parts manual · ltd/ltee ski-doo olympic 1969 olympic s/s 12/3 olympic s/s 320 olympic tnt 399...

BOMBARDIER ski-doo

PARTS MANUAL

1969 OLYMPIC

LTD/LTEE

ski-dooOLYMPIC 1969

OLYMPIC S/S 12/3

OLYMPIC S/S 320

OLYMPIC TNT 399

NORDIC TNT 669

DIVISION SKI-D00 DIVISION

PARTS MANUAL

MANUEL/PIECES

...... VALCOURT OUEBEC CANADA

GENERAL INFORMATION

PARTS CATALOGUE

ILLUSTRATIONS

The illustrations figuring in this parts catalogue show the typical construction of the

different assemblies and, in all eases, may not reproduce the full detail or exact shape of the

parts shown, however, they represent parts which have the same or a similar function.

BOMBARDIER SKI-DO0

MODEL - MODULE

OLYMPIC 292CC - MANUAL



NORDIC 669CC - MANUAL

ILLUSTRATIONS

Les illustrations qui figurent dans ce catalogue de pieces montrent la construction typique

des ensembles vari6s et clans tous les cas peuvent ne pas indiquer la forme exacte, ou le d_tail

de la piece voulue; cependant, elles ont pour but d'identifier des pi_ces qui ont la m_me fonction

ou nee fonction similaire -

/ f

INFORMATION GENERALE

CATALOGUE / PIECES

O ESCRI PTI ON SECTI ON

TRACK ...................................................................................................... 0

DRIVE ..................................................................................................... I

WHEEL .................................................................................................... II

SUSP ENSION .......................................................................................... III

TRANSMISSION ...................................................................................... IV

SKI ............................................................................................................ V

STEERING .............................................................................................. VI

BRAK E .................................................................................................... VII

THROTTLE ............................................................................................ X

ENGINE & EXHAUST .......................................................................... XII

FUEL ......................................................................................... XIII

ELECTRICAL ........................................................................................ XV

BODY ............................................................................ : ........................... XVlI

CHENILLE .............................................................................................. 0

COMMANDE ............................................................................................ I

ROU E ........................................................................................................ II

SUSPENSION .......................................................................................... II[

TRANSMISSION ...................................................................................... IV

SKI ........................................................................................................... V

CONDUITE .............................................................................................. V[

FREIN ..................................................................................................... VII

ACCI_L I_RATEUR ................................................................................. X

MOTEUR & ECHAPPEMENT .............................................................. XII

ESSENCE ................................................................................................ :Kill

SYSTEME ELECTRIQUE ...................................................................... XV

CH ASSIS .................................................................................................. XVII

• LITHO'D IN CANADA

NOVEMBER -- 1 968 IBM 480 1010

_ SUSPENSION" _i_-sUSPE_SION_Ii_ _-

21

51

50

49

29 20 25 26 27 28 37 35 34 33 45

24

39

4O

17

8

0

0

41

20

9

J_ 11

10

32

43

42

38

-- 36

l l®

/

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

1 570 0002

2 570 0003

3 529 0003

501 0012

414 0001

501 0018

387 2019

320 1102

581 1017

4T4-o15"3405 4002

502 0002

502 0011

502 0015

405 4002

570 0205

502 0016

387 3013

320 1062

408 2001

502 0008

502 0010

399 8001

300 8043

503 0002

570 0101

501 0018

_20 1062 i

387 3013 [

f

Track Assembly

Track Insert

Insert Block (Tool)

Drive Axle

Sprocket

Mobile Flange

Nut

Machine Screw

Seal (W/Spring)

Spring (For Seal)

Bearing

Wheel Support

Cap

Inner Flange

Bearing

Tire

Outer Flange

Nut

Machine Screw

Grease Fitting

Cross Shaft

Spring

Tooth Lock Washer

Bolt

Rear Hub

Sprocket

Mobile Flange

Machine Screw

Nut

1 1

1 1

2 2

2 2

18 18

18 18

2 2

2 2

2 2

6 6

12 12

12 12

12 12

12 12

12 12

72 72

72 72

14 14

3 3

6 6

6 6

6 6

1 1

2 2

2 2

18 18

18 18

32

32

33

34

34

35

36

37

38

38

39

4O

41

42

43

44

45

30 570 0301

31 405 4002

503 0035

503 0036

503 0040

503 0033

503 0034

503 0016

300 1048

386 6022

503 0008

503 0012

309 8004

503 0027

300 0041

399 9007

386 7001

581 0006

581 0112

45

46

47

48

49

50

51

52

581 0113

580 1065

580 0204

580 1026

501 0007

392 0019

300 0000

503 0051

Seal

Bearing

R.H. Link Plate

L.H. Link Plate

Adjuster Sleeve

R.H. Spring

L.H. Spring

Retainer Washer

Bolt

Nut

R.H. Bracket

L.H. Bracket

Bolt

Adjuster Eye Bolt

Bolt

Flat Washer

Nut

Rear Hub Assembly

R.H. Link Plate

As s embly

L.H. Link Plate

Assembly

Suspension Assembly

Wheel Assembly

Drive Axle Assembly

End Bearing Housing

Lock Washer

Bolt

Cap

2 ¸

2

1

1

2

1

1

2

2

2

1

1

2

2

2

2

4

1

2

2

1

1

2

1

1

2

2

2

1

1

2

2

2

2

4

1

f

13

26

e

30 7 25 47 31 8 42 41 40

12 4

19

28

/_._! 32 219 21 33 20

,../'

14

34

22

25

_" 00

1

16

3 10 9

@I

11

• !_ ___ii_i• : -___'_i__i_'__' _i__i'i__ i_i__:!:i__!_i_iiiiiiii_!,_I_

43 44 46 45

4

4

5

6

7

8

9

10

11

12

13

14

15

16

1 570 0002

1 570 0004

2 570 0003

3 529 0003

501 0016

501 0020

414 0001

501 0018

387 2019

320 1102

581 1017

414 0153

405 4002

501 0007

300 0000

414 0303

392 0019

501 0015

Track Assembly

Track Assembly

Track Insert

Insert Block (Tool)

Drive Axle w/idler

Drive Axle w/idler

Sprocket

Mobile Flange

Nut

Machine Screw

Seal (w/spring)

Spring (For Seal)

Bearing

End Bearing Housing

Bolt

Idler

Lock Washer

Drive Axle Spacer

2

4

36

36

2

2

2

1

3

2

3

1

27

1 27

28

-- 29

30

1 30

2 31

4 32

36 33

36 34

2 34

2 35

2 36

1 37

3 38

2 39

3 40

40

502 0008

502 0014

399 8001

300 8043

503 0039

503 0045

41_14_27

570 0301

405 4002

503 0035

503003._____6503 0028

309 8027

391 0023

503 0044

503 0040

503 0033

503 0034

Cross Shaft

Cross Shaft

Tooth Lock Washer

Bolt

Rear Hub w/idler

Rear Hub w/idler

Sprocket

Seal

Bearing

R.H. Link Plate

L.H. Link Plate

Adjuster Eye Bolt

Bolt

Flat Washer

Hardened Washer

Adjuster Sleeve

R.H. Spring

L.H. Spring

1

2 2

2 2

2 2

1 1

1 1

2 2

2 2

2 2

2 2

2 2

1 1

1 1

16 501 0021 Drive Axle Spacer 1 41 503 0016 Retainer Washer 2 2

17 502 0002 Wheel Support 6 42 i386 6022iNut 4 417 502 0021 Wheel Support 6 43 580 0202] Drive Axle Assembly 1

18 5020011] Cap 12 12 43 580 0213 Drive Axle Assembly 1

19 " 502 0015 Inner Flange 12 12 44 580 0204 Wheel Assembly (Front) 2

20 405 4002 Bearing 12 12 44 580 0205 i Wheel Assembly (Rear) 1

21 570 0205[ Tire 12 44 580 0216 I wheel Assembly (Front) 221 570 02061 Tire 12 44 [580 0217 I V_qneel Assembly (Rear) 1

22 502 0016[ Outer Flange [ 12 12 45 [580 0207[ Suspension Assembly 1

23 387 30131 Nut 1 90 90 45 /580 0218] Suspension Assembly 1

24 320 10621 Machine Screw I 90 90 46 1581 02011 Rear Hub Assembly 1

25 408 2001 Grease Fitting 14 14 46 581 0208 Rear Hub Assembly 1

26 502 00101 Spring (Front 1_ 13) t 4 4' 47 503 0049 I Cap 2 2

_6 502 0020 Spring (Rear 9/32 0) 2 2

; BOMBARDIER LTD./LTEE i

6 5 7 3 2 4 3 8 9 10 11

I

26

27

28

4

5

6

7

8

9

10

11

12

13

13

13

14

14

15

15

15

I504 00341 Chain Case

504 0040 Chain Case

504 0049

504 0053

405 0001

405 OO02

406 0001

406 3001

504 0046

414 0185

391 0025

380 9024

301 2084

570 0406

412 I0031

412 10061

412 1007 I

Chain Case

Tensioner w/cup

Bearing Cone

Bearing Cup

"O" Ring

Oil Seal

Oil Retainer Ring

Segment

Flat Washer

Nut

Bolt

Plug

Driving Chain

Driving Chain

Driving Chain

504 0013 Sprocket 25 teeth504 0045 Sprocket 34 teeth

504 0008 [ Sprocket 10 teeth5-O_0-00¢[gpr-ocket 11 teeth

504 0061 I Sprocket 16 teeth

1

2

2

1

1

1

1

1

1

1

1

1

16

1 17

1 18

1 1 19

2 2 19

2 2 20

1 1 21

1 1 21

1 1 22

1 1 23

1 1 24

1 1 25

1 1 26

1 1 27

28

1 29

1 30

1 31

1

32

33

1

504 0015

3q8-1- 2_28

371 0011

504 0019

504 0048

386 6022

504 0018

504 0047

391 0023j

504 0039 I

371 00331

570 0413 I

570 0403 t

504 00201

504 00501

386 60221

371 0031

412 6002

300 0001

386 6019

Shaft Washer

Nut

Cotter Pin

"U" Clamp

"U" C1 amp

Nut

L.H. Footrest

"U" Clamp

Flat Washer

Spacer

Cotter Pin

Access Plug

Inspection Cover

Shim

Hinge Rod

Nut

Cotter Pin

Driving Chain

(repair kit)

Bolt

Nut

1 1 1

1 1 1

1 1 1

1 1

1

3 3 3

1 1

1

2 2 2

2 2 2

1 1 1

1 1 1

1 I 1

1 1

1 1

1 1

1 1

1 1

d4 35

33

I27

34 3

15 16 -17 24

26 12(_ 18

23 20

19

8

9

10

11

12

12

12

13

14

15

16

17

1 504 0056

2 504 0057

3 405 0004

4 406 0003

5 406 3002

6 301 2084

7 414 0185

391 0025

380 9024

570 0406

412 1010[

412 6007

412 6009

412 6008

504 0059

504 0045

417 0009

389 8024

371 0032

Chain case

Tensioner W/Cup

Bearing cone

"'0" ring

Oil seal

Bolt

Segment

Flat washer

Nut

Plug

Driving chain

Connecting link single (1)

Cranked link double (2)

Cranked link single (3)

Sprocket (22 teeth D.)

