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Pelletizing & Pulverizing Technology

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Page 1: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

Pelletizing & Pulverizing Technology

Page 2: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

OVERVIEWOVERVIEWOVERVIEWOVERVIEW

� For almost 30 years BKS is a leading (knife) supplier in various businesses such as:

Plastics, Recycling, Textile, Packaging etc.

� BKS stands for top quality in standard and tailor made solutions.

� BKS has workshops in Belgium. Malaysia and Jakarta to meet customer demands.

� Our Belgian workshop is located in Lambermont, our Malaysian workshop is located in Kuala Lumpurand our Indonesian workshop is located in Jakarta. Our team of experts and the use of up-to-date

machinery offers you manufacturing, maintenance, modification, revision and (re-)grinding of all your

precision parts (knives) and assemblies.

� Strict controls and customer focus assure a very high constant quality and customer satisfaction.

� Knowhow, experience, machinery and our permanent search for top quality and precision are anchors

for BKS. We guarantee that our products and services will comply above your expectation.

BKS, Beyond Expectation

Page 3: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

MARKET PLASTICSMARKET PLASTICSMARKET PLASTICSMARKET PLASTICS

Overview of ServicesOverview of ServicesOverview of ServicesOverview of Services

� Strand PelletizersStrand PelletizersStrand PelletizersStrand Pelletizers- Specialized Re-Sharpening Service - Repair / Revision- Wear Parts

� Die Face PelletizersDie Face PelletizersDie Face PelletizersDie Face Pelletizers- Specialized Grinding Services- Repair / Revision- Wear Parts

� Pulverizers / MicronisersPulverizers / MicronisersPulverizers / MicronisersPulverizers / Micronisers- Specialized Re-Sharpening Service- Upgrade- Wear Parts

BKS, Beyond Expectation

Page 4: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

STRAND PELLETIZERSSTRAND PELLETIZERSSTRAND PELLETIZERSSTRAND PELLETIZERS

Specialized ReSpecialized ReSpecialized ReSpecialized Re----Sharpening ServiceSharpening ServiceSharpening ServiceSharpening Service

� Re-sharpening according OEM specification and original profile

Rieter/Automatik, Scheer/Reduction, Conair, Cumberland, Accrapak,

IPS, Dreher etc.) until the minimal diameter.

� Grinding on 2 Schneeberger (CH) 5-axis CNC kinematic machines.

� Bearing maintenance according factory regulation.

� Quality control and delivery with certification.

� Pick-up and return service.

Repair / RevisionRepair / RevisionRepair / RevisionRepair / Revision

� Repair of rotor knife teeth (brazing and welding).

� Replacement of tungsten carbide teeth (repair or total replacement).

� Revision of shafts, bearing houses etc..

Wear PartsWear PartsWear PartsWear Parts

� Delivery of new rotor knives in several materials and

designs, tungsten carbide rotor teeth, static knives,

feed rollers etc.

BKS, Beyond Expectation

Page 5: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

DIE FACE PELLETIZERSDIE FACE PELLETIZERSDIE FACE PELLETIZERSDIE FACE PELLETIZERS

Specialized Grinding ServicesSpecialized Grinding ServicesSpecialized Grinding ServicesSpecialized Grinding Services

� Re-sharpening of die face pelletizer knives and re-grinding

of die-plates according OEM specifications. � Pyrolysis cleaning.� Quality control and delivery with certification.� Pick-up and return service.

Repair / RevisionRepair / RevisionRepair / RevisionRepair / Revision

� Revision of worn die plates into as new condition by applying an

extremely wear resistant tungsten carbide layer and subsequentlythe machining of holes and surface.

Wear PartsWear PartsWear PartsWear Parts

� Delivery of new die plates and die face pelletizer knives (BKG, Gala, W&P, Berstorff, JSW, OMP, Farell/Pomini and many others).

BKS, Beyond Expectation

Page 6: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

BKS DieBKS DieBKS DieBKS Die----Plate Technology:Plate Technology:Plate Technology:Plate Technology:

� Special tungsten carbide layer (with Ceramic), applied by Plasma.

� Advantages; a one piece solid design with no brazing interruptions.

� No minimal thickness required, tungsten carbide layer can be used until last 0,1 mm.

� Our design and material choice has a proven superior standing time. Life time experience so far are up to 2-4x longer than OEM die plates.

� Further advantages; better pellet quality along the life time of the die plate due to a better wear resistance and therfore a more homegenuous wear of the knives.

DIE FACE PELLETIZERSDIE FACE PELLETIZERSDIE FACE PELLETIZERSDIE FACE PELLETIZERS

BKS, Beyond Expectation

Page 7: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

PULVERISERS / MICRONISERSPULVERISERS / MICRONISERSPULVERISERS / MICRONISERSPULVERISERS / MICRONISERS

Specialized ReSpecialized ReSpecialized ReSpecialized Re----Sharpening ServiceSharpening ServiceSharpening ServiceSharpening Service

� Re-sharpening of pulveriser/microniser profiles according OEM specification.

� Quality control and delivery with certification.� Grinding on Schneeberger (CH) 4-axis CNC special machine.� Pick-up and return service.

UpgradeUpgradeUpgradeUpgrade

� Choice of better materials and special wear resistant coatings.

Wear PartsWear PartsWear PartsWear Parts

� Supply of new discs/segments in several materials and designs.

BKS, Beyond Expectation

Page 8: Pelletizing & Pulverizing Technology · PDF file · 2016-08-05Plastics, Recycling, Textile, Packaging etc. ... Special tungsten carbide layer (with Ceramic), applied by Plasma. Advantages;

BKS BelgiumPelletizing & Pulverizing Technology

Rue Jean Koch 4B-4800 LambermontBelgiumPhone +32 8731 0906

Fax +32 8731 4327E-mail [email protected]

THANK YOU FOR YOUR ATTENTION