top metal works co., ltd. - seoyontop.com introduction(en).pdftop metal works co., ltd. 663-6,...

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2012-En TOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 www.topmetal.co.kr

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Page 1: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

2012-En

TOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818

www.topmetal.co.kr

Page 2: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

1987 : Established Topmetal Works Co., Ltd. in Seoul

1994 : Relocated and enlarged Dies Manufacturing &

Parts Production Factory

(Namdong Industrial Complex in Incheon)

1995 : Awarded Grand Prize of Ministry of Commerce and Industry

2000 : Certified ISO 9001

2002 : Certified ISO 14001

2004 : Awarded $30,000,000 export prize on 41st Day of Trade

2006 : Awarded Ministry of Commerce, Industry and Energy prize

on 10st Day of Mold & Die

2007 : Enlarged a new factory for injection Mold

2010 : Established Beijing Sanhe Topmetal Co. in China

2011 : Initial Public Offering in the Korea Stock

Page 3: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

President

Dies Manufacturing Division

Administration Parts Production

Division

Project Management

Dept. Sales Dept.

Quality

Control

Dept.

Manufacturing

Dept.

Die design

Dept. R&D Center

-Project

Management

-Representative

-Bidding

Participator

-Parts & Dies

Inspection

-C/Fixtures

Management

-Machining

-Bench work

-Try out

-Sample

production

-2D design

-3D design

-SE

-Formability

Analysis

-Design review

-CAD/CAM

Stamping die Manufacturing

Plastic mold Manufacturing

Sanhe Topmetal In China

Page 4: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

MILLION $

TOTAL SALES RECORD

2007' 2008' 2009' 2010' 2011'

PART DIV. $31.3 $26.7 $22.9 $37.5 $51.4

DIES DIV. $31.0 $29.3 $32.9 $39.9 $53.9

TOTAL $62.3 $56.0 $55.8 $77.4 $105.3

$-

$20

$40

$60

$80

$100

$120

MILLION $ DIE MANUFACTURING

2007' 2008' 2009' 2010' 2011'

DOMESTIC $16.7 $14.9 $19.3 $24.6 $38.1

OVERSEAS $14.3 $14.4 $13.6 $15.3 $15.8

TOTAL $31.0 $29.3 $32.9 $39.9 $53.9

$-

$10

$20

$30

$40

$50

$60

Page 5: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

EQUIPMENT MODEL Q‟ty SPECIFICATION

CAD/CAM/CAE

DIE DESIGN

AUTO-CAD 18 Ver.2005 CADCEUS 4 Ver.6.48

UG 5 NX5 (GM-BUNDLE 4) PRO-E 1 WILD FIRE 3.0

CAD/CAM

CATIA(Ver.5) 8 R20 CATIA(Ver.4.2.4) 2 IBM RS6000(V:4.2.4)

POWER MILL 2 Ver.10 Z-MASTER 1 Ver.2000 3D PRO 1 Ver.3.5

ANALYSIS PAM STAMP 1 SGI OCTAIN AUTO-FORM 3 AUTO-FORM ENG.

VIEWER SPIN FIRE 10 PROFESSIONAL Ver.8.1

POWER SHAPE 1 Ver.8

MACHINERY

High speed Milling M/C

(Linear motor Driver) 1 Bolster: 5250×2700(15000RPM)

5 Face high speed Milling M/C

2 Bolster: 5100X2500(10000 RPM)

Bolster: 4000×2000(8000RPM)

DNC Copy M/C 1 Bolster: 4000×2500 2 Bolster: 3200×2000

Copy M/C 1 Bolster: 1000×2000(NH-10TC) Machining CTR 3 Series: 5, 8, 12

PRESS

Mechanical 1

1

2000ton (Bolster: 4800×2500) 1500ton (Bolster: 4000×2400)

Hydraulic 1 1200ton (Bolster: 2500×3800) 1 500ton (Bolster: 1800×3000)

Die Spot’g 2 100ton, 200ton

INSPECTION CMM Equipment 1 Range: 3500×1600×2000

S/W: SILMA, H/W: SWAN SI INDUCTION HARDENING KUKA Robot 1 Bolster: 4500×2500

Dies Manufacturing Division

Page 6: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

Plastic Mold Department

EQUIPMENT MODEL Q‟ty SPECIFICATION

CAD/CAE

DIE DESIGN

AUTO-CAD 7 Ver.2005

UG 3 NX5

ANALYSIS SIMPOE 1 Ver.2007 R2.0

MACHINERY

Injection M/C

1 1800 TON

1 900 TON

E.D.M 3

Table: 5000X1200

(2EA, Double Head Type)

