parts manual model: 18602 011-0254 tandem drive pump 1 3 011-0262 a10vo60 hydraulic pump 1 4...

Parts Manual

Model: 1860

Covers Serial Number Range:

874-S-86TCX5Y2*03874 through ______________________

Sold & Serviced By:

Contents

Quick Order List ...............................................................................1

Hoppers ................................................................................................................. 3

Push Beam & Sight Gauge ..............................................................5

Hydraulic Tank .................................................................................7

Wash Down Tank ..............................................................................9

Fuel Tank .......................................................................................11

Cooler and Fan Package ................................................................13

Exhaust and SCR ...........................................................................15

Engine Air Intake ...........................................................................17

Engine ............................................................................................19

Generator .......................................................................................21

Tractor Hood ..................................................................................23

Egnine Compartment .....................................................................25

Conveyor Drive RH .........................................................................27

Conveyor Drive LH .........................................................................29

Conveyor Idler ................................................................................31

Track Drive RH ...............................................................................33

Track Drive LH ...............................................................................35

Screed Arm Assembly ...................................................................37

Main Screed ...................................................................................39

Walk Boards ...................................................................................41

Screed Cover Plate ........................................................................43

Screed Prestrike Off ......................................................................45

Power Crown Assembly .................................................................47

Left Hand Match Height & Slope ...................................................49

Right Hand Match Height & Slope .................................................51

Left Hand End Gate ........................................................................53

Right Hand End Gate .....................................................................55

Left Hand Extension ......................................................................57

Right Hand Extension ....................................................................59

Left Hand Control Panel ................................................................61

Right Hand Control Panel ..............................................................63

Control Panel Upper ......................................................................65

Control Panel Lower ......................................................................67

Wiring Harnesses ...........................................................................69

Electrical Schematics ...................................................................74

Hydraulic Schematics ....................................................................85

Generator Diagnostics ...................................................................87

Calder Brothers CorpV1

Serial Number Range:874-S-86TCX5Y2*03874 to ________________

Page 1 Model: 1860 Paver

BOM ID Part Number Description Quantity1 112-302080 Auger Hanger Assembly 42 112-302561 Auger Lower (LH) 13 112-302560 Auger Lower (RH) 14 112-302551 Auger, Upper (LH) 15 112-302550 Auger, Upper (RH) 16 015-0154 Auger Sprocket Lower 27 015-0045 Auger Chain Coupler 28 021-0243 Filter Engine Oil 19 021-0244 Filter Engine Air Primary 110 021-0245 Filter Engine Air Secondary 111 021-0169 Filter Hydraulic Oil High Pressure 112 021-0239 Filter Hydraulic Oil Return Suc-

tion1

13 021-0247 Filter Fuel Water Seperator 114 021-0246 Filter Fuel 119 050-0522 Cap, Fuel tank 121 050-0522 Cap Washdown 122 024-0233 Decal Kit 123 091-414600 Flight Chain Assembly 224 018-0091 Flight Chain Bearing 825 020-0174 Fuel Sender 126 013-0094 Motor Upper Auger 227 013-0096 Motor Auger Lower 228 093-408756 Rubber Flap Hopper Outer 229 093-414646 Plastic Hopper Inner 230 093-414640 Plastic Hopper Center W/ Cutout 131 093-414641 Plastic Hopper Center W/o Cutout 132 093-414890 Plastic Hopper Scraper 233 092-0301E Screed Plate Main 134 111-302280 Screed Extension Plate 235 050-0350 Sonic Sensor Cord 236 020-109473 Sonic Sensor LH & RH 1

Quick Order List


Serial Number Range:874-S-86TCX5Y2*03874 to _____________


This Page Left Blank Intentionally




131014 811 12

37 4

9

2 56 1

Hoppers




BOM ID PART NUMBER PART NAME Qty1 093-414264 FRONT CENTER PLASTIC RETAIN-

ER1

2 093-414886 RETAINER FRONT SIDE LOWER PLASTIC

2

3 093-414646 HOPPER PLASTIC FRONT 24 093-408756 HOPPER SIDE FLAPS 25 093-408830 RETAINER HOPPER SIDE RUBBER

FLAP2

6 093-414640 Hopper Plastic Middle Full 17 092-414840 HOPPER MOUNT WELDMENT

RIGHT1

8 092-414841 WELDMENT HOPPER HINGE LEFT 19 092-414900 HOPPER WELDMENT RIGHT 110 092-414901 HOPPER WELDMENT LEFT 111 093-414890 HOPPER REAR LOWER PLASTIC

WIPER2

12 093-414892 HOPPER REAR UPPER PLASTIC WIPER

2

13 093-414928 HOPPER LOCK PIN 214 012-414002 HOPPER CYLINDER 2

Hoppers




Push Beam & Sight Gauge

1

2 43

6 8

5

97




Push Beam & Sight Gauge

BOM ID PART NUMBER PART NAME Qty1 091-204632 SIGHT GAUGE SPRING ROD 22 093-204628 EXTENSION BAR SIGHT GUIDE 23 092-204634 WELDEMENT SIGHT GUIDE

