BOMBARDIER ski-doo

PARTS MANUAL

1966 ALL MODELS

OLYMPIC, SUPER OLYMPIC, ALPINE

BOMBARDIER SNO WM OBIL E LTD.VALCOURT, QUE., CANADA

1966OLYHPIQUE

SUPER-OLYMPIQUEALPINE

BOMBARDIER SNO WM OBILE LTD.VALCOURT, QUE., CANADA

1966OLYMPIQUE

SUPER-OLYMPIQUEALPINE

PRINTED IN CANADA

BOMBARDIER LTD.

5 - o JUNE -- 1968 IBM CODE 480 1006

CRANKCASE _,

21

I24

19 8/20 25

28_ 28_27 o 27 o

26 267_

7®

l 14 15 _ 15__'_ g 6

E

11 10 9 _ ll

mo12

ITEM PART

No. No.

1-2-3

4-5 402 0005

3 402 0007

4 402 0009

5 402 1015

6 402 0014

7 402 0018

8 402 0016

9 402 0019

10 402 0020

11 402 0091

402 0023

12 402 0025

13 402 0026

14 402 0028

DESCRIPTION

Crankcase completeCrankcase bolt

Crankcase bolt

Crankcase dowel tube

Crankcase gasket

Nut

Lock washer

Oil drain sealing washerOil drain screw

Distance sleeve

Engine base collar studLock washer

Nut

Ignition cable grommet

QUANTITY ITEM PART

REG. A.S. No. No.

15 402 0030

1 1 16 402 0037

2 2 17 402 0015

3 3 18 402 0040

2 2 19 402 0044

1 1 2O 4O2 0030

5 5 21 402 0079

5 5 22 ,402 0061

1 1 23 402 0057

1 1 24 402 0058

4 4 25 402 0018

4 4 26 402 0076

4 4 27 402 0031

4 4 28 402 0013

1 1

DESCRIPTION

Cylinder stud

Sealing ringLock washer

Screw

Fan cowl completeStud

Mass cable, yellow

Ignition cable clamp

Cable clamp screw

Fan cowl shield

Nut

Stud

Washer

Nut

QUANTITYREG A.S.

4

1 1

4 4

4 4

1 1

4 4

1 1

1 l

1 1

1 1

4 4

4

4

PRINTED IN CANADA

BOMBARDIER LTD.

s - 1 JUNE -- 1968 IBM CODE 480 1006

CRANKSHAFT

16 15 14 75

13

lo¢11 9 8 7

5

4

ITE1V!_ I PARTNo. No.

1 402 1002

2 402 1005

3 402 1012

4 402 1030

5 402 1010

6 402 1023

6 402 1024

6 402 1025

6 402 1026

7 402 1035

8 402 1036

9 402 1087

10 402 1040

11 402 1043

12 402 1033

13 402 1054

II DESCRIPTION

Crankshaft oil seal

Crankshaft bearing

Crankshaft sleeve

Crankshaft as3y.

Crankshaft key

Shim .2 mm

Shim .3 mm

Shim .5 mm

Shim 1.0 ram

Cam spring washer

Breaker cam spring

Breaker cam assN.

Lock washer

Nut

Needle cage, piston pin

Piston with 3 rings

69 mm - reg.

PRINTED IN CANADA

QUANTITY ITEM

REG. A.S. No.

2 2 13

2 2 13

1 1

1 1 13

1 1

as rec uired 13

as required

as rec uired 13

as required

i 1 14

i 1 15

i 1 16

I I 16

1 I 16

i i 16

16

1

BOMBARDIER LTD.

5 - 2

PARTDESCRIPTION

No.

402 1055

402 1050

402 1051

402 1052

402 1090

402 1092

402 1067

402 1079

402 1075

402 1076

402 1077

402 1078

Piston with 2 rings

Piston with 3 rings

69.5 mm - 1st oversize

Piston with 3 rings

70, mm - 2rid oversize

Piston with 3 rings

70.5 mm- 3rd oversize

Piston with 3 rings

71. mm- 4th oversize

Piston pin

Circlip

Piston ring 69 mm

Piston ring 69.5 mm- 1st

Piston ring 70 mm- 2nd

Piston ring 70.5 mm- 3rc

Piston ring 71 mm- 4th:

_UANTITY

REG. A,S.

1

1

1

1

1

1 1

2 2

3 2

3

3

3

3

JUNE -- 1968 IBM CODE 480 1006

CYLINDER

6 I23 5--o o

20 22 20 " "

15 !4 8

21@ 0_=_iQ 19 _:_Z_ 2

9 10

l ITEM

No.

l

1

2

3

4

4

5

6

7

8

8

9

10

11

11

12

PART

No.

402 2011

402 2012

402 2006

402 2030

402 2028

402 2029

402 2034

402 2035

402 2043

4O2 2037

402 2038

402 0016

402 0018

402 2062

402 2063

402 2049

DESCRIPTION

Cylinder

Cylinder

Cylinder flange gasket

Cylinder head gasket

Cylinder head

Cylinder head

Cylinder head washer

Cylinder head bolt

Exhaust flange gasket

Exhaust flange stud

Exhaust flange stud

Lock washer

Nut

Muffler complete

Muffler complete

Exhaust clamp

[i-_UANT!TY

REGi ] A.S.

1

1 l

l

l

i

4

4

1 1

2

2

2 2

1

1

1 1

_ITEM

No.

13

13

14

14

15

15

16

16

17

18

19

2O

22

23

PART

No.

