parts manual - comdac · 0d3504-b 7 kw generator 04389-0 14 0d3417-a 12 kw & 15 kw generator...

Parts ManualAir-cooled Automatic Standby Generators

Models:

04389-0 (6 kW NG, 7 kW LP) 04758-0 (6 kW NG, 7 kW LP) 04389-1 (6 kW NG, 7 kW LP)



GENERAL INFORMATIONThis parts catalog has been prepared for your convenience when ordering parts for a GUARDIAN AIR-COOLEDHOME STANDBY GENERATOR.

When looking for a part, please refer to the complete model number of the unit as given on the DATA DECALaffixed to the unit.

When referencing the unit Item # in this manual, add a zero to the front and a dash before the last digit as such:

04389-0This data decal is located on the engine divider panel of the generator.Whenever possible, parts are shown in assembly breakdown sequence. Item part numbers shown in the illustra-tions correspond to the item part numbers in the parts list.

Prices of all parts that are listed in this catalog are published separately.

Thank You

Guardianby Generac Power Systems

Item #

Series

Serial

Volts

Amps

Watts

Phase 1

R.P.M.

43890

HSB 7KW

1234567

120/240

58.3/29.2

7000

Hertz 60

3600

Model Number can be found here.

SERVICE PARTS DEPT.WHITEWATER, WI 53149

1

SECTION 1 – Models 04389-0, 04456-0, 04390-0

Drawing DESCRIPTION USED ON MODELS: PAGE

0D3416-K Enclosure ALL MODELS IN SECTION 1 2

0D3418-D Control Panel ALL MODELS IN SECTION 1 4

0D3997-C 7 kW GTS Load Center Assembly 04389-0 6

0D3996-B 12 kW & 15 kW GTS Load Center Assembly 04456-0, 04390-0 8

0D3415-A (Part 1) GT-990/760 Engine 04456-0, 04390-0 10

0D3415-A (Part 2) GT-990/760 Engine 04456-0, 04390-0 12

0D3504-B 7 kW Generator 04389-0 14

0D3417-A 12 kW & 15 kW Generator 04456-0, 04390-0 16

0D3539-B (Part 1) GN410 Engine 04389-0 18

0D3539-B (Part 2) GN410 Engine 04389-0 20

0D1259-A Gas Regulator ALL MODELS IN SECTION 1 22

This section contains exploded views and lists of repair parts for the followingGuardian models:

• 04389-0 6kW NG, 7kW LP, Single-cylinder GH-410 Engine• 04456-0 10kW NG, 12kW LP, V-twin GT-760 Engine• 04390-0 13kW NG, 15kW LP, V-twin GT-990 Engine

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators

SECTION 2 – Models 04389-1, 04456-1, 04390-1, 04758-0, 04759-0, 04760-0(see Page 23)

2

A

A

51

23

36

2437

493526

47

46

492

43

49

43

3233

34

18

50

7

51

4

3525

51

15

5148

21

1

90 91

70

93 13

49

4239

10

3

93

25

35

14

8854

98

2735

22

51 4950

51 49

49

1150

16

17

51

5

4719

12

6

31

4447

30

29

28

87

86

41

40

55

57

5658

52

49

20 52

72

6044

6248

61

64

65

66

59

6763

45

716968

71

68

69

38

58

89

73

75

46

74

76

82

78

7780

82

79 8081

48

44 85

84

72

91

63

92

49

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsEnclosure – Drawing No. 0D3416-K

3

ITEM PART NO. QTY. DESCRIPTION

1 0C6140 1 ASSEMBLY, ENCLOSURE BASE (12KW / 15KW)0D1901 1 ASSEMBLY, ENCLOSURE BASE (7KW)

2 0C6735 2 SUPPORT, ROOF FOLDING3 0C7061 1 ENCLOSURE, FRONT4 0C7062 1 ENCLOSURE, EXHAUST SIDE (12KW / 15KW)

0C7062A 1 ENCLOSURE, EXHAUST SIDE (7KW)5 0C7063 1 ENCLOSURE, SIDE & BACK (12KW / 15KW)

0C7063A 1 ENCLOSURE, SIDE & BACK (7KW)0C7063B 1 ENCLOSURE, SIDE & BACK (16KW)

6 0C7064 1 ENCLOSURE, ROOF7 0C7065 1 PANEL, ALTERNATOR DIVIDER (12KW / 15KW)

0C7065A 1 PANEL, ALTERNATOR DIVIDER (7KW)8 0C8101A 1 PANEL, MUFFLER BOX SIDE (12KW / 15KW)

0C8861 1 PANEL, MUFFLER BOX SIDE (7KW)9 0C8101B 1 COVER, MUFFLER BOX (12KW / 15KW)

0C8862 1 COVER, MUFFLER BOX (7KW)10 0C8283 1 GASKET, DOOR SEAL11 0C8284A 1 FOAM, BACK ENCLOSURE12 0C8284B 1 FOAM, ROOF ENCLOSURE13 0C8284C 1 FOAM, FRONT ENCLOSURE14 0C8285 1 BRACKET, BATTERY SUPPORT (12KW / 15KW)15 0C8899A 1 PAD, 24"X48" WITH MOUNTING HOLES 16 0D1128 1 PANEL, ENGINE DIVIDER (12KW / 15KW)

0D1128A 1 PANEL, ENGINE DIVIDER (7KW)17 0D1605 1 BAFFLE, INTAKE (12KW / 15KW)

0D1605A 1 BAFFLE, INTAKE (7KW)18 0D1606 1 HOUSING, FAN (12KW / 15KW)

0D5264 1 BAFFLE, EXHAUST (7KW)19 0D1839 2 BRACKET, TOP SUPPORT20 0D1840 2 BRACKET, BOTTOM SUPPORT21 0D2425 1 DUCT, BASE AIR (12KW / 15KW)22 0D2588 1 GASKET, FRONT DIVIDER23 0D2676 1 COVER, FRONT EXHAUST ENCLOSURE 24 0D2677 1 COVER, BACK EXHAUST ENCLOSURE25 0D2979B 2 CLOTH, HARDWARE 266.7mm x 146mm

(12KW / 15KW)0D2979B 3 CLOTH, HARDWARE 266.7mm x 146mm

(7KW)26 0D2979C 1 CLOTH, HARDWARE 543mm x 146mm27 0D2979D 1 CLOTH, HARDWARE 266.7mm x 387.4mm

0D2979E 1 CLOTH, HARDWARE (7KW)28 0D3057A 1 FOAM, FRONT INTAKE BAFFLE (12KW / 15KW)

0D3058A 1 FOAM, FRONT INTAKE BAFFLE (7KW)29 0D3057B 1 FOAM, TOP INTAKE BAFFLE (12KW / 15KW)30 0D3057C 1 FOAM, BACK INTAKE BAFFLE (12KW / 15KW)

0D3058C 1 FOAM, BACK INTAKE BAFFLE (7KW)31 0D3057D 1 FOAM, BACK ENCL. STRIP (12KW / 15KW)32 0D3059A 1 FOAM, EXHAUST SIDE ENCLOSURE END33 0D3059B 1 FOAM, EXHAUST SIDE ENCLOSURE FRONT34 0D3059C 1 FOAM, EXHAUST FAN HOUSING

(12KW / 15KW)35 0D7176 24 WASHER, SELF LOCKING (12KW / 15KW)

22 WASHER, SELF LOCKING (7KW)36 0D3059D 1 FOAM, FRONT EXHAUST ENCLOSURE COVER37 0D3059E 1 FOAM, BACK EXHAUST ENCLOSURE COVER38 0C7781 2 DOOR, PAWL39 0D3037 1 LATCH, QUARTER TURN LOCKING40 0D2537 1 HINGE, LIFT OFF, TYPE A PIN41 0D2538 1 HINGE, LIFT OFF, TYPE B PIN42 0D3037A 1 LATCH, QUARTER TURN NON-LOCKING43 0A2115 4 WASHER NYLON .250"


44 022097 9 WASHER LOCK M6-1/4"45 022473 4 WASHER FLAT ¼" ZINC 46 036261 14 RIVET POP .125 X .129-.133/#3047 047411 12 SCREW HHC M6-1.0 X 16 G8.848 043116 5 SCREW HHC M6-1.0 X 12 G8.8 (12KW / 15KW)

043116 6 SCREW HHC M6-1.0 X 12 G8.8 (7KW)49 0D3700 18 NUT, LOCKING FLANGE M6-1.050 083512 11 SCREW TAPTITE M8-1.20 X 16 BP51 090388 34 SCREW TAPTITE M6-1.0 X 12 BP

(12KW / 15KW)22 SCREW TAPTITE M6-1.0 X 12 BP (7KW)

52 092120 2 NUT LOCK TRIC M6 X 1.0 Y/ZNC54 0D3167 1 GASKET, BATTERY SUPPORT BRACKET55 0A3328 1 PLUG, PLASTIC 0.593 HEYCO 167556 055414 1 LUG SLDLSS #2-#8X17/64 CU57 092079 1 SCREW TAPTITE M6-1.0X25 BP58 0A1658 2 L/WASH SPECIAL ¼59 0C2937 1 BRACKET, BATTERY HOLD DOWN (7KW)60 086729 1 CONTACTOR, STARTER (7KW)61 0388040AJ0 1 CABLE, #6 RED BATTERY 38.5"62 022127 2 NUT HEX 1/4-20 STEEL (7KW)63 022129 4 WASHER LOCK 5/16 (12KW / /15KW)

022129 5 WASHER LOCK 5/16 (7KW)64 074908 8 SCREW TAPTITE M5-0.8 X 10 BP65 0D2346 1 HARNESS, ENGINE (12KW / 15KW)

0D2345 1 HARNESS, ENGINE (7KW)66 023484F 1 BUSHING, SNAP SB-1000-1267 022142 1 SCREW HHC 5/16-18 X 3/4 G5 (7KW)68 0A7836 2 RIVET,1/8" X 0.126" - 0.375" LSH POP69 0A8475 2 L/WASH SPECIAL #1070 0912970069 1 ASSEMBLY, ROOF/DOOR GROUND WIRE71 0912970070 2 ASSEMBLY, ROOF/DOOR GROUND WIRE72 055450 2 PLUG PLASTIC 1.375 (12KW / 15KW)73 0D2023 10.5 GASKET, CLIP-ON SELF GRIPPING74 0D3701 1 PLATE, "HOT"75 0D3472 1 GROMMET 2.75 X 1/1676 0C8742 1 EXTERNAL CONNECTION BOX 77 0C8911 1 POWER BLOCK78 0D3338 1 HARNESS GENERATOR TO EXTERNAL

CONNECTION BOX (12KW / 15KW)0D3419 1 HARNESS GENERATOR TO EXTERNAL

CONNECTION BOX (7KW)0D3928 1 HARNESS GENERATOR TO EXTERNAL

CONNECTION BOX (16KW)79 036937 2 SCREW PPHM #10-32 X 180 022152 5 WASHER LOCK #1081 023897 2 WASHER FLAT #10 ZINC82 022158 5 NUT HEX #10-32 STEEL83 0D3031 1 FUEL LINE, 3/4"OUTDOOR (NOT SHOWN)84 026850 1 WASHER SHAKPROOF EXT 1/4 STEEL85 049813 1 NUT HEX M6-1.0 G8 YELLOW CHROME86 0D2537A 1 HINGE, LIFT OFF, TYPE A KNUCKLE87 0D2538A 1 HINGE, LIFT OFF, TYPE B KNUCKLE88 047411 2 SCREW HHC M6-1.0 X 16 G8.889 0A2311 1 SCREW SWAGE 1/4-20 X 190 043107 4 SCREW HHC M8-1.25 X 2591 022145 8 WASHER FLAT 5/1692 045771 4 NUT HEX M8-1.2593 0C3906 2 SELF-ALIGN SCREW M6 HH


Enclosure – Drawing No. 0D3416-K

4

21

23

17

22

17

37

38

8,32

8,9

27

4

16

24

10

13

191415

35

11

25

17

31

1415

5

34

1623

36

39

38

16

31

23 2

2829

2117

16

4

67

31

23

27

42

12

4544

20

40

33

1

43

15

35

14

30

2928

3

2829

41

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsControl Panel – Drawing No. 0D3418-D

5


1 0A9947E 1 CIRCUIT BREAKER 30 X 2 240VSQD QOU230 (7KW)