SLIDE TUBE2

4 092-408574 PUSH BEAM CARRIER WELD-MENT

1

5 091-104306 PUSH BEAM PIVOT PIN AS-SEMBLY

1

6 092-100512 OSCILLATING PUSH BEAM WELDEMENT

1

7 093-100776 TRUCK PUSH ROLLER 28 093-100778 PUSH ROLLER AXLE 29 018-0010 BEARING 4




16

23

17

11

15

12 13 14

22

19

18

1

8 9

2

6

4

7 10

3

21

20

5

24

Hydraulic Tank




BOM ID PART NUMBER PART NAME Qty1 092-414040 HYDRAULIC TANK WELDMENT 12 093-414850 HOPPER CYLINDER FEED MANIFOLD

BRACKET1

3 017-0263 BLOCK COUNTERBALANCE SINGLE 14 017-0261 CARTRIDGE VALVE COUNTERBAL-

ANCE1

5 060-0066 SIGHT GLASS 16 021-0239 FILTER IN TANK 17 020-0907 AFTER TREATMENT RELAY 18 092-414030 TRACTOR ELECTRONICS BRACKET

WELDMENT1

9 020-0904 MODULE INPUT/OUTPUT MMX 65-1 110 020-0716 MODULE POWER DISTRIBUTION 211 020-0901 BOOT RECEPTACLE 112 020-0841 9-PIN FLANGED RECEPTACLE 113 020-0901 BOOT RECEPTACLE 114 020-0920 BUSBAR 215 020-0239 MIDI FUSE HOLDER 216 020-0874 SWITCH 100A 217 092-414050 WELDMENT AIR FILTER BRACKET 118 021-0233 FILTER HEAD 119 021-0169 HIGH PRESSURE HYD OIL FILTER 120 093-414052 TRACTOR CYLINDER VALVE BANK

BRACKET1

21 017-0302 Valve Bank Tractor Functions 122 011-0231 WASH DOWN FLUID PUMP 123 050-0344 SPRAY WAND HOSE REEL 124 020-0410 HORN 1

Hydraulic Tank




Wash Down Tank

34

21




Wash Down Tank

BOM ID PART NUMBER PART NAME Qty1 014-0657 HOSE BARB 12 019-0243 HOSE BARB BRASS 13 019-414080 WASH DOWN TANK PICK-UP

TUBE1

4 092-414080 WASHDOWN TANK WELD-MENT

1




Fuel Tank

5

3

6

2

1

4




Fuel Tank

BOM ID Part Number Description Qty1 050-0522 DIESEL FILL NECK CAP W/ LOCK TAB 12 019-414060 FUEL TANK PICKUP TUBE 13 020-414060 FUEL LEVEL SENDING UNIT 14 093-414098 DEF TANK STRAP 25 092-414090 FUEL TANK WELDMENT 16 092-414096 DEF TANK BRACKET WELDEMENT 17 (Not Shown)

010-0814-1 DEF TANK 1

8 (Not Shown)

010-0814-2 DEF TANK HEAD UNIT 1




Cooler and Fan Package

23

2021

221

24

2

4

5

3

67

8

109

1912

1614

18

1317

15




Cooler and Fan Package

BOM ID Part Number Description Qty1 050-0818 RADIATOR/OIL/AIR COOLING CORE 12 093-414338 FAN SHROUD GASKET SPACER 23 093-414338 FAN SHROUD GASKET SPACER 24 050-414100 TRIM-LOK 25 050-0861 TRIM-LOK EPDM TRIM SEAL 26 017-0103 FAN MOTOR 17 093-408336 RADIATOR FAN MOTOR ADAPTOR PLATE 18 010-408330 FAN 19 018-0125 BUSHING 110 092-408360 WELDMENT FAN LOUVERS 111 092-408330 FAN SHROUD WELDMENT 112 017-0198 COUNTERBALANCE VALVE CARTRIDGE 113 092-414360 DEAERATION TANK WELDMENT 114 060-0068 SIGHT GLASS 115 010-0574 RADIATOR COOLANT TANK CAP 116 019-0258 HOSE BARB BRASS 117 020-0832 COOLANT LEVEL SENSOR 118 014-1096 HOSE BARB 319 017-0197 COUNTERBALANCE VALVE BLOCK 120 010-0581 HOSE 221 010-0582 CLAMP 822 010-0605 HOSE 223 093-414004 TUBE COOLANT- RADIATOR TO ENGINE 124 093-414005 TUBE COOLANT - ENGINE TO RADIATOR 1




