Parts BookDT150 86DT200 86

When it becomes,necessary to replace parts on SUZUKX DUTfBARO MOTORS, always

‘use !Xlw(I.GENLlItE PARTS which have passed a strict inspection which guarantees

quaLity and performance.

This parts catal.ogue covers the List of all service parts for SUZUKI DTl5OTC

VG,DTL50SYC VG, DTZOUTC VG.

The basic modeL of this part catalogue is DTl50/2OOTC VG E3.

INSTRUCTIONS FOR QUOTING THE CATALDGUE

1. ~IHEHSI0N.S

Dimensions of the parts in this cataLogue are indicated in unit millimeters.

2. AEWEVLAtIONS

Abbreviations used in this catalogue are as follows:

AR : As required NT : Number of teeth

ASSY : Assembly ’ OPT : Optional E.No. : Engine number OS : Over size ..

F.&l. : Fram number STD : Standard d : Diameter of material T : Thickness IO : Inside diameter us : Under size

OU : Outside diameter w : Width L : Length S,L,UL,U : Transom type LN : Left hand side

RH : Right hand side

-12?i45& : Up to F.No.l5001-123456

l.23456” : From F.No.l.S00l.-123456

2 x &$ Y && l -*...--Figures in the descriptfon column

I I I show the dimensions of parts.

IO DD T(or W,L)

WZ%-56181 (Pal% No.1 : indicates that the pa& number was changed to 12345-56781 and the new parts are interchangeable with the fori%?Z ones but the fOi%r ones are not interchangeable wlth new ones.

Ffom 12345-%78L fParts NO.) . indicates that the former and new Parts are interchangeable with-each other and both are usable.

DTlSD/200 VG.E3 -l-

Part name with a dot (.) in front as shown in the descriptiqn calm indicetes

the cwponent o? the assembly aLso.avai1abl.e individually.

4. HolJrFrcATrffl NoYrg

A parts bulM.in will be sent to you on all occasions when changes in parts

occur, including interchangeabl.e madificatians between new parts and old ones.

5. m 5-l. There are some different parts from thoie of production models amon

spare parts for the administrative, r_easons and ‘connton. use of them w other models.

5-2. In respect of rubber hoses and vinyl tubes, Please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required an the vehi.cle,

f 5-3. Note that:& drawJ.ngs on the 1lLustration page are for ready referent@

of spare parts number, not to be used as an assetMY manual.. When assembling, use wSUzuKI SERVICE M@IllAL”.

6. ENGINE ‘dJM3ER

DTlsO?C,VG : Z$OOL-6DlOOL-6D289l :

DTZOOTC VG : .2&K%&l100l.-6026 ;

7. COLOR .’

: Color No. : Color descrirkn I : . . . 02N : Akctie SLlver :

: OlY : Francois White-2 : :

A% DT1501200 VG E3 -2-.

A ..-. ..-.-_-- _ . -.. _.- . -- .__. -_ _-._ _ --- -.- .._ .-. --~-I-.- .~ -..-

CARBJRETDR~.~......&I0 ELECTRIC .-.,....-D-5 LOWER COVER.,,..F-5 OPT : PANEL SWITCH.GU THROTTLE LINK.C-5 ENGINE NUMBER CLAMP BRACKET* . . . . . D-IO ENGINE COVER . . . . .F-7 MAGNETO... - . . . ..D-3 OPT : TRIM SWITCH..G5 TIE ROD.......F-I5 DTI5OTC VG : 15001-601001%602891 CLUTCH.........*...06 ENGINE HOLDER . . . . E-6 MANIFOLD PTT . . . . E-4 OPTIONAL . . . ..-.....G7 TlLTCYLINOER.E-3 DTZOOTC VG : 2000 l-60 IO0 Iti

.CRANKCASE*...-.....l3-2 EXHAUST MANIFOLD.E-7 OIL PLIMP........C-3 PlT MOTOR..........E-2 TRANSMlSSION..F-2 :CRANKSHAFT.........B-7 FUEL PUMP........C-2 OIL TANK . . . . . . . . F-II RDQTE CONTROL . . . . . F-12 VALVE STARTER.&12 ‘CYI;INOER HEAD*.....&3 GEAR CASE........E-IO OK : FUEL TANK.G6 STARTING MDTOR.....D-2 WATER WMP....C-4

:>,,~jVESM~:H&JSING:E-8 INLET CASE?..-...&8 OPT : METER.....G2 SWIVEL BRACKET-.-..D-II ,.. . .

R&Nil. PART NO. DESCRIPTION l13m-87ml-Dw’~cAsE A!ssY l-l

1-2

d l-3

l-4

l-5

l-&

? 2

P’TY

REMARKS 1 DTl50

ll30&87m2-OW LTi?NUcAsE As!3

1l300-87m5-02t4 CRAEjKGAsE ASY

lJ.300-87ml-DlT cft/MWX A!X,Y

1l300-87m2-01T CRAMCASE ASSY

ll3uO-87m3-O~T CtRAwcAsE AsY

04231~11129 .PIN

0910640045 .EOLT

0910640046 .BOLT

01537-084m JOLT

16710-87DOD .cHEcK VALVE

OI.517~06502 86LT

09343-03051 HOSE, lubrication upper

09343-0305l. HOSE, lubrication lower 0940146405 CUP

16710-95200 CHEW VALVE

lL400-87861 cIA!xET SET

11400~87871 GASKET SET

DYl5os OT200

OILS0

flY15Os OT2W

1 1 1 1 1 2 2 6

I.2

6

2

1 ‘-1 4

1 1 1

3 4 5

6

7

a

9

10

11

12-l

12-l :

L:xi

L:ao

L:330

i:330+200

oPT,cm.5o,uT2m OPY,OYlSOS

:y- ql G

DTl50/200 VG E3 82 DTlSD/2DO VG E3

__.-. -._. . ..^ .--.._ _ . rui3 . .._-_- _- - _.... ~. ._

CAR@URETOR~.~......B-IO ELECTRIC . ..-.-...D-5 LOWER COVER.....F-5 OPT : PANEL SW1TCH.G4 THROTTLE LINK.C-9 ENGINE NUMBER CLAMP BRACKET*.....D-IO ENGINE COVER..-..F-7 MAGNETO.., . . . . . . D-3 OPT : TRIM SWITCH..G-5 TIE ROD*..-...F-15 DTI5OTC VG : 15001-601001~02891 CLVTCH...-...--....C-6 ENGINE HOLDER....&6 MANIFOLD PTT....E-4 OPTIONAL . . . . . . . . . ..G7 TILT CYLINDER.E-3 DTZOOTC VG : 20001-601001~02076 CRANKCASE........*.&2 EXHAUST MANIFOLD.E-7 OIL PiJMP........C-3 pTT WTOR CRANKSHAFT-.~-~~~.X!-7 FUEL FUMP~~~~~~~.C-2 OIL TANK

-.....-...E-2 TRANSMISSION..F-2 . . . . . . ..F-II REMOTE CONTROL . . . ..F-I2 VALVE STARTER.&12

CYLINDER HE.AO*..-..&3 GEAR CASE. . . . . . -.E-IO OPT : FUEL TAN&G6 STARTING MOTOR.....D-2 WATER PUMP....C-4 DRIVESHAFT l@USING.<lXl INLET CASE . . . . . -.&8 OPT : METER . . . . . G-2 SWIVEL @J?J,CKET . . . . . D-1 l

DT150/200 VG E3

P’YY REF.NO. PART NO. DESCRIPTEON REMARKS

1-L

1-2

2

3

4

5

6-l

6-2

7

a

9-l

9-2

LO

Ll-L

11-2

u-3 lL-4 12-l

12-2

12-3

12-4

I3

14

15

16-l

16-2

17

18 19

20

I

11161-87WO-02M COVER, cylinder he=d

ll.l.Gl.-87ODO-OU COVER, cylinder head

11162-87DOO GASXET, cover

09103-08196 BOLT

01517-06302 GOLT

L7670-87Wl THERMCSYAT (42%)

17681-8?DOO-02H COVER, thermostat

L768L-87iMO-DlT COVER. thermostat

17685-87DOo GASKET, thermostat cover

01537-06402 BOLY

lll.Ll.-87DDl-0% CYLINDER HEAD llll.1-87DDL-OLT CYLINDER HEAD

11241-87090 GASKET, cylinder head

11210-87004-02M CYLINIXR, STW l.1210~87DO4-OlT CYLINDER, STBD LL210-B&302-02M CYLINCER, STED

l.L210-88w2-OlT CYLINDER, STBD

11220~87DDb02M CYLINDER, PORT

L1220-67DDbOlT CYLINDER, PORT

11220-88lM2-OZt.l CYLINCER. PORT 11220~88DO2-011 CYLINDER, PORT 11228~87DO2 GASKET, cylinder 11281-87DDO PROTECTIDN. anode 09226-06005 SCREW 09106-10044 BOLT

0910640017 BOLT

09L084.0089 STUD BOLT 08320-12l02 NUT

08322-33102 LDC%WASHER

08322-Lll.02 WASWR

DT150/2OD VG E3

2

2

2

40

10

2

2

2

2

8

2

2

2

L

1

1

1

1

1 1 L 2

4

4

8

8

8

e

l.6

16

Refer to FrG.3 (B-5.6) for DTLSOS

DTl.50

0'1150 DT200

OT200

OTIS0

DTlSF

DT200

DTZDO

UT150:-602427 DT200:-601667

DT150:602428- DT200:6OL66&

I

.

1

I”.$?

CARBURETOR.........a-IO ELECTRIC . . . . . . . ..D-5 LOWER COVER.....F-5 OPT CLAMP BRACKR......D-IO ENGINE COVER . . . . . F-7

: PAb!EL SWITCH.G-4 THROTTLE LINK.C-5 ENGINE NUMBER MAGIJET . . . . . . . . . D-3 OPT

CLUTCH .............C-6 ENGINE HOLDER....E-6 MANIFOLD PTT-...E-4 : TRIM SWITCH..G-5 TIE ROD.......F-IS DTl50TC VG : 15001-601001602891

CRANKCASE..........B-2 EXHAUST MANIFOLD.E-7 OIL PUMP OPTlDtJAL . . . . . . . . . ..G-7 TILT CYLINDER.E-3 DTSOOTC VG : ZOOOI-601001%602076

CP.ANKSHAFT~~~......B-7 FUEL WMP........C-2 OIL TANK . . . . . . ..C-3 PTT MOTOR..........E-2 TRANSMISSIDNe.F-2

CYLINDER HEAD......B-3 GEAR CASE........E-IO OPT . . . . . . ..F-II REMOTE CONTROL . . . ..F-I2 VALVE STARTER.512

DRIVESHAFT HOUSIM.E-8 INLET CASE.......&8 OPT : FUEL TANK.G6 STARTING MOTOR.....D-2 WATER PUMP....C-4 : METER.....GZ SWIVEL @RACKET.....O-II

FIG.2 P’TY

REF.ND. PART NO. DESCRIPTION REMARKS

2L 22 23 26-L 20-2 25 26 27 28 29 30 31 32-L

32-2

33 34 35-1 35-2 36

092&G-04003 F'LUG

09100482~6 BOLT (l30) 09160-06082 WASHER 1129~~87000-02M HOW, engine

11291-87000-0~1 HOOK, engine

31870-871301 .SENSm, coaling water,L

34870-94602 SENSOR, cooling water,R

09132-05025 SCREW

09404-06201 CLAW 09313-05137 HOSE, inspection (L:500+15O)

091OL-08m CLIP 09@4-08203 CLAW

/615L-87000 GASKET, exhaust cover

14151-87001 GASKET, exhaust cover

14333-87000 PLATE, exhaust

14153-87090 GQSKET. exhaust plate

14141-87001-02M COVER, exhaust

11141-87001-011 COVER, exhaust

01517-06352 BOLT

1 2

2

1

1

1

1

4

2

1 2

6

2 OT150:-602427 OT200:-601667

2 DTl50:602428- OT200:601668-

2

2

2

2

36

Refer to FIG.3 (B-5.6) For DTl5OS

DTL50/200 VG E3 B4

-ii __ _ . I.

CARBURETOR.........E-IO ELECTRIC.........O-5 LOWER COVER.....F-5 OPT : PANEL SW I TCH.GO THROTTLE L I NK.C-5 ENGINE NUMBER CLAMP @RACKET......D-IO ENGINE COVER.....F-7 MAGNETO.........D-3 OPT : TRIM SWITCH..G-5 TIE ROO.......F-15 DTl50TC VG : 15001-601001~602891 CLUTCH.............C-6 ENGINE HOLOER....E-6 MANIFOLD PlT....E-4 DPTIONAL........s..G-7 TILT CYLINDER.E-3 DTZOOTC VG : 2COOl-601001~02076 CRqNKCASE..........8-2 EXHAUST MANlFOLD.E-7 OIL PUMP........C-3 PTT t.‘OTOR..........&2 TI-IANSM~SSION..F-~ CRANKSHAFT.-.......B-7 NEL WMP........C-2 OIL TANK........F-II REMDOTE CONTROL . . . ..F-12 VALVE STARTER.&I2 CYLINDER HEAD......&3 GEAR CASE........E-IO OPT : FUEL TANK.GB STARTING MOTOR.....D-2 WATER PUMP....C-4 DRfVE.%iAFT HOUSING.E-8 INLET CASE.....,.&8 OPT : METER.....G-2 SWIVEL @RACKET.....&II

&-

FIG.3 REENO. PART NO. DESCRIPTION

P’TY REMARKS

L-l Ill6l-l37010-02M COVER, cylinder head 2 l-2 Ll.LCl-87010-OlT COVER, cylinder head 2 2 11162~87011 GA!XET. cover 2 3 09103-08196 BOLT 40 4 01517-06302 WILT 10 5 17670~87Ml TttERWST~T (42°C) 2 6-l 17681~87DOO-02M COVER, thermostat 2 6-2 17681~87WO-OlT COVER, thennostat . 2 7 176as-a7mo GkSKET, thermostat cover 2 8 01517-06462 6fH.T 8 P-l Lllll-87011~02M CYLINDER HEAD 2 P-2 l.llll-87011-0l.T CYLINDER HEAO 2

