top metal works co., ltd. - seoyontop.com introduction(en).pdftop metal works co., ltd. 663-6,...
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2012-En
TOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818
www.topmetal.co.kr
1987 : Established Topmetal Works Co., Ltd. in Seoul
1994 : Relocated and enlarged Dies Manufacturing &
Parts Production Factory
(Namdong Industrial Complex in Incheon)
1995 : Awarded Grand Prize of Ministry of Commerce and Industry
2000 : Certified ISO 9001
2002 : Certified ISO 14001
2004 : Awarded $30,000,000 export prize on 41st Day of Trade
2006 : Awarded Ministry of Commerce, Industry and Energy prize
on 10st Day of Mold & Die
2007 : Enlarged a new factory for injection Mold
2010 : Established Beijing Sanhe Topmetal Co. in China
2011 : Initial Public Offering in the Korea Stock
President
Dies Manufacturing Division
Administration Parts Production
Division
Project Management
Dept. Sales Dept.
Quality
Control
Dept.
Manufacturing
Dept.
Die design
Dept. R&D Center
-Project
Management
-Representative
-Bidding
Participator
-Parts & Dies
Inspection
-C/Fixtures
Management
-Machining
-Bench work
-Try out
-Sample
production
-2D design
-3D design
-SE
-Formability
Analysis
-Design review
-CAD/CAM
Stamping die Manufacturing
Plastic mold Manufacturing
Sanhe Topmetal In China
MILLION $
TOTAL SALES RECORD
2007' 2008' 2009' 2010' 2011'
PART DIV. $31.3 $26.7 $22.9 $37.5 $51.4
DIES DIV. $31.0 $29.3 $32.9 $39.9 $53.9
TOTAL $62.3 $56.0 $55.8 $77.4 $105.3
$-
$20
$40
$60
$80
$100
$120
MILLION $ DIE MANUFACTURING
2007' 2008' 2009' 2010' 2011'
DOMESTIC $16.7 $14.9 $19.3 $24.6 $38.1
OVERSEAS $14.3 $14.4 $13.6 $15.3 $15.8
TOTAL $31.0 $29.3 $32.9 $39.9 $53.9
$-
$10
$20
$30
$40
$50
$60
EQUIPMENT MODEL Q‟ty SPECIFICATION
CAD/CAM/CAE
DIE DESIGN
AUTO-CAD 18 Ver.2005 CADCEUS 4 Ver.6.48
UG 5 NX5 (GM-BUNDLE 4) PRO-E 1 WILD FIRE 3.0
CAD/CAM
CATIA(Ver.5) 8 R20 CATIA(Ver.4.2.4) 2 IBM RS6000(V:4.2.4)
POWER MILL 2 Ver.10 Z-MASTER 1 Ver.2000 3D PRO 1 Ver.3.5
ANALYSIS PAM STAMP 1 SGI OCTAIN AUTO-FORM 3 AUTO-FORM ENG.