Sprocket (34 teeth D.)

Spring washer

Nut

Cotter pin.

18

19

20

21

22

23

24

25

26

27

28

29

3O

31

32

33

34

35

504 0039 Spacer

371 0033 Cotter pin

504 2038 i "U" clamp

391 0023

386 6022

504 2037

570 0403

570 0413

507 0045

371 0011

386 6022

517 0166

391 0021

300 1001

386 6019

504 O020

405 0003

504 0058

Flat washer

Nut

"U" clamp

Inspection cover

Access plug

Hinge rod

Cotter pin

Nut

L.H. Footrest

Flat washer

Bolt

Nut

Shim

Bearing cup

Oil retainer ring

::: : :: : BOMBARDIER LTB,/LTCE ':- :

-8

2

/

581 1009

581 1022

581 0207

504 1028

504 1037

504 1046!

Driven Pulley Assembly



Fixed Pulley Half

Fixed Pulley Half

Fixed Pulley Half

1

1 1

1

1 1

5 414 0125 Spring

5 414 0138 Spring

6 560 4001 Outer Cam

6 504 1035 Outer Cam

7 372 1123 Roll Pin

7 372 1124 Roll Pin

1 1 1

1

1 i i

1

1 1 1

1

LITHO'D _N CANADA : SECTION IV -PAGE 3 . : NOVEMBER-- 1968 _BM480 I010

2

04

7

1 1

9

14

Q

1 581 1008

1 581 1043

1 581 3012

2 504 1009

2 504 1010

3 504 2008

3 504 2039

4 405 4005

5 504 2013

6 414 0013

7 504 2017

Drive Pulley Assembly



Shim (.024")

Shim (.048")

Inner Half

Inner Half

Bearing

Spring Seat

Spring

Outer Half

1 1

1

1

m

1 1 1

1

"1 1 1 1

1 1 1 1

1 1 1 1

1 1 1

7

8

8

9

9

10

11

12

13

14

504 2033

504 2022

582 1018

504 2040

504 2024

504 2026

309 8010

300 0081

386 6024

504 2034

Outer Half

Cent. Governor

Cent. Governor Assembly

Pressure Lever Kit

(3/8 hole)

Pressure Lever Kit

Washer

Bolt

Bolt

Nut

Cent. Governor

1

1 1 1

1

1 1 1 1

1 1 1 1

4

4

1

14 13

e

12 10

m

l 8.

16

| il

_ 5

15

\

%J

15 /

5

6,-/

8

2

1 11 1026 I Ski Assembly R.H.

1 11 1027 i Ski Assembly L.H.

2 g2 1013 i Leaf Spring AssemblyiI R.H.

2 _2 1014! Leaf Spring Assembly

]L.H.

3 )5 0032 I Ski Runner

4 )5 0002 Runner Shoe

17 2022 ] Nut'0 05021 Rebound Leaf Spring

15 0016 IMain Leaf Spring

)5 0013 I Auxiliary Leaf Spring

LITHO'D IN CANADA

19

1 1

2 2

2 2

2 2

2 2

2

2 2

9 505 0015 Auxiliary Leaf Spring 2 2

10 505 0037 Spring Coupler 2 2

11 300 80841 Bolt 4 4

12 386 6024 Nut 3, 4

13 309 8007 Bolt 2 2

14 386 60241 Nut 2 2505 0034 Retainer Pin 4 415 i i

16 505 0035 Flat Washer 4 4

17 371 0011 Cotter Pin 4 4

18 505 0033 Spring Slided Cushion 2 2

19 570 0503 Inside Protector 2 2

I

BOMBARDIER LTD./LTEE

SEc_TION V - PAGE I NOVEMB'ER -- 1968 IBM480 1010

10

2O 11 13

I19

%

18

581 0106

581 olo7 I

582 0101

582 0102

505 0032

505 00021

387 2022

570 05021

505 0018

505 0014]I

Ski Assembly R.H.

Ski Assembly L.H.

Leaf Spring As'sembly

R.H.

Leaf Spring Assembly

L.H.

Ski Runner

Runner Shoe

Nut

Rebound Leaf Spring

Main Leaf Spring

Auxiliary. Spring

l 12

16

tTF-_!: ...... :_:,

9 505 0013

10 505 0015 _

11 505 0045

12 300 8085 i/

13 386 6024

14 505 0033

15 505 0034 i

16 371 0011

17 505 0035

18 570 05031

19 309 8007:

20 !386 60241I

Auxiliary Leaf Spring

Auxiliary Leaf Spring

Spring Coupler

Bolt

Nut

Spring Slider

Retainer Pin

Cotter Pin

Washer

Inside Protector

Bolt

Nut

6 10

! I

6

13

12 8 11

l) 4,'

,

,,''''''''''13 14 15

1

1

2

2

2

2

3

4

5

6

_80 1047 I Tie rod ass'y.

;80 0106 Tie rod ass'y._06 0060 Ski leg L.H.

i06 0066 I Ski leg R.H,

;06 0076 f Ski leg L.H.

;06 0078 I Ski leg R.H.

i14 01271 Spring

;06 00141 Steering arm plate

92 0026 I Lock washer

00 81231 Bolt "

2 2 2

1 1 1

1 1 1

2 2 2

2 2 2

2 2 2

2 2 2

7

2 8

8

9

1 10

1 11

2 12

2 13

2 14

2 15

408 2001

506 0043

506 0058

506 0044

506 0017

389 8016.

389 80151

414 0364i

391 00251

371 00311

Grease fitting

Tie rod

Tie rod

Center tie rod

Tie rod end L.H.

Jam nut L.H.

Jam rmt R.H.

Spring

Flat washer

Cotter pin

NrizI_

S;'/N

4 4 4

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

4 4 4

4 4 4

4 4 4

4 -

2

2

2

2

2

4

4

4

..... BOMBARDIER LTD!;_TEE = ....... : : _,' 7

5

3

4

5

6

7

8

9

10

10

12

99

8

O

O

#I

9 11 7

!/:

580 1048 Handle bar ass'y.581 1036 Control handle

W/Slug ass'y.

506 )073 i Cable slug retainer

390 5001 Rivet (for slug)

390 )001 [ Rivet

414 )002 Grip

570 )601 Steering bushing

506 )069 Brace strip

391 )021 Flat washer

2

2

2

2

2

1

1

4

O

15 14

[T¥,_

1 1

2 2

2 2

2 2

2 2

2 2

1 1

1 1

4 4

/ °/t/

11

00

i16 17

10 300 0001 Bolt

11 386 6019 Nut

12 300 00031Bolt

13 506 00671 Upper column

13 506 0086 Upper columnI

14 517 0088 I Spacer15 ' 321 7133 Machine screw

I

I16 391 0023 Flat washer

17 I 386 90011 Nut

I

13

2 2

3 3

1 1

1

1

2 2

2 2

2 2

11 13 14 7

8

i16 15 10

1 Steering Bushing 1 9 506 0090

2 Handle Assembly 1 10 300 0001

3 Control Handle w/Slug 2 11 517 0141

4 Cable Slug Retainer 2 12 386 6019

5 Rivet 2 13 399 8006

6 39 Rivet 2 14 300 3126

7 0002 i Grip 2 15 506 0087

8 0088 [Handle Bar 1 16 1387 2019

3ar Bracket

Bolt

Brace Rod

Nut

Lock Washer

Bolt

Upper Column

Nut

1

3

1

3

1

1! 1

3

//

/

/

6 5 7 4

3

10 14

2 1

J%J

-16

J _j.19_f

0 - _18

_17

12

13

11

10 I @

1

2

3

4

5

6

7

8

9

10

1580 1021

1507 0029

501 1018

507 0032

507 0006

390 5001 ]

371 0035i

580 1023

507 0012

380 6022

Brake handle ass'y

Brake handle

Swivel pl ate w/lining

Plate

Lining

Rivet

Cotter pin

Hinge rod ass'y.

Rod

x}ut

11

12

13

14

15

15

16

17

18

19

507 0013

300 0001

386 6019

414 0081

414 0267

414 0264

414 0263

5O7 0028

392 0019

300 5000

Adjuster robe

Bolt

Nut

Spring

Brake cable

Throttle cable

Cable housing

Clip

Lock washer

Bolt

12 9

15

[

1

2

3

4

5

6

7

8

9

10

I1

12

13

581 10231 Brake lever ass'y.

507 00361 Brake lever

582 10121 Shoe ass'y W/lining

507 00371 Shoe

507 00381 Lining

390 50011 Rivet

507 00411 Lug spacer

309 8020 I Bolt

386 60191 Nut

309 80191 Bolt

560 70041 Lock bolt

507 00441 Lock bushing

414 0257 I Spring

1 1 1

1 1 1

1 1 i

1 1 1

1 1 1

3 3 3

2 2 2

1 1 t

3 3 3

1 1 1

1 1 1

1 1 1

1 1

14

15

15

15

15

15

16

16

16

16

16

17

18

114 0043 Hose tie

414 0262 Brake cable

[ 414 0359 Brake cable

I 414 0261 Throttle cable

414 0264 Throttle cable

414 0277 Throttle cable

414 0266 Brake cable housing

414 0358 Brake cable housing

414 0263 Throttle cable housing



507 0028 Housing clip

392 0019 Lock washer

1 1 1

1 1

1

1

1

1

1 1

1

1

1

1

L,THO'O _N CANADA SECTION VII-X- pAGE 2 NOVEMBER -- 1968 IBM480 10'[0

ROTAX ENGINE

1969

292CC - MANUAL

CRANKCASEI FAN COWL :: :: ....