0A9947F 1 CIRCUIT BREAKER 50 X 2 240VSQD QOU245 (12KW)

0A9947C 1 CIRCUIT BREAKER 60 X 2 240VSQD QOU260 (13KW)

2 0A18010SRV 1 ASSEMBLY, BATTERY CHARGER ENGINE3 0830490SRV 1 ASSEMBLY, POTTED REGULATOR W/FIN4 0C2174 2 RELAY, 12V 25A SPST (12KW / 15KW)

0C2174 1 RELAY, 12V 25A SPST (7KW)5 075210A 1 TERMINAL BLOCK6 0D3062 4 HEX. STAND-OFF #6-32 X 3/8"7 0C62110SRV 1 ASSEMBLY, HOME STANDBY CONTROLLER

(12KW / 15KW)0C6211ASRV 1 ASSEMBLY, HOME STANDBY CONTROLLER

(7KW)8 032300 2 HOLDER, FUSE9 022676 1 FUSE, 15 AMP X AGC15

10 033873 1 SWITCH, ROCKER11 0A2769 1 LUG, GROUND 8-TABS 12 023484E 1 SNAP BUSHING 13 075476 2 SCREW PPHM M4-0.7 X 1614 022264 6 WASHER LOCK M415 051715 6 NUT HEX M4-0.7 G8 YELLOW CHROME16 043182 8 WASHER LOCK M3 (12KW / 15KW)

043182 6 WASHER LOCK M3 (7KW)17 043181 8 SCREW PHM M3-0.5 X 10 (12KW / 15KW)

043181 6 SCREW PHM M3-0.5 X 10 (7KW)18 0D7618 1 DECAL, CONTROL PANEL (NOT SHOWN)19 054502 1 CIRCUIT BREAKER 3 X 1 ETA 46-500-P

(12KW / 15KW)053623 1 CIRCUIT BREAKER 2.5 X 1 ETA 46-500-P

(7KW)20 0C6002A 1 CONTROL, PANEL BOTTOM (12KW / 15KW)

0D2985 1 CONTROL, PANEL BOTTOM (7KW)


21 075235 4 SCREW HHC M5-0.8 X 30 G8.822 0D5240 1 SWITCH, SPDT (ON)-ON N/D23 051714 8 NUT HEX M3-0.5 G8 YELLOW CHROME24 0C1457 1 HOURMETER25 036261 2 RIVET POP .125 X .129-.133/#3026 0C7756 1 HARNESS, CONTROL PANEL WIRE

(NOT SHOWN) (12KW / 15KW)0D5831 1 HARNESS, CONTROL PANEL WIRE

(NOT SHOWN) (7KW)27 074908 4 SCREW TAPTITE, M5-0.8 X 10 BP

(12KW / 15KW)28 049226 6 WASHER LOCK M529 051716 6 NUT HEX M5-0.8 G8 YELLOW CHROME30 0C3910 1 TRANSFORMER 240/16V 1VA&56VA31 031879 6 WASHER FLAT #4 ZINC (12KW / 15KW)

031879 4 WASHER FLAT #4 ZINC (7KW)32 099727 1 FUSE 5A X AGC5 33 0C3701 1 DIN RAIL ASSEMBLY34 063617 1 RELAY PANEL 12VDC DPDT 10A@240VA35 075475 4 SCREW PPHM M4-0.7 X 1036 022985 2 WASHER FLAT #6 ZINC37 0C6002C 1 COVER, CONTROL PANEL COMPONENT

(12KW / 15KW)0D2988 1 COVER, CONTROL PANEL COMPONENT

(7KW)38 092036 8 SCREW PPHMS/LW 6-32 X 1/4L39 045770 2 SCREW HHC M5-0.8 X 10 G8.840 0C7171 1 COVER, CONTROL PANEL (12KW / 15KW)

0D2989 1 COVER, CONTROL PANEL (7KW)41 0D3700 10 NUT FLANGE M6-1.0 NYLOK42 0912970069 1 ASSEMBLY, ROOF/DOOR GROUND WIRE43 0A2311 1 SCREW SWAGE 1/4-20 X 1 Z/YC44 0A1658 1 L/WASH SPECIAL 1/4"45 022473 1 WASHER FLAT 1/4 ZINC


Control Panel – Drawing No. 0D3418-D

6

30

1

292316

27

9 22

22 21

16

23

2410

317

9

1718

4

611

5

3

2

39

40

4

36

1925

15

2638

33

32

34

34

35

12

37

14

8

13

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW GTS Load Center Assembly – Drawing No. 0D3997-C

7


1 0D4801 1 BOX GTS LOAD CENTER2 0D4800 1 COVER, 8 POSITION GTS LOAD CENTER3 0C2237 1 TRANSFER SWITCH HOME STANDBY 100A2P250V4 074908 6 SCREW TAPTITE M5-0.8 X 10 BP5 024912 1 SCREW TAPTITE 1/4-20 X 5/8 BP6 0A1658 1 LOCK WASHER, SPECIAL-1/4"7 063617 1 RELAY PANEL 12VDC DPDT 10A@240VA8 0D3030A 1 BASE, MOUNTING 8 CIRCUIT 125A/240V9 0A1495 4 SCREW TAPTITE M4-0.7X10 BP

10 0A1661 2 RIVET POP .156 X .160-.164/#2011 022473 1 WASHER FLAT 1/4 ZINC12 0D3094 1 HARNESS,GTS TO MAIN PANEL13 0D4684A 1 HARNESS ADAPTER PLATE14 0D3319 1 PANEL-SUB BREAKER BASE15 056326 1 FT TRIM VINYL BLACK 1/8GP16 022152 6 WASHER LOCK #1017 087680 1 NUT WING M6-1.018 077441 1 HANDLE, TRANSFER SWITCH HOME STANDBY19 063378 4 HOLDER CABLE TIE21 074138 2 LUG DIS QK NI-S 10X45 DEG BR/T22 036932 6 SCREW PPHM #10-32 X 1/423 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU24 048850 1 BLOCK TERMINAL 20A 5 X 6 X 1100V25 028739 4 TIE WRAP 3.9" X .10" NAT'L UL26 038150 2 WASHER FLAT #8 ZINC27 0D3191 1 COVER, RELAY & TERM BLOCK28 0D3088 1 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY)29 073591 2 FUSE HOLDER30 073590A 2 ASSEMBLY FUSE 5A X BUSS HLDR7359131 040213B 4 PCB SUPPORT SNAP-IN 1-3/8"32 0C8037 1 CIRCT BRK 20 X 1 HOM12033 075475 2 SCREW PPHM M4-0.7 X 1034 0C8036 5 CIRCT BRK 15 X 1 HOM11535 0C8035 1 CIRCT BRK 30 X 2 HOM23036 0D3320 1 COVER - HARNESS ENTRY37 0D4802 1 HARNESS, GTS TO EXT CONN BOX38 022264 2 WASHER LOCK M439 0A7215 4 SCREW SW 1/4-20X5/8 N WA JS50040 0A2110 4 SCREW SWAGE 1/4-20 X 1/2 ZINC


7 kW GTS Load Center Assembly – Drawing No. 0D3997-C

8

30

1

292316

27

9 22

22 21

16

23

2410

317

9

1718

4

611

5

3

2

39

40

4

36

1925

15

2638

41

33

32

34

34

35

42

37

12

14

8

13

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW GTS Load Center Assembly – Drawing No. 0D3996-B

9


1 0D3086 1 BOX GTS LOAD CENTER2 0D3092 1 COVER, 12 POSITION GTS LOAD CENTER3 0C2237 1 TRANSFER SWITCH HOME STANDBY 100A2P250V4 074908 6 SCREW TAPTITE M5-0.8 X 10 BP5 024912 1 SCREW TAPTITE 1/4-20 X 5/8 BP6 0A1658 1 LOCK WASHER, SPECIAL-1/4"7 063617 1 RELAY PANEL 12VDC DPDT 10A@240VA8 0D3030 1 BASE, MOUNTING 12 CIRCUIT 125A/240V9 0A1495 4 SCREW TAPTITE M4-0.7X10 BP

10 0A1661 2 RIVET POP .156 X .160-.164/#2011 022473 1 WASHER FLAT 1/4 ZINC12 055450 1 PLUG PLASTIC 1.375 (10KW / 12KW / 13KW)

025034 1 PLUG STEEL 1.0625 STMPSN 3811 (14KW / 15KW / 16KW)13 0D4684 1 HARNESS ADAPTER PLATE14 0D3319 1 PANEL-SUB BREAKER BASE15 056326 1 FT TRIM VINYL BLACK 1/8GP16 022152 6 WASHER LOCK #1017 087680 1 NUT WING M6-1.018 077441 1 HANDLE, TRANSFER SWITCH HOME STANDBY19 063378 4 HOLDER CABLE TIE21 074138 2 LUG DIS QK NI-S 10X45 DEG BR/T22 036932 6 SCREW PPHM #10-32 X 1/423 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU24 048850 1 BLOCK TERMINAL 20A 5 X 6 X 1100V25 028739 4 TIE WRAP 3.9" X .10" NAT'L UL26 038150 2 WASHER FLAT #8 ZINC27 0D3191 1 COVER, RELAY & TERM BLOCK28 0D3088 1 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY)29 073591 2 FUSE HOLDER30 073590A 2 ASSEMBLY FUSE 5A X BUSS HLDR7359131 040213B 4 PCB SUPPORT SNAP-IN 1-3/8"32 0C8037 3 CIRCT BRK 20 X 1 HOM12033 0D3190 1 CIRCT BRK 20 X 2 HOM22034 0C8036 5 CIRCT BRK 15 X 1 HOM11535 0C8035 1 CIRCT BRK 30 X 2 HOM23036 0D3320 1 COVER - HARNESS ENTRY37 0D3093 1 HARNESS, GTS TO EXT CONN BOX (10KW / 12KW / 13KW)

0D3926 1 HARNESS, GTS LD CTR TO EXT CONN BOX (14KW / 15KW / 16KW)38 022264 2 WASHER LOCK M439 0A7215 4 SCREW SW 1/4-20X5/8 N WA JS50040 0A2110 4 SCREW SWAGE 1/4-20 X 1/2 ZINC41 075475 2 SCREW PPHM M4-0.7 X 1042 0D3094 1 HARNESS,GTS TO MAIN PANEL


12 kW and 15 kW GTS Load Center Assembly – Drawing No. 0D3996-B

10

17

1615

18

21

22

14

1312

9

7

8

31

24

32729 28

32

19

23

65

64

6362

61

605958

57

5251

50

4948

47

46

45

4443

53

5455 56

1

42

41

38

37 36

35

34

33

39

3

3

40

2

3

26

10

4

34

25

1130

20

65 2, 5, 19, 20, 39, 40, 47, 63, 92, 1418, 11, 12, 13664, 5, 66716, 17, 186848, 49, 50, 51, 52, 53, 54, 55, 56, 58, 59, 61697, 48, 49, 50, 51, 52, 53, 54, 55, 56, 58, 597027, 28, 29713, 32, 33, 34, 35, 36, 40, 71 72

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGT-990/760 Engine – Drawing No. 0D3415-A Part 1

KIT CONTAINS ITEMS

11


1 0C5729 1 ASSEMBLY, CRANKCASE HOUSINGWITH SLEEVE

2 0C3008 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 8 SCREW, TAPTITE M6-1.0 X 12 BP4 0C5372 1 ASSEMBLY, BREATHER5 0C3005 1 GASKET, BREATHER COVER6 0C3003 3 SEPARATOR, OIL BREATHER7 0C2231 1 ASSEMBLY, HEAD #1 G&S 8 071983 4 RETAINER, PISTON PIN 209 0C2981 1 ROCKER, COVER NO OIL FILL

10 045761A 4 STUD M8-1.25/10MM X 30 G5 ZINC11 0C5848 2 PISTON, HC12 021533 2 SET, PISTON RING 90MM13 071980 2 PIN PISTON D2014 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 15 0C2983 1 SHAFT, GOVERNOR 16 0C2985 1 ROLLER BEARING, GOVERNOR17 0D4042 1 ASSEMBLY,GOVERNOR GEAR18 0A7811 1 SPOOL, GOVERNOR MACHINED19 0C2977 1 GASKET, CRANK CASE 20 0C5943 1 SEAL, OIL PASSAGE 21 0D4040E 1 ASSEMBLY, CRANKSHAFT HORIZONTAL

