

To terminate the diagnostic program, press the "ESC" key.

Detailed description on each item on the screen• Write Error: Number of write errors• Read Error: Number of read errors• Compare Error: Number of comparison errors• Current LBA: The address during testing• Max LBA: Highest address number of the HDD• Progress: Percentage of test progress (%)• Remain Time: Estimated time required for finishing the test across all sectors. Estimated time: 6.4 hours/160 GB 3.2 hours/80 GB

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7.1.9 DIAGNOSIS OF THE MAIN ASSY

Power ON

Doesa desired screen

appear when selected a tuner?

Video recording and playback by HDD

1 Failure in the periphery of CN2301(Poor contact with the TUJB Assy.)

2 Failure in the periphery of CN2401(Power supply is not supplied from the POWER SUPPLY Unit.)

3 Failure in the periphery of IC4504, IC4507, IC4511 and IC4512(Power supply is not supplied to each IC.)Yes

No No

Does a desired audio output it?

1 Failure in the periphery of CN2301(Poor contact with the TUJB Assy.)

2 Failure in the periphery of IC3101(Failure in the periphery of AUDIO ADC for input audio.)

3 Failure in the periphery of IC3201(Failure in the periphery of AUDIO DAC for output audio.)

No

No

No

No

No

Yes

No

Video recording and playback by DVD

DVD recording

End

Can the video recording and playback of HDD?

1 Failure in the periphery of CN3801(Poor contact with the HDD.)

2 To the HDD check mode

Yes

No

Can record desired video and audio?

1 Failure in the periphery of CN101(Poor contact with the Pickup Assy.)

2 Failure in the periphery of IC101(Failure in the periphery of the RF IC.)

Failure in the periphery of IC101(There is possibility of failure of the EMMA2RFE chip.)

Yes

No

Does the tray open?

1 Failure in the periphery of CN601(Poor contact with the FRONT Assy.)

2 Failure in the periphery of IC501(Failure in the periphery of the Driver IC.)

Yes

No

Do play back desired video and audio?

1 Failure in the periphery of CN2301(Poor contact with the TUJB Assy.)

2 Failure in the periphery of IC3101(Failure in the periphery of AUDIO ADC for input audio.)

3 Failure in the periphery of IC3201(Failure in the periphery of AUDIO DAC for output audio.)Yes

No

Insert a disc and close the tray, then playback it

Do recognize a disc?

1 Failure in the periphery of CN101 (Poor contact with the Pickup Assy.)2 Failure in the periphery of IC101 (Failure in the periphery of the RF IC.)3 Failure in the periphery of CN501 (Poor contact with the SPDL.)4 Failure in the periphery of CN502 (Poor contact with the STEPPER.)

Yes

No

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7.1.10 DIAGNOSIS OF THE DTBR ASSY

The DTB (Digital Terrestrial Board) does not function

Only the signals from the DTB are not output, even though other external input signals are output.

No channel is displayed.

Is the Signal Check screen called from the HOME MENU displayed?

Are Signal Strength and Signal Quality Good (in green) or, in a rare case, Fair (in yellow)?

Only pay channels (channels that require a CI module for receiving) cannot be displayed.

In addition to [A], a failure in the CAM, card, or the CI connector is possible.

Is the Software Update-Technical Info screen called from the HOME MENU displayed?(The version is displayed)

Failure in the line from the AV output from IC106 (analog output section) to the JACB input section

Yes

Yes Yes

Yes Yes

Possible causes are the antenna cable, ambient surroundings, the RF system from the tuner to the TS input of IC106 via IC313 and IC201, and TS. = [B]

IC106 and its periphery are likely to be defective.

Yes

No

No

No

Possible causes are the antenna cable, ambient surroundings, and a stream-related problem. = [A]

No

Possible causes are a failure in upgrading software, failure in communication between CN102 and CN2601, and defective IC106 and its periphery.

No

∗ On the screen in Test mode, NG- must be displayed for the item DTB S.

• Except when the local regulator is in failure, a power failure (blown a fuse, etc.) makes other input systems abnormal.• If mosaic images are often displayed, check the items in [B].• If the audio from only the DTB is defective, check the items in [B] and the line from the audio output from IC106 (analog output section) to

the JACB input section.

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7.1.11 NOTE ON REPLACEMENT OF THE SDRAM

Note when replacing the SDRAM

When replacement of the SDRAM (IC1201 or IC1221) on the MAIN Assy is required, identify the manufacturer of the SDRAM. If the SDRAM that needs replacement was manufactured by HYNIX, both IC1201 and IC1221 must be replaced at the same time.SDRAMs for service are manufactured by SAMSUNG.

How to identify the manufacturerConfirm the name of the manufacturer stamped on the surface of the part.

Measures to be taken1 If the SDRAM that needs replacement was manufactured by HYNIX:

Replace both IC1201 and IC1221 at the same time.2 If the SDRAM that needs replacement was manufactured by SAMSUNG:

Replacement of only the defective SDRAM (IC1201 or IC1221) is possible.

Possible malfunctionsIf SDRAMs made by different manufacturers are mounted on the MAIN Assy, the following malfunctions may occur:1 The power does not come on.2 High-speed dubbing disabled3 Other malfunctions related to the SDRAM

By HYNIX (replacement of both SDRAMs required) By SAMSUNG (replacement of only the defective SDRAM possible)

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7.1.12 SETUP SEQUENCETuner/FL microcomputer System Codec IC (Initial Program Loader)

System Codec IC (Firmware)

DTB microcomputer

Is ID check of drive OK?

Yes

Power ON ?No

Yes

OK

OK

FLASH check ?NG

NG

Stop

Tray Open Yes

No

"CPRM ERR" displayed on FL display

Request for power off of system-control computer made to Tuner/FL microcomputer

System-control computer is turned off (entering standby) following request from Tuner/FL microcomputer

Obtaining LD temperature data from drive.

Is temperature below 59°C?

No

Yes

Repair process

Is disc in?

Is starting/ID check of HDD OK?

No

Yes

Is disc valid?

Yes

Repair required?

Yes

Yes

No

No

No

No

Playback

Playbackrequested?

Yes

"HDD ERR" displayed on FL display

∗1: If both the drive ID check and starting/IDcheck of HDD failed, "CPRM ERR" is firstdisplayed on FL display.

Tuner/FL microcomputer starts up.

Connect the power cord.

System microcomputer starts up.

Downloading throughRS232C required.

FLASH check is NGwhen

"POWER ON" displayedfor over 1 minuteson the FL display.

Jumping to developedfirmware.

"POWER ON" displayed on the FL display.

Key input and channel datatransmitted to the systemcontroller. And make displayed data byinstructions from the system controller, and switch a channel.

DTB microcomputer starts up.

Firmware stored in Flash memoryis developed in SD-RAM

expanding the compressed data.

Initialization of the peripheralcircuit register and RAM, etc.

Waiting forcommunication to be

established.

Yes

No

Initialization of theperipheral circuit

register and RAM, etc.

DVD-R/RW Drive

Hascommandarrived ?

Yes

No

Drive microcomputer starts up.

ATA/ATAPIcommand processing

Initialization of theperipheral circuit

register and RAM, etc.

Initialization of the peripheralcircuit register and RAM, etc.

Clock displayed on the FL display.

Power ON/Release the reset

Communication start with theTuner/FL microcomputer.

Communication start with theDTB microcomputer.

∗1

∗1

Waiting forcommunication to be

established.

Channel data, etc, trans-mitted to the systemcontroller. And switch a channel byinstructions from the system controller, etc.