402

402

402

402

402

402

402

402

402

402

402

402

402

402

402

2054

2055

2021

2037

0015

0016

2053

0018

2047

2054

2021

3005

2053

205l

2048

DESCRIPTION

Isolating flange

Intake gasket

Stud

Intake flange stud

Lock washer

Lock washer

Nut

Nut

Intake manifold

Insulating flange

Intake manifold stud

Lock washer

Nut

Intake manifold stud

Bracket throttle cable

housing

]QUANTITY I

REG. A.S.

1

1

2

2

2

2

2

2

1

2

3

5

5

1

1

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 3 JUNE -- 1968 IBM CODE 480 1006

INTAKE SILENCER

4

ITEM

No.

PARTDESCRIPTION

No.

1 402 3001

I 402 3002

2 402 3005

2 402 3006

3 512 0019

4 402 3009

Silencer bottom

Silencer bottom

Silencer socket

Silencer socket

Collar stud

Intake silencer ass'y

QUANTITY ITEM PARTREG. A.S. No. No.

1 4 402 3010

1 5 402 3013

1 5 402 3014

1 6 386 6013

2 4 7 402 3017

1 7 402 3018

QUANTITYDESCRIPTION

REG. A.S.

Intake silencer ass'y 1

Retaining disk 1

Retaining disk 1

Hex. nut 10/32 2 4

Bombardier cover 1

Bombardier cover 1

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 4 JUNE -- 1968 IBM CODE 480 1006

IGNITION

25=24"e

-@

28-%

2_6°23 ( _22

29 _ \_

31 °32

33

21 38 39

2035

36 37

19

112 14

15

_"8 16

_F 42

41

ITEM

No.

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

PART

No.

402 4010

402 4016

402 4019

402 4022

402 4024

402 5001

402 4027

402 0015

402 4092

402 4094

402 4095

402 4091

4024105

402 4089

402 4034

402 2053

402 4037

402 4040

402 4084

402 4024

402 4048

402 4049

DESCRIPTIONQUANTITY [I ITEMREG. A.S. No.

PART

No.

PRINTED IN CANADA

Flywheel dynamo 23 402 4050

magneto complete unit 1 1

Armature plate complete 1 1 24 402 7016

Magneto ring 1 1

Armature plate washer 1 1 24 402 7016

Armature plate lock 25 402 7016

washer 3 3 26 402 7016

Armature plate bolt 3 3 27 402 7016

Flywheel bolt 3 3 28 402 7016

Lock washer 8 8 29 402 7016

Centrifugal weight 1 1 30 402 7016

Screw, bearing 31 402 4061

centrifugal weight 1 1 32 402 7016

Spring centrifugal weight 1 1 33 402 7016

Spring screw flywheel 1 1 34 402 4068

Magneto housing 1 1 35 402 4070

Stud M-6 x 15 2 2 36 402 4071

Fan 1 1 37 402 4072

Nut 4 4 38 402 4074

Armature plate only 1 1 39 402 4097

Ignition coil 1 1 40 402 4076

Lighting coil with cable 1 1 41 402 4076

Lock washer 4 4 42 402 4077

Bolt 4 4 42 402 4079

Pivot pin 1 i

BOMBARDIER LTD.

5 - 5

DESCRIPTION

Contact, breaker point

set

Contact breaker shim

1. mrn

Shim .05 mm

Spring clip

Washer

Lock washer

Bolt

Bolt

Washer

Shorting button cable

Lock washer

Nu_

Condenser without cable

Condenser cable

Lubricating wick

Lubricating wick pivot

Ignition cable

Rubber grommet

Spark plug protector

Spark plug protector ass'y

Spark plug M-225 T. 1

Spark plug M-240 T. 1

QUANTITY I

REG.[ A.S.

1 1

as requirec

as requirec

1 1

1 1

1 1

1 1

1 1

2 2

1 1

1 1

1 l

1 1

1 1

1 1

1 I

1 1

1 1

1 1

1 1

1

1

JUNE -- 1968 IBM CODE 480 1006

REWIND STARTER

23

21

ITEM

No.

1 402 5003

2 402 0015

PART DESCRIPTION QUANTITYNo. REG. A.S.

1 1

3 402 2053

4 402 5005

5 402 5011

6 402 5035

7 402 5036

8 402 5037

9 402 5038

10 402 5022

11 402 5014

12 4O2 5O26

Starting pulley

Lock washer

Starting pulley

Rewind starter

Nut

Rewind starter complete

Hex. screw

Starter housing ass'y

Starter stop

Starter stop screw

Spring guide

Rewind spring

Rope sheave complete

D washer

ITEM PART

No. No.

13 402 5027

14 402 5028

3 3 15 402 5029

4 4 16 402 5030

3 3 17 402 5031

1 1 18 402 5032

4 4 19 402 5033

1 1 20 402 5034

1 1 21 402 5016]

2 2 22 402 5039

1 1 23 402 5018

1 1 24 402 5019

1 1 25 402 5017

1 1

DESCRIPTION

Friction washer

Pivot arm

Pawl

Pawl spring

Pawl spring stop

Friction spring

Washer

Circlip

Rope bolt

Rubber buffer

Starter Rope

Starter grip

R,ope with grip ass'y

QUANTITY

REG. A.S.

1 1

1 1

2 2

2 2

2 2

1 1

1 1

1 1

1 1

1 1

1 1

i 11 1

BOMBARDIER LTD.

5 - 6PRINTED IN CANADA JUNE -- 1968 iBM CODE 480 I006

REPAIR TOOLS

11-

ITEM

No.

