pg l. the value made-to-measure automation as 620 15 minutes_e.pdf · made-to-measure automation...
TRANSCRIPT
PG L. The ValueProvider for
Power GenerationManagement
Power Generation l Instrumentation & Controls
Made-to-Measure AutomationAS 620
TELEPERM XP Power Generation l Instrumentation & Controls 2/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
The StructureFrom Complete Overview to the Smallest Detail
TELEPERM XP Power Generation l Instrumentation & Controls 3/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
AS 620Made-to-Measure Automation
High Availability
thanks to system-wide configurable redundancy
For All Automation Functions
from basic automation to fast closed-loop control for turbine-inclusive failsafe solutions
Any Configuration
through centralized and decentralized structures
Decentralized
with Remote I/O and field devices
High Customer Benefit During Operationthrough powerful diagnostics and service functions using Intelligent Field Devices
TELEPERM XP Power Generation l Instrumentation & Controls 4/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Basic AutomationCentralized or Decentralized
Signal acquisition,
closed-loop and open-
loop control with FUM
(Function Modules)
SIM SIM...Remote I/O
PROFIBUS-DP
FUMFUM ...Centralized I/O
system busAP
Plant bus
Distributed signal I/O´swith SIM (Remote I/O)
All central components
and FUM are capable of
operating in redundancy
Cabinet bus redundancy
incl. FUM interfaces
TELEPERM XP Power Generation l Instrumentation & Controls 5/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Plant bus
Safety-Related Automation with APF
System bus
AP
APF-AAPF-B
FUM-F FUM-F FUM-F FUM-F
All componentsredundant
APF safety-related(2-out-of-2) and highavailability due toredundancy(1-out-of-2)
Series prototype test according to DIN VDE 0116,DIN V VDE 0801,DIN V 19250 (AK 1...6)
TELEPERM XP Power Generation l Instrumentation & Controls 6/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Plant bus
Safety-Related Automation with SIMATIC AG-F
System bus
AP
SIM-F SIM-F... SIM-F SIM-F...
SINEC L1
AG-F
AG F :
- AG 95 F
- AG 115 F
Series prototype test
according to
DIN VDE 0116,
DIN V VDE 0801,
DIN V 19250 (AK 1...6)
and
IEC 61508 (SIL 1...3)
for AG 95 F
TELEPERM XP Power Generation l Instrumentation & Controls 7/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
AS 620 B without the Field Bus: Penetration of the I&C System limited to the Automation Systems
Input Output
Marshallingrack
Switch-gear
Sub-distributor
MM
Cabinet bus
Plant bus Full access
Reducedaccess
Process control-andInformation system
Engineering- andDiagnostics system
Automation
TELEPERM XP Power Generation l Instrumentation & Controls 8/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
AS 620 B with the Field Bus: Total Penetration of the I&C System through the Field Level
Field bus Field bus PROFIBUS-DP PROFIBUS-DP
remoteI/O
remote I/Oactuatorsensorsensor actuator
MM
Automation
Plant bus Full access
Process control- andInformation system
Engineering- anddiagnostics system
TELEPERM XP Power Generation l Instrumentation & Controls 9/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
AS 620 BAutomation Structures with TELEPERM XP
FUM = function module
Singlecable
SIM = signal module
Centralized structure
Trunk cable Field busPROFIBUS-DP
RemoteI/O
IntelligentField Devices
plantarea
electronic room
RemoteI/OSwitch-
gearSwitch-
gear
M M
MM
MM
M
AP
FUM FUM
AP AP
Plant bus Plant bus Plant bus
Distributed structurewith Remote I/O
Distributed structurewith Remote I/O and Intelligent Field Devices
Field busPROFIBUS-DP
Marshallingrack
Marshallingrack
SubrackdistributorSubrack
distributor
TELEPERM XP Power Generation l Instrumentation & Controls 10/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Configuration with non-redundant AP and Function Modules (FUM-B)
Non-Redundant AP
FUM - rack(19 modules)
5..6
1..4
Plant bus
System bus
FUM-B
IM
FUM-B
IM
FUM-B
IM
FUM-B
IM
CPU
CP
IM
CPU
CP
IM
IM
IM... ...
