Continuous Improvement ActivityContinuous Improvement Activity

QCC QCC -- TTITTTITTTIT : Tokai Thailand Improvement TeamTTIT : Tokai Thailand Improvement Team

1

Higher Productivity

Improved Quality

Increased Initiative

Better Teamwork

Positive Response

Enhanced Motivation

2

QCCQCC--TTIT Result Target 2010 & Target 2011TTIT Result Target 2010 & Target 2011

QCC QCC –– TTIT HistoryTTIT History

2010 Summary2010 Summary

TER Internal TER Internal QCC QCC –– TTIT Presentation InvitationTTIT Presentation Invitation

Request to SuppliersRequest to Suppliers

3

-- 8 themes8 themes( 8 Companies )( 8 Companies )

-- 83% 83% ( 31 Companies )( 31 Companies )

-- 2 themes2 themes

-- 41 groups41 groups

Result 2010

--QCC Submit QCC Submit ≥≥ 10 themes10 themes--QCC Observer QCC Observer ≥≥ 50 %50 %

-- ≥≥ 5 themes5 themes

-- ≥≥ 75 groups75 groups

Target 2010

--QCC Submit QCC Submit ≥≥ 10 themes10 themes--QCC Observer QCC Observer ≥≥ 50 % 50 % ( 25 Companies )( 25 Companies )

3. Supplier Development 3. Supplier Development

Detail Target 2011

1.Group QCC1.Group QCC--TTIT PresentationTTIT Presentation -- ≥≥ 50 groups50 groups

2.The external QCC to 2.The external QCC to customers customers and otherand other

-- ≥≥ 2 themes2 themes

4

192 196

276 296

364

240296

333

431452 459 466

379

0

100

200

300

400

500

600

8th 9th 10th 11th 12th 13th 14th 15th 16th 17th 18th 19th 20th

Person.Person.

24 G

roup

s.

24 G

roup

s.

33 G

roup

s.

35 G

roup

s.

51 G

roup

s.

41 G

roup

s.

37 G

roup

s.

40 G

roup

s.

47 G

roup

s.

51 G

roup

s.

50 G

roup

s.

TER QCCTER QCC--TTIT HistoryTTIT HistoryResult QCC-TTIT TER & Supplier’s 2010

48 G

roup

s.

40 G

roup

s.

2010 Y.

Registration TER 1st Presentation Site Audit Final Presentation

88 41 33 22

19th & 20th Summary Result QCC-TTIT TER 2010

8 31

19th & 20th Summary Result QCC-TTIT Suppliers 2010Join ObservationJoin Presentation

1 CH. WATANAYONT CO.,LTD.

2 TOGO SEISAKUSYO(THAILAND) CO.,LTD

3 TAKEI PLASTIC (THAILAND) CO.,LTD.

4 BANGKOK EAGLE WINGS CO.,LTD.

5 HAYAKAWA EASTERN RUBBER CO.,LTD.

6 NITTO MATEX (THAILAND) CO.,LTD.

7 NSK BEARINGS MANUFACTURING (THAILAND) CO.LTD.

8 THAI MEIRA CO.,LTD.

9 Y.R. HUMAN MACHINERY CO.,LTD.

10 NISSIN BRAKE (THAILAND) CO.,LTD.

11 EASTERN POLYTECH CO., LTD.

12 C.A.S.H. AUTOPARTS CO.,LTD.

13 THAI IKEDA MFG. CO.,LTD.

1 CH. WATANAYONT CO.,LTD.

2 ASNO HORIE (THAILAND) CO.,LTD.

3 SNN TOOLS & DIES CO.,LTD.

4 NSK BEARINGS MANUFACTURING (THAILAND) CO.LTD.

5 TAISEI PLAS (THAILAND) CO., LTD.6 THAI USUI CO.,LTD.

7 VCS LIMITED PARTNERSHIP

8 THAI IKEDA MFG. CO.,LTD.

9 THAI ASAKAWA CO.,LTD.

10 NISSIN BRAKE (THAILAND) CO.,LTD.

11 ABRIC EASTERN INTERNATIONAL LTD.

12 HAYAKAWA EASTERN RUBBER CO.,LTD.

13 ELASTOMIX (THAILAND) CO.,LTD.

14 SIAM CHUYO CO., LTD.15 EASTERN POLYTECH CO., LTD.

16 NIPPO MECHATRONICS (THAILAND) CO.,LTD.

17 NITTO MATEX (THAILAND) CO.,LTD.

18 THAI MEIRA CO.,LTD.

20th QCC-TTIT Presentation (Supplier)