N "16-o31

33

24

2829_ o

1,2,

3,4,5

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

402 0005

402 0007

402 0009

402 1015

402 0014

402 0017

402 0016

402 0019

402 0020

402 0023

402 0091

402 0025

402 0026

402 0076

¢02 0031

¢02 0018

Crankcase Ass'y

Stud M 8 x 56

Stud M 8 x 46

Dowel Tube

Gasker, Crankcase

Hex. Nut M 8

Lock Washer 8, Crankcase,

Fan Cowl

Sealing Ring

Hex. Screw M 8 x 9, Oil Drain

Stud M 10 x 42, Engine Base

Distance Sleeve

Lock Washer 10

Hex. Nut M 10

StudM 8 x 171

Washer

Hex. Nut M 8

1

2

3

2

1

5

5

4

1

1

4

4

4

4

4

4

18

19

2O

24,

25,26

25

26

27

28

29

30

31

32

33

34

(

402 0028

402 0037

402 0142

402 0137

402 2002

402 0100

402 0094

402 3037

402 5045

402 0061

402 0080

402 0057

402 0092

402 0018

Cable Grommet,

Ignition, Cable

Labyrinth Ring

Cyl. Screw M 6 x 10

Fan Cowl Ass'y

Stud M 8 x 25

Plastic Baffle

Air Deflector

Spring Washer B 5

Flat Headed Screw M 5 x 8

Cable Clamp

Mass Cable with Contact

Pin 130 MM

Cyl. Screw M 3 x 16

Direction Plate

Hex. Nut M 8

1

1

4

1

4

1

1

2

2

1

1

1

1

4

08 7

2

1 402 1002 Oil Seal

2 402 1124 iDea p Groove Ball Bearing

3 402 1012 Distance Sleeve4 402 0176 Crankshaft Ass'y

5 402 1010 [Key 5 x 6,56 402 1023 Shim 0,2 MM

2 6

2 6

1 7

1 8

1 9

As required 10

402 1026 I Shim 1,0 MM

402 1126 I Shim 0,1 MM

402 1035 I Washer, Cam Spring

402 1036 I Spring, Breaker Cam

402 1127 I Breaker Cam

402 1040 T Lock Washer

As required

As required

1

1

1

1

LITHO_D iN cANADA : 'SECTION Xll- PAGE 3 : NOVEMBER " 1968 IBM480 1010

8 _ 74 75

FO21 11 t

- -0 ,,,_22 'e 18........ _ 17

2

......... ,,.,,,

I

1-2-3

2

3

4

5

6

7

8

9

10

402 1161

402 1166

402 1162

402 1163

402 1164

: 402 1165

402 1064

402 1067

402 2088

402 2186

402 2101 ',

402 2173

402 4080

Piston Ass'y. w/ring 75 STD 1

DTO. 75.5 1st. oversize 1

L-Ring 75 STD 1


Rectangular Ring 75 STD 1


Gudgeon Pin 1

Circlip 2

Gasket (cylinder flange) 1

Cylinder w/sleeve 1

Gasket (cylinder head) 1

Cylinder Head 1

Spark Plug (Bosch M280T31) I 1I

11 402 203_

12 402 2085

13 402 2119

14 402 0016

15 402 0017

16 402 0031

17 402 2001

18 402 2159

19 404 0212

20 402 2171

21 402 217222 402 0018

Stud M 8 x 19

Gasket (muffler)

Muffler Assembly

Lock Washer

Nut M 8

Washer

Bolt

Stud M 8 x 41

Flange Gasket

Isolating Flange 20 MM thick

Isolating Washer

Nut M 8

2

1

i

2

2

1

1

2

2

1

2

2

LITHO'D IN CANADA SECTION Xll - P_GE-4 i ,: NOVEMBEN _ i96B 1B, M 480 J010

REWIND SIARTER DEMARREUR A RAPPEL

23

22D

o220

21

19v

¢:N2 17

19.-.

241

26 _ ""

13 12 10

o,_76

5

402 5003

402 0015

402 2053

402 5005

402 5035

402 0015

402 5011

402 5036

402 5037

Starting Pulley 1 15

Lock Washer 6 3 16

Hex. Nut M 6 3 17

Rewind Starter Ass'y 1 18

Starter Housing 1 19

Lock Washer 6 4 20

Hex. Screw M 6 x 15 4 21

Starter Stop 1 22

Countersunk Screw M 5 x 8 2 23

10 11, 402 5023 Spring Cartridge Ass'y 1 24,251; ] 24

10 402 5022 I Rewind Spring 1 25

11 402 5038 ] Spring Guide 1 26

12 402 5044 I Cover, Spring Guide 1 27

13 265 2003 [ Rope Sheave 1

14 ¢02 5026 D-Washer 1

BOMBARDIER LTD,/LT_'E

L1THO,D IN CANADA SECTION Xll - PAGE 5

5039

5017

5018

] 5019I402 5016

402 5042

Pivot Arm

Friction Wash.er

P awl

Paw1 Spring

Pawl Spring Stop

Friction Spring

Washer

Circlip

Rubber Buffer

Starter Rope with Grip

Starter Rope 1200 MM

Starter Grip

Bolt, Starter Rope

Protection Sieve

NOVEMBER -- 1968 IBM480 1010

IGINI ITION! 0_! T';F AN ?i , i2 V _40W' i _ AL L UMAG

23@

10 11

o,-? o 16J 8 3 is

6_,_ 12 14

1 Magneto Generator Ass'y

12V. 40W.

2 402 4016 [ Armature Plate Ass'y

3 402 4019 I Magneto Ring

4 402 4022 Washer

5 402 4024/Lock Washer 5

6 402 4026 Cyl' ScrewM 5 x 16

7 /402 4027 [ Cyl. Screw M 6 x 22,

/ Flywheel8

9-12

9

10

11

12

13

14

402 0015

402 4105

402 4094

402 0146

402 4096

402 4032

402 4089

402 4034

Lock Washer 6

Magneto Housing Ass'y

Screw M 6, Bearing

Centrifugal Weight

Centrifugal Weight

Spring, Centrifugal Weight

Magneto Housing

Stud M 6 x 15, Starting Pulley

Fan

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

402 2053 Hex. Nut M 6

402 4037 I Armature Plate alone

402 4040 I Ignition Coil

402 4084! Lighting Coil with Cable

[and Contact Pin

402 4024 I Lock Washer 5

402 4048 I Cyl. Screw M 5 x 28

402 4068 J Condenser

402 4070 [ Cable, Condenser

402 4116 I Lubricating Wick

(to be inserted)

402 4049 [ Pivot Pin, Contact Breaker

402 4050 I Contact & Breaker Points Set

402 7016 [ Parts Set

402 4062 I Shorting Cable 380 MM

with Contact Pin

¢02 4106 I Ignition Cable 480 MM

302 4076 [Spark Plug Protector

15 402 0015 lLock Washer 6 4 31 _02 4079 Spark Plug BOSCHM 240 T1 1

12

5

14

!

2

3 4 16

1,2

3,4

1

2

3

8025

8023

8039

8022

8024

8028

402 8013 !Holder with Bolt,

i Connecting Rod

it

Tool Set

Fork Wrench 10/13 MM

Pin 8 x 130 MM, Socket Wrench

Socket Wrench 26 MM,

Spark Plug

Socket Wrench 13 MM

Stamp to mount Oil Seal

9 402

10 402

11 iii

12

13

14

16 402

Sleeve for Oil Seal, p.t.o. Side 1

Sleeve for Oii Seal,

Magneto Side 1

Protection Cap 18 MM 1

Puller for Flywheel I 1/

Puller for Bearing 402 I 1

Wrench to hold Fan 1

Holder, Crankshaft 1

One-end Wrench 13 MM, iI

Carburetor Ass'y Nuts 1

Socket Wrench 11 NIM

ROTAX ENGINE

1969

335CC - MANUAL

,!,i _i_,i_ii!i__i¸_I__i!! _:ii!_;i_/ii_i__iii_ii_ ;_i!iii!ii_i_il,!_,___,.BOMBARDI ER LTD'/LTI_E

; L|THO_D IIN CANADA : SECTION Xll ± PAGE 9 NOVEMBER --1968 iBM 480 1010

33

24

1,2,

3,4,5

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

402 0140

402 0007

402 0009

402 1015

402 0014

402 0017

402 0016

402 0019

402 0020

402 0023

402 0091

402 0025

402 0026

402 0076

402 0031

402 0018

402 0028

Crankcase Ass'y

Stud M 8 x 56

Stud M 8 x 46

Dowel Tube

Gasket, Crankcase

Hex. Nut M 8

Lock Washer 8, Crankcase

Fan Cowl

Sealing Ring

Hex. Screw M 8 x 9, Oil Drain


Distance Sleeve

Lock Watcher 10

Hex. Nut M 10

Stud M 8 x 171

Washer

Hex. Nut M 8

Cable Grommet,

Ignition, Cable

i:ITEM_

19 402 0141

20 _402 0142

21 1402 4117

22 1402 4133

23 1402 0105

24 25

2_ 402 0137,

25 1402 2002

26 t402 0100

Labyrinth Ring

Cyl. Screw M 6 x 10

Stud M 5 x 11,5,

Armature Plate

Washer 5,3

Lock Nut M 5

Fan Cowl Ass'y

Stud M 8 x 25

Plastic Baffle

27 I

28 [

29 I

3O t

31 t

32 I33 I

34 I

402 0094 ] Air Deflector

402 3037 Spring Washer B 5402 5045 Fiat Headed Screw M 5 x 8

402 0061 t Cable Clamp

402 0080 1Mass Cable

with Contact Pin 130 MM

402 0057 [ Cyl. Screw M 3 x 16

402 0092 [ Direction Plate

402 0018 [ Hex. Nut M 8

1

4

3

3

3

1

4

1

1

2

2

1

1

1

1

4

12

6 5

8 7

402 1002 Oil Seal 2

402 11241 Roller Bearing 2

402 11251 Crankshaft Ass'y 1

402 1010l Key 5 x 6,5 1

402 1023[ Shim 0,2 MM As required

402 10241 Shim 0,3 MM As required



6

7

8

9

10

12

13

402 10351 Washer, Cam Spring

402 1036 Spring, Breaker Cam

402 1127 Breaker Cam

402 1040 Lock Washer, Engine without

Electric Starter

402 1043 Hex. Nut M 18 x 1,5

1402 1033 Needle Cage, Piston Pin

As required

1

1

1

FLER- CYUNORE IS LENCiEUX

7O

1-2

2

3

4

5

6

7

8

9

10

I

[402 1190

402 1191

402 1171

402 1172

402 1064

402 1067

402 2123

402 2196

402 2101

i402 2197402 4079

402 2002

Piston Ass'y. with Rings 7813

Dto., 78, 513, 1st. Oversize

Rectangular Ring 78_r


i Gudgeon Pin

Circlip, Gudgeon Pin

Cylinder F!ar_ge Gasket

Cylinder with Sleeve

Gasket, Cylinder Head

Cylinder Head

Spark Plug Bosch M 240 T1Stud M 8 x 25

ii

12

13

14

15

16

17

18

19

20

21

404 0212 Isolating Flange

402 2131 Tillotson Carburetor Flange

Gasket

402 2072 Isolating Washer

402 0078 Hex. Nut M 8

402 2038 StudM 8 x 19

402 2089 Gasket, Exhaust Flange

402 2119 Muffler Ass'y.