Exhaust and SCR

10

9

3

4

2

5

7

1

8

6




Exhaust and SCR

BOM ID Part Number Description Qty1 010-0591 CLAMP V-BAND 22 010-0593 CLAMP V-BAND 13 010-0786 CLAMP V-BAND 14 092-414010 TURBO DOWNPIPE 15 010-0587 DECOMPOSITION REACTOR TUBE 16 093-414014 SCR ACCESS PANEL 17 010-0592 GASKET V-BAND 4" 28 010-0586 ELBOW AFTERTREATMENT 19 010-0583 SELECTIVE CATALITIC REDUCTION 110 092-414007 SCR OUTLET 1




Engine Air Intake

12

13

6

45

11

15

8 2

10

3

914 1

7




Engine Air Intake

BOM ID Part Number Description Qty1 010-0569 SILICONE HOSE CONNECTOR 12 010-0601 CHARGE AIR HOSE HOT SIDE 23 010-0602 CLAMP T-BOLT SPRING 44 010-0603 CHARGE AIR HOSE COLD 25 010-0604 CLAMP T-BOLT SPRING 46 010-0607 AIR CLEANER FRONT INLET REAR OUT-

LET 1

7 010-0608 AIR RESTRICTOR INDICATOR 18 010-0609 HUMP HOSE REDUCER 19 010-414008 COLD PIPE BRACKET 110 050-204001 CLAMP HOSE 111 050-204002 CLAMP T-BOLT HOSE 112 093-414002 CHARGE AIR TUBE HOT SIDE 113 093-414003 CHARGE AIR TUBE COLD SIDE 114 093-414006 TUBE AIR INTAKE - AIR CLEANER TO

TURBOCHARGER1

15 050-0862 U BOLT CLAMP 1




Engine

11

8 131 15 142

4

3

5

6

7

10

12

9




Engine

BOM ID Part Num-ber

Description Qty

1 011-0260 TANDEM GEAR PUMPS 12 011-0254 TANDEM DRIVE PUMP 13 011-0262 A10VO60 HYDRAULIC PUMP 14 021-0247 FUEL/WATER SEP FILTER 15 021-109710 GENERATOR 3-WAY PORT BLOCK 16 017-0265 MANIFOLD BLOCK MODULATING ELEMENT 17 017-1053 MODULATING ELEMENT 18 092-414198 ENGINE MOUNT WELDMENT REAR 29 092-414194 ENGINE MOUNT WELDMENT FRONT 110 010-0606 VIBRATION MOUNT 311 010-0599 SNUBBING WASHER 312 011-0158 AUX GEAR PUMP REAR PORTED 113 021-0246 FUEL FILTER 114 021-0243 OIL FILTER 115 092-414514 FUEL/LUBE OIL FILTER BRACKET WELDMENT 1




Generator

10

11

5

7

4

9

1

2 3

6

8




Generator

BOM ID Part Number Description Qty1 013-0111 HYDRAULIC MOTOR 12 017-0249 PROPORTIONAL CONTROL VALVE 13 017-0250 COIL 14 017-0251 HYDRAULIC VALVE PORT BLOCK 15 020-0221 4 WAY RECEPTACLE FLANGE MOUNT 16 020-0461 BREAKER CIRCUIT 17 020-0921 AC FREQUENCY SENSOR 18 093-408397 GENERATOR KIT COVER PLATE 19 093-414942 PLATE GENERATOR KIT MOUNTING 110 092-414392 GENERATOR MOUNT WELDMENT 111 020-0768 GENERATOR 1




Tractor Hood

4

8 1072 1 9

4

14

4

6

5

13

4

12118 7

2

1

9 13




Tractor Hood

BOM ID Part Number Description Qty1 020-0675 WORK LIGHT 22 093-414946 HOOD LIGHT BRACKET 24 092-204086 HOOD HINGE WELDMENT 45 269-0081 AMBER BEACON LIGHT 16 092-414410 ENGINE COMPARTMENT HOOD WELD-

MENT1

7 050-0843 ROTARY LATCH LINK RETAINER 28 050-0844 ROTARY LATCH CABLE BRACKET 29 050-0848 ROTARY LATCH CABLE 210 050-0845 ROTARY LATCHTWO STAGE LEFT HAND

ACTUATION1

11 050-0846 ROTARY LATCH TWO STAGE RIGHT HAND ACTUATION

1

12 050-0847 PUSH TO CLOSE LATCH 113 050-0205 CHROME GRAB HANDLE 214 050-414410 HOOD REAR EDGE SEAL 1




Egnine Compartment

410 12

3

515

2

7

4

1

13146

1

1612

17

8

9

11




Engine Compartment

BOM ID Part Number Description Qty1 050-0826 GAS STRUT 22 092-414460 WELDMENT HOOD STRUT MOUNT 13 092-408460 WELDMENT ENGINE ACCESS PANEL 14 092-414064 WELDMENT TOW CYLINDER MOUNT 25 092-414232 WELDMENT SKIRT RIGHT 16 092-414233 WELDMENT SKIRT LEFT 17 092-414236 REAR MIDDLE SKIRT WELDEMENT 18 092-414852 ENGINE SIDE ACCESS DOOR WELD-

