screw product selector mar14 - dvcompressors.com ‘14 rotary screw compressor product selector...

Mar ‘14

Rotary Screw Compressor

Product Selector

Rotary Screw Air Compressors Compressor Accessories Service Parts

DV Systems Inc. – Canada 490 Welham Road Barrie, ON L4N 8Z4 Tele: (705) 728-5657 Fax: (705) 728-4974

DV Systems Inc. – US 128-B Talbert Road Mooresville, NC 28117 Tele: (704) 799-0046 Fax: (704) 799-0355

Web: www.dvcompressors.com Email: [email protected]

Mar ‘14 - 2 -

Table of Contents.

Page

Ensuring a Rotary Screw Compressor is Right for Your Customer 3

Comparison Between Rotary Screw and ‘HDI’ Piston Units 4

Variable Speed Drive Air Compressor Units 5

DV Systems Rotary Screw Compressors Quick Reference 6

B Series Rotary Screw Air Compressor Units

5 and 7 ½ HP Screw Compressor Units 7

10 HP Screw Compressor Units 8

C Series Rotary Screw Air Compressor Units

10 and 15 HP Screw Compressor Units 9

10 and 15 HP Duplex Screw Compressor Units 10

D Series Rotary Screw Air Compressor Units

20 HP Screw Compressor Units 11

G Series Rotary Screw Air Compressor Units

20 to 30 HP Screw Compressor Units 12

H Series Rotary Screw Air Compressor Units

40 and 50 HP Screw Compressor Units 15

J, and K Series Rotary Screw Air Compressors

50 to 100 HP Screw Compressor Units 16

Air Receivers and Accessories 17

Installation Accessories 18

Rotary Screw Maintenance Kits for Current Units 19

Rotary Screw Maintenance Kits for Older Units 21

Compressor Oils 23

Mar ‘14 - 3 -

Ensuring a Rotary Screw Compressor is Right for Your Customer. In deciding upon a new or replacement Compressor Unit, there are many factors that come into play to ensure that your Customer is purchasing the correct Unit. These factors, some of which are indicated below, will determine both the type (Piston or Rotary Screw) and the Horse Power of the Unit. And though the Customer may have an idea as to what he wants based on any one factor, other factors may adjust the decision to a more suitable alternative. Price. Generally speaking, the initial price of a Rotary Screw Unit is more than a comparable Piston Unit. For example, if we compare 15 HP Tank Mounted Compressors c/w (1) 10 Micron Separator Filter and a 60 CFM Refrigerated Air Dryer:

Rotary Screw Unit: Piston Unit:

Model: Order Entry No.: List Price: Model: Description: List Price:

C15TD-69 S-001433 $ 14,561.00 VAV-5062-69MS 15 HP ‘HDI’ Unit $ 7,704.08

SAF-C-64 Separator Canister $ 99.13

SAF-S-64 10 Micron Filter Element $ 114.25

ASD-60 60 CFM Refrigerated Dryer $ 2,895.73

Total: $ 10,813.19

Installation: Rotary Screw Compressors ingest great amounts of air for both cooling and compression, and have internal Fans to keep the interior of the Cabinet relatively cool. Unless the Unit is installed in a large area where the air temperature is between 10°C (50°F) and 40°C (104°F) and the quality of air is clean, you may consider both intake and exhaust ducting. Piston Units are somewhat more forgiving in this regard. Cooling is achieved with the Pump Flywheel, so you must ensure there is a minimum of 0.5 meter (18”) between the Beltguard and any wall, obstruction, etc. Maintenance: Though regular maintenance on both types of Units can be done by the Customer, if they are not mechanically inclined, they may wish to have a Service Technician familiar with Compressor Units complete the work. Using the 15 HP Unit as an example, and suggesting that the Unit be run 2000 per year, suggested costs incurred (less labour) for a two year period would be as follows:

Rotary Screw Unit: Piston Unit:

Qty: Part No.: Description: List Price: Qty: Part No.: Description: List Price:

1 MK-C7-15-1 4000 Hr Maint Kit $ 489.25 8 MK-447 500 Hr Maint Kit $ 466.00

2 SAF-S-64 10 Mic. Filter Element $ 228.50 2 SAF-S-64 10 Mic. Filter Element $ 228.50

Total: $ 717.75 Total: $ 694.50

Please note that the above costs reflect the regular maintenance, and do not include the rebuilding of various assemblies that must be done from time to time. Duty Cycles. As indicated on Page 4, Rotary Screw Compressors have the ability to run almost 100% duty cycle for close to 24 hours a day, whereas an ‘HDI’ Piston Unit can run up to a 75 to 80% duty cycle, this based on an 8 hour a day operation. This being said, having a Compressor run at a very limited duty cycle is not advisable, as condensation will collect with the oil, potentially causing issues and/or damage to the Unit.

