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75
ARTICULATED BOOM LIFT MODEL TA50RT WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED PARTS MANUAL TEREX AERIALS Courtstown Industrial Park Little Island, Co. Cork, Ireland. Telephone: (353) 21-353011 Facsimile: (353) 21-353368 TEREX AERIALS 106 12th Street S. E. Waverly, IA 50677 U.S.A. Telephone: (319) 352-3920 Facsimile: (319) 352-5727 TEREX AERIALS 10600 W. Brown Deer Road Milwaukee, WI 53224 U.S.A. Telephone: (414) 362-9300 Facsimile: (414) 355-0832 P/No: 65002-0006 Rev.1 06/99

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ARTICULATED BOOM LIFTMODEL TA50RT

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

PARTS MANUAL

TEREX AERIALS

Courtstown Industrial Park

Little Island,

Co. Cork, Ireland.

Telephone: (353) 21-353011

Facsimile: (353) 21-353368

TEREX AERIALS

106 12th Street S. E.

Waverly, IA 50677

U.S.A.

Telephone: (319) 352-3920

Facsimile: (319) 352-5727

TEREX AERIALS

10600 W. Brown Deer Road

Milwaukee, WI 53224

U.S.A.

Telephone: (414) 362-9300

Facsimile: (414) 355-0832

P/No: 65002-0006 Rev.1 06/99

2-1

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 GS315 PIN � 40 x 270 2

2 GS505 PIN � 20 x 106 4

3 GS473 PIN � 25 x 225 1

4 44021-0646 PIN � 25 x 90 3

5 GS475 PIN � 25 x 144 1

6 GS472 PIN � 40 x 285 7

7 GS476 PIN � 20 x 191 2

8 LS118 PIN � 20 x 98 1

9 GS500 PIN � 20 x 153 1

12 44021-0645 PIN � 25 x 158 2

PIVOT PINS

2-2

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

LABEL POSITIONS

2-3

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

BILL OF MATERIALS

1 47011-0555 UPPER CONTROL LEGEND PLATE 1 Diesel

47011-0554 UPPER CONTROL LEGEND PLATE 1 Bi-Fuel

2 47011-0553 LOWER CONTROL PANEL LEGEND 1

13 44041-0006 WARNING STRIP DECAL 4

21 10287500 STRIPE RED 5” DECAL 1

F004982 GENERAL DECAL KIT TA50RT

3 10285027 TA50RT DECAL 2

7 37003-0033 SERIAL NUMBER PLATE DECAL 7

8 47011-0154 KEEP HANDS FREE DECAL 6

9 A582 HOOK MOTIF 4

10 47011-0153 DIRECTIONAL ARROWS DECAL 2

11 47011-0426 “CE” MARK 1 Not for USA machines

12 47011-0456 PROTECTIVE EARTH DECAL 1

17 10288205 CROWN RED 3.12 DECAL 2

19 10287400 CHEVRON RED RH 1

20 10287300 CHEVRON RED LH 1

22 10288203 CROWN RED 6” DECAL 2

F005289 DECAL KIT FOR USA

14 MK181322 WARNING WORK LOAD 1

16 MK182122 DANGER HIGH VOLTAGE 1

4 12400-243 CAUTION NO STEP 2

5 10272600 SAFETY BELT ONLY 2

6 MK181113 WARNING MANUALS 1

18 MK182307 WARNING ATTACH BELT 1

EXTRA DECALS FOR USA

15 47003-0105 EMERGENCY LOWERING / TOWING 1

23 2033 DIESEL FUEL ONLY (RT & RT-TH MACHINES) 1

23 2020 GASOLINE OR PETROL (RT BF MACHINE ONLY)