402 0016 Lock Washer 8

402 0018 Hex. Nut M 8

402 0031 i Washer402 2001 I Hex. Screw M 8 x 20

I

2

2

2

2

1

1

2

2

1

1

2O

2

12

SlL '

14 lSI

13

1-2-3

1-2-3

2

2

3

3

4

5

6

7

8

9

10

402 1170

402 1171

402 1172

402 1064

1402 1067

402 2123

402 2187

402 2101!402 2175i

1402 4080 i

Piston Ass'y, W/TH Ring 7813

Dto, 78.513, 1st Oversize

L-Ring 78g

Dto, 78.5t3, 1st Oversize

Rectangular Ring

Dto, 78.513, 1st Oversize

Gudgeon Pin

Circlip Gudgeon Pin

Gasket, Cylinder Flange

Cylinder with Sleeve


Cylinder Head

Spark Plug Bosh M 280 T31

11

12

13 402 2191

14 402 0016

15 402 0018

16 402 0031

17 402 2001

18 402 215919 404 0212

20 402 2171

21 402 2072

22 402 0018

Stud M 8 x 19

Gasket, Muffler

•Muffler Ass'y

Lock Washer M 8

Hex. Nut M 8

Washer

Hex. Screw M 8

Stud M 8 x 41

Flange Gasket

Isolating Flange 20 MM Thick

Isolating Flange

Hex. Nut M 8

;-L.iTH0"D IN CANADA SECTION XII PAGE t2 FEBRUARY -- lg6g IBM 4S0 I010

24 i

26 _;_ V

201 11_5_'4 {_ _ _ _(_i/i

19._. _ "=_7

4 27

6

7

8

9

I0,

11,12

I0

11

12

13

14

1

2 402 0015

3 402 2053

4 402 5005

5 402 5035

402 0015

402 5011

402 5036

402 5037

402 5023i

402 5022

402 5038

402 5044

265 2003

402 5026

Starting Pulley

Lock Washer 6

Hex. Nut M 6

Rewind Starter Ass'y.

Starter HousingLock Washer 6

Hex. Screw M 6 x 15

Starter Stop

Countersunk Screw M 5 x 8

Spring Cartridge Ass'y

Rewind Spring

Spring Guide

Cover, Spring Guide

Rope Sheave

D-Washer

1

3

3

1

1

4

4

1

2

1

1

1

1

1

1

15 402 5028 Pivot Arm

16 402 5027 Friction Washer

17 402 5029 Pawl

18 402 5030 Pawl Spring

19 402 5031 Pawl Spring Stop

20 402 5032 Friction Spring

21 402 5033 Washer

22 402 5034 Circlip

23 402 5039 Rubber Buffer

24,25 402 5017 Starter Rope with Grip

24 402 5018 Starter Rope 1200 MM

25 402 5019 Starter Grip

26 402 5016 Bolt, Starter Rope

27 402 5042 Protection Sieve

1

1.

2

2

2

1

' sEcTIoN Xll - PAGE 13 NOVEMBER 1968 IBM 480 1010LITHO'D IN CANADA -

....... .......... .

®

\

I o' 25 _ 2j6

2O

17@ 022

29

23

Fo19

OA

o,g163 15

12 14

1 402 4003

2 402 4016

3 402 4019

7 402 4027

8

9-12

9

10

11

12

13

14

15

16

17

402 0015

402 4105

402 4094_

402 0146

402 4096

402 4032

402 4089

402 4034

402 0015

402 2053

402 4037

Magneto Generator Ass'y

12V. 40W.

Armature Plate Ass'y

Magneto Ring

Cyl. Screw M 6 x 22,

Flywheel

Lock Washer 6

Magneto Housing Ass'y

Screw M 6, Bearing

Centrifugal Weight

Centrifugal Weight


Magneto Housing

Stud M 6 x 15, Starting PuIleyFan

Lock Washer 6

Hex. Nut M 6

Armature Plate alone

4

4

1

I 18 402 4040

i 19 402 4084

20 402 4024

21 402 4048

22 402 4068

23 402 4070

24 402 4116

25 402 4049

26 402 4050

27

28

29

30

31

402 7016

402 4062

402 4106

402 4076

402 4079

Ignition Coil

Lighting Coil with Cable

and Contact Pin

Lock Washer 5

Cyl. Screw M 5 x 28

Condenser

Cable, Condenser

Lubricating Wick

(to be inserted)

Pivot Pin, Contact Breaker

Contact & Breaker

Points Set

Parts Set

Shorting Cable 380 MM

with Contact Pin

Ignition Cable 480 MM

Spark Plug Protector

Spark Plug BOSCH M 240 T1

1

NOVEMBER -- 1968 IBM48D 10_0

R! IPAIR i .... ' OU TIL S

12

5

14

1

,_- II

2

3 4 16

1,2, 402 80253,4

1 402 8023

2 402 8039

3 i402 8022

4 402 8024

5 402 8028J

6 402 8013

7 1402 8011

Tool Set

Fork Wrench 10/t3 MM

Pin 8 x 130 MM, Socket Wrench

Socket Wrench 26 MM, Spark P1

Spark Plug

Socket Wrench 13 MM

Stamp to mount Oil Seal

Holder with Bolt, Co

Connecting Rod

Sleeve for Oil Seat, p.t.o. Side

8

9

10

12

13

14

15

16

02 8010

02 8005i

02 8004

02 8008

02 8038

32 8042

D2 8051

32 8047

Sleeve for Oil Seal Magneto Side

Protection Cap 18 MM

Puller for Flywheel

Wrench to hold Fan

Holder, Crankshaft

One-end Wrench 13 MM,

Carburetor Ass'y Nuts

Ring Half, for Roller

Bearing 232/450

Socket Wrench 11 MM

MO TEUR

ROTAX ENGINE

1969

399CC - MANUAL

P17-- --17--

14 15

2_O_)la

11 12

i--mI::ol4a 0 _13

1_ _''-- " "ll'l " ==o_16

90 _ 90

1-2

3-4-5

3

4

5

6

7

8

9

402 0165 Crankcase

402 0007 StudM 8 x 56

402 0123 StudM 8 x 37

402 0161 Dowel Pin 50 x 10

402 0016 Lockwasher 8

402 0018 NutM 8

402 0153 StudM 10 x 18

402 0025 Lockwasher 10

I01

11

2 12

8 13

2 14

10 15II

10 16

4 IJ

402 0026 INut M 10

402 0115 IStud M 8 x 16 (Fan Housing)

'402 1158 ILocking Washer 8402 0134 INut M 8

402 4117 IStud M 5 x 11.5

402 4133 IWasher 5,3

402 0105 IStop Nut M 5

402 2160 IStud M 8 (Cylinder)

TE URI

2,f22

11

23,8 I::

16 27

15/ _ ....'

4

5

6

7

8

9

10

11

12

13

14

1 402 0155

2 402 0118

3 402 0154

402 0136 i

402 1018

402 1009

402 0129

402 0163

402 0129

402 1084

402 1086

402 0164

402 0157

402 0156

Fan Housing

Locking Ring

Fan with Shaft Assembly

Ball BearingWasher

Woodruff Key 3 x 5

Shim

Pulley Half

Shim

Lock Washer 14

Hex. Nut M 14 x 1.5

V-Belt

Cylinder Cowl, Right

Cylinder Cowl, Left

1

1

1

2

2

1

1

2

4

1

1

1

15

16

17

18

19

20

21

22

23

24

25

26

27

402 0133 Spring Washer B 6

402 0151 Flat Head ScrewM 6 x 30

402 2125 Cyl. ScrewM 6 x 80

402 0125 Spring Washer B 8

402 0152 Flat Head Screw 5/16 x 15

StudM6 x 177

402 4129 [Washer 6.2i

402 2169 Locking Nut M 6402 2104 Lock Nut M 6

402 2053 ]Hex. Nut M 6i

402 0147 Adjustment Screw, Gas Cable402 0138 Support Spring, Gas Cable

402 0092 IDirection Plate

I

1-2 402 1150 Crankshaft Assembly

2 40 2 1137, O-Ring

3 402 1023 I Shim 0.2 MM

3 402 10241 Shim 0.3 MM

3 402 10251 Shim 0.5 MM

3 402 1026 Shim 1.0 MM

3 402 1126 Shim0.1 MM

4 402 1142 Ball Bearing

5 402 1137 O-Ring

6 402 1135 [ Retaining Washer

7 402 1138 EOil Seal

8 402 1136 Oil Seal

9 402 1035 Washer, Cam Spring

1

3

2

2

2

1

1

1

10

11

12

13

14

15

16

17

21

22

23

402 1036

402 1156

402 1040

402 1043

402 1010

402 1033

402 1063

402 1067

302 1120

402 5049

402 1123

Spring, Breaker Cam

Breaker Cam

Lock Washer

Hex. Nut M 18 x 1.5

Woodruff Key 5 x 6.5

Needle Cage

Gudgeon Pin


Distance Sleeve 21 MM

Starter Gear 77 T

Washer, Crankshaft

P.T.O. Side

1

1

1

1

2

2

2

4

1

(:L|NDE.......... •" ; : : ......