Mar ‘14 - 4 -

Comparison Between Rotary Screw and ‘HDI’ Piston Units. DV Systems offers a full line of Rotary Screw Compressor Units, from the 5 HP ‘B Series’ up to the 100 HP ‘K Series’. Rotary Screw Compressors are primarily used where there is a fairly steady air demand, the Units being able to operate at a relatively high duty cycle relative to a Piston Compressor. As well, the DV Systems Rotary Screw Units are enclosed in a Cabinet, making them quieter than a comparable Piston Unit. This is often a Customer’s reason for purchasing a Screw Unit. As a Compressor Unit is a long term investment as it will last for many years, you must assist the Customer in purchasing the correct Unit, be it Rotary Screw or Piston, which best suits his air requirements. As well, though under-sizing a Unit may have adverse affects on the Customer’s production, over-sizing a Unit is also not advisable. Noted below is a brief comparison of Rotary Screw and Piston (or commonly called ‘Reciprocating’) Compressor Units.

Component: Rotary Screw Compressor Units ‘HDI’ Piston Compressor Units

Unit:

HP Range 5 HP to 100 HP ½ HP to 30 HP

Configurations Base Mounted, Tank Mounted (to 30 HP), Tank Mounted c/w Dryer (to 30 HP)

Base Mounted, Simplex, Duplex

Custom Available? Limited Modifications Available Yes

How is air compressed? (2) Intermeshing Rotors (Screws) (1) or more Pistons

Controls Programmable Controller Pressure Switch and optional Magnetic Starter

How critical is environment? Very critical. Somewhat critical.

Operation:

Duty cycle (maximum) Up to 100% (24 hour/day operation) 75 to 80% (8 hour/day operation)

Approx. CFM/HP Approx. 3.76 CFM/HP Approx. 3.67 CFM/HP

Factory Pre-set Maximum Pressure

B, C & D Series: 145 psi, G Series: 120 & 145 psi H, J & K Series: 110 psi

½ to 2 HP: 100 psi 3 HP: 125 psi 5 to 30 HP: 150 psi

Maximum Pressure (with Modifications)

175 psi ½ to 2 HP: 150 psi 3 to 30 HP: 175 psi

Warranty:

Unit warranty 1 year total 1 year total

Air End / Pump warranty 1 year / 5 year (See Note 3) 1 year / 7 year (See Note 4)

Motor warranty 1 year / 5 year (See Note 5) 1 year / 5 year (See Note 5)

Notes:

1. The chart above reflects Rotary Screw Units and Heavy Duty Industrial Units only, the ‘HDI’ Units being the closest Piston Unit equivalent to the Screw Units.

2. The Approximate HP/CFM rating is simply an average of all of the available Units. Actual Unit figures may vary. 3. The 5 Year (total) Rotary Screw Air End Warranty is available only if the Customer registers their Compressor Unit

with DV Systems (this done by returning their completed warranty registration), uses only DV parts and Kits in the maintenance of the Unit, and maintains the Unit according to the appropriate DV Maintenance Schedule as indicated in the manual accompanying the Unit.

4. The 7 Year (total) HDI Pump Warranty is available only if the Customer registers their Compressor Unit with DV Systems, uses only DV parts and Kits in the maintenance of the Unit, and maintains the Unit according to the appropriate DV Maintenance Schedule as indicated in the manual accompanying the Unit.

5. The 5 Year (total) Motor Warranty applies only to 3 phase Motors and is available only if the Customer registers their Compressor Unit with DV Systems. The first year of the warranty includes parts and labour, the remaining 4 years parts only.

Mar ‘14 - 5 -

Variable Speed Drive Air Compressor Units. The purchase of a Compressor is only a small portion of the overall cost of having a compressed air system. As shown in the chart at right, the initial purchase price of a Compressor is a very small percentage of the overall cost of the system, energy cost being by far the greatest portion. Rotary Screw Compressors are generally suited to applications where there is a fairly steady demand for compressed air. They can be run at close to 100% duty cycle and can therefore be more tailored to suit your actual air demand, as opposed to a Piston Compressor which, when run over an 8 hour day, has a maximum duty cycle of approximately 75%. There are several types of Rotary Screw Compressors available, these including the following:

Modulating Compressor: The Compressor Motor and Air End run continually at full speed, but the Intake Valve opens and closes partially to accommodate changes in air demand. Load/Unload Compressor: The Unit operates similar to a Piston Compressor in that an internal Pressure Switch (Transducer) regulates the Unit. When the Unit ‘loads’ and reaches maximum pressure, it idles or ‘unloads’ (runs but does not compress air) until either a) the system pressure has dropped and the Unit is required to ‘load’ once again, or b) the Unit shuts down. Variable Speed Compressor: The Unit runs similar in principle to the ‘Load/Unload’ Unit, but it is able to run at slower speeds to match differing air demands through the day. The energy consumption when running slower is also decreased.

A Screw Compressor coupled with an internal Variable Speed Drive (‘VSD’ or sometimes termed a Variable Frequency Drive ‘VFD’) can handle the constant loads for an extended period of time, running at close to a 100% duty cycle, but it can also be run at slower speeds to accommodate lower air demands at other times of the day. Variable speed drives can reduce the overall energy costs associated with operating the Compressor Unit by simply controlling the speed of the Motor and Air End to match consumption. The chart at right indicates a 25% savings for a VSD Unit compared to a Modulating or Load/Unload Unit. The Chart below gives an indication of energy costs for the various types of Screw Compressors. Costs are based on a 100 HP Unit operating 2 shifts per day.