10 lull-87D30 GASKET, cylinder hsad 2 11-l 11210~87004-02M CYLINDER, STEO 1 11-2 lL210-87DC4-OlT CYLINCER, ST80 1

12-l 11220-87m4-02t4 CYLINDER, PCRT 1 12-2 11220"87004-OlT CYLINDER, PORT 1 13 11228-87002 GASKET, cylinder 2 14 1128L-87WO Fl?OTECTION, anode 4 15 09126-06005 SCREW 4 16-l OPLO6-LOW BOLT B -6G2550 16-2 09106-10047 BOLT 0 6025X.- 17 09108-LOOBP STUD BOLT 0 LB 08310-12102 NUT 0 19 08321-31102 LOCKWASHER 16 20 08322-11102 WASHER 16

DTL50/200 VG E3 B5 DTlSO/ZOO VG E3

CLAMP @RACKET......D-IO ENGINE COVER.....F-7 : PANEL SW1TCH.E4 THROTTLE LINKC-5 ENGINE NUMBER

MAGNETO.........D-3 OPT CLUTCH.... . . . . . . . . . C-6 ENGINE HOLDER . . . . E-6

: TRIM SWITCH..G-5 TIE RDD.......F-I5 DTI5OTC VG : 15001-6010011402891 MANIFOLD PTT

CRANKCASE . . . . . . . . . . B-2 EXHAUST MANlFOLD.E-7 . . ..E-4 OPTIDNAL..~~~......G-~ TILT CYLINDER-E-3 DTZOOTC VG

OIL PUMP : ZOOOI-601001%602076

. . . . . . ..C-3 CRANKSHAFT.. . . . . . . .B-7

PTT MOTOR..........E-2 FUEL PUMP.. . . . . . .C-2

TRANSMISSION..F-2 01 L TANK

CYLINDER HEAD......B-3 GEAR CASE........E-IO OPT . . . . . . . -F-l I REMOTE CONTROL . . . ..F-I2 VALVE STARTER.512

DRIVESHAFT HOUSING.E-8 INLET CASE.......&8 OPT : FUEL TANK.GB STARTING MOTOR.....D-2 WATER PLMP....C-4 : METER-....G-2 SWIVEL BRACKET.....D-II

FIG.3 P’V RERNO. PART' NO. DESCRIPTION REMARKS

21 09246-04003 PLUG 1

22 09100-08246 BOLT (L:80) c 2. 23 09160-08082 WJWER

24-L 1L2pL87wO42wHOW. engine

24-2 lJ.291"87000-01T lioac, engine

25 34870-87001 SENSOR, cooling weter,L

26 34870-94602 SENSOR, coaling water,R

27 09232-05025 .YimEw +.

28 09406-08201 CLLUQ

29 09343-0X.37 HOSE, inspection (L:!%O+lHI)

30 094Ol."084L.l CUP.

31 09404-08203 CLIW'

32-L l.4l.51-87000 GASKEY, exhaust cover

32-2 LlLSG87M5 GUKET, exhaust cover

33 J.4131-87000 PLATE. exhaust

34 14153-87090 GASKET, exhaust plate

35-l 1436L-87Wl-02M COVER, exhaust

35-2 L4l&b87DOl.-I)lT COVER, exhaust

36 01537-O&352 BOLT

DTlSO/ZOO VG E3

OTlSO/ZOO VG E3 I I

2

L

1

1.

1

4

2

1 2

4

2 -602550

2 60255L"

2

2

2

2

36

B6

_-.----- _ . ..-. -.-. .----- .--._. __.___. .-_. _. _ __.__.__.._ ______ ---&.a.. _. . _ .- ̂ -_~_.- ..---- --...- -.--._. .

CARBURETOR.:*......I+IO ELECTRIC ..-......D-5 LC%‘FR COVER.....F-5 OPT : PANEL SWITCH.G-4 THROTTLE LINK.C-5 ENSINE NUMBER CLAJ4+= BRACKET......a-10 EtJGINE COVER-a..-F-7 MAGNETO.......-.-O-3 OPT : TRIM SWITCH..G5 TIE RC@......F-I5 OTl5OTC VG : 15001-601~~11602891 L CLUTCH............&6 MINE HOLDER....&6 MANIFOLD PTT....E-4 OPTIONAL . . . . . . . . . ..G-7 TILT CYLlNDER.E-3 DT2OOTC VG : 20001-6010” 2’02076

: CRANKTASE..........&Z E%+bfUST HRNIFOLD.E-7 OIL PUMP.......-C-3 fl MlTOR..........E-2 TF&NSMlSSlDN..F-2 CRANK%AFT**.......G-7 FUEL WMP........C-2 OIL TANK ‘CYLINDER WEAD

. . . ..-..F-iI REMOTE CodTROL.....F-I2 VALVE STARTER.&12 l -..a*&3 G-a CASE........E-IO OPT : FUEL TANK-G6 STARTING MOTOR.....D-2 WATER PUMP....04

‘~~lV~SkjAFl~HouS1NG~E-B.. INLET CASE*:.-*..&8 OPT : METER.**s*G-2 SWIVEL GRACK,ETeew-.D-iI

‘FIG.4

5-e VG E3

-8

REKNO. PART NO. DESCRlPlION REMRKS

1-L l-2

1-3

2-l 2-2

2-3

3-l

3-2

3-3

4

5

6

7

. 8

9

10

11

I.2

I.3

La

L5

16

l.7

18

19

20

21.

P

l2l.10-67W1 PEm4, !slBo

l2l10-87w3-t)25 PISTW, m [OwI.b)

3

3

12110-87003450 PISTON, SlBo ~os:o.50) 3

Dl2o-87DO1 PrsToN,PmT 3

izm-enm3-025 PISTOII, pm (05:0.25) 3

12l2&87iM3-il50 PISTDN, WRT @wMcl) . 3

U.MJY-95250 RING SET, piston * 6

l2.M"95311m RIlk !5ET, piston fJlS:O.25) 6

12U&95311~030 RING SET. piston 105:0.50) 6

12~5L-87000 PIN 6 i 0938l.-22004 CIRckP 12 09263-22045 BENIXNG 6

08211-22361 w- I,2

l22oo47wo -= 1 l.632.l-9GoO .UEM. oil puap drive 1

09262-bSUO4 1 .~Iffi;erankshaft under

08211-3548L .\IIAsHER;oil pun83 drive under 1

082.l.l.-3s522 ..wAsttER, ofL-punp tlrLV& uppei 1

08331-31356 .CIRcLIP, drive gear L

09283-35030 SEAL, crankshal't under oil 1

09390-85003 C RING I. 00221-04089 KNOW PIN, imnkshaft bearlng 3

09282-24002 OIL SEAL h 2

l2323-87ooL RING, crankshaft seal 5

09283-4suO3 on SEAL, upper 1

09269-45003 BEARING, crankshdt upper 1

09269-45004 REARING, crankstiaft middle 2

uPT,42llo--o25 wfK2l40-88wo-025 OPT,4!llU-S8DOU-U5U w/12140-eewo-050

OPT DpT

OT150/2W VG E3 B7

--._ _..__^. -_ .- ~. -.klaLL.. .

CARBURETOR.........510 ELECTRIC*..-.....D+ LOWER COVER..-..F-5 OPT : PANEL SWITCH.G-4 THROTTLE LINK-C-5 ENGINE NUMBER CLAMP @RACKET*.....D-IO ENGINE COVER...-.F-7 MAGNETO.....-...D-3 OPT : TRIM SWITCH..G5 TIE ROD.......F-IS DTISDTC VG : 15001-601001%602891 CLUTCH.......-.....C-6 ENGINE HDLDER....E-6 MANlFOLD PTT-...E-4 OPTIONAL . . . ..-...a-G-7 TILT CYLlNDER.E-3 Dl2OOTC VG : 20001-601001*602076 CRANKCASE.......-..EZ EMAUST MANIFOLD.E-7 OIL PUMP........C-3 PTT MOTOR . . . . . . . . . . E-2 TRANSMISSIDN..F-2 CRANKSHAFT*..-.....57 FUEL WMP-.......C-2 OIL TAtJK . ..a-...F-II REMDTE CONTROL.-...F-I2 VALVE STARTER.&l2 CYLINUER HEAD......53 GEAR CASE*.- . . . . . E-IO OPT : FUEL TANK.G-6 STARTING MDTOR.....D-2 WATER wMP....C-4 CRIVESHAFT klQUSING.E-8 INLET CASE**.-...&8 OPT : METER.-..-62 SWIVEL DRACKET.....D-II

.’ ,_..

FIG.5 ( E- 8) ‘IW3 CASE

FIG,5 ; _.

P’YY RIXNO. PART NO. DESCRIPYION REHARKS

1-l U11U-87WL-tIW CASE, inlet 3 0Y150:-6u2130

1-Z l311ll-87LO2-02w CASE, inlet 3 DTl5O:6Ull31-.

l-3 l.3110-87D02-02J4 CASE; inlet 3 DT2cm

l-4 l3LI.O-87DOI-O1T C&E, inlet 3 DTl5U:-60l.l30 L-5 l3lLO-87W2-OLT CASE, inlet 3 DTl5tMOlUl-

L-6 131l.O-87WZ-OLT CASE, Met 3 DmlQ

2 l3l2l-87m CASKET, inlet case 3

3 l.n5cl4Yw2 VALVE ASSY, reed _ 6 DTl50

4 UlS2--87Wl .sToppER 6 Dnsu .:

5 l3l53-87WO .Vnx, seed I.2 DTl5u

6 D2Ll2-03D6B .SCJEW 98 DTl.5u

7 08321-21038 LUCK WASHER aa OTl.50

8 l3150-87021 VALVE ASSY, reed 6 DYlSOS 9 13l.52-87DLl .STWPER i2 DTl5OS

10 l3l.53-mmO .VALVE, reed l.2 DT15DS

48 DTLSOS

f ;illi.tt ,;EEred 48 DY 150s

, 6 DT200

16 13U2-87Wl .SlWPER 12 DT2OO

15 l.3l.s347w0 .VALvE, reed l.2 01200

16 ’ 02ll2-03D6a -SCREW 40 DT200

17 08321-21038 .tocr( WASIER 48 DT200

18 02ll2-05252 SCREW 12

19 08321-21052 LucKwaslER .. 12

20 13US-87MO GASKET, carburetor 3

I

DT150/200 VG E3

DT150/200 VG E3 88

II .

- . . - . - .._ ..-. .__ .-_.----.. _.... _. CARBuRRO+?;----.---&IO EL~iC.---.....D-5 LOWER COVER-;---F-S OPT : PANEL SWITCH.G4 THROllLE LINK-C-5 ENGINE NUMEER

- .-.-.v ,

.CW 6ftAc~......D-IO ENGINE COVER.....F-7 MAGNflIJ CLufcH----.----.-.-c-6 ENGINE HOLDER....E-6 MANI?=~lJJ P’TT....E-4 OPTIONAL

---------D-3 OPT : TRIM SWITCH-.GS TIE Rrw).-.-..-F-IS DTI5OlC VG : 15001-601001~02891

CRANKCASE----------B-2 EXHAUST MANIFOLD.E-7 OIL Puf4P -.....-....G7 TILT CYLINDER-E-3 Dl7OO-K VG : 20001-601001~02076

;dRANKSli4FT-- ---..-. &7 FIJEL WMp . . . . . . . . C-2 OIL TAtJK -----.--c-3 P-l? MOTC? .--... %...E-2 TRANSMISSION--F-2 --------F-II REMTE CONTROL

~lWD#t HEA--.-d-3 GEAR CASE -----F-l2 VALVE STARTER-512

--------E-IO OPT : FUEL TANK-G6 STARTING MOTOR-.-.-D-2 WATER wMP....C-4 ,: DRIVESHA~%C4JSlNG.~-8.. INLET CASE . . . . . . . . B-8 Df’l .: METER ._.. ..G4 SWIVEL mcm . . . . .&I 1 _, ;: ‘. 1,. .- .._.. ?-T-?T--1~~~~yT-- _ m.F---- * ,I ‘“_ ..- -...-. .,-, _ - ..--- --- ...^_,l I .._-. _ ..I.._ - ” -_ . . . . * -,-. C-.l-.*,.*..” .-,.,.. ..“. ._... ..- -.... . .-..-.

FIG.5

DT150/200 VG E3

21 22 23

24

,>25

-26

27

28

29

30

31

32

33

3b

35

6

6

I.2

9

3

1

1

.:. 6

6

1

3

2 L: 12lb33

4 L:s4o*lsO

2

08316-16062

OUCWWiJ2

OJ.55L7-06352

09103-oe188

l3855-WD00

U811-87OUi

l3812-87wl

D2u24l6252

08322~2UJ62

09bDb46205

09bOb-06202

09343-05396

09343-05%77

0936746002

MIT

STUDBOLT

BOLT

-- BOLT

GASKET, sl..l-

CASE, silencer

COVER, silencer

REF.NO. PART NO. I’ DESCRIPTIOA Q‘TY

REMARKS

09401-0@411 NIP

DT~O/200 VG E3 B9

.

P: -L__--__ .~ _ . --.- -.-. -- . .-.. .--.- -.___,_.__ ._ -_. -ylil _. .-.-...- -- .- --- .-.-.....----..- ~...

