photoelectric bgl sensors slot sensors · bgl slot sensors photoelectric sensors 2.2.62 features...

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BGL Slot Sensors Photoelectric Sensors 2.2. 62 Features Integrated processing electronics Easy to use and adjust Only one cable connection needed Rugged metal housing Glass optical surface High switching frequency Adjustable sensitivity High resolution NO/NC toggle switch LED indicator 360° visible Choose from red or laser light Identical housing dimensions for both light versions Slot arm 10×10 mm, even for large slot openings Applications Parts sensing on conveyor and feed belts Label sensing on trans- parent substrate Dimension checking Counting parts in assembly lines Tool break monitoring Position monitoring Feed control on automatic assembly equipment Checking for completeness (e.g. connector pins) Level monitoring of containers Handling and assembly Through-beam sensors are unsurpassed in their accuracy, ability to discriminate small parts and fine detail, as well as their operating reliability. The only disadvantages are in installation and setup. The goal of eliminating these objections has led to the concept of the slot sensor. A full range of slot sensors with a variety of slot openings and dimensions ensures that virtually any sensing task can be handled while still using standard product. Laser slot sensors are the logical extension of this proven concept. They are unbeatable when it comes to accuracy, detail discrimination and operating reliability. Balluff laser slot sensors are ideal for precise positioning as well as reliable detection of fast-moving processes and small parts. This opens a vast range of applications in robotics and automation.

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Page 1: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

BGLSlot Sensors

PhotoelectricSensors

2.2.62

Features

– Integrated processingelectronics

– Easy to use and adjust– Only one cable

connection needed– Rugged metal housing– Glass optical surface– High switching frequency– Adjustable sensitivity– High resolution– NO/NC toggle switch– LED indicator 360° visible– Choose from red or laser

light– Identical housing

dimensions for both lightversions

– Slot arm 10×10 mm, evenfor large slot openings

Applications

– Parts sensing on conveyorand feed belts

– Label sensing on trans-parent substrate

– Dimension checking– Counting parts in

assembly lines– Tool break monitoring– Position monitoring– Feed control on automatic

assembly equipment– Checking for

completeness(e.g. connector pins)

– Level monitoring ofcontainers

– Handling and assembly

Through-beam sensorsare unsurpassed in theiraccuracy, ability todiscriminate small parts andfine detail, as well as theiroperating reliability. Theonly disadvantages are ininstallation and setup. Thegoal of eliminating theseobjections has led to theconcept of the slot sensor.

A full range of slot sensorswith a variety of slotopenings and dimensionsensures that virtually anysensing task can be handledwhile still using standardproduct.

Laser slot sensors are thelogical extension of thisproven concept. They areunbeatable when it comesto accuracy, detaildiscrimination and operatingreliability. Balluff laser slotsensors are ideal for precisepositioning as well as reliabledetection of fast-movingprocesses and small parts.This opens a vast range ofapplications in robotics andautomation.