MENT1

9 092-414868 REAR ENGINE MAIN ACCESS PANEL WELDMENT

1

10 093-414014 SCR ACCESS PANEL 111 093-414015 TRACTOR ACCESS PANEL 112 093-414648 SCREED ARM RUB GUIDE 213 093-414012 ENGINE REAR ACCESS PANEL MID-

DLE1

14 093-414876 REAR LEFT TRACTOR ACCESS PAN-EL

1

15 093-414878 REAR RIGHT TRACTOR ACCESS PANEL

1

16 093-414882 ENGINE PDM ACCESS BULKHEAD PANEL

1

17 050-0864 INSULATION KIT (Entire Machine) 118 (Not Shown)

012-414002 TOW POINT CYLINDER 1




Conveyor Drive RH

212019

24

18

1

17

2

5

6

3

25

4

22

7

9

11

14 16

1012

1513

23




Conveyor Drive RH

BOM ID Part Number Description Qty1 030-0559 EXTERNAL SPIRAL RETAINING RING 32 015-414610 FLIGHT CHAIN DRIVE SPROCKET 23 093-414630 CONVEYOR SPROCKET SPACER IN-

BOARD1

4 093-414636 CONVEYOR ROLLER CHAIN DRIVE SPROCKET

1

5 015-302674 CHAIN SPROCKET 16 015-302673 ROLLER CHAIN 17 093-414688 SHAFT SPACER CHAIN SIDE 19 018-0133 SHAFT PILOT FLANGE BEARING RIGID 110 018-0132 SHAFT PILOT FLANGE BEARING BEAR-

ING EXPANSION1

11 093-414612 CONVEYOR DRIVE AXLE 112 093-414638 CONVEYOR DRIVE AXLE KEY 213 093-414632 SHAFT SPACER CHAIN SPROCKET

MOUNT1

14 016-0001 PLANETARY 115 013-0092 HYDRAULIC MOTOR 116 022-0330 O-RING 117 093-414686 CONVEYOR LIFT AXLE SPACER 218 093-414682 CONVEYOR LIFT AXLE 119 112-209583 ADJUSTING ROD WELDEMENT LEFT

THREADS1

20 092-414652 CONVEYOR LIFT WELDMENT 121 113-209180 MATCH HEIGHT BEARING MOUNTING

BLOCK1

22 093-414676 CONVEYOR WEAR PLATE MIDDLE 123 093-414680 CONVEYOR CURVED WEAR PLATE 124 092-414654 CHAIN COVER WELDMENT RIGHT 125 092-414660 CONVEYOR LIFT WELDMENT RIGHT 1




Conveyor Drive LH

21 20 19

24

18

1

17

2

5

6

3

25

4

22

7

9

11

1416

1012

1513

23




Conveyor Drive LH

BOM ID Part Number Description Qty1 030-0559 EXTERNAL SPIRAL RETAINING RING 32 015-414610 FLIGHT CHAIN DRIVE SPROCKET 23 093-414630 CONVEYOR SPROCKET SPACER INBOARD 14 093-414636 CONVEYOR ROLLER CHAIN DRIVE

SPROCKET1

5 015-302674 CHAIN SPROCKET 16 015-302673 ROLLER CHAIN 17 093-414688 SHAFT SPACER CHAIN SIDE 19 018-0133 SHAFT PILOT FLANGE BEARING RIGID 110 018-0132 SHAFT PILOT FLANGE BEARING BEARING

EXPANSION1

11 093-414612 CONVEYOR DRIVE AXLE 112 093-414638 CONVEYOR DRIVE AXLE KEY 213 093-414632 SHAFT SPACER CHAIN SPROCKET MOUNT 114 016-0001 PLANETARY 115 013-0092 HYDRAULIC MOTOR 116 022-0330 O-RING 117 093-414686 CONVEYOR LIFT AXLE SPACER 218 093-414682 CONVEYOR LIFT AXLE 119 112-209583 ADJUSTING ROD WELDEMENT LEFT

THREADS1

20 092-414652 CONVEYOR LIFT WELDMENT 121 113-209180 MATCH HEIGHT BEARING MOUNTING

BLOCK1

22 093-414676 CONVEYOR WEAR PLATE MIDDLE 123 093-414680 CONVEYOR CURVED WEAR PLATE 124 092-414655 CHAIN COVER WELDMENT LEFT 125 092-414661 CONVEYOR LIFT WELDMENT LEFT 1




Conveyor Idler

12

1

11

10

92

7435

6

8




Conveyor Idler

BOM ID Part Number Description Qty1 092-414602 CONVEYOR WEAR PLATE WELDMENT

FRONT2

2 092-414614 CONVEYOR TENSIONER WELDMENT 23 018-0091 BEARING CONVEYOR AXLE 44 015-0204 CONVEYOR CHAIN SPROCKET 45 093-414618 CONVEYOR IDLER AXLE 26 093-0335 3/8" SQUARE KEY 47 093-0339 SPROCKET RETAINER 48 092-204230 ADJUSTING THREADED ROD WELD-