_PJSTI NS_ CYLINDRE. SILENCIEUX,_/._._.7i:25 ....... .......

12

-- 402 2192

1 402 2132

"2--- 402 2180

3 402 2181

4 402 2133

5 402 2155

6 402 2156

7 402 0031

8 402 0017

9 402 2143

10 402 2144

11 402 2141

12 402 2134

13 402 2135

14 402 2148

15 402 2136

16 402 2182

17 402 0031i

18 402 21061

19 402 2159 ]

20

21 402 2171 f

22 402 20721

Cylinder Cowl Right, '_'__j_

Carburetor Side


Cylinder P.T.O. Side

Cylinder, Magneto Side


Cylinder Head, P.T.O. Side

Cylinder Head, Magneto Side

Washer, Cylinder Head

Hex. Nut M 8

Distance Nut M 8

Distance Nut M 8 -- 1/8" --

27NPT

Stud M 8 x 34

Intake Gasket, P.T.O.

Side Cylinder

Intake Gasket, Magneto Side

Cylinder

Intake Manifold

Ring, Gasket

Intake Cover

Wash er

Lock Nut M 8

Stud M 8 x 41, Carburetor

Tillotson Carburetor FlangeGasket

Isolating Flange 20 MM Thick

Isolating Washer

23

24

26-27

24

26-27

25

26 - 27

25

26-27

26

26

27

27

28

29

30

35

36

37-38

39-40

38

39

40

47

48

49

402 0018 2

402 1174

1

1402 1180

402 1175

402 1181

402 1176

402 1177

402 1186

402 1187

402 1063

402 1067

402 4175

402 2163

402 2164

Hex. Nut M 8

Piston Assy. with Rings,

64.50, Std. P.T.O. Side

Dto., 650, 1st. Oversize

Piston Assy. with Rings,

64.50, Std., P.T.O. Side


L-Ring 64.50, Std.


Rectangular Ring 64.5_, Std.


Gudgeon Pin


Spark Plug BOSCH W260 T1

Exhaust Socket 90 MM

P.T.O. Side

Exhaust Socket 107MM

Magneto Side

402 2117 Muffler System Assembly 1

402 21661Clamp Assembly 400 2

402 2167[Clamp Assembly 420 1

402 2165 [Inlet Elbow 1

402 5010[Bolt M 6 x 20 2

402 0015 Lockwasher M 6 2402 2053 Bolt M 6 2

I

1

22 1

15 i 21

14 _ 20 _)

I_ 14 910

is |16 A

1

2

3

4

5

6

7,8,9

7

8

9

10

11

402 5046 lewind starter assy.

402 0015 Lock washer 6

402 5011

402 7058

!402 5036

402 5037

402 5023

402 5022

402 5038

402 5044

402 5047

402 5026

Hex. screw M 6 x 15

Starter housing

Starter stop

Countersunk screw M 5 x 8

Spring cartridge assy.

Rewind spring

Spring guide

Cover, spring guide

Rope sheave

D-washer

12 402 5028

13 402 5027

14 402 5029

15 402 5030

16 402 5031

17 402 5032

18 402 5033

19 402 5034

20 402 5016

21 402 5039

22 402 5052

23 402 5019

)ivot arm

_riction washer

_awl

Pawl spring

Pawl spring stop

Friction spring

Cover washer

Circlip

Bolt 5 x 6, starter rope

Rubber buffer

Starter rope 1350 MM

Starter grip

i A[tUMAGE :ii

25 /_25 b

J _44 31_ @30 42 27

22 _28 4

44_

1 16 402 4168

2 402 4170

3 402 4167

4 402 0015

5 402 4148

6 402 4149

7 402 4096

8 402 0146

9 402 4118

10 402 5050

11 402 0162_

12 402 1158

13 402 0134

14 402 4122

15 402 4158

16 402 0168

17 402 7008

18 402 4160

19 402 4024

20 402 7004

21 402 4153

22 402 7003

23 402 4154

24 402 4154

25 402 4076

?

Magneto Generator Ass'y.

12V. 75W.

Armature Plate Ass'y.

Magneto Ring

Lock Washer M6

Cyl. Screw with Interior

Hex. M6 x 10.5

Magneto Housing


Centrifugal Weight

Bearing Screw, Centrifugal

Weight

Stud M8 x 15

V-Belt Pulley

Locking Washer 8

Hex. Nut M8

Cable Grommet

Cable Grommet

Rubber Sleeve 55 MM

Ignition Coil

Plastic Clamp, Cables

Lock Washer 5

Cyl. Screw M5 x 22

Ignition Coil

Mass Cable Ass'y. Yellow

Protection Cap Ignition Coil



Spark Plug Protector

26

27

28

29

30

31

32

33

34

35

36

37

38

39

4O

41

42

43

44

45

46

47

402 4145

402 4152

402 4155

402 4176

402 4024

402 4048

402 4151

402 41611

402 4150

402 4146

402 7049

402 4068

402 4164

402 4049

402 4050

402 701-6

402 4162

402 4159

402 4177

402 4166

402 4165

402 4141

Spark Plug BOSCH W240 T1

Armature Plate Alone

Lighting Coil with Cables550 MM

Faston Connector

Lock Washer M5

Cyl. Screw M5 x 28

Generator Coil, Bottom,

Right hand Winding

Distance Sleeve

Generator Coil, Top, Left

Hand Winding

Countersunk Screw M5 x 38

Hex. Nut M5

Condenser

Cable, Condenser

Pivot Pin, Contact Breaker

Contact Points Set

Parts Set, Armature Plate

Generator Cable Ass'y.

Blue-Black, 610-80 MM

Rubber Cap

Faston Connector

Shorting Cable, Black,

215 MM with Pin

Shorting Cable, Yellow,

290 MM with Pin

Lubricating Wick

7_

l-..I

|ID II1_

11 "_

f _3

5 6

M

1,2,3,

5,6,

1

2

3

5

402 8054 Tool set assy.

402 80461 One-end wrench 11 MM

402 8049 Angular wrench 10/13 MM

402 8039 Bolt 8 x 130, socket wrench402 8048! Socket wrench assy.,

ispark plug

402 80241 Socket wrench 13 MM

7

8

9

10

1i

12

402 8044

402 8045

402 8005

402 8055

402 8053

21

Remover, hearing (402 1142)

Pulley assy., flywheel

Wrench to hold magneto

housing

Protection cap

Puller assy., starter gear

Wrench to hold pulley halves

ROTAX ENGINE

1969

669CC - MANUAL

,,ov.,,. _..., .....M _.o,o,o

--17-- -- 17--

__ 14 15

2

11 12

G411 1144:0 5 _

I 11 124_ _ 0 _13

f" "-Ill _ 'm_O@16

1 06 I'IIL/ 1415o6

9o 9o

1,2,3, 402 016714,4A,5

3 402 0007 t

4 402 0123 r

4A 402 0009 I

5 402 U161 I

6 4O2 0016 1

7 402 0018 [

8 402 0113 f

8A 402 01731

9 402 1038 I

10 402 0117 I

Crankcase Assy.

Stud M 8 x 56

Stud M 8 x 37

Stud M 8 x 46

Dowel pin 50-x 10

Lock washer 8

Hex. nut M 8

Stud M 12 x 42.5

Distance sleeve 22 MM

Lock washer 12

Hex. nut M 12

2

9

I 12

I 1212

4

4

4

I 4

!i

11

12

13

14

15

16

17

18

19

402 0115 I Stud M 8 x 16,

fan housing

402 1158 I Locking washer 8

402 01341Hex. nut M 8

402 4117 I Stud M 5 x 11.5,

armature plate

402 4133 I Washer 5.3

402 01051Hex. stop nut M 5

402 0076 I Stud M 8, cylinder

402 0019 I Sealing ring

402 0020 I Oil drain screw

4

4

4

125, 23

24

.... _ _ 16 27

15 .. ._... '

_j_ _ I 11

20 _

III I _IIIL:::I_I ,., 9 k.Z./lO

't,l'I.,s III ii

8

9

10

11

12

13

14

1 402 0158 I

2 402 0118 I

3 402 0126 I

4 402 0136 /5 402 10181

6 402 10091

7 402 0129[

402 01631

402 01291

402 10841

402 1086t

402 01211

402 01601

402 01591

Fan housing

Locking ring

Fan with shaft assy.

Ball bearing

Wash er

Woodruff key 3 x 5

Shim

Pulley half

Shim

Lock washer 14

Hex. nut M 14 x 1,5

V-belt

Cylinder cowl, right

Cylinder cowl, left

1

1

1

2

2

1

1

2

4

1

1

i

1

1

15 402 0133

16 402 0151

17 402 2125

18 402 0125

19 402 0152

20 402 2142

21 402 4129

22 402 2169

23 402 2104

25 402 0174

26 402 0138

27 402 0092

Spring washer B 6 3

Fiat head screw M 6 x 30 2

Cyl. screw M 6 x 80 1

Spring washer B 8 2

Flat head screw 5/16 x 15 2

Stud M 6 x 191 1

Washer 6,2 2

Locking nut M 6 1

Lock nut M 6 1

Adjustment bolt, gas cable 1

Support spring, gas cable 1

Direction plate 1

1

2

4

5

6

7

8

9

10

11

12-

14-15

13-

14-15

14

15

16

17

18

19

20

21

22

23

24

25

26

402 2137

402 2184

402 2185

402 2101

402 2129

402 2130

402 0031

402 0018

402 2145

402 2146

402 4080

402 1182

¢02 1185

402 1183

g02 1184

_02 1169

_02 1170

_02 1171

$02 1172

$02 1064

_02 1067

102 2102

102 2159

102 2138

_02 2139

.02 2150

02 2107

02 2104

02 2140

02 2151


Cylinder with Sleeve,

P.T.O. Side

Cylinder with Sleeve,

Magneto Side


Cylinder Head, P.T.O. Side

Cylinder Head, Magneto Side

Washer

Hex. Nut M 8

Distance Nut M 8- 5/16"

Distance Nut M 8-1/8 NPT

Spark Plug Bosch M 280 T 31

Piston Ass'y. with rings,

7813, P.T.O. Side

Dto., 78, 513, 1 st. Oversize

Piston Ass'y. with Rings,

7813, Magneto Side


L-Ring 7813

L-Ring 78, 513, 1st. Oversize

Rectangular Ring 7813


Gudgeon Pin


Stud M 6 x 25

Stud M 8 x 41

Intake Gasket, P.T.O.