Page 2: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

2.2.63

BGLSlot SensorsProduct overview

2.2

2.3

6

PhotoelectricSensorsSlot Sensors

Type

Slot sensorsBGL 5A-001-S49BGL 5A-002-S49

BGL 10A-001-S49BGL 10A-002-S49

BGL 20A-001-S49BGL 20A-002-S49

BGL 30A-001-S49BGL 30A-002-S49BGL 30A-003-S49BGL 30A-004-S49

BGL 50A-001-S49BGL 50A-002-S49BGL 50A-003-S49BGL 50A-004-S49

BGL 80A-001-S49BGL 80A-002-S49BGL 80A-003-S49BDL 80A-004-S49

BGL 120A-001-S49BGL 120A-002-S49BGL 120A-003-S49BGL 120A-004-S49

BGL 180A-001-S49BGL 180A-002-S49

BGL 220A-001-S49BGL 220A-002-S49

BGL 21-AH

OutputLight typeSlotopening

5 mm5 mm

10 mm10 mm

20 mm20 mm

30 mm30 mm30 mm30 mm

50 mm50 mm50 mm50 mm

80 mm80 mm80 mm80 mm

120 mm120 mm120 mm120 mm

180 mm180 mm

220 mm220 mm

2 mm

Connec-tion

3 kHz3 kHz

3 kHz3 kHz

1.5 kHz1.5 kHz

1.5 kHz1.5 kHz

3 kHz3 kHz

1.5 kHz1.5 kHz

3 kHz3 kHz

1.5 kHz1.5 kHz

3 kHz3 kHz

1.5 kHz1.5 kHz

3 kHz3 kHz

1.5 kHz1.5 kHz

1.5 kHz1.5 kHz

10 kHz

Outputfunction

Page

2.2.642.2.64

2.2.642.2.64

2.2.652.2.65

2.2.652.2.652.2.682.2.68

2.2.652.2.652.2.692.2.69

2.2.662.2.662.2.692.2.69

2.2.672.2.672.2.692.2.69

2.2.672.2.67

2.2.672.2.67

2.2.71

Red

ligh

t

Lase

r lig

ht

M8

conn

ecto

r, 3-

pin

NP

N-T

rans

isto

r

PN

P-T

rans

isto

r

Ligh

t-on

Dar

k-on

Switch-ing fre-quency

Resolu-tion

0.3 mm0.3 mm

0.3 mm0.3 mm

0.3 mm0.3 mm

0.3 mm0.3 mm

60 µm60 µm

0.5 mm0.5 mm0.1 mm0.1 mm

0.5 mm0.5 mm0.2 mm0.2 mm

0.8 mm0.8 mm0.3 mm0.3 mm

0.8 mm0.8 mm

0.8 mm0.8 mm

0.5 mm

Red

and

gre

en li

ght

UB

10...

30 V

DC

www.balluff.de

Connectorspage 6.2 ...

Photoelectricsensorsaccessoriespage 2.3.2 ...

Page 3: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

SeriesSlot openingSlot depth

Slot sensorPNPNPNElectrical dataSupply voltage UB

RippleNo-load supply current I0 max.Switching outputOutput currentSwitching typeVoltage drop Ud at IeSettingsOptical dataEmitter, light typeWavelengthResolution (smallest discernible part)Repeat accuracySwitching hysteresisTime dataResponse timeSwitching frequency fIndicatorOutput function indicatorMechanical dataDimensionsConnectionHousing materialOptical surfaceWeightAmbient dataDegree of protection per IEC 60529Polarity reversal protectedShort circuit protectedAmbient temperature range Ta

Ambient light rejection

BGLSlot Sensors

BGL5 mm13 mm

BGL 5A-001-S 49BGL 5A-002-S 49

10...30 V DC10 %

< 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP)/≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.3 mm20 µm

≤ 0.1 mm

0.2 ms3 kHz

LED red

25×45×10 mmM8 connector, 3-pin

Al anodizedGlass20 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

Connector orientation

BGL10 mm13 mm

BGL 10A-001-S 49BGL 10A-002-S 49

10...30 V DC10 %

< 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP)/≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.3 mm20 µm

≤ 0.1 mm

0.2 ms3 kHz

LED red

30×45×10 mmM8 connector, 3-pin

Al anodizedGlass23 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

10 mmdeep

10 mmdeep

PhotoelectricSensors

side-by-side allowed side-by-side allowed

2.2.64

Wiring diagrams

PNP NPN

Potentiometer for light-/dark-on

Potentiometer for sensitivity

Connector, output function indicator LED

Page 4: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

BGLSlot Sensors

2.2.65

BGL30 mm30 mm

BGL 30A-001-S 49BGL 30A-002-S 49

10...30 V DC10 %

< 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP)/≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.3 mm20 µm

≤ 0.1 mm

0.33 ms1.5 kHz

LED red

50×59×10 mmM8 connector, 3-pin

Al anodizedGlass36 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

Recommendedaccessoriesplease order separately

ConnectorBKS-_ 48/BKS-_ 49

2.2

2.3

6

10 mmdeep

side-by-side allowed

PhotoelectricSensorsSlot Sensors

BGL20 mm20 mm

BGL 20A-001-S 49BGL 20A-002-S 49

10...30 V DC10 %

< 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP)/≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.3 mm20 µm

≤ 0.1 mm

0.33 ms1.5 kHz

LED red

40×49×10 mmM8 connector, 3-pin

Al anodizedGlass28 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

10 mmdeep

side-by-side allowed

BGL50 mm54 mm

BGL 50A-001-S 49BGL 50A-002-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP), ≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.5 mm40 µm

≤ 0.15 mm

0.33 ms1.5 kHz

LED red

70×79×10 mmM8 connector, 3-pin

Al anodizedGlass107 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

side-by-side allowed

10 mmdeep

www.balluff.de

Connectorspage 6.2 ...

Photoelectricsensorsaccessoriespage 2.3.2 ...