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7.1.13 DISASSEMBLY

1 Remove the three screws.

2 Remove the two screws.

3 Remove the bonnet case S.

Bonnet Case S1 Tray Panel2

Bonnet case S

3

2

2

11

1

Rear view

3

22

44Tray panel

Tray

Emergency disc ejection rod (GGF1529)

LOADER Assy

LOADER Assy

Diagnosis

Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury.Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures

described here are common.Note 3: For performing the diagnosis shown below, the following jigs for service is required:

• Emergency disc ejection rod (GGF1529)• Jig cable for service (VKP2291)• Extension board (GGF1533 (A)), (GGF1533 (B)) + Extension cable (GGD1437)

1 Press the STANDBY/ON button to turn on the power.

2 Press the 0 OPEN/CLOSE button to open the tray.

3 Remove the tray panel.

4 Press the 0 OPEN/CLOSE button to close the tray.

5 Press the STANDBY/ON button to turn off the power.

How to open the tray when the power cannot be turned onWhen the tray cannot be opened because the power cannot be turned on, it can be opened using the emergency disc ejection rod (GGF1529). (A long, thin rod about 1 mm in diameter can be used in place of the rod.)

1 5

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1 2 3 4

1 Unhook the four hooks.

2 Disconnect the one flexible cable.

CN302

3 Remove the front panel section.

FRJB Assy

Front panel section

Front Panel Section3

TUNB Assy

1

1

1

Bottom view

1

2

2

3

1 Remove the two screws.

2 Remove the TUNB Assy.

TUNB Assy4

1

1

Rear view

B

D

1 2 3 4

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ATAB Assy

HDD

MAIN Assy

LOADER Assy

HDD and LOADER Assy5

3

1 Remove the two screws.

2 Remove the two screws.

3 Remove the HDD with the ATAB Assy and the HDD stay.(Disconnect cables, as required.)

HDD

1 Remove the two screws.

2 Remove the two screws.

3 Remove the LOADER Assy with the writer stays L and R.(Disconnect cables, as required.)

LOADER Assy

11

22

11

2

3 5

55

4

5

2

DTBR Assy JACB Assy

6

1 Remove the one screw.

2 Remove the one screw.

3 Remove the one screw.

4 Disconnect the connector.

5 Remove the four screws.

6 Remove the DTBR Assy.

DTBR Assy6

1

2

3Rear view

CN103 CN102

H

G

C A

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DVR-540HX-S132

1 2 3 4

3

Front panel section

ATAB Assy

HDD

LOADER Assy

MAIN Assy

DTBR Assy

TUNB Assy

Extension board (GGF1533) +Extension cable (GGD1437)

JACB Assy

FRJB Assy

POWER SUPPLY Unit

1 Connect the jig cable for service.

2 Connect the extension boards and extension cable.

3 Reassembling the front panel section.

4 Arrange the unit as shown in the photo below.

Diagnosis7

Diagnosis

Jig cable for service(VKP2291)

1

CN103

CN102

3

B

A

I

C

G

DH

1 2 3 4

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Access to the MAIN Assy, Cleanning the Pickup Lens

Bottom view

Rear view

1 Remove the two screws.

2 Remove the heatsink.

3 Remove the two screws.

4 Remove the writer stay L.

5 Remove the two screws.

6 Remove the writer stay R.

Heatsink

1 Remove the two screws.

2 Remove the two screws.

Writer Stay L and R

12

1

22

1

1Heatsink

Front side

Front side

3

5 5

3

4

6

Writer stay L

Writer stay R

DVR-540HX-S5 6 7 8

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Bottom view

Bottom view

1 Remove the two tapes.

2 Remove the four screws.

3 Remove the low case U11.

4 Remove the UP case S.Low Case U11 and UP Case S

2

3

4

2

2 2

Low case U11

MAIN Assy

UP case S

Pickup lens

Before shipment, be sure to clean the pickup lens, using the following cleaning materials:

Cleaning liquid : GEM1004Cleaning paper : GED-008

1 Tape 1 Tape

G

1 2 3 4

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7.2 IC

PMC008A8 (JACB ASSY : IC101)• TUNER Microcomputer

Pin Function

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

List of IC

No. Mark Pin Name I/O Pin Function

1 PA3/SO8 FLDATA O Communication line with FL driver From tuner controller to FL driver

2 PA4/SI8/SB8 FLSTB O Communication strobe signal with FL driver

3 PA5/SCK8 FLCLK O Communication clock with FL driver

4 P70/INT0/T0LCP WDT I WDT for microcomputer runaway detection RC is external connection. H: Forced reset

5 P71/INT1/T0HCP ACDET I Existence detection of AC power Level interrupt

6 P72/INT2/T0IN/T0LCP HS_MTOT I System controller communication handshake From system controller to Tuner controller

7 P73/INT3/T0IN/T0HCP IR I Pulse input of the remote control unit

8 RES# XTRESET I Reset input

9 XT1 XT1 I Sub clock connection 32.768kHz

10 XT2 XT2 O Sub clock connection

11 VSS1 GND − Ground

12 CF1 CF1 I Main clock connection 15MHz

13 CF2 CF2 O Main clock connection

14 VDD1 VDD1 − Power supply

15 P80/AN0 MODEL1 AI Input 1 for destination judgment

16 P81/AN1 MODEL2 AI Input 2 for destination judgment

17 P82/AN2 KEY1 AI Main unit key input 1

18 P83/AN3 KEY2 AI Main unit key input 2

19 P84/AN4 KEY3 AI Main unit key input 3

20 P85/AN5 AGC AI AGC voltage input from the tuner For simple check

21 P86/AN6 BATTERY AI Input for battery voltage check Can measure only during 5V operation

22 P87/AN7 FUNC AI SCART Function signal input

23 P10/SO0 SDET3 I Plug detection of S terminal 3

24 P11/SI0/SB0 SDET2 I Plug detection of S terminal 2

25 P12/SCK0 SDET1 I Plug detection of S terminal 1

26 P13/SO1 AVLOUT O NexTViewLink output signal Negative logic Reverse on the SCART terminal

27 P14/SI1/SB1 SDA O/D IIC communication (data)

28 P15/SCK1 SCL O/D IIC communication (clock)

29 P16/T1PWML XSYSRST O IC reset signal of whole system

30 P17/T1PWMH/BUZ TUDET I The old and the new distinction of the tuner pack L: New tuner, H: Old tuner

31 PE0/AN12 MUTEV O CVBS for video driver IC and Y/C mute signal L: Mute, H: Release Fix to L because mute does not control.

32 PE1/AN13 IRB_EN I IR blaster function valid selection Open: IR blaster invalidity, GND: IR blaster is valid

33 PE2/AN14 AMUTE2 O Audio mute signal of output stage Negative logic H: Release, L: Mute

34 PE3/AN15 SELV1 O Input switch of video selector Not used

35 PE4 SELV2 O Input switch of video selector Not used

36 PE5 SELV3 O Video switch for digital tuner

37 PE6 YVSEL O CVBS or Y/C switch of video selector YOUT-SEL of LA73031

38 PE7 SWSTBY O Standby mode switch of video selector Not used

39 VSS4 GND − Ground

40 VDD4 VDD4 − Power supply

PMC008A8, UPD61272F1-107KA3A, PCA9557PW, AK5359ET, BH7236AF, UPD6110GM-100UEVA, STV0361L,TC7WB125FK, UPC3221GV, MM1689FH

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No. Mark Pin Name I/O Pin Function

51 SI2P2/SCK2 SCK2 O SIO2 communication clock Not used.

52 SI2P3/SCK20 RFTHRU O RF through switch of the tuner Control with the main unit setting during standby.

53 PWM1 NC O Non connection

54 PWM0 FANCTRL O Radiation of heat fan rotating speed control H: Top speed, L: Stop Intermediate speed realizes by PWM

55 VDD2 VDD2 − Power supply

56 VSS2 GND − Ground

57 P00 P_CONT2 O Power supply control of the main board For controlling 2.5V and 3.3V

58 P01 MUTECTL O Mute invalidity control Port to suppress last stage mute

59 P02 EPGEXT O Equalizer switch of slicer input video

60 P03 TUON O Power supply control of the tuner section There is a case to turn on the power during standby independently.