F004998 DECAL KIT FOR IRELAND/UK

14 47003-0040 “SWL” DECAL 1

15 47003-0105 EMERGENCY LOWERING / TOWING 1

16 47003-0102 10 POINT DECAL 1

DECAL KIT FOR SWEDEN

14 47008-0090 “SWL” DECAL 1

15 47003-0107 EMERGENCY LOWERING / TOWING 1

16 47003-0081 10 POINT DECAL 1

LABEL POSITIONS

2-4

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

DECAL KIT FOR SPAIN

14 47099-0027 “SWL” DECAL 1

15 47099-0029 EMERGENCY LOWERING / TOWING DECAL 1

16 47099-0006 10 POINT DECAL 1

F005000 DECAL KIT FOR GERMANY/AUSTRIA

14 47012-0059 “SWL” DECAL 1

15 47012-0524 EMERGENCY LOWERING / TOWING DECAL 1

16 47012-0070 10 POINT DECAL 1

F004999 DECAL KIT FOR FRANCE

14 47005-0029 “SWL” DECAL 1

15 47005-0095 EMERGENCY LOWERING / TOWING DECAL 1

16 47005-0086 10 POINT DECAL 1

DECAL KIT FOR HOLLAND

14 A1552 “SWL” DECAL 1

15 47006-0030 EMERGENCY LOWERING / TOWING DECAL 1

16 47006-0026 10 POINT DECAL 1

F005001 DECAL KIT FOR ITALY

14 47009-0125 “SWL” DECAL 1

15 47009-0138 EMERGENCY LOWERING / TOWING DECAL 1

16 47009-0120 10 POINT DECAL 1

DECAL KIT FOR DENMARK

14 47011-0504 “SWL” DECAL 1

15 47011-0558 EMERGENCY LOWERING / TOWING DECAL 1

16 47011-0458 10 POINT DECAL 1

DECAL KIT FOR FINLAND

14 47011-0511 “SWL” DECAL 1

15 47011-0557 EMERGENCY LOWERING / TOWING DECAL 1

16 47011-0459 10 POINT DECAL 1

LABEL POSITIONS

2-5

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

HYDRAULIC CIRCUIT

2-6

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

HYDRAULIC CIRCUIT FITTINGS

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 41010-0741 HOSE

2 41010-0742 HOSE

3 41010-0743 HOSE

4 41010-0744 HOSE

5 41010-0745 HOSE

6 41010-0746 HOSE

7 41010-0747 HOSE

8 41010-0748 HOSE

9 41010-0749 HOSE

10 41010-0750 HOSE

11 41010-0751 HOSE

12 41010-0752 HOSE

13 41010-0753 HOSE

14 41010-0754 HOSE

15 41010-0755 HOSE

16 41010-0756 HOSE

17 410100757 HOSE

18 41010-0758 HOSE

19 41010-0759 HOSE

20 41010-0760 HOSE

21 41010-0761 HOSE

22 41010-0762 HOSE

23 41010-0763 HOSE

24 41010-0765 HOSE

25 41010-0766 HOSE

26 41010-0767 HOSE

29 41010-0768 HOSE

30 41010-0769 HOSE

31 41010-0770 HOSE

32 41010-0771 HOSE

33 41010-0772 HOSE

34 41010-0773 HOSE

35 41010-0774 HOSE

36 41010-0775 HOSE

37 41010-0776 HOSE

2-7

MAIN ASSEMBLY

Model TA50RT

Rev.1 06/99

2

Page

HYDRAULIC CIRCUIT FITTINGS

ITEM PART NO. DESCRIPTION QTY. REMARKS

38 41010-0777 HOSE

39 41010-0800 HOSE

40 41010-0779 HOSE

41 41010-0780 HOSE

42 41010-0781 HOSE

F28 31013-0226 SIZE 8 O-LOK M x ½ BSP M 1

F45 31013-0387 SIZE O-LOK M X 3/8 BSP M 0.5 ORIFACE 1

F1 31013-0190 SIZE 4 O-LOK M X ¼ BSP M 21

F2 31013-0193 SIZE 4 O-LOK TEE M FM-SWIVEL RUN 8

F3 31013-0191 SIZE 4 O-LOK M X 3/8 BSP M 16

F4 31013-0342 SIZE 8 O-LOK ½” BSP MALE 2

F5 31013-0210 SIZE 4 O-LOK M X M14 X 1.5 M 4

F6 31013-0224 SIZE 6 O-LOK X ¼ BSP M 2

F7 31013-0201 SIZE 4 O-LOK X ½” BSP MALE 1

F8 31013-0202 SIZE 6 O-LOK M X ½ BSP M 1

F15 31013-0218 ¼” BSP TEST POINT 2 EU Machines Only

F25 31013-0382 US TEST POINT 2 US Machines Only

F16 31013-0223 3/8 BLANK PLUG ED SEAL 1

F18 31013-0367 SIZE 4 O-LOK ¾ UNF 1

F19 31013-0366 SIZE 8 O-LOK X 1/16 UNF 3

F20 31013-0228 SIZE 16 O-LOK M X 1 ¼ BSP M 1

F21 31013-0229 SIZE 16 O-LOK M X 1” BSP M 1

F22 31013-0365 SIZE 8 O-LOK M X 1 5/16 UNF 2

F23 31013-0235 SIZE 16 O-LOK M X 3/8 BSP M 1.3 MM

ORIFACE

2

F24 31013-0341 SIZE 8 O-LOK X 1” BSP MALE 3

F26 31013-0225 SIZE 4 O-LOK X M18 M/M 1.5 MM

ORIFACE

2

F27 31013-0215 SIZE 4 O-LOK M X ¼” BSP M 900 ELB 2

F30 41011-0154 SIZE 16 O-LOK M/F 1

F32 31013-0207 SIZE 6 O-LOK M X 3/8” BSP M 1

F33 31013-0369 SIZE 12 O-LOK M X 1 1/16 UNF 2

3-1

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

UPPER CHASSIS

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 GS594 CHASSIS ASSEMBLY 1

2 13019-0001 DIESEL FUEL TANK 1

3 10124 LEVEL GAUGE 1

4 10449 FILLER BREATHER CAP 1

16229 OIL STRAINER 1

5 13121 SLEW RING 1

15924 M14 X 80 BOLTS 18

12092 M14 X 90 BOLTS 18

3-2

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

ITEM NO PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

18276

18322

GS594

44022-0361

13169

15169

17596

17201

41018-0022

DS906

MS479

17543

15138

15251

44022-0360

44022-0423

RIGID AXLE

STEER/DRIVE AXLE

CHASSIS ASSEMBLY

WHEEL ASS’Y (RIGHT HAND)

M18 X 1.5pitch HEX. NUT

M18 SPHERICAL WASHER

PROP SHAFT

TRANSFER GEARBOX

TWO SPEED HYDRAULIC MOTOR

AXLE MOUNTING ASSEMBLY

AXLE MOUNTING PLATE

M20 X 200 LG. HEX. HEAD BOLT

M20 HEAVY DUTY FLAT WASHER

M20 NYLOC NUT

WHEEL ASSEMBLY (LEFT HAND)

UNIVERSAL JOINT

1

1

1

2

24

24

1

1

1

4

4

16

16

16

2

2

See Page 3-6

See Page 3-20

Not Illustrated

See Page 3-4

Not Illustrated

Not Illustrated

Not Illustrated

Not Illustrated

Not Illustrated

Replacement Kit

LOWER CHASSIS

3-3

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

TRANSFER GEARBOX - P/N 17201

3-4

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 057361 REDUCTION UNIT COVER SCREW 4