Side Cyl.

Intake Gasket, Magneto Side

Cylinder

Intake Manifold

Washer 6,2

Lock Nut M 6

Ring Gasket

Intake Cover

1

2

1

1

8

3

4

1

2

1

1

2

2

2

2

2

4

2

4

28

29

3O

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

5O

51

52

53

54

i

402 2106

404 0217

402 2171

402 2072

402 0018

402 2002

402 2183

402 0064

402 0065

402 0063

402 0066

402 2159

404 0212

402 2171

402 2072

402 0018

402 2038

402 2100

402 21t3

_02 2109

_02 0016

_02 0018

_02 2194J

_02 2195

_02 4127

102 0015

_02 2053

_02 0178

_02 0177

.02 1038

02 0117

Lock Nut M 8

Flange Gasket

Isolating Flange 20 MM. Thick

Isolating Washer

Hex. Nut M 8

Stud M 8 x 25

Intake Manifold for 2 HD

Carburetors

Sealing Washer

Joint

Clamp

Impulse Line 120 MM.

Stud M 8 x 41

Flange Gasket

Isolating Flange 20 MM. Thick

Isolating Washer

Hex. Nut M 8

Stud M 8 x 19

Gasket, Exhaust Flange

Exhaust Socket with Flange,

P.T.O. Side

Exhaust Socket with Flange,

Magneto Side

Lock Washer 8

Hex. Nut M 8

Muffler Ass'y.Inlet Elbow

Hex. Screw M 6 x 20

Lock Washer 6

Hex. Nut M 6


Distance Sleeve 6 MM.,

Engine Base

Lock Washer 12

Hex. Nut M 12

1

2

2

2

1

4

2

2

4

4

4

2

1

4

4

1

1

2

- 2

2

4

480 1010

1,2

2

3

3

3

3

4

5

6

7

402 11551

402 1119

402 1112

402 1113

402 1114

402 1115

402 1139

402 1119i

402 11081

402 11011

Crankshaft assy.

O-ring

Shim 1, 0 MM

Shim 0, 15 MM

Shim O, 3 MM

Shim 0, 2 MM

Ball bearing

O-ring

Retaining disk

0il seal

As

As

As

As

1 9 402 1026

3 10 402 1036

Req. 11 402 1156

Req. 12 402 1040

Req. 13 402 1043

Req. 14 402 1010

2 15 402 1033

2 21 402 1144

2

1

Washer, cam spring

Spring, breaker cam

Breaker cam

Lock washer

Hex. nut M 18 x 1, 5

Woodruff key 5 x 6, 5

Needle cage

Distance sleeve 24 MM,

engine without electric

starter only

8 402 11011 Oil seal 1 22 402 5051 Starter gear 86 t. 1

;: BOMBARdiER_Ti/LT_E :

LJTH0"D iN CANADA " SECTION Xl:l 2 p_._E 30: NOVEMBER 2 i96S ;iBM:4SO i0i6

22 ! (tm

14 10 9

2 16 ,n.

1

2

3

4

5

6

7,8,9,

7

8

9

10

11

402 50461

402 00151

402 50111

402 70581

402 50361

402 5037 I

402 50231

402 50221

402 50381

402 50441

402 50471

402 50261

Rewind starter assy.

Lock washer 6

Hex. screw M 6 x 15

Starter housing

Starter stop

Countersunk screw M 5 x 8

Spring cartridge assy.

Rewind spring

Spring guide

Cover, spring guide

Rope sheave

D-wash er

12

13

14

15

16

17

18

19

20

21

22

23

Pivot arm

Pawl

Pawl spring

402 5o311 Pawl spring stop

402 5032 Friction spring402 5033 Cover washer

402 50341 Circlip

402 5016 Bolt 5 x6, starter402 5039 Rubber buffer

402 5052 Starter rope 1350 MM

402 50191 Starter gripI

rope

1+16

23456789

10111213141516171819202021

22232425A25B

4024169

402417840241674020015402414840241494024096402014640241184025050402016240211584020134402412240241584020168402700840241604024024402700440201754027062

402700340240754024075i4027003r4O270711

Magnetogeneratorassy.12V.75W.Armatureplateassy.MagnetoringLockwasher6CyhscrewMagnetohousingSpring,centrifugalweightCentrifugalweightBearingscrew,StudM8x 15V-beltpulleyLockingwasher8Hex.nutM8CablegrommetCablegrommetRubbersleeve55MMIgnitioncoilPlasticclamp,cablesLockwasher5Cyl.screwM5x 22,Cyl.screwM5x 12,Mass.cableassy.yellow,80MMProtectioncap,Ignitioncable200MMIgnitioncable200MMProtection cap, cable

Ptug protector

i !No!;:i

25C

1 26

1 27

1 28

4

29A

1 30

1 31

1 32

3 33

1 34

3

3 35

1 36

1 37

1 38

2 39

1 40

7 41

42

43

2 44

45

1

1 46

2

2 47

402 4182

402 4080

402 4152

402 4155

402 4183

402 4024

40 2 4048

402 4151

402 4161

402 4150

402 4146

402 7049

402 4068

402 4164

402 4049

402 4050

402 7016

402 4162

402 4159

402 4177

402 4166

402 4155

¢02 4141

Protection cap, spark plug

Spark plug M280 T31

Armature plate alone

Lighting coil withcables 550 MM

Contact pin

Lock washer 5

Cyl. screw M 5 x 28

Generator coil, bottom,

right hand winding

Distance sleeve

Generator coil, top,

left hand winding

Countersunk screw M5 x 38

Hex. nut M5

Condenser

Cable, condenser

Pivot pin, contact breaker

Contact points set

Parts set, armature plate

Generator cable assy.,

blue-black, 610-80 MM

Rubber cap

Faston connector

Shorting cable, black,

215 MM, with pin

Shorting cable, yellow,

290 MM, with pin

Lubricating wick

7-

11(?)

402 80501 Tool set assy.

402 8046F One-end wrench 11 MM

402 80491 Angular wrench 10/13 MM

402 80391 Bolt 8 x 130,

socket wrench

402 80221 Socket wrench, spark plug

402 80241 Socket wrench 13 MM

1

1

1

1

1

1

10

12

11

! 402 80021 Remover, bearing 832 010 1

402 80441 Pulley assy. flywheel 1

402 80451 Wrench to hold

magneto housing 1

402 80051 Protection cap 1

402 80531 Wrench to hold

pulley halves 1

402 80551 Pulley assy. starter gear 1

LITHO'D-IN CANADA ; SEcTIONXII -- PAGE:S3 NOVEMBER -- 1968 IBM480 1010

10

8

360 8007 I Carriage Bolt

512 0011 I Threaded Bushing

570 12021 Insulator Rubber

512 00121 Engine Support

512 00651 Engine Support

399 9006 I Flat Washer

4 4

4 4

4 4

2

2

4 4

6 386 60241 '_ut

7 512 0017 I Engine Bracket

8 309 8012[ Bolt w/Knurling

9 306 6022 Nut

10 570 1403 I Exhaust Grommet

i I

10

©

14 13 12

\

18

®I

17

11

1 360 80071 360 8010

2 512 00111

3 570 1202 I

4 512 0046 I

4 512 00535 399 9006

6 .386 6024

7 309 8025 I

8 512 00478 512 0054

9 512 0032

9 512 0037 I

• . :i .•

'LITHO'D IN (3 A'NADA

Bolt

Bolt

Threaded bushing

Insulator rubber

Engine support

Engine support

Flat washer

Nut

Bolt W/knurling

Engine leaf spring

Engine leaf spring

Engine Bracket

Engine bracket

10 386 6022 I

11 570 140311 570 1404

12 512 0059 I

12 512 0051113 414 0186

14 517 0123

15 570 1503

16 3OO 70OO16 300 5000

17 399 9032

17 399 9015.

18 414 0349

Nut

Exhaust grommet

Exhaust grommet

Engine console

Engine console

Console crest

Crest retaining ring

Gromme t

Bolt

Bolt

Flat washer

Flat washer

Exhaust pipe

BOMBARDIER LTD.,':LTI_E

SECTION Xll - PAGE 35 NOVEMBER

4 4

1

1

1

1

1 1

1 1

2 2

4

4

4

4

1

"968 IBM 480 1010

14

//

///

/

/

4 2

3 13

1 Fuel Line Adaptor 2 2 2 8 414 0293 Gasket 1 1 1

2 Fuel Line 9 513 0047 Spring 1 1 1

(Mult. 12") -- -- -- 10 570 1302 Filler Pipe Extension 1 1 1

3 !414 0178 Isolating Line (Mult. 12") -- -- -- 11 513 0044 Filler Neck 1 1 1

01284 414 Hose Clamn 4 4 4 12 408 8002 Clamp 2 2 2

5 580 1051 _Fuel Tank'Cap Ass'y. 1 1 1 13 410 9031 Plastic Strip 1 1 1

6 414 0290 Fuel Tank Cap 1 1 1 14 414 0112 Fuel Filter 1 1 1'Fuel Tank Gauge 1 1 11 I .......................... i ..................

7 i414 0249 i' i_

- " BOMBARDIER ;

LITHO'D [N CANADA SECTION Xlil. PAGE 1 NOVEMBER -- 1968 IBM480 1010

148

I%

I0

414 01351 Fuel Tank

513 00461 Fuel Line Adapter

408 80041 Gear Clamp

414 0130t Fuel Line (Mult. i2")

414 01781 Isolating Line (Mult. 12")

414 01281 Hose Clamp

414 01121 Fuel Filter

1

1

1

4

1

8

9

10

11

12

13

14

:PART

NO.