61 P04 SWVION O Power supply control of Japan/North America video system Non connection in Europe and General

62 P05/CKO P_CONT O Power supply control of the whole system

63 P06/T6O FLPON O Power supply control of the FL tube

64 P07/T7O XP_SAVE O Power supply control of Europe video system Set to SWVION on the source.

65 P20/INT4/T1IN/T0LCP/T0HCP/INT6/T0LCP1/SSGI0 STATCHG I Multiplex status change detection of MSP D_CTR_I/O_1 of MSP

66 P21/INT4/T1IN/T0LCP/T0HCP J_CLOCK I Input audio for Just Clock Pulse input of the tuner audio Not used

67 P22/INT4/T1IN/T0LCP/T0HCP/HCTR CSYNCIN I C-Sync for Auto-Rec

68 P23/INT4/T1IN/T0LCP/T0HCP XCHECKER I Unit checker mounting distinction

69 P24/INT5/T1IN/T0LCP/T0HCP/INT7/T0HCP1/SSGI1 MRST I Main board power failure detection Edge interrupt

70 P25/INT5/T1IN/T0LCP/T0HCP AVLIN I NexTViewLink input line

71 P26/INT5/T1IN/T0LCP/T0HCP X525P I 525P output signal from the system controller Not used.

72 P27/INT5/T1IN/T0LCP/T0HCP BLANKIN I BLANK signal input of the SCART

73 P30/PWM4 LED_DVD O DVD Indicator

74 P31/PWM5 TU_DCCON O DC/DC converter For +32V generation 200kHz, 2(H): PWM output of 1 (L)

75 P32/UTX1 TXD1 O Transmission for RS-232C terminal

76 P33/URX1 RXD1 I Reception for RS-232C terminal

77 P34/UTX2 TXD2 O UART2 transmission Not used.

78 P35/URX2 RXD2 O UART2 reception Not used.

79 P36 HS_TTOM O System controller communication handshake From tuner controller to system controller

80 VDDODA VDDODA − Power supply

41 PF0 LET/FUNC_ON O Letter-box output superimposed signal Function output signal for Europe model

42 PF1 SQU O Squeeze output superimposed signal

43 PF2 CONDET I Electric discharge detection of capacitor for power supply backupReadout after cold-start immediately. If it was L, reduce the voltage.

44 PF3 S1 O S1/S2 switching signal

45 PF4/IRP IROUT O Pulse output for IR blaster

46 PF5 P_SAVE2 O Power save mode switch of HA118326

47 PF6 PSMUTE O Audio mute control of SCART

48 PF7 XAVLTH O Through switch of AV.Link communication line

49 SI2P0/SO2 SO2 O SIO2 transmission Not used.

50 SI2P1/SI2/SB2 SI2 O SIO2 reception Not used.

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No. Mark Pin Name I/O Pin Function

81 PB6/CVD/CSYNC CVBSIN I Input video for data slicer 1.0Vpp

82 VSSVCO GND − Ground

83 PB4/FILTSLC FILTSLC I External filter for slicer PLL

84 VDDVCO VDDVCO − Power supply

85 PB2 DT_TUON O Power control for DTB

86 PB1 ANT5V_SW O Antenna power control for digital broadcasting

87 PB0/DS1FLD DET_ANT O Shortcircuit detection for antenna power line

88 VSS3 GND − Ground

89 VDD3 VDD3 − Power supply

90 PC7/DBGP2 DBGP2 O/D Control port for on-chip debugger

91 PC6/DBGP1 DBGP1 O/D Control port for on-chip debugger

92 PC5/DBGP0 DBGP0 O/D Control port for on-chip debugger

93 PC4/AN11 LED_HDD O HDD Indicator

95 PC2/AN9 NC O Non Connection

94 PC3/AN10 NC O Non Connection

96 PC1/AN8 NC O Non Connection

97 PC0/OCSYNC NC O Non Connection

98 PA0/SO7 SD_TTOM O System controller communication data line From tuner controller to system controller

99 PA1/SI7/SB7 SD_MTOT I System controller communication data line From system controller to tuner controller

100 PA2/SCK7 SCK_MTOT I System controller communication clock From system controller to tuner controller

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UPD61272F1-107KA3A (MAIN ASSY : IC1001)(EMMA2RFE)• DVDR IC

BLOCK DIAGRAM

IR In

TIM

ER

GP

IO

Per

iphe

ral I

/F

HS

I/F

2nd

AT

A I/

F

Hos

t I/F

MIP

SC

PU

MIP

SC

PU

DS

PR

OM

/GIO

I/F

JTA

G

HD

D

Fla

shM

emor

y

10 b

its

AD

C

V85

0 M

CU

Aud

io

Enc

.

MP

EG

Str

eam

P

roce

ssor

DMAC

Aud

io

I/O

Driv

e C

ontr

olle

r

Vid

eo

Enc

oder

5 ch

D

AC

Arb

iter

AS

P

Uni

fied

mem

ory

bus

CV

BS

/Y

C

Y/C

b/C

r

Dig

ital A

V S

witc

h D

DR

SD

RA

M I/

F

Aud

io

AD

C

Aud

io

PC

M

Aud

io

DA

C

2 ch

aud

io

Dig

ital

Aud

io

(S/P

DIF

)

DD

R S

DR

AM

25

6/51

2/10

24 M

b

CD

/DV

DD

ata

Pro

cess

or

Buf

fer

I/F

AT

AP

I I/F

Ser

vo D

SP

RO

M/G

IO B

us

Oth

erLS

I

Hos

t I/F

Y/C

8 bi

s A

DC

2/3D

YC

S

epar

ator

Vid

eo

&

Dec

oder

MP

EG

2 M

P@

ML

Vid

eo

Enc

. V

850

MC

U

Alpha Blending

NR

D

e-In

terla

cer

Bit

blt

Eng

ine

OS

D x

2

Sub

-Pic

ture

dec

1st

AT

A I/

FI2

C I

/FIR O

utF

UA

RT

x 2

x 2

x 2CS

I

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EG

2M

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AV

Enc

.

1 2 3 4

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PCA9557PW (MAIN ASSY : IC3802)• 8Bit IIC to PARA IC

PIN LAYOUT

PIN FUNCTION

BLOCK DIAGRAM

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16SCL

SDA

A0

A1

A2

I/O0

I/O1

VSS

VDD

RESET

I/O7

I/O6

I/O5

I/O4

I/O3

I/O2

Pin No. Name Function

1 SCL Serial clock line

2 SDA Serial data line

3 A0 Address input 0

4 A1 Address input 1

5 A2 Address input 2

6 I/O0 I/O0 (open drain)

7 I/O1 I/O1

8 VSS Supply ground

9±14 I/O2±I/O7 I/O2 to I/O7

15 RESET Active-LOW reset input

16 VDD Supply voltage

POWER-ONRESET

INPUTFILTER I2C/SMBus

CONTROL

INPUT/OUTPUTPORTS

WRITE pulse

READ pulse

A0

A1

A2

SCL

SDA

VDD

VSS

8-BIT

I/O0

I/O1

I/O2

I/O3

I/O4

I/O5

I/O6

I/O7

RESET

PCA9557

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No. Pin Name I/O Pin Function

AK5359ET (MAIN ASSY : IC3101)• AD Converter

Pin Arrangement Block Diagram

Pin Function

1

2

3

4

5

6

7

I

I

I

O

AINR

AINL

CKS1

VCOM

AGND

VA

VD

Rch Analog Input Pin

Lch Analog Input Pin

Mode Select 1 Pin

Common Voltage Output Pin, VA/2

Bias voltage of ADC input.