2 051210 FLANGE RING 1

3 058160 FLANGE NUT 1

4 245320 FLANGE NUT WASHER 1

5 246276 FULL FLANGE 1

245270 FLANGE

216250 SEAL CAP

6 216250 SEAL CAP 1

7 051767 FLANGE OIL SEAL RING 1

8 102865 REDUCTION UNIT CASING 1

9 065083 CAP 2

10 050070 SEALING CAP LINING 2

11 102867 CASING SEAL COVER 1

12 062291 REDUCTION UNIT CASING CENTRING PIN 4

13 237115 CONICAL ROLLER BEARING 5

14 234046 INPUT SHAFT 1

15 245858 INPUT SHAFT GEAR SPACER 1

16 234048 INPUT SHAFT DRIVE GEAR 1

17 234047 TRANSMISSION GEAR 1

18 345550 ROLLER BEARING SPACER 6

19 345560 ROLLER BEARING SPACER 3

20 345620 ROLLER BEARING SPACER 3

21 052409 INPUT SHAFT CIRCLIP 1

22 645090 FIFTH WHEEL COUPLING GEAR SHOULDER 1

23 234049 INPUT SHAFT DRIVE GEAR 1

24 234050 OUTPUT SHAFT DRIVE GEAR 1

25 234051 TRANSMISSION SHAFT 1

26 234052 OUTPUT SHAFT 1

27 245859 OUTPUT SHAFT GEAR SPACER 1

28 237030 CONICAL ROLLER BEARING 1

29 065060 FULL AND LEVEL CAP 2

30 050130 OIL CAP GASKET 3

31 055180 WASHER FOR REDUCTION UNIT CASING SCREWS 11

32 057183 REDUCTION UNIT CASING SCREW 11

33 059302 EXHAUST VALVE 1

34 055140 WASHER FOR REDUCTION UNIT CASING SCREWS 4

35 057543 ENGINE CASING SCREW 4

36 102868 HYDRAULIC ENGINE COUPLING CASING 1

37 234053 HYDRAULIC ENGINE CONNECTION COUPLING 1

38 065050 EXHAUST PLUG WITH MAGNETO 1

39 051766 OUTPUT SHAFT OIL SEAL RING 1

40 102866 REDUCTION UNIT CASING 1

3-5

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

AXLE BODY AND BRAKE

3-6

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

AXLE BODY AND BRAKE

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 102859 LEFT COWL 1

2 339137 DIFFERENTIAL LOCK SPRING SHOULDER RING 1

3 303011 COMPLETE HUB SUPPORT 2

303994 HUB SUPPORT

216251 SEAL CAP

139307 WEAR RING

4 216251 SEAL CAP 2

5 065060 OIL CAP 2

6 050130 OIL-CAP LINING 5

7 058305 STUD BOLT NUT 24

8 055170 WASHER FOR DIFFERENTIAL CASING SCREW 12

9 055140 SPRING WASHER 24

10 057890 EPICYCLIC REDUCTION GEAR SCREW 24

11 057013 BOLT FOR COWLS 24

12 112244 COUNTERPLATE REACTION PIN 6

13 102812 LEFT INTERMEDIATE FLANGE 1

14 057100 BRAKE ASSEMBLY SCREW 4

15 102857 CENTRAL CASING 1

16 102811 RIGHT INTERMEDIATE FLANGE 1

17 057997 DIFFERENTIAL LOCK SEALING SCREW 1

18 051667 DIFFERENTIAL LOCK SEALING WASHER 1

19 727427 ACTUATOR 2

20 727429 BRAKE COUNTERPLATE 2

21 727428 BRAKE DISC 6

22 052360 PIN LOCK AND DIFFERENTIAL LOCK CIRCLIP 8

23 102858 RIGHT COWL 1

24 065050 OIL CAP 3

25 051768 REDUCTION GEAR SUPPORT RING 1

26 350076 DIFFERENTIAL LOCK SPRING 1

27 054080 REDUCTION GEAR SUPPORT SCREW 10

28 207115 REDUCTION GEAR SUPPORT 1

29 052100 FORK CHECK CIRCLIP 1

30 112245 DIFFERENTIAL LOCK FORK 1

3-7

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

PINION SET AND SIDE SHAFT

3-8

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

PINION SET AND SIDE SHAFT

ITEM PART NO. DESCRIPTION QTY. REMARKS

31 350075 DIFFERENTIAL LOCK SPRING 1

32 727431 DIFFERENTIAL LOCK PISTON 1

33 048158 BEVEL PINION RING 1

34 051460 PINION OIL SEAL RING 1

35 051290 DIFFERENTIAL LOCK PISTON RING 1

36 245851 BEVEL PINION SPACER 1

37 062260 SPIDER GEAR PIN 1

38 052411 CIRCULAR SECTION ELASTIC RING 1

39 137040 DIFFERENTIAL CARRIER BEARING 2

40 245240 DIFFERENTIAL BEARING SPACER 4

41 245250 DIFFERENTIAL BEARING SPACER 4

42 109062 DIFFERENTIAL AXLE SHAFT 2

43 055160 WASHER FOR REDUCTION GEAR SUPPORT SCREW 10

44 231938 BEVEL GEAR PAIR 1

45 237110 PINION BEARING 1

46 345550 PINION SPACER 3

47 345560 PINION SPACER 3

48 237050 PINION BEARING 1

49 245845 PINION BEARING SPACER 2

50 345490 PINION BEARING SPACER 2

51 345500 PINION BEARING SPACER 2

3-9

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

WHEEL HUB

3-10

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

WHEEL HUB

ITEM PART NO. DESCRIPTION QTY. REMARKS

58 304507 COMPLETE HUB WHEEL 2

304504 WHEEL HUB 1

057380 WHEEL STUD BOLT 8

59 057380 WHEEL STUD BOLT 16

60 051510 HUB OIL-SEAL RING 2

61 337118 HUB BEARING 4

62 051470 HUB RING 2

63 052404 REDUCTION UNIT CROWN LOCK RING 2

64 630511 CROWN CARRIER PLATE 2

65 057369 CROWN CARRIER PLATE SCREW 24

66 530533 REDUCTION UNIT CROWN 2

67 139307 WEAR RING 2

68 062280 ELASTIC AXLE SHAFT JUNCTION PIN 2

69 347072 AXLE SHAFT COUPLING 2

70 630537 REDUCTION PLANETARY UNIT 2

71 345600 AXLE SHAFT LOCK BUTTON 2

72 345310 AXLE SHAFT LOCK BUTTON SPACER 2

73 057590 BRAKE CASING SCREW 4

74 612106 REDUCTION UNIT PLANETARY PIN 6

75 638110 COMPLETE ROLLER BEARING 6

76 630534 REDUCTION UNIT SPIDER GEAR 2

77 304518 EXTERNAL HUB 2

78 112246 LEVER PIN 1

79 057073 HUB JUNCTION SCREW 4

80 057993 BRAKE CASING SCREW 4

3-11

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

LOCK/STOP DIFFERENTIAL

3-12

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

LOCK/STOP DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY. REMARKS

22 052360PIN LOCK AND DIFFERENTIAL LOCK

CIRCLIP8

23 102858 RIGHT COWL 1

24 065050 OIL CAP 3

25 051768 REDUCTION GEAR SUPPORT RING 1

26 350076 DIFFERENTIAL LOCK SPRING 1

27 054080 REDUCTION GEAR SUPPORT SCREW 10

28 207115 REDUCTION GEAR SUPPORT 1

29 052100 FORK CHECK CIRCLIP 1

30 112245 DIFFERENTIAL LOCK FORK 1

31 350075 DIFFERENTIAL LOCK SPRING 1

32 727431 DIFFERENTIAL LOCK PISTON 1

3-13

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

BRAKE CONTROL