PART

No. DESCRIPTION

1 402 8020

2 402 8039

3 402 8022

4 402 8021

5 402 8028

6 4O2 8013

7 402 8011

ITEM

No.

Fork wrench 10/14 mm 8

Wrench pin 8 x 130 mm 9

Socket wrench spark plug 10

Socket wrench 14 mm 11

Stamp to mount oil seal 12

Holder with bolt for connecting rod 1-2-3-4

Sleeve for oil seal, P.T.O. side

PART

No. DESCRIPTION

402 8010

402 8005

402 8004

402 8001

402 8008

402 8018

Sleeve for oil seal magneto side

Protection cap 18 mm for crankshaft

Puller for flywheel

Puller for bearing 402 1005

Wrench to hold fan

Tools kit

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 7 JUNE -- 1968 IBM CODE 480 1006

CARBURETOR FOR 250 C,C. - REGULAR ENGINE

42

41

/ I

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 8 JUNE -- 1968 IBM CODE 480 1006

CARBURETOR FOR 250 C.C. - REGULAR ENGINE

ITEM

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

!* indicates

PART

No. DESCRIPTION

404 0003

404 0010

404 0013

404 0014

404 0017

404 0024

404 0028

404 0030

404 0032

404 0035

404 0038

404 0041

404 0042

404 0046

404 0047

404 0049

404 0050

404 0051

404 0052

404 0053

4O4 0056

404 0057

404 0059

conten_

ITEM PART

No. No. DESCRIPTION

Body 24

*Body channel welch plug 25

Choke friction ball 26

Choke friction spring 27

Choke shaft and lever 28

Choke shutter

29Choke shutter screw and lockwasher

30Diaphragm gasket

' Diaphragm 31

32Diaphragm cover

Flange gasket 33

34Fuel pump gasket

35*Fuel pump diaphragm

36Fuel pump body

37Fuel pump body screw and

lockwasher 38

*Fuel strainer screen 39

Fuel strainer cover gasket 40

Fuel strainer cover 41

*Fuel strainer cover retainer screw 42

*Idle Mixture screw

43*Idle mixture screw spring

44Idle Mixture screw washer

45Idle mixture screw packing

of repair parts kit.

4O4 0064

404 0067

404 0070

404 0071

404 0073

404 0076

404 0079

404 0081

404 0084

404 0056

404 0057

404 0059

404 0086

404 0O99

404 0103

404 0027

404 0109

404 0114

4O4 0028

404 0134

404 0119

404 0126

*Idle Speed screw

*Idle speed screw spring

*Inlet control lever

*Inlet control lever fulcrum pin

*Inlet control lever fulcrum pin

retainer screw

*Inlet needle, seat and gasket

Inlet seat gasket

*Inlet tension spring

*High speed mixture screw

*High speed mixture screw spring

High sPeed mixture screw washer

High speed mixture screw packing

Nozzle check valve

Throttle shaft and lever

Throttle shaft clip

Throttle shaft clip retainer screw

*Throttle shaft return spring

Throttle shutter

*Throttle shutter screw and

lockwasher

*Throttle wire retainer screw

*Gasket and packing set

Repair parts kit

PRINTED IN CANADA

BOMBARDIER LTD.

S - 9 JUNE -- 1968 IBM CODE 480 1006

OPPER CARBURETOR FOR 250 C.C. - A. $. ENGINE

PRINTED IN CANADA

BOMBARDIER LTD.

5- lO JUNE -- 1968 IBM CODE 480 1006

UPPER CARBURETOR FOR 250 C.C. - A. S. ENGINE

ITEM

No.

1

2

3

4

5

6

7

8

9

10

i1

12

13

14

15

16

17

18

19

20

21

22

23

24

PART

No.

404 0004

404 0010

404 0013

404 0014

404 0018

404 0024

404 0028

404 0030

404 0032

404 0035

404 0038

404 0041

404 0042

404 0046

404 0047

404 0049

404 0050

404 0051

404 0052

404 0053

404 0056

404 0057

404 0059

404 0064

ITEM PART

DESCRIPTION No. No. DESCRIPTION

Body

"Body channel welch plug

Choke friction ball

Choke friction spring

Choke shaft and lever

Choke shutter

Choke shutter screw an, d lockwasher

Diaphragm gasket

*Diaphragm

Diaphragm cover

Flange gasket

Fuel pump gasket

*Fuel pump diaphragm

Fuel pump body

Fuel pump body sc. and loekwasher

*Fuel strainer screen

Fuel strainer cover gasket

Fuel strainer cover

*Fuel strainer cover ret. screw

*Idle mixture screw

*Idle mixture screw spring

Idle mixture screw washer

Idle mixture screw packing

*Idle speed screw

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

404 0067

404 0070

404 0072

404 0073

404 0076

404 0079

404 0081

404 0140

404 0143

404 0139

404 0142

404 0087

404 0136

404 0137

404 0138

404 0097

404 0103

404 0027

404 0109

404 0114

404 0028

404 0134

404 0120

404 0128

"Indicates

"Idle speed screw spring

*Inlet control lever

*Inlet control lever fulcrum pin

*Inlet control lever fulc. pin ret. scr.

*Inlet needle, seat and gasket

Inlet seat gasket

*Inlet tension spring

*Main fuel jet (.036)

Main fuel jet gasket

Main fuel jet plug screw

Main fuel jet plug screw gasket

Nozzle check valve

Throttle lever assembly

'Throttle lever ret. lockwasher

*Throttle lever ret. screw

Throttle shaft and lever

Throttle shaft clip

Throttle shaft clip ret. screw

*Throttle shaft return spring

Throttle shutter

'Throttle shutter sc. and lockwasher

*Throttle wire ret. screw

"Gasket and packing se_

Repair parts kit

contents of repair parts kit

PRINTED IN CANADA

BOMBARDIER LTD.