Analog Ground Pin

Analog Power Supply Pin, 4.5 – 5.5V

Digital Power Supply Pin, 3.0 – 5.5V

8

9

O

DGND

SDTO

Digital Ground Pin

Audio Serial Data Output Pin

10

11

12

13

I/O

I

I/O

I

LRCK

MCLK

SCLK

PDN

"L" Output at Power-down mode.

Output Channel Clock Pin

"L" Output in Master Mode at Power-down mode.

Master Clock Input Pin

Audio Serial Data Clock Pin

15

16

I

I

CKS2

CKS0

Mode Select 2 Pin

Mode Select 0 Pin

"L" Output in Master Mode at Power-down mode.

Power Down Mode & Reset Pin

"H" : Power up, "L" : Power down & Reset

14 IDIF

The AK5359 must be reset once upon power-up.

Audio Interface Format Pin

"H" : 24bit I2S Compatible, "L" : 24bit MSB justified

Modulator∆∑

∆∑

MCLK

AINL

LRCK

SCLK

SDTO

DIF

VCOM

Clock Diviv

AINR

AGNDVA

DecimationFilter

Serial I/OInterface

Voltage Reference

CKS1

DGNDVD

CKS2

ModulatorDecimation

Filter

PDNCKS0

CKS1

VCOM

VD

DGND

AINR

AINL

AGND

VA

Top View

8

7

6

5

4

3

2

1

9

10

11

12

13

14

15

16

DIF

PDN

LRCK

MCLK

SCLK

CKS2

CKS0

SDTO

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BH7236AF (JACB ASSY : IC511)• Color TV Signal Encoder

PIN FUNCTION

BLOCK DIAGRAM

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UPD6110GM-100UEVA (DTBR ASSY : IC106)• DTB Receiver/Decoder

Block Diagram

Pin Function

ROMI/F

TS-DEMUXwith optionaldescrambling

DMAController

MPEGVideo

Decoder

AudioController

VideoEncoder

Unified Memory Controller

Command Bus

Memory Bus

GIOI/F

IEEE 1394link

Stream input

CVBSY/C

RGB

Digital

PCM (L+R)SPDIF

SDRAM

JTAG/N-Wire MainCPU

Sub-CPU

Timers

Graphics& Display

Host I/F

PeripheralsInterfaces

Table 1 : Power and Ground

Pin name Pin nos. Description

GND 11, 12, 28, 42, 43, 54, 67, 68, 110, 138, 139, 152, 161, 162, 163, 164, 176, 184, 185, 194, 206, 214, 215

Main supply ground

DGND 84, 94, 95 Digital Ground for video DACs

AGND 77, 80, 87, 90 Analog Ground for Video DACs

PAGND 135 Ground for PLL 1.5V supply

DVDD 85, 96 Digital VDD (1.5V) for video DACs

VDD1 13, 44, 69, 134, 177, 207 1.5V supply (core)

VDD2 153, 160, 175, 186, 195, 205, 213 3.3V for Unified Memory I/F IO buffers

VDD3 27, 53, 109, 140, 216 3.3V for IO buffers

AVDD 78, 81, 88, 91 3.3V supply for Video DACs

PAVDD 136 1.5V supply for PLL

Table 2 : System

Pin name Pin no. Description In/Out

CLK27IN 137 27MHz Input clock from VCXO I

RSTOUT 142 RESET out from Watch Dog Timer O

RSTSWB 143 Hardware RESET I

NMI 144 Non Maskable Interrupt (see note A in table8 below) I

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Table 3 : PCR

Table 4 : JTAG

Table 5 : Test

Table 6 : Unified Memory Interface

Pin name Pin no. Description In/Out

PWMOUT 141 PWM output to control the 27MHz VCXO O

Pin name Pin no. Description In/Out

JTDI 147 EJTAG data input I

JTCK 150 EJTAG clock I

JTDO 148 EJTAG data output O

JTMS 149 EJTAG mode select I

JTRST 151 EJTAG reset I

EDINT 144A

A : In normal use, pin 144 is exclusive to the NMI input. In debugging mode, pin144 is the EDINT input.

Debug interrupt I

Pin name Pin no. Description In/Out

TEST 75 For test use only. Connect to GND. I

Pin name Pin nos. Description In/Out

DADD0~DADD12 190 (DADD0), 189, 188, 187, 183, 182, 181, 180, 179, 178, 191, 174, 173 (DADD12)

Address Bus O

DQ0~DQ15 212 (DQ0), 211, 210, 209, 208, 204, 203, 202, 166, 165, 159, 158, 157, 156, 155, 154 (DQ15)

Data Bus I/O

DCSB 196 Chip select O

DRASB 197 RAS signal O

DCASB 198 CAS signal O

DWEB 199 Command write enable O

DQM0~DQM1 200, 169 Data mask O

DBA0~1 193, 192 Bank address O

DCKE 172 Clock enable O

DQS1 167 Connect to DCLK I

DCLK 171 Clock output O

Table 7 : Audio Output

Pin name Pin no. Description In/Out

AMCK 66 PCM Audio Master Clock O

ALRCK 73 PCM Audio L/R Clock O

ABCK 70 PCM Audio Data Clock O

ADO 72 PCM Audio Data – L/R O

ATX 71 SPDIF Digital audio output O

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Table 8 : I2C Interface

Table 9 : Video DAC outputsA

Pin name Pin no. Description In/Out

SDA0 117 I2C-0 Serial Data I/O

SCL0 118 I2C-0 Serial Clock I/O

Pin name Pin no. Description

VACVBS 79 Composite video (analog)

VAY 76 Y signal (analog)

VAPR 86 Pr signal

VAPB 89 Pb signal

RSET0 82 Resistor for adjusting full scale currents

RSET1 92

REF0 83 External voltage reference

REF1 93

Unused pins

Pin name Pin no. Disposition

N/C 168 Connect to ground

N/C 170 Not connected

N/C 201 Connect to ground

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STV0361L (DTBR ASSY : IC313)• COFDM IC

Pin Arrangement (Top view)

Block Diagram

FEC

Viterbi

Reed-

Channel

correctionFFT

Adjacent

Carrierrecovery

loop

Timingrecovery

loop

TS output

INP

INM

XTALI

XTALOPLL

AGC1

SCL

SDA

SCLT

SDAT

I2C

General

and lock

purposvOP0

LOCK/OP2

LOCK/OP1

IP0

STV0361

COFDM demodulator/DVB-T

indicators

estimation/

Symbol

Demapper

Bit

de-interleaver

de-interleaver

decoder

decoder

De-interleaver

Descrambler

Interface

Monitoring

BERmonitoring

ADC

AGC2

display

Lock

Constellation

display

Sample rateconverter

Symbolrecovery

loop

AGC

Dual

indicators

on OP1/OP2

Solomon

De-interleaver

I/Os

and Cochannel

suppression

DP, D0 to D7, CLK_OUTSTR_OUT (ERROR)

ADCRFlevelmonitor

Impulsivenoise removal

IP0

Control

1kimpedance Derotator

EPQautoloop

Impulsivenoise suppression

XT

ALO

GN

DX

TA

L

TE

ST

XT

ALI

D2

GN

D

SD

A

ST

R_O

UT

GN

D D7

D6

VD

D D4

SC

LT

SD

AT

SC

L

TE

ST

AGC1

AGC2

INP

DGNDA

DVCCA1.8

GNDA

D1

LOCK/OP2

GND

AUX_CLK

GND

OP0

CIQ/HFEC31

2

3

4

5

6

7

8

9

10

11

12

13

14

1516

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

64 62 61 60 59 58 57 56 5563 54 53 52 51 50 49

17 19 20 21 22 23 24 25 2618 27 28 29 30 31 32

D5

VCCA1.8

REFP

GNDA

NOT_RESET

VDD

VDD_3.3

LOCK/OP1

GNDERROR

VDD

D/NOT_P

CLK_OUT

VDD_3.3

D0

D3

VD

D_3

.3

VC

CX

TA

L1.8

VR

VCCA3.3

REFM

INM

GND

IP0

VD

D

GN

D

CS

0

CS

1

GN

D

VD

D_3

.3

HF

EC

0

CC

LK/H

FE

C1

CD

AT

A/.H

FE

C2

VDD_3.3: 3.3V output buffer supplyVDD : 1.8V core and input buffer supplyGND : both core and buffer ground