Type of Rotary Screw Compressors

% Load Modulating Load/Unload with 1 Gal/CFM Tank

Load/Unload with 10 Gal/CFM Tank

Variable Speed Drive

100% $ 36,130. $ 36,130. $ 36,130. $ 36,850.

75% $ 33,420. $ 34,680. $ 29,350. $ 27,090.

65% $ 32,330. $ 33,240. $ 27,820. $ 23,480.

50% $ 30,710. $ 31,070. $ 24,200. $ 18,060.

25% $ 28,000. $ 24,930. $ 16,800. $ 9,030.

10% $ 26,370. $ 16,620. $ 11,740. $ 3,610.

DV Systems has a variety of Rotary Screw Compressors available which incorporate the Variable Speed Drive feature. Units range in size from 10 HP to 100 HP. Also, some energy providers have offered rebates when these Units are purchased. Consult your local energy company to determine if this applies.

Mar ‘14 - 6 -

DV Systems Rotary Screw Compressors Quick Reference. Noted below is a quick reference for the DV Systems line of Screw Compressors.

Series: HP: Model: Tank: CFM Del @ Max Pressure: See Page:

B

5

B5 Separate 80 Gal Tank Req’d

18 CFM @ 145 psi 7 B5T 80 Gal Horizontal

B5TD 80 Gal Horizontal

7½

B7.5 Separate 80 Gal Tank Req’d

27 CFM @ 145 psi 7 B7.5T 80 Gal Horizontal

B7.5TD 80 Gal Horizontal

10 B10TVSD

80 Gal Horizontal 37 CFM @ 145 psi 8 B10TDVSD

C

10

C10 Separate 120 Gal Tank Req’d

39 CFM @ 145 psi 9 C10T 120 Gal Horizontal

C10TD 120 Gal Horizontal

15

C15 Separate 120 Gal Tank Req’d

57 CFM @ 145 psi 9 C15T 120 Gal Horizontal

C15TD 120 Gal Horizontal

D 20 D20 Separate 120 Gal Tank Req’d

82 CFM @ 120 psi 11 D20TD 120 Gal Horizontal

G

20 G20 Separate 120 Gal Tank Req’d

82 CFM @ 120 psi 12 G20TD 120 Gal Horizontal





H 40 H40 Separate 240 Gal Tank Req’d 165 CFM @ 110 psi 15

50 H50 Separate 240 Gal Tank Req’d 200 CFM @ 110 psi 15

J 75 J75 Separate 400 Gal Tank Req’d 341 CFM @ 100 psi 17

K 100 K100 Separate 400 Gal Tank Req’d 463 CFM @ 100 psi 17

Mar ‘14 - 7 -

‘B Series’ – 5 and 7½ HP Rotary Screw Air Compressor Units.

Base Mounted Air Compressor Units.

HP Electrics: Model: Order Entry No.: Tank CFM Del @ Max Press.

5

230-60-1 B5-03 S-001721 Tank Not Included. 80 Gallon Required.

18 CFM @ 145 psi

200/208-60-3 B5-41 S-001722

230-60-3 B5-43 S-001723

460-60-3 B5-46 S-001724

575-60-3 B5-69 S-001725

7½

230-60-1 B7.5-03 S-001726 Tank Not Included. 80 gallon Required.

27 CFM @ 145 psi

200/208-60-3 B7.5-41 S-001727

230-60-3 B7.5-43 S-001728

460-60-3 B7.5-46 S-001729

575-60-3 B7.5-69 S-001730

Horizontal Tank Mounted Air Compressor Units.


5

230-60-1 B5T-03 S-001701

80 Gallon Horizontal

18 CFM @ 145 psi

200/208-60-3 B5T-41 S-001702

230-60-3 B5T-43 S-001703

460-60-3 B5T-46 S-001704

575-60-3 B5T-69 S-001705

7½

230-60-1 B7.5T-03 S-001706


27 CFM @ 145 psi

200/208-60-3 B7.5T-41 S-001707

230-60-3 B7.5T-43 S-001708

460-60-3 B7.5T-46 S-001709

575-60-3 B7.5T-69 S-001710

Horizontal Tank Mounted Air Compressor Units c/w Mounted Dryer.


5

230-60-1 B5TD-03 S-001761


18 CFM @ 145 psi

200/208-60-3 B5TD-41 S-001762

230-60-3 B5TD-43 S-001763

460-60-3 B5TD-46 S-001764

575-60-3 B5TD-69 S-001765

7½

230-60-1 B7.5TD-03 S-001766


27 CFM @ 145 psi

200/208-60-3 B7.5TD-41 S-001767

230-60-3 B7.5TD-43 S-001768

460-60-3 B7.5TD-46 S-001769

575-60-3 B7.5TD-69 S-001770

Base Mounted Unit

Horiz. Tank Mounted Unit c/w Dryer

Horiz. Tank Mounted Unit

Mar ‘14 - 8 -

‘B Series’ – 10 HP Rotary Screw Air Compressor Units. The ‘B10’ Rotary Screw Compressor Units employ a Variable Speed Drive (or ‘VSD’) to constantly match the Unit output and energy use with the air demand. As the air demand changes, the VSD adjusts the Motor speed to maximize energy efficiency. The VSD also starts the Unit by increasing the Motor speed gradually, this eliminating the in-rush current spikes (and its associated energy cost) at start-up. Please refer to Page 4 of this manual for further information concerning the advantages of purchasing a Unit with a Variable Speed Drive.