: C:,Q.WRETOFf:.... . . . . &IO .-- --__

ELECTRIC . . . . . . . .-D-5 LOWER COVER.. . ..F-5 OpT : PANEL SWITCH-G4 THROTTLE LINK.C-5 EtGlNE NUMBER. I ‘, CIAP @?ACKET.. . . . .D-IO ENGINE COVER. . . . .F-7 MAGt~~C --*---...D-3 .; CLUTCh. •...~,.~~..~.C-6 ENGINE HOLDER----E-6 MANIFOL~J PTT-.*-E-4

OPT : TRIM SWITCH..G5 TIE ROD.-.....F-I5 DTI5OTC VG : 15001-601001~02891

CQ.ANl(C&St.‘,T . . . :. . . . OPTIONAL

8-2 . . . . . . . . . ..G7

: 1: CF?ANKSHAFT.~.-•.-4a.E7

D[HAUSTMANIFOLD.E-7 OIL Pl!MF..-.....C-3 II-T MOTOR TlLl CYLINDEFbE-3 DTZOOTC VG : 20001-601001+602076

. . . . -..-..E-2 FUEL PUMP . . . . . . . . C-2

TRANSMISSION..F-2 OIL TAIIK

; CYLINDER HEAO......E3 GEAR CASE . ..*..-*F-II REMTE CONTROL ..-s-F-12 VALVE STARlER.&I2

l *..--.-.E-IO OPT : FUEL TANK.G6 STARTING MOToR.....D-2 : ,_,. DRi.VESWAFT’CYXlS1~~*El~8_..JN~ CASE.*.-...&8

WATER mP....C-4 OPT : t.fE’TEf? . . . . . G-2 -

,, : . , %lVEL 8RAC.m . . . . . &I 1

s> .-...I. .!,‘, “7s~~~~ .~ ti. ..,, w .‘- , . ,I_... . _, . <” ‘yp-.:c------: .~.,“-“‘- .7?” .--- ~~‘-~“.‘-“f--‘.I~~‘“-x-.r---“~,,..,~ .” .--- - ,.,- r .-,...-; ,,.,.-.... ---.~-,-’ ._,_- .--.-_ .-.-.- :“7’.‘~~uT-‘~-~ --.-...,. I‘,~~, 7 .+.x z r . . _...__.. i

FiG.6

i0 0Tt50/200 VG E3

REENO. PART' NO. bE%RIPniMl REHARKS

l-1 lx?tl1"87wL -0% top L lm5o,-L 1-2 ls20157w2 -w top 1 lmso,6ow2-

2-l l320257wI CARwRETrn. 2nd 1 DTl5J9,4O2l31

2-2 lx?o2”87w2 -T[R. 2nd 1 DTua,a2l32”

3-l. l32u3-87ml -m, 3rd 1 m.so,-w2l31

3-2 l320357w2 -m, 3rd 1 tmxt,w2-

4-l l320157Dl1 - tap

4-2 UZlYl-S7olZ -: top 1. DYlso5.-602239

. 1 DTlXl5,6022&5

s-1 w20257Du -,ang 1 im5os,"6D22s9 s-2 lmJ2-87Dl.2 -,2nd 1 DTlMs,U922bO-. 6-l 13203-87D11 CARBWZRDR, 3rd 1 DTIsos,402239

- 6-2 lX?O3”87Dl2 CARmJRETW, 3rd 1' DTl50$60224D-

7-l lX3Y1-88M1 CARanEm, top 1 lp20&-601166 7-2 13201-88002 f2vBlRET(IR, top 1 0C2O0,601167- 8-l 13202-88003 CJWtRETW, 2nd 1 lmOO,41166 ') 8-2 33202-88DO2 -m,’ 2nd 1 0T200,6rJ1167”

9-l l3203-88mu -I#. 3rd 1 M200,-601166 9-2 l3203-88oQ2 CARUJRETOR, 3rd 1 cmOO,6O116?-

.lO 094&-sti JET 6 : 11. l.3392"s8aD~ : .Gns(n,. n&die v&e 3

._ 12 U370-28110 .NEunEvALvEllssy . 3

13 l32!%87Doo .PIN .:’ 3

14 l325057Doo .FlJJAT~As!iY . . 3

ls l3251-87010 .GAs!(Er, floe 3

16-l. 09492-77003 .PILDY JET'C77.5) 6 0Tl5O,-602131

16-2 09492-8700L .PILOT~ JET (87.5) 6 OTl50,602l32-

l6-3 09492-8oiM3 .PILDT JET (80) 6 0Tls05,-6D2239

lb-4 09492-87001 .PILOT JET (87.5) 6 Dwos,6D224D-

16-S 09492-82002 .PILOT JET (82.5) 6 DT2lX,-6DU66

16-6 09492-9ooo2 .PILoT JET (90) 6 mm ,601167-

17-l l3235-87wo .MAIN NoZZLfi 6 DTlso

17-2 l3235-87010 .laIN Noz2l.E 6 OTlsos

17-3 13235-8eooa .NAIN tm2l.E 6 moo

See Frame A6 8 A7 for addftIona1 jet part numbers.

D1150/200 VG E3

I I

BlO Revised March 1987

,.__.._._. _ .._.,_ _-_- _.__.. -_ _

t

.._. -- -. -AZ ..- -- ..I-. . . -. --. ---.-. -------- .- -..

MR@URETDR.........&IO ELECTRIC.........a-5 LOWER COVER.....&5 ;‘cl.AMP 8RAcKl3 . . . ..-PI0 ENGINE CDVER-....F-7

OPT : PANEL SWITCH.G4 THROTTLE LINK.C-5 ENGINE NUMBER MAGNETO

,,., CLUTCH. . . . . . . -- . . . . C-6 ENGINE t!4XDER-...E-6 . . . . . . ..-D-3 OPT : TRIM SWITCt+.G5 TIE ROO.......F-IS DTI50TC VG : 15001-6010011602891

:; CRANKCASE MANIFOLD !‘TT . . . . E-4

--a.-...*.52 OPflOwL . . . . . . . . . ..G7

I

:.CRANKSHAFT.........B-7 EXHAUST MANIFOLD.E-7 OIL FUMP....-.-.C-3 PTT MOTOR

TILT CYLINDER-E-3 DT2OOTC VG : 20001-601001~02076

FUEL PUMP . . . . . . . . ..E-2

. . . ..-..C-2 TRANSMISSION..F-2

: CYLINDER HEAD *..*..&3 OIL TANK........F-It REMTE CONTROL

GEAt? CASE...-.---E-IO OPT : FUEL TANK-G6 ..-..F-12 VALVE STARTER.&12

~~‘~IV$sUFf~~IEJo.E-8... INLET CA!X..- . . . . B-8 STARTING MoTDR....*D-2 WATER P&Q%..+4

;-. OPT : METER -----G-2 SWIVEL BRACKET . . ..- D-l I

FI&6

L DTl50/200 VG E3

RERNG. 'PART NO. DESCRIP& REMARKS

6 DTl#,-6Mul l&L 18-2

M-3

LB-4

19 2D

22

22

23

24

?r 26

27-l

27-2

27-3

27-4

27-3

27-6

21-7

28

29

30

31

09491-31007 Am JEr (157.5)

09491-32008 .MwJ JET (162.5) 09491~29m9 .MIN JET (147.51

09491-32ms .wRIN JET (162.5)

l3247-87W .O RING, holder

l3246-07mo .JETtKtLoERn5sY

l3663-87m .sPRING

l3662-87mu .-' . .

L328L-87ml .scRnu

L3691-87mo .fiuaN l.3692-07ma .wdsHEu 378Lo-87001 .swIllY4 nS.SY, throttle l.evei!

09491-33m3 NAIN JET (167.5) wm-J2m3 ___ _ . . ,, NAAIIN JET (162.5)

09691"3Lm7 '- ~---klm'sET (157.5)

09491~3ooo9 MAIN XT (152.5) 09491~29009 WRIN JET (147.5) 09491-28012 M&IN JET (142.5) 09491-2700? WIN 3ET (U7.5)

L3510-87mo ROD, carburetor.

09343-0sm1 HDSE (vALvl~10 2No CAP.81 . ._ . _ ,. ^ ,..,____ ._-_,. .- -.. -.. -.- .- 09343-03016 WE (CARETOCARB)

09401-06605 'CLIP

.

G DTW~6u2l32- .I -_ 6 DTl3OS

6 OT200

6

6

6

6

i2

3

3

L 6 OPT

6 0P-r

6 OPT'

6 OPT

6 OPr

6 OPr

6 OPT

1

-1 L:33a4180 i _ . ..1-. ___ L:23%?20

4

See Frame A6 & A7 for additional jet part numbers.

07150/200 VG E3 Bll Revl'sed March 1987

.__ ._ . - _ ._- ~.-._ . . -A&d . . . . . ~-.- ..-.. _ -

CARBURETOR--...-. . -&IO ELECTRIC.-. . . . . ..C-5 LOWER COVER-. . ..F-5 OPT : PANEL SWITCtbG4 1tlROTTl.E LINK.C-5 ENGINE NUMEER CLAMP BRACKEI-......D-IO ENGINE COVER.....F-7 MAGNETO.........D-3 OFT : TRIM SWITCH-.65 TIE ROD-..-...F-I5 DTl5OTC VG : 15001-601001~02891 CLUTCH*-..-.--...-.C-6 ENGINE HOLDER-...E-6 MANIFOLD PTT-...E-4 OPTIONAL . . . . ..-.--.G7 TILT CYLINDER.&3 DnOOTC VG : 20001-601001~02076 MUNKCASE-..-..-...&2 D(HAUST t4ANIFOLO.G7 OIL PUMP........C-3 PTT MOTOR..........&2 TRAN!jMlSSION..F-2

: CRANKSHAFT...-.-...&7 f%tEL w... . . . . . C-2 OIL TANK-. . . . . . . F-II REMJTE -L ..-..F-12 VALVE STARTER.512 :.CYLlNDER HEAO**.m**&3 -CASE ---.----E-IO OPT : FUEL TANK-G6 STARTING MOTOR-..-.D-2 WATER puMP....C-4 i’.CRIVESHAFT.t+XJSlNO~E--8 . INLET CASE- -.-.. l &8

_.... OFT : METER.-.-.02 SWIVEL BRACKET . ..-. D-11

‘. ., .m.-.- -/ -___ _,.. -,._._, c- I-.. _-.___,_.-- -.._- -- -..- “._~ .-.--.. _ ....-.I._.. _- . ..- U,__rjl,_l II l.l ..- _I- _.-_ -.___---__,,:~y- _,_-._ - ,__... _...-_ .-.,..--- c

I,:’ m.- - FIG.7 ( B-12) VALVE STM’ER ._ .[I

FIG. 7 P’M . . ._

REF.NO. PARY NO. BESCRIPTIUN RERmKS et l-l l3bm-8moo VALVE hs.sY. starter L tlllSO:.-6 EE Dl200:-6

E?- l-2 l3boo-87cull VAtvE ASSY, starter

2 l3427”87mo .m 4

3 L3265-%3M .GAs(ET L & L337L-983m .FTEDLE itisv L 5 lxm-%350 .hM L 6 Lx!54-98410 .PIN I.

7 l3270-911350 .FtoAT 1

8 L3428-87wo .sotENoKLI 1. 9 0928U-OSOlb .O RING L

10 L3435-87mo .scREN 1 LL L3434-87mo .Pl.nTE L I.2 L3425-87ooo .ADJuslER I. l.3 3527842340 .o RING L lb l3422”87lrcl SPRING L