VIEWER SPIN FIRE 10 PROFESSIONAL Ver.8.1
POWER SHAPE 1 Ver.8
MACHINERY
High speed Milling M/C
(Linear motor Driver) 1 Bolster: 5250×2700(15000RPM)
5 Face high speed Milling M/C
2 Bolster: 5100X2500(10000 RPM)
Bolster: 4000×2000(8000RPM)
DNC Copy M/C 1 Bolster: 4000×2500 2 Bolster: 3200×2000
Copy M/C 1 Bolster: 1000×2000(NH-10TC) Machining CTR 3 Series: 5, 8, 12
PRESS
Mechanical 1
1
2000ton (Bolster: 4800×2500) 1500ton (Bolster: 4000×2400)
Hydraulic 1 1200ton (Bolster: 2500×3800) 1 500ton (Bolster: 1800×3000)
Die Spot’g 2 100ton, 200ton
INSPECTION CMM Equipment 1 Range: 3500×1600×2000
S/W: SILMA, H/W: SWAN SI INDUCTION HARDENING KUKA Robot 1 Bolster: 4500×2500
Dies Manufacturing Division
Plastic Mold Department
EQUIPMENT MODEL Q‟ty SPECIFICATION
CAD/CAE
DIE DESIGN
AUTO-CAD 7 Ver.2005
UG 3 NX5
ANALYSIS SIMPOE 1 Ver.2007 R2.0
MACHINERY
Injection M/C
1 1800 TON
1 900 TON
E.D.M 3
Table: 5000X1200
(2EA, Double Head Type)
Table: 900x600 (1 EA)
DNC Copy M/C 1 Table: 3000x2000
DNC Copy M/C 2 Table: 1340X2000
(RPM:12,000)
DNC Copy M/C 1 Table: 1000x2000
PRESS Die Spot’g 1 300ton
Part Production Division
EQUIPMENT MODEL Q‟ty SPECIFICATION
PRESS
Mechanical
Press
1 1000ton (Bolster: 1800×3000)
1 600ton (Bolster: 1800×3000)
3 400ton (Bolster: 1800×3000)
Crank Press 3 250ton (Bolster: 800×1300)
5 200ton (Bolster: 800×3000)
WELDING Robot 10
Laser Machine 1 6Axis
PAINTING
Primary
Painting Line 1
Stage: 12.Auto Run Type
L1700×W2000×H2000
Secondary
Painting Line 1 Trolley Conveyor
Top Coating Line 1 Trolley Conveyor
Dry Oven 1 Chain Conveyor (Moving Table)
2 Trolley Conveyor
Annual Capacity
MANUFACTURING PROCESS CAPACITY (MAN / HRS)
CAPACITY / YEAR(HRS)
CAPACITY / MONTH(HRS)
SETS (YEAR) TONS (YEAR)
PROCESS / DIE DESIGN 40,643 3,387
ABOUT 300 SETS (BASIC:10TON)
3,000 TONS
CAD/CAM 16,464 1,372
MACHINING 58,291 4,858
POLISHING & T/O 201,802 16,817
Large & Middle Size Stamping Tools : Press Dies for Vehicles
Injection Molds for Interior Parts : Head Lining, Door Trim, etc
Precision Stamping Tools : Progressive Dies for Vehicles (Outsourcing)
Checking Fixture (Outsourcing)
Part Production : Stamping Panels for Vehicles, Excavator Cabin
* 2007 ~ 2008
PROJECT NAME ITEM Q‟TY CUSTOMER PANELS
32 W/HSE ASS‟Y ETC.
(19 PARTS)
TD-CAR
(FORTE)
FRT/RR DOOR
INR/OTR 16
6 Audi X88
(Q5) ROOF
FAW-VW
VIVA-5 ROOF
TAIL GATE INR 8
ESTAMPADOS & FORMEX OF MEXICO
Cadilac
GMT166
Saab
GMT168
* 2008 ~ 2009
PROJECT NAME ITEM Q‟TY CUSTOMER PANELS
6 GOLF A6 ROOF & R/F ROOF
FAW-VW
SORENTO-R CTR PLR OTR L/R ETC.
(9 PARTS) 44
23 BMW
F25
FRT W/HSE PARTS
(13 PARTS)
Drive Automotive Industries
YF-SONATA FRT/RR DOOR INR 10
* 2009 ~ 2010
10 NCS PNL ROOF R/F ROOF
FAW-VW
B299 PNL DASH FRT FLOOR
8
FORD INDIA
16 PANDA (F/L)
SIDE OTR REMODEL TAIL GATE INR/OTR
ROOF
GEELY
V300 FRT DOOR INR/OTR RR DOOR INR/OTR
22
PROJECT NAME ITEM Q‟TY CUSTOMER PANELS
* 2010 ~ 2011
28 BMW E84
FRT DOOR INR/OTR RR DOOR INR/OTR
TKDN
GMI700 PUBX Side OTR, Roof REGULAR CAB Roof
16
GM Thailand
8 BMW F30
Wheel House tie L/R “B” Piller inner L/R
TKDN
RENAULT X10
QTR INR L/R “B” Piller inner
10
PROJECT NAME ITEM Q‟TY CUSTOMER PANELS
* 2011 ~
21 Land Rover
L405
PNL DASH PNL FLOOR TERNAL
REINF FLOOR S/M RR R/L
PLN REAR FLOOR SIDE R/L
TKDN
TA5 (Morning)
SIDE OTR
FRT DR INR L/R HOOD INR
TAIL GATE INR
23
25 H534 Panel Door Inner "A" Pillar Member Floor Side Front
" A " Pillar Outer
Ford Brazil
YFc FRT DOOR INR/OTR RR DOOR INR/OTR
ROOF(SUN) 25
PROJECT NAME ITEM Q‟TY CUSTOMER PANELS
CUSTOMER:
GEELY MOTORS (CHINA)
PROJECT NAME : CK-1
90 ITEMS 300 DIE SETS
WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF
DIE & C/F
- HOME LINE T/O
MANAGED BY TOP
METAL‟S “PROJECT
MANAGEMENT DEPT.”