TQFP64

STV0361

VDD

GN

D

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Pin Function

Pin number Name Type DescriptionDrive(mA)

Clock and resets

12 NOT_RESET Input1 Hardware reset, active low –

62 XTALI Analog Crystal oscillator input/external clock (1.8 V) –

63 XTALO Analog Crystal oscillator output –

61 VCCXTAL1.8 Supply Analog oscillator supply (1.8 V) –

64 GNDXTAL Ground Analog oscillator ground –

Analog interface

2 DVCCA1.8 Supply Analog part digital supply (1.8V) –

5 REFM Analog Internal negative reference –

6 REFP Analog Internal positive reference

3 VCCA1.8 Supply Analog supply (1.8V) –

9 INM Analog Negative analog input –

10 INP Analog Positive analog input –

4, 11 GNDA Supply Analog supply –

1 DGNDA Ground Analog ground –

7 VR Analog Reference –

8 VCCA3.3 Supply Analog supply (3.3V)

I2C interface

21 SDA I/O2 Serial data (open drain and 5 V tolerant) 8

20 SCL Input Serial clock (open drain and 5 V tolerant) –

19 SDAT I/O SDA tuner (open drain and 5 V tolerant) 4

18 SCLT Input SCL tuner (5 V tolerant)

MPEG interface

25, 26, 27, 29, 31, 32, 33, 34

D7/0 Output3 Serial D7, MPEG data 8/4

36 CLK_OUT Output MPEG byte or bit clock 4

23 STR_OUT Output MPEG first byte sync 2

38 D/NOT_P Output MPEG data valid/parity 4

40 ERROR Output MPEG packet error 2

51 HFEC0 Output Hierarchical FEC output bit 0 2

50 CCLK/HFEC1 Output Hierarchical FEC output bit 1 or clock for constellation display

2

49 CDATA/HFEC2 Output Hierarchical FEC output bit 2 or data for constellation display

2

48 CIQ/HFEC3 Output Hierarchical FEC output bit 3 or IQ validation for constellation display

2

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Front end controls

16 AGC1 I/O RF AGC control ∆∑(5 V tolerant) 4

14 AGC2 I/O IF AGC control ∆∑(5 V tolerant) 4

17, 60 TEST Reserved test mode, must be grounded

58 IP0 Input General-purpose input port 0 and ADC input for RF level monitoring

-

45 OP0 I/O General-purpose output port 0 4

43 LOCK/OP1 I/O General-purpose output port 1 or lock indicator 4

42 LOCK/OP2 Output General-purpose output port 2 or lock indicator 4

47 AUX_CLK I/O Auxiliary clock 8

55 CS0 Input Chip select LSB -

53 CS1 Input Chip select MSB -

Power supply

13, 28, 39, 57 VDD Supply Digital core supply

22, 35, 44, 52 VDD_3.3 Supply Digital I/O supply

15, 24, 30, 37, 41, 46, 54, 56, 59

GND Ground

1. All inputs are 3.3V compatible.2. All bidirectional pads are 3.3V capable.3. All outputs are 3.3V capable.

Pin number Name Type DescriptionDrive (mA)

TC7WB125FK (DTBR ASSY : IC314)• Dual BUS Switch

Pin Arrangement (Top view)

Truth Table

Inputs

A port = B port

Disconnect

OEFunction

L

H

VCC8

OE2 B1 A27 6 5

OE1

1 2 3 4GNDA1 B2

W B1 2 5

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UPC3221GV (DTBR ASSY : IC311)• IF AGC IC

Pin Arrangement (Top view)

Pin Function

1

2

3

4

8

7

6

5

VCC

INPUT1

INPUT2

VAGC

GND1

OUTPUT1

OUTPUT2

GND2

AGC AMP. Video AMP.

AGC Control

PinNo. Pin Name

AppliedVoltage

(V)

PinVoltage(V)

NoteFunction and Application

1 VCC 4.5 to 5.5 – Power supply pin.This pin should be externally equipped with bypass capacitor to minimize ground impedance.

2 INPUT1 – 1.29 Signal input pins to AGC amplifier. This pin should be coupled with capacitor for DC cut. 3 INPUT2 – 1.29

4 VAGC 0 to VCC – Gain control pin. This pin's bias govern the AGC output level.

Minimum Gain at VAGC : 0 to 0.5 VMaximum Gain at VAGC : 3 to 3.5 V

Recommended to use AGC voltage with externally resister (example: 1 kΩ).

5 GND2 0 – Ground pin.This pin should be connected to system ground with minimum inductance. Ground pattern on the board should be formed as wide as possible.

6 OUTPUT2 – 2.28 Signal output pins of video amplifier. This pin should be coupled with capacitor for DC cut. 7 OUTPUT1 – 2.28

8 GND1 0 – Ground pin. This pin should be connected to system ground with minimum inductance. Ground pattern on the board should be formed as wide as possible. All ground pins must be connected together with wide ground pattern to decrease impedance difference.

Note : Pin voltage is measured at VCC = 5.0 V.

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No. Pin Name Pin Function

MM1689FH (DTBR ASSY : IC307)• Dual Regulator

Pin Arrangement (Top view) Block Diagram

Pin Function

1

2

3

PS2

PS1

VIN2

ON/OFF Control pin

Cont pin must be connected with Vin pin, if it is not used.

ON/OFF Control pin

Input pin

The capacitor is required to connect with input pin more than 1 µ F.

4

5

VIN1

VOUT1

Input pin

Output pin

6

7

8

VOUT2

GND

NC

The capacitor must be connected with output pin more than 1 µ F.

Output pin

Ground

No connection

ContHL

VoOn

OFF

8

NC GND Vo2 Vo1

1

PS2 PS1 VIN2 VIN1Heat Spreader Bottom

2 3 4

7 6 54VIN1

PS1

GND

VIN2

PS2

Bias

Driver

Driver

CurrentLimitter

Thermalshutdown

Thermalshutdown

CurrentLimitter

Bias

Reference

Reference

2

7

3

1

5

6 VO2

VO1

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7.3 CAUTIONS ON HANDLING THE HDD

Reference: Main specifications on damage to the HDD

The HDD is about 10 times as sensitive to shock during operation than during nonoperation.

During operation During nonoperationShock G (acceleration)

<approx. 20 G <approx. 200 G

Temperature change < 15°C/hour

Moisture change < 20%/hour

0.5 inch / 12.7 mm 387 217 200 26

1.0 inch / 25.4 mm 595 457 310 37

2.0 inch / 50.8 mm 1133 600 680 70

4.0 inch / 101.6 mm 1795 1040 1050 267

Reference: Estimate value of falling distance vs. shock (G) when the HDD is dropped without protection

LandingsurfaceFalling

distanceGranitesurface

Concretefloor

Synthetic-resin-coated table

Antistaticsponge

(1) Cautions on Handling the HDD• The HDD is very sensitive to shocks and vibrations. Care must be taken especially during operation (when the power is on).• The HDD is very sensitive to electrostatic charges.• Rapid change in temperature or humidity may cause deterioration of the HDD.

Note: After receiving damage caused by any above-mentioned factors, the HDD may operate normally for dozens or some hundreds ofhours but then suddenly crash. If you are certain you have damaged a new repair part (HDD) while making repairs, do not use thepart.