Obs

erva

tion

19th QCC-TTIT Presentation (Supplier)

Obs

erva

tion

2010 Y.

Them

eTh

eme

5

QCCQCC--TTIT Final Presentation 2010TTIT Final Presentation 2010The AtmosphereThe Atmosphere

1919thth 2020thth11stst PresentationPresentation & Site Audit& Site Audit

Final PresentationFinal Presentation Final PresentationFinal Presentation

11stst PresentationPresentation & Site Audit& Site Audit

6

21st QCC-TTIT Presentation (July 14, 2011) half day

22nd QCC-TTIT Presentation

(Dec. 12-23, 2011)

7

21st QCC-TTIT Invitation Letter for Supplier21st QCC-TTIT Invitation Letter for Supplier

8

27 MAY 2011

QCC-TTIT Presentation 2011

2222ndnd Initiate QCCInitiate QCC--TTIT Contest System for next QCC ActivityTTIT Contest System for next QCC Activity

Submit QCC presentation Invitation

Letter to Supplier

(Nov.)

Get confirmation letter from Suppliers

(Nov.)

QCC Presentation Contest

(Dec.)

Submit QCC Activity Joining Invitation Letter

(Jun.)

Supplier QCC Registration

(Jul. )

Supplier submit QCC Doc. to TER

(Sep.)

Select supplier from QCC Doc. And do announcement

(Oct.)

Shop Floor Audit

(Oct.)

9

1. Support QCC Activity in your organization

2. More Supplier’s QCC Group Register with TER

1.1. Support QCC Activity in your Support QCC Activity in your organization organization

2. More Supplier2. More Supplier’’s QCC Group Register s QCC Group Register with TERwith TER

10

IPP : Tel. 038IPP : Tel. 038--893557893557--61 Fax . 03861 Fax . 038--893562893562--3 3 ESIE : Tel. 038ESIE : Tel. 038--927500 Fax. 038 927500 Fax. 038 -- 927599927599

Ms.Sirichaiy Neon-UraiHR Dep.Mgr.

E-Mail : n.sirichaiy@ter.co.th

Ext. : 149 (IPP)

Mr.Kornwit PheanudomkitlertHR Asst.Supv.

E-Mail : p.kornwit@ter.co.thExt. : 157 (IPP)

Mr.Khomchan TangtrakultanakitHR Asst. Sr. Staff

E-Mail : t.khomchan@ter.co.thExt. : 149 (ESIE)

Mr.Yoothasisth Muensrichai

Prod. Asst.Mgr.

E-Mail : m.yoothasisth@ter.co.thExt. : 175 (IPP)

11

““One machine can do the work of One machine can do the work of fifty ordinary men. fifty ordinary men.

No machine can do the work of No machine can do the work of one extraordinary man.one extraordinary man.””

““เคร่ืองจักรหน่ึงเคร่ืองสามารถทาํงานของเคร่ืองจักรหน่ึงเคร่ืองสามารถทาํงานของคนธรรมดาคนธรรมดา 50 50 คนไดคนได แตแต......