Table: 900x600 (1 EA)

DNC Copy M/C 1 Table: 3000x2000

DNC Copy M/C 2 Table: 1340X2000

(RPM:12,000)

DNC Copy M/C 1 Table: 1000x2000

PRESS Die Spot’g 1 300ton

Page 7: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

Part Production Division

EQUIPMENT MODEL Q‟ty SPECIFICATION

PRESS

Mechanical

Press

1 1000ton (Bolster: 1800×3000)

1 600ton (Bolster: 1800×3000)

3 400ton (Bolster: 1800×3000)

Crank Press 3 250ton (Bolster: 800×1300)

5 200ton (Bolster: 800×3000)

WELDING Robot 10

Laser Machine 1 6Axis

PAINTING

Primary

Painting Line 1

Stage: 12.Auto Run Type

L1700×W2000×H2000

Secondary

Painting Line 1 Trolley Conveyor

Top Coating Line 1 Trolley Conveyor

Dry Oven 1 Chain Conveyor (Moving Table)

2 Trolley Conveyor

Page 8: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

Annual Capacity

MANUFACTURING PROCESS CAPACITY (MAN / HRS)

CAPACITY / YEAR(HRS)

CAPACITY / MONTH(HRS)

SETS (YEAR) TONS (YEAR)

PROCESS / DIE DESIGN 40,643 3,387

ABOUT 300 SETS (BASIC:10TON)

3,000 TONS

CAD/CAM 16,464 1,372

MACHINING 58,291 4,858

POLISHING & T/O 201,802 16,817

Page 9: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

Large & Middle Size Stamping Tools : Press Dies for Vehicles

Injection Molds for Interior Parts : Head Lining, Door Trim, etc

Precision Stamping Tools : Progressive Dies for Vehicles (Outsourcing)

Checking Fixture (Outsourcing)

Part Production : Stamping Panels for Vehicles, Excavator Cabin

Page 10: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

* 2007 ~ 2008

PROJECT NAME ITEM Q‟TY CUSTOMER PANELS

32 W/HSE ASS‟Y ETC.

(19 PARTS)

TD-CAR

(FORTE)

FRT/RR DOOR

INR/OTR 16

6 Audi X88

(Q5) ROOF

FAW-VW

VIVA-5 ROOF

TAIL GATE INR 8

ESTAMPADOS & FORMEX OF MEXICO

Cadilac

GMT166

Saab

GMT168

Page 11: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

* 2008 ~ 2009

PROJECT NAME ITEM Q‟TY CUSTOMER PANELS

6 GOLF A6 ROOF & R/F ROOF

FAW-VW

SORENTO-R CTR PLR OTR L/R ETC.

(9 PARTS) 44

23 BMW

F25

FRT W/HSE PARTS

(13 PARTS)

Drive Automotive Industries

YF-SONATA FRT/RR DOOR INR 10

Page 12: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

* 2009 ~ 2010

10 NCS PNL ROOF R/F ROOF

FAW-VW

B299 PNL DASH FRT FLOOR

8

FORD INDIA

16 PANDA (F/L)

SIDE OTR REMODEL TAIL GATE INR/OTR

ROOF

GEELY

V300 FRT DOOR INR/OTR RR DOOR INR/OTR

22

PROJECT NAME ITEM Q‟TY CUSTOMER PANELS

Page 13: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

* 2010 ~ 2011

28 BMW E84

FRT DOOR INR/OTR RR DOOR INR/OTR

TKDN

GMI700 PUBX Side OTR, Roof REGULAR CAB Roof

16

GM Thailand

8 BMW F30

Wheel House tie L/R “B” Piller inner L/R

TKDN

RENAULT X10

QTR INR L/R “B” Piller inner

10

PROJECT NAME ITEM Q‟TY CUSTOMER PANELS

Page 14: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

* 2011 ~

21 Land Rover

L405

PNL DASH PNL FLOOR TERNAL

REINF FLOOR S/M RR R/L

PLN REAR FLOOR SIDE R/L

TKDN

TA5 (Morning)

