pg l. the value made-to-measure automation as 620 15 minutes_e.pdf · made-to-measure automation as...

PG L. The ValueProvider for

Power GenerationManagement

Power Generation l Instrumentation & Controls

Made-to-Measure AutomationAS 620

TELEPERM XP Power Generation l Instrumentation & Controls 2/28AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10



The StructureFrom Complete Overview to the Smallest Detail




AS 620Made-to-Measure Automation

High Availability

thanks to system-wide configurable redundancy

For All Automation Functions

from basic automation to fast closed-loop control for turbine-inclusive failsafe solutions

Any Configuration

through centralized and decentralized structures

Decentralized

with Remote I/O and field devices

High Customer Benefit During Operationthrough powerful diagnostics and service functions using Intelligent Field Devices




Basic AutomationCentralized or Decentralized

Signal acquisition,

closed-loop and open-

loop control with FUM

(Function Modules)

SIM SIM...Remote I/O

PROFIBUS-DP

FUMFUM ...Centralized I/O

system busAP

Plant bus

Distributed signal I/O´swith SIM (Remote I/O)

All central components

and FUM are capable of

operating in redundancy

Cabinet bus redundancy

incl. FUM interfaces




Plant bus

Safety-Related Automation with APF

System bus

AP

APF-AAPF-B

FUM-F FUM-F FUM-F FUM-F

All componentsredundant

APF safety-related(2-out-of-2) and highavailability due toredundancy(1-out-of-2)

Series prototype test according to DIN VDE 0116,DIN V VDE 0801,DIN V 19250 (AK 1...6)




Plant bus

Safety-Related Automation with SIMATIC AG-F

System bus

AP

SIM-F SIM-F... SIM-F SIM-F...

SINEC L1

AG-F

AG F :

- AG 95 F

- AG 115 F

Series prototype test

according to

DIN VDE 0116,

DIN V VDE 0801,

DIN V 19250 (AK 1...6)

and

IEC 61508 (SIL 1...3)

for AG 95 F




AS 620 B without the Field Bus: Penetration of the I&C System limited to the Automation Systems

Input Output

Marshallingrack

Switch-gear

Sub-distributor

MM

Cabinet bus

Plant bus Full access

Reducedaccess

Process control-andInformation system

Engineering- andDiagnostics system

Automation




AS 620 B with the Field Bus: Total Penetration of the I&C System through the Field Level

Field bus Field bus PROFIBUS-DP PROFIBUS-DP

remoteI/O

remote I/Oactuatorsensorsensor actuator

MM

Automation

Plant bus Full access

Process control- andInformation system

Engineering- anddiagnostics system




AS 620 BAutomation Structures with TELEPERM XP

FUM = function module

Singlecable

SIM = signal module

Centralized structure

Trunk cable Field busPROFIBUS-DP

RemoteI/O

IntelligentField Devices

plantarea

electronic room

RemoteI/OSwitch-

gearSwitch-

gear

M M

MM

MM

M

AP

FUM FUM

AP AP

Plant bus Plant bus Plant bus

Distributed structurewith Remote I/O

Distributed structurewith Remote I/O and Intelligent Field Devices

Field busPROFIBUS-DP

Marshallingrack

Marshallingrack

SubrackdistributorSubrack

distributor




Configuration with non-redundant AP and Function Modules (FUM-B)

Non-Redundant AP

FUM - rack(19 modules)

5..6

1..4

Plant bus

System bus

FUM-B

IM

FUM-B

IM

FUM-B

IM

FUM-B

IM

CPU

CP

IM

CPU

CP

IM

IM

IM... ...

total of max. 6 FUM-B-rack’s per AP lockable




Configuration with redundant AP and Function Modules (FUM-B)

Redundant AP

FUM - rack(19 modules)

max. 6 FUM-B- rack’s per AP lockable

FUM-B

IM

IM

FUM-B

IM

IM

CPU

CP

IM

CPU

CP

IM

Plant bus

System bus




Compact Range of FUM-B – Function Modules suitable for all Applications

MFUM 210-GB/GB-I/SYS/BIN

Drive control interface module or

signal conditioning for binary signals (GB)High-speed binary signal acquisition (GB-I)Monitoring and message function (SYS)Output of binary signals (BIN)

FUM 232

Analog transmitter signal conditioning module forPt100 and thermocouples

FUM 280

Module for continuous controllers

FUM 230

Analog transmitter signal conditioning module

PID

#




Configuration with non-redundant APand Signal Module (SIM)

Non-Redundant AP

Distributed I/O system (Remote I/O)ET 200M

Plant bus

max. 32 ET 200M - Stations per AP

1... 5

PROFIBUS-DP

Field bus

CPU

CP

IM

IM...

CPU

CP

IM

IM...

SIMSIM




Configuration with redundant AP and Signal Module (SIM)

Distributed I/O system (Remote I/O)ET 200M

Plant bus

Field bus1 . . 5

PROFIBUS-DP

1 . . 5

Redundant AP

max. 32 ET 200M - Stations per AP

SIM

CPU

CP

IM

CPU

CP

IM

IM

IM... ...