TNT

114004_ Hose Tie 1

513 0053; CIip 1

Filler Neck Bib 1

Bolt 2

391 00211 Flat Washer 2

386 60191 Nut 2

414 02091 Fuel Tank Cap w/Gauge 1

48 55

54

II53

4g

5O51

56

43

23

5

FUEL .......+, .... ESSENCE• +

14

10

414 0135 Fuel Tank

513 0046 Fuel Line Adapter

408 8004 Gear Clamp414 0130 Fuel Line (Mult. 12")

414 01781 Isolating Line (Mult. 12")

414 0128 I Hose Clamp

414 01121 Fuel Filter

8 114 00431 Hose Tie

9 513 00531 Clip

10 517 0124[ Filler Neck Bib

11 I 320 11021 Bolt

12 I 391 0021[ Flat Washer13 386 6019i Nut

14 414 02091 Fuel Tank Cap w/GaugeI

TNT :

1

1

1

2

2

2

1

:: : BOMBARDIER CTD'/LT_E : :

: LITHO'D IN CANADA : sEcTIoN Xlll " PAGE 2 NOVEMBER -- 1968 IBM480 1010

48 55

47

43

54

II53

49

5051

58

57

23

LiTHO'D IN C_NADA

58

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

404 0011

404 0013

404 0014

404 0210

404 0180

404 0028

404 0031

404 0033

404 0165

404 0211

404 0212

404 0166

404 0167

404 0168

404 0181

404 0050

404 0054-

404 0068

404 0058

404 0063

404 00641

404 01581

404 00671

404 00691

404 007 21

404 00731

404 0169F

404 00801

404 00811

404 0170F

404 01711

404 02131

404 01731

404 00551

*Body Channel Welch Plug

Choke Friction Ball

Choke Friction Spring

Choke Shaft & Lever

Choke Shutter

Choke Shutter Screw

Diaphragm Gasket

*Diaphragm

Diaphragm Cover

Elbow Connector Assembly

Flange Gasket

Fuel Pump Gasket

*Fuel Pump Diaphragm

Fuel Pump Body

*Fuel Strainer Screen

Fuel Strainer Cover Gasket

*Idle Mixture Screw

*Idle Mixture Screw Spring

Idle Mixture Screw Washer

Idle Mixture Screw Packing

*Idle Speed Screw

Idle Speed Screw Cup

*Idle Speed Screw Spring

*Inlet Control Lever

*Inlet Control Lever Pin


Ret. Screw

*Inlet Needle, Seat & Gasket

Inlet Seat Gasket

*Inlet Tension Spring

Inlet Valve Gasket

*Inlet Valve Diaphragm

Inlet Valve Body

Inlet Valve Body Screw& Lockwasher

*High Speed Mixture Screw

(*) Indicates contents of Repair Parts Kit

2

1

1

1

1

2

1[

1

1

1

I

1

1

1

1

1

1

1

1

1

1

1

1

1

1

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

PARdi

404 014q

404 0144

404 0063

404 0068

404 0058

404 0227

404 0174

404 0089

404 0214

404 0048

404 0215

404 0216

404 0217

404 0225

404 0104

404 0105

404 0106i

404 0219

404 0116

404 0028

404 0220

404 0221

404 0228

403 0015

570 1208

321 7100

High Speed Mixture

Screw Gland

High Speed Mixture

Screw Gland Gasket

High Speed Mixture

Screw Packing

!}High Speed Mixture

Screw Spring

High Speed Mixture

Screw Washer

*Main Fuel Jet (.081)

Main Fuel Jet Gasket

Nozzle Check Valve

Throttle Cable Bracket


Ret. Screw

Throttle Cable Clamp


Ret. Screw


Ret. Nut

Throttle Shaft & Lever

Throttle Shaft Clip

Throttle Shaft Clip

Lockwasher

Throttle Shaft Clip

Ret. Screw

*Throttle Shaft Return Spring

Throttle Shutter

*Throttle Shutter Screw

*Throttle Wire Ret. Screw

*Gasket Set

Repair Parts Kit

Carburetor

Intake Funnel

Machine Screw

LITHO°D IN CANADA SECTION Xlll - PAGE 4 NOVEMBER --; 1 968 IBM 480 1010

! ' i

43

51

II50

46

47

48

23

5

6

CARBURETOR HD 21A FOR 399cc CARB'URATEUR _

55

56 57

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

404 0011

404 0013

404 0014

404 0210

404 0180

404 0028

404 0081

404 0033

404 0165

404 0211

404 0212

404 0166

404 0167

404 0168

404 0181

404 0050

404 0054

404 0068

404 0058_

404 00631

404 0064

404 0158

404 0067

404 0069

404 0072

404 0073

404 0169

404 0080

404 0081

404 0170

404 0171

404 0213

404 0173

*Body channel welch plug

Choke friction ball

Choke friction spring

Choke shaft & lever

Choke shutter

Choke shutter screw

Diaphragm gasket

* Diaphragm

Diaphragm cover

Elbow connector assembly

Flange gasket

Fuel pump gasket

*Fuel pump diaphragm

Fuel pump body

*Fuel strainer screen

Fuel strainer cover gasket

*Idle mixture screw

*Idle mixture screw spring

Idle mixture screw washer

Idle mixture screw packing

*Idle speed screw

IIdle speed screw cup

*Idle speed screw spring

*Inlet control lever

*Inlet control lever pin

*Inlet control lever

pin ret. screw

*Inlet needle, seat & gasket

Inlet seat gasket

*Inlet tension spring

Inlet valve gasket

*Inlet valve diaphragm

Inlet valve body

Intet valve body screw

& lockwasher

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

5O

51

52

53

54

55

56

57

404 0055

404 0147

404 0144

404 0063

404 0068

404 0058

404 0223

404 0174;

404 0089

404 0224

404 0048

404 0225

404 0104

404 0105

404 0106

404 0219

404 0116

404 0028

404 0220

404 0221

404 0226

403 0014

570 1208

324 9100

*High speed mixture screw

High speed mixture screw

gland


gland gasket


packing

*High speed mixture screw

spring


washer

*Main fuel jet (.1015)

Main fuel jet gasket

Nozzle check valve

Throttle cable bracket

Throttle cable bracket

ret. screw

Throttle shaft & lever

Throttle shaft clip

Throttle shaft clip

lockwasher

Throttle shaft clip

"et. screw

*Throttle shaft return

spring

Throttle shutter

*Throttle shutter screw

*Throttle wire ret. screw

*Gasket set

Repair parts kit

Carburetor

Intake funnel

Machine screw

i i!!i iii!i(*)indicates contents Of repair parts kit. +

. BOMBARDIER LTD./LTEELtTHO'D IN CANADA " sEcTIoN Xlil PAGE 6 NOVEMBER -- 1968 IBM480 10 _10

, ...... ...... , c i:

48 55

54

53

47

43

23

17

49

5O51

/

5

6

L TH0"D ]N CANADA i SECTION XIII - PAGE 7 NOVEMBEN " 1968 IBM 480 1010

: z

58

59 6O

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

1 404 0011

2 404 0013

3 404 0014

4 404 0210

5 404 0180

404 0028

404 0031

404 0033

404 0165

404 0211

404 0212

404 0166

404 0167

404 0168

404 0181

404 0050

404 0054

404 0068

404 0058

404 0063

404 0064

404 0158

404 0067

404 0069

404 007 2

404 0073

404 0169

404 0080

404 0081

404 0170

404 0171

404 02t3

404 0173

404 0055

404 0147

*Body Channel Welch Plug

Choke Friction Ball

Choke Friction Spring

Choke Shaft & Lever

Choke Shutter

Choke Shutter Screw

Diaphragm Gasket

* Diaphragm

Diaphragm Cover

Elbow Connector Assembly

Flange Gasket

Fuel Pump Gasket

*Fuel Pump Diaphragm

Fuel Pump Body

*Fuel Strainer Screen

Fuel Strainer Cover Gasket

*Idle Mixture Screw

*Idle Mixture Screw Spring

Idle Mixture Screw Washer

Idle Mixture Screw Packing

Idle Speed Screw

Idle Speed Screw Cup

*Idle Speed Screw Spring




Pin Ret. Screw

*Inlet Needle, Seat & Gasket

Inlet Seat Gasket

*Inlet Tension Spring

Inlet Valve Gasket

*Inlet Valve Diaphragm

Inlet Valve Body

Inlet Valve Body Screw

& Lockwasher

*High Speed Mixture Screw

High Speed Mixture

Screw Gland

(*) Indicates contents of Repair Parts Kit

iO*O IN CANA'DA -_ECTIOJ_ Xlll

36 404 0144

37 404 0063

38 404 0068

39 404 0058

40 404 0179

41 404 0174

42 404 0089

43 404 0214

44 404 0048

45 404 0215

46 404 0216

47 404 0217i

48 404 0218i

49 404 0104

50 404 0105

51 404 0106

52 404 0219

53 404 0116

54 404 0028

55 404 0220

56 404 0221

57 404 0222

58 403 0013

59 570 1208

60 324 9100

High Speed Mixture

Screw Gland Gasket

High Speed Mixture

Screw Packing

'*High Speed Mixture

Screw Spring

High Speed Mixture

Screw Washer

*Main Fuel Jet (.120)

Main Fuel Jet Gasket

Nozzle Check Valve



Ret. Screw



Ret. Screw


Ret. Nut

Throttle Shaft & Lever

Throttle Shaft Clip

Throttle Shaft Clip

Lockwash er

Throttle Shaft Clip

Ret. Screw

*Throttle Shaft Return

Spring

Throttle Shutter

*Throttle Shutter Screw

*Throttle Wire Ret. Screw

*Gasket Set

Repair Parts Kit

Carburetor

Intake Funnel

Machine Screw

|\

i !

/

1 410 1006

2 670 1503

3 410 1004

4 414 0251

5 581 1033

5 581 0203

5 580 0223

6 410 9033

7 410 9035

8 414 0280

8 414 0281

9 410 9040

10 410 6010

11 410 5009

11 410 5008i

12 410 6007

12 515 0162

13 410 9019

14 410 5006

15 321 6043

16 389 8010

17 517 0096

18 409 0004

Ignition Switch

Ignition Switch Boot

Headlight Switch

Headlight Switch Knob

Harness Ass'y. w/Block



Ignition Switch Block

Headlight Switch Block

Label 35 W.

Label 45 W,

Spirap Tubing (Mult. 12")

Proj e ctor

Bulb 35 W.

Bulb 45 W.

Tail Lamp Ass'y.