Tank Mounted Air Compressor Units.


10

230-60-1 B10TVSD-03 S-001741


37 CFM @ 145 psi

200/208-60-3 B10TVSD-41 S-001742

230-60-3 B10TVSD-43

460-60-3 B10TVSD-46 S-001744

575-60-3 B10TVSD-69 S-001745

Tank Mounted Air Compressor Units c/w Mounted Dryer.


10

230-60-1 B10TDVSD-03 S-001751


37 CFM @ 145 psi

200/208-60-3 B10TDVSD-41 S-001752

230-60-3 B10TDVSD-43

460-60-3 B10TDVSD-46 S-001754

575-60-3 B10TDVSD-69 S-001755

Tank Mounted Unit

Tank Mounted Unit c/w Dryer

Mar ‘14 - 9 -

‘C Series’ – 10 and 15 HP Rotary Screw Air Compressor Units.

Base Mounted Air Compressor Units.


10

200/208-60-3 C10-41 S-001406 Tank Not Included.

120 Gallon Required.

39 CFM @ 145 psi 230-60-3 C10-43 S-001407

460-60-3 C10-46 S-001408

575-60-3 C10-69 S-001409

15

200/208-60-3 C15-41 S-001410 Tank Not Included.


57 CFM @ 145 psi 230-60-3 C15-43 S-001411

460-60-3 C15-46 S-001412

575-60-3 C15-69 S-001413

Tank Mounted Air Compressor Units.


10

200/208-60-3 C10T-41 S-001486


39 CFM @ 145 psi 230-60-3 C10T-43 S-001487

460-60-3 C10T-46 S-001488

575-60-3 C10T-69 S-001489

15

200/208-60-3 C15T-41 S-001490


57 CFM @ 145 psi 230-60-3 C15T-43 S-001491

460-60-3 C15T-46 S-001492

575-60-3 C15T-69 S-001493

Tank Mounted Air Compressor Units c/w Mounted Dryer.


10

200/208-60-3 C10TD-41 S-001426


39 CFM @ 145 psi 230-60-3 C10TD-43 S-001427

460-60-3 C10TD-46 S-001428

575-60-3 C10TD-69 S-001429

15

200/208-60-3 C15TD-41 S-001430


57 CFM @ 145 psi 230-60-3 C15TD-43 S-001431

460-60-3 C15TD-46 S-001432

575-60-3 C15TD-69 S-001433

Base Mounted Unit

Tank Mounted Unit c/w Dryer

Mar ‘14 - 10 -

‘C Series’ – 10 and 15 HP Rotary Screw Air Compressor Units.

Tank Mounted Duplex Air Compressor Units. There may be applications where a Customer has a requirement for (2) Rotary Screw Compressor Units, offering the air delivery of two Compressor Units while having the ability to shut one Unit off for servicing, etc. DV Systems offers a Duplex package in which (2) Compressors are mounted on (1) 240 Gallon Common Tank. The Duplex configuration provides a smaller footprint than (2) separate Units.


10

200/208-60-3 C10T240-41 S-001406-240

See Note Below

2 x 39 CFM @ 145 psi 230-60-3 C10T240-43 S-001407-240

460-60-3 C10T240-46 S-001408-240

575-60-3 C10T240-69 S-001409-240

15

200/208-60-3 C15T240-41 S-001410-240

See Note Below

2 x 57 CFM @ 145 psi 230-60-3 C15T240-43 S-001411-240

460-60-3 C15T240-46 S-001412-240

575-60-3 C15T240-69 S-001413-240

Notes:

1. The ‘Order Entry Numbers’ noted above do not include the 240 Gallon Horizontal Tank Assembly. Please add (1) ‘DSC-002225’ Tank Assembly to the order.

2. In order for the (2) Screw Units mounted on the common 240 Gallon Tank to operate as ‘lead’ / ‘lag’, you must order (1) ‘SEQ-CSC200’ with the Unit and Tank, this to allow the (2) Units to communicate together.

3. An example of a typical order would be as follows: (1) S-001413-240 15 HP Duplex Compressor Unit @ 575-60-3 electrics (1) DSC-002225 240 Gallon Horizontal Tank Assembly (1) SEQ-CSC200 Sequencer

240 Gallon Horizontal Tank

Rotary Screw Compressors

Mar ‘14 - 11 -

‘D Series’ – 20 HP Rotary Screw Air Compressor Units. The ‘D20’ Rotary Screw Compressor Units can be purchased with or without a Variable Speed Drive (or ‘VSD’) which constantly matches the Unit output and energy use with the air demand. As the air demand changes, the VSD adjusts the Motor speed to maximize energy efficiency. The VSD also starts the Unit by increasing the Motor speed gradually, this eliminating the in-rush current spikes (and its associated energy cost) at start-up.