MENT2

9 093-414650 CONVEYOR ASSEMBLY GUIDE 410 091-414580 FRONT CONVEYOR COVER ASSEM-

BLY1

11 091-414560 CONVEYOR CENTER CHAIN COVER ASSEMBLY

1

12 091-414600 CONVEYOR CHAIN 2




5

3

9

4

2

6

1

7

8

10

11

13

12

Track Drive RH




Track Drive RH

BOM ID Part Number Description Qty1 015-0275A TRACK DRIVE SPROCKET 12 016-0058 PLANETARY 13 011-0263 TRACK SYSTEM DRIVE MOTOR 14 014-414102 TUBE HYDRAULIC DRIVE MOTOR 25 092-204570 PLANETARY COVER WELDMENT 16 050-0257 UNDERCARRIAGE TRACK ROLLER SMALL 67 092-204524 TRACK TENSION CYLINDER PRESSURE

PLATE WELDEMENT1

8 050-0624 TRACK IDLER WHEEL ASSEMBLY 19 050-0895 TRACK PAD 3610 092-414830 TOW ARM GUIDE MOUNT WELDMENT 111 093-414838 SCREED TOW ARM GUIDE CAPTIVE PLATE 112 093-414831 TOW POINT INDICATOR DECAL MOUNT 113 024-0229 TOW POINT DECAL 1




Track Drive LH

5

3

9

4

2

6

1

7

8

10

11

13

12




Track Drive LH

BOM ID Part Number Description Qty1 015-0275A TRACK DRIVE SPROCKET 12 016-0058 PLANETARY 13 011-0263 TRACK SYSTEM DRIVE MOTOR 14 014-414102 TUBE HYDRAULIC DRIVE MOTOR 25 092-204570 PLANETARY COVER WELDMENT 16 050-0257 UNDERCARRIAGE TRACK ROLLER

SMALL6

7 092-204524 TRACK TENSION CYLINDER PRES-SURE PLATE WELDEMENT

1

8 050-0624 TRACK IDLER WHEEL ASSEMBLY 19 050-0895 TRACK PAD 3610 092-414830 TOW ARM GUIDE MOUNT WELDMENT 111 093-414838 SCREED TOW ARM GUIDE CAPTIVE

PLATE1

12 093-414831 TOW POINT INDICATOR DECAL MOUNT

1

13 024-0229 TOW POINT DECAL 1




Screed Arm Assembly

1118

16

8

20 62 194

17

15

8

13 9

71

5

223 21 1014

12




Screed Arm Assembly

BOM ID Part Number Description Qty1 112-100475 SEAT POST WELDMENT 22 112-414100 SCREED ARM FRONT WELDMENT

RIGHT1

3 112-414101 SCREED ARM FRONT WELDMENT LEFT 14 112-414450 REAR SCREED ARM WELDMENT RIGHT 15 112-414140 TOW ARM FOOT REST WELDMENT

RIGHT1

6 112-100129 SCREED HANDLE ADJUSTMENT WELD-EMENT

2

7 092-100886 SEAT LOCKING HANDLE 28 018-414100 BRONZE BUSHING 49 020-0675 LED WORK LIGHT 210 050-0383 SEAT SWIVEL 211 050-0885 TOW POINT INDICATOR CAP 212 060-0049 STANDARD OPERATOR SEAT 213 093-414946 HOOD LIGHT BRACKET 214 113-100159 SEAT MOUNTING BASE 215 113-414120 TOW POINT BUSHING RACE 416 113-414122 TOW POINT ROLLER WASHER 217 113-414124 TOW POINT ROLLER SHAFT 218 113-414128 TOW POINT INDICATION POINTER 219 113-100427 SPIN HANDLE ASSEMBLY 420 112-100510 SCREED DEPTH HANDLE ROD WELDE-

MENT2

21 112-414451 REAR SCREED ARM WELDMENT LEFT 122 112-414141 TOW ARM FOOT REST WELDMENT LEFT 123 (Not Shown)

012-414002 TOW POINT CYLINDER 1




Main Screed

5

10

2

8

6

1

13

119

4

12

7

14

3




Main Screed

BOM ID Part Number Description Qty1 092-0301E MAIN SCREED BOTTOM WELDMENT 12 112-309060 MAIN SCREED COVER WELDMENT ELEC-

TRIC HEAT RIGHT1

3 112-309061 MAIN SCREED COVER WELDMENT ELEC-TRIC HEAT RIGHT

1

4 017-0301 VALVE ASSEMBLY 4 BANK SCREED FUNC-TIONS

1

5 017-0303 VALVE ASSEMBLY 3 BANK OPTIONAL FUNCTIONS

1

6 020-0213 HEATING ELEMENT 87 113-309290 HEAT STRIP RETAINER 88 020-0548 SENSOR TEMPERATURE 89 113-309002 ELECTRICAL BOX COVER 110 030-0495 Bolt Kit 111 024-0183 PLATE CROWN INDICATOR 112 113-309642 CROWN INDICATOR POINTER BAR 113 113-309644 CROWN INDICATOR BACKING BAR 114 020-0491 LED WORK LIGHT 2