15 1342b87rm .wAsHER 1

L6 OlsL7-062@2 8otT’ 2

1.. Dl’l50/200 VG E3

I DTL50/2W VG E3 B12

I . I - _ ,_ . . . . * . . . . LOWER COVER.. . - . F-S OPT : PANEL SWITCH*G4 THRCTTLE LINK.C-5 WINE NUMBER

~~~0...**--.*0-3 OPT : TRIM SWITCH..G5 TIE RQO*......F-15 DTISOTC VG : . . . . . . . . . MANIFOLD PTT . ..-E-4 OPTIONAL-..-...i...G7 TILT OYLINOEj?.E-3

OIL IXMP........c-3 m MO DT2OOTC VG :

OIL TANK.--.....F-II RE&O

15COl-6OIOOl~O289l 20001-601001%602076

lTOR..........E-2 TRANSMtSSION*.F-2 ITE CCNTF;OL.....F-12 VALVE STARTER*&I2

Js TANKd-6 STARTING MOTOR.....O-2 WATER PIMP....C-4 lZR..-.-62 SWIVEL BRACKET-..-d-11

P’TY FIG. 8

28

- 'DT150/200 VG E3

PART,NO. DESCRIPTION REMARKS

I.

2

3

4

5

6

7

8

9

10

11

12

I.3

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

LSZOO-07wO

15100-87000

l.5142-68010

L!ma-728u

15L82-68011

L5165"93010

l.w.o-5klO

l.Y16-93400 35435-93400

wm-9Mnl

l54u-93400

09343"05137

09343-05254

09343-05276

09343-05322

09343-07050

09343-07050

09343~0706a

09343-07050

09343-0712s

09343-07191 0936746002 0936746003 093674MlO2 094OL-0w.L 094OL"11407 03307-06252

08322-23062

08310-22082

08322-21082

6572.b87000

08330-22322

08322-11122

65700-87002

PlW ASSY, fuel 2nd

OTL50/200 VG E3

PUP ASSY, fuel top

.G&KET

.DMt&?AGUSET

.spRxHG

.O RING

FUJER, fuel

.PACKING

.O RIM

.SlRAINEU

.uJP HOSE (t&J & No.3 CARE)

HOSE (3WAY TO 3WAY)

HOSE (Plw TO STPRT)

HOSE (3WAY TO 3 WAY)

HOSE CNa.1 WEP OUT)

HiJSE (No.1 F’UW IN)

HOSE (No.2 Pwp Ok,

HO!&(FILTER TO WMP)

IbE (No.3 PlJW IN)

Ho!x (CONN To FURI

3-WAY.CwHp TO MB)

SWAY CPUHP TO CARB)

S-WAY (FILTER TO'FGP)

CLIP

CLIP

BOLT

wA!%m

NUT

WASHER

CONNECTOR, mele fuel

-Nil-r

WASHER

HOSE, fuel (TANK TO CONNECT)

z

L:5oo*l3S

LdlS

L:LOO

L:60

1:830+39O

1:810+240

L:33o+UO

L:f3zo-m0

L:65

Is260

L

._ _ . ___.. _. _.__ -- _ . .._.. __.-. ,. -.--. . ..-_ _ -.auAa ...I--.__---.. ~.

CARBURETOR....-....E-IO ELECTFtIC.........C-5 LOWER COVER.....F-5 OPT : PANEL SW1TCH.E4 THROTTLE LINK.C-5 ENGINE NUMBER CLAMP @RACKET.. . . . .O-IO ENGINE COVER.. . . . F-7 M4GNETO . . ..-...-o-3 OPT : TRIM SWITCH..G-5 TIE ROD.......F-IS DTISOTC VG : 15001-6010011402891 CLUTCH.-...........06 ENGINE l+XDER....E-6 MANIFOLD PTT....E-4 OPTIONAL ..-.--.....G-7 TILT CYLINDEbE-3 DTZOOTC VG : 20001-601001~02076 CPANKCASE.. . . . . . . . .B-2 EXHAUST MAN I FOLD. E-7 0 I L FUMP.. . . . . . .C-3 PTT MOTOR . . . . . . . . ..E-2 TRANSMlSSION..F-2 Cf?ANKSHAFT.........l3-7 FUEL FlJMP........C-2 OIL TANK . ..-....F-II REMOTE CONTROL.....F-I2 VALVE STARTER.&12 CYLINDER HEAD......B-3 GEAR CASE . . . . . . ..E-IO OPT : FUEL TANK-G-6 STARTING MOTOR.....D-2 WATER PUMP--.-C-4 DRIVESHAFT k!XlSlt&E-8 -INLET CASE.......&8 OPT : METER.....G-2 SWIVEL BF~ACKET.....D-II

FIG.9 ( C- 3) OIL FUr -

P’TY

REF.NO. PART NO. DESCRIPTION REMARKS l-l l-2 2 3 4 5 6 7 8 9

10

11

12 I.3 14 15 16 17 18 19 20 21

22 23 24 25

MlDO-865X 0911946067 08322~21062 16331-87Wl 16340-87tm 1673L-87000 19l31455D2 674l.3~94300 D9140-0500L :,lmO-94bclO 167LO-94610 093&b02ol3 09344-02013 093.34-020l.3 09344-02035 09344-02015 09401-06405 0934445014 09401-08409 09403-10314 16911-94500 169lL-94500 169lld4500 16913-94500 16911-94500

PUP ASSY, oil

BDLT

-. cd.1 Pump

RETAINER, cdl puiw

GASKET, retainer

CCNECTW, oil punrl, control

ROD, ail purp centmL

NUT

CHECK ‘VALVE

CHECK VALVE

HOSE, pi.1 pump out

HOSE, oil pump out

HOSE, oil pwnp out

HOSE, oil pm out

HOSE, oil pump out

CLIP,

HOSE, oil pump out

CLIP

CLAM

PftD~CTOR

PROTECTlx

PROT&?

PROTECTu?

PRDYECTW

Y !J DTlsO1200 VG E3

3

OTl50/200 VG EJ 2 I) II

1 1 2 2 1 1 1 2 1 2 2 4 1 1 1 1 8

24 6

12 3 6 1 1

2 2

DTLSO,DtlSOS DT2DO

L:42Q+l.75

L:420+320

L:420+350

L:220

L:220+60

L:95D+LOo

L:390480

L:59O+Lao L:39c+145 l2390-@290 L:390+40

_-._-.__. -l*c? .-.. ._

CARBURETOR;.-.....-&I0 ELECTRIC .-......-D-5 LOWER COVER .---.F-5 CIAMP BRACKET . . . . -.D-IO ERGINE COVER . . . . . F-7

OPT : PANEL SWITCH.G4 THROllLE LINK.C-5 ENGINE NUMBER MAGNETO ..a-...-.G-3

CLUTCH...~.........C-6 ENGINE HOLDER....E-6 MANIFOLD PTT OPT : TRIM SWITCH..E5 TIE ROD......*F-I5 DTISOTC VG : 15001-601001602891

CRtNKCASE.*-.......B-2 EXHAUST MANIFOLD.E-7 OIL PUMP . . ..E-4 OPTIONAL....,......6-7 TILT CYLINDER.E-3 Df2OOTC VG : 20001-601001~02076

. . . . . . ..C-3 CfWJWHAt=l.**.......8-7 NEL PUMP........C-2 OIL TANK

P'l-T MOTOR..........&2 TlY.,qNSMISSION..F-2

yCYLINOER HEAO*-....B-3 GEAR CASE . . . . . . . .F-I I REMOTE CONTROL . . . ..F-12 VALVE STARTER.&12

. . . . . . ..E-IO OPT : FUEL TANK.G6 -DRIVESHAFT HOUSIt&E-8. INLET CASE*......&8 OPT

STARTING k!OTOR.....D-2 WATER FlJMP....C-4 : METER....-G-2 SWIVEL BRACKR.....D-II

FIG. 10

REF.NO. PART NO. DESCRIPTION REMARKS I 2

3

4

5

6

7-l

7-2

8

9

10

11

12

13

14

15

16

17

l.741L-87cocl

09100-08257 09162-08007 17463-94505 l.747L-87WO

17472-87000

1X63-87000

l.756L-87010

17x2”87MIO

37563-87000

1756%“87WO

17568”87w)(1

09202-06033

09420-05006

09sa-16008

176lJ.-87DW

17612-87DW

174OD-87DM

CASE, water pump BOLT LOCKWASHER

WEUR, uater pvap PANEL, pw case under GRSKET, pUnp case under panel TLBE, water (L) TUBE, water (X)

WSH, water tube upper 8usH, water tube lower BJSH, water punv cash2 GRiHET, water planp case (L) PIN, water pump knock

KEY, water pump impel.ler

SPACER, water tube upper (X)

SPACER, water tube KIT, weter pump repah

1 4 4 1 1 1 1 1 1 I. L 1 2

1

I.

1

1 1 OPT

.-

OT150/200 VG E3 DT150/200 VG E3

c4

CLAMP BRACKET . . . . . . D-IO ENGINE : PANEL SWITCH.G4 THROTTLE LINK-C-5 ENGINE NUMBER

COVER . . . . .F-7 MAGNETO .-.------D-3 CLUTCH---~---------C-6 ENGINE HOLDER----E-6 MANIFDU) PTT--.-E-d

OPT : TRIM SWITCH..G5 TIE RDD-•--.-.F-I5 DTI5OTC VG : 15OOi-6010017402891 OPTIONAL

CR4NKCASE..-..-.-.-E-2 EXHAUST MANIFOLD.E-7 OIL PUMP -.---..-.-.G7 TILT CYLINDER-E-3 DT2OOTC VG : 20001-601001ti02076

. . . . ..--C-3 pTT wTOR..........&T’ lR&NSMISS10N..F-2

METER---.-G2 SWIVEL BRACKET.....bll

FiG. 11 Frc.l.1 ( t- 5) lMoTTLE LINC

a*N REFLNO. PART NO. ' DESCRIPTION REMARKS

1 2llIL-87WL 2 19lz-87wo 3 19l22-87wo 4 19m-95502 5 19l.s95510 6 19185-57nao 7 09140-05Onl 8 09lW-06131 9 09160$36062

. 10 19l36-95510 11 67467-94401 12 09140-05001 13 252l5-87OOL 14 0151746122 1s 09119-06047 16 67466-95200

LEVER, clutch LEVER, throttle cmtml l.WER, irrterllnk throttle rloNMCToR, throttle RLMI, thrattb smING, throttle Lever

NUT BOLT litmiui RM, clutch lever coNNECTf& clutch lever rod

NUT

siwtxi, clutch nateh

BOLT eAu PIVOT coNrJtmtlR, remixon cable

.

1.

1

1

2 1 1 2 1 1 1 2 2 1 1 1 1

OT150/200 VG E3 I I

CAREUJRETOR.........&IO ELECTRIC.........D-5 LOWER COVER..--.F-5 OPT : PANEL SWITCH.G-4 THROTTLE LINK.C-5 ENGINE NUMBER CIAMP BRACKET...... D-IO ENGINE COVER.....F-7 MAGNETO.........D-3 OPT : TRIM SWITCH..65 TIE ROD......*F-I5 DTISOTC VG : 15DOl-6OlODl~D289l

~ CLUTCH . . . . . . . . . . . ..C+ WEiINE l.lDlJJER....E-6 MjVJIFOLD FIT.... E-4 OPTIONAL . . . . ---.--.G-7 TILT CYLINDER&3 DTSOOTC VG : 20001-601001602076 CXUXKCASE..........&2 EXHAUST MANIFOLD-E-7 OIL PUMP........C-3 PTT !.QTOR..........E-2 TRANSMISSION..F-2

I CRANKSHAFT . . . . . . . . . E-7 FUEL FUMP . . . . . -.-C-2 OIL TANK . . . . . . . . F-II REMDTE CONTROL.-...F-I2 VALVE STARTER.&12 CYLINUER HEAD......&3 GEAR CASE........E-IO OPT : FUEL TANK.06 STARTING MOTOR.....D-2 WATER PUMP....C-4

I. DRIVESHAFT HDUSINo.E-8- INLET CASE.*..-..&8 OPT : MfiTER.....G2 SWIVEL @RACKET..-.-D-II

OT150/200 VG E3

8 I 10

-3

7 6

REENO. PART NO.

P’TY DESCRIPTION REHARKS

I

0Tl.S0/200 VG E3

1

2

3-l

3-2

4

5

6

7

8

9

LO 11 12

13

14

15

16

,17-l

17-2

18 19

20

21

22

23

24

2l2105Yoo1

2l31~~7mO

23211-87000 23131-87010 23l31-87MlO 03517-06252

233u57wu

2523157wu

25232~9aOO

2512l57wu

2513l47mL

2!53l.1-87fm mll-8mrJ 2542157mO

255ll5m1

2552lF87im

25531-87lXKI

2562L47wO

256ll57olU

26110-87wo

25213-87DOq

0928044OlU

092BO-24OO3

092G4-UOOh

09381~19fiO2

0821245301

SHAFT, cbtctl 1 Hul.oEu, clutch shaft

SHWT, clutch shift (I)

SHAFT, clutch shift IX)

BOOT, clutch rod

WLT

PIN, clutch rod comector

NULOEU, nlaglet

WWET, gear case

IWO, shift plunger connecting

YUE, shff%

SLIDER, shift vertical

PUMGER, shift spring Lock fEV

PLUNGER, shift spx!ing lock FM0 SLEEVE, shift accel spring FW SLEEVE, shift accel spring REV

SLEEVE, shift spring lo&k CONNECTS, clutch rod (L)

CONNECTOR, clutch rod [X)

HWSING, shift eccsl SLV

.UJI,DE; clutch rod connector

A ‘RING, inner

.D UING; auter'

.SUU., clutch rod corm dust

.STOPFER, &itch rod connector

.wAsxR

4

1

1 1 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.- . ..__ 2!&3 .-.-_.. _. .

CARBJRROR.........&I0 ELECTRIC .-...,...D-5 LOWER COVER..-..F-5 OPT CLAMP @RACKET . . . . . . O-IO ENGINE COVER . . . . . F-7

: PANEL SWITCH.GI THROTTLE LINK.C-5 ENGINE NUMBER RAGRET . . . . . . . . . D-3 OPT

CLUTCH......-......C-6 MINE HOlJER....E-6 UANIFOU) P7-l : TRIM SWITcH..GS TIE ROD.......F-I5 DTl50TC VG : 15001-601001~02891

. . ..E-4 OPTIONAL..-.....-..G7 TILT CYLINDER.&3 CRANKCASE..........&2 EXHAUST MANIFOl.D.E-7 OIL PURF’........C-3 PTT MOTOR

DT2OOTC VG : 20001-601001602076