5-11 JUNE -- 1968 IBM CODE 480 1006

LOWER CARBURETOR FOR 2_50 C.C. - A. S. ENGINE

I0

14

PRINTED IN CANADA

BOMBARDIER LTD,

5-12 JUNE -- 1968 IBM CODE 480 1006

LOWER CARBURETOR FOR 250 C.C. - A. S. ENGINE

ITEM

No.

1

2

3

4

5

6

7

8

9

i0

Ii

12

13

14

15

16

PARTDESCRIPTION

No.

404 0005

404 0132

404 0030

404 0032

404 0035

404 0038

404 0041

404 0042

404 0046

404 0047

404 0049

404 0050

404 0051

404 0052

404 0070

404 0072

Body

*Body channel cup plug

Diaphragm gasket

* Diaphragm

Diaphragm cover

Flange gasket

Fuel pump gasket

*Fuel pump diaphragm

Fuel pump body

Fuel pump body ser. and loekwasher

*Fuel strainer screen

Fuel strainer cover gasket

Fuel strainer cover

*Fuel strainer cover ret. screw

*Inlet control lever

*Inlet control lever fulcrum pin

ITEM

No.

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

PART

No. DESCRIPTION

404 0073

404 0076

404 0079

404 0081

404 0084

404 0056

404 0057

404 0059

404 0098

404 0103

404 0027

404 0109

404 0115

404 0028

404 0119

404 0129

'Inlet control lever fulc. pin ret. scr.

'Inlet needle, seat and gasket

Inlet seat gasket

'Inlet tension spring

'*High speed mixture screw

*High speed mixture screw spring

High speed mixture screw washer

High speed mixture screw packing

Throttle shaft and lever

Throttle shaft clip

Throttle shaft clip ret. screw

*Throttle return spring

Throttle shutter

*Throttle shutter scr. and lockwasher

*Gasket and packing set

Repair parts kit

'Indicates contents of repair parts kit

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 13 JUNE -- 1968 iBM CODE 480 1006

SUSPENSION '-

35

>I

/

PRINTED IN CANADA

BOMBARDIER LTD.

5-14 JUNE -- 1968 IBM CODE 480 1006

" SUSPENSION

ITEM

No.

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

PART

No.

57O OOO2

570 0003

529 0003

501 0002

570 0101

501 0005

320 1062

386 6013

581 1017

405 4002

502 0002

502 0005

570 0203

502 0006

405 0002

320 1061

386 6013

408 2001

502 0111

502 0008

502 0010

DESCRIPTION

TRACK

Track assy

Track insert

Insert block tool

DRIVE

Drive axle

Drive sprocket

Drive sprocket flange

Bolt

Nut

Bearing seal

Bearing

WHEEL

Wheel support

Wheel flange inner

Wheel tire

Wheel flange outer

Wheel bearing

Bolt

Nut

Fitting

Wheel support cap

Cross shaft

Spring

PRINTED iN CANADA

QUANTI'YY ITEM

O. [ S.D. No.

21

221 1

116 116

23

24

251 1

262 2

272 2

2818 18

2918 18

3O2 2

312 2

32

336 6

12 12

3412 12

3512 12

3612 I 12

72 17237

72 7238

12 12

3912 12

4O3 3

416 6

42

BOMBARDIER LTD.

5 - 15

PART j IQUANTITY

No DESCRIPTION

• I i " "

300 8043 Bolt 6 6

399 8001 Lockwasher 6 6

!REAR HUB ASS'Y

503 0002 Rear hub ' 1 1

502 0012 Rear hub cap 2 i 2

570 0101 Sprocket 2 _ 2

501 0005 Flange 2 2

320 i062 Bolt 18 18

386 6013 Nut 18 18

570 0301 i Seal 2 2

405 4002 Bearing 2 2

503_0011 :::j:si:: :::: p:ate RHH 1 1 '50 00 9 j s " pate L..i 1 1

408 2001 Fitting 2 2

503 0025 Link plate spring R,H. I 1 1

503 0023 Link plate spring L.H. 1 1

503 0016 Retainer washer 2 2

503 0015 Adjuster sleeve 2 : 2

503 0006 Adjuster bracket R.H. 1 1

503 0010 Adjuster bracket L.H. i 1 1 [F

300 0047 Bolt 2 2

386 6022 Nut 6 6

300 0041 Bolt 2 2

391 0023 Washer 2 2 /

503 0027 Adjuster eye bolt i 2 2 [

/309 8004 Adjusting screw 2 2 I

/

JUNE -- 1968 IBM CODE 480 1006

CHAIN CASE

3

15 14 13 /

/

X

l

18

17

6

20

22

5

6

ITEM

No.

4

5

6

7

8

9

10

11

12

13

PART

No.