3-14

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

BRAKE CONTROL

ITEM PART NO. DESCRIPTION QTY. REMARKS

80 057993 BRAKE CASING SCREW 4

81 052160 BELLEVILLE WASHER CIRCLIP 2

82 065096 BRAKE INSPECTION CAP 2

83 050147 BRAKE INSPECTION LINING 2

86 058313 BRAKE ADJUSTMENT NUT 2

87 245849 SPHERICAL WASHER 2

88 350067 SPRING 2

90 347071 DIFFERENTIAL LOCK COUPLING 1

96 638112 SPHERE 4

104 052430 BELLOWS CIRCLIP 2

105 050149 BRAKE BELLOWS 2

107 900006 BRAKE RUBBER DEVICE HOSE CLAMP 2

108 112241 BRAKE ROD PINTLE 2

109 110132 BRAKE CONTROLS FORK 2

147 052429 PINTLE CIRCLIP 2

151 110134 NEGATIVE/REVERSE BRAKE INTERNAL LEVER 2

153 102880 BRAKE CASING 2

109 110136 REVERSE BRAKE FLANGE 2

154 057970 REVERSE BRAKE FLANGE SCREW 2

155 057780 REVERSE BRAKE RELEASE DEVICE SCREW 2

156 051430 REVERSE BRAKE PISTON RING 2

157 727433 REVERSE BRAKE PISTON 2

158 112249 REVERSE BRAKE PIN 2

159 147085 REVERSE BRAKE BUSH/BOX 2

180 350076 REVERSE BRAKE BELLEVILLE WASHER 36

161 051330 REVERSE BRAKE BUSH/BOX RING 2

162 645040 FIFTH WHEEL SIDE COUPLING 12

163 057790 DIFFERENTIAL CARRIER SCREW 12

3-15

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY. REMARKS

52 215061 DIFFERENTIAL SPIDER GEAR PIN 1

53 245748 DIFFERENTIAL SPIDER GEAR WASHER 2

54 232270 DIFFERENTIAL GEAR UNIT 1

55 245680 DIFFERENTIAL PLANETARY WASHER 2

56 206230 DIFFERENTIAL CARRIER 1

57 208578 FULL DIFFERENTIAL 1

206230 DIFFERENTIAL CARRIER 1

245680 DIFFERENTIAL PLANETARY WASHER 2

232270 DIFFERENTIAL GEAR UNIT 1

245748 DIFFERENTIAL PLANETARY WASHER 2

215061 DIFFERENTIAL SPIDER GEAR PIN 1

062260 SPIDER GEAR PLANETARY PIN 1

3-16

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

STEER AXLE BODY AND BRAKE - A

3-17

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 102869 RIGHT COWL 1

2 137080 STEERING PIN BEARING 4

3 245840 STEERING PIN WEAR RING 4

4 051714 STEERING PIN BEARING RING 4

5 345608 STEERING PIN SPACER 4

6 345609 STEERING PIN SPACER 4

7 312294 STEERING PIN 4

8 057070 STEERING PIN DOWEL 4

9 057800 STEERING PIN SCREW 16

10 051754 AXLE SHAFT OIL SEAL RING 2

11 051719 AXLE SHAFT OIL SEAL RING 2

12 052240 CIRCLIP BALL BEARING 4

13 337114 BALL BEARING 4

14 303013 FULL RIGHT PIVOT 1

303973 RIGHT PIVOT

139307 WEAR RING

216180 SEAL CAP

15 139307 WEAR RING 2

16 216180 SEAL CAP 2

17 058120 STEERING ADJUSTMENT SCREW NUT 4

18 054071 STEERING ADJUSTMENT SCREW 4

19 339040 AXLE SHAFT SIDE BEARING 2

21 055140 SPRING WASHER 24

23 058305 STUD BOLT NUT 24

24 057013 COWL STUD BOLT 24

25 050130 OIL CAP GASKET 5

26 065060 OIL CAP 2

27 051687 WASHER 1

28 057997 DIFFERENTIAL LOCK HOLE SCREW 1

30 109027 BRAKE AXLE SHAFT 2

31 052387 BRAKE AXLE SHAFT CIRCLIP 2

32 052403 AXLE SHAFT LOCK CIRCLIP 6

33 347070 AXLE SHAFT COUPLING 2

74 057100 BRAKE ASSEMBLY SCREW 4

34 102811 RIGHT INTERMEDIATE FLANGE 1

35 112244 COUNTERPLATE REACTION PIN 6

36 727429 COUNTERPLATE 2

37 727427 BALL BRAKE 2

38 727428 BRAKE WEAR DISC 6

39 303014 COMPLETE LEFT PIVOT 1

303974 LEFT PIVOT

139307 WEAR RING

216180 SEAL CAP

40 102870 LEFT COWL 1

41 102812 LEFT INTERMEDIATE FLANGE 1

42 102871 CENTRAL CASING 1

3-18

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

STEER AXLE BODY AND BRAKE - B

3-19

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 102869 RIGHT COWL 1

2 137080 STEERING PIN BEARING 4

3 245840 STEERING PIN WEAR RING 4

4 051714 STEERING PIN BEARING RING 4

5 345608 STEERING PIN SPACER 4

6 345609 STEERING PIN SPACER 4

7 312294 STEERING PIN 4

8 057070 STEERING PIN DOWEL 4

9 057800 STEERING PIN SCREW 16

10 051754 AXLE SHAFT OIL SEAL RING 2

11 051719 AXLE SHAFT OIL SEAL RING 2

12 052240 CIRCLIP BALL BEARING 4

13 337114 BALL BEARING 4

14 303013 FULL RIGHT PIVOT 1

303973 RIGHT PIVOT

139307 WEAR RING

216180 SUMP

15 139307 WEAR RING 2

16 216180 SUMP 2

17 058120 STEERING ADJUSTMENT SCREW NUT 4

18 054071 STEERING ADJUSTMENT SCREW 4

19 339040 AXLE SHAFT SIDE BEARING 2

21 055140 SPRING WASHER 24

23 058305 STUD BOLT NUT 24

24 057013 COWL STUD BOLT 24

25 050130 OIL CAP GASKET 5

26 065060 OIL CAP 2

27 051687 WASHER 1

28 057997 DIFFERENTIAL LOCK HOLE SCREW 1

30 109027 BRAKE AXLE SHAFT 2

31 052387 BRAKE AXLE SHAFT CIRCLIP 2

32 052403 AXLE SHAFT LOCK CIRCLIP 6

33 347070 AXLE SHAFT COUPLING 2

74 057100 BRAKE ASSEMBLY SCREW 4

34 102811 RIGHT INTERMEDIATE FLANGE 1

35 112244 COUNTERPLATE REACTION PIN 6

36 727429 COUNTERPLATE 2

37 727427 BALL BRAKE 2

38 727428 BRAKE WEAR DISC 6

39 303014 COMPLETE LEFT PIVOT 1

303974 LEFT PIVOT

139307 WEAR RING

216180 SUMP

40 102870 LEFT COWL 1

41 102812 LEFT INTERMEDIATE FLANGE 1

42 102871 CENTRAL CASING 1

3-20

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

PINION SET AND SIDE SHAFT

3-21

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

PINION SET AND SIDE SHAFT

ITEM PART NO. DESCRIPTION QTY. REMARKS

43 065060 OIL CAP 3

44 145100 UPPER STEERING PIN PLATE 2

47 312292 STEERING PIN 2

48 102876 CASING COVER 1

49 057184 COVER SCREW 4

53 048158 BEVEL PINION RING 1

54 051460 PINION OIL SEAL RING 1

56 245851 PINION SPACER 1

57 062260 DIFFERENTIAL PIN 1

58 052411 SPRING RING 1

60 245250 DIFFERENTIAL CARRIER BEARING SPACER 4

61 245240 DIFFERENTIAL CARRIER BEARING SPACER 4

62 137040 DIFFERENTIAL CARRIER BEARING 2

63 237110 PINION BEARING 1