(2) Cautions on handling the product on which the HDD is mounted or the HDD as a repair part, and examples of dangerous handling[Cautions on handling the product on which the HDD is mounted]• While the unit is turned on, the HDD is always in operation. Be sure NOT to impart shock to the unit.

÷ Examples of dangerous handling: while the power is on• Bumping on the bonnet• Dropping an object, such as a small screwdriver or remote control unit, onto the bonnet, or bumping an object against the cabinet• Moving the unit by dragging• Stacking another product on the unitNote: Be sure NOT to impart shock, such as bumping or hitting a screwdriver against the HDD, during diagnosis with the bonnet open.

÷ Examples of dangerous handling: while the power is off• Imparting strong shock, although the HDD is more resistant to shock when the power is off• Dropping the unit from a height of several centimeters, or after lifting one side of the unit up, then letting the unit drop.

• Do NOT move the unit immediately after the power is turned off. Wait at least 30 seconds after the indication on the FL display changedfrom POWER OFF to the clock indication before moving the unit.If the AC power cord is accidentally disconnected before turning the unit off, wait at least for one minute before moving it. In this case,damage to the HDD caused by sudden shutoff may be small, because the emergency relief mechanism is activated. However, if suddenshutoff occurrs during recording or playback, recorded data may be damaged. Be sure to check operations.

[Cautions on handling the HDD as a repair part]1. Handle the HDD in a safe environment:

• Handle the HDD over an antistatic pad that can also absorb shock.• Wear wrist bands to prevent electrostatic charges generated in your body from affecting the HDD.

2. The following must be observed when handling the HDD:• Handle one HDD at a time. Do NOT hold several HDDs at the same time.• Grip the HDD on both sides so that you do not touch its terminals or circuit boards.• Do NOT stack one HDD onto another HDD (even if the HDDs are protected in antistatic bags).• Do NOT bump the HDDs against one another.• Do NOT bump any tool, such as a screwdriver, or other hard object against the HDD.• When a repair part (HDD) is transported and there is a large temperature difference between outdoors and indoors, to the indoor, leave it in its package for about a half day to gradually cool or warm the HDD to room temperature before unpacking it.

[Notes on packing for shipment]• When returning a defective HDD for analysis, handle with care as if it were a good product. Otherwise, the results of analysis may not be

correct.• When packing, use the antistatic bag and packing materials in which the repair part for service was delivered. Attach a copy of the slip for

service or a memo stating symptoms in as much detail as possible.

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Western Digital Seagate

Jumper pin

Jumper pin

Capacity

Manufacturer'spart No.

Date ofManufacturer

Capacity

Manufacturer'spart No.

Date ofManufacturer

Confirmation of the jumper pin location of the HDD

Western Digital(160GB)Western Digital(80GB) Seagate(80G,160G)

Outline and part No. of the HDDs

Setting : Cable Select(CS) Setting : Cable Select(CS)

*Pioneer's part No. is not stamped.

• When replacing the HDD, carefully check the capacity and manufacturer's part No. on the part label to avoid replacing with a similar butinappropriate product. You can also check the model No. of the mounted HDD on the Service mode screen.

• Do NOT use repair parts, such as commercially available HDDs, other than those designated above, as their functions, performance orreliability cannot be guaranteed.

DVR-440HX-S ST380012ACE80GB VXF1084VXF1066

DVR-540HX-S ST3160022ACE160GB VXF1086

WD800BB -xxJKCx

WD1600BB -xxGUCx

VXF1068

Capacity

Western Digital SEAGATEModelName

Pioneer'sPart No.

(for service)

Manufacture'sPart No.

Pioneer'sPart No.

(for service)

Manufacture'sPart No.

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7.4 DISC/CONTENT FORMAT

Notes to table*1 Must be initialized for VR mode recording *2 Must be initialized for Video mode recording *3 Erasable, but free space does not increase*4 Cannot erase sections, edit chapters or use playlist editing*5 Must be compatible with DVD-R(VR) playback*6 Finalize using this recorder (may not playback in some units) *7 Must be compatible with DVD-RW(VR) playback*8 Must be compatible with DVD+RW playback*9 Must be compatible with DVD-RAM playback*10 Only when HDD Recording Format is set to Video Mode Off *11 Only when the recording mode is not set to LPCM

*12 CPRM-compatible discs only*13 Take the disc out of the cartridge before use. Only Matsushita and Maxell discs have been tested to work reliably with this recorder. Discs from other makers may become unusable when recorded or edited.*14 Erasing a title does not increase the available recording time, nor increase the number of recordable titles left.*15 Must be compatible with DVD+R playback*16 Depending on the disc, it may have to be initialized before it can be recorded. In this case, initialization will take about 1 hour.

is a trademark of DVD Format/Logo Licensing Corporation.

HDDDVD-RAM

Marks used in this manual *1 *1 *2 *13, 16

Logos

Re-recordable / Erasable

*3 *3 *14

Editing of recorded programs

*4 *4 *4

Recording of Copy-once protected material

*12 *12 *12

Playback in other players/recorders

n/a *5 *6 *7 *6 *8 *9

Chase play

16:9 and 4:3 pro-gram recording

Bilingual broad-cast recording of both audio channels

*10, 11*11 *11 *11

HDD DVD (VR) DVD (Video) DVD (VR) DVD (Video) DVD+RW DVD-RAM

Using DVD-R DL/DVD+R DL discsDVD-R DL (dual-layer) and DVD+R DL (double-layer) discs contain two recordable layers on a single side, giving about 1.8 times the recording capacity of a conventional single-layer disc. This unit can record to both DVD-R DL and DVD+R DL discs.

• If you intend to play DVD-R DL (Video mode) or DVD+R DL discs recorded on this unit on other DVD recorders/players, you must finalize them. (Note that some DVD recorders/players may not play even finalized DL discs.)

• Please read the information provided on the disc packaging carefully before purchasing DVD-R DL/DVD+R DL discs:

• Confirm the disc version: Use ver. 3.0 / 2 x to 4 x DVD-R discs.

• Confirm the recording speed : DVD-R should be compatible with 2 x or 4 x

• This logo indicates that the disc is a DVD-R DL or DVD+R DL disc:

• Correct operation has been confirmed

for DVD-R DL discs (Ver. 3.0 / 2 x, 4 x) produced by the following manufacturers: Mitsubishi Kagaku Media, Verbatim (as of March 2005).

About DualDisc playbackA DualDisc is a new two -sided disc, one side of which contains DVD content -video, audio, etc. -while the other side contains non-DVD content such as digital audio material.

DVD+RW

DVD+R

*3

*4

*6, 15

DVD+R

DVD-RWDVD-R

The non-DVD, audio side of the disc is not compliant with the CD Audio specification and therefore may not play.

recording; DVD+R with 2.4 x to 8 x recording.

It is possible that when loading or ejecting a DualDisc, the opposite side to that being played will be scratched. Scratched discs may not be playable.

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• Multi-session playback: Yes (except CD-Audio and Video CD/Super VCD)

• Unfinalized disc playback: CD-Audio only

Compressed audio compatibility• Compatible media: CD-ROM, CD-R, CD-RW

• Compatible formats: MPEG-1 Audio Layer 3 (MP3), Windows Media Audio (WMA)

• Sampling rates: 32 kHz, 44.1 kHz or 48 kHz

• Bit-rates: Any (128 Kbps or higher recommended)

• Variable bit-rate (VBR) MP3 playback:Yes • VBR WMA playback: No

• WMA encoder compatibility: Windows Media Codec 8(files encoded using Windows Media Codec 9 may be playable but some parts of the specification are not supported; specifically, Pro, Lossless, Voice and VBR)

MP3 and WMA files - do not use for other file types)

• File structure: Up to 99 folders / 999 files (if these limits are exceeded, only files and folders up to these limits are playable)

WMA (Windows Media Audio) compatibility

The Windows Media® logo printed on the box indicates that this recorder can playback Windows Media Audio content.