CRANKWAFT~~~.~~..4-7 FUEL PUMP........C-2 OIL TANK . . . . . . . . ..E-2 TRANSMISSION..F-2

CYLINDER HE4D . . . . . . B-3 . . . . . . . .F-I 1 REMCTE CONTROL

GEAR CASE. . . . . . . . E-IO OFT . . . ..F-I2 VALVE STARTER.&12

: FUEL TANK-G6 STARTING MOTOR.....D-2 WATER wMP....c-4 DRIVESHAFT HOUSINGE-8. INLET CASE......*&8 OFT : MlITER.....G2 SWIVEL &&qC~~~.....i3all

a I 10

26

27

28

29

30

31

32

33

34

35

Y- ., WIG a*r:

REF.NO. PART NO. DESCRIPTION RENARKS 25 0910046~03 BOLT (6x20) 3

LCWWASHER 3

2

BOLT 1

PIN I.

0 RING, shLft accel housing L

SPITING, notch, 2

.SFftING, shift accel . 2

EALL, shift spring lock 6

BALL, natch 2

PIN 1

091624XtO6 09l34-08010 09Y.35-06016 0920246032

09280-69001 09&40-05034 lJ944lslau32

06ll1-05004

oblll-07fm

09204-OLrm

DT150/200 VG E3

- . i !

I CAR~UR~~R.: ....... .510 CLAMP ERAcKET......o-I 0

. CLUTCH ............ .C-6 ’ CRANKCASE..........& 2 i CRANKSHAFT ........ .&7 / CYLINLER HEAD......& 3 i DRIVESHAFT HooSINGvE-8

ELECTRIC..-.,...-D-5 ENGINE COVER.....F-7 ENGINE HOUIER. .-.E-6 EKHAUST MAN I FOLD. E-7 FUEL WMP........C-2 GEAR CASE...:....E-10 INLET CASE.......&8

DTL50/200 VG E3 c7

. . ..-. .-.~-_- .._.__ -AA

LOWER COVER.. . . . F-5 OPT : PANEL SWI1CH.E4 THROTTLE LINK.C-5 ENGINE NUMBER MAGNETO.. . . . . . . .D-3 OPT : TRIM ZWITCH..G~ TIE ROD.......F-I5 DTI5OTC VG : MANIFOLD PTT. . . .E-4 OPTIONAL -..........G-7 TILT CYLINDER.E-3 DTZOOTC VG : OIL FUMP . . . . . . . -c-3 Pl-r v YITOR..........E-2 TRANSMISSION..F-2

i IL TANK........F-II REMOTE CONTROL.....F-I2 VALVE STARTER-E-12 PT : FUEL TANK.G6 STARTING MOTOR.....D-2 WATER PUMP....C-4 - ---

OPT : MElER...*.G-2 SWIVEL GRACKEI.....D-II

15001-6010011602891 ZOOOI-60100l%602076

FIG. 13 P’TY REF.NO. PART NO. DESCRIPTION REMARKS

11 1 3lLOO-87M)O MOTOR &SY, starting L

e-12 2 33173-95310 .HOLER ASSY, motor brush 1.

3 31131-95310 ..BfUJSH (+I 1

4 31332-95310 ..m&H (-) I,

5 32135-95310 ..SFRING, brush 3 6 3l.28~"94700 .Tl-RaJM BOLT 2 7 3ul2-94601 .SToPPER SET, pinion 1

.: 8 3I.320"mm0 .PMPoNnSSY 1

9 3l.360"95520 .WASHER KIT L

10 3UlO-94mJ .ARwANRE L 11 01107-08352 WLT 2 12 0832l~Zl.082 LOCKWASHER 2 l.3 08322-l.3082 WASHER 2 14 31928-94701 DAMPER, starter 1 15-L 3~9&8ml-O2M BRACKET, starting motor I.

15-2 SlPl.l.-87OOL-CIlT BRACKET, starting motor L I

lb 0832%llll82 WRylER 4

l.7 08321"22082 LOCK w/sHER 4 l.8 01307-08352 BOLT 4. 19 3l.9s2-87lxl0 BAW), starter 1

, 20 33820-87000 CplwE ASSY, plus term to relay I

21 09L00"OLIOM BOLT. L

22 09160-oalw WASHER 1

23-L 1129147U1042M HOW, engine 1 23-2 11291-BMUJ-01T HOW, engSne 1

,

I

DT150!200 VG E3 OT150/200 VG E3 82

rr .

_, _. . ..__ ._.__. -... _. ___-_ _ . -.. . ..ws.q

CARBURETOR.........&10 ELECTRIC .-.......C-5 LOWER COVER.....F-5 OPT

__

CLAMP GRACKET......D-IO ENGINE COVER.....F-7 MAGIJET : PANEL SW1TCH.E4 THROTTLE LINK44 ENGINE NUMBER

*+-.-.*--D-3 OPT : TRIM SWITCH..65 TIE ROC.......F-I5 DTI5OTC VG : 15001-601001%602891 CLUTCH~............C-6 ENGINE HoLDER..-.E-~ MANIFOLC PTT....E-~ OPTIONAL CRANI(CASE..........52 EXHAUST MANIFOLD.E-7 OIL WMP-.......C-3 P.)“r ,.,CTOR

. . . ..*....-G-7 TILT CYLINDER-E-3 DT2OOTC VG : ZOOOI-601001*602076

WANKSHA!T.--..-...B-7 FIJEL FIJI& . . . . . . . . ..E-2 TRANSMISSION..F-2

. . . . . . ..C-2 OIL TANK....-...F-II REMOTE CONTROL CYLlt@&? HEAD*.....&3 GEAR CASE

-....F-I2 VALVE STARTER.&12 . . . . . . ..E-IO OPT : FUEL TANK.G-6 STARTING MOTOR.....D-2 WATER wMP....C-4

:. OWESHAFT HOUSING.E-8 INLET CASE*......&8 OPT : METER.....G2 SWIVEL BRACKfl.....C-II --.-.-----e-m.-.- .---.-- -A ________..,___ “__ _,__._ 1” ..,.. _ . ,I . _ __. ..,__ _ _. - . ...-.-,. -“17”

DT150/200 VG E3

REF.NO. PART NO. DESCRIPILON REMARKS

L 3uu5-87wa srmw ASSY 1

2 32140-87DOo .coIL, primary No.1 1

3 023l.2"06252 SCREW 2

4 D8321-21062 .LDw WASHER 2

5 32520-87000 .coIL, batmy char&w No.1 1

6 32120-87020 .COIL, battery charging No.2 1

7 02L12-%352 SCREW 4

8 D83zL-Uo62 .LOa(WkSHER 0

9 32140-87010 .COIL, pdnery No.2 L

10 32l2o-8.~20 .WIL, battery chaming No.3 L

11 o21126&352 .scREw 2

I.2 0832L-2l.062 .LOC# WASHER 2

I.3 09L8046L20 .SPACER 2

14 32360-87000 .coIL, 1GNtimming 3

1s 02l.L2-0x22 SCREW 6

16 08323-23052 .LocKWASHER 6

17 08322-21052 .WAStER 6

18 0211244082 .saEw 4

19 08321~21042 .Locx WASHER 4

20 32150~87000 .coIL, counter l.

OTl.S0/200 VG E3

CARWRElOR.........G-IO ELECTRIC......--.D-5 LOWER COVER.-...F--5 OPT : PANEL SWITCHrnGa THROTTLE LINK+5 ENGINE NUMBER CLAMP BRACKET......D-IO ENGINE COVER.....F-7 MAGNETO......... D-3 OPT : TRIM SWITCH..65 TIE ROD...-...F-I5 DTIJOTC VG : 15001401001~02891 c~mcH.............c-6 ENGINE HDLDER....E-~ MANIFOLD vrr....E-a ~PTIONAL..........~-7 TILT CYLIND~+3 DTZOOTC VG : 20001401001ti02076 CRANKCASE..........&2 EXHAUST NANIFOLD.E-7 OIL PUMP......--C-3 PTT MOTOR..........E-2 TRANSMlSSlON..F-2 CRANKSHAFT..*......&7 FUEL FlJNP........C-2 OIL TANK......-.F-II REMOTE CONTROL.....F-I2 VALVE STARTER.&12 CYLINDER HEAD......&3 GEAR CASE........E-IO OK : FLIEL TANK.GB STARTING MOTOR.....C-2 WATER puMP....C-a ,DRI&‘ESHAFT.~SING.E-8 INLET CASE.......&8 OPT : METER.....G2 SWIVEL BRACKR.....D-II

33-@ I

D~l50/200 VG E3

: 7 P’TY

REF.NO. PART NO. DESCRIPTION REMARKS 21 GASKET, gear counter cc&l 1

22 23 24

25 26

27

28

29 3u

31

32

33

34

35 .

36

37

38

39

32155-87000

02l12-0x22

0832b21052

08322-21052

0940446201 32KG!-WiXiO

09L404e007 09184801L 08343-3l.059 0Ll07-06252

0832l-21062

09320-of3044 09160-06101 09160-06100

09L8n-86175

3842345501 L15l.l-87000 01107-06252 08322-21062

32156-87000

LowwAsHm WASHER

ClJW wwEEl. NUT

KEY

BOLT LOC%WA!%El2 CUSHION

WASHER SPACER

l-L@- COVER, nsigneto

BOLT

40

-1

BANU. gear counter coil

2

2

2

1 L

1 1 1 4

4 4 4 4

4

1 1 3

3

1

01150/200 VG ES

II I 9

-- ,-_.. - . ,. .-------_.. ,

_.^. - _ . ..- ..“5?

CARBURETOR....-....B-IO ELECTRIC . . ..-....O-5 LOWER COVER.....F-5 DpT CLAMP @RACKET......D-IO ENGINE COVER.....F-7

: PANEL 5WITCH.G4 THRDTTLE LlNK.C-5 ENGINE NUMBER

’ CLUTCH MAGNETO

*..=--*.--..&6 . . . . . . . ..D-3 OPT : TRIM SWITCH..GS TIE ROD.......F-I5

ENGINE HDLDER....E-6 MANIFOLD m....E-4 DTISOTC VG : 15001-601001~02891

OPTIONAL . . . . . . . ..-.G7 mNKCASE.--.......&2 EXJ#tlJST MANIFOLD.E-7 OIL PLIMP........C-3 P~-T MOTOR

TILT CYLlNDER.E-3 DROOTC VG : 20001-6010011602076

CfMNKSkliIR.*. . . . . . ~8-7 FUEL WMP . . . . . . . . C-2 . . ..-.....E-2 TRANSMISSlON..F-2

OIL TANK CYLINDER HEAO*.....&3

. . . . . . ..F-II RENOTE CDNTROL GEAR CASE . . . . . . . . E-IO OPT

. . . ..F-12 VALVE STARTER.&12

DRIVESHAFT HO&IN&E-8 INLET CASE....;..&8 Om : FUEL TANK-G6 STARTING MOTOR.....D-2 WATER PtjMP....C-4 : METER.....GZ SWIVEL BW\CKET.....D-II s

FIG. 15

DTl50/200 VG E3

B’TY REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3

4

5

6

7

. . 8. s

ID 11 12 13 14 15 16

17

18

'19

20

21

22

23

24

2s

26

3289D-87CkJD

3289147lxl0

01517-06258 0916WXD52 0918O-D6387

09320-08oD1

032J.2-D52DS

328DD-87lXlO

01517-06202

08310-llD62

318OO-94400

X422-94510

3792047Doo

03212-05129

09160-05024

37930-94703

36740-87DDti

36740-94721)

09483~25DOl

38410-94540

38420-94540

-3383b87DOO

3425687030

03222-05169

D8322-21052

094D4-D6202

OTJSOf200 VG E3

HOLLER, electric parts, No.1

COVER, hdder

BOLT

WASHER

SPACER

UJSHIOtJ SCREW RECTIFIER ASSY WLT NUT RELAY ASSY. starter DAMXR, starter relay

SWITCH ASSY, ignition timing

SCREW

SWITCH ASSY, 011 wrnlng reset

CbSE ASSY, f&e rectifier

CASE ASSY, fuse battery .f=k CJW nut4 RELAY ASSY, UP

TRIN RELAY ASSY, down

CABLE, pte relay

UNIT, tachometer control SCREW’

CLAMP

1 1 4

4

4

4

6

1 2

2

1 1 1 1 1 1 1 1 1 1.

c3 __ i_-.- -- - - -.-.

CARBURETOR;.......-BID ELECTRIC.........b5 CIAMP BRACKEl......D-IO ENGINE COVER . . . . . F-7

LOWER COVER-----F-S OPT : PANEL SWITCH.G4 THROTTLE LINK.C-5 ENGINE MBER MAGNETO . . . . ..-..D-3 OPT : TRIM SWITCH..G5 TIE ROD...-...F-I5 DTISOTC VG : 15001-601001~02891

CLUTCl+~~~-.-...~~~C-6 ENGINE HOLDER-...E-6 MANIFOLD PTT ---*E-4 CRANKCASE..........&2 l%HAUST MANIFOLD.E-7 OIL WMP

OPTIONAL......-....G7 TILT CYLINDER.&3 DTZOOTC VG : 20001-601001~02076

CRANKSHAFT*........B-7 FUEL PUMP . . . . . . ..C-3 W MCIT(JR..........E-~ -l-!=tANSMISSI(JN..F-2

- . . . . . -.C-2 CYLINDER HEAD......&3 GEAR CASE

OIL TANK . . . . . . . . F-II REMOTE CONTROL ..-..F-12 VALVE STARTER.&12 l . ..--.*E-IO OPT : FUEL TANK.GB STARTING MOTOR.....O-2 WATER PUMP....C-4

.DRIVESHAFT HwSING*E-8 INLET CASE.......&8 OPT : METER....+2 SWIVEL mCm.....D-11

REF.NO. PARY NO. DESCRIPTION REUARKS

1 32950-87mo HOUER. electric parts, No.2 L

2

3

4

5

6

7

8

9

10

ll.

12

I.3

14 15 16

17

3295L-87wo

01309-06257

09160-06052

0926046187

o932o-oeool

03212-05205

3341o-e7mO

33420-87wo

33430-87DOo

3344&8mYo

33450-87000

3346O-anuY

032l2-05259

09309-cl6o07

092SO-7OOC4

33510"87alO

09402-00298

0940446202

03212-05169 ” 36830-87ooo

09407-10404

COVER, haJ.der

BOLT

SPACER

WSHPON

COIL KSY, iwition Nod, COIL ASSY, iwftion No.2

COIL ASSY, ifjnition No.3 COIL K&Y, ignition No.4

COIL A§SY, iQnLtiun No.5

COIL m, ignition No.6 SCREW

la

19

20

21

22

ORING

CAP, SP=k PW SPAl?KPLIJG(B8HS10) CIJW

WIRE, ignition toll CUW