64 345550 PINION SPACER 3

65 345560 PINION SPACER 3

66 237050 PINION BEARING 1

67 245845 PINION BEARING SPACER 2

68 345490 PINION BEARING AND STEERING PIN SPACER 5

69 345500 PINION BEARING AND STEERING PIN SPACER 5

70 055170 SPRING WASHER 12

71 057790 BEVEL CROWN SCREW 12

72 231938 BEVEL GEAR PAIR 1

3-22

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

BRAKE CONTROL

3-23

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

BRAKE CONTROL

ITEM PART NO. DESCRIPTION QTY. REMARKS

81 052160 BELLEVILLE WASHER SHOULDER CIRCLIP 2

82 065096 BRAKE INSPECTION CAP 2

83 050147 JUNCTION 2

86 058313 BRAKE ADJUSTMENT NUT 2

87 245849 BALL WASHER 2

88 350067 PISTON RELEASE SPRING 2

96 638112 BALL 4

104 052430 RUBBER DEVICE CIRCLIP 2

105 050149 BRAKE RUBBER DEVICE 2

106 900006 BRAKE RUBBER DEVICE HOSE CLAMP 2

107 112241 BRAKE PINTLE 2

108 110132 BRAKE CONTROLS FORK 2

147 110134 REVERSE BRAKE INTERNAL LEVER 2

151 102860 REVERSE BRAKE CASING 2

80 057993 REVERSE BRAKE CASING SCREW 4

153 110136 REVERSE BRAKE FLANGE 2

154 057970 REVERSE BRAKE FLANGE SCREW 8

155 057780 REVERSE BRAKE RELEASE SCREW 2

156 051430 REVERSE BRAKE PISTON RING 2

157 727433 REVERSE BRAKE PISTON 2

158 112249 BELLEVILLE WASHER CARRIER ROD 2

159 147085 BELLEVILLE WASHER CARRIER BUSH 2

160 350078 BELLEVILLE WASHER 36

161 051330 REVERSE BRAKE BUSH 2

3-24

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

WHEEL HUB (STEER AXLE)

3-25

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

WHEEL HUB (STEER AXLE)

ITEM PART NO. DESCRIPTION QTY. REMARKS

111 304507 COMPLETE WHEEL HUB 2

304504 WHEEL HUB

057380 WHEEL STUD BOLT

112 057380 STUD BOLT 16

113 051550 DUST COVER HUB RING 2

114 051510 HUB OIL SEAL RING 2

115 337118 WHEEL HUB BEARING 4

116 051470 WHEEL HUB RING 2

117 052404 REDUCTION UNIT CROWN LOCK RING 2

118 630511 CROWN CARRIER PLATE 2

119 057369 CROWN CARRIER PLATE SCREW 24

120 630533 REDUCTION UNIT CROWN 2

121 521007 COMPLETE JUNCTION 2

122 052360 REDUCTION UNIT PLANETARY LOCK CIRCLIP 67

123 612106 REDUCTION UNIT PLANETARY PIN 6

124 638110 NEEDLE BEARING 6

125 645040 FIFTH WHEEL SIDE COUPLING 12

126 630534 REDUCTION UNIT SIDE PLANETARY UNIT 2

127 605148 EXTERNAL HUB 2

128 057073 HUB LINING SCREW 4

129 345606 AXLE SHAFT BEARING WASHER 2

109083 DIFFERENTIAL AXLE SHAFT

309251 REDUCTION UNIT AXLE SHAFT

513140 COMPLETE SPIDER/CROSS

514114 CENTRAL UNIT

339136 BUSH + RING [FULL SET]

060063 LUBRICATOR

162 309251 REDUCTION UNIT AXLE SHAFT 2

163 109083 DIFFERENTIAL AXLE SHAFT 2

164 514114 CENTRAL UNIT 2

165 513140 FULL SPIDER GEAR 4

166 339136 BUSH + RING FULL SET 2

167 060063 LUBRICATOR 2

3-26

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

STEERING COLUMN

3-27

BASE ASSEMBLY

Model TA50RT

Rev.1 06/99

3

Page

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY. REMARKS

131 411303 COMPLETE STEERING ARM 2

411306 STEERING ROD

412085 AXIAL JOINT

058308 JOINT NUT

132 412085 AXIAL JOINT 2

133 058308 JOINT NUT 2

134 411306 STEERING ROD 2

135 050139 CASING + RINGS [FULL SET] 2

136 050140 CASING + RINGS [FULL SET] 2

170 522058 COMPLETE STEERING CYLINDER 1

523274 JUNCTION SET

523269 CYLINDER ROD

523270 CYLINDER BARREL

523271 CYLINDER HEAD

523273 HEAD POSITIONING CIRCLIP

523272 HEAD LOCK CIRCLIP

171 057570 STEERING CYLINDER SCREW 3

172 523274 JUNCTION SET 1

173 523269 CYLINDER ROD 1

174 523271 CYLINDER HEAD 1

175 523270 CYLINDER BARREL 1

176 523272 HEAD LOCK CIRCLIP 1

177 523273 HEAD POSITIONING CIRCLIP 1

3-28

BASE ASSEMBLYModel TA50RT

Rev.1 06/99

3

Page

DIFFERENTIAL (STEER AXLE)

ITEM PART NO. DESCRIPTION QTY. REMARKS

57 062260 DIFFERENTIAL PIN 1

75 206230 DIFFERENTIAL CARRIER 1

76 245680 DIFFERENTIAL PLANETARY WASHER 2

77 232270 DIFFERENTIAL GEAR UNIT 1

78 245748 DIFFERENTIAL PLANETARY WASHER 2

79 210561 DIFFERENTIAL PLANETARY PIN 2

110 208578 FULL DIFFERENTIAL UNIT 1

206230 DIFFERENTIAL CARRIER

245680 DIFFERENTIAL PLANETARY WASHER

232270 DIFFERENTIAL GEAR UNIT

245748 DIFFERENTIAL PLANETARY WASHER

215061 DIFFERENTIAL PLANETARY CASING PIN

062260 SPRING PIN

4-1

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

PLINTH ASSEMBLY

4-2

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

PLINTH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY REMARKS

1 13011-0102 PLINTH ASSEMBLY 1

2 14029-0009 BALLAST LH 1

3 14029-0008 BALLAST RH 1

GS419 BALLAST RETAINING ASSEMBLY 2

10932 M12 X 60 HEX HEAD SCREW 6

11410 M12 LOCK NUT 6

4 33003-0010 DIESEL ENGINE FRAME 1

44003-0044 SPECIAL M30 BOLT 1

44008-0007 M30 NUT 1

44013-0080 M30 WASHER 1

5 13030-0091 COVER HYDRAULIC COMPARTMENT 1

6 13030-0090 COVER ENGINE COMPARTMENT 1

44033-0039 COVER STAY TELESCOPIC 2

49039-0019 COVER SIDE HINGE (FEMALE) 4

44033-0038 DRAW LATCH (WITH KEEPER) 2

7 13121 SLEW RING 1

13030-0067 SLEW RING COVER 1

9 16229 FILTER 1

10 44006-0005 M12 X 35 LG. HEX. HEAD 12.9 4

44013-0075 HARDENED WASHER 4

11 14315 SLEW GEARBOX 1

10854 ROTATION MOTOR 1

12 GS406 STARTER BATTERY BOX 1

14556 12V STARTER BATTERY 1

13 16144 SIREN 3 TONE 1

43005-0021 BEACON MOUNT ASS3EMBLY 1 Not Illustrated

4-3

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

HATZ DIESEL ENGINE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 14113 HATZ “SILENT PACK” DIESEL ENGINE 1 See Page 4-4