SIDE OTR

FRT DR INR L/R HOOD INR

TAIL GATE INR

23

25 H534 Panel Door Inner "A" Pillar Member Floor Side Front

" A " Pillar Outer

Ford Brazil

YFc FRT DOOR INR/OTR RR DOOR INR/OTR

ROOF(SUN) 25

PROJECT NAME ITEM Q‟TY CUSTOMER PANELS

Page 15: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

CUSTOMER:

GEELY MOTORS (CHINA)

PROJECT NAME : CK-1

90 ITEMS 300 DIE SETS

WORK SCOPE

- SE ACTIVITY

- MANUFACTURING OF

DIE & C/F

- HOME LINE T/O

MANAGED BY TOP

METAL‟S “PROJECT

MANAGEMENT DEPT.”

Page 16: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

GMT319 PROJECT OF MAGNA ESTEMPADOS IN MEXICO

CUSTOMER:

MAGNA ESTEMPADOS & FORMEX (MEXICO)

PROJECT NAME : GMT319

59 ITEMS 144 DIE SETS

WORK SCOPE

- DESIGN

- MANUFACTURING OF

DIE & CHECKING FIXTURE

- HOME LINE T/O

MANAGED BY TOPMETAL‟S

“PROJECT MANAGEMENT DEPT.”

GMT319 Project

Page 17: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

CUSTOMER: Geely Motors

PROJECT NAME: LC-1 „PANDA’

12ITEMS 42DIE SETS:

SIDE OTR,FENDER,4DOORS

WORK SCOPE

- SE ACTIVITY

- MANUFACTURING OF DIE & C/F

- HOME LINE T/O

TERM OF MANUFACTURE:

10MONTHS (UNTIL FOB)

LC-1PROJECT

HAOQING AUTOMOTIVE LC-1 PROJECT

Page 18: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

- MLE (France)

- Magna Presstec AG(Austria)

- Vogel & Noot (Austria)

- TKSE (Germany)

- Gestamp(Spain)

-Polynorm (Holland)

Europe

- GMNA

- Magna Drive (USA)

- Magna Massiv ( Canada )

North America

-GM Brazil

-FORD Brazil

- DELGA

Latin America

- FORD India

- TAFE

India

- GM Holden

Autralia

-Ogihara

Japan

- HYUNDAI Motors

- KIA Motors

- GM KOREA

- SSANGYONG Motors

- HANIL E-HWA

Korea

- FAW-Volkswagen

- SVW (Shanghai Volkswagen)

- SGM (Shanghai GM)

- Gestamp (Kunshan)

- SAIC

- Geely Motors

- Youngman Automobile Group

- Brilliance Auto

China

- Magna Formex

Mexico

Page 19: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

India

U.S.A.

Hanil E Hwa Interior System -Alabama site -Georgia site

China

1) Beijing Hanil 2) Beijing Hanil E Hwa 3) Jiangsu Hanil 4) Shanghai Hanhai 5) Yizheng Hanhai

Russia

Going on Korea

1) Hanil Lear 2) Shinhan Plasto

Hanil E Hwa Slovakia

Slovakia

Turkey

Assan Hanil

Hanil E-Hwa Co. Headquarters

Top Metal Co.

Hanil E-Hwa Asan Plant Hanil E-Hwa R&D Center

Hanil Ehwa Ulsan Plant

Hanil Interior Co.

Balan R&D Center

Brazil

Going on

Hanil C&F Co.

Page 20: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

URL : http://www.topmetal.co.kr

Tel. : 82-32-820-5200

(Sales Direct Line : +82-32-820-5202)

FAX : 82-32-816-3484

Add.: 663-6, GOJAN-DONG, NAMDONG-GU, INCHEON, KOREA

Director / Mr. Yoam, Tae-Hoon

Tel.: +82-32-820-5202

E-mail : [email protected]

Department Manager / Mr. Ryu, Yeon-Cheol

Tel: +82-32-820-5203

E-mail : [email protected]

Contact Information

Assistant Manager / Mr. Lee, Jung-Chul

Tel: +82-32-820-5205

E-mail : [email protected]

Page 21: TOP METAL WORKS CO., LTD. - seoyontop.com Introduction(En).pdfTOP METAL WORKS CO., LTD. 663-6, Gojan-Dong, Namdong-Gu, Incheon, Korea 405818 ... TKDN GMI700 16 PUBX Side OTR, Roof

Topmetal Works Co., Ltd.