DIRECT DRIVE (GT-990)21 0D4122E 1 ASSEMBLY, CRANKSHAFT AND GEAR HOR-

IZONTAL DIRECT DRIVE (GT-760)22 0C2969 2 ASSEMBLY, CONNECTING ROD (GT-990)22 0D3105 1 ASSEMBLY, CONNECTING ROD (GT-760)23 0D2157 2 SCREW SHC M6-1.0 X 50 G8.824 0C5313 1 SCREEN, OIL PICKUP25 0D4123 1 ASSEMBLY, OIL PUMP26 078699E 2 SLEEVE, SEAMED DOWEL 10 DIA.27 0C3011 2 COVER, OIL RELIEF28 0C3009 2 SPRING, OIL RELIEF 29 0C3010 2 BALL, 1/2D OIL RELIEF 30 093873 2 WASHER, LOCK RIB M631 0C5315 1 GEROTOR, OUTER32 0C5998 1 CLAMP, OIL TUBE33 0D1667 1 ARM, GOVERNOR34 0C2991 2 E-RING, GOVERNOR ARM 35 0C2988 1 THRUST WASHER, GOVERNOR


36 0C2992 1 BUSHING, GOVERNOR LOWER 37 0C3971C 1 ASSEMBLY, DIPSTICK WITH HANDLE38 0C5305 1 TUBE, DIPSTICK39 0C3027 1 O-RING, OIL CLR40 0C3007 1 SEAL, 42 I.D. CRANKSHAFT 41 0C5731 1 ASSEMBLY, HOUSING COVER

WITH SLEEVE42 0C3006 9 SCREW, HHFC M10-1.5 X 5543 0C8566 8 SCREW HHFC M6-1.0 X 2044 093064 1 ASSEMBLY, OIL FILL CAP45 0C8808 2 HOOK, LIFTING46 0C2982 1 ROCKER, COVER WITH OIL FILL47 0C2979 2 GASKET, VALVE COVER 48 086515 8 KEEPER, VALVE SPRING49 0D2274 4 RETAINER, VALVE SPRING 50 0D3867 4 SPRING, VALVE 51 078672 2 SEAL, VALVE STEM D752 0C5371 4 WASHER, VALVE SPRING53 072694 4 STUD, D20 PIVOT BALL54 083907 4 ARM, SOLID ROCKER55 0D3998 4 NUT, HEX M8-1.0 G8 YELLOW CHROM56 0C2235 2 PLATE, PUSH ROD GUIDE57 0C2976 12 SCREW HHFC M8-1.25 X 6558 086516 2 VALVE, EXHAUST59 0C2229 2 VALVE, INTAKE60 083897 4 TAPPET, SOLID61 0C2231A 1 ASSEMBLY, HEAD #2 G&S 62 088396C 4 PUSHROD, 139.6 VERTICAL63 0C2978 2 GASKET, HEAD 64 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8 L0CKTITE65 0D4010 1 KIT GASKET66 0D4011 1 KIT-PISTON RINGS67 0D4012 1 KIT BREATHER ASSEMBLY68 0D4013 1 KIT GOVERNOR ASSEMBLY69 0D4014 1 KIT HEAD ASSEMBLY CYLINDER 170 0D4014A 1 KIT HEAD ASSEMBLY CYLINDER 271 0D4015 1 KIT OIL RELIEF72 0D4016 1 KIT GEAR COVER


GT-990/760 Engine – Drawing No. 0D3415-A Part 1

12

100

112

111

108

107

106

105104

103

102

99

109

98

91

9495

90

8889

8887

85 84

82

83

81

80

130 98

118

114

126

93

92

117

7877

75

76

7473

122125

123

125

119

120 137

136

134133

132131

127

129

135

113

101

110

121

116115

100

128

124

124

79

86

9796

9796

138

139

140

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGT-990/760 Engine – Drawing No. 0D3415-A Part 2

13


73 0C5136A 2 KNOB, AIR CLEANER74 0C3024 1 COVER, AIRBOX NG/LP75 0C3040 1 PRE-CLEANER,76 0C8127 1 ELEMENT, AIR CLEANER77 0C7720 1 MIXER / AIRBOX, ASSEMBLY78 0D2595 4 SCREW SHOULDER (8MM) M6-1.0 X 1879 0D4417 4 WASHER,RUBBER 1/4" X 1/8" THICK80 0C3025 1 SWITCH, OIL PRESS 81 0D3083 1 ASSEMBLY, OIL DRAIN HOSE82 0C7292 1 NIPPLE, 3/4"-16 UNF83 070185 1 FILTER, OIL D 69 X 64 LONG84 075281 1 SWITCH, THERMAL 284F85 0C1085 2 SCREW PPHM M3-0.5 X 886 043182 2 WASHER LOCK M387 035461A 2 BARBED STR 1/4NPT X 3/8

WITH VIBRA SEAL88 040173 4 CLAMP HOSE #5.5 .62 - .6289 0C9806 2 HOSE, 3/8" I.D. X 6" LONG 90 0C3026 1 COOLER, OIL 91 0C9764 4 PLASTITE,1/4-15 X 3/492 0C3043 2 GASKET, MANIFOLD / PORT 93 0C7694 1 MANIFOLD INTAKE CYLINDER 294 0C7693 1 MANIFOLD INTAKE CYLINDER 195 0C3041 2 SLEEVE, RUBBER96 070008 4 WASHER FLAT M8 SS97 070006 4 WASHER LOCK M8 SSTL98 040976 4 SCREW SHC M8-1.25 X 20 G12.999 0C3016A 1 PLATE, BACKING GT990 WITH OIL COOL

100 0C1069 23 SCREW TAPTITE M6-1.0X8YELLOW CHROME

101 085011 1 INSULATOR ASSEMBLY IGNITION102 0C3725B 1 FLYWHEEL ASSEMBLY103 0C3031 1 FAN, NYLON104 0C3032 1 PLATE, FAN 105 0A5992 2 WASHER SHAKEPROOF INT M8 SS106 051754 2 SCREW HHC M8-1.25 X 12 G8.8107 0C3033 1 WASHER, M5


108 0C3034 1 NUT,HEX M24109 0C8549 1 SNORKEL, AIR INTAKE110 0C3022A 1 HOUSING, BLOWER NG COOLER111 0D1131 1 GUARD, FAN 112 045756 4 SCREW TAPTITE M6-1X10

YELLOW CHROME113 0C9763 4 NUT, GROMMET 1/4 PLUG114 0C3036 1 HOSE, BREATHER 115 0C8558 1 CLAMP, MANIFOLD116 0C8564 1 PLASTITE,#12-16X 3/4117 0C3018 1 WRAPPER, UPPER CYLINDER 1 118 0C3019 1 WRAPPER, LOWER CYLINDER 1 119 0D1142A 1 WRAPPER, LOWER CYLINDER 2 120 0D1143 1 WRAPPER, UPPER CYLINDER 2121 066849B 2 SCREW TAPTITE M5-0.8 X 8 BP122 0C3053 1 ASSEMBLY, GROUND WIRE123 0C3052 2 ASSEMBLY, IGNITION COIL124 022097 4 WASHER LOCK M6-1/4125 092079 4 SCREW TAPTITE M6-1.0 X 25 BP126 0C3017 1 STARTER127 0D4529 2 SPARKPLUG128 022129 2 WASHER LOCK M8-5/16129 061906 2 SCREW HHC M8-1.25 X 85 G8.8130 082774 1 KEY, WOODRFF 4 X 19D131 052859 1 NUT HEX LOCK M10-1.50132 0C8468 1 SPRING, ANTI-LASH 133 0C3048 1 ROD, GOVERNOR CONTROL134 0D3754 1 ASSEMBLY, GOVERNOR LEVER135 0D3742 1 SPRING, GOVERNOR136 0C8482 1 ASSEMBLY, GOVERNOR ADJUSTER137 0D2576 1 SCREW SHC M10-1.5 X 70 G10.9138 033469 1 SPACER .22 X .37 X .25 CAD PLT139 0D3743 1 SPRING, GOVERNOR IDLE140 0D3705 1 ASSEMBLY, GOVERNOR ADJUSTER

BRACKET141 0C2993 1 SEAL, GOVERNOR SHAFT (NOT SHOWN)


GT-990/760 Engine – Drawing No. 0D3415-A Part 2

14

37

6

51

7

821

38 9

3

2

1

4

5

23

11

31

3112

25

22

14

2038

15

30

24

26

32

10

19

16

28

27

17

10

1932

28

31

32

17

3231

33

28

13

39

18

10

40

29

28

3435

3441

4243

4448

493045

4634

36

47

31

50

52

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW Generator – Drawing No. 0D3504-B

15


7 kW Generator – Drawing No. 0D3504-B


1 0C6934 1 ADAPTOR, ENGINE2 0C9935H 1 STATOR3 0C9934H 1 ROTOR4 0C6043A 1 CARRIER, REAR BEARING5 0C8096 1 FAN, 8" CURVED BLADE6 0C9593 1 MUFFLER7 0D3220 1 TAIL PIPE, MUFFLER8 0C8860 1 PANEL, MUFFLER BASE9 031971 1 BEARING #6205-2NSE-C3

10 0C3168 3 5/16 SPECIAL L/WASH11 056147 1 BOLT ROTOR HHCS 5/16"-24 X 13-1/2" G512 0D1847 4 BOLT STATOR IHHC M8-1.25 x 305mm13 0C7038C 1 BRACKET, ALTERNATOR MOUNTING 14 0D1647 1 DUCT, ALTERNATOR AIR15 0D2558 1 GASKET, ALTERNATOR AIR DUCT16 0C7038B 1 BRACKET, ENGINE MOUNTING17 0C7758 4 RUBBER MOUNT18 0388050AE0 1 CABLE, #6 40" BLACK BATTERY19 0C2417A 1 EARTH STRAP 3/8X 3/820 082121C 1 CLIP-J VINYL COAT .625 ID21 066386 1 ASSEMBLY BRUSH HOLDER22 029451 1.8 FT TAPE ELEC UL FOAM 1/8 X 1/223 049451 1 WASHER FLAT .406ID X 1.62OD24 022237 4 WASHER LOCK 3/825 022511 4 BOLT HHC 3/8-16 X 1-1/4 G526 022131 4 WASHER FLAT 3/8 ZINC27 039287 4 SCREW HHC M8-1.25 X 45 G8.828 022145 14 WASHER FLAT 5/16 ZINC29 049820 4 NUT LOCK HEX M8-1.25 NYL INSRT30 090388 3 SCREW TAP M6-1.0X12 BP31 022129 13 WASHER LOCK M8-5/1632 022259 8 NUT HEX 5/16-18 STEEL33 059637 2 SCREW TAPTITE 3/8-16X 3/4" BP34 048031K 3 BAND, HOSE CLAMP 35.05 DIA.35 0C9592 1 BELLOWS36 057822 2 CLAMP HOSE #8 .53 - 1.0037 040976 2 SCREW SHC M8-1.25 X 20 G12.938 0C2824 3 SCREW TAPR #10-32 X 9/1639 025145 1 U-BOLT 5/16"-18 X 1.25" W/ SADDLE40 090239 1 GASKET, EXHAUST41 0C6989 1 STINGER, ENGINE AIR IN 42 0D1214 1 BASE, AIR CLEANER43 0C8127 1 ELEMENT, AIR CLEANER44 0C3024 1 COVER, AIR CLEANER NG/LP45 0D2273 1 TUBE, 1.25"O.D. x 20Ga. x 12.125" LONG46 055934N 1 CLAMP VINYL 1.31 X .281 Z47 074994 1.25 FT HOSE 1\2ID LP GAS48 0C5136A 2 KNOB, AIR CLEANER49 074906 4 SCREW TAPTITE M6-1 X 20 BP50 022473 4 WASHER FLAT 1/4 ZINC51 0D4662 6 SCREW HHTT M8-1.2 X 20 BP52 0C8290 1 GASKET, PANEL

16

36

35

36

37

6

34

7

821

38 9

3

2

1

4

5

23

11

24

3112

25

22

14

2038

15

30

24

26

32

10

19

16

28

27

17

10

1932

28

31

32

17

3231

33

29

28

13

28

39

18

10

40

29

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW Generator – Drawing No. 0D3417-A