Walk Boards

5

246

10

731

8

9

12

11




Walk Boards

BOM ID Part Number Description Qty1 020-0602 RELAY SSR 42 020-0924 ENCLOSURE BOX 23 020-414150 240VAC SCREED ENCLOSURE PANEL 14 020-414152 12VDC SCREED ENCLOSURE PANEL 15 113-414142 SCREED UPPER WALKBOARD WIRE

COVER1

6 E0141 RELAY 12VDC 50A 57 020-0730 TERMINAL BLOCK 2 POLE 18 112-302530 MIDDLE WALKBOARD 19 112-302600 WALKBOARD WELDMENT 110 112-414520 WELDMENT SCREED UPPER WALK-

BOARD1

11 113-100701 WELDMENT WALKBOARD EXT 212 030-0461 PLUNGER PIN 2




Screed Cover Plate

2

3

1

23




Screed Cover Plate

BOM ID Part Number Description Qty1 112-302010 Main Screed Front Cover 12 112-302018 Prestrike Of Cam Adjustment 23 113-302016 Prestrike Off Adjustment

Plate2




Screed Prestrike Off

5

6

32

7

12

4

5

3




Screed Pre Strike Off

BOM ID Part Number Description Qty1 091-0073 Drive Chain Upper Auger 22 015-0274 Drive Sprocket Upper Auger 23 013-0094 Drive Motor Upper Auger 24 112-302551 Auger Upper Left Hand 15 112-302080 Auger Hanger Bearing Assembly 26 112-302550 Auger Upper Right Hand 17 092-3025000 Pre Strike Off Plate 1




Power Crown Assembly

1510

8

7

11

12

64

15

43

8

9

2

14

1

13

3




Power Crown Assembly

BOM ID

Part Number Description Qty

1 015-302670 Chain Screed Crown 12 015-302672 Chain Power Crown Drive 13 112-209582 Ball Joint Threaded Rod RH

Thread2

4 112-302674 Sprocket Power Crown 26 113-302678 Power Crown Drive Tube 17 112-302650 Weldment Power Crown Motor

Mount1

8 113-309646 Hex Coupler 29 113-302665 Power Crown Chain Guard 110 113-302671 Power Crown Drive Shaft 111 124404 Motor Power Crown 112 015-0007 Sprocket 50B 12F 113 030-0522 Locking Push Pin 314 112-302670 Weldment Crown Ratchet

Jack1

15 112-209583 Ball Joint Threaded Rod LH Thread

2




Left Hand Match Height & Slope

1

9

12

10

5

7

8

9

10

15

6

20

5

1113

16

6

19

4

3

17

2

14

18




Left Hand Match Height& Slope

BOM ID Part Number Description Qty1 012-0068 Cylinder Screed Extension 12 013-0106 Motor Match Height 13 015-0286 Coupling 14 113-302008 Rod Cap Plate Top 15 018-0044 Bearing Rulon 3x3.25x1.5 46 018-0095 Bearing Rulon 2x2.25x1.5 47 113-302148 Match Height Rod 28 113-302190 Threaded Rod Match Height 19 113-302192 Nut Threaded Rod Match Height/

Slope2

10 111-302006 Housing Bottom Support Bearing 211 112-302121 Weldment LH Match Height 112 113-302008 Rod Cap Plate Bottom 113 018-0111 Brass Bearing 2.25x2x.375 214 111-104171 Handle Ratcheting Slope Adj 115 113-302170 Block Slope Adj 116 113-302172 Nut Slope Adj 117 113-302190 Threaded Rod Slope Adj 118 018-0104 Bushing Slope Pivot 219 112-302150 Weldment Slope Adj 120 113-302136 Nut Acme Thread Match Height 1




Right Hand Match Height & Slope

14

5

6

3

14

19

4

15

3

15

20

13

15

7

2

14

8

15

14

5

6

4

16

11

12

17

11

910

18

1




Right Hand Match Height& Slope

BOM ID Part Number Description Qty1 012-0068 Extension Cylinder 12 113-302008 Match Height Top Plate 13 113-302148 Chrome Rod Match Height 24 113-302190 Threaded Rod 25 113-302192 Nut Threaded Rod 26 111-302006 Bearing Housing Assembly 27 015-0286 Coupler 18 013-0106 Hydraulic Motor 19 111-104171 Handle Ratcheting Slope

Adjustment1

10 111-302007 Top Slope Bearing 111 018-0104 Brass Bushing 212 112-302150 Weldment Extension Slope

Guide1

13 112-302120 Weldment Extension Guide 114 018-0044 Bushing Extension Guide 415 018-0095 Bearing Match Height

Guide4

16 113-302170 Block Guide Slope 117 018-0111 Brass Bearing 218 113-302172 Nut Extension Slope 119 113-302008 Match Height Bottom Bar 120 113-302136 Nut Acme Thread Match