504 0003

504 0012

504 0013

504 0007

504 0008

412 1003

405 0001

405 0002

4O6 0001

504 0005

406 3001

300 4084

38O 9024

391 O025

504 0015

DESCRIPTION

Chain case

Drive sprocket 26 teeth

Drive sprocket 25 teeth

Drive sprocket 9 teeth

Drive sprocket 10 teeth

Driving chain

Tensioner bearing cone

Tensioner bearing cup

Tensioner O ring

Chain tensioner

Oil seal

Bolt

Nut

Fiat washer

Washer

QUANTITY ITEM PART

O. S.O. No. No.

1 1 14

1 15

1 16

1 17

1 18

1 1 19

2 2 20

2 2 21

1 1 22

1 1

1 1

1 1

1 1

1 1 23

1 1 24

381

371

570

504

5O4

386

507

507

517

380

3OO

386

386

412

529

2023

0011

0403

0017

0016

6019

0012

0013

0075

6022

0001

6019

6022

6001

0004

DESCRIPTION

Nut

Cotter pin

Chain case insp. cover

Footrest and U clamp ass'y

"V" clamp

Nut

Hinge rod and suppbrt

Adjuster tube

Pulley guard rod brackef

Nut

Bolt

Nut

Nut

Connecting link

Adjuster bar

QUANTITY

O. S.O.

1 1

1 1

1 1

1 1

1 1

3 3

1 1

1 1

1 1

1 1

1 1

1 1

1 1

BOMBARDIER LTD.

5:16PRINTED IN CANADA JUNE -- 1966 IBM CODE 480 1006

DRIVEN PULLEY

ITEM

No.

PART

No.

581 1009

504 1003

504 1022

DESCRIPTION_UANTITY ITEM

O. S.O. No.

Driven pulley ass'y 1 1 4

Driven pulley pressure 5

spring 1 1 6

Spring seat 1 1 I

II

PART

No. DESCRIPTION

371 1061 Roll pin

515 0057 Spacer sleeve

504 1012 Pin

QUANTITY

O. S.O.

1 1

1 1

6 6

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 17 JUNE -- 1968 IBM CODE 480 1006

DRIVE PULLEY '_

9

I1

ITEM

No.

"I

2

3

4

5

6

7

PART

No.

504 2008

405 4005

504 2013

414 0013

5O4 2017

504 2022

300 0152

QUANTITY ITEMDESCRIPTION

O. _S.O.A. No.

Drive pulley inner half 1 1 I 8

Clutch bearing 1 1 1 8

Clutch spring seat 1 1 1 8

Clutch release spring 1 1 1 9

Drive pulley outer half 1 1 1

Centrifugal governor i 1 1 10

Centrifugal governor bolt 1 1 1

PARTDESCRIPTION

No.

504 1009

504 1010

504 1007

504 2024

581 1008

Aligning shim .024

Aligning shim .048

Aligning shim .060

Pressure lever, spacer

and rivet

Drive pulley assy

complete

QUANTITY

o.Is.o.la.as required

as required

as required

BOMBARDIER LTD.

5- 18PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006

- NOTES -

d

PRINTED IN CANADA

BOMBARDIER LTD.

S - 19 JUNE -- 1968 IBM CODE 480 I006

_' CONTROL PARTS _

36

60

59

33s2 _31'

3O29

25

22 0 -.

2118 \

\

4142

46

47

37

58

34

3556

28

6

BOMBARDIER LTD.

5 - 20PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006

CONTROL PARTS

SKI

'EM

No.

1

PART

No. DESCRIPTION

580 0011

580 0010

505 0002

505 0040

380 6019

570 0502

505 0016

505 0013

Leaf spring and ski

assy L.H.

Leaf spring and ski

assy R.H.

Runner shoe

Ski runner

Nut /

Rebound leaf spring

Main leaf spring

Auxiliary leaf spring 18"

QUANTITY

O. S.O.

1 1

1 1

2 2

2 2

2 2

2 2

2 2

2 2

ITEM

No.

PART

No. DESCRIPTION

8 505 0015

9 505 0011

10 300 8084

Ii 386 6024

12 505 0023

13 505 0034

14 505 0017

15 371 0011

582 1003

i 582 1002

!QUANTITY

O. S.O.

Auxiliary leaf spring 13' 2 2

Spring coupler 2 2

Coupler bolt 4 4

Nut 4 4

Spring slider cushion 2 2

Slider pin 2 2

Spring pin 2 2

Cotter pin 4 4

Leaf spring ass'y L.H. i 1

Leaf spring ass'y R.H. 1 1

STEERING

18

19

20

21

22

2324

25

26

28

27

29

30

31

32

33

34

35

36

37

38

39

PART

No.

506

309

386

414

506

392

560

408

506

506

506

389

380

506

506

414

391

371

5O6

5O6

3OO

30O

391

386

0004

8003

6022

0127

0014

0026

6001

2001

0022

0018

0017

8016

6024

0043

0023

0109

0025

0031

0030

0029

0005

0001

0023

6019

DESCRIPTION

Ski leg

Ski leg attaching bolt

Nut

Upper coil spring

Steering armLockwasher

Upper ski leg bolt

Ski leg grease fitting

Lower tie rod

Tie rod end R.H.

Tie rod end L.H.

Nut

Nut

Steering rod

Tie rod swivel

Tie rod end spring

Tie rocl spring washer

Cotter pin

Handle bar

Steering shaft sleeve

Bolt

Bolt

Flat washer

Nut

PART

No.