17


12 kW and 15 kW Generator – Drawing No. 0D3417-A


1 0C6934 1 ADAPTOR, ENGINE2 0C7930 1 STATOR 12KW

0D2359 STATOR 15KW3 0C7944 1 ROTOR 12KW

0D2356 ROTOR 15KW4 0C6043 1 CARRIER, REAR BEARING5 0D2336 1 FAN, 12" CURVED BLADE6 0C6042 1 MUFFLER7 0D3220 1 TAIL PIPE, MUFFLER8 0C8101 1 PANEL, MUFFLER BASE9 056482 1 BEARING 1.1811-2.8346

10 0C3168 3 5/16 SPECIAL LOCK WASHER11 0D1838 1 BOLT, IHHC 3/8"-24 x 15.50" 12 0D1846 4 BOLT, IHHC M8-1.25 x 345mm13 0C7038 1 BRACKET, ALTERNATOR MOUNTING 14 0D1609 1 DUCT, ALTERNATOR AIR15 0D2559 1 GASKET, ALTERNATOR AIR DUCT16 0C7038A 1 BRACKET, ENGINE MOUNTING17 0C7758 4 RUBBER MOUNT18 0388050AD0 1 CABLE, #6 48" BLACK BATTERY19 0C2417A 1 EARTH STRAP 3/8X 3/820 082121C 1 CLIP-J, VYNL COAT 0.625" ID21 066386 1 ASSEMBLY BRUSH HOLDER22 029451 2.6 FT TAPE ELEC UL FOAM 1/8 X 1/223 049451 1 WASHER FLAT .406ID X 1.62OD24 022237 5 WASHER LOCK 3/825 022511 4 SCREW HHC 3/8-16 X 1-1/4 G526 022131 4 WASHER FLAT 3/8 ZINC27 039288 4 SCREW HHC M8-1.25 x 55 G8.828 022145 14 WASHER FLAT 5/16 ZINC29 049820 4 NUT LOCK HEX M8-1.25 NYL INSERT30 045756 2 SCREW TAPTITE M6-1.0X10 YC31 022129 10 WASHER LOCK M8-5/1632 022259 8 NUT HEX 5/16-18 STEEL33 059637 2 SCREW TAPTITE 3/8-16 X 3/4 CZ34 083512 4 SCREW TAPTITE M8-1.20 X 16 YC35 074994 2.83 FT HOSE RES 1/2 LP GAS36 057822 4 CLAMP HOSE #8 .53 - 1.0037 052858 4 NUT LOCK M838 0C2824 3 SCREW TAP-R #10-32 x 9/1639 025145 1 U-BOLT 5/16"-18 X 1.25" WITH SADDLE40 0C4138 2 GASKET, EXHAUST PORT

18

11

47

33

343635

37

27

45

43 39181920

2332

4448

24

46

11

22

2928

3130

17

52

1

1413

26

38

2525

4041

1221

15

16

6

12

4 42

10

57

3

8

9

49

51

50

5453

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGN410 Engine – Drawing No. 0D3539-B Part 1

19


1 071978 1 ASSEMBLY, CONNECTING ROD2 071980 1 PIN, PISTON D203 021533 1 SET, PISTON RING 90MM4 0C5848 1 PISTON, HC5 071983 2 RETAINER, PISTON PIN 206 0D4287 1 ASSEMBLY, CRANKSHAFT

GH410 SMALL TAPER7 0A7628 1 ARM, GOVERNOR RC458 078658 1 PIN, "R" GOVERNOR ARM9 078659 2 WASHER, GOVERNOR ARM THRUST

10 088261E 1 CRANKCASE, SUBASSEMBLYWITH PLUGS GH410

11 072655 2 SEAL, 35 I.D. CRANKSHAFT12 0A7975 1 ASSEMBLY, GOVERNOR GEAR13 078645 1 C-RING, GOVERNOR GEAR RETAINER14 0A7811 1 SPOOL, GOVERNOR- MACHINE15 0A9877 1 ASSEMBLY, CAMSHAFT & GEAR16 076701 1 GASKET , CRANKCASE 17 021713B 1 GASKET, HEAD 41018 078691 1 COVER, OIL PRESSURE RELIEF 19 0A5771 1 SPRING, OIL RELIEF 36020 0A5776 1 BALL, DIA 11/32 PRESSURE RELIEF21 076361 1 WASHER, THRUST GOVERNOR GEAR22 0A8898D 1 ASSEMBLY, COVER, GEAR TOP

CHECK / FILL23 0D2274 2 RETAINER, VALVE SPRING 24 0C4391 2 VALVE SPRING LF25 086025 1 SET,GEROTOR 12 THK26 0C7393 1 BALANCER 27 021714 1 ASSEMBLY,CYLINDER HEAD

SEATS & GUIDES


28 086516 1 VALVE, EXHAUST 29 086517 1 VALVE, INTAKE 30 088396B 2 PUSH ROD31 083897 2 TAPPET 32 077158 1 ASSEMBLY, SCREEN OIL PICK-UP33 0C3150 1 GASKET, ROCKER COVER 41034 072694 2 STUD, D20 PIVOT BALL35 083907 2 ROCKER ARM 36 072696 2 NUT, JAM (ROCKER ARM)37 078694 1 PLATE, PUSH ROD GUIDE 38 021742 4 SCREW, HHFL M10-1.5 X 10539 0C3972 1 ASSEMBLY, ROCKER COVER BREATHER 40 076329 1 PLUG, OIL FILL PLASTIC41 086254 1 O-RING 17.8 I.D. x 2.4 42 0D4788 1 PLUG, STANDARD PIPE 3/8 STEEL

SQUARE HEAD43 074908 1 SCREW, TAPTITE M5-0.8 X 10 BP 44 086515 4 KEEPER, VALVE SPRING 45 078606 4 SCREW & LOCKWASHER M6-1 X 1246 0A1442 8 SCREW, HHFC M8-1.25 X 4247 078672 1 SEAL, VALVE STEM D748 089673 2 WASHER, VALVE SPRING 49 0B2104 1 WASHER, LARGE SPRING50 078699C 2 DOWEL, SEAMED SLEEVE51 0A7627 1 SHAFT, GOVERNOR RC5552 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8

LOCKTITE53 088590 1 DOWEL DIA 12 X 18L54 078699B 1 DOWEL, SLEEVE SEAMED 12 DIA.


GN410 Engine – Drawing No. 0D3539-B Part 1

20

20

22

6

24

23

21

29

25

340 41

4243

44

2

4

1

6

6

6

5

13

7

9

8

10

11

14

15

16 17

19

12

6

3837

36

27

28

18

26

3318

35

34

3518

30

31

32

39

6

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGN410 Engine – Drawing No. 0D3539-B Part 2

21


1 0C1069 5 SCREW, TAPTITE M6-1.0X8YELLOW CHROME

2 0D2922 1 HOUSING, BLOWER3 0C8435 1 TUBE, DIPSTICK4 0C9997 1 GUARD, FAN 5 088434 1 WRAPPER, BOTTOM6 045756 11 SCREW, TAPTITE M6-1X10

YELLOW CHROME7 088433B 1 WRAPPER, TOP8 0C3794 1 BUMPER, NEOPRENE9 021544 1 STARTER ASSEMBLY, EATON

10 040976 2 SCREW, SHC M8-1.25 X 20 G12.911 022129 2 WASHER, LOCK M8-5/1612 0C2458A 1 BACKPLATE, L/F D/F13 083512 1 SCREW, TAPTITE M8-1.2 X 16 YC14 0D1401 1 BREATHER TUBE15 091039 1 GASKET, INTAKE ADAPTER16 0C9619 1 ASSEMBLY, PLASTIC CARB17 049811 2 WASHER, FLAT M618 022097 4 WASHER, LOCK M6-1/419 040945 2 SCREW, SHC M6-1.0 X 20 G12.920 086999 1 GASKET,OIL FILTR ADAPTER21 0D5667A 1 ADAPTER, OIL FILTER22 049821 2 SCREW, SHC M8-1.25 X 30 G12.9


23 099236 1 SWITCH, OIL 8.0 PSI24 070185 1 FILTER, OIL DIA. 69 X 64 LG25 082774 1 KEY, WOODRFF 4 X 19D26 091222ESRV 1 FLYWHEEL WITH RING GEAR 32DEG.27 067198N 1 WASHER,BELV-20 X 2.228 067890 1 NUT, HEX - FLYWHEEL29 072347 1 SPARKPLUG30 072734 1 ASSEMBLY,GOVERNOR LEVER 12 HP31 072735 1 ROD,GOVERNOR CONTROL.32 0C3978 1 SPRING, ANTI-LASH33 0C6040 1 ASSEMBLY, WIRE34 084542 1 ASSEMBLY, IGNITION COIL - GN LF35 092079 2 SCREW, TAPTITE M6-1.0 X 25 BP36 0A8222 1 SPRING, GOVERNOR 8#37 083502 1 BOLT, GOVERNOR ADJUST M538 083503 1 NUT, M5-0.8 METAL LOCK39 0D3083 1 ASSEMBLY, OIL DRAIN HOSE40 0C8434 1 ASSEMBLY, CAP & DIPSTICK41 090072 1 O-RING 9/16 X 3/4 X 3/3242 075281 1 SWITCH, THERMAL43 043182 2 WASHER LOCK M344 0C1085 2 SCREW PPHM M3-0.5 X 8


GN410 Engine – Drawing No. 0D3539-B Part 2


1 0C5322 1 CASTING, TWIN REGULATOR HOUSING2 0C5765 1 SOLENOID, TWIN REGULATOR3 0C4647 1 GASKET , SOLENOID4 0C4680 1 PLUNGER, LP REGULATOR ASSEMBLY5 0C6070 1 SPRING-SOLENOID, PLUNGER6 022985 4 WASHER, FLAT #67 022264 4 WASHER, LOCK M48 075475 4 SCREW PPHM M4-0.7 X 109 0C5760D 2 JET, GN 990 ENGINE LP (12KW / 15KW)

0C5760A 1 JET, GN 410 ENGINE LP (7KW)10 0C6606 2* BARBED STRAIGHT 1/2NPT x 1/211 097934 2* O-RING, CHECK VALVE12 0C4645 2* ADJUSTER SCREW, TWIN REGULATOR13 0C5761 2* LEVER, REGULATOR14 0C5968 2* SUPPORT, INLET SEAL15 0C6066 2* SEAL, INLET16 0C5759 2* PIN, PIVOT ARM17 0C5764 2 SPRING, REGULATOR (12KW / 15KW)

0C5764A 1 SPRING, REGULATOR (7KW)18 070728 4 SCREW, PFIHM M3-0.5 x 5

(12KW / 15KW)070728 2 SCREW, PFIHM M3-0.5 x 5 (7KW)


19 0C6069 2* GASKET, DIAPHRAGM20 0C5762 2* COVER, TWIN REGULATOR21 045764 16 SCREW, TAPTITE M4X8 BP

(12KW / 15KW)045764 8 SCREW, TAPTITE M4X8 BP (7KW)

22 0C6731 2* RIVET, POP .118 X .125 23 0C6067 2* SUPPORT, DIAPHRAGM24 0C4706 2* DIAPHRAGM, TWIN REGULATOR/

SOLENOID25 0C6068 2* CAP, DIAPHRAGM SUPPORT26 0C4643A 2* INLET, TWIN REGULATOR 11.11 DIA.27 026073 1 PLUG, STANDARD PIPE 1/8 STEEL

SQUARE HEAD28 0A4032 4* PIN, LIMITED ADJUSTMENT29 0D3308 4 WASHER, FLAT M3 X 10mm O.D.