2 41017-0046 GEAR PUMP

41034-0141 HYDRAULIC PUMP SEAL KIT 1 Not Illustrated

3 41017-0045 DRIVE PUMP 1 See Page 4-5

41034-0142 GEAR PUMP SEAL KIT 1 Not Illustrated

4 17066 PUMP COUPLING 1

41034-0150 PUMP COUPLING SEAL 1 Seal kit between drive & gear pump

5 44023-0267 REAR ENGINE MOUNT 2

6 44023-0368 FRONT ENGINE MOUNT 2

41012-0046 DIESEL FUEL HOSE 1 Not Illustrated

7 33003-0010 DIESEL ENGINE FRAME 1

8 49448-0001 EXHAUST TAIL PIPE 1 Up to serial no: 15544

EXHAUST TAIL PIPE 1 From serial no: 15545

16152 EXHAUST CLAMP

4-4

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

HATZ DIESEL ENGINE - P/No: 14113

ITEM PART NO. DESCRIPTION QTY. REMARKS

49053802

40121002

00992202

01230902

00987104

01544100

50203100

00922900

03647600

50345700

01109101

50183500

01247011

REGULATOR

ALTERNATOR COMPLETE

CYLINDER GASKET SET

CRANKCASE GASKET SET

1000 HRS MAINTENANCE KIT

EMERGENCY KIT

DRIVE BELT

AIR FILTER

AIR FILTER GASKET

FUEL FILTER

SILENCER

STARTER MOTOR 12V

OIL FILTER

1

1

2

1

1

1

1

1

1

1

1

1

1

1 42014-0167 POWER BOX 1

2 42015-0148 GLOW PLUG RELAY 1 Under cover

3 42011-0065 GLOW PLUG FUSE 50A 1 Under cover

4 42014-0168 PCB 1 In power box

5 42011-0022 FUSE 15 AMP 1 In power box

6 42011-0066 FUSE 40 AMP 2 In power box

Common Spares

From Serial No: 15849

4-5

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

PISTON PUMP - P/No: 41617-0045

SEAL KIT P/N 41034-0141

4-6

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

SEAL KIT P/N 41034-0141

PISTON PUMP - P/No: 41617-0045

4-7

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

SEAL KIT P/N 41034-0141

PISTON PUMP - P/No: 41617-0045

4-8

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

SEAL KIT P/N 41034-0141

PISTON PUMP - P/No: 41617-0045

4-9

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

HYDRAULIC MODULE

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 42020-0023 LOWER CONTROL BOX 1 EU Machines See Page 4-13

42020-0027 LOWER CONTROL BOX 1 US Machines See Page 4-16

2 41017-0048 HAND PUMP HANDLE 1

3 23032-0009 HYDRAULIC TANK 1 See Page 4-10

4 12398 LEVEL GAUGE 1

5 41017-0042 HAND PUMP 1

6 41030-0039 RETURN FILTER 1

7 41028-0031 VALVE BLOCK 1 See Page 4-11

4-10

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

HYDRAULIC TANK - P/No: 23032-0009

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 21027-0038 TANK FABRICATION 1

2

3

5

6

7

8

9

10

11

12

13

14

15

49000-1643

41030-0039

41017-0042

41034-0147

12398

GASK388*356

44004-0082

44004-0087

44013-0022

31013-0139

41032-0011

44013-0006

44013-0025

44002-0354

INSPECTION COVER

RETURN FILTER COMPLETE

HAND PUMP

HAND PUMP SEAL KIT

LEVEL GUAGE

GASKET

M8 X 20 CAP SCREW

M8 X 50 CAP SCREW

M8 SPRING WASHER

½” BSP F BLANK

3/8” MBSP QUICK RELEASE COUPLING

M6 STEEL WASHER

M6 SPRING WASHER

M6X20 CAP SCREW

1

1

1

1

1

4

2

6

1

1

16

16

16

Not Illustrated

16 41053-0002 AIR FILTER ELEMENT 1

17 41030-0045 RETURN FILTER ELEMENT 1

4-11

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

MANIFOLD BLOCK - P/No: 41028-0031

4-12

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

MANIFOLD BLOCK - P/N: 41028-0031

ITEM PART NO DESCRIPTION QTY REMARKS

1 41029-0032 TOP MANIFOLD BLOCK COMPLETE 1

1.1 41009-0037 CHECK VALVE 2

1.2 41009-0038 CHECK VALVE 2

1.3 41006-0047 PRESSURE RELIEF VALVE 1

1.4 41003-0091 FLOW CONTROL VALVE 1

1.5 41020-0350 CAVITY PLUG 1

1.6 41003-0092 SOLENOID VALVE 1

1.7 41003-0094 SOLENOID VALVE 1

1.8 41020-0351 FLOW CONTROL INSERT 1

1.9 41003-0095 SOLENOID VALVE 2

1.10 41015-0087 0-RING 2

1.11 41020-0352 CAP SCREW 4

41015-0088 AV SEAL 7 Not Illustrated

41015-0089 AV SEAL 5 Not Illustrated

41020-0353 FLUSH PLUG 3 Not Illustrated

41020-0354 BLANK PLUG 4 Not Illustrated

41020-0355 BLANK PLUG 1 Not Illustrated

1.17 41014-0003 SPRING WASHER 4

1.18 41003-0096 MANUAL OVERRIDE SOLENOID VALVE 1

2 41029-0033 LOWER MANIFOLD BLOCK COMPLETE 1

2.1 41003-0097 SOLENOID VALVE 2

2.2 41003-0098 MANUAL OVERRIDE SOLENOID VALVE 3

2.3 41003-0099 MANUAL OVERRIDE SOLENOID VALVE 2

41023-0133 SANDWICH BOOT 1 Not Illustrated

41009-0039 CHECK VALVE 2 Not Illustrated

41023-0134 PILOT PISTON 1 Not Illustrated

41015-0090 AV SEAL 14 Not Illustrated

41020-0356 BLANK PLUGS 3 Not Illustrated

41020-0357 PROTECTION PLUG 20 Not Illustrated

4-13

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

LOWER CONTROL BOX - P/No: 42020-0023

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

42002-0349

42002-0348

42002-0350

42019-0049

42002-0342

42002-0343

42002-0346

42002-0346

42002-0346

42002-0346

42002-0346

42002-0346

42002-0346

42010-0296

42010-0294

42010-0293

42011-0053

ENGINE KEYSWITCH

FUEL HEATER SWITCH

CAGE/GROUND SELECT SWITCH

HOURMETER

EMERGENCY STOP BUTTON

CONTACT (NORMALLY CLOSED)

CAGE LEVEL SWITCH

CAGE ROTATE SWITCH

TELEBOOM SWITCH

LIFT 3 BOOM SWITCH

LIFT 2 BOOM SWITCH

LIFT 1 BOOM SWITCH

ROTATE SWITCH

AIR FILTER INDICATOR

ENGINE TEMP INDICATOR

BATTERY INDICATOR

10 AMP FUSE

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 Not Illustrated

4-14

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

LOWER CONTROL BOX - P/No: 42020-0023

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 42014-0140 PCB - DMR-30 - 504 1 EU Machines Up to 31/12/98