414

506

390

414

0002

0040

0047

0082

414 0063

510 0003

510 0005

414 0008

414 0030

409 0012

510 0011

321 7061

385 1013

392 0014

580 1021

5O7 OOO6

390 5001

414 0081

510 OO04

507 0019

507 0014

506 0034

DESCRIPTION

Handle bar grip

Hand throttle handle

Rivet

Brake and throttle

cable protector

Throttle cable housing

Throttle cable

Throttle cable

Throttle return spring

Sleeve

Cable clip

Cable housing clip

Clip bolt

Nut

Lockwasher

Brake handle with lining

Brake lining only

Rivet

Brake return spring

Brake cable

Brake cable housing

Cable housing clip

Bushing

1

1 1

2 2

4 4

1

1

1

1

l 1

1 1

2 2

1

1

1

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 21 JUNE -- 1968 IBM CODE 480 1006

ELECTRICAL

0

0HEAD LAMP

IGNITION SWITCH

Brown Red

Red with spiral yellowYello

Black J

ENGINE

I _

,--4 _ :

t i

',....:

TAIL LAMP

',:

2

3

II

10

1415

8

il 17

5 7

WIRING

.!3

9

16

19

22

DIAGRAM

2736

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 22 JUNE -- 1968 IBM CODE 480 1006

ELECTRICAL

ITEM

No.

1

2

3

8

9

0

11

12

13

14

15

16

PART

No.

410 6001

410 6006

410 9014

355 0005

410 9005

355 0007

399 8005

389 8009

409 6014

409 6013

515 0064

409 0006

410 1002

410 9001

355 0002

409 6014

DESCRIPTION

Head lamp ass'y

Sealed beam

Retainer ring

Head lamp ring screw

Sealed beam mounting

brackets

Screw

Lockwasher

Speed nut

Sealed beam wire

(positive)

Sealed beam wire

(negative)

Wiring housing

Insulated terminal

Switch

Wiring clip

Screw

Switch to connector wire

PRINTED IN CANADA

QUANTITY ITEM PART

O.'S.O A. No. No.

1 1 1 16 4O9 6014

1 1 1 17 409 9001

li 1 1 17 409 9002

21 2 2 18 515 0035

19 409 0001

2 2 220 409 0003

4 4 421 409 6014

4 4 421 _ n_0_ 6014

4 4 S22 515 0128

22 515 01291 1 1

23 410 6005

1 1 1 24 363 3103

1 i 1 24 355 0001

!7 71 6 25 410 5002

11 1 1 26 410 9012

1 1 1 27 409 6013

2J 2 2 28 409 0007

1 29 320 1062

3O 386 6013

J

BOMBARDIER LTD.

5 - 23

DESCRIPTION

Switch to connector wire

Wiring housing

Wiring housing

Wiring housing clip

Connector housing

Snap terminal

Tail lamp wire

Tail lamp wire

Wiring housing

Wiring housing

Tail lamp ass'y

Tail lamp screw

Tail lamp screw

Tail lamp bulb

Tail lamp lens

Tail lamp wire (negative)

Insulated terminal

Screw

Nut

QUANTITY

O. S.O.A.

1

1 1 1

1 1 1

1 1 1

2 2 2

4 4 4

1 1

1

1 1 1

1 I 1

1 1 1

2 2

2

1 1 1

1 1 1

1 1

1 1

1 1

1 1

JUNE -- 1968 IBM CODE 480 1006

BODY

47

46

10

7

4

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 24 JUNE -- 1968 18M CODE 480 1006

ITEM

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

20

21

22

23

24

25

26

27

28

BODY

l PARTNo.

571 1701

517 OO38

390 4003

399 9OO:

414 0025

336 1064

386 6013

517 0039

414 0014

414 0117

571 1707

515 0059

515 0056

414 0031

515 0004

380 9019

570 1702

391 0023

380 9019

515 0057

515 0058

515 0005

414 0028

414 0029

507 0014

320 1061

386 6013

DESCRIPTION

Hood

Aluminum bumper

Pop rivet

Washer

End bumper

Bolt

Nut

Bumper protector rubber

Fuel tank cap and gauge

Fuel tank gauge

Head lamp support

Head lamp bracket

Head lamp bolt

Spacer

Head lamp spring

Nut

Head lamp insulator rubber

Washer

Nut

Head lamp leaf spring (off)

Head lamp leaf spring (on)

Adjuster plate

Light opening device

Cable

Cable clip

Bolt

Nut

QUANTITY

O. S.O.

1 1

1 1

22 22

24 24

2 2

2 2

2 2

1 1

1 1

1 1

1 1

1 1

1 1

2 2

1 1

1 1

3 3

3 3

3 3

1 1

1 1

1 1

1 1

i 1

1 1

1 1

1 1

ITEM

No.

29

30

31

32

33

34

35

36

37

38

39

40

40

41

42

43

44

45

46

47

48

49

49

5O

PART

No. DESCRIPTION

380 6024

571 1706

517 0042

390 4001

517 0036

399 9001

390 4002

517 0OO4

517 0037

517 0010

363 0073

514 0026

514 0028

402 2049

517 0018

517 0019

414 0020

414 0032

414 0034

386 6019

414 0091

414 0107

414 0108

414 0093

414 0092

107 700]

Nut

Compt. door

Compt, door lock spring

Pop rivet

Compt. door hinge

Washer

Pop rivet

Windshield

Windshield protector

Windshield moulding

Windshield screw

Exhaust pipe

ExhausL pipe

Exhaust clamp

Seat cushion

Seat cushion leatherette

Back rest cushion ass'y

R.H. back rest side plate

L.H. back rest side plate

Nut

Label - Bombardier

Label - Olympique

Label - Super Olympique

Label - Ignition switch

Gas mixture sticker

Weather strip

QUANTIT3

O, IS.O.