(12KW / 15KW)0D3308 2 WASHER, FLAT M3 X 10mm O.D. (7KW)

30 0C4643 1 INLET, TWIN REGULATOR NO HOLE -NOT SHOWN (7KW)

* A QUANTITY OF 1 IS TO BE USED ON 7KW HOME STANDBY

1

2

5

4

10

3

6

7

8

28

12

1128

2615

14

17 13

2223 24

25

19

20

182916

21

27

1829

16

26

1415

17

13

21

20

19

24

22

25

2310

9

28

28

11

12

22

Section 1 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGas Regulator – Drawing No. 0D1259-A

23

This section contains exploded views and lists of repair parts for the followingGuardian models:

• 04389-1 6kW NG, 7kW LP, Single-cylinder GH-410 Engine• 04758-0 6kW NG, 7kW LP, Single-cylinder GH-410 Engine• 04456-1 12kW NG, 12kW LP, V-twin GT-760 Engine• 04759-0 12kW NG, 12kW LP, V-twin GT-760 Engine• 04390-1 13kW NG, 15kW LP, V-twin GT-990 Engine• 04760-0 13kW NG, 15kW LP, V-twin GT-990 Engine


SECTION 2 – Models 04389-1, 04456-1, 04390-1, 04758-0, 04759-0, 04760-0

Drawing DESCRIPTION USED ON MODELS: PAGE

0D3416-P Enclosure ALL MODELS IN SECTION 2 24

0D8503-F Control Panel ALL MODELS IN SECTION 2 26

0D3997-E 7 kW GTS Load Center Assembly 04389-0 28

0D3996-D 12 kW & 15 kW GTS Load Center Assembly 04456-0, 04390-0 30

0D8674-D (Part 1) GT-990/760 Engine 04456-0, 04390-0 3204759-0, 04760-0

0D8674-D (Part 2) GT-990/760 Engine 04456-0, 04390-0 3404759-0, 04760-0

0D3504-B 7 kW Generator 04389-0, 04758-0 36

0D3417-B 12 kW & 15 kW Generator 04456-0, 04390-0 3804759-0, 04760-0

0D3539-D (Part 1) GN410 Engine 04389-0, 04758-0 40

0D3539-D (Part 2) GN410 Engine 04389-0, 04758-0 42

0D8720-B Gas Regulator ALL MODELS IN SECTION 2 44

24

52

44

1820

4349

2

4

49

4337

3525

34

33

2635 49

46

74

51

8

85

818079

80 77

44

87

8672 5

48

76

92

91

63

944

15

5121

7169

68

42

10

9

11

49

50

5135 27

91

4956

1 5

57

52

72

73

41

19

40

64

4460

3889

22

1393

59

68

6

1216

49

6971

93

14

5435

88

3

25

28

1

55

30 17

29

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsEnclosure – Drawing No. 0D3416-P

25


1 0C6140 1 ASSEMBLY, ENCLOSURE BASE (12KW / 15KW)0D1901 1 ASSEMBLY, ENCLOSURE BASE (7KW)

2 0C6735 2 SUPPORT, ROOF FOLDING3 0C7061 1 ENCLOSURE, FRONT4 0C7062 1 ENCLOSURE, EXHAUST SIDE (12KW / 15KW)

0C7062A 1 ENCLOSURE, EXHAUST SIDE (7KW)5 0C7063 1 ENCLOSURE, SIDE & BACK (12KW / 15KW)

0C7063A 1 ENCLOSURE, SIDE & BACK (7KW)0C7063B 1 ENCLOSURE, SIDE & BACK (16KW)

6 0C7064 1 ENCLOSURE, ROOF7 0C7065 1 PANEL, ALTERNATOR DIVIDER (12KW / 15KW)

0C7065A 1 PANEL, ALTERNATOR DIVIDER (7KW)8 0C8101A 1 PANEL, MUFFLER BOX SIDE (12KW / 15KW)

0C8861 1 PANEL, MUFFLER BOX SIDE (7KW)9 0C8101B 1 COVER, MUFFLER BOX (12KW / 15KW)

0C8862 1 COVER, MUFFLER BOX (7KW)10 0C8283 1 GASKET, DOOR SEAL11 0C8284A 1 FOAM, BACK ENCLOSURE12 0C8284B 1 FOAM, ROOF ENCLOSURE13 0C8284C 1 FOAM, FRONT ENCLOSURE14 0C8285 1 BRACKET, BATTERY SUPPORT (12KW / 15KW)15 0C8899A 1 PAD, 24"X48" WITH MOUNTING HOLES 16 0D1128 1 PANEL, ENGINE DIVIDER (12KW / 15KW)

0D1128A 1 PANEL, ENGINE DIVIDER (7KW)17 0E4244 1 BAFFLE, INTAKE (12KW / 15KW)

0D1605A 1 BAFFLE, INTAKE (7KW)18 0D1606 1 HOUSING, FAN (12KW / 15KW)

0D5264 1 BAFFLE, EXHAUST (7KW)19 0D1839 2 BRACKET, TOP SUPPORT20 0D1840 2 BRACKET, BOTTOM SUPPORT21 0D2425 1 DUCT, BASE AIR (12KW / 15KW)22 0D2588 1 GASKET, FRONT DIVIDER (12KW / 15KW)

0D2588A 1 GASKET, FRONT DIVIDER (7KW)23 0D2676 1 COVER, FRONT EXHAUST ENCLOSURE 24 0D2677 1 COVER, BACK EXHAUST ENCLOSURE25 0D2979B 2 CLOTH, HARDWARE 266.7mm x 146mm (12KW /

15KW)0D2979B 3 CLOTH, HARDWARE 266.7mm x 146mm(7KW)

26 0D2979C 1 CLOTH, HARDWARE 543mm x 146mm27 0D2979D 1 CLOTH, HARDWARE 266.7mm x 387.4mm

0D2979E 1 CLOTH, HARDWARE (7KW)28 0E4245 1 FOAM, FRONT INTAKE BAFFLE (12KW / 15KW)

0D3058A 1 FOAM, FRONT INTAKE BAFFLE (7KW)29 0E4245A 1 FOAM, TOP INTAKE BAFFLE (12KW / 15KW)30 0E4245B 1 FOAM, BACK INTAKE BAFFLE (12KW / 15KW)

0D3058C 1 FOAM, BACK INTAKE BAFFLE (7KW)31 0D3057D 1 FOAM, BACK ENCL. STRIP (12KW / 15KW)32 0D3059A 1 FOAM, EXHAUST SIDE ENCLOSURE END33 0D3059B 1 FOAM, EXHAUST SIDE ENCLOSURE FRONT34 0D3059C 1 FOAM, EXHAUST FAN HOUSING (12KW/15KW)35 0D7176 24 WASHER, SELF LOCKING (12KW / 15KW)

22 WASHER, SELF LOCKING (7KW)36 0D3059D 1 FOAM, FRONT EXHAUST ENCLOSURE COVER37 0D3059E 1 FOAM, BACK EXHAUST ENCLOSURE COVER38 0C7781 2 DOOR, PAWL39 0D3037 1 LATCH, QUARTER TURN LOCKING40 0D2537 1 HINGE, LIFT OFF, TYPE A PIN41 0D2538 1 HINGE, LIFT OFF, TYPE B PIN42 0D3037A 1 LATCH, QUARTER TURN NON-LOCKING43 0A2115 4 WASHER NYLON .250"


44 022097 9 WASHER LOCK M6-1/4"45 022473 4 WASHER FLAT ¼" ZINC 46 036261 14 RIVET POP .125 X .129-.133/#3047 047411 12 SCREW HHC M6-1.0 X 16 G8.848 043116 5 SCREW HHC M6-1.0 X 12 G8.8 (12KW / 15KW)

043116 6 SCREW HHC M6-1.0 X 12 G8.8 (7KW)49 0D3700 18 NUT, LOCKING FLANGE M6-1.050 083512 11 SCREW TAPTITE M8-1.25 X 16 BP51 090388 36 SCREW TAPTITE M6-1.0 X 12 BP (12KW/15KW)

24 SCREW TAPTITE M6-1.0 X 12 BP (7KW)52 092120 2 NUT LOCK TRIC M6 X 1.0 Y/ZNC54 0D3167 1 GASKET, BATTERY SUPPORT BRACKET55 0A3328 1 PLUG, PLASTIC 0.593 HEYCO 167556 055414 1 LUG SLDLSS #2-#8X17/64 CU57 092079 1 SCREW TAPTITE M6-1.0X25 BP58 0A1658 2 L/WASH SPECIAL ¼59 0C2937 1 BRACKET, BATTERY HOLD DOWN (7KW)60 086729 1 CONTACTOR, STARTER (7KW)61 0388040AJ0 1 CABLE, #6 RED BATTERY 38.5"62 022127 2 NUT HEX 1/4-20 STEEL (7KW)63 022129 4 WASHER LOCK 5/16 (12KW / /15KW)

022129 5 WASHER LOCK 5/16 (7KW)64 074908 8 SCREW TAPTITE M5-0.8 X 10 BP65 0D2346 1 HARNESS, ENGINE (12KW / 15KW)

0D2345 1 HARNESS, ENGINE (7KW)66 023484F 1 BUSHING, SNAP SB-1000-1267 022142 1 SCREW HHC 5/16-18 X 3/4 G5 (7KW)68 0A7836 2 RIVET,1/8" X 0.126" - 0.375" LSH POP69 0A8475 2 L/WASH SPECIAL #1070 0912970069 1 ASSEMBLY, ROOF / DOOR GROUND WIRE71 0912970070 2 ASSEMBLY, ROOF / DOOR GROUND WIRE72 055450 2 PLUG PLASTIC 1.375 (12KW / 15KW)73 0D2023 10.5 GASKET, CLIP-ON SELF GRIPPING74 0D3701 1 PLATE, "HOT"75 0D3472 1 GROMMET 2.75 X 1/1676 0C8742 1 EXTERNAL CONNECTION BOX 77 0C8911 1 POWER BLOCK78 0D3338 1 HARNESS GENERATOR TO EXTERNAL

CONNECTION BOX (12KW / 15KW)0D3419 1 HARNESS GENERATOR TO EXTERNAL

CONNECTION BOX (7KW)0D3928 1 HARNESS GENERATOR TO EXTERNAL

CONNECTION BOX (16KW)79 036937 2 SCREW PPHM #10-32 X 180 022152 5 WASHER LOCK #1081 051713 2 WASHER FLAT M582 022158 5 NUT HEX #10-32 STEEL83 0D3031 1 FUEL LINE, 3/4"OUTDOOR (NOT SHOWN)84 026850 1 WASHER SHAKPROOF EXT 1/4 STEEL85 049813 1 NUT HEX M6-1.0 G8 YELLOW CHROME86 0D2537A 1 HINGE, LIFT OFF, TYPE A KNUCKLE87 0D2538A 1 HINGE, LIFT OFF, TYPE B KNUCKLE88 047411 2 SCREW HHC M6-1.0 X 16 G8.889 0A2311 1 SCREW SWAGE 1/4-20 X 190 043107 4 SCREW HHC M8-1.25 X 2591 022145 8 WASHER FLAT 5/1692 045771 4 NUT HEX M8-1.2593 0C3906 2 SELF-ALIGN SCREW M6 HH94 0E4321 1 PANEL, EXHAUST ALIGNMENT


Enclosure – Drawing No. 0D3416-P

26

46

22

377

38832

8,9

27

44470

13

1914 15

35

15

17

49

1415

5

341623

3639

38

45

4822829

1716 4

67

23

27

42

12

45 4420

40

11

143

35

14 30

3

41

24 45 47

31

47 45

313

13

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsControl Panel – Drawing No. 0D8503-F

27


1 0A9947E 1 CIRCUIT BREAKER 30 X 2 240V SQDQOU230 (7KW)

0A9947G 1 CIRCUIT BREAKER 40 X 2 240V SQDQOU240 (8.5KW)

0A9947F 1 CIRCUIT BREAKER 50 X 2 240V SQDQOU250 (12KW)

0A9947C 1 CIRCUIT BREAKER 60 X 2 240V SQDQOU260 (13KW)

0A9947D 1 CIRCUIT BREAKER 70 X 2 240V SQDQOU260 (15KW)

2 0A1801 1 ASSEMBLY, BATTERY CHARGER ENGINE3 083049 1 ASSEMBLY, POTTED REGULATOR4 0C2174 1 RELAY, 12V 25A SPST (8.5KW/ 12KW/ 13KW)5 075210A 1 BLOCK 1 POSITION6 0D3062 4 HEX STAND-OFF #6-32 x 3/8"7 0D8615 1 ASSEMBLY, HOME STANDBY CONTROLLER8 032300 2 HOLDER, FUSE9 022676 1 FUSE, 15AMP X AGC15

