peer groups in slovenské elektrárne as a tool for … groups in slovenské elektrárne as a tool...
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IAEA, Vienna, 6-10/10/2014
Peer Groups in
Slovenské elektrárne as
a tool for sustainble
improvement
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Slovenské elektrárne is an Enel Group Company
Data as of Dec.2013
Stock exchange
Enel is listed on the Milan stock exchange (~1.2 mln shareholders). 14 companies of the Group are listed on Milano, Madrid, Moscow, New York stock exchanges and in Latin
America.
Presence in
40 countries Installed capacity
98,916 MW Annual production
286 TWh EBITDA
17 bln. € Capex 2014-18
25.7 bln. € Customers
61 million Employees
71,394
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SE’s potfolio of power plants
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Installed capacity of SE
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SE’s production by sources
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20
16
20
00
20
10
19
90
19
80
19
70
A1 NPP V1 Unit 1
V1 Unit 2
V2 Unit 3
V2 Unit 4
MO Unit 1
MO Unit 2
MO Unit 3
MO Unit 4
EBO V2 EMO 1,2
Slovakia’s Nuclear History
EBO V1 EBO A1
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Current Nominal Output EBO and EMO NPPs
EBO
EMO Power uprated:
2008
UNIT 1: 470
MWe UNIT 2: 470
MWe
Power uprated:
2012
UNIT 3: 505
MWe
UNIT 4: 505
MWe
Original power:
440 MWe
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Net production NPP (2006-
2013)
Net production NPP (2006 – 2013)
2006 2007 2008 2009 2010 2011 2012 2013
EMO1 3,054 3,132 3,323 3,098 3,447 3,543 3,533 3,526
EMO2 2,784 3,189 3,069 3,412 3,188 3,480 3,476 3,582
EBO3 2,577 2,427 3,038 3,310 3,386 3,584 3,762 3,727
EBO4 2,487 2,647 2,735 3,240 3,513 3,733 3,640 3,789
JE spolu (4) 10,902 11,395 12,165 13,060 13,534 14,340 14,411 14,624
0,000
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
TWh
The best results in history
of NPP op.
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Outage duration (2006-2013)
Outage duration (2006 – 2013)
2006 2007 2008 2009 2010 2011 2012 2013
EMO1 30,5 33,6 29,0 51,5 23,3 21,6 23,2 23,55
EMO2 62,4 26,3 23,2 26,4 49,4 22,2 24,9 20
EBO3 68,2 66,1 45,3 24,3 23,0 35,8 20,4 19,18
EBO4 71,4 62,2 63,5 25,2 22,8 22,3 34,0 18,62
NPP total * 232,5 188,2 161,0 127,4 118,5 101,8 102,4 81,4
0
50
100
150
200
250
Days
The shortest outage in
history of NPP op. - 18,62
days
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UCF (Unit Capability Factor)
2006 2007 2008 2009 2010 2011 2012 2013
EMO1 90,72 90,06 90,97 82,60 91,55 93,27 92,63 93,33
EMO2 82,07 91,33 88,32 91,60 85,27 92,50 91,96 94,23
EBO3 80,73 75,04 86,69 89,33 88,11 89,94 94,17 93,71
EBO4 79,27 79,97 79,58 88,91 90,33 93,43 90,30 94,54
NPP average 83,20 84,10 86,39 88,11 88,82 92,29 92,27 93,95
50
55
60
65
70
75
80
85
90
95
100%
The best results in
history of NPP op.
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UCLF (Unplanned Capability
Los Factor)
UCLF (Unplanned Capability Loss Factor)
2006 2007 2008 2009 2010 2011 2012 2013
EMO1 0,40 1,78 0,76 1,02 1,77 0,04 0,82 0,00
EMO2 0,60 1,33 0,27 0,53 0,69 0,30 1,10 0,10
EBO3 0,24 5,79 0,49 0,10 0,23 0,03 0,02 0,36
EBO4 0,85 2,39 2,38 0,60 0,05 0,25 0,00 0,07
NPP average 0,52 2,82 0,98 0,56 0,69 0,16 0,49 0,13
0
1
2
3
4
5
6
7
%
The best results in
history of NPP op.