1 1

1 1

1 I

2 2

1 1

4 4

8 8

1 1

1 1

1 1

10 10

1

1

1 1

1 1

1 1

1 1

1 1

1 1

2 2

2 2

1

1

1 1

1 1

MISCELLANEOUS

I

i570 1201

512 0009

512 0017

309 8012

386 6022

386 6024

Engine support insulator ki

Engine support

Engine bracket

Engine bracket bolt

Engine bracket nut

Engine support nut

I

J 1 1 513 0035

2 2 513 0010

1 1 414 0130

4 4 408 0002

4 4 414 0024

4 4

Fuel line adapter at tank

Fuel filter

Fuel line

Fuel tank drain plug

Fuel line tee

i .

1 1

1 1

as req.

1 1

PRINTED iN CANADA

BOMBARDIER LTD.

5 - 25 JUNE -- 1968 IBM CODE 480 1006

-NOTES-

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 26 JUNE -- 1968 IBM CODE 480 1006

ALPINESECTION

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 27 JUNE -- 1968 IBM CODE 480 1006

SUSPENSION

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 28 JUNE -- 196,3 IBM CODE 480 1006

SUSPENSION

ITEM

No.

1

2

3

4

5

6

7

8

9

10

II

12

13

14

15

16

17

18

19

20

21

22

23

24

25

PART t

No. DESCRIPTION QTY.

570 0002

570 0003

501 0006

570 0101

501 0005

320 1062

386 6013

581 1017

405 4002

502 0002

502 0005

570 0203

5O2 O0O6

4O5 4002

320 1061

386 6013

408 2001

502 0011

502 OOO8

5O2 0010

300 8043

399 8001

503 0002

502 0012

570 0101

Track belt

Insert

Drive axle

Drive sprocket

Drive sprocket flange

Drive sprocket bolt

Drive sprocket nut

Bearing seal

Drive axle bearing

Wheel support

Wheel flange inner

Wheel tire

Wheel flange outer

Wheel bearing

Wheel bolt

Wheel nut

Wheel flange fitting

Wheel support cap

Cross shaft

Suspension spring

Cross shaft bolt

Lockwasher

Rear hub

Rear hub cap

Sprocket

2

232

2

4

4

36

! 364

4

, 12

24

24

24

24

144

144

24

24

6

I 12t

12

12

2

4

I 4

ITEM

No.

37

38

39

40

41

42

43

43

44

45

46

PART

No. I DESCRIPTION

501 0005

320 1062

386 6013

570 0301

405 4002

503 0021

503 0019

408 2001

503 0025

503 0023

503 0016

503 0015

503 0008

503 0012

300 0047

386 6022

300 0041

391 0023

503 0027

309 8004

I503 0007

503 0011

309 8001

503 0026

i

1503 00284

Sprocket flange

Sprocket bolt

Sprocket nut

Rear bearing seal

Rear hub bearing

Adjuster ]ink plate RI-I

Adjuster link plate LH

Adjuster link plate fitting

Link plate spring

Link plate spring LHii;Spring retainer washer

Adjuster sleeve

!Adjuster bracket RH

Adjuster bracket LH

Adjuster bolt

Adjuster nut

Positioning bolt

Positioning bolt washer

Adjuster eye bolt

Adjusting screw

i

I Center adjuster bracket RHCenter adjuster bracket LH

Center adjuster screw

Adjuster screw buffer

, Cen_er adjuster eye bolt

QTY.

4

36

36

4

4

2

2

4

2

4

4

1

I

4

12

4

4

2

2

1

1

2

2

2

PRINTED iN CANADA

BOMBARDIER LTD,,

5 - 29 JUNE -- 1968 IBM CODE 480 1006

CHAIN CASE - DRIVEN PULLEY

PRINTED IN CANADA

BOMBARDIER LTD.

5 - .:30 JUNE -- 1968 IBM CODE 480 1006

CHAIN CASE - DRIVEN PULLEY

ITEM

No.

I

2

3

5

6

7

8

9

lO

ii

12

13

15

16

17

18

19

PART

No.

417 0001

570 0407

386 6022

412 1003

504 0007

504 0021

399 8003

300 0005

386 6019

504 0022

405 2001

504 0023

380 6019

300 0004

581 3004

504 1007

504 1005

ITEM

DESCRIPTION QTY. No.

Chain case

Chain case gasket

Chain case nut

Driven chain

Chain drive sprocket

Chain tightener

Tightener fiber washer

Tightener bolt

Tightener bolt nut

Chain tightener sprocket

Tightener sprocket bearing

Tightener pin

Tightener adjuster bolt nut

Tightener adjuster bolt

Driven pulley assy.

Spacer

Driven pulley pressure spring

1

1

10

1

1

1

2

1

1

1

1

t 1

1

1

1

1

1

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

PARTDESCRIPTION

No.

504 1022

371 1061

405 4005

504 1016

504 0015

381 2028

371 0011

581 1017

405 4002

504 1020

300 0001

386 6019

507 0025

380 7022

371 0011

570 04O3

412 6001

Spring seat

Cotter pin

Shaft bearing

Bearing sleeve

Shaft washer

Shaft nut

Shaft nut cotter pin

Bearing seal

Support plate bearing

Shaft support plate

Support plate bolt

Support plate bolt nut

Shaft support plate rod

Support plate rod nut

Support plate rod cotter pin

Chaincase inspection cover

Connecting link

QTY.1

1

1

1

1

1

1

1

1

1

2

2

1

2

1

1

PRINTED IN CANADA

BOMBARDIER LTD,

S - 31 JUNE -- ]958 iBM CODE 480 1006

CONTROL PARTS

37

38 39// /" 40

-'_, /,//_/ ,._j41 42

BOMBARDIER LTD.