1 4

4

4 4

6

1 SYWUPPER

1 PmrllPFER

L slmHImLE 5 WRY HIDWX L STBOUNDER

L WRY UNDER

12‘

6

1

6

6

1

1

1 6

FIG.‘1 6 u- CLCC ..,_” ,-, -.---.---

Q’TY

OT150/200 VG E3

Refer to FIG.17 (O-9) for DT15O.S

Ol150/200 VG E3

.- .-a .--. _ .-

CAR~RETOR.........&lO ELECTRIC.........D-5 LOWER COVER.....F-5 OPT : PANEL 9lITCH.E4 THROTTLE LINKX-5 ENGINE NUMBER CLAMP BRACKET......D-IO ENGINE COVER.....F-7 f.!AGNElO.........D-3 0P.r : TRIM SWITCH..GS TIE ROD.......F-I5 DTI50TC VG : ISOOI-601001%602891 CuJTCn . ..+.........C-6 ENGINE HDLDER~~~~E-6 MANIFOLD PlTseqwE-4 OPTIONAL . . ..-......G7 TILT CYLINDER-E-3 OTZOOTC VG : 20001-601001~02076 CR9NKCASE.s........&2 E!MtUSTMANIFOLD.E-7 OIL WMP........c-3 pTT f.QToR . . . . . . . . ..E-2 TRANSMISSION..F-2 CRANiWAFT.........E7 FUEL WMF’........C-2 OIL TANK -.......F-!I REMDTE CONTROL.....F-I2 VALVE STARTER.&12 CYLINOER HEAD.v....&3 GEAR CASE ---s-mw.E-IO OPT : FUEL TANK-G-6 STARTING ~~DToR.....D-~: WATER PuMP....c-a DRIVESHAFT HOUSING.E-8 INLET CASE.......&8 OPT : METER . . . ..G2 SWIVEL BRACKET . . . . . D-II

FIG.-1 7 18

’ ? I

P’TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 32950-87010 HOLDER, electsic parts, No.2 1 2

3

4

5

6

7

a

9

10

11 12

13

14 25 16

17

. 18

L9

20

21

22

3295L-87DOO

01107-06257

09uO-WY52

09160-0$187

0932DdlsOO3

03252-05205

334LO”WDIO

3342o-a7030

33430-87030

33440-87010

33450-87010

35460-87010

03212-05305

09309”D6007

09280”70004

335LO”87WO

09482-UUl.98

09~.~~~202

03232-05169

36830”87DOO

094D7-lD4D4

COVER, holder

BOLT

SPACER

CUSHION

SCREW

COIL ASSV, ignition No.1.

COIL ASSV, ignition No.2

COIL ASSV, ignition No.3

COIL ASSV, ignition No.4

COIL BSSV, Lgnitlon No.5

COIL ASSV, i.gnitttlon No.6

SCREW

GRu4GY

0 RING

CAP, spark plug

SPAM PLUG (eJ3HS07)

CLRHP

SCREW

WIRE, ignition coil

CIAW

1 4

4

4

4

6

1 STBD UPPER

1 FaRYuPPER

1 slm MIurLE L PORT lmm.E L slm UNOER L POfU UNDER

I.2

12

1

12

12

1 1 1

12

DTl.50/200 VG E3

OT150/200 VG E3 D7

.._ r_-.-.. _.. ..-----~ ‘3

CAwmrJR:.;. . . . . . B-IO ELEClRlC.........D-5 LOWER COVER CLAMP aPAcKET

. . . ..F-5 OPT : PANEL SW1TCH.E4 THROTTLE LINK.C-5 ENGINE NUMBER . . . . ..O-IO ENGINE COVER.....F-7 MAGNETO.........~~ OFT

CLUTCI?......-......E6 ENGINE HOLDER....E-5 MANIFOLD PTT....E-4 : TRIM SWITCH..Gf TIE ROD.......F-I5 DTI50TC VG : 15001-601001~02891

!%NKCASE-•........E-2 EXHAUST MANlFOLD.E-7 OIL WMP OPTIONAL . . . . . . . . . ..E7 TILT CYLlNDER.E-3 DTZOOTC VG : 20001-601001ti02076

. . . . . . ..C-3 CMNKSHAFT~~.......&7

PT’T MOTOR..,.......&2 FUEL PI.MP . . . . . . . . C-2

l’R&NSMlSSlON..F-2 : OIL TANK . . . . . . . .F-I I : CYLtMER HEAD..*...53

REMOTE CONTROL GEAR CASE... . . . . . E-IO OPT

..-.-F-I2 VALVE STARTER.&12 : FUEL TANK.G-6 STARTING MOTOR.....D-2 WATER wMP....C-4

ORIVESHAFT HOUSING*E-8 INLET CASE....-..&8 OPT : MFTER.....G2 SWIVEL &?Ac~.....B[I .

FIG. 18 Q’TY REF.NO. PART NO. bESCRWl'ION REUARKS

32900-87000

l-2 32900-87020

l-3 32900-87010

2 01537-06352

3 08310-11062

4 08319-21065

5 01517-C!6252

6 08310-11062

7 32800-95720

8 03212-05259

9 37075-87wo

10 032i.s05209

11 08322-21052

12 09404-06203

13 03212-05369

I.4 36850-87m

L5 34~3-94500

DTl50/200 VG E3

DT150/200 VG E3

CYIX UNIT

cox UNIT

cox UNIT BOLT NIJT NUT BOLT NUT RECTIFIER A!%Y

UNIT, low oil wrning reset

SCREW

WJSHER

CUW

LEAD, meg to tacho co;;mt;l

TUBE

1 DTl!iO:-bD2393 DT2ClO:-6021211

L &Xp23~ :

1 DTmls

L

1

1

L

1

1

1 1 1 1 1 1 L

1

_.._.. -. “. ,I -.. y-53

r CARWRETOR~......-.%I0 ELECTRIC.......-.0-S LOWER COVER

_.

*....F-5 OPT : PANEL SWITCW.G4 MROllLE LINK-C-5 ENGINE NUMBER CLAMP @RACKET......D-IO ENGINE COVER.....F-7 MAGNETO ..-..-.-.D-3 OPT : TRIM SWITCH..G5 TIE ROD.......F-I5 DTI5OTC VG : 15001-601001-&02891 CLUTCHES.-...-.....C-6 ENGINE HOLDER....E-6 MANIFOLD pTT....E-4 OPTIONAL . . . . . . . . . ..G7 DT2OOTC VG CRANKCASE........**&2 E!MAUST MANIFOLD.E-7 OIL PUMP

TILT CYLINDER-E-3 : ZOOOI-601001y602076 . . . . . . ..C-3 P-f'T tvQTOR........,.E-2

CRANK.WAFT~*......-B-7 FIJEL WMP........C-2 OIL TAWK JRANSMISSION..F-2

.-.*-.--F-II REMOTE CONTROL . . . ..F-12 VALVE STARTER.&12

. . CYLINDER HEAO *...a*&3 GEAR CASE.....-..E-IO OPT : WEL TANK.66 STARTING MOTOR . . . ..O-2 WATER PIJMP....C-4 DRIVESHAFT !-lOUSt&.E-8 -INLET CASE...-...&8 OF’T : METER.....G2 SWIVEL BRACKEI.....DwII

FIG. 19

DT150/200 VG E3

REENU. PART NO. DESCRIPTION

P’TY

REMARKS 1 2 3 4 5 6 7

8

9

10

LL

12

13

14

15

16

17

18

19

3651u-mmo 36656-87wu

36616-87DDO

ou17dl6l.22

3381557DOO

02142~lx202

36618”87000

m42-06202

36895-94700

09403”173-m

0~37-06102

09407-L&407

36660-87000

338l.O-87DO0

6lJ24-87000

36620-87020

3663L-94300

36620-95302

36631-94300

DT150/200 VG E3

HARNESS LSSY, wiring 1

GRObUT, cable

HOLDER, harness connector

BOLT

STOPPER. cables

STOPPER, wiring harness

SCREW

LEAD

CLAW

BOLT

BAN0

WIRE, e%t meter

CABLE ASSY, starter

GRoM43

WIRING HARNESS EXTENSION

.w

WIRING WARNESS ExrENSIoN .cAP

1

1 2 . L 1 2

2. 1 1 l. 2

L

L

L

1 0PT,L:5000

1 OPY 1 DPT,L:2000

1 OPT

_. ---_.1-1_ ---- -__I.-. . ..-- -_--.-.- .___ -. _ .._-. by>?. _~

CARBURETOR:.~......B-IO ELECTRIC ..*...-.-D-5 LOWER COVER.....F-5 OPT CLAMP BRACKET.* . . . . D-IO ENGINE COVER.....F-7

: PANEL SWITCH.G4 MRDTTLE LINK.C-5 ENGINE NUMBER MAGf~~O . . . . . . . . . D-3 DOT

CLUTCH . . . . . . -......C-6 ENGINE HOLDER . . . . E-6 : TRIM SWlTCH..G5 TIE ROD......*F-I5 DTISOTC VG : 15OOl-601001w502891

MANIFOLD PTT . . . . E-4 OPTIONAL . ..-.......G7 TILT CYLlNDER.E-3 CRANKCASE..........B-2 EXHAUST MANIFOLD.E-7 OIL wMp........C-3 pTT MOTOR

DTZOOTC VG : 20001-601001%602076

CRANKSHAFT..... . . . . B-7 FUEL WMP . . . . . . . . C-2 . . . . . ..-s-E-2 TRANSMISSION..F-2

OIL TANK a.-.....F-II CYLINDER HEAD*...*.&3 GEAR CASE

REMOTE CONTROL ..-..F-12 VALVE STARTER.&12 l . . . . ..*E-IO O!=T : FUEL TANK.GB STARTING MOTOR . . . . . D-2

..CRlVESHA~Ff tlCUSING*E$3 ~ INLET CASE*.-....:&8 OPT : METER.....G2 SWIVEL ~cw.....~II WATER wMP....C-4

01150/200 YG E3

REEIJO. PART NO. DESCRIPYXON REHARUS 1-1

l-2

l-3

l-4

2-1

2-2

3

4

5

6

7

8

9

10

11

12

I.3

14

15

16

17

18

19

4llU-87m4-m4 SWUEY, ClatqY, sf80

4llll-87063-OlY~Y. clafrQ.SrKl

~llLl-87ou4-ol.T fR4uxET, chilp, sreo

4L1u-8m3-OwEwIwEf,crsnp,wRY

41l2l-87003-OlTBRR[T(EI, clanp,PmT 4~-87000 SAF'l,cIah@brs&et

4llsb94500 CAP, cl~brackketshaft 418LO-87mO ZINC SET, anode- 1

09100-06117 AOLT

G916Go6ols .WA!SER

61153-945fJo CAP

cl9159-22003 NUT

0910042045 WL-i-

0916042066 WASH@? O9l6O-l2U44 WASHER

09262~l.2005 LOMUSHER

09140-12028 NUT 34801-87Wl SENDER, triJll 09100-061l.3 ir 4542l-87000 PIN, tilt lock 09l.59"14020 NUT.

09160"~ WASHER

Y.

2

2

4

4

4

1 L

1 2'

1 2

1 01150:602132- DT200:601167-

5

DTl50/200 VG E3

-. _- .~.. . I

.--_-__ . _. _ -- _ .._. .?%ll

CARBURETOR.........E-10 ELECTRIC...--..-.0-S LOWER CDVER.....F-5 OPT CLAMP BRACKET . . . . . . D-IO ENGINE COVER . . . . . F-7

: PANEL SWI1CH.G.l THROTTLE LINK-C-5 ENGINE NLMER MAGNETO . . . . . . . . . D-3

CLUTCH............-C-6 ENGINE HOLDER....&6 MANIFOLD P-f-r OPT

CRANKCASE..........&2 EXMJST MANIFOLD.E-7 OIL PUMP . . . . E-4

: TRIM SWITcH..G5 TIE ROD.......F-I5 DTISOTC VG : 15001-601001~02891 OPTIONAL.... . . . . . . . G7 TILT CYLINDER.E-3 DT2OOTC VG

ORANKWAFT**.......E-7 FUEL WMP . . . . . . ..I=3

: 20001-601001~02076 P-t-T WTOR..*.......E-2

--......C-2 CYLltUlER HEAD*.....&3 GEAR CASE

OIL TANK........F-II REb1OTE CONTROL TW\NSMISSION..F-2

l . . . . . ..E-IO OPT : FUEL TANK.G6 -....F-I2 VALVE STARTER.512

STARTING MDTOR.....D-2 DRIVESHAFT rKK)SIP&E-8 INLm CASE..-..--&8 OPT : METER.....GZ SWIVEL BRACKET.....D-I~

WATER wMP....C-4

PIG. 21

DTIiO/ZDO VG Ei

P’ w REF.NO. PART NO. DESCRIPTION REWKS

43lll-87mz-lJ2N &tluxl3. SUiNel CL> 1-l l-2

l-3

l-4

2

3

4

5

6-l

6-2

6-3

6-4

7

G

9-l 93

10 11 I.2 I.3 14-l 14-2

I.5

16-l 16-2

17

1s

19-l

19-2 20-l 20-2

21

22-l

22-2

43lll-aml2-D3T B?AcxET, swivel (L)

43ll1-87012-D2M BtQET, swivel (Xl

43111-870l2-01T u?Ae%EY, swivel [Xl 43211-87rm GusHIffi

09169-28003 K&HER 225u-93001 fiREA!X NIPPLE 437ll-wmo BUSHING

4375D-Gm-um EslmEY, steering CL1

4375lbs7fm-tu.3 -, steering (L)

43750-87mu-Dal -, steering (Xl

43750”87011)-D1Y B?AcKET, steering (Xl

0938D-3Eiw3 cIRCLxP

0916G39uul WAslm

03181-39001 SUM

0918LJ9m2 GHM

D9282”39ofJl OIL GE&

'0914&1m31 NUT D9162”lDou5 LDiXWMMR

48310-8m PAD. trim cylinder ram 4122cI-87m1-0mLnm(;tutlodt 4l.ao-8~1-oLY LEVER. tilt lock 09443-08031 SPRING 4l24u-6ml-om MN f 41240-67UGO1T AWI 4l22544M1 PIN. tilt lo& spring

4l.22bwml BUSHING

41p5-8m-o2w UIJC, tilt lever spring am 4I2xi-t3m-olT LIfx,tiltlrwr spring am 4l2!5o-87wl-mM Roe, tilt lever link 4l2.5a-87Cml-0lfWY),tUtlever Link 4I.25647w1 elJ%ING 4l26o-8m1-0mpLRTE 4l26o-87ml-olY PLATE

1

1

1

1' 2

2

9

2

1. 1 1 1 1 2

D.-2

D-2

1 2

2

2

2

2

2

2

2

2

2

2

2

OTlMl2W VG E3 D11

- .____ - ._._ --_-.- r -..YO

CARBURETOR:...--...&I0 ELECTRIC.......-90-5 LOWER COVER.....F-5 OPT : PANEL SWITCH.GI THROrrLE LINK.C-5 ENGINE NWEER CLAW GRACKFT*.....D-IO ENGINE COVER.....F-7 MAGNETO.........b3 OFT : TRIM SWITCH..GS TIE ROD....-..F-I5 DTISOTC VG : 15001-601001~02891 CLUTCH*............Cb EN!XNE HOLDER...*Ed MANIFOLD FIT....&4 CRANKCASE..........&2 EXHAiJST MANIFOLD*E-7 OIL PIJMP