total of max. 6 FUM-B-rack’s per AP lockable
TELEPERM XP Power Generation l Instrumentation & Controls 11/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Configuration with redundant AP and Function Modules (FUM-B)
Redundant AP
FUM - rack(19 modules)
max. 6 FUM-B- rack’s per AP lockable
FUM-B
IM
IM
FUM-B
IM
IM
CPU
CP
IM
CPU
CP
IM
Plant bus
System bus
TELEPERM XP Power Generation l Instrumentation & Controls 12/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Compact Range of FUM-B – Function Modules suitable for all Applications
MFUM 210-GB/GB-I/SYS/BIN
Drive control interface module or
signal conditioning for binary signals (GB)High-speed binary signal acquisition (GB-I)Monitoring and message function (SYS)Output of binary signals (BIN)
FUM 232
Analog transmitter signal conditioning module forPt100 and thermocouples
FUM 280
Module for continuous controllers
FUM 230
Analog transmitter signal conditioning module
PID
#
TELEPERM XP Power Generation l Instrumentation & Controls 13/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Configuration with non-redundant APand Signal Module (SIM)
Non-Redundant AP
Distributed I/O system (Remote I/O)ET 200M
Plant bus
max. 32 ET 200M - Stations per AP
1... 5
PROFIBUS-DP
Field bus
CPU
CP
IM
IM...
CPU
CP
IM
IM...
SIMSIM
TELEPERM XP Power Generation l Instrumentation & Controls 14/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Configuration with redundant AP and Signal Module (SIM)
Distributed I/O system (Remote I/O)ET 200M
Plant bus
Field bus1 . . 5
PROFIBUS-DP
1 . . 5
Redundant AP
max. 32 ET 200M - Stations per AP
SIM
CPU
CP
IM
CPU
CP
IM
IM
IM... ...
IM
IMSIM
IM
IM
TELEPERM XP Power Generation l Instrumentation & Controls 15/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Automation of the highest possible accuracy
Time resolution 1 ms
Time accuracy 10ms
(system wide)
Option: FUM 210GB-I
Time accuracy
system wide 6 ms
(typical)
Central clock
Time resolution1 ms
Time resolution1 ms
Plant bus
FUM
AP
FUM
AP
SICLOCK
TELEPERM XP Power Generation l Instrumentation & Controls 16/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
FUM: Key Features
Power plant-specific drive control functionality:Low voltage monitoring, command termination and time stamping in the module
Monitoring:Short circuits from P and M, wire-break, antivalence, measurement range, plug-in and module-type check
Channel-specific transmitter supply
Fail-safe applications to be designed homogeneously
In the module: Typ. 1ms resolution (FUM 210)10 ms update cycle for binary signals50 ms update cycle for analog signals
Redundancy from cabinet busto module
Modules can be configured redundantly (0 to 100%)
Function modules provide features for drive controls, closed-loop controls and signal conditioning for binary and analog values
Compact module range
TELEPERM XP Power Generation l Instrumentation & Controls 17/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
The Fail-Safe Automation System is highly available
Synchronousclock pulses
Synchronouscycles
APF-A APF-B
CPU 1
CPU 2
CPU 1
CPU 2
Inter-face
Inter-face
Group control level AP
Individual control level (FUM-F)
2-out-of-2 com-parator
Synchronousclock pulses
2-out-of-2 com-parator
TELEPERM XP Power Generation l Instrumentation & Controls 18/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Configuration with APF
Redundant AP
...
1
3
APF – rack(12 FUM-F slots)
max. 4 APF each redundant AP
extension rack FUM-F (18 FUM-F slots)
max. 3 FUM-F rack each APF
...
