Paving The Way For Smart Manufacturing GE Brilliant Manufacturing Strategic Overview

Industrial Internet Drivers

PHYSICAL AND ANALYTICAL

BRILLIANT MACHINES

INDUSTRIAL BIG DATA

PEOPLE & WORK

© 2016 General Electric Company - All rights reserved 2

The Industrial Internet Journey

Gain visibility across the plant and enterprise

Identify issues with cause analysis

Take fast action to minimize production impact

Predict when issues are about to impact quality, delivery or performance

Take proactive action toward no unplanned downtime

Boost production output with longer period of continuous operation

Maximize production performance across the enterprise

Create more efficient operating processes for production and equipment maintenance

Leverage history of plant performance to create best capital investment decisions

GET CONNECTED GET INSIGHTS GET OPTIMIZED

© 2016 General Electric Company - All rights reserved 3

Get Connected | Visibility

Opportunity Uncovered

Visibility Across assets, material and

labor Get

Connected

Take action, with Efficiency Analyzer

Get Insights

Take action to change the process

or machine

Get results

Repeat at scale

Start

Get Optimized

What would an Opportunity to

improve 1%? 5%?

10%? Mean across your

Enterprise?

© 2016 General Electric Company - All rights reserved 4

Brilliant Manufacturing powered by PredixTM

Our Brilliant Manufacturing, powered by Predix, enables us to predict, adapt, and react more quickly and effectively than ever before. Link design, engineering, manufacturing, supply chain, distribution and services into one globally scalable intelligent system.

Simple to use data analytics is the key to unlocking unprecedented efficiency and optimizing factory operations.

GET CONNECTED GET INSIGHTS GET OPTIMIZED

Efficiency Analyzer •  Machine Visibility •  Downtime Causes •  Machine/Line OEE •  Performance •  Yield

WIP Manager •  WIP Visibility •  Order Tracking •  Material Movement

Management Quality Manager •  Quality Data •  SPC & SQC •  Specifications •  Non-Conformance

Management

Production Manager •  Labor Tracking •  Work Instructions •  Document Mgmt •  Order Scheduling •  Qualification

Management Genealogy Manager •  Genealogy and

Traceability •  Tool Genealogy

Routing Optimizer •  Dynamic Re-Routing •  Dynamic Re-Scheduling •  Routing Control Rules •  Supplier Collaboration •  Receiving Inspection Asset Optimizer •  Asset Performance Mgmt •  Condition Based Maintenance •  Maintenance Integration

Shared Functionality •  Product Management including BOM & Recipes •  Plant Calendar

•  Route Management •  ERP Integration

Unified Visibility Single Pane of Glass

Plant Pulse Optimizer - Broad visibility & real time status updates Enterprise Pulse Optimizer - Live snapshot of top-line KPIs for all plants

© 2016 General Electric Company - All rights reserved 5

Brilliant Manufacturing Landscape

predix.io

Control Systems PLC, DCS, SCADA, Scanners, Printers

Visualization – Single Pane Glass Cloud/OnPrem Content

Business Systems ERP, PLM, LIMS, EAM,

HRM …

Predix Field Agent

Efficiency Analyzer

WIP Manager

Quality Manager

Production Manager

Manufacturing Micro-Apps

© 2016 General Electric Company - All rights reserved 6

Digital Thread: Brilliant Factory Reference Architecture

7

DESIGN

MANUFACTURING

QUALITY

OPERATIONS

EQUIPMENT

SUPPLY CHAIN

Virtual Product Design

Virtual Manufacturing

Supply Chain

Network

Production feedback loop

Service/Repair Shop

Design feedback

loop

Factory Floor

Equipment

á  Quality

á  On time delivery

á  Throughput

Outcomes

â  Downtime

â  Labor costs

â  Inventory

â  Lead time

Success Inside GE

Challenge The Path Forward

8

Projected Outcomes

WIP Manager

Plant applications

Plant Pulse Optimizer

Efficiency Analyzer

Reduce lead time by 25% to 10 weeks less than industry average

Increase productivity by 3%

Reduce inquiry-to-order time by 1%

Improve on-time delivery by 5%

Increase revenue

3-year global benefits of $35MM

Payback period of 2.2 years

GE discrete manufacturing

Brilliant Manufacturing, Powered by Predix

Challenge Action Solution Architecture Results

GE & a Global Automotive company expanded their existing relationship to build one of the most productive plants in North America using CIMPLICITY, Historian and Machine Edition

Enabled the auto manufacturer to achieve flexible manufacturing and maintain an Engineering team 25% of the size of a competitor

70% reduction in maintenance training time

50% reduction in engineering training time

80% reduction in project integration costs

Improved warranty, recall, defect and hold management

Accelerate North America production capacity to support brand image. Maximize the intelligence on the manufacturing floor for production management control

Achieving flexible, continuously improved manufacturing

Global automotive company

Automotive Chemicals Food & Beverage Heavy Industry Oil & Gas Power Generation Other

Asset Performance Management Automation Brilliant Manufacturing Cyber Security Predix

NA Europe MENAT APAC China

Deploy CIMPLICITY, Historian and Machine Edition to achieve sophisticated HW/SW architecture

1

Build Production Management Control System linking Enterprise, Site, Cell and Floor Level data

2

Use Case

Customer Challenge Action Solution Architecture Results

Implement GE’s Plant Applications to get connected and launch Brilliant Manufacturing journey

Streamline ERP systems and automate quality reporting on production floor

Incisive, root cause analyses of unplanned downtime

Reduce time taken for quality control audits by ½

Disseminate root cause analysis of unplanned downtime to plant + operations leadership

Lengthy processes to ensure high-quality food production and lack of data-driven visibility into causes of unplanned downtime

Derive process improvements+ drive cultural change with GE Digital Brilliant Manufacturing

Automotive Chemicals Food & Beverage Heavy Industry Oil & Gas Power Generation Healthcare

NA LATAM Europe MENAT APAC China Global

Asset Performance Management Automation Brilliant Manufacturing Cyber Security Predix

Implement Brilliant Manufacturing to leverage process improvements from incisive MES

1

Proven improvements from use of Brilliant Manufacturing technology drive abiding value w/in agile, innovative company culture

2

Leading customer-brand dairy company

Use Case

Customer Challenge Action Solution Architecture Results

Develop an application for predictive maintenance and service scheduling of company’s high-value elevators in the market Validate proof of concept for company’s building facilities maintenance, operations efficiency, and predictive maintenance optimization

Predix will strengthen the company’s IoT Architecture platform that supports all of its IoT solutions and services

Predix integration into company’s IoT-related technologies and solutions, other aspects of building management, and Smart Environments

Unplanned downtime impacting the management & customer experience across 80,000 elevators. Goal: Minimize unplanned downtime for elevator operations

Enhance operational efficiency and minimize downtime

Multi-national electronic equipment company

Automotive Chemicals Food & Beverage Heavy Industry Oil & Gas Power Generation Other

Asset Performance Management Automation Brilliant Manufacturing Cyber Security Predix

NA Europe MENAT APAC China

Manage data from industrial products to provide visualization, analysis, and prediction

1

Augment company’s existing predictive maintenance infrastructure stablish

2

Use Case