OPTIONAL ..- . . . . . . . .G7 TILT CYLINDER.E-3 DT2OOTC VG : 20001-601001’d02076 . . . . . . ..C-3 pTT MOTOR......-...E&’ TRANSMISSION..F-2

CRANKSHAFT.........&7 FUEL FUMP........C-Z OIL TANKo~~~~~~~F-II REPUTE CONTROL

II

*...-F-t2 VALVE STARTER.B-It CYLINDER HEAD*....-&3 GEAR CASE . ..-.-.*E-IO OPT : FUEL TANK.66 STARTING MOTOR.....bt WATER PIJMP....C-4 DfU,VE!XAFT HDUSINGE-8. INLET CASE*.-....&a OPT : METER.....6-2 SWIVEL &?J$CKFF.....GI~

I -sm.-y. e I--<.... -“‘;-,.. I.._. “I ..-.. :--.--- -...--- ,L __^._,.-. I “. _-_.__ ,., _. _ . -._. . _ “. . -. ^... . _ _ - I ._. ,_ .._. .i _._. ̂ -- ,_-.,_ll-..-,^ I

.‘. _ ,:. .,.,,, .,

REF.NO. PART NO. DESCRIPTION RERARKS

23

24

25

26

27

28

29

30

31

32

rJ9lbo-a8Gl9

091h2-06007

09l6o-08082

o9uo-u6o82

09zob4m3 3689b-am 36895-87wo

-- til25m3

09161-O6U2lI 3689547Lm

COTTER PIN

LEA& clamp ta swivel lJ340, swWe.l ta housing CL)

3

3

2

b

b

l.

1

3

4

1

lJlUO/2OO VG Ii3 012 DT150~2DD VG Ei

-._ . ..-53

CAR8lJRETOR.........&IO ELECTRIC.........O-5 LOWER COVER--.-.F-5 OPT : PANEL SWITCbbG4 THROTTLE LINK.C-5 EtJGlNE NIYBER CLAB’ BRACKET.....-D-IO EMSINE COVER.....F-7 MAUJETO........-D-3 OPT : TRIM SWITCH..G5 TIE ROD.......F-15 DTl5OTC VG : 15001-601001~02891 CLUTCH.......-.--.-C-6 ENGINE HOLDER--.-E-4 MANIFOLD PTT...-E-4 OPTIONAL.-....-....G7 TlLT CYLINDER.E-3 DT2OOTC VG : 20001-601001~02076 CRANKCASE........-.&2 EXHAUST M4NlFOLO.E-7 OIL PIMP-.-----.C-3 Pi-f HOTOR-...-..-..E-2 TRANSMISSION..F-2 mNff.SHAR......... g-7 NEL PUMP..-...--C-Z OIL TANK..-...-.F-II REMOTE CONTROL..-..F-I2 VALVE STARTER.512

: CYLIHDER HEAD-----.&3 GEAR CASE-..*.---E-IO OPT : FUEL TANK-G-6 STARTING MOTOR.....D-2 WATER PLMP....C-4 . .CRIVESHAFT WOUSING=E-8 INLET CASE-..---.&8 OFT : METER..-..GZ SWIVEL ERACKR..-..D-II

FIG. 22 REF.NO. PART NO. WSCRIPTION

L-L 3a100-6Moo~ MOT03 ASSY, PTT

1-2 38100-87w0-01r NOTOR ASY, PrT 2-L 3l.l.70-87D511-02l4 .wvEu, upper

aw

1

1 L

REMARKS

2-2

3

4

5-L

5-2

6

7

a

9

LO

I.1

3L170-67OSO-OLT .COVER, upper

313734705u .BwsH lwtm ASSY

3Ll.33-87050 ..mlJsH

31110"87D5052N .YaE ASSY

3Lll.u-87050-01r .YaE nssY

3u&871)50 .AIwI\NRE

3l2fJL-BMM .BoLr

31Y.79-87050 .PACXING, Pl’Y cable

33899-95500 .sEnL, Prr c8bl.e

36632-95503 .CLlW

09280"7001.L .tl RING

.

i DTl50/200 VG E3

DT150/200 VG E3 I

.

E2!

___.._” -__,_ - --. _..-_.--.- .._. _..-... __^. .“.,- -. -. _ . _ _. CAREdJRETOR....:....G-10 ELECTRIC . . ..- . . . . D-5 LOWER COVER.....F-5 OPT : pr. L SWITCH.64 THROTTLE LINK.C-5 ENGINE NLMER CLAMP GRACKET......D-IO ENGINE COVER...--F-7 MAGNETO.........D-3 OPT : TRIM SWITCH..G-5 TIE ROO....,,.F-15 OT150’IC VG : 15001-601001~02891 CLUTCH..-..-.....-.C-6 ENGINE HOLDER....E-6 MANIFOLD PlT....E-4 OPTIONAL...........G7 TILT CYLINDER.E-3 DT2OOTC VG : 20001-601001'1402076 CRANKCASE..........B--2 EXHAUST MANIFOLD.E-7 OIL WMP........C-3 PTl MOTOR..........E-2 TRANSM!SSION..F-2 CRANKSHAFT.....-...B-7 FUEL WMP........C-2 OIL TANK........F-II REMOTE CONlROL.....F-I2 VALVE STARTER.&12 CYLINDER HEAD* . . . . . G-3 GEAR CASE......-.E-IO OPT : FUEL TANK-G6 STARTING MOTOR . . . . . D-2 WATER RIMP . . . . C-4

.DRIYESHAFT HoUSING.E-8 INLET CASE.......&8 OPT : METER....-62 SWIVEL BRACKET.....O-II

FiG. 23 RERNO. PART Ftb DESCRIPTION

P’TY

REUARKS

OT150/200 VG E3

4s405-87m4l Cl RING SET L INC. Ref. Nos. 4 and 5

L-L 4840047000-0m TILT CYLINOUZ ASSY 1 L-2 484Db87mu-ulT r1u cYL1NCER ASSY 1 2 WOl-87ooO .PWTW L PISTON Roe SUB fiSSY 1

11

3 2251149001 .GREASE NIPPLE

4 48427-87wo -0 RING, piston

5 08433-87WO .O RING, cyLlnder cap

6 48lU-87wo SHGT, loner

7 4871U-87WO PIPE, tilt Wet

0 4872047ooO PIPE, tilt outlet 9 4832147w1 SMUT, tllt cylinder upper

10 09306-17001 BUSHING

11 0938u-L7uu9 SNAP RING

12 6812!%87WO WASHER.

DT150/200 VG 123

Revised March 1987

2

1 1 L 1 1 1 2 2

2

__--..-- ,. ..- Yea CARRlJRETOR~........&l@ ELECTRIC .-.......D-5 LOWER COVER.....F-5 OPT CLAMP BRACKET...-..D-IO ENGINE COVER.....F-7 MAGtJETO.........D-3 OPT

: PANEL SWITCHG-4 THROTTLE LINK-C-5 ENGINE NUMBER : TRIM SWITCH..G5 TIE ROD--...-.F-I5 DTISOTC VG : 15001-6010011602891

CLUTCH.............C-6 ENGINE HOLDER....&6 MANIFOLD pTT . . . . E-4 OPTIONAL . . . . . . . . . . . G-7 CRANKCASE.. . . . . . . . .G-2

TILT CYLlNDER.E-3 DTZOOTC VG : ZOOOI-601001%602076 EXHAUST MANIFOLO.E-7 01 L FIJMF.. . . . . . .C-3 Fl”r f.QTOR

CRAN~f.l,V=T.. . . . . . . .&: .-....*...E-2 TRANSMISSION..F-2

FUEL Wt.%.-.....02 OIL TANK . . . . . . ..F-II ~.CYLINOER HEAD

REMOTE CONTROL .-...F-It VALVE STARTER.&12 . . . . ..&3 GEAR CASE........!&10 opt : FUEL TANK.G6 STARTING MOTOR . . . ..D-2 WATER WMP . . . . C-4

:.DRIVESHAFT HOUSINO*E-8 INLET CASE.......&8 OFT : METER . . . ..G2 SWIVEL SRACKET.....D-II -_ v..--..““._ 7 I,.. .-_ -I _-,___ _” .,,. _ ..-. - . _ _ . _ . - _ _ _. _ ._

FIG. 24 REF.NO . PART NC!. DESCRIPTION REHARKS

6E!a5-87MO 0 RING SEY. me&fold

L-l

L-2

2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 L9 20 21 22 23 24 23 26

27 28 29 30 31 32

"

48605-87MO ORINGSET, trim

48M2-87000-02MMANXFGlB&5Y, Pll'

48502-67MO-DlY WNWOlD AFSY, PTT

48510-87000 .PWAsSY,geer

07110-05255 .BoLY

0713o-G5305 .MLT

08321-31055 .Lccu WAstiER

48518-87MO .o RING

4lu31847080 .o RWG

48834-87wo .8usH, seal

68833-87Duo .SFRING 48831"87M0 .CXSE, dn pressure valve 48832~87MO .VALVE. dn uressure 4t1520-87m SPML 48530-87DOO .VALVE ASSY

48532-87OGO ..VALVE, check

48533-87000 ..SFRING

48534-87MO . .vALvE

48535-87MO ..O RING

48536-870X ..O RING

48588-87M0 .O RING

48586-90501) . f$lJG

48tS91-87060 .PLUG

48853-87000 .O RING

68584-87M0 .FILlER

48851-87000 .MUAR, orifice

48852-87MO .PuIG, orifice

48854-87000 .O RING, orifice plug

48Ghl-87M0 .H5G, pressure vaFfe 48823-87000 .sPRING

,-

48821-87MO .fxz 48843-87000 SPRING 4804%87MQ .HOLDER, bsll

48842-87000 .BALL, shock valve

l. nnxtaf.tio. 6,7*48.55 1 INC.ReP.No. 4L.43

1 l. 1 2 L 3 2 3 1 L 1 2 1 2 2 2 2 2 2 3 3

12 1 2 1 1 1 1 1 2 1 1 1

0Tl.s0/200 VG E3

DT150/200 VG E3Y 4i , -- Revised March 1987

E4

_--.- __._ -I--. Lid?

_. ._.. -. _~.,. ._. ..__ -. - _._.. ..-._

\

CARBURETOR: . . . . . -.-S-IO ELECTRIC . . . ..-...D-5 LOWER COVER...--F-5 OPT : PANEL SWITCH.GO THROTTLE LINK-C-5 ENGINE NUMBER CLAMP BRACKET....-.D-IO ENGINE COVER . . . . . F-7 MAGNETO . . . . . . . . . D-3 OPT : TRIM SWITCH..G-5 TIE ROD-...-..F-I5 DTISOTC VG : ISOOI-601001s602891 CLUTCH...........-.C-6 ENGINE HOLDER....&6 MANIFOLD PTT....E-4 OPTIONAL . . ..*......G-7 TILT CYLINDER.E-3 DTZOOTC VG : ZOOOI-601001ti602076 CRANKCASE.-.....-..&2 EXH4UST MANlFOLD.E-7 OIL PUMP........C-3 PTT t.$JTOR . . . . ..-...E-2 TRANSMlSSlON..F-2 CRANWHAR.........&7 FUEL FUMF’........C-2 OIL TANK . . . . . ..-F-II REMTE CONTROL..--.F-I2 VALVE STARTER.&12 CYLINOER HEAD- . . . . . G-3 GEAR CASE . . . . . . . . E-IO OPT : FUEL TANK-G-6 STARTING MOTOR.....D-2 WATER wMP....C-4 C!RIVESHAFT HwSIt&E-8 INm.CASE.......E-8 OPT : METER.....G-2 SWIVEL mCKEf’.....D-II

FIG. 24

9-45

60

DT150/200 VG E3

i?EF.NO. PART NO. OESCREPTION REHARKS

33

34

35

36

37

38

39

40

41

42

43

14

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

48583-87lMO

07130-06355

0832l-31067

48554-870(10

48552-87WO

48551-87MO

48630-87iXO

48610-87m

48627-&7WO

h8660-87rn

48633-87BOO

48582-87ooo

48583-87ODO

4868L-87000

48553-87000

48682-8moO

48555-87ooo

485&871)(313

0924840oll5

09280”080l.h

0910046103 09l62-o6001 48585-87MO

09~00-10155

09100-10156

09100~1om

. FILTER

*BOLT

*LOCK wA!%ER

SFUING

.VALVfs, manual. valve

.PLUG, manual valve

.tEAo. trim

.PrsroN I RAW

.O RING

.ENo E?LfXX, trim mu

-0 RING, head .FILTER, pump .mnfE SOSNT .RING, snap .5EALwAsIER

.O RING

.o RING

UESERVOIR

PLUG

U RING

BOLT

LOCK WASHER

0 RING

BOLT cL:M)

BOLT CL:eO)

HILT (L:70)

1

3

3

1 -

1

1

2

2

2

2

2

1

1

1

2

1

1

1

1 1 3

3

L

4

2

2

09262-10005 LOCK WASHER a

55320-9431.0 ZINC ASSY. protection 1

OTL501200 VG E3 -

CARWRETOR.........&I 0 ELECTRIC.........D- 5 LOWER COVER.....F- 5 OPT : PANEL SW1TCH.G4 THROllLE LINK.C-5 ENGINE NUMBER CLAMP @RACKET. ..... D- I 0 ENGINE COVER. ... .F- 7 MAGNETO. ........ D- 3 OPT : TRIM SWITCH. .G 5 TIE ROD. ...... F- I 5 CLUTCH.............C- 6 ENGINE HOWER....E- 6 MANIFOLD PTT....E- 4 OPTlONAL....:......G 7 TILT CYLINOEbE-3 CR4NKCASE..........& 2 EXHAUST MANIFOLO.E-7 OIL PUMP........C- 3 Pi-f MDTOR..........E- 2 TRANSMISSION..F- 2 CRJhNKSHAR.........FJ- 7 FUEL PUMP........C- 2 OlLTANK........F-I I REMDTE CONTROL.....F-I 2 VALVE STARTER.&12 CYLlwlER HEAD......& 3 GEAR CASE ........ E-IO OPT : FUEL TANK.G6 STARTING MOTOR.....D- 2 WATER PUMP....C- 4 oulVESHAFT HDusING*i-8 ii&3 CASE . . . . . ..&8 OPT : MRER.....G2 SWIVEL iRACKET-....O-II 1 _ ._ ,__,. . _. . . .I* ,...-..-...... __...._ _.

.~--_ ----.-I --.. .“. .” ._._L_..__-. c_R__ -.--. _--c --.- “T . . -. . ..^ _ .-, _ _. ,... .“. I ‘.:-T . . . . _._--^.,.--.,....k.,4. - .I-1..... I.

FIG. 2,5 4

i i

L-2

2

3

4

6

FIG.26