1
3
APF
FUM-FFUM-F
FUM-F FUM-F
APF
AP
CPU
CP
IM
IM
CPU
CP
IM
IM
IM
IM
IM
IM
IM
IM
APF
APF
SYS
IM
IM
IM
IM
APF
APF
SYS
TELEPERM XP Power Generation l Instrumentation & Controls 19/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Compact Range of FUM-F – Function Modules for all Applications
Test
FUM 310
Fail-safe binarytransmitter signal conditioning module
FUM 360
Fail-safe binary output module
FUM 330
Fail-safe analogtransmitter signal conditioning module
Test
Test
TELEPERM XP Power Generation l Instrumentation & Controls 20/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Redundancy with FUM-F Fail-Safe Function Modules
Module 1 Module 2
E
FUM 360FUM 360
M
E
M
M M
control channel 1 control channel 2(L1/L+) (N/L-)
E = Read back input
TELEPERM XP Power Generation l Instrumentation & Controls 21/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
SIM: Key Features
Signal conditioning is providedby the AP
100 ms update and executioncycle
10 ms update cycle in the APfor appr. 60 binary signals with1 ms time resolution
Uses SIMATIC S7 standard products
Distributed configuration,located in field junction boxes
Accepts higher voltages and currents (110 V / 220 V)
TELEPERM XP Power Generation l Instrumentation & Controls 22/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Connection with Auxiliary Parts based onSIMATIC® S5® / S7®
Connection via plant bus or PROFIBUS
Communication withOM via AP
Interface in the AP engineered with ES 680
SIMATIC S5 / S7 engineered withS5 / S7 tools
Time stamp in AP
Optional:Time stamp from SIMATIC S5 / S7 incorporated in the AP
AP
OM ESPlant bus
PROFIBUS
S7-400HS7-300
TELEPERM XP Power Generation l Instrumentation & Controls 23/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Fast-Closed Loop Control for TurbinesAS 620T
Communication with OMvia the AP
SIMADYN processing units for fast-closed loop controls (position control: 6 ms in the case of gas and steam turbines)
Fast-signal conditioning with AddFEM (1 ms)
1-out-of-2 redundancy design for closed-loop controls
APTAP
OM ES
AddFEM AddFEM
Plant bus
PROFIBUS- DP
TELEPERM XP Power Generation l Instrumentation & Controls 24/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Neat and Tidy:Clear structure in the standard cabinet
Shield bar
SAE: Cabinet connection elements (as required)
Cable duct for bus cable
Cabinet lamp
Transmission module with automatic circuit breakers and suppressor diodes
Subrack FUM
Power bar
Diode block with integrated feed-in terminals for redundant 24V DC power supply
Subrack redundant AP
Cable duct for process cable
I&C monitor distributing module
TELEPERM XP Power Generation l Instrumentation & Controls 25/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Application Area of Function Modules (FUM)
modules optionally redundant: FUM-B – range of modules FUM-F – range of moduleschannels channels
Drive control FUM 210 max. 8 FUM 360 max. 24Step controller FUM 210 max. 4Binary signal conditioning FUM 210 max. 28 ** FUM 310 max. 16 **
max. 2 *
Analog signal conditioning 20mA FUM 230 max. 16 FUM 330 max. 4Thermocouple FUM 232 max. 28Resistance thermometer FUM 232 max. 14Analog signal coupling I/O FUM 531 max. 4/4Binary signal coupling I/O FUM 511 max. 16/16
AS 620 B AS 620 F
FUM 531 max. 4/4FUM 511 max. 16/16
* max. 4, with control algorithm in the AP ** single contacts
max. 6 analog I/O
FUM 280Continuous controller
FUM 280Analog and binary signal coupling
max. 13 binary I/O
TELEPERM XP Power Generation l Instrumentation & Controls 26/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Automation with AS 620:Highlights
Integrated system servicefor I&C diagnostics
SIMATIC S5/S7 standardequipment used for everyautomation task
Central configuration of the AP and FUM’s in thestandard cabinet
Distributed configuration with SIMs in the field level
Time accuracy 10 ms system wide
Integrated redundancy
Time resolution 1 ms
TELEPERM XP Power Generation l Instrumentation & Controls 27/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Field bus:5 Reasons to use the Field bus
More Functions for the Same Price
Field bus – The Trend Continues
High Customer Benefit During Operation
Well-Equipped for Decades to Come
Decentralized Design – Intelligence where it belongs
TELEPERM XP Power Generation l Instrumentation & Controls 28/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The ValueProvider for
Power GenerationManagement
Decentralized Design:Intelligence Where It Belongs
ActorSensorRemote I/O
PROFIBUS
System bus
Field device
Field bus
Remote I/O
Control
Field
OperationsManagement
Industrial Ethernet