Units Without Variable Speed Drive Base Mounted Air Compressor Unit.


20

200/208-60-3 D20-41 S-001811 Tank Not Included.

120 Gallon Required

82 CFM @ 120 psi 230-60-3 D20-43 S-001812

460-60-3 D20-46 S-001813

575-60-3 D20-69 S-001814

Tank Mounted Air Compressor Unit c/w Dryer.


20

200/208-60-3 D20TD-41 S-001801


82 CFM @ 120 psi 230-60-3 D20TD-43 S-001802

460-60-3 D20TD-46 S-001803

575-60-3 D20TD-69 S-001804

Units c/w Variable Speed Drive

Base Mounted Air Compressor Unit.


20

200/208-60-3 D20VSD-41 S-001821 Tank Not Included.

120 Gallon Required

82 CFM @ 120 psi 230-60-3 D20VSD-43 S-001822

460-60-3 D20VSD-46 S-001823

575-60-3 D20VSD-69 S-001824

Tank Mounted Air Compressor Unit c/w Dryer.


20

200/208-60-3 D20TDVSD-41 S-001831


82 CFM @ 120 psi 230-60-3 D20TDVSD-43 S-001832

460-60-3 D20TDVSD-46 S-001833

575-60-3 D20TDVSD-69 S-001834

Mar ‘14 - 12 -

‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units. The ‘G Series’ Units are available in a variety of configurations, namely a) at 120 psi and 145 psi maximum pressure, and b) without and with Variable Speed Drive (‘VSD’). Noted below and to follow are charts outlining the various Units available. Please ensure that you choose the appropriate Unit.

Units Without Variable Speed Drive, 120 psi Maximum Base Mounted Air Compressor Units, 120 psi Maximum.


20

200/208-60-3 G20-41 S-001201 Tank Not Included.


82 CFM @ 120 psi 230-60-3 G20-43 S-001202

460-60-3 G20-46 S-001203

575-60-3 G20-69 S-001204

25



100 CFM @ 120 psi 230-60-3 G25-43 S-001206

460-60-3 G25-46 S-001207

575-60-3 G25-69 S-001208

30



116 CFM @ 120 psi 230-60-3 G30-43 S-001210

460-60-3 G30-46 S-001211

575-60-3 G30-69 S-001212

Tank Mounted Air Compressor Units c/w Mounted Dryer, 120 psi Maximum.


20

200/208-60-3 G20TD-41 S-001221


82 CFM @ 120 psi 230-60-3 G20TD-43 S-001222

460-60-3 G20TD-46 S-001223

575-60-3 G20TD-69 S-001224

25

200/208-60-3 G25TD-41 S-001225


100 CFM @ 120 psi 230-60-3 G25TD-43 S-001226

460-60-3 G25TD-46 S-001227

575-60-3 G25TD-69 S-001228

30

200/208-60-3 G30TD-41 S-001229


116 CFM @ 120 psi 230-60-3 G30TD-43 S-001230

460-60-3 G30TD-46 S-001231

575-60-3 G30TD-69 S-001232

Base Mounted ‘G Series’

Compressor

Mar ‘14 - 13 -

‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.

Units Without Variable Speed Drive, 145 psi Maximum

Base Mounted Air Compressor Units, 145 psi Maximum.


20

200/208-60-3 G20-41-145 S-001261 Tank Not Included.


73 CFM @ 145 psi 230-60-3 G20-43-145 S-001262

460-60-3 G20-46-145 S-001263

575-60-3 G20-69-145 S-001264

25



91 CFM @ 145 psi 230-60-3 G25-43-145 S-001266

460-60-3 G25-46-145 S-001267

575-60-3 G25-69-145 S-001268

30



106 CFM @ 145 psi 230-60-3 G30-43-145 S-001270

460-60-3 G30-46-145 S-001271

575-60-3 G30-69-145 S-001272

Tank Mounted Air Compressor Units c/w Mounted Dryer, 145 psi Maximum.


20

200/208-60-3 G20TD-41-145 S-001281


73 CFM @ 145 psi 230-60-3 G20TD-43-145 S-001282

460-60-3 G20TD-46-145 S-001283

575-60-3 G20TD-69-145 S-001284

25

200/208-60-3 G25TD-41-145 S-001285


91 CFM @ 145 psi 230-60-3 G25TD-43-145 S-001286

460-60-3 G25TD-46-145 S-001287

575-60-3 G25TD-69-145 S-001288

30

200/208-60-3 G30TD-41-145 S-001289


106 CFM @ 145 psi 230-60-3 G30TD-43-145 S-001290

460-60-3 G30TD-46-145 S-001291

575-60-3 G30TD-69-145 S-001292

Tank Mounted ‘G Series’

Compressor

Mar ‘14 - 14 -

‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.

Units c/w Variable Speed Drive, 120 psi Maximum

Base Mounted Air Compressor Units c/w VSD, 120 psi Maximum.


25

200/208-60-3 G25VSD-41 S-001505 Tank Not Included.