5 - 32PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006

CONTROL PARTS

SKI

ITEM

No.

1

2

3

4

5

6

7

8

9

10

PARTDESCRIPTION

No.

580 3013

505 0002

505 0004

380 6019

570 0502

505 0016

505 0014

505 0013

505 0015

505 0011

Leaf spring and ski assy.

Runner shoe

Ski runner

Nut

Rebound leaf spring

Main leaf spring

First aux. leaf spring

Aux. leaf spring 18"

Aux. leaf spring 13"

Spring coupler

ITEM

QTY. No.

1 11

I 12

1 13

1 14

1 15

1 16

1 17

1 18

1

1

PART

No. DESCRIPTION

300 8084

386 6024

505 0033

505 0034

505 0017

371 0011

570 0501

505 0022

582 3001

Coupler bolt

Nut

Spring slider cushion

Slider pin

Spring pin

Cotter pin

Ski front retaining cable

Retaining cable union link

Leaf spring assy.

QTY.

STEERING

ITEM

No.

2O

21

22

23

24

25

26

27

28

29

3O

31

32

33

34

35

36

37

38

PART

No. DESCRIPTION

506 0007

309 8003

386 6022

506 0042

506 0039

300 0001

391 0023

386 6019

507 0026

3O0 0001

386 6019

414 0172

506 0038

506 0031

392 0026

300 0126

414 0002

5O6 OO4O

390 0047

Ski leg

Ski leg attaching bolt

Ski leg attaching bolt nut

Steering shaft lower sleeve

Steering shaft bracket

Bracket attaching bolt

Bracket attaching bolt washer

Bracket attaching nut

Brake cable housing bracket

Brake cable housing bracket

bolt

Brake cable housing bracket

nut

Steering shaft upper spring

S_eering shaft upper bushing

Steering handle

Handle bar bolt lockwasher

Handle bar bolt

Handle bar grip

Hand throttle handle

Hand throttle handle rivet

QTY.ITEM

No.

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

PART

No. DESCRIPTION

414 0082

510 0004

510 0008

409 0012

414 0030

580 1021

507 0006

390 5001

414 008i

300 0046

386 6022

507 0016

507 0020

507 0014

409 0012

510 0011

321 7061

385 1013

392 0014

Brake and throttle cable

protector

Throttle cable

Throttle cable housing

Throttle cable clip

Sleeve

Brake handle

Brake lining

Lining rivet

Brake return spring

Brake handle bolt

Brake handle bolt nut

Brake cable

Brake cable housing

Brake cable housing clip

Brake cable ciip

Cable housing clip

Cable housing clip bolt

Clip bolt nut

Clip bolt lock washer

QTY.

1

1

1

2

2

1

1

2

i

1

l

1

1

1

1

1

1

1

1

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 33 JUNE -- 1968 IBM CODE 480 1006

BODY

26 25 24

/\ '

27_ 22

19

/

11

76

L0

4

5 I0 9

3130

I

,!34

3_ \35

32 _ I_1 \20 •

46 /48

47

PRINTED IN CANADA

BOMBARDIER LTD.

5 - 34 JUNE -- 1968 iB_i CODE 480 1006

BODY

ITEM

No.

PART

_o.

1

2

3

4

5

6

7

8

9

10

11

12

14 570 1702

15 391 0023

16

17

18

19

571 1702

571 1801

414 0036

390 4003

517 0068

300 1006

386 6019

391 0021

300 0041

386 6022

414 0014

414 0117

380 9019

571 1721

571 1706

390 4001

517 0042

517 0036

390 4002

399 9001

517 0040

517 0005

517 0011

DESCRIPTION

Hood

Bottom plate

Body moulding

Bottom plate pop rivets

Ski - holder

Ski - holder bolt

Ski - holder bolt nut

Ski - holder flat washer

Ski - holder brace bolt

Ski - holder brace bolt nut

Fuel tank cap

Fuel tank cap gauge

Headlamp insulator rubber

Washer

Nuts

Head]amp support

Compartment door

Lock spring pop rivet

Compartment door lock spring

Compartment door hinge

Hinge pop rivet

Washers

Windshield protector

Windshield

Windshield moulding

PRINTED IN CANADA

ITEM

QTY. No.

I 27

i 1 28

1

2926

3O1

314

32

433

4

342

352

361

371

383

393

4O3

411

421

432

441

451

464

472

481

1 49

1

BOMBARDIER LTD.

5 - 35

PART

No.

363 0073

402 2049

I386 6019

514 0030

300 0000

514 0027

414 0079

324 8062

]384 9013

1517 0017

414 0021

517 0026

513 0024

513 0025

320 1061

386 6013

513 0011

571 1719

414 0154

501 0007

300 0000

392 0019

570 0409

DESCRIPTION

Windshield screw

Exhaust pipe eollet with bolt

nut

Pipe coupling bolt nut

Pipe coupling

Pipe coupling bolt

Exhaust pipe

Seat hinge

Hinge bolt

Hinge bolt nuts

Seat cushion

Back - rest cushion

Back - cushion leatherette

Fuel tank

Retaining strip

Retaining strip bolt

Retaining strip bolt nut

Fuel line adapter

Pulley guard

Pulley guard spring

End bearing housing

End bearing housing bolt

End bearing housing

lockwasher

Driving belt

QT

2

2

1

2

1

2

4

4

1

1

1

1

2

2

2

1

I

1

2

6

JUNE -- 1968 IBM CODE 480 1006