10 0E4494 1 SWITCH, ROCKER11 0D5045 1 DIN RAIL 12 023484E 1 SNAP BUSHING SB-687-813 075476 4 SCREW PPHM M4-0.7 x 16mm14 022264 8 WASHER LOCK M415 051715 8 NUT HEX M4-0.7 16 043182 4 WASHER LOCK M3 (8.5KW/ 12KW/ 13KW)

043182 2 WASHER LOCK M3 (7KW)17 043181 4 SCREW PHM M3-0.5 x 10mm18 0D8443 1 DECAL, CONTROL PANEL (NOT SHOWN)19 054502 1 CIRCUIT BREAKER 3 X 1 ETA 46-500-P

(8.5KW/ 12KW/ 13KW)053623 1 CIRCUIT BREAKER 2.5 X 1 ETA 46-500-P

(7KW)20 0D8438 1 CONTROL, PANEL BOTTOM (8.5KW/ 12KW/

13KW)0E0118 1 CONTROL, PANEL BOTTOM (7KW)

21 075235 4 SCREW HHC M5-0.8 x 30mm22 0D5240 1 SWITCH, SPDT ON-MOM-ON


23 051714 4 NUT HEX M3-0.5 (8.5KW/ 12KW/ 13KW)051714 2 NUT HEX M3-0.5 (7KW)

24 0D8502 1 NEUTRAL ISOLATOR26 0D8441 1 HARNESS, CONTROL PANEL WIRE (NOT

SHOWN) (8.5KW/ 12KW/ 13KW)0E0120 1 HARNESS, CONTROL PANEL WIRE (NOT

SHOWN) (7KW)27 074908 4 SCREW TAPTITE, M5-0.8 x 10 BP28 049226 6 WASHER LOCK M529 051716 6 NUT HEX M5-0.830 0C3910 1 TRANSFORMER31 022507 2 SCREW HHC 1/4"-20 x 1/2"32 099727 1 FUSE 5A X AGC533 046689 1 TERMINAL STRIP34 063617 1 RELAY PANEL 12VDC DPDT 10A 240VAC35 075475 4 SCREW PPHM M4-0.7 x 10mm36 043180 2 WASHER FLAT M437 0D8439 1 COVER, CONTROL PANEL COMPONENT

(8.5KW/ 12KW/ 13KW)0E0119 1 COVER, CONTROL PANEL COMPONENT

(7KW)38 092036 8 SCREW PPHMS/LW #6-32 x 1/4"39 045770 2 SCREW HHC M5-0.8 x10mm40 0C7171 1 COVER, CONTROL PANEL (8.5KW/ 12KW/

13KW)0D2989 1 COVER, CONTROL PANEL (7KW)

41 0D3700 10 NUT FLANGE M6-1.0 NYLOCK42 0912970069 1 ASSEMBLY, ROOF/DOOR GROUND WIRE43 0A2311 1 SCREW SWAGE 1/4"-20 x 1"44 0A1658 2 LOCKWASHER SPECIAL 1/4"45 022473 3 WASHER FLAT 1/4"46 038750 1 SCREW HHC M6-1.0 x 30mm47 022097 3 WASHER LOCK M6-1/4"48 049813 1 NUT HEX M6-1.049 031879 4 WASHER FLAT #4 (8.5KW/ 12KW/ 13KW)

031879 2 WASHER FLAT #4 (7KW)50 023897 2 WASHER FLAT #10


Control Panel – Drawing No. 0D8503-F

28

30

1

2916

27

9 22

22 21

16

23

2410

317

9

1718

115

3

2

39

40

36

1925

15

2638

33

32

34

34

35

12

37

14

8

13

3B

3A

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW GTS Load Center Assembly – Drawing No. 0D3997-E

29


1 0D4801 1 BOX GTS LOAD CENTER2 0D4800 1 COVER, 8 POSITION GTS LOAD CENTER3 0C2237 1 TRANSFER SWITCH HOME STANDBY 100A2P250V

3A 077220 1 COIL UTILITY3B 077220A 1 COIL STANDBY3C 082574 1 INSULATOR-SIDEWALL (NOT SHOWN)3D 084464 1 LIMIT SWITCH OPERATION (NOT SHOWN)

4 074908 6 SCREW TAPTITE M5-0.8 X 10 BP5 024912 1 SCREW TAPTITE 1/4-20 X 5/8 BP6 0A1658 1 LOCK WASHER, SPECIAL-1/4"7 063617 1 RELAY PANEL 12VDC DPDT 10A@240VAC8 0D3030A 1 BASE, MOUNTING 6 POLE 125A/240V9 0A1495 4 SCREW TAPTITE M4-0.7X10 BP

10 0A1661 2 RIVET POP .156 X .160-.164/#2011 022473 1 WASHER FLAT 1/4 ZINC12 0D3094 1 HARNESS,GTS TO MAIN PANEL13 0D4684A 1 HARNESS ADAPTER PLATE14 0D3319 1 PANEL-SUB BREAKER BASE15 056326 1 FT TRIM VINYL BLACK 1/8GP16 022152 6 WASHER LOCK #1017 087680 1 NUT WING M6-1.018 077441 1 HANDLE, TRANSFER SWITCH HOME STANDBY19 063378 4 HOLDER CABLE TIE21 074138 2 LUG DIS QK NI-S 10X45 DEG BR/T22 036933 6 SCREW PPHM #10-32 X 3/8"23 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU24 048850 1 BLOCK TERMINAL 20A 5 X 6 X 1100V25 028739 4 TIE WRAP 3.9" X .10" NAT'L UL26 038150 2 WASHER FLAT #8 ZINC27 0D3191 1 COVER, RELAY & TERM BLOCK28 0D3088 1 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY)29 073591 2 FUSE HOLDER30 073590A 2 ASSEMBLY FUSE 5A X BUSS HLDR7359131 040213B 4 PCB SUPPORT SNAP-IN 1-3/8"32 0C8037 1 CIRCT BRK 20 X 1 HOM12033 075475 2 SCREW PPHM M4-0.7 X 1034 0C8036 5 CIRCT BRK 15 X 1 HOM11535 0C8035 1 CIRCT BRK 30 X 2 HOM23036 0D3320 1 COVER - HARNESS ENTRY37 0D4802 1 HARNESS, GTS TO EXT CONN BOX38 022264 2 WASHER LOCK M439 0A7215 4 SCREW SW 1/4-20X5/8 N WA JS50040 0A2110 4 SCREW SWAGE 1/4-20 X 1/2 ZINC


7 kW GTS Load Center Assembly – Drawing No. 0D3997-E

30

30

1

1627

9 22

22 21

16

23

2410

317

9

1718

611

5

3

2

39

40

36

1925

15

2638

41

33

32

34

34

35

42

37

12

14

8

13

3B

3A

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW GTS Load Center Assembly – Drawing No. 0D3996-D

31


1 0D3086 1 BOX GTS LOAD CENTER2 0D3092 1 COVER, 12 POSITION GTS LOAD CENTER3 0C2237 1 TRANSFER SWITCH HOME STANDBY 100A2P250V

3A 077220 1 COIL UTILITY3B 077220A 1 COIL STANDBY3C 082574 1 INSULATOR-SIDEWALL (NOT SHOWN)3D 084464 1 LIMIT SWITCH OPERATION (NOT SHOWN)

4 074908 6 SCREW TAPTITE M5-0.8 X 10 BP5 024912 1 SCREW TAPTITE 1/4-20 X 5/8 BP6 0A1658 1 LOCK WASHER, SPECIAL-1/4"7 063617 1 RELAY PANEL 12VDC DPDT 10A@240VAC8 0D3030 1 BASE, MOUNTING 6 POLE 125A/240V9 0A1495 4 SCREW TAPTITE M4-0.7X10 BP

10 0A1661 2 RIVET POP .156 X .160-.164/#2011 022473 1 WASHER FLAT 1/4 ZINC12 055450 1 PLUG HEYMAN DP1375 (10KW / 12KW / 13KW)

025034 1 PLUG STEEL 1.0625 STMPSN 3811 (14KW / 15KW / 16KW)13 0D4684 1 HARNESS ADAPTER PLATE14 0D3319 1 PANEL-SUB BREAKER BASE15 056326 1 FT TRIM VINYL BLACK 1/8GP16 022152 6 WASHER LOCK #1017 087680 1 NUT WING M6-1.018 077441 1 HANDLE, TRANSFER SWITCH HOME STANDBY19 063378 4 HOLDER CABLE TIE21 074138 2 LUG DIS QK NI-S 10X45 DEG BR/T22 036933 6 SCREW PPHM #10-32 X 3/8"23 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU24 048850 1 BLOCK TERMINAL 20A 5 X 6 X 1100V25 028739 4 TIE WRAP 3.9" X .10" NAT'L UL26 038150 2 WASHER FLAT #8 ZINC27 0D3191 1 COVER, RELAY & TERM BLOCK28 0D3088 1 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY)29 073591 2 FUSE HOLDER30 073590A 2 ASSEMBLY FUSE 5A X BUSS HLDR7359131 040213B 4 PCB SUPPORT SNAP-IN 1-3/8"32 0C8037 3 CIRCT BRK 20 X 1 HOM12033 0D3190 1 CIRCT BRK 20 X 2 HOM22034 0C8036 5 CIRCT BRK 15 X 1 HOM11535 0C8035 1 CIRCT BRK 30 X 2 HOM23036 0D3320 1 COVER - HARNESS ENTRY37 0D3093 1 HARNESS, GTS TO EXT CONN BOX (10KW / 12KW / 13KW)

0D3926 1 HARNESS, GTS TO EXT CONN BOX (14KW / 15KW / 16KW)38 022264 2 WASHER LOCK M439 0A7215 4 SCREW SW 1/4-20X5/8 N WA JS50040 0A2110 4 SCREW SWAGE 1/4-20 X 1/2 ZINC41 075475 2 SCREW PPHM M4-0.7 X 1042 0D3094 1 HARNESS,GTS TO MAIN PANEL


12 kW and 15 kW GTS Load Center Assembly – Drawing No. 0D3996-D

32

17

15

18

22

14

13

12

9 7

8

31

24

292

2

23

5

65

6463

62 6160

59

58

5251

50

4948

47

46

454443

424138

3736 35

34

333

40

2

3

26

10

4

34

25

1130

20

662,

5, 1

9, 2

0, 3

9, 4

0, 4

7, 6

4, 9

3, 1

40

71

27, 2

8, 2

972

3, 3

2, 3

3, 3

4, 3

5, 3

6, 4

0, 7

273

140

16A

16A

54

56

55

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGT-990 Engine – Drawing No. 0D8674-D Part 1

Kit

Co

nta

ins:

33


1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITHSLEEVE

2 0C3008 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 8 SCREW, TAPTITE M6-1.0 X 12 YC4 0C5372 1 ASSEMBLY, BREATHER5 0C3005 1 GASKET, BREATHER COVER6 0E1684 3 SEPARATOR, OIL BREATHER7 0D8067A 1 ASSEMBLY, HEAD #1 G&S 8 071983 4 RETAINER, PISTON PIN 209 0C2981C 1 ROCKER, COVER NO OIL FILL

10 045761A 4 STUD M8-1.25/10MM X 30 G5 ZINC11 0C5848 2 PISTON, HC12 021533 2 SET, PISTON RING 90MM13 071980 2 PIN PISTON D2014 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 15 0C2983 1 SHAFT, GOVERNOR

16A 0C2985A 2 ROLLER BEARING, GOVERNOR PLATE16B 0C2985B 1 ROLLER BEARING, GOVERNOR

17 0D4042 1 ASSEMBLY,GOVERNOR GEAR18 0A7811 1 SPOOL, GOVERNOR MACHINED19 0C2977 1 GASKET, CRANK CASE 20 0C5943 1 SEAL, OIL PASSAGE 21 0D4040E 1 ASSEMBLY, CRANKSHAFT HORIZONTAL

DIRECT DRIVE (GT-990)0D4122E 1 ASSEMBLY, CRANKSHAFT HORIZONTAL

DIRECT DRIVE (GT-760)22 0C2969 2 ASSEMBLY, CONNECTING ROD (GT-990)