Height1




Left Hand End Gate

9

14

8

15

12

7

10

3

6

1

2

5

4

13

11

6




Left Hand End Gate

BOM ID Part Number Description Qty1 020-109473 Sonic Sensor 12 020-0285 Heat Strip 13 018-0107 Bearing 14 030-0153 Lynch Pin 5/16 x 2 1/2in 15 050-0350 Cord Sonic Sensor 16 111-104170 Ratcheting Handle 27 112-302301 Weldment End Gate Upper LH 18 112-302351 Weldment End Gate Lower LH 19 112-302376 Threaded Rod End Gate Rear 110 111-309381 Weldment Shoe LH Electric 111 112-309383 Weldment Shoe Cover Electric LH 112 113-209462 End Gate Nut 113 113-209468 Threaded Rod Front 114 113-309358 Access Cover 115 050-0431 End Gate Spring 1




Right Hand End Gate

3

7

4

8

15 10

12

1

9

13

5

2

9

14

11

6




Right Hand End Gate

BOM ID Part Number Description Qty1 020-0285 Electric Heat Strip 12 112-302300 Weldment End Gate Upper RH 13 112-302350 Weldment End Gate Lower RH 14 112-302376 Threaded Rod End Gate Rear 15 111-309380 Weldment Shoe RH Electric 16 112-309382 Weldment Shoe Cover Electric 17 113-309358 Access Cover 18 050-0431 End Gate Spring 19 111-104170 Ratcheting Handle 210 020-109473 Sonic Sensor 111 050-0350 Cord Sonic Sensor 112 113-209462 End Gate Nut 113 113-209468 Threaded Rod Front 114 030-0153 Lynch Pin 5/16 x 2 1/2in 115 018-0107 Bearing 3/4 x 1 x 5/8 1




Left Hand Extension

23

1 4

5

9

12

11

6

10

78




Left Hand Extension

BOM ID Part Number Description Qty1 112-302201 Weldment LH Extension 12 113-302210 Extension Chrome Rod 23 112-302290 Extension Bottom 14 013-0096 Motor Auger 15 020-0213 Heating Element 16 112-302561 Auger Extension Left Hand 17 113-302080 Assembly Auger Support 18 018-0105 Bearing Replacement Auger Support 19 112-302682 Plate Hose Guide 110 015-0045 Chain Coupling 111 015-0154 Sprocket Auger 112 112-302229 Weldment Containment Tunnel 113 (Not Shown)

020-0548 Sensor Temperature Screed Heat 1




Right Hand Extension

9

3

8 12

124

7

6

51011




Right Hand Extension

BOM ID Part Number Description Qty1 112-309200 Weldment RH Extension 12 112-302682 Weldment Hose Cover Plate 13 113-302210 Chrome Rod Extension 24 013-0096 Auger Hydraulic Motor 15 015-0289A Auger Extension Right Hand 16 112-302080 Assembly Auger Support Bearing 17 018-0105 Auger Support Bearing 18 020-0213 Heat Strip 19 111-302290 Assembly Extension Wear Plate 110 015-0045 Chain Coupling 111 015-0154 Sprocket 112 112-302228 Weldment Containment Tunnel 1




Left Hand Control Panel

3

141

2

13 12

8

6

4 7

5 1110

9




Right Hand Control Panel

BOM ID Part Number Description Qty1 020-0715 MODULE INPUT/OUTPUT 22 112-414257 OPERATOR STATION WELDMENT LEFT 13 112-302430 OPERATOR STAND BASE WELDMENT 14 050-0552 ADJUSTMENT HANDLE OPERATOR STA-

TION1

5 020-0727 CAP USB WATERPROOF COVER 16 020-0726 USB CONNECTOR W/ 10" LEADS 17 020-109474 DUAL USB SOCKET 18 050-0205 GRAB HANDLE 19 020-0271 JOY STICK 210 020-0905 MURPHY INFORMATION PANEL 1860 111 020-123714 E-STOP PUSH BUTTON 112 020-123714-1 E-STOP COUPLING 113 020-123714-2 E-STOP CONTACTS 114 113-414250 DASH PANEL 1




Right Hand Control Panel

3

14 1

2

1312

8

6

47

511 10

9




Left Hand Control Panel

BOM ID Part Number Description Qty1 020-0715 MODULE INPUT/OUTPUT 22 112-414256 OPERATOR STATION WELDMENT RIGHT 13 112-302431 OPERATOR STAND BASE WELDMENT 14 050-0552 ADJUSTMENT HANDLE OPERATOR STA-

TION1

5 020-0727 CAP USB WATERPROOF COVER 16 020-0726 USB CONNECTOR W/ 10" LEADS 17 020-109474 DUAL USB SOCKET 18 050-0205 GRAB HANDLE 19 020-0561 JOY STICK 210 020-0905 MURPHY INFORMATION PANEL 1860 111 020-123714 E-STOP PUSH BUTTON 112 020-123714-1 E-STOP COUPLING 113 020-123714-2 E-STOP CONTACTS 114 113-414250 DASH PANEL 1