100 CFM @ 120 psi 230-60-3 G25VSD-43 S-001506

460-60-3 G25VSD-46 S-001507

575-60-3 G25VSD-69 S-001508

30

200/208-60-3 G30VSD-41 S-001509 Tank Not Included.


116 CFM @ 120 psi 230-60-3 G30VSD-43 S-001510

460-60-3 G30VSD-46 S-001511

575-60-3 G30VSD-69 S-001512

Tank Mounted Air Compressor Units c/w VSD, Mounted Dryer, 120 psi Maximum.


25

200/208-60-3 G25TDVSD-41 S-001525


100 CFM @ 120 psi 230-60-3 G25TDVSD-43 S-001526

460-60-3 G25TDVSD-46 S-001527

575-60-3 G25TDVSD-69 S-001528

30

200/208-60-3 G30TDVSD-41 S-001529


116 CFM @ 120 psi 230-60-3 G30TDVSD-43 S-001530

460-60-3 G30TDVSD-46 S-001531

575-60-3 G30TDVSD-69 S-001532

Units c/w Variable Speed Drive, 145 psi Maximum

Base Mounted Air Compressor Units c/w VSD, 145 psi Maximum.


25

200/208-60-3 G25VSD-41-145 S-001305 Tank Not Included.


91 CFM @ 145 psi 230-60-3 G25VSD-43-145 S-001306

460-60-3 G25VSD-46-145 S-001307

575-60-3 G25VSD-69-145 S-001308

30

200/208-60-3 G30VSD-41-145 S-001309 Tank Not Included.


106 CFM @ 145 psi 230-60-3 G30VSD-43-145 S-001310

460-60-3 G30VSD-46-145 S-001311

575-60-3 G30VSD-69-145 S-001312

Tank Mounted Air Compressor Units c/w Mounted Dryer @ 145 psi Maximum.


25

200/208-60-3 G25TDVSD-41-145 S-001325


91 CFM @ 145 psi 230-60-3 G25TDVSD-43-145 S-001326

460-60-3 G25TDVSD-46-145 S-001327

575-60-3 G25TDVSD-69-145 S-001328

30

200/208-60-3 G30TDVSD-41-145 S-001329


106 CFM @ 145 psi 230-60-3 G30TDVSD-43-145 S-001330

460-60-3 G30TDVSD-46-145 S-001331

575-60-3 G30TDVSD-69-145 S-001332

Mar ‘14 - 15 -

‘H Series’ – 40 and 50 HP Rotary Screw Air Compressor Units. The ‘H Series’ Units are available in either a Direct Drive with Variable Speed Drive (‘VSD’), or in a Belt Drive without Variable Speed Drive. The Units are not equipped with an Air Receiver (Tank), nor are they equipped with a Refrigerated Air Dryer. These must be purchased separately based on the Compressor Unit chosen. Noted below are charts outlining the various Units available. Please ensure that you choose the appropriate Unit.

50 HP Base Mounted Air Compressor Units c/w Variable Speed Drive.


50

200/208-60-3 H50VSD-41 S-001901 Tank Not Included.


200 CFM @ 110 psi 230-60-3 H50VSD-43 S-001902

460-60-3 H50VSD-46 S-001903

575-60-3 H50VSD-69 S-001904

50 HP Base Mounted Air Compressor Units c/w Belt Drive, 110 psi Maximum Pressure.


50

200/208-60-3 H50BD110-41 S-001911 Tank Not Included.


200 CFM @ 110 psi 230-60-3 H50BD110-43 S-001912

460-60-3 H50BD110-46 S-001913

575-60-3 H50BD110-69 S-001914



50



186 CFM @ 145 psi 230-60-3 H50BD145-43 S-001922

460-60-3 H50BD145-46 S-001923

575-60-3 H50BD145-69 S-001924



40



165 CFM @ 110 psi 230-60-3 H40BD110-43 S-001932

460-60-3 H40BD110-46 S-001933

575-60-3 H40BD110-69 S-001934



40



150 CFM @ 145 psi 230-60-3 H40BD145-43 S-001942

460-60-3 H40BD145-46 S-001943

575-60-3 H40BD145-69 S-001944

Mar ‘14 - 16 -

‘J’ and ‘K’ Series’ – 75 and 100 HP Rotary Screw Air Compressor Units. The ‘J’, and ‘K’ Series Units are available strictly in a base mounted configuration, and with a Variable Speed Drive (‘VSD’). The Units are not equipped with an Air Receiver (Tank), nor are they equipped with a Refrigerated Air Dryer. These must be purchased separately based on the Compressor Unit chosen.


75

200/208-60-3 Tank Not Included.


341 CFM @ 100 psi 285 CFM @ 150 psi

230-60-3

460-60-3 J75VSD-46 S-002003

575-60-3 J75VSD-69 S-002004


100

200/208-60-3 Tank Not Included.


463 CFM @ 100 psi 388 CFM @ 150 psi

230-60-3

460-60-3 K100VSD-46 S-002103

575-60-3 K100VSD-69 S-002104

‘H Series’ Compressor

‘J Series’ Compressor

‘K Series’ Compressor

Mar ‘14 - 17 -

Air Receivers and Accessories.