GMT319 PROJECT OF MAGNA ESTEMPADOS IN MEXICO
CUSTOMER:
MAGNA ESTEMPADOS & FORMEX (MEXICO)
PROJECT NAME : GMT319
59 ITEMS 144 DIE SETS
WORK SCOPE
- DESIGN
- MANUFACTURING OF
DIE & CHECKING FIXTURE
- HOME LINE T/O
MANAGED BY TOPMETAL‟S
“PROJECT MANAGEMENT DEPT.”
GMT319 Project
CUSTOMER: Geely Motors
PROJECT NAME: LC-1 „PANDA’
12ITEMS 42DIE SETS:
SIDE OTR,FENDER,4DOORS
WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF DIE & C/F
- HOME LINE T/O
TERM OF MANUFACTURE:
10MONTHS (UNTIL FOB)
LC-1PROJECT
HAOQING AUTOMOTIVE LC-1 PROJECT
- MLE (France)
- Magna Presstec AG(Austria)
- Vogel & Noot (Austria)
- TKSE (Germany)
- Gestamp(Spain)
-Polynorm (Holland)
Europe
- GMNA
- Magna Drive (USA)
- Magna Massiv ( Canada )
North America
-GM Brazil
-FORD Brazil
- DELGA
Latin America
- FORD India
- TAFE
India
- GM Holden
Autralia
-Ogihara
Japan
- HYUNDAI Motors
- KIA Motors
- GM KOREA
- SSANGYONG Motors
- HANIL E-HWA
Korea
- FAW-Volkswagen
- SVW (Shanghai Volkswagen)
- SGM (Shanghai GM)
- Gestamp (Kunshan)
- SAIC
- Geely Motors
- Youngman Automobile Group
- Brilliance Auto
China
- Magna Formex
Mexico
India
U.S.A.
Hanil E Hwa Interior System -Alabama site -Georgia site
China
1) Beijing Hanil 2) Beijing Hanil E Hwa 3) Jiangsu Hanil 4) Shanghai Hanhai 5) Yizheng Hanhai
Russia
Going on Korea
1) Hanil Lear 2) Shinhan Plasto
Hanil E Hwa Slovakia
Slovakia
Turkey
Assan Hanil
Hanil E-Hwa Co. Headquarters
Top Metal Co.
Hanil E-Hwa Asan Plant Hanil E-Hwa R&D Center
Hanil Ehwa Ulsan Plant
Hanil Interior Co.
Balan R&D Center
Brazil
Going on
Hanil C&F Co.
URL : http://www.topmetal.co.kr
Tel. : 82-32-820-5200
(Sales Direct Line : +82-32-820-5202)
FAX : 82-32-816-3484
Add.: 663-6, GOJAN-DONG, NAMDONG-GU, INCHEON, KOREA
Director / Mr. Yoam, Tae-Hoon
Tel.: +82-32-820-5202
E-mail : [email protected]
Department Manager / Mr. Ryu, Yeon-Cheol
Tel: +82-32-820-5203
E-mail : [email protected]
Contact Information
Assistant Manager / Mr. Lee, Jung-Chul
Tel: +82-32-820-5205
E-mail : [email protected]
Topmetal Works Co., Ltd.