Control Panel Upper

11

14

15

11

12

1212

15

14

11

5

10

11

11

15

14

11

14

15

10

4

3

2

1




BOM ID PART NUMBER DESCRIPTION QTY1 020-123714 E-STOP PUSH BUTTON 12 020-123714-1 E-STOP COUPLING 13 020-123714-2 E-STOP CONTACTS 14 020-0905 DISPLAY 15 113-414252 UPPER DASH PLATE 110 020-0083 TOGGLE 3 POSITION 211 020-0423 TOGGLE MOMENTARY 2 POSITION 612 020-0479 TOGGLE MOMENTARY 3 POSITION

DETENT3

14 020-0405 TOGGLE 2 POSITION 415 020-0395 TOGGLE 3 POSITION MOMENTARY 4

Control Panel Upper




Control Panel Lower

4

4

11

2

1

2

2

31

5

2

2

2

2




BOM ID Part Number DESCRIPTION Qty1 020-0423 TOGGLE MOMENTARY 2 POSITION 42 020-0395 TOGGLE MOMENTARY 3 POSITION 73 020-0479 TOGGLE 3 POSITION DETENT MO-

MENTARY1

4 020-0561 JOY STICK 25 113-414254 LOWER DASH PLATE 1

Control Panel Lower




Wiring Harnesses

No Exploded View




BOM ID Part Number Description Qty1 020-414100 ENGINE HARNESS 12 020-414110 PDM1 TO TRACTOR VALVES 13 020-414111 PDM2 to FEED VALVES 14 020-414112 FEED MANIFOLD HARNESS 15 020-414113 MMX DRIVE HARNESS 16 020-414114 TRACTOR CANBUS HARNESS 17 020-414115 SCREED 4 BANK HARNESS 18 020-414116 PDM2 HORN 2 SPEED HARNESS 1

Wiring Harnesses




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Options: Grade Packages

1

4

5

3

2

Single GradeID Number Description Qty

110-202220 Single Grade Kit1 020-0506A Grade Sensor (White) 12 112-202260 Grade Sensor Bracket 23 112-202230 Grade Pivot Arm 24 112-202240 Grade Height Bracket 25 112-202220 Mount Grade Base 26 050-0393 Carrying Case 17 020-0591 Foam Packaging 18 020-0358 Controller Handheld 19 020-0385-1 Controller Mounts 110 050-0604 Cable wiring Handheld 111 050-0350 Cable wiring Grade Sensor 112 030-0494 Hardware Kit 1

Dual GradeID Number Description Qty

110-20222-2 Dual Grade Kit13 020-0385 Controller Handheld 114 020-0506 Grade Sensor (Red) 115 020-0604 Cable wiring Handheld 116 050-0350 Cable wiring sensor 1

Optional Equipment14 050-0667 Cable Topcon

Schematics




Electrical Schematics

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Hydraulic Schematics

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Place holder Generator Diagnostics




Place Holder

NOTES:

CALDER BROTHERS CORPORATION

(LIMITED) PRODUCT WARRANTY

Calder Brothers Corporation warrants that the Paver, Roller, Tank or Grader under this program will be free from defects in material and workmanship for a period of(12) twelve months from the date of installation. Written notice of any claimed defect must be given to Calder Brothers Corporation within the warranty period and within (30) thirty days after such defect is discovered. Liability under this warranty is limited to replacing or repairing at Calder Brothers Corporation election, any part or parts deemed defective after examination by Calder Brothers Corporation or an Authorized Service Representative via prepaid transportation for which is found to be defective, will be repaired or replaced and returned to the customer via prepaid surface transportation within the United States. Should any part be found not defective, inspection and handling may be charged to the customer by Mauldin or an Authorized Service Representative.

EXCLUSIONS:This warranty does not apply to routine wearable parts of the Mauldin machine such as seals, points, plugs, hoses or similar items. This warranty does not extend to any machine or part replaced or repaired under this warranty. This warranty does not cover any repair or replacement labor or any part of parts found defective after examination by Mauldin or an Authorized Service Representative. This warranty does not apply to defects caused by casualty or unreasonable use, including faulty repairs by others and failure to provide reasonable and necessary maintenance.

THIS WARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND CUSTOMER WAIVES ANY OBLIGATION OF LIABILTY OF MAULDIN ARISING IN TORT OR STRICT LIABILITY IN TORT, OR FOR LOSS OR USE, REVENUE OR PROFIT WITH RESPECT TO MAULDIN MACHINE AND/OR PARTS FOR ANY LIABILTY OF CUSTOMER TO ANY THIRD PARTY, OR FOR OTHER DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

I have read and fully understand the warranty policy above.

Customer Witness CALDER BROTHERS CORPORATION

parts manual model: 18602 011-0254 tandem drive pump 1 3 011-0262 a10vo60 hydraulic pump 1 4...

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