ไมมีเคร่ืองจักรใดสามารถทํางานของไมมีเคร่ืองจักรใดสามารถทํางานของคนหน่ึงคนที่ไมธรรมดาไดคนหน่ึงคนที่ไมธรรมดาได””

Slogan

12

Thai Labour StandardTLS 8001-2010

13

Outline

2. Summary of Supplier’s Evaluation 2010

3. Annual Supplier Self-Evaluation 2011

4. First Audit Plan in 2011 (New Suppliers)

5. Request to suppliers.

1. Up to date of TLS► TLS version

- TLS 8001-2003 TLS 8001-2010- TLS Intent Letter

14

TLS 8001-2003 TLS 8001-2010

Up to date of TLSNew

revision

5.1 General Requirements 5.1.2, 5.1.35.5 Working Hours 5.5.25.6 Discrimination 5.6.1, 5.6.25.7 Discipline and penalty 5.7.1, 5.7.35.8 Child Labour 5.8.35.10 Freedom of Association and Collective Bargaining 5.10.1, 5.10.25.11 Occupational Safety, Health and Environment 5.11.1, 5.11.3 (4),(5)5.12 Welfare 5.12.1 (3),(4)

Requirements :

15

TLS 8001-2003 TLS 8001-2010

Up to date of TLSNew

revision

New Intent Letter for TLS new version

“All current and new suppliers are required to submit this letter.”

16

Reply within 31 May’11

Summary of SupplierSummary of Supplier’’s Evaluation 2010s Evaluation 2010

ExcellenceATC CASH

AHT MIT

NMTH SC

Pacific TTTC

TUC SNN

NIPPO TPT(TAKEI)

NBT E-MIX

SGM EPT

TMCL EKT

TST SNP

NBMT TAC

VCS

Result : Total 41 SuppliersGoodAEI TSA

BEW NTM

TIM LORD

ZAP PLT

HER SCT

PRC YR

TPT(TAISEI) TCC

DNT LASER

CHW TKI

18 Companies

23 Companies

Over all of TER ’s supplier never have labour problem to do not effect TER ’s production.

Thank you for your good labour management.

Excellence

Good

56.10%

43.90 %

17

Download files at

http://www.ter.co.th/supplier_manual/login.php

TES-HF-0025 Rev.1Supplier Self Audit check sheet

TES-HF-0026 Rev.1Supplier Audit Result

Annual Self Audit Check Sheet for supplier New version TLS 8001-2010.

TLS 8001TLS 8001--2010 2010 Supplier Annual SelfSupplier Annual Self--Evaluation 2011Evaluation 2011

18

Award judgment Criteria : Safety 80% and TLS 20%

ResultAudit item

TLS 8001TLS 8001--2010 Supplier 2010 Supplier Annual SelfAnnual Self--Evaluation 2010Evaluation 2010

1

Process Flow Chart (with in June)

Supplier Self Evaluation (Doc.No.TES-HF-0025)

Submit to TLS Coordinator

TLS Coordinator summary result and send to PUR

PUR submit the result to supplier for next action

[ Internal ]

[ Fax / E-Mail ]

[ Download ]

[ Fax / E-Mail ]

1

Reply within 24 June’11

19

First Audit PlanFirst Audit Plan inin 2011 (New Suppliers)2011 (New Suppliers)Audit New Supplier 2 Companies in 2011

• THAI NOK CO.,LTD. • SHINSEI MOLDING CO.,LTD.

please confirm your convenience audit date.

Reply within 10 June’11

TES-BF-0022

Audit Plan : in July 2011

Audit Check Sheet

20

TLS 8001TLS 8001--2003 Contact Person : 2003 Contact Person :

Ms. Jarubon Rosananont HR Asst.Sr.StaffE-mail : r.jarubon@ter.co.thTel. : 0-3889-3557-61 # 104

Ms. Sirichaiy Neon-UraiHR Dept.Mgr. TLS 8001 LMR (Labour Management Representative)E-Mail : n.sirichaiy@ter.co.thTel. : 0-3889-3557-61 # 149

Ms. Weerawan YingmeeyooPUR Asst.Sr.StaffE-mail : y.weerawan@ter.co.thExt. : 0-3892-7500 # 115

21

Request to suppliers.Request to suppliers.

1. Please study and answer the question in the Annual Self AuditCheck Sheet according to your actual management.

2. And please send your answer back to TER with in 24 June 2011.

3. If your company has TLS 8001-2010 Certificate, please acknowledge by send the copy to TER.

4. New supplier who will be the 1st audited and visited in 2011, please confirm your convenience date and prepare the evident to can be disclosed when audit more quickly.

22

If not, try to make them.

We will never know what we can.

23