Page 5: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

BGLSlot Sensors

PhotoelectricSensors

2.2.66

BGL80 mm54 mm

BGL 80A-001-S 49BGL 80A-002-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP), ≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.5 mm60 µm

≤ 0.2 mm

0.33 ms1.5 kHz

LED red

100×79×10 mmM8 connector, 3-pin

GD-ZnGlass140 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

side-by-side allowed

10 mmdeep

SeriesSlot openingSlot depth

Slot sensorPNPNPNElectrical dataSupply voltage UB

RippleNo-load supply current I0 max.Switching outputOutput currentSwitching typeVoltage drop Ud at IeSettingsOptical dataEmitter, light typeWavelengthResolution (smallest discernible part)Repeat accuracySwitching hysteresisTime dataResponse timeSwitching frequency fIndicatorOutput function indicatorMechanical dataDimensionsConnectionHousing materialOptical surfaceWeightAmbient dataDegree of protection per IEC 60529Polarity reversal protectedShort circuit protectedAmbient temperature range Ta

Ambient light rejection

Connector orientation

Wiring diagrams

PNP NPN

Potentiometer for light-/dark-on

Potentiometer for sensitivity

Connector, output function indicator LED

Page 6: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

BGLSlot Sensors

2.2.67

Recommendedaccessoriesplease order separately

ConnectorBKS-_ 48/BKS-_ 49

2.2

2.3

6

PhotoelectricSensorsSlot Sensors

BGL180 mm114 mm

BGL 180A-001-S 49BGL 180A-002-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP), ≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.8 mm80 µm

≤ 0.2 mm

0.33 ms1.5 kHz

LED red

200×144×10 mmM8 connector, 3-pin

Al anodizedGlass190 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

BGL120 mm54 mm

BGL 120A-001-S 49BGL 120A-002-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP), ≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.8 mm80 µm

≤ 0.2 mm

0.33 ms1.5 kHz

LED red

140×84×10 mmM8 connector, 3-pin

Al anodizedGlass118 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

side-by-side allowed side-by-side allowed

10 mmdeep

10 mmdeep

BGL220 mm114 mm

BGL 220A-001-S 49BGL 220A-002-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

Light-/dark-on (selectable)200 mA

≤ 3 V (PNP), ≤ 2.5 V (NPN)Potentiometer 270°

LED, red light640 nm0.8 mm80 µm

≤ 0.2 mm

0.33 ms1.5 kHz

LED red

240×144×10 mmM8 connector, 3-pin

Al anodizedGlass220 g

IP 67yesyes

–10...+60 °CEN 60947-5-2

www.balluff.de

Connectorspage 6.2 ...

Photoelectricsensorsaccessoriespage 2.3.2 ...

Page 7: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

SeriesSlot openingSlot depth

Slot sensorPNPNPNElectrical dataSupply voltage UB

RippleNo-load supply current I0 max.Switching outputOutput currentSwitching typeVoltage drop Ud at IeSettingsOptical dataEmitter, light typeWavelengthLaser classResolution (smallest discernible part)Repeat accuracySwitching hysteresisTime dataResponse timeSwitching frequency fIndicatorOutput function indicatorMechanical dataDimensionsConnectionHousing materialOptical surfaceWeightAmbient dataDegree of protection per IEC 60529Polarity reversal protectedShort circuit protectedAmbient temperature range Ta

Ambient light rejection

PhotoelectricSensors

BGL LaserSlot Sensors

2.2.68

BGL30 mm34 mm

BGL 30A-003-S 49BGL 30A-004-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

200 mALight-/dark-on (selectable)≤ 3 V (PNP), ≤ 2.5 V (NPN)

Potentiometer 270°

LED, red light650 nm

260 µm15 µm

≤ 20 µm

0.16 ms3 kHz

LED red50×59×10 mm

M8 connector, 3-pinAl anodized

Glass36 g

IP 67yesyes

–10...+60 °C10 kLux

side-by-side allowed

Connector orientation

10 mmdeep

Wiring diagrams

PNP NPN

Potentiometer for light-/dark-on

Potentiometer for sensitivity

Connector, output function indicator LED

Page 8: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

BGL120 mm54 mm

BGL 120A-003-S 49BGL 120A-004-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

200 mALight-/dark-on (selectable)≤ 3 V (PNP), ≤ 2.5 V (NPN)

Potentiometer 270°

LED, red light650 nm

20.3 mm15 µm

≤ 20 µm

0.16 ms3 kHz

LED red

140×84×10 mmM8 connector, 3-pin

Al anodizedGlass118 g

IP 67jaja

–10...+60 °C10 kLux

BGL LaserSlot Sensors

2.2.69

PhotoelectricSensors

2.2

BGL50 mm54 mm

BGL 50A-003-S 49BGL 50A-004-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

200 mALight-/dark-on (selectable)≤ 3 V (PNP), ≤ 2.5 V (NPN)

