pdc short presentation october 2016
TRANSCRIPT
www.process-design-center.com
Process Design Center
Conceptual Process Design & Economics
By Hans Keuken managing director (PDC)
PDC copyright 2016 2
Process Design Center
• Expertise- Conceptual Process Design (PROSYN®)
- Techno-Economic Evaluation
- Energy Efficiency & Sustainability
- Benchmarking
• Projects- > 120 new conceptual design projects in the last 10 years
- > 400 independent process due diligences, audits & permits
- 50 industrial energy efficiency and CO2 benchmarks
- Industrial area/harbor studies like Rotterdam, Antwerp and Delfzijl
Breda, NL
PDC copyright 2016
“Besides technology the overall feasibility of any new production process is dominated by the economics”
For this purpose PDC performs early stage:
- Techno-Economic feasibility studies
- CAPEX/OPEX calculations
- Benchmarking and rating of alternative technologies
- Techno-economic sensitivity studies
Techno-economic Evaluation
3
PDC copyright 2016 4
PDC’s Conceptual Design Track Record
-20
0
20
40
60
80
100
-40 -20 0 20 40 60 80 100
Sa
vin
gs
in P
rima
ry E
ne
rgy
(%)
Savings in Capital Investment (%)
© Copyright, Process Design CenterEastmanmethyl acetateprocess
Structured CPD
CHP
Pinch
PDC project results (vs. state-of-the-art)
PDC copyright 2016
Our Clients & Partners
Air Liquide
Air Products
AkzoNobel
Amyris
Argos
Arkema
Avantium
BASF
Bayer
Borealis
Borregaard
BP
Cargill
Corbion Purac
Cosun
Dow
DSM
Eastman
ENI
Evonik
ExxonMobil
Felda
Haldor Topsoe
Huntsman
Ineos
Kemira
5
More than 50 leading companies worldwide (Europe, USA, and Asia)
Kuraray
LanzaTech
Lanxess
Lyondell
Mitsubishi Chemical
Nippon Shokubai
Novozymes
Petrobras
Petronas
SABIC
SCG
Shell
Shin-Etsu
Solvay / Rhodia
Tereos-Syral
Tessenderlo Chemie
Total
Unilever
YARA
…
PDC copyright 2016
Joint Research Projects (EU)
•FP5• CYCLOP Cyclic operation of trickle-bed reactors 2000 – 2003
•FP6• INSERT Reactive distillation 2004 – 2007
• NEPUMUC Microreactors 2005 – 2008
• CACHET CO2 precombustion capture 2006 – 2009
•FP7• F3 Factory Flexible, fast and future production processes 2009 – 2013
• EuroBioRef Integrated biorefinery 2010 – 2014
• CARENA Catalytic membrane reactors 2011 – 2015
• CAPSOL CO2 post-combustion capture 2011 – 2014
• BISIGODOS Algae derived chemicals and bioresins 2013 – 2016
• FASTCARD Pyrolysis & Gasification of biomass to fuels 2014 – 2017
•Horizon 2020• SPOTVIEW Efficient Water Use in Pulp & Paper, Steel 2016 – 2020
and Dairy Industries (SPIRE-01-2016)
• GRAMOFON Efficient CO2 capture by innovative adsorbents 2016 – 2020
6
PDC copyright 2016
• PDC supports Avantium since 2009- Conceptual process design
- Techno-economic evaluation
- Target setting for R&D
- Risk assessment
• Pilot plants- 8 Dec. 2011 – Geleen (Netherlands)
- 21 Sept. 2016 – Geleen (Netherlands)
• Status- Avantium and BASF prepare for the construction of the world’s first
commercial plant for FDCA (FuranDiCarboxylic Acid) from sugars, in Antwerp (Belgium)
7
Avantium FDCA technology
PDC copyright 2016
Avantium FDCA technology
8
Carbo-hydrates
First commercialplant
Full-scale commercial plant
Pilot plant
R&D
2011 2016 2020?
500,000
50,000
500
1
tonne/yr
Dehydra-tion
Oxida-tion
FDCARMFPolyme
-rization
PEF
Bio-EGOO
OR
MMF = 5-MethoxyMethylFurfural
OO
O
OH OH
FDCA = FuranDiCarboxylicAcid
(Replacing PET)
PDC copyright 2016
CPD for Avantium YXY Technology
• Conceptual process design was performed in several stages1. Full-scale process concept and techno-economic evaluation
9
Phase 1
First commercialplant
Full-scale commercial plant
Pilot plant
R&D
2011 2016 2020?
500,000
50,000
500
1
tonne/yr
PDC copyright 2016
CPD for Avantium YXY Technology
• CPD stages1. Full-scale process concept and techno-economic evaluation2. Pilot plant design
10
Phase 2First commercial
plant
Full-scale commercial plant
Pilot plant
R&D
2011 2016 2020?
500,000
50,000
500
1
tonne/yr
PDC copyright 2016
CPD for Avantium YXY Technology
• CPD stages1. Full-scale process concept and techno-economic evaluation2. Pilot plant design3. Process and economic update with new R&D data
11
Phase 3
First commercialplant
Full-scale commercial plant
Pilot plant
R&D
2011 2016 2020?
500,000
50,000
500
1
tonne/yr
PDC copyright 2016
CPD for Avantium YXY Technology
• CPD stages1. Full-scale process concept and techno-economic evaluation2. Pilot plant design3. Process and economic update with new R&D data4. Design and economy of the first commercial plant (low risk = low capital)
12
Phase 4
First commercialplant
Full-scale commercial plant
Pilot plant
R&D
2011 2016 2020?
500,000
50,000
500
1
tonne/yr
PDC copyright 2016
CPD for Avantium YXY Technology
• CPD stages1. Full-scale process concept and techno-economic evaluation2. Pilot plant design3. Process and economic update with new R&D data4. Design and economy of the first commercial plant (low risk = low capital)5. Process and economic update with pilot plant data, evaluation of alternative
feedstocks
13
First commercialplant
Full-scale commercial plant
Pilot plant
R&D
2011 2016 2020?
500,000
50,000
500
1
tonne/yr
Phase 5
PDC copyright 2016 14PDC copyright 2008 14
PDC B.V.Catharinastraat 21-F4811 XD BredaNetherlands
NETHERLANDS - BELGIUM - USA
www.process-design-center.com
PDC N.V.Kalmthoutsesteenweg 1682990 WuustwezelBelgium
PDC Inc.602 N Camino MiramonteTucson, AZ 85716U.S.A.
Process Design Center B.V.Catharinastraat 21F, NL-4811 XD Breda, The Netherlands: +31 (0)76 5301 900: www.process-design-center.com
Contact: Ir. Hans Keuken, managing [email protected]
Dr. Hank Vleeming, [email protected]