Tail Lamp Ass'y,

Tail Lamp Lens

Tail Lamp Bulb

Bolt

Speed Nut

Clip

Socket Contactor

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1

1 1

1 1

1 1

1

t

1 1

1 1

1 1

1 1 1 1

1 1- --

1 1

1 1

1 1

1 1 1 1

2 2 2 2

2 2 2 2

2 2 2 2

1 1

4 4 5 5

19

20

21

22

23

24

25

26

27

28

29

3O

31

32

33

34

409 0005

409 0019

409 2017

409 2014

409 20101

409 201.

409 201;

409 60111

409 6012]

409 6013

409 6014409 9001

409 20161

414 03451

515 0102]

099 0004[

Pin Contactor

Open Barrel

Pin & Socket

Connector (6 Cir.)

Receptacle

Tab

Tab Housing (1 Cir.)

Receptacle Housing

(1 Cir.)

Wire Red (Mult. 12")

Wire Black (Mult. 12")

Wire Yellow (Mult. 12")

Wire Brown (Mult. 12")

Housing 3/16 0

(Mult. 12")

Open Barrel

Tab Housing (2 Cir.)

Receptacle Housing

(2 Cir.)

Knob Decal

Wire Clamp

Vinyl Tape

4 4 6 6

1 1

1 1 1 1

6 6 5 5

2 2 1 1

2 2 1 1

2 2 1 1

1 1

1 1

1 1

1 1 1 1

l 1 1 -

12

1 581 010z

1 581 020;

2 571 1733

2 571 176C

3 582 1016

3 582 0103

4 390 4013

5 414 0229

6 107 7002

7 570 1711

8 399 9008

9 387 5019

10 581 1044

10 581 1045

11 515 0142

12 410 6010

13 389 8010

14 320 1062

14 320 1061

15 515 0157 i

Headlamp housing

W/2-3-4-5-6

Headlamp housing

W/2-3-4-5-6

Housing

Housing

Hinge

Hinge

Rivet

Spring

Spacer strip (mult. 12")

Insulator rubber

Flat washer

Nut

Headlamp assy.

Headlamp assy.

Headlamp ring

Projector

Speed nut

Machine screw

Machine screw

Stop bracket

1

1

4

1

10

5

5

1

1

1

2

1

1

1

1

1

1

4

1

10

5

5

1

1

1

2

1

1

1

16

17

18

1 19

2O

1 21

22

1 23

4 24

1 25

-- 26

18 27

5 28

5 29

30

1 31

1 32

1 33

2 34

1 35

1 36

1

386 700.'

321 7102

380 9019

414 0246

515 0143

515 0147

320 1063

386 6013

581 1039

515 0148

380 9019

515 0149

371 0011

320 1063

386 6013

414 0054

414 0295

414 0294

414 03631

517 01681

515 01371

It

<,

i 3

Nut

Adjustment screw

Nut

Headlamp spring

Control bracket

Control lever

Machine screw

Nut

Control rod assy.

Control rod

Nut

Adjuster tube

Cotter pin

Machine screw

Nut

Control lever knob

Control knob male

Control knob female

Grommet

Control rod

Headlamp support

2 2 2

1 1 1

1 1 1

1 1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

2 2 1

1 1

1 1

1 1

1

1

1

I

t 1 1

35

/3

5

6

7

8

9

10

11

12

13

14

14

15

16

17

18

19

20

414 0159

390 9013

517 0076

517 0077

570 1701

517 0088

517 0089

391 0023

386 9001

380 9022

580 2014

414 0016

570 1704

570 1706

320 1066

327 3070

391 00171

327 3072

386 6013

330 5101

581 6019

581 2004

Body moulding (Mult. 12")

Rivet

R,H. side bumper

L.H. side bumper

Front bumper

Spacer

Positioning bracket

Flat washer

Nut

Nut

Rear bumper w/grip

Grip

Rubber spacer

Skew spacer

Machine screw

Machine screw

Washer

Machine screw

Nut

Machine screw

Nut

Hitch plate &

1

22

1 1

1 1

1 1

2 2

2 2

4 4

4 4

2 2

1

3

4

2

21 I 517 00861 Hitch bracket

22 I 517 00871 Hitch plate

23 t 517 00971 Pin

24 t 371 80021 Cotter pin

25 1309 80141 Bolt

26 1386 60191 Nut

27 I 570 17171R.H. foot pad

Z7 [ 570 17181 L.H. foot pad

Z8 1414 0066j Epoxy glue

29 I 389 80341 Speed nut

30 I570 1711t Rubber washer

31 I 571 i7181 Pulley guard

31 I 5_1-T76_1_ Pull ey guard

32 I 386 10191 Wing nut

33 }300 10011 Bolt

34 ] 321 71331 Bolt

35 I 517 01521 Spacer

36 I 517 0140} Cross shaft

_7 } 399 80011 Tooth lock washer

_8 1300 1045} Bolt

19 I 570 1728 I End cap

1

1

3

3

1

3

3

2

1

1

1

1

2

2

1 1

1 1

3 3

3 3

1

1

3 3

3 3

6 6

1

2

2

2

bracket ass'y, 1

i BOMBARDIER CTD!iLTEE ; : "LtTHO'O IN CANAOA SECTION XVll- PAGE 1 - NOVEMBER -- 19158 tBM480 I0i_ .

1"/

13 21 18 19 20

16

15

I

O

10

7_O

12

1

1

2

3

4

5

6

7

8

9

10

11

_Rrl

[0_._:

..... 0119

!517 0120

517 01

391 00

386 90

300 10

391 00

386 60

570 17

300 10_

386 60

570 17

R.H. bumper

L.H. bumper

Spacer

Flat washer

Nut

Bolt

Flat washer

Nut

Front bumper

Bolt

Nut

R.H. foot pad

-- Indicates use as required

12

13

14

15

16

17

18

19

20

21

22

570 1718 L.H. foot pad

414 0066 Epoxy glue

571 1764 Pulley guard

300 1001 Bolt

389 8034 Speed nut570 1711 Rubber washer

386 1019 Wing nut

517 0167 Cross shaft

399 8001 Tooth lock washer

300 1045 Bolt

570 1728 PEnd cap

1

1

3

3

3

3

I

2

2

2

16

15

14

f \

lO

2_

4

w 2o

6

7

8

8

9

i0

10

10

1 571 1743

1 571 1749

1 571 1754

2 517 0079 I

3 390 4004

4 320 1132

5 389 8018

570 1711

389 8032

414 0241

414 0242

570 1719

414 0243

414 0244

414 0323

Cab

Cab

Cab

Retaining Bracket

Pop Rivet

Machine Screw

Speed Nut

Rubber Washer

Wing Nut

R.H. Stripe

L.H. Stripe

Filler Pipe Grommet

R.B. Dash Panel

L.H. Dash Panel

Dash Panel

1

4 4 4

4 4 4

4 4 4

4 4 4

4 4 4

4 4 4

1 1 1

1 1 1

1 1 1

1 1

1 1

11 414 (

12 414 (

12 414 (

13 390

14 570 1

15 517 C

16 414 C

17 414 C

l/ 18 390 4

19 399 9

20 570 1

21 414 0

22 414 0

23 414 0

13 L.H. Louvre

171 Pop Riveti

01 Anchor Strip

b2 Anchor TabWindshield

;5L Windshield Protector

(Mult. 12")

3[ Pop Rivet

1 f Fiat Washer

:91 Scoop Ring

"' Label TNT 399

41 Light Sticker

51 Ignition Sticker

1 1

1 1 1

1 1 1

8 8 8

1 1 1

1 1 1

1 1 1

4

4

4

4

2

2

1

1

LITHO'D IN CANADA SECTION XVII - PAGE 3 NOVEMBER-- 1968 IBM490 1010

CABIN BO DY / i CA BIN E

27

1 571 1755

2 581 0209

3 513 0039

4 513 0040

5 582 0103

6 386 7002

7 571 1763

8 389 8030

9 320 1062

10 386 7002

11 570 1714

12 517 0174

12 517 0175

13 391 0023

14 387 5019

15 414 0212

16 389 8019

--Indicates use

28 12 13 14 31 30

.....

Cab

Filler Door Assembly

Hinge Bracket

Spring Plate

Hinge

Nut

Filler Door

Speed Nut

Machine Screw

Nut

Door Stop

L.H. Cabin Hinge

R.H. Cabin Hinge

Flat Washer

Nut

Name Plate

Speed Nut

as required

29

1

1

1

1

1

2

1

4

2

2

2

1

1

4

4

2

6

17 414 0309

18 390 4019

19 570 1724

20 414 0296

21 414 0336

22 414 0337

23 414 0306

24 570 1734

25 517 0142

26 414 0255

27

28

29

30

31

517 0122

414 0189

517 0137

320 1063

386 7002

18

17

16

jP

Cabin Latch

Pop Rivet

Scoop Ring

Identification Label

Light Sticker

Ignition Sticker

Windshield

Anchor Strip

Anchor Tab

Windshield Protector

(Mult. 1.2")

Pin

Retainer Clip

Cabin Holder

Machine Screw

Nut

2

2

1

1

!

11

12

1 580 1035

1 580 1049

2 414 0234

2 414 0291

3 580 1062

3 580 1063

4 571 1717

5 414 0235

5 414 0298

Seat ass'y.

Seat ass'y.

Lear herette

Leatherette

Backrest ass'y.

Backrest ass'y.

Backrest housing

Covering

Covering

1 1

1

1

1

1

1

1 1

1

1

6

7

8

9

10

10

11

12

13

321 6043

389 8010

570 1503

369 9008

414 0227

414 0228

414 0248

414 0164

414 0316

Machine screw

Speed Nut

Gr omm e t

Retaining screw

Label 12- 3

Label 320 AS

Bombardier crest

Backrest strip

Label SS

2

2 2

1 1

2 2

LITHO'O IN CANADA SECTION XVII " PAGE 5 NOVEMBER -c 19158 IBM480 1010

34 5

L _ •

1

t Seat Assembly 1

1 Seat Assembly 1

2 Leatherette 1

2 [ Leatherette _:

BOMBARDIER LTD./LT_-.E

sECTION XV|| - pAGE 6

L_'t'_o'D IN c_kNAD_.

1 1

Stud plate 2 2

Flat Washer 2 2

Nut

NOVEMBER _ 196B _BM 480 1010

parts manual · ltd/ltee ski-doo olympic 1969 olympic s/s 12/3 olympic s/s 320 olympic tnt 399...

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