UCLF
3y.averag
e (2011-
2013)
WANO
median
(2010-
2012)
WANO
quartile
(2010-
2012)
WANO
decile
(2010-
2012)
EMO1 0,29
0,99 0,33 0,00 EMO2 0,50
EBO3 0,14
EBO4 0,11
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Improvement programs
Work management execution improvement
Performance excellence initiative (Values and Behaviors,
Safety Culture, NKM, Human Error Prevention)
Nuclear training excellence (SAT project)
Contractors management
Outage strategy
Equipment reliability
Shift operation management system
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Ageing of nuclear workers (average age increase, risk of earlier
retirement)
Loss of nuclear workers (critical knowledge holders)
Non-availability of ready-to-work recruits on the labor market
Internal and external mobility of workforce
Safe operation of nuclear installation could be threatened
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Introduction into Knowledge Management
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Nuclear Knowledge Management (NKM) project started in 2010
Use of international practice and experience (IAEA TECDOC 1510
Knowledge Management for Nuclear Industry Operating
Organizations, INPO 06-004 Essential Elements of Knowledge
Transfer and Retention, IAEA Risk Management of Knowledge
Loss in Nuclear Industry Organizations)
Benchmarking visits and meetings
Integration of NKM outputs with existing processes (HR, training)
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Introduction into Knowledge Management
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Systematic job position assessment
Competency model development and implementation
Succession planning process implementation
Knowledge transfer and retention process
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NKM Deliverables in SE
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Sustainable improvements of the processes (operation,
engineering, maintenance, safety, work management etc.)
Transparent and measurable performance indicators for all related
areas
Improvement of operational and financial results
Working processes and procedures in line with the best practices
(INPO AP 928, AP 913 etc.)
Support to managers in decision making processes
Improvement of nuclear and industrial safety of own and
contractor personnel
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SAP Nuclear project in SE: targets and
challenges
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Kick-off meeting in July 2008
Go-live phase started in January 2010
Involvement of managers at all levels
SE experts and external support
Supporting documents and expertise from INPO
Change management process
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Project basic data
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Main areas
SAP
Nuclear
Equipment
reliability
Work
management
Corrective
action program
Operational
experience
Self-
assessment
and
benchmarking
Key
performance
indicators
Performance
improvement
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20
13
20
11
20
12
20
10
20
09
20
08
Kick-off meeting Go-live phase
Design phase
Testing phase
Feedback implementation
Working teams
New experts in SAP Nuclear
Acquired knowledge,
experience and skills
What’s next?
The Case Is Closed,
Forget It…
Project time line
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Peer Groups
SAP Nuclear Improvement Process
Equipment
reliability
Work
management
(incl. Outage)
Corrective
action program
Control area
management
Chemical
management
Work
clearance
management
Metrology Waste
management
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Sustainable improvement of processes within nuclear operation,
Submitting and evaluation of the change requests in respect of the
SAP Nuclear,
Managing the implementation of new versions of SAP Nuclear
software,
Integrating the SAP Nuclear processes with other systems and
platforms and their unification.
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Main tasks of peer groups
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Project working groups transformed into peer groups,
Peer groups as advisory body for management,
Evaluation and assessment of requests for change,
Providing training for newcomers and old users if changes are
implemented,
Regular meeting and discussions within peer groups
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Creation and activities of the peer groups
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IT support for peer groups activities
News, changes, updates,
Working schedule,
Guiding and training documentation
Manuals
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Involvement of project team members into peer groups,
Supporting by management,
Internal documents regulating the peer groups activities,
Peer group members as trainers to share knowledge.
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Lessons learned
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Questions?
Thank you for your attention
Vladimir Sudakov, Knowledge management specialist, [email protected]