Air Receivers. All DV Systems Air Receivers are ASME approved and CRN registered. Please note that the Air Receivers do not include a Ball Valve, Pressure Gauge or Safety Valve. Please choose from the Charts below.

Size (Gal): Model: Configuration: Max Press. Used With:

80 TA-9461-1 Horiz. Simplex 200 psi B Series Units

TA-9501 Vert. Simplex 200 psi B Series Units

120

TA-9463-1 Horiz. Simplex 200 psi C, D and H Series Units

TA-9513 Horiz. Simplex 200 psi G Series Units

TA-473-1 Vert. Remote 200 psi C, D, and G Series Units

240 TA-9008-2 Vert. Remote 200 psi SC and H Series Units

400 TA-400165 Vert. Remote 165 psi J75 and K100 Series Units

TA-400200 Vert. Remote 200 psi J75 and K100 Series Units

Safety Valves. Ball Valves.

Pressure Part Number: Size: Max. CFM

75 psi TIA-5075

¼“ NPT

26

110 psi TIA-5110 110

125 psi TIA-4125 120

140 psi TIA-5140 135

150 psi TIA-5150 136

165 psi TIA-5165 ¼” NPT 150

TIA-6165 ½” NPT 299

200 psi

TIA-5200 ¼” NPT 178

TIA-6200 ½” NPT

765

SS-00617 350

Pressure Gauges.

Pressure Part Number: Description:

160 psi GA-9701 2” Dia, Bottom Mount

300 psi GA-250 2” Dia, Bottom Mount

300 psi GA-9712 2½” Dia, Back Mount c/w Bracket, Oil Filled

300 psi GA-9732 2 ½” Dia, Back Mount

Size: Part Number:

¼” x ¼” NPT VA-9411

¾” x ¾” NPT VA-9705

1¼” x 1¼” NPT VA-9722

2” x 2” NPT VA-9708

80 Gal Horiz on B Series

120 Gal Horiz on C, D, & H Series

120 Gal Horiz on G Unit

Remote Tank

Mar ‘14 - 18 -

Installation Accessories.

Installation Kits. The Installation Kits include both a stainless steel Flex Hose and (4) Vibration Pads.

Kit Model No. Used On: Includes:

Flex Hose Vibration Pads

IK515 5 to 15 HP Units 1 x H-9035 1 x UDH-9700-K4

IK2530 25 & 30 HP Units 1 x H-9038 1 x UDH-9700-K4

Flex Hose Connectors.

The Flex Line is used in the air line piping directly downstream of the Compressor and is used to get rid of any vibration or misalignment between the Unit and piping.

Part No. Size: Length:

H-9034 ½“ NPT 10”

H-9035 ¾” NPT 11”

H-9036 1” NPT 12”

H-9037 2” NPT 12”

H-9038 1¼” NPT 16”

Vibration Isolators. The Vibration Pads absorb any vibration caused by the Unit and make up for any irregularities in the shop floor. The 4” x 4” Pads are used with the ‘B’ and ‘C’ Series Units. The larger 8” x 8” Pads are generally used on the ‘D’, ‘G’, ‘SC’ ‘H’, ‘J’ and ‘K’ Screw Compressors . The Pads are comprised of layers of cork and neoprene.

Part No. Description:

UDH-9700-K4 Vibration Pads, 4” x 4”, Kit of 4

UDH-9800-K4 Vibration Pads, 8” x 8”, Kit of 4

Automatic Tank Drains.

The Compressor Tank must be drained on a daily basis, as per the manufacturer’s instructions. A buildup of water in the Tank will a) limit the Compressor performance, b) potentially cause moisture in your air lines and c) cause the Tank to deteriorate prematurely. An Automatic Drain, either Pneumatic or Electronic, may be purchased to ensure that the draining is done on a regular basis.

Part No. Description:

KK-9840-1 Electronic Autodrain c/w Timer

KK-9860 Zero Loss Autodrain

KK-9860

KK-9840-1

Mar ‘14 - 19 -

Rotary Screw Maintenance Kits for Current Units. B Series Screw Units.

Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter Qty Air/Oil Separator

B5

MK-B57 1 DEV-

3000-K1 1 DSC-603 2

DSC-001569

1 DSC-302 B7.5

B10

C Series Screw Units of Serial Number >= 36944.


Qty Scavenge Line Filter

C7.5

MK-C7-15-1

2 DEV-

3000-K1 2 DSC-603 2

DSC-001931

1 DSC-302 1 DSC-612 C10

C15

C Series Screw Units of Serial Number < 36944.



C7.5

MK-C7-15 2 DEV-

3000-K1 2 DSC-603 2 DSC-604 1 DSC-302 1 DSC-612 C10

C15

D Series Screw Units.


MK-D20 2 DEV-

3000-K1 2

DSC-002197

2 DSC-

002196 1

DSC-001148

D20

G Series Screw Units of Serial Number >= 37162.



G20

MK-G20-30-1

1 DEV-3000 2 DSC-624 2 DSC-

001961 1

DSC-001148

1 DSC-612 G25

G30

G Series Screw Units of Serial Number < 37162.