Potentiometer 270°

LED, red light650 nm

20.1 mm15 µm

≤ 20 µm

0.16 ms3 kHz

LED red

70×79×10 mmM8 connector, 3-pin

Al anodizedGlass54 g

IP 67yesyes

–10...+60 °C10 kLux

BGL80 mm54 mm

BGL 80A-003-S 49BGL 80A-004-S 49

10...30 V DC10 %

≤ 35 mAPNP- or NPN-Transistor

200 mALight-/dark-on (selectable)≤ 3 V (PNP), ≤ 2.5 V (NPN)

Potentiometer 270°

LED, red light650 nm

20.2 mm15 µm

≤ 20 µm

0.16 ms3 kHz

LED red

100×79×10 mmM8 connector, 3-pin

Al anodizedGlass77 g

IP 67yesyes

–10...+60 °C10 kLux

side-by-side allowed side-by-side allowed side-by-side allowed

10 mmdeep

10 mmdeep

10 mmdeep

LaserSlot Sensors

2.3

6Recommendedaccessoriesplease order separately

ConnectorBKS-_ 48/BKS-_ 49

www.balluff.de

Connectorspage 6.2 ...

Photoelectricsensorsaccessoriespage 2.3.2 ...

Page 9: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

The BGL 21 slot sensor isa photoelectric sensor usinga microcontroller for thesetup process and functionmonitoring. All the userneeds to do is press abutton to acquire all the dataneeded for the sensorsetting. These data arestored in an EEPROM, sothat the set process onlyhas to be repeated if newconditions arise. The Autosetbutton is located on the topside of the sensor along withthe function indicators: ayellow LED for indicating theoutput state of the sensor,and a two-color LED (red/green) for indicating functionreadiness or an errorcondition. Both the top andbottom side of the sensorhave an adjustment aidprinted for indicating theposition in which the objectmust be located.

Features

– Fast, fully automaticsensor calibration

– Control panel has just onebutton and two LED’s

– Very short response timeand high repeat accuracy

– High rejection of mutualoptical interference andambient light

– NPN/PNP output onseparate pins withoverload protection

– M8 connector blockcan be rotated 90°

– Metal housing

Applications

– Detecting color markingson transparent substrate

– Label detection– Monitoring web tracking– Belt break monitoring– Gap/sag monitoring– Hole checking in thin

materials (< 2 mm)

The internal microcontrollermonitors all settings toensure optimum switchingfrequency, repeat accuracyand rejection of opticalinterference and ambientlight.The BGL 21-AH has redand green emitter diodeswhich are advantageous fordetecting colored markings.Which color of emitter lightis more appropriate for theparticular task is auto-matically determined duringsetup.The block with the mountingholes and M8 connector canbe rotated by 90° toaccommodate anyinstallation requirements.

BGL 21Slot Sensors

PhotoelectricSensors

2.2.70

Page 10: Photoelectric BGL Sensors Slot Sensors · BGL Slot Sensors Photoelectric Sensors 2.2.62 Features – Integrated processing electronics – Easy to use and adjust – Only one cable

2.2.71

BGL 21Slot Sensors

2.2

2.3

6

PhotoelectricSensors

Slot Sensorfor label detection

BGL2 mm50 mm

BGL 21-AH

10...30 V DC2 V

≤ 55 mAPNP- and NPN-Transistor (on separate pins)

Light-/dark-on (selectable)100 mA≤ 1.2 Vteach-in

LED, red light/green light635 nm/535 nm

0.5 mm

133 µs7.5 kHz

LED yellowLED red/green

90×26×20 mmM8 connector, 4-pin

Al anodizedGlas100 g

IP 65yesyes

0...+55 °C3 kLux (artificial light)/10 kLux (sunlight)

SeriesSlot openingSlot depth

Slot sensorPNP/NPNElectrical dataSupply voltage UB

RippleNo-load supply current I0 max.Switching outputOutput currentSwitching typeVoltage drop Ud at IeSettingsOptical dataEmitter, light typeWavelengthResolution (smallest discernible part)Time dataResponse timeSwitching frequency fIndicatorOutput function indicatorFunction ready/error indicatorMechanical dataDimensionsConnectionHousing materialOptical surfaceWeightAmbient dataDegree of protection per IEC 60529Polarity reversal protectedShort circuit protectedAmbient temperature range Ta

Ambient light rejection

Connector orientation

Wiring diagram Recommended accessoriesplease order separately

ConnectorBKS-S 74/BKS-S 75

www.balluff.de

Connectorspage 6.2 ...

Photoelectricsensorsaccessoriespage 2.3.2 ...