0D3961 2 ASSEMBLY, CONNECTING ROD (GT-760)23 0D2157 2 SCREW SHC M6-1.0 X 50 G8.824 0C5313 1 SCREEN, OIL PICKUP25 0D4123 1 ASSEMBLY, OIL PUMP26 078699E 2 SLEEVE, SEAMED DOWEL 10 DIA.27 0C3011 2 COVER, OIL RELIEF28 0C3009 2 SPRING, OIL RELIEF 29 0C3010 2 BALL, 1/2D OIL RELIEF 30 093873 2 WASHER, LOCK RIB M631 0C5315 1 GEROTOR, OUTER32 0C5998 1 CLAMP, OIL TUBE33 0D1667 1 ARM, GOVERNOR34 0C2991 2 E-RING, GOVERNOR ARM


35 0C2988 1 THRUST WASHER, GOVERNOR 36 0C2992 1 BUSHING, GOVERNOR LOWER 37 0C3971C 1 ASSEMBLY, DIPSTICK WITH HANDLE38 0C5305 1 TUBE, DIPSTICK39 0C3027 1 O-RING, OIL CLR 3/8 X 1/240 0C3007 1 SEAL, 42 I.D. CRANKSHAFT 41 0C5731 1 ASSEMBLY, HOUSING COVER WITH

SLEEVE42 0C3006 9 SCREW, HHFC M10-1.5 X 5543 080318 8 SCREW HHFC M6-1.0 X 2544 093064 1 ASSEMBLY, OIL FILL CAP45 0C8808 2 HOOK, LIFTING46 0D2723B 1 ROCKER, COVER WITH OIL FILL47 0C2979 2 GASKET, VALVE COVER 48 086515 8 KEEPER, VALVE SPRING49 0D2274 4 RETAINER, VALVE SPRING 50 0D3867 4 SPRING, VALVE 51 078672 2 SEAL, VALVE STEM D752 0C5371 4 WASHER, VALVE SPRING53 072694 4 STUD, ROCKER ARM PIVOT54 0D3998 4 NUT HEX M8-1.0 G8 YEL CHR55 0C3027 2 O-RING, 3/8" X 1/2"56 0D5313 4 ROCKER ARM57 0D6024 2 PLATE, PUSH ROD GUIDE58 0C2976 12 SCREW HHFC M8-1.25 X 6559 086516 2 VALVE, EXHAUST60 0C2229 2 VALVE, INTAKE61 083897 4 TAPPET, SOLID62 0D8067B 1 ASSEMBLY, HEAD #2 G&S 63 0D9853D 4 PUSHROD, 14764 0C2978 2 GASKET, HEAD 65 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8 L0CKTITE66 0D4010 1 KIT GASKET67 0D4011 1 KIT PISTON & RINGS68 0D4012 1 KIT BREATHER ASSEMBLY69 0D4013 1 KIT GOVERNOR ASSEMBLY70 0D8675A 1 KIT HEAD ASSEMBLY CYLINDER 171 0D8675B 1 KIT HEAD ASSEMBLY CYLINDER 272 0D4015 1 KIT OIL RELIEF73 0D4016 1 KIT GEAR COVER


GT-990 Engine – Drawing No. 0D8674-D Part 1

34

112

112

111

108107

105104

103102

100

109

9

92

9596

9189

9089

8886 85

8

84

82

81

130 99

118

126

7978

76

77

7574

122125

123

125

119

120 137136

1341331321

127

129

135

113

101

110

121

112

128

124

80

87

9

9897

138

139

1 116

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGT-990/760 Engine – Drawing No. 0D8674-D Part 2

35


74 0C5136A 2 KNOB, AIR CLEANER75 0C3024 1 COVER, AIRBOX NG/LP76 0C3040 1 PRE-CLEANER,77 0C8127 1 ELEMENT, AIR CLEANER78 0D8564A 1 ASSEMBLY, MIXER/AIRBOX 990

0D8564B 1 ASSEMBLY, MIXER/AIRBOX 76079 0D2595 4 SCREW SHOULDER (8MM) M6-1.0 X 1880 0D4417 4 WASHER,RUBBER 1/4" X 1/8" THICK81 0C3025 1 SWITCH, OIL PRESS 82 0D3083 1 ASSEMBLY, OIL DRAIN HOSE83 0C7292 1 NIPPLE, 3/4"-16 UNF84 070185 1 FILTER, OIL D 69 X 64 LONG85 075281 1 SWITCH, THERMAL 284F86 0C1085 2 SCREW PPHM M3-0.5 X 887 043182 2 WASHER LOCK M388 035461A 2 BARBED STR 1/4NPT X 3/8 WITH VIBRA

SEAL89 0C7649 4 CLAMP HOSE .38-.8790 0C9806 2 HOSE, 3/8" I.D. X 6" LONG 91 0C3026 1 COOLER, OIL 92 0C9764 4 PLASTITE,1/4-15 X 3/493 0C3043 2 GASKET, MANIFOLD / PORT 94 0C7694 1 MANIFOLD CYLINDER 295 0C7693 1 MANIFOLD CYLINDER 196 0C3041 2 SLEEVE, RUBBER97 070008 4 WASHER FLAT M8 SS98 070006 4 WASHER LOCK M8 SSTL99 040976 4 SCREW SHC M8-1.25 X 20 G12.9

100 0C3016A 1 PLATE, BACKING GT990 WITH OIL COOL101 085011 1 INSULATOR ASSEMBLY IGNITION102 0C3725B 1 FLYWHEEL ASSEMBLY103 0C3031 1 FAN, NYLON104 0C3032 1 PLATE, FAN 105 0A5992 2 WASHER SHAKEPROOF INT M8 SS106 051754 2 SCREW HHC M8-1.25 X 12 G8.8107 0C3033 1 WASHER, 25mm I.D.108 0C3034 1 NUT,HEX M24


109 0C8549 1 SNORKEL, AIR INTAKE110 0C3022A 1 HOUSING, BLOWER NG COOLER111 0D1131 1 GUARD, FAN 112 045756 27 SCREW TAPTITE M6-1X10 YELLOW

CHROME113 0C9763 4 NUT, GROMMET 1/4 PLUG114 0C3036 1 HOSE, BREATHER 115 0C8919 1 BRACKET, STARTER116 079246 1 SCREW HHC M6-1.0 x 16 WITH LOCK-

WASHER117 0C3018 1 WRAPPER, UPPER CYLINDER 1 118 0C3019 1 WRAPPER, LOWER CYLINDER 1 119 0D1142A 1 WRAPPER, LOWER CYLINDER 2 120 0D1143 1 WRAPPER, UPPER CYLINDER 2121 066849B 2 SCREW TAPTITE M5-0.8 X 8 BP122 0C3053 1 ASSEMBLY, GROUND WIRE123 0C3052 2 ASSEMBLY, IGNITION COIL124 022097 4 WASHER LOCK M6-1/4125 092079 4 SCREW TAPTITE M6-1.0 X 25 BP126 0C3017 1 STARTER127 0D4529 2 SPARKPLUG128 022129 2 WASHER LOCK M8-5/16129 061906 2 SCREW HHC M8-1.25 X 85 G8.8130 082774 1 KEY, WOODRFF 4 X 19D131 052859 1 NUT HEX LOCK M10-1.50132 0C8468 1 SPRING, ANTI-LASH 133 0C3048 1 ROD, GOVERNOR CONTROL134 0D3754 1 ASSEMBLY, GOVERNOR LEVER135 0D3742 1 SPRING, GOVERNOR136 0C8482 1 ASSEMBLY, GOVERNOR ADJUSTER137 0D2576 1 SCREW SHC M10-1.5 X 70 G10.9138 0D3743 1 SPRING, GOVERNOR IDLE139 0D3705 1 ASSEMBLY, GOVERNOR ADJUSTER

BRACKET140 0C2993 1 SEAL, GOVERNOR SHAFT141 0E1552 4 SCREW FHHC M6-1.0 X12 W/M5 HEX


GT-990/760 Engine – Drawing No. 0D8674-D Part 2

36

37

6

51

7

821

38 9

3

2

1

4

5

23

11

31

3112

25

22

14

2038

15

30

24

26

32

10

19

16

28

27

17

10

1932

28

31

32

17

3231

33

28

13

39

18

10

40

29

28

3435

3441

4243

4448

493045

4634

36

47

31

50

52

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators7 kW Generator – Drawing No. 0D3504-B

37


7 kW Generator – Drawing No. 0D3504-B


1 0C6934 1 ADAPTOR, ENGINE2 0C9935H 1 STATOR3 0C9934H 1 ROTOR4 0C6043A 1 CARRIER, REAR BEARING5 0C8096 1 FAN, 8" CURVED BLADE6 0C9593 1 MUFFLER7 0D3220 1 TAIL PIPE, MUFFLER8 0C8860 1 PANEL, MUFFLER BASE9 031971 1 BEARING #6205-2NSE-C3

10 0C3168 3 5/16 SPECIAL L/WASH11 056147 1 BOLT ROTOR HHCS 5/16"-24 X 13-1/2" G512 0D1847 4 BOLT STATOR IHHC M8-1.25 x 305mm13 0C7038C 1 BRACKET, ALTERNATOR MOUNTING 14 0D1647 1 DUCT, ALTERNATOR AIR15 0D2558 1 GASKET, ALTERNATOR AIR DUCT16 0C7038B 1 BRACKET, ENGINE MOUNTING17 0C7758 4 RUBBER MOUNT18 0388050AE0 1 CABLE, #6 40" BLACK BATTERY19 0C2417A 1 EARTH STRAP 3/8X 3/820 082121C 1 CLIP-J VINYL COAT .625 ID21 066386 1 ASSEMBLY BRUSH HOLDER22 029451 1.8 FT TAPE ELEC UL FOAM 1/8 X 1/223 049451 1 WASHER FLAT .406ID X 1.62OD24 022237 4 WASHER LOCK 3/825 022511 4 BOLT HHC 3/8-16 X 1-1/4 G526 022131 4 WASHER FLAT 3/8 ZINC27 039287 4 SCREW HHC M8-1.25 X 45 G8.828 022145 14 WASHER FLAT 5/16 ZINC29 049820 4 NUT LOCK HEX M8-1.25 NYL INSRT30 090388 3 SCREW TAP M6-1.0X12 BP31 022129 13 WASHER LOCK M8-5/1632 022259 8 NUT HEX 5/16-18 STEEL33 059637 2 SCREW TAPTITE 3/8-16X 3/4" BP34 048031K 3 BAND, HOSE CLAMP 35.05 DIA.35 0C9592 1 BELLOWS36 057822 2 CLAMP HOSE #8 .53 - 1.0037 040976 2 SCREW SHC M8-1.25 X 20 G12.938 0C2824 3 SCREW TAPR #10-32 X 9/1639 025145 1 U-BOLT 5/16"-18 X 1.25" W/ SADDLE40 090239 1 GASKET, EXHAUST41 0C6989 1 STINGER, ENGINE AIR IN 42 0D1214 1 BASE, AIR CLEANER43 0C8127 1 ELEMENT, AIR CLEANER44 0C3024 1 COVER, AIR CLEANER NG/LP45 0D2273 1 TUBE, 1.25"O.D. x 20Ga. x 12.125" LONG46 055934N 1 CLAMP VINYL 1.31 X .281 Z47 074994 1.25 FT HOSE 1\2ID LP GAS48 0C5136A 2 KNOB, AIR CLEANER49 074906 4 SCREW TAPTITE M6-1 X 20 BP50 022473 4 WASHER FLAT 1/4 ZINC51 0D4662 6 SCREW HHTT M8-1.2 X 20 BP52 0C8290 1 GASKET, PANEL

38

36

35

37

6

34

7

821

389

3

2

1

4

5

2

11

24

3112

25

22 14

2038

15

30

24

26

32

10

19

16

28 27

17 10 19

28

31

32

1732 31

33

29

28

13

39

18

10

40

29

4142

41

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW Generators12 kW and 15 kW Generator – Drawing No. 0D3417-B

39


12 kW and 15 kW Generator – Drawing No. 0D3417-B


1 0C6934 1 ADAPTOR, ENGINE2 0C7930 1 STATOR 12KW

0D2359 STATOR 15KW3 0C7944 1 ROTOR 12KW

0D2356 ROTOR 15KW4 0C6043 1 CARRIER, REAR BEARING5 0D2336 1 FAN, 12" CURVED BLADE6 0C6042 1 MUFFLER7 0D3220 1 TAIL PIPE, MUFFLER8 0C8101 1 PANEL, MUFFLER BASE9 056482 1 BEARING 1.1811-2.8346