G20

MK-G20-30

1 DEV-3000 2 DSC-624 2 DSC-

001193 1

DSC-001148

1 DSC-612 G25

G30

MK-C7-15-1

MK-B57

Mar ‘14 - 20 -

Rotary Screw Maintenance Kits for Current Units. SC Series Screw Units of Model Number with ‘-04’ Suffix.



SC25-04

MK-SC30-50-3

1 DEV-3000 2 DSC-624 2 DSC-606 1 DSC-151 1 DSC-612 SC30-04

SC40-04

SC50-04

H Series Screw Units.



MK-H50 1 DEV-3000 2 DSC-624

2 2

DSC-002073

DSC-

002074

1 DSC-

002051 1 DSC-612 H50

J and K Series Screw Units – 4000 Hour Kits.

Model: Maint. Kit Qty Oil Filter Qty Air Filters Qty Scavenge Line Filter

J75 MK-K100-

4000 2 DSC-624

1 1

DSC-001849

DSC-

001880

1 DSC-612 And

K100

J and K Series Screw Units – 8000 Hour Kits.


Qty Scavenge Line Filter and Tube

Qty Thermo + Min Press Valve Kits

J75 MK-K100-

8000 2 DEV-3000 2 DSC-624

1 1

DSC-001849

DSC-

001880

1 DSC-

001810

1 1

DSC-612

DSC-482

1 1

DSC-001811

DSC-

001813

And

K100

MK-G20-30-1

Mar ‘14 - 21 -

Rotary Screw Maintenance Kits for Older Units. ‘DSC Series’ Compressor Units. DSC-5 and DSC-7.5 Series Screw Units.


Qty Ambient Air Filter

DSC-5 DSC-7.5

MK- DSC5-7

DEV-3000-K1

2 DSC-603 2 DSC-300 1 DSC-302 1 DSC-316-

K4 2

DSC-10 and DSC-15 Series Screw Units.



DSC-10 DSC-15

MK- DSC10-15

DEV-3000-K1

2 DSC-152 2 DSC-300 1 DSC-302 1 DSC-316-

K4 2

DSC-30 and DSC-50 Series Screw Units.


DSC-30 DSC-50

MK- DSC30-50

DEV-3000 2 DSC-152 2 DSC-145 1 DSC-151 1

‘SC Series’ Compressor Units. SC10, SC10-02, SC10-03, SC10-04, and SC15, SC15-02, SC15-03 and SC15-04 Series Screw Units.



SC10

MK- SC10-15

DEV-3000-K1

2 DSC-603 2 DSC-604 1 DSC-302 1 DSC-316-

K4

SC10-02

SC10-03

2 SC10-04

SC-15

SC15-02

SC15-03

SC15-04

SC-30 and SC-50 Series Screw Units.


SC30 SC50

MK- SC30-50

DEV-3000 2 DSC-152 2 DSC-606 1 DSC-151 1

Mar ‘14 - 22 -

Rotary Screw Maintenance Kits for Older Units. ‘SC Series’ Compressor Units (cont’d). SC25-03, SC30-03, SC40-03 and SC50-03 Series Screw Units.



SC25-03

MK-SC30-50-3

1 DEV-3000 2 DSC-624 2 DSC-606 1 DSC-151 1 DSC-612 SC30-03

SC40-03

SC50-03

‘DSM Series’ Compressor Units.

DSM5D and DSM7D Series Screw Units – 2000 Hour Kits.

Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter

DSM5D DSM7D

MK- DSM5-7-2

DEV-3000-K1

1 DSM-117 1 DSM-118 1

DSM5D Series Screw Units – 4000 Hour Kits.



DSM5D MK-

DSM5-4 1

DEV-3000-K1

1 DSM-117 1 DSM-118 1 DSM-116 1 DSM-114

DSM7D Series Screw Units – 4000 Hour Kits.



DSM7D MK-

DSM7-4 1

DEV-3000-K1

1 DSM-117 1 DSM-118 1 DSM-116 1 DSM-115


Model: Maint. Kit Qty: Oil: Qty Oil Filter Qty Air Filter

DSM10D DSM15D

MK- DSM10-

15-2

DEV-3000-K1

1 DSM-102 1 DSM-111 1



Qty Belts

DSM10D DSM15D

MK- DSM10-

15-4

DEV-3000-K1

1 DSM-102 1 DSM-111 1 DSM-101 2 DSM-104 1

Mar ‘14 - 23 -

Compressor Oils.

Part No. Qty: Notes:

Synthetic Oil

DEV-3000 5 gallon Pail

10 Weight, ISO 46 DEV-3000-K1 1 gallon Jug

DEV-3000-K4 4 x 1 gallon Jugs

DEV-3000-K6 6 x 1 gallon Jugs

Note: The DEV-3000 is the standard Oil that it is furnished with when new. Food Grade Oil

DEV-3500 5 gallon Pail 10 Weight, ISO 46

Note: Food Grade Oil is authorized by the USDA for use in federally inspected meat and poultry plants, and complies with the requirements of ‘FDA 21CFR 178.3570’ for lubricants with incidental food contact. Kosher certified.

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