IM

IMSIM

IM

IM




Automation of the highest possible accuracy

Time resolution 1 ms

Time accuracy 10ms

(system wide)

Option: FUM 210GB-I

Time accuracy

system wide 6 ms

(typical)

Central clock

Time resolution1 ms

Time resolution1 ms

Plant bus

FUM

AP

FUM

AP

SICLOCK




FUM: Key Features

Power plant-specific drive control functionality:Low voltage monitoring, command termination and time stamping in the module

Monitoring:Short circuits from P and M, wire-break, antivalence, measurement range, plug-in and module-type check

Channel-specific transmitter supply

Fail-safe applications to be designed homogeneously

In the module: Typ. 1ms resolution (FUM 210)10 ms update cycle for binary signals50 ms update cycle for analog signals

Redundancy from cabinet busto module

Modules can be configured redundantly (0 to 100%)

Function modules provide features for drive controls, closed-loop controls and signal conditioning for binary and analog values

Compact module range




The Fail-Safe Automation System is highly available

Synchronousclock pulses

Synchronouscycles

APF-A APF-B

CPU 1

CPU 2

CPU 1

CPU 2

Inter-face

Inter-face

Group control level AP

Individual control level (FUM-F)

2-out-of-2 com-parator

Synchronousclock pulses

2-out-of-2 com-parator




Configuration with APF

Redundant AP

...

1

3

APF – rack(12 FUM-F slots)

max. 4 APF each redundant AP

extension rack FUM-F (18 FUM-F slots)

max. 3 FUM-F rack each APF

...

1

3

APF

FUM-FFUM-F

FUM-F FUM-F

APF

AP

CPU

CP

IM

IM

CPU

CP

IM

IM

IM

IM

IM

IM

IM

IM

APF

APF

SYS

IM

IM

IM

IM

APF

APF

SYS




Compact Range of FUM-F – Function Modules for all Applications

Test

FUM 310

Fail-safe binarytransmitter signal conditioning module

FUM 360

Fail-safe binary output module

FUM 330

Fail-safe analogtransmitter signal conditioning module

Test

Test




Redundancy with FUM-F Fail-Safe Function Modules

Module 1 Module 2

E

FUM 360FUM 360

M

E

M

M M

control channel 1 control channel 2(L1/L+) (N/L-)

E = Read back input




SIM: Key Features

Signal conditioning is providedby the AP

100 ms update and executioncycle

10 ms update cycle in the APfor appr. 60 binary signals with1 ms time resolution

Uses SIMATIC S7 standard products

Distributed configuration,located in field junction boxes

Accepts higher voltages and currents (110 V / 220 V)




Connection with Auxiliary Parts based onSIMATIC® S5® / S7®

Connection via plant bus or PROFIBUS

Communication withOM via AP

Interface in the AP engineered with ES 680

SIMATIC S5 / S7 engineered withS5 / S7 tools

Time stamp in AP

Optional:Time stamp from SIMATIC S5 / S7 incorporated in the AP

AP

OM ESPlant bus

PROFIBUS

S7-400HS7-300




Fast-Closed Loop Control for TurbinesAS 620T

Communication with OMvia the AP

SIMADYN processing units for fast-closed loop controls (position control: 6 ms in the case of gas and steam turbines)

Fast-signal conditioning with AddFEM (1 ms)

1-out-of-2 redundancy design for closed-loop controls

APTAP

OM ES

AddFEM AddFEM

Plant bus

PROFIBUS- DP




Neat and Tidy:Clear structure in the standard cabinet

Shield bar

SAE: Cabinet connection elements (as required)

Cable duct for bus cable

Cabinet lamp

Transmission module with automatic circuit breakers and suppressor diodes

Subrack FUM

Power bar

Diode block with integrated feed-in terminals for redundant 24V DC power supply

Subrack redundant AP

Cable duct for process cable

I&C monitor distributing module




Application Area of Function Modules (FUM)

modules optionally redundant: FUM-B – range of modules FUM-F – range of moduleschannels channels

Drive control FUM 210 max. 8 FUM 360 max. 24Step controller FUM 210 max. 4Binary signal conditioning FUM 210 max. 28 ** FUM 310 max. 16 **

max. 2 *

Analog signal conditioning 20mA FUM 230 max. 16 FUM 330 max. 4Thermocouple FUM 232 max. 28Resistance thermometer FUM 232 max. 14Analog signal coupling I/O FUM 531 max. 4/4Binary signal coupling I/O FUM 511 max. 16/16

AS 620 B AS 620 F

FUM 531 max. 4/4FUM 511 max. 16/16

* max. 4, with control algorithm in the AP ** single contacts

max. 6 analog I/O

FUM 280Continuous controller

FUM 280Analog and binary signal coupling

max. 13 binary I/O




Automation with AS 620:Highlights

Integrated system servicefor I&C diagnostics

SIMATIC S5/S7 standardequipment used for everyautomation task

Central configuration of the AP and FUM’s in thestandard cabinet

Distributed configuration with SIMs in the field level

Time accuracy 10 ms system wide

Integrated redundancy

Time resolution 1 ms




Field bus:5 Reasons to use the Field bus

More Functions for the Same Price

Field bus – The Trend Continues

High Customer Benefit During Operation

Well-Equipped for Decades to Come

Decentralized Design – Intelligence where it belongs




Decentralized Design:Intelligence Where It Belongs

ActorSensorRemote I/O

PROFIBUS

System bus

Field device

Field bus

Remote I/O

Control

Field

OperationsManagement

Industrial Ethernet

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