WMA is an acronym for Windows Media Audio and refers to an audio compression technology developed by Microsoft Corporation. WMA content can be encoded by using Windows Media® Player for Windows® XP, Windows Media® Player 9 or Windows Media® Player 10 series.

Microsoft, Windows Media, and the Windows logo are trademarks, or registered trademarks of Microsoft Corporation in the United States and/or other countries.

DivX video compatibility

DivX is a compressed digital video format created by the DivX® video codec from DivX, Inc. This recorder can play DivX video files burned on CD-R/RW/ROM discs. Keeping the same terminology as DVD-Video, individual DivX video files are called "Titles." When naming files/titles on a CD-R/RW disc prior to burning, keep in mind that by default they will be played in alphabetical order.

Note1 DRM (digital rights management) copy protection is a technology designed to prevent unauthorized copying by restricting playback, etc. of compressed

audio files on devices other the PC (or other recording equipment) used to record it. For detailed information, please see the instruction manuals or help files that came with your PC (or other WMA recording equipment) and/or software.

The DVD side of a DualDisc plays in this product. DVD-Audio content will not play.

For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer.

Other disc compatibilityIn addition to DVD, this recorder is compatible with a wide range of disc types (media) and formats. Playable discs will generally feature one of the following logos on the disc and/or disc packaging. Note however that some disc types, such as recordable CD (and DVD), may be in an unplayable format - see below for further compatibility information.

CD-R/RW compatibilityThis recorder cannot record CD-R or CD-RW discs.

• Readable formats: CD-Audio, Video CD/Super VCD, ISO 9660 CD-ROM* containing MP3, WMA, JPEG or DivX files. * ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1, Mode2 XA Form1. Romeo and Joliet file systems are both compatible with this recorder.

Video CDAudio CD CD-R CD-RW Super Video CD (Super VCD)

• Official DivX® Certified product.

• Plays all versions of DivX® video (including DivX® 6) with standard playback of DivX® media files.

• File extensions: .avi and .divx (these must be used for the recorder to recognize DivX video files). Note that all files with the .avi extension are recognized as MPEG4, but not all of these are necessarily DivX video files and therefore may not be playable on this recorder.

• File extensions: .mp3, .wma (these must be used for the recorder to recognize

• File structure: Up to 99 folders or 999 files.

• DRM (Digital Rights Management)1 file playback: No

DivX, DivX Certified, and associated logos are trademarks of DivX, Inc. and are used under license.

DivX® VOD content

In order to play DivX VOD (video on demand)

DivX

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PC-created disc compatibilityDiscs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information.

Dolby Digital

Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.

DTS

“DTS” and “DTS Digital Out” are registered trademarks of Digital Theater Systems, Inc.

content on this recorder, you first need to register the recorder with your DivX VOD content provider. You do this by generating a DivX VOD registration code, which you submit to your provider.

Some DivX VOD content may only be playable a fixed number of times. When you load a disc containing this type of DivX VOD content, the remaining number of plays is shown on-screen and you then have the option of playing the disc (thereby using up one of the remaining plays), or stopping. If you load a disc that contains expired DivX VOD content (for example, content that has zero remaining plays), the message Rental Expired is displayed. If your DivX VOD content allows an unlimited number of plays, then you may load the disc into your recorder and play the content as often as you like, and no message will be displayed.

Important

• DivX VOD content is protected by a DRM (Digital Rights Management) system. This restricts playback of content to specific, registered devices.

• If you load a disc that contains DivX VOD content not authorized for this recorder, the message Authorization Error is displayed and the content will not play.

• Resetting the recorder will not cause you

JPEG file compatibility• Compatible formats: Baseline JPEG and

EXIF 2.2* still image files*File format used by digital still cameras

• Sampling ratio: 4:4:4, 4:2:2, 4:2:0

• Horizontal resolution: 160 to 5120 pixels

• Vertical resolution: 120 to 3840 pixels

• Progressive JPEG compatible: No• File extensions: .jpg, .jpeg, .jpe, .jif, .jfif

(must be used for the recorder to recognize JPEG files - do not use for other file types)

• File structure: The recorder can load up to 99 folders / 999 files at one time(if there are more files/folders that this on the disc then more can be reloaded)

to lose your registration code.

Discs recorded in packet write mode (UDF format) are not compatible with this recorder. Check the DVD-R/RW or CD-R/RW software disc boxes for additional compatibility information.

DVB

DVB for short, is a set of open standards for digital broadcasting, covering terrestrial, cable and satellite broadcasts.Based around the MPEG-2 coding system, these open standards ensure that compliant systems are able to work together, independent of manufacturer.DVB is extremely flexible, being able to deliver virtually any kind of digital content to the home, including High Definition and Standard Definition TV, broadband multimedia content and interactive services.

DVB is a registered trademark of the DVB Project.

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8. PANEL FACILITIES8.1 FRONT PANEL

HDD/DVDOPEN/CLOSE

REC STANDBY/ON

ONE TOUCHCOPY

CHSTANDBY/ON

REC+–

A.TV/D.TVHELPINPUTSELECT

PAUSELIVE TV

PLTVDivXD.TVA.TV

S-VIDEO VIDEO L(MONO) RAUDIO

INPUT 2

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18171615141312

Front panel

12 A.TV indicatorLights when analog TV is selected.

D.TV indicatorLights when digital TV is selected.

DivX indicatorLights during DivX playback.

PLTV indicatorLights during recording started using the Pause Live TV feature.

13 Front panel inputsAudio/video input (stereo analog audio; composite and S-Video video), especially suitable for camcorders, game consoles, portable audio, etc.

14 HELPPress for help on how to use the current GUI screen.

15 A.TV / D.TVSwitches between analog TV antenna input and digital TV antenna input. The A.TV and D.TV indicators show which is selected.

16 INPUT SELECTPress to change the input to use for recording.

17 ONE TOUCH COPYPress to start One Touch Copy of the currently playing title to DVD or the HDD.

18 PAUSE LIVE TV Press to start recording the current TV channel, but with playback paused, effectively pausing the broadcast.

1 STANDBY/ONPress to switch the recorder on/into standby.

2 Disc tray

3 OPEN/CLOSEPress to open/close the disc tray.

4 HDD / DVD indicatorsIndicator lights blue when the hard disk (HDD) is selected; orange when the DVD drive is selected.

5 HDD/DVDPress to switch between HDD and DVD for recording and playback.

6

Press to start or restart playback.

7

Press to stop playback.

8 CH +/–Use to change channels, skip chapters/tracks, etc.

9 (STOP REC)Press to stop recording.

10 Front panel display and IR remote sensor

11 RECPress to start recording. Press repeatedly to set the recording time in 30 minute blocks.

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8.2 REAR PANEL

IN

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10987

1 AV1(RGB)-TV AV connectorAudio/video output SCART-type AV connector for connecting to a TV or other equipment with a SCART connector. The video output is switchable between video, S-Video and RGB.

2 AV2(INPUT 1/DECODER) AV connectorAudio/video input/output SCART-type AV connector for connecting to a VCR, or other equipment with a SCART connector. The input accepts video, S-Video and RGB.

3 OUTPUTStereo analog audio, video and S-Video outputs for connection to a TV or AV amplifier/receiver.

4 COMPONENT VIDEO OUTA high-quality video output for connecting to a TV or monitor with a component video input.

5 ANTENNA (DIGITAL) IN/OUTConnect your DTV antenna to the ANTENNA (DIGITAL) IN jack. The signal is passed through to the ANTENNA (DIGITAL) OUT jack for connection to your TV.

Rear panel

6 ANTENNA IN (RF IN)/OUTConnect your TV antenna to the ANTENNA (RF IN) jack. The signal is passed through to the ANTENNA OUT jack for connection to your TV.

