piezoelectric elements

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    The unit cell of crystal silicon dioxide

    -

    +

    +

    -

    +

    -

    + = Silicon

    - = Oxygen

    By definition: A unit cell is the smallest parallelepiped

    (6 sided parallelogram) that will describe the molecule.

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    -

    +

    +

    -

    +

    -

    Unit Cell at Rest

    -

    +

    +

    -

    +

    -

    Neutral Charge

    Unit Cell Under Mechanical

    Compression (pushing force):Electrical polarity as shown

    -

    +

    +

    -

    +

    -

    Unit Cell Under mechanical

    Tension (pulling force):

    Electrical polarity reverses.

    + + +

    - - -

    + + +

    - - -

    +

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    -

    +

    +

    -

    +

    -

    -

    +

    +

    -

    +

    -

    + + +

    - - -

    Unit Cell at Rest

    Neutral Charge

    2 compression forces in

    opposite directions...

    Will also result in electrical energy!

    This is called ashearforce, and is the most common mechanical

    distortion in crystals we make: This is where the famous term:

    Thickness Shearhas its origins.-AT, -BT, & SC crystals all are

    shear mode devices (more on this later)

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    What we have learned so far.

    The unique piezoelectricand converse piezoelectricproperties ofcrystalline quartzallow us to design anelectro-mechanical device (mechanical force = electrical

    signal; electrical field = mechanical deformation)

    By operating the device at its mechanical resonancefrequency, we can get a useful electrical signal out of it:The electrical signal will be at the same frequency as the

    mechanical resonance frequency. If we know how to control the devices mechanical

    resonance frequency, we ought to be able to design adevice at any frequency of interest..

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    For purposes of this class, the term frequencyrefers to amathematical description of a periodic (or repeating)signal.

    Since all of the devices we build at VF are designed to

    produce a very stable frequency signal, we can analyze a

    typical output signal to get a general feeling how the signal

    behaves.

    Definition of Frequency.

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    Anatomy of a Sine Wave and a Square Wave

    Sine Wave

    Square Wave

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    Amplitude: A measure of how big the signal is. Usually expressed in

    Electrical Units (voltage or current).Wavelength: How long the signal is (usually in meters).

    Period: How much time it takes to complete 1 cycle (measured in seconds).

    Frequency: The number of complete cycles in a 1 second chunk of time.

    Frequency is equivalent to 1/Period, and is commonly measured in

    Hertz; 1 Hz = 1 cycle per second

    Amplitude,pk to pk

    Time

    Wavelength

    Period

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    Now, we should have enough information to allow us to design a crystal.

    We will build an y-cut extensional vibrational mode crystal that will

    operate at a fundamental resonance frequency of 50 kHz...

    Extensional Modeis the $5.00 term meaning the part gets longer when an electricalfield is applied (remember: E field = mechanical deformation!).

    We also need a pair of electrodes to connect to a circuit:

    These are simply a couple of conductive plates attached to the

    major faces of the crystal.

    Electrode

    Wires for circuit

    attachment

    Crystal at restSame crystal with

    driving signal applied,

    operating in lengthextension mode.

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    First, you need to know how to reference the crystal out of the

    raw crystal stone. Both X-cut and Y-cut crystals are simply

    cut parallel to their respective axes (more complicated cuts

    require x-ray technology to locate the crystal axis orientation)

    z

    y

    x

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    For the case of an X-cut or Y-cut, the resonance frequency is related to the

    geometry of the blank by a 1/2 wavelength ratio. This is similar in nature to the

    xylophone, where each metal bar is tuned to an audible tone.

    I offer the following mathematical relationship without proof so as to avoid

    confusion. I have provided this proof in the class notes I sent out to everyone.

    For now, just take my word for it...

    tnkf xx

    fx is the frequency in the x direction.

    nis the harmonic order (dont worryabout this for now).

    t is the thickness of the crystal.

    kxis known as the frequency

    constant in the x direction.

    fy is the frequency in the y direction.nis the harmonic order (dont worry

    about this for now).

    l is the length of the crystal.

    kyis known as the frequency

    constant in the y direction.

    l

    nkf y

    y

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    l

    nk

    f

    y

    y

    t

    nkf tx

    fx We want 50 kHz.

    n = 1, for fundamental mode.

    l is the thickness of the crystal.

    ky In the Y direction, this is 2600 kHz-mm

    PROBLEM 1

    fx: We dont want the crystal to vibrate in

    the x (thickness) direction at all! This maycause interference with the vibration in the x

    direction.

    Also, the frequency constant is different in

    the x direction (2870 kHz-mm) This is due to

    the anisotropic nature of quartz: That is, dueto the crystalline molecular structure, some

    physical properties of the device change with

    direction.

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    One clever way around this dilemma is to change the aspect ratio so that the

    dominant resonance is in the direction of interest.

    Aspect ratio is engineer-ese for the length-to-thickness ratio, in this case.EXAMPLE: For an aspect ratio of 10:1, a 10 mm length has a 1 mm thickness.

    Lets take a guess and make the length 10 times the width

    And begin the design:

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    mml

    kHzmmkHzl

    or

    l

    mmkHzkHzff

    ly

    52

    502600

    ,

    260050

    This is about 2 inches, so with an aspect ratio

    of 10:1, the thickness will be 5.2 mm, or about

    0.2

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    Since we have not put any restrictions on the Z axis (which is the width), we can

    choose to go with a convenient value that will take other design aspects into

    account. Lets say that the only electrodes available to us are 0.35

    0.35 = 9 mm.

    Now, we can simply make the Z width something slightly larger. Lets try a length

    to width aspect ratio of 5 (eg: length is 5 times the width).

    mmmm

    mmw

    lw

    4.100.5

    0.52

    5

    This width should work fine

    for our 9 mm electrode.

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    Summary of the finished design

    Length: 52.0 mm (2.05)

    Width: 10.4 mm (0.41)

    Thickness: 5.2 mm (0.20)

    Electrode W.: 9.0 mm (0.35)

    w

    l

    t

    Elec.