42014-0163 PCB - DMR-30 - 512 1 EU From 1/1/99 - To Serial 15866

42014-0162 PCB - DMR-30 - 518 EU From Serial No: 15867

2 42015-0133 RELAY 6

3 42015-0132 RELAY K6 1

4 42013-0345 TILT SENSOR (5 degree) 1

5 42015-0134 HATZ SAFETY RELAY 1

42013-0391 HARNESS FROM BOX TO VALVE BLOCK 1 Not Illustrated

EU Machines - Up to Serial No: 15848

4-15

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

LOWER CONTROL BOX - P/No: 42020-0023

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 42014-0162 PCB - DMR- 30 - 518 1

2 42015-0133 RELAY 4

3 42015-0146 TIMER RELAY (TEREX) 1

4 42013-0345 TILT SENSOR (5 degree) 1

5 42015-0134 HATZ SAFETY RELAY 1

42013-0391 HARNESS FROM BOX TO VALVE BLOCK 1 Not Illustrated

EU Machines - From Serial No: 15849

4-16

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

LOWER CONTROL BOX - DIESEL OPTION P/N: 42020-0027

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 42002-0342 EMERGENCY STOP BUTTON 1

42002-0343 CONTACT (NORMALLY CLOSED) 1 For emergency stop button

2 42002-0349 ENGINE KEYSWITCH 1

3 42002-0350 CAGE/GROUND SELECT SWITCH 1

4 42002-0346 LIFT 1 BOOM SWITCH 1

5 42002-0346 LIFT 2 BOOM SWITCH 1

6 42002-0346 LIFT 3 BOOM SWITCH 1

7 42002-0346 TELEBOOM SWITCH 1

8 42002-0346 STEER ROTATE SWITCH 1

9 42002-0346 CAGE LEVEL SWITCH 1

10 42002-0346 CAGE ROTATE SWITCH 1

11 42019-0049 HOURMETER 1

12 42019-0051 BATTERY VOLT INDICATOR

13 42010-0296 ENGINE CONDITION INDICATOR 1

42011-0053 10 AMP FUSE 1 Not Illustrated

15 42002-0348 ENGINE PRE-HEAT 1

US Machines

4-17

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 42014-0166 PCB - DMR- 30 - 513 1 US Machines Up to Serial 15873

42014-0165 PCB - DMR - 30 - 519 1 US Machines From Serial 15874

2 42013-0345 TILT SENSOR (5 DEGREE) 1

3 42015-0133 RELAY 6

4 42013-0391 HARNESS FROM BOX TO VALVE BLOCK 1 Not Illustrated

6 42014-0150 STARTER LOCK-OUT DIESEL 1 Not Illustrated

7 42015-0146 TIMER RELAY 1

MAINTENANCE TOOLS FOR WIRING HARNESS

42009-0052 CRIMP TOOL Not Illustrated

42009-0054 REMOVAL TOOL Not Illustrated

42009-0055 FEMALE SOCKET Not Illustrated

42009-0056 MALE SOCKET Not Illustrated

LOWER CONTROL BOX - DIESEL OPTION P/N: 42020-0027

US Machines - Up to Serial No: 15848

4-18

TURRET ASSEMBLY

Model TA50RT

Rev.1 06/99

4

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 42014-0166 PCB - DMR- 30 - 513 1 US Machines Up to Serial 15873

42014-0165 PCB - DMR - 30 - 519 1 US Machines From Serial 15874

2 42013-0345 TILT SENSOR (5 DEGREE) 1

3 42015-0133 RELAY 4

4 42013-0391 HARNESS FROM BOX TO VALVE BLOCK 1 Not Illustrated

6 42014-0150 STARTER LOCK-OUT DIESEL 1 Not Illustrated

7 42015-0146 TIMER RELAY (TEREX) 1 Up to August 1999

42015-0147 OEM RELAY (TEREX OEM) 1 After August 1999

MAINTENANCE TOOLS FOR WIRING HARNESS

42009-0052 CRIMP TOOL Not Illustrated

42009-0054 REMOVAL TOOL Not Illustrated

42009-0055 FEMALE SOCKET Not Illustrated

42009-0056 MALE SOCKET Not Illustrated

LOWER CONTROL BOX - DIESEL OPTION P/N: 42020-0027

US Machines - From Serial No: 15849

5-1

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

FIRST LIFT STAGE

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

10

44031-0028

SS102

MS128

GS541

GS527

MS143

11085

14541

10288

GS179

21002-0118

23015-0135

GLACIER PM 25 X 25 DX BUSH

CABLE COVER

CABLE COVER STUD

OFFSET POST

ZOOM BOOM REST

NYLON PAD

M8 X 25 GRADE 8.8 HEX HEAD SCREW

M8 DISC LOCK WASHER

PERMAGLIDE PAP 40 X 40 BUSHING

FIRST TIE RAIL

LIFT CYLINDER

FIRST BOOM

4

1

4

1

1

1

12

24

8

1

1

1

Part Of Lift Cylinder

See Page 5-2

5-2

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

LIFT CYLINDER - P/No: 21002-0118

ITEM PART NO. DESCRIPTION QTY REMARKS

1 21002-0118 LIFT CYLINDER 1

2 41034-0126 SEAL KIT 1

3 44029-0022 GREASE NIPPLE 2

4 41031-0016 OVERCENTRE CARTRIDGE 1

5-3

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

SECOND LIFT STAGE

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

10288

23015-0136

SS102

MS128

GS602

GS308

21002-0117

44031-0028

44002-0037

14541

PERMAGILDE PAP 40X40 BUSHING

SECOND BOOM

CABLE COVER

CABLE COVER STUD

SECOND OFFSET POST

SECOND TIE RAIL

LIFT CYLINDER

GLACIER PM 25 X 25 DX BUSH

M8 X 25 GRADE 8.8 HEX HEAD SCREW

M8 DISC LOCK WASHER

8

1

1

4

1

1

1

4

12

24

See Page 5-4

Part Of Lift Cylinder

5-4

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

THIRD LIFT CYLINDER - P/No: 21002-0117

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 21002-0117 LIFT CYLINDER 1

2 41034-0125 SEAL KIT 1

3 44029-0022 GREASE NIPPLE 2

4 41031-0016 OVERCENTRE CARTRIDGE 1

5-5

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

ZOOM BOOM ASSEMBLY

5-6

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

ZOOM BOOM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

21002-0097

MS531

23015-0140

MS128

SS329

SS271

GS476

10288

21002-0086

MS530

23015-0141

21002-0118

44021-0645

44031-0028

44029-0182

33020-0090

33020-0089

44031-0020

21002-0089

11758

GS472

GS505

GS500

ZOOM CYLINDER

WEAR PAD (SIDE)