7 AC IN – Power inlet

8 CONTROL INUse to control this recorder from the remote sensor of another Pioneer component with a CONTROL OUT terminal and bearing the Pioneer mark. Connect the CONTROL OUT of the other component to the CONTROL IN of this recorder using a mini-plug cord.

9 G-LINK™Use to connect the supplied G-LINKTM cable to enable GUIDE Plus+TM to control an external satellite receiver, etc.

10 DIGITAL AUDIO OUTCoaxial digital audio jack for connecting to an AV amplifier/receiver, Dolby Digital/DTS/MPEG decoder or other equipment with a digital input.

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8.3 DISPLAY

5 Recording quality indicators

XPLights when the recording mode is set to XP (best quality).

SPLights when the recording mode is set to SP (standard play).

LP / SLPLights when the recording mode is set to LP (long play) or SLP (super-long play).

EP / SEPLights when the recording mode is set to EP (extended play) or SEP (super-extended play).

MNLights when the recording mode is set to MN (manual recording level) mode.

6 Character display

7 R / RWLights when a recordable DVD-R or DVD-RW disc is loaded.

8 PLLights when a VR mode disc is loaded and the recorder is in Play List mode.

23Shows the remote control mode (if nothing is displayed, the remote control mode is 1).

VLights when an unfinalized Video mode disc is loaded.

PRL

Display

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678

5

1

Lights during playback; blinks when playback is paused.

2Lights when copying.

3

Lights during recording; blinks when recording is paused.

4Lights when a timer recording has been set. (Indicator blinks if the timer has been set to DVD but there isn't a recordable disc loaded, or the timer has been set to HDD but the HDD is not recordable.)

NTSCLights when the video output signal format is NTSC.

Indicates which channels of a bilingual broadcast are recorded.

Lights when the component video output is set to progressive scan.

VPS / PDC Lights when receiving a VPS/PDC broadcast during a VPS/PDC-enabled timer recording.

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8.4 REMOTE CONTROL

OPEN

STANDBY/ON

HOME MENU INFOPAUSE LIVE TV

ENTER

PREV NEXTSTOP REC

PLAYREC STOP

TOP MENU

DISC NAVIGATOR GUIDE

CMSKIP

CMBACK

PAUSE RETURN/EDIT

CHANNEL

HDD/DVD

//

AUDIO

ONE TOUCH COPY

INPUT SELECTSUBTITLE

REC MODE

TIMER REC

MENU

DISPLAY

ANGLE

PLAY MODE

SHIFT CLEAR

TV/DVDHELP

A.TV/D.TV

TEXT

Remote control

4 and ENTERUsed to navigate all on-screen displays. Press ENTER to select the currently highlighted option. While watching D.TV press ENTER to display the Channel List screen.

CM BACK (commercial back)Press repeatedly to skip progressively backward through the audio or video playing.

CM SKIP (commercial skip)Press repeatedly to skip progressively forward through the audio or video playing.

5 PAUSEPress to pause playback or recording.

6 Recording controls RECPress to start recording. Press repeatedly to set the recording time in blocks of 30 mins. When the red action button is visible in a GUIDE Plus+™ screen, use for One-Button-Record.

STOP RECPress to stop recording.

7 Colour buttons (RED, GREEN, YELLOW, BLUE)Use when an EPG screen is displayed or when tuned to a data channel of a digital broadcast. The function of each button will be described on-screen, and changes depending on the screen being displayed.

TIMER REC Hold SHIFT and press to set a timer recording from the GUIDE Plus+™ system.

A.TV / D.TVHold SHIFT and press to switch between analog TV antenna input and digital TV antenna input. The A.TV and D.TV indicators on the front panel show which is selected.

8Press to start reverse or forward scanning. Press again to change the speed.

While paused, press and hold to start slow-motion playback. Press repeatedly to change the playback speed. While paused, press to advance a single frame in either direction.When GUIDE Plus+™ is displayed, use to display the previous/next day.

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10 23

22

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20

19

18

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1 STANDBY/ONPress to switch the recorder on/into standby.

2 PAUSE LIVE TV Press to start recording the current TV channel, but with playback paused, effectively pausing the broadcast.

3 DISC NAVIGATOR / TOP MENUPress to display the Disc Navigator screen, or the top menu if a DVD-Video or finalized DVD-R/-RW (Video) disc is loaded.

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9 Number buttons, CLEARUse the number buttons for track/chapter/title selection; channel selection, and so on. The same buttons can also be used to enter names for titles, discs and so on.Use CLEAR to clear an entry and start again.

REC MODEHold SHIFT and press repeatedly to change the recording mode (picture quality).

AUDIOHold SHIFT and press to change the audio language or channel. (When the recorder is stopped, press to change the tuner audio.)

SUBTITLEHold SHIFT and press to display/change the subtitles included in multilingual DVD-Video discs.While watching D.TV, press to change the D.TV subtitles.

ANGLEHold SHIFT and press to switch camera angles on discs with multi-angle scenes.

PLAY MODEHold SHIFT and press to change the play mode (search, repeat, program play, etc.).

10 SHIFTUse to access functions on the remote printed in green.

11 HDD/DVDPress to select the hard disk (HDD) or DVD for recording and playback.

12 INFOWhile watching D.TV, press to display the information banner.Press to see additional information for the highlighted item in the EPG.

13 HOME MENUPress to display the Home Menu, from which you can navigate all the functions of the recorder.

14 GUIDEPress to display the EPG screen; press again to exit.

15 RETURN/EXITPress to go back one level in the on-screen menu or display.Also press to exit the MHEG application.

16 PLAYPress to start playback.

STOP Press to stop playback.

17 CHANNEL +/– Press to change the channel of the built-in TV tuner.

PREV NEXTPress to skip to the previous or next title/chapter/track/folder; or to display the previous or next menu page.When GUIDE Plus™ is displayed, use to display the previous/next page.

18 HELPPress for help on how to use the current GUI screen.

19 TV/DVDPress to switch between "TV mode", in which you get the picture and sound from the TV's tuner, and "DVD mode", in which you get picture and sound from the recorder's tuner (or an external input).

20 ONE TOUCH COPYPress to start One Touch Copy of the currently playing title to DVD or the HDD.

21 INPUT SELECTPress to change the input to use for recording.

22 MENUPress to display the disc menu if a DVD-Video, finalized DVD-R/-RW or finalized DVD+R/+RW disc is loaded.When in the GUIDE Plus+™ system, use to jump directly to the Menu bar.

23 DISPLAYDisplays/changes the on-screen information displays.

TEXTHold SHIFT and press to start the MHEG application display, if available, while watching a digital channel (UK only).

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DVR-540HX-S160

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Service Remote Control Unit GGF1381DVD Test Disc (DVD-Video)

(*)

Adjustment, diagnosisName Jig No. Remarks

Check of DVD-VideoDVD Recorder Data Disc Type2

GGV1025Diagnosis (ID data setting)

Extension Board GGF1533(A)/GGF1533(B) Diagnosis of DTBR AssyExtension Cable (28P) GGD1437 Diagnosis of DTBR Assy

4P Power Cable VKP2291 Extension of HDDJig for LD Power Adjustment GGF1559FFC Cable (10P) GGD1477

LD Power AdjustmentLD Power Adjustment

CD-ROM Test Disc GGV1054 LD Power AdjustmentDVD Dual Layer Test Disc GGV1036 LD Power Adjustment

7 Jigs list

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Position to be cleaned Cleaning tools

Pickup lenses Cleaning liquid : GEM1004Cleaning paper : GED-008

Position to be cleaned Cleaning tools

Fans Cleaning paper : GED-008

(*) Be sure to use the latest disc (Type 2). In May, 2006, the latest disc is GGV1273.

Hanarl GEM1041Name Lubricants and Glues No. Remarks

refer to "2.4 FRONT PANEL SECTION"

7 Lubricants and Glues list

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