10 0C3168 3 5/16 SPECIAL LOCK WASHER11 0D1838 1 BOLT, HHCS 3/8"-24 x 15.50" 12 0D1846 4 BOLT, HHCS M8-1.25 x 345mm13 0C7038 1 BRACKET, ALTERNATOR MOUNTING 14 0D1609 1 DUCT, ALTERNATOR AIR15 0D2559 1 GASKET, ALTERNATOR AIR DUCT16 0C7038A 1 BRACKET, ENGINE MOUNTING17 0C7758 4 RUBBER MOUNT18 0388050AD0 1 CABLE, #6 48" BLACK BATTERY19 0C2417A 1 EARTH STRAP 3/8X 3/820 082121C 1 CLIP-J, VYNL COAT 0.625" ID21 066386 1 ASSEMBLY BRUSH HOLDER22 029451 2.6 FT TAPE ELEC UL FOAM 1/8 X 1/223 049451 1 WASHER FLAT .406ID X 1.62OD24 022237 5 WASHER LOCK 3/825 022511 4 SCREW HHC 3/8-16 X 1-1/4 G526 022131 4 WASHER FLAT 3/8 ZINC27 039288 4 SCREW HHC M8-1.25 x 55 G8.828 022145 14 WASHER FLAT 5/16 ZINC29 049820 4 NUT LOCK HEX M8-1.25 NYL INSERT30 045756 2 SCREW TAPTITE M6-1.0X10 BP31 022129 10 WASHER LOCK M8-5/1632 022259 8 NUT HEX 5/16-18 STEEL33 059637 2 SCREW TAPTITE 3/8-16 X 3/4 BP34 083512 4 SCREW TAPTITE M8-1.25 X 16 BP35 074994 2.83 FT HOSE RES 1/2 LP GAS36 057822 4 CLAMP HOSE #8 .53 - 1.0037 052858 4 NUT LOCK M838 0C2824 3 SCREW TAP-R #10-32 x 9/1639 025145 1 U-BOLT 5/16"-18 X 1.25" WITH SADDLE40 0C4138 2 GASKET, EXHAUST PORT41 048031C 2 CLAMP HOSE BAND ¼"42 030340 1.33 FT HOSE 1/4 ID SAE 30R7

40

1147

33

343635

3727

45

43 39181920

2332

4448

24

46

11

22

2928

3130

17

52

1

1413

26

38

2525

4041

21

15

16

6

12

4 42

10

57

3

89

49

51

50

5453

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGN410 Engine – Drawing No. 0D3539-D Part 1

41


1 071978 1 ASSEMBLY, CONNECTING ROD2 071980 1 PIN, PISTON D203 021533 1 SET, PISTON RING 90MM4 0C5848 1 PISTON, HC5 071983 2 RETAINER, PISTON PIN 206 0D4287 1 ASSEMBLY, CRANKSHAFT GH410 SMALL TAPER7 0A7628 1 ARM, GOVERNOR RC458 078658 1 PIN, "R" GOVERNOR ARM9 078659 2 WASHER, GOVERNOR ARM THRUST

10 088261E 1 CRANKCASE, SUBASSEMBLY WITH PLUGS GH41011 072655 2 SEAL, 35 I.D. CRANKSHAFT12 0A7975 1 ASSEMBLY, GOVERNOR GEAR13 078645 1 C-RING, GOVERNOR GEAR RETAINER14 0A7811 1 SPOOL, GOVERNOR- MACHINE15 0A9877 1 ASSEMBLY, CAMSHAFT & GEAR16 076701 1 GASKET , CRANKCASE 17 021713B 1 GASKET, HEAD 41018 078691 1 COVER, OIL PRESSURE RELIEF 19 0A5771 1 SPRING, OIL RELIEF 36020 0A5776 1 BALL, DIA 11/32 PRESSURE RELIEF21 076361 1 WASHER, THRUST GOVERNOR GEAR22 0A8898D 1 ASSEMBLY, COVER, GEAR TOP CHECK / FILL23 0D2274 2 RETAINER, VALVE SPRING 24 0C4391 2 VALVE SPRING LF25 086025 1 SET,GEROTOR 12 THK26 0C7393 1 BALANCER 27 021714 1 ASSEMBLY,CYLINDER HEAD SEATS & GUIDES 28 086516 1 VALVE, EXHAUST 29 086517 1 VALVE, INTAKE 30 088396B 2 PUSH ROD31 083897 2 TAPPET 32 077158 1 ASSEMBLY, SCREEN OIL PICK-UP33 0C3150 1 GASKET, ROCKER COVER 41034 072694 2 STUD, D20 PIVOT BALL35 083907 2 ROCKER ARM 36 072696 2 NUT, JAM (ROCKER ARM)37 078694 1 PLATE, PUSH ROD GUIDE 38 021742 4 SCREW, HHFL M10-1.5 X 10539 0C3972 1 ASSEMBLY, ROCKER COVER BREATHER 40 076329 1 PLUG, OIL FILL PLASTIC41 086254 1 O-RING 17.8 I.D. x 2.4 42 0D4788 1 PLUG, STANDARD PIPE 3/8 STEEL SQUARE HEAD43 074908 1 SCREW, TAPTITE M5-0.8 X 10 BP 44 086515 4 KEEPER, VALVE SPRING 45 078606 4 SCREW & LOCKWASHER M6-1 X 1246 0A1442 8 SCREW, HHFC M8-1.25 X 4247 078672 1 SEAL, VALVE STEM D748 089673 2 WASHER, VALVE SPRING 49 0B2104 1 WASHER, LARGE SPRING50 078699C 2 DOWEL, SEAMED SLEEVE51 0A7627 1 SHAFT, GOVERNOR RC5552 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8 LOCKTITE53 088590 1 DOWEL DIA 12 X 18L54 078699B 1 DOWEL, SLEEVE SEAMED 12 DIA.


GN410 Engine – Drawing No. 0D3539-D Part 1

42

19

21

6

2

20

28

24

340 40

41

44

2

4

6

6

5

12

7

89

10

13

14

1 1618

11

6

3736

35

27

17

1834

33 3418

29

30

31

38

6

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGN410 Engine – Drawing No. 0D3539-D Part 2

43


1 0C1069 5 SCREW, TAPTITE M6-1.0X8 YELLOW CHROME2 0D2922 1 HOUSING, BLOWER3 0C8435 1 TUBE, DIPSTICK4 0C9997 1 GUARD, FAN 5 088434 1 WRAPPER, BOTTOM6 045756 11 SCREW, TAPTITE M6-1X10 YELLOW CHROME7 088433B 1 WRAPPER, TOP8 0D9004A 1 ASSY, STARTER9 059985 2 SCREW, SHC M8-1.25 X 45 G12.9

10 022129 2 WASHER, LOCK M8-5/1611 0C2458A 1 BACKPLATE, L/F D/F12 083512 1 SCREW, TAPTITE M8-1.25 X 16 BP13 0D1401 1 BREATHER TUBE14 091039 1 GASKET, INTAKE ADAPTER15 0C9619 1 ASSEMBLY, PLASTIC CARB16 049811 2 WASHER, FLAT M617 022097 4 WASHER, LOCK M6-1/418 040945 2 SCREW, SHC M6-1.0 X 20 G12.919 086999 1 GASKET,OIL FILTR ADAPTER20 0D5667A 1 ADAPTER, OIL FILTER21 049821 2 SCREW, SHC M8-1.25 X 30 G12.922 099236 1 SWITCH, OIL 8.0 PSI23 070185 1 FILTER, OIL DIA. 69 X 64 LG24 082774 1 KEY, WOODRFF 4 X 19D25 091222E 1 FLYWHEEL WITH RING GEAR 32DEG.26 067198N 1 WASHER,BELV-20 X 2.227 067890 1 NUT, HEX - FLYWHEEL28 072347 1 SPARKPLUG29 072734 1 ASSEMBLY,GOVERNOR LEVER 12 HP30 072735 1 ROD,GOVERNOR CONTROL.31 0C3978 1 SPRING, ANTI-LASH32 0C6040 1 ASSEMBLY, WIRE33 084542 1 ASSEMBLY, IGNITION COIL - GN LF34 092079 2 SCREW, TAPTITE M6-1.0 X 25 BP35 0A8222 1 SPRING, GOVERNOR 8#36 083502 1 BOLT, GOVERNOR ADJUST M537 083503 1 NUT, M5-0.8 METAL LOCK38 0D3083 1 ASSEMBLY, OIL DRAIN HOSE39 0C8434 1 ASSEMBLY, CAP & DIPSTICK40 090072 1 O-RING 9/16 X 3/4 X 3/3241 075281 1 SWITCH, THERMAL42 043182 2 WASHER LOCK M343 0C4739 2 SCREW PPHM M3-0.5 X 644 0C4373 1 SPACER, ENDFRAME


GN410 Engine – Drawing No. 0D3539-D Part 2

1

2

5 4

10

3

678

12

1128

2615

14

1713

2223

24

25

19

20

1829

16

21

31

1829

16

26

1415

17

13

21

20

19

24

22

25

2310

9

28

11

12

27

37

35

32

10

3334

3736

FO

R G

T 7

60E

NG

INE

ON

LY

32

44

Section 2 — Exploded Views and Parts ListsGuardian Air-cooled 7 kW, 12 kW and 15 kW GeneratorsGas Regulator – Drawing No. 0D8720-B

45


1 0D5694 1 CASTING, TWIN REGULATOR HOUSING2 0C5765 1 SOLENOID, TWIN REGULATOR3 0C4647 1 GASKET , SOLENOID4 0C4680 1 PLUNGER, LP REGULATOR ASSEMBLY5 0C6070 1 SPRING-SOLENOID, PLUNGER6 022985 4 WASHER, FLAT #67 022264 4 WASHER, LOCK M48 075475 4 SCREW PPHM M4-0.7 X 109 0C5760A 1 JET, GN 410 ENGINE LP (7KW)

10 0C6606 2* BARBED STRAIGHT 1/2NPT x 1/211 097934 2* O-RING, CHECK VALVE12 0C4645 2* ADJUSTER SCREW, TWIN REGULATOR13 0C5761 2* LEVER, REGULATOR14 0C5968 2* SUPPORT, INLET SEAL15 0C6066 2* SEAL, INLET16 0C5759 2* PIN, PIVOT ARM17 0C5764 2 SPRING, REGULATOR

0C5764A 1 SPRING, REGULATOR (7KW)18 070728 4 SCREW, PFHMS M3-0.5 x 5

070728 2 SCREW, PFHMS M3-0.5 x 5 (7KW)19 0C6069 2* GASKET, DIAPHRAGM20 0C5762 2* COVER, TWIN REGULATOR21 045764 16 SCREW, TAPTITE M4X8 BP

045764 8 SCREW, TAPTITE M4X8 BP (7KW)22 0C6731 2* RIVET, POP .118 X .125 23 0C6067 2* SUPPORT, DIAPHRAGM24 0C4706 2* DIAPHRAGM, TWIN REGULATOR 25 0C6068 2* CAP, DIAPHRAGM SUPPORT26 0C4643A 2* INLET, TWIN REGULATOR 11.11 DIA.27 026073 1 PLUG, STANDARD PIPE 1/8 STEEL SQUARE HEAD28 0A4032 2* PIN, LIMITED ADJUSTMENT29 0D3308 4 WASHER, FLAT M3 X 10mm O.D.

0D3308 2 WASHER, FLAT M3 X 10mm O.D. (7KW)30 0C4643 1 INLET, TWIN REGULATOR NO HOLE - NOT SHOWN (7KW)31 028414A 1 BARBED STRAIGHT 1/8"NPT X 1/4"32 0D5698A 1 JET IDLE PRIMER PHILLIPS HD 33 0C5760B 1 JET, GT760 CYL 1 NAT GAS34 0C5760C 1 JET, GT760 CYL 2 NAT GAS 35 0C5760D 1 JET, GT 760 LP CYL 1 36 0C5760E 1 JET, GT760 LP CYL 237 0D3973 2 PLUG, EXPANSION 16mm

* A QUANTITY OF 1 IS TO BE USED ON 7KW HOME STANDBY


Gas Regulator – Drawing No. 0D8720-B

Part No. 0E5497 Revision 0 (05/05/03) Printed in U.S.A.

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