ZOOM BOOM (OUTER)

CABLE COVER STUD

CABLE COVER

END COVER

PIN

PERMAGLIDE PAP 40 x 40 BUSHING

LEVEL CYLINDER (MASTER)

WEAR PAD (TOP/BOTTOM)

ZOOM BOOM (INNER)

LIFT CYLINDER

PIN

GLACIER PM 25 x 25 DX BEARING

CAT TRACK

CABLE TRAY COVER

CABLE TRAY

GLACIER PM 20 x 20 DX BUSH

LEVEL CYLINDER (SLAVE)

CIRCLIP

PIN

PIN

PIN

1

4

1

6

2

1

2

2

1

4

1

1

1

4

1

1

1

8

1

2

2

2

1

See Page 5-8

See Page 2-1

See Page 5-7

See Page 5-2

See Page 2-1

Part of Lift Cylinder

Part of Slave Master Level Cylinder

See Page 5-9

See Page 2-1

See Page 2-1

See Page 2-1

5-7

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

MASTER CYLINDER - P/No: 21002-0086

ITEM PART NO. DESCRIPTION QTY REMARKS

1 21002-0086 MASTER CYLINDER 1

2 41034-0090 SEAL KIT 1

3 44029-0022 GREASE NIPPLE 2

5-8

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

TELESCOPIC CYLINDER - P/No: 21002-0097

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 21002-0097 TELESCOPIC CYLINDER 1

2 41034-0124 SEAL KIT 1

3 44029-0022 GREASE NIPPLE 2

4 41006-0041 RELIEF VALVE 1

5

7

41009-0032

41019-0090

PO CHECK VALVE

SHUTTLE

2

1

5-9

BOOM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

SLAVE CYLINDER - P/No: 21002-0089

ITEM PART NO. DESCRIPTION QTY REMARKS

1 21002-0089 SLAVE CYLINDER 1

2 41034-0090 SEAL KIT 1

3

4

5

6

44029-0022

41031-0009

41031-0006

41006-0036

GREASE NIPPLE

DOUBLE OVERCENTRE WITH DUAL RELIEFS

COUNTER BALANCE CARTRIDGE

RELIEF VALVES

2

1

2

2

Complete Block

5-10

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

CAGE/CRADLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

13016-0082

13017-0070

42020-0022

42002-0311

42002-0335

33014-0075

44004-0135

44004-0129

21002-0116

21002-0085

44031-0065

GS628

44031-0041

CAGE 5 FT

CRADLE

UPPER CONTROL BOX

FOOTSWITCH

FOOTSWITCH CONTACT

DROP BAR

CYL. PIVOT BOLT (M10 X 75MM GRADE 12.9)

CYL. PIVOT BOLT (M10 X 100MM GRADE 12.9)

CAGE ROTATION CYLINDER

CAGE ROTATION CYLINDER

10 I/D X 30 BUSH

STUB POST

25 I/D X 30 BUSH

1

1

1

1

1

1

1

1

1

1

4

1

2

See Page 5-12

Not Illustrated

Up to November 1998

From November 1998 See 5-11

10 44021-0666 MAIN PIVOT PIN 1

44019-0093 M6 ROLL PIN 1 Not Illustrated

11 44031-0028 BUSHINGS 2

5-11

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

CAGE ROTATION CYLINDER - P/N: 21002-0085

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 21002-0085 CAGE ROTATION CYLINDER 1

2 41034-0099 SEAL KIT 1

3

4

44029-0022

41031-0009

GREASE NIPPLE

CROSS LINE RELIEF VALVES

2

2

5-12

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

CAGE CONTROLS

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

32019-0012

42010-0292

42002-0342

42002-0343

32019-0013

42002-0347

32019-0011

42002-0345

42002-0348

42002-0344

42002-0345

42002-0346

42002-0346

42002-0311

BOOM/ROTATE JOYSTICK

BOOM INDICATOR LED

EMERGENCY STOP BUTTON

CONTACT (NORMALLY CLOSED)

TELEBOOM JOYSTICK

HORN BUTTON

DRIVE/STEER JOYSTICK

DRIVE SPEED SELECT SWITCH

DIFFERENTIAL LOCK SWITCH

ENGINE ON/OFF SWITCH

ENGINE SPEED SWITCH

CAGE LEVELLING SWITCH

CAGE ROTATION SWITCH

FOOTSWITCH

1

3

1

1

1

1

1

1

1

1

1

1

1

1

See Page 5-16

Not Illustrated

See Page 5-15

See Page 5-14

Not Illustrated Serial No: BREAK

5-13

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

UPPER CAGE CONTROLS - P/NO: 42020-0022

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

42014-0139

42013-0386

42013-0387

42004-0005

42015-0130

42015-0131

42013-0390

PCB - DMT - 30

CAPACITOR

ALARM

CONNECTION BLOCK

RELAY

CIRCUIT BREAKER

WIRING LOOM TO LOWER CONTROLS

1

1

1

1

1

1

1 Not Illustrated

5-14

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

DRIVE JOYSTICK - P/N: 32019-0011

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

42002-0358

42002-0354

42002-0353

44032-0374

RG1 HANDLE

DIGI-SENSOR

MICROSWITCH

BOOT

1

1

3

1

5-14a

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

RG1 HANDLE - P/N: 42002-0358

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

6

7

42002-0379

42002-0380

42002-0381

44002-0382

42002-0383

42002-0384

42002-0385

AXLE

BOOT

HANDLE

NUTS

SCREW

GASKET

ROCKER

1

1

2

4

4

2

1

5-15

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

TELE JOYSTICK - P/N: 32019-0013

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

3

2

4

42002-0360

42002-0353

42002-0359

42002-0354

RG2 HANDLE

V3LI39-D8 MICROSWITCH

BOOT

DIGI-SENSOR HOOK-UP

1

4

1

2

5-16

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

BOOM JOYSTICK - P/N: 32019-0012

ITEM PART NO. DESCRIPTION QTY. REMARKS

1

2

3

4

5

42002-0356

42002-0355

42002-0357

42002-0354

42002-0353

ROUND BALL HANDLE

BOOT

BOOT CLAMP

DIGI-SENSOR HOOK-UP

MICROSWITCH

1

1

1

2

5-17

PLATFORM ASSEMBLY

Model TA50RT

Rev.1 06/99

5

Page

USA PLATFORM WIRING - P/N: 212162-1

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 MK70391 RECEPTACLE GF1 1

2 MK70392 COVER RECEPTACLE 1

3 MK70262 BOX 1

4 MK70119 INLET WITH GASKET 1

5 MK2806 SRAIN RELIEF 2

6 MK61720 SCREW NO.10-24 x 5/8 SEFT TAPPING 8

7 MK441-4026 CIRCUIT BEAKER 20A 1

8 MK442-2399 BOOT 1

9 MK212133 OUTLET BOX 1

10 42012-0064 CABLE 1 25 METRE

11 MK117-C TERMINAL 11