WWER COYER.....F-5 MIGIIEIO.... . . . . . 0-J IdlNIFOlD Pm.-..&4 OIL m&?........c-, OIL. TANK . . . . . . . . F-l, om : NEL‘TANK.G-6 OFT i METER.....G-2

FIG. 27

17 8-30

DTl50/200 VG E3

._ Q’W RIXNO. PART Ei ‘- ” I DESCRIPTION REMARKS

52?l.b87m%iJ;JZM IUNISING, dri.ve shaft (L) l-1 L-2 l-3 l-4 l-5 L-6 L-7 l-8

2

52l.l.L-&7w,-02M HOlMNG, &be shaft cl.)

i22L,b87M3-OlT HUUSING, drive shaft (L)

521LL-87wb-fX~ HDiJS1N0, drive shaft CL) 52ll1-87Ol3-D2M MuSING, drive shaft IX)

52111-Q014-02N H@USING. drive shaft CX)

~..5ULl-87Ol3-OlT IKiUSING, drlve shaft (Xl

52.l11-87314-01T HOUSING, drive shaft (,X).

52lu-87001 091rnd0159 09160-10082 09162-10005 091m-LO251 0916&L0082 09161-10009 09202-o8D06 54160-87mG 54160-87DlO

54165-8x100 Wl66-87rnL 09160-14039 09160-l.4010 0914bI.4030 54151-87rnO 09145-IAOGl 09162-MOO4

DTl.50

01200

DTl50

Onou

OTl50

DT200

DTl50

DT200

3 4 5 6 7 8 9

10-l LO-2 11

12

13 11 15 16 17 18 19-l 19-2 20-l 20-2 20-3 20-4

CAP

8ol.T WASHER

LDCKWASHER

8oLT (L:90)

WPSHER

LOCU WASKR

PIN

tWNTING, lowex MUNTING, lower DM%R, reverse stopper lower BOLT, Lower mountLn0

WAsNER WAGIER

NUT

MIIJNTING, lower thrust

NUT

LOIx WASHER

1 1 1 1 1 1 1 1 1 6 6 6 4 4 4 2 2 2 4 2 2 2 2 1 2 2 L 1 2 2 2 2

DTl50,DT200

DTLSOS

54211-87000-02M BRACKET, lower mountSno

542ll-87DOO-011 B?JUEl, lower mounting

54%&87000-02M COVER, lower mounting

54221-87mLd2hi COVER, lower meuntlno

5422b87DockT COVER, lower mounting

Wm-87001-011 COVER, Lower mounting

DTl50

DTZOO

DTLM

Of200

DT150/200 VG E5

-_ -. _. _ . . .

t _ .Iril

CARBURETOR-..-....-B-t0 ELECTRIC . . . . . . . ..O-5 LOWER COVER.....F-5 OPT CLAMP BRACKET......O-IO ENGINE COVER.....F-7 MAGtJETO.........G3 OPT

: *PANEL SWITCH.GI THROlTLE LIN.Y.C-5 ENGINE NUMBER

CLUTCH . . . . ..-....-.C-6 ENGINE HOLDER....E-6 MANIFOLD PT’T....‘&a : TRIM SWITCH..GS TIE ROD......*F-IS DTl50TC VG : 15001-6010011602891

OPTIONAL . . . . . . . . . ..G7 CRANKCASE..........&2 EXHAUST MANIFOLO.E-7 OIL WMP

TILT CYLINDER.E-3 DT2OOTC VG : 20001-601001602076 -...*...C-3

CRANKSHAFT.*...-...Fl-7 FUEL PUt.!P.....,..C-2 OIL TANK PTT MOTOR..........E-2 TRANSMISSION..F-2

---.....F-II .CYLINOER HEAD . . . . . . 8-3

REMOTE CONTROL . . . ..F-12 VALVE STARTER.&12 GEAR CASE . . . . . . ..E-IO OPT : FUEL TAN&G6

DRIVESHAFT HoUSlffi~E-8. INLET CASE.......&3 OPT : METER..... STARTING MOTOR.....O-2 WATER PUMP....C-4

G2 SWIVEL @RACKET.....O-II .TY-‘-.--=--,-.7_--.---...i--, .,I..-I-..“-..- _.-_ ~ _._., ._ ̂ _ ,.. .

FIG.27 < E- 9) lXWESHAFT HOUSING

FIG. 27

‘. 6 \

6

424 I b

P’TY REF.NO. PART NO. bESCRIPlION REHARKS

U-1 21-2 22 23 24 25 26 27 28 29 30 31 32 33 3.4 35 36 37 38-l 38-2 39

40 41 42

SPRING

BOLT

LocKwmER

SCREW

YUBE:, over flow

SCREW

0 RING

LEN& bracket to housing

54222-87mo-02Qi cw y1222-87OOO-Oil CAP 54223-870111 O91OO-Oa248 091624mo7 O9L26-DbwuI Iszl2Y-E17wo 09125-0.6u69 092ao-415004 36895-87lYYa 09125-06063 09161~06O2O 52341"87000 52342-87mo 5i!343-87001 09100-06120 O9160-06047 09162~O6OO6 09343-07176 09343-07176 09401~ll.402 61L34-87MO 09100-08l6o 09162-08007

WJEJER

Greet, drain hose No.1

GROWlET, &din hose No.2

CONNECTOR. drein hose

BOLT

wA!xR

LOW WASHER

HOSE o-)

Ho!x 03 CLIP

SE& engine holder cover

BOLT

LOCK WA!XR

2 2 4 8 8 2 3 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 2 2

L:68!3+550

L:680

.. .

17 a-30 01150/200 VG EY

OT150/200 VG E3 I (I

E9

--- _ .-.. . ..-.- -.. - - ._. _. _.~. -63 ___ . .’ . .._ “...-... ._. .._ - ...” .._... . .

CARBURETOR::.......&IO ELECTRIC.........&5 LOWER aVER...,.F-5 opT : PANEL SWITCH.GI THROTTLE LINK&5 ENGINE NUMBER CLAMP @RACKET......D-IO ENGINE COVER.....F-7 MAGN~O.........IJ-3 OPT : TRIM SWITCH..GS TIE ROD.......F-I5 DTI50TC VG : 15001-60100I~0289I CLUTCkl~~~~~~~~~~~~~C-6 ENGINE HOLDER....E-6 MANIFOLD PlT....E-4 U~T~ONAL ..-....-...G7 TILT CYLINDER-E-3 DT2OOTC VG : 20001-601001~02076 CMNKCASE . . . . . . . . . . G-2 E!&lAUST MANIFOLfJ.E-7 OIL PLU4P. . . . . . . . C-3 OTT MOTOR . . . . . . . . ..E-2 TRANSMISSION.-F-2 CRANKSl+lAFT.........G-7 FIJEL wMp........C-2 OIL TANK -....-.-F-II REMTE CONTROL .-...F-12 VALVE STARTER.&12 CYLINDER HEAD*.....&3 GEAR CASE ..-.--..E-IO OPT : FUEL TANK.G6 STARTING MOTOR.....D-2 WATER wMP....C-4 DRIVESHAFT HouSING.E-8 INLET CASE.......&8 OFT : METER.....G-2 SWIVEL ~jq~c~~~.....~)sll

FIG.28 ( E-30) m-s

FIG. 28 REF.NO. PART ND. DESCRIPTION

av RHARKS

l-l

1-2

2

3

4

5

6

7

8

9

10 11 12

13

14 15 16

17

18 19 20

21

22

23

24

25

55110-87O00-02M CA!X ASSV, gear

55ll057DOO-O1T C&E ASSY, gear

09263-28026 17633-87IX2

17632-82002

09l2s44018 09140-04w5 1763S-a7WL

O9125-05046

093LOo-10253 0916040062 09100411263 091Do-10264 09162-10005 ssL25-87Dw 55332~87ooO

55333-87Lm

09168-10022

09248"loouS

09202-08006

57632-87MlO

S7633-87000

091!50-16019 09141-18cKJs 092tM-03001 s8105-87Da1

.BEARIw, pinion FILTER. water Port side

FILTER, water stbd side

SCREW [L:35)

NUT

FILTER, water sub

WLY

NASIER

0oLY

BOLT

LOCK WASHER

ml4 TA8

RUBBER, exhaust seal

PLATE, exhaust seal

PLUG, drain PIN

SYO?PER

SPACER

wRslER

MJT

COTTER PIN BuylIffi SET, propeller

1 1 1 1 1 1 2

1 2

1 1 6 1 7

1 1 1 2

2

2

1

DT150/20D VG E3 m I

D1l.So1200 VG E3 El0

e___-.- .-.-.. -~.-.--_ . -l&l

CARWRET~R.........~~~ ELECTRIC....-....D-5 LOWER COVER.....F-5 OPT : PANEL SwITCH.G-4 T’dROllLE LINK-C-5 ENGINE NUMBER CIANF BRACKET . . . . ..D-IO ENGINE COVER . . . . . F-7 MAGNETO .--.-....D-3 OPT : TRIM SWITcH..G5 TIE ROD.....-.F-I5 DTI5OTC VG : ISOOI-601001%602891 CLUTCH..........-.-C-6 ENSINE HOLDER....E-6 MANIFOLD PIT....&4 OPT~DNAL . ..a-......G-7 TILT CYLINDER-E-3 DROOTC VG : 20001-601001~02076 CR4NlQXSE..........&2 EXHAUST MANIFOLD.E-7 OIL PUMP........c-3 Pi-r K)TOR -.......-.E-2 TRANSMISSION.-F-2 CRANKSHAFT.....-...57 FUEL F+Jt#........C-2 OIL TANK . . . . . . ..F-II REMTE CONTROL ..-.-F-12 VALVE STARTER.&12 CYLINDER HEAD . . . . . . &3 GEP& USE . . . . . . . . E-10 OpT : FUEL TANK.G6 STARTING MDTOR.....D-2 WATER PLMP....C-4 tRIVESlNAFT mxlSING*E-8 INLET CASE.. . . . . -6-S OPT : METER -....G-2 SWIVEL BRACKET.....D-II

I-15:ZM C t-U) EMC CIUE

CITY

REF.NO. PART NO. DESCRWlXtN REMRKS 26 o9zo9-llBo19 PIN 1

FIG. 28

27 551m-e7ml -. gear case L 26 55119-87ooo PI#,wat@rdrein l.

29 1752l-mm YUE. weter sub 1 30 17565--8Jwo wsl, sub uater tube 1 31 175&-a7lm GRtMET, Sal uetex tube! 1

32 lV56V"mmD GiawEY, sub water tube 1 33 55Ll6-87mL PLUG, gear case 1 m 34 09L25e ScREn (1s.l) L

DTL50/200 VG E3 El1 DT150/200 VG E3

I I

- --___ ___ _. ___-_ . .___. --.-.. - . - _._.__ *33

-CARBlJREfOR:.:....--&IO ELECTRIC.....-..-0-5 LOWER COVER.....F-5 OPT : PANEL SWITCH.G4 THROTTLE LINK.C-5 EKINE NUMBER CLAMP BRACKET...---D-IO RGINE COVER--.--F-7 MAGNETO-.---.---D-3 OPT CLUTCH---.-..----.-C& ENGINE HOLDER----E-6 MANIFOLD W.-.-E-4

: TRIM SWITCH..65 TIE ROD.......F-I5 OTISOTC VG : ISOOI-6OlOOls6O289l OPTIONAL ----.------G7 TILT CYLINDER-E-~ DT2OOTC VG : 20001-601001~2076

CRANKCASE--.-.-----B-2 EXHAUST MANIFOLD-E-7 OIL PLIMP . . . . . . . . C-3 PTT’ MOfOR --- .--.-.. E-Z TRANSHlSSION..F-2 CRANKSHAFT--.-.----B-7 -FUEL ~~I,.-.....C-~ OIL TANK--.-.---F-II REMOTE CONTROL.....F-I2 VALVE STARTER.&)2 CYLINDER HEAD-----*&3 GEAR CASE--------E-IO OPT : NEL TANK-G6 STARTING MOTOR - . - ..D-2 WATER Ft.MP-. ..C-4

-..DRIVESHA~,.HWSING-E-8 INLET CASE. .--... 8-8 OPT : METER l ----62 SWIVEL BRACKFT..--.D-II

FIG. 29

42

I OTl50/200 VG E3 30

REF.NO. PART NO.

FIG.29 [ F- 2) TRANSMISSIoN

DESCRIPTION

L-1 57llo-87mo SHnFf ASSY, drive (L)

L-2 57110-87010 SHAFT ASSY, drive (X)

2 0944042001 SPRING, dri.ve shaft

3-L 57133-87000 COLLER, drive shaft

3-2 57133-87001 COLLER. drive shaft

4 570b87mO pROlECToR

5 09166-37001 THRWl WASHER (32x50~2)

6 09160-36007 I-tRUST WA!WR (32~47x2) .

7 09160-32005 THRUST WASHER (32x52x4.25)

a 575m-87810 PINION SHIM SET No.1

9-1 09181-37001 .slaM (T:O.60)

9-2 09181-37002 .SHPH (T:O.65)

9-3 091881-37003 .sHru (T:O.YO)

94 09L8l.-3701)4 .GHIM (T:0.75)

9-5 09181-37005 .sml (~:0.80)

9-6 09183-37006 .sHIM (7:0.85)

9-Y 09181-37007 SUM (T:O.90)

9-8 09181-37008 .sHrM (T:O.SS)

9-9 09181-3Ym9 .sm (n1.m) 9-10 0918b37010 .sHrM (T:l.OS) 9-u 09181-3701L SHIM (T:l.lO)

LO 57500-87820 PINION SHIM SET No.2

u-1 09181-37012 SHIM (T:l.l5)

u-2 09181-37013 .SttM (T:l.ZO)

ll-3 09181-37014 .SHM (T&25)

11-4 09281~37ol.5 SHIM (T:L.30)

12 09269-3mlO 8EnRrNG

I.3 57300-87813 PINION/GE&R SET 14 09263-25048 .BEbRING. fomard

15 09265~50001. .BEARING, forward gear

16 .0914046m6 NUT

17 57631-87001 PIN, connector

18 253a-87ml SLIDER, shift horironta 1

DTlM/2DO VG E3

.-___-x_.____.~ .~ ._ .-&i7 _._~ __ _ ._I-.-.I_I -- ._..__. -. . ._..___ _

CARBURETOR:....~:..&I0 ELECTRIC.........O-5 LOWER COVER...-.F-5 OPT : PANEL SWITCH.G-4 THROTTLE LINK-C-5 ENGINE NUMBER CLAMP BRACKET-.....D-IO ENGINE COVER.....F-7 MAGNFIO......-..D-3 OK : TRIM SWITCH..65 TIE ROD.......F-I5 OTl5OTC VG : 15001~~~.-~. _____ -601001 CLUTCH . . . . . ..-.....C-6 ENGINE HOLDER....&6 MANIFOLD PTT....E-4 OPTIONAL ..-...I . . . . G-7 TILT CYLINDER.E-3 OT~OOTC vr, . 7nnnI-6ntnnwwn-r CRqNKCASE......--.-8-Z EXHAUST MANIFOLD.E-7 OIL PlJMP........C-3 PTT MOTOR . . . . . . . . ..&2 l-RANSMlSSION-.F-7 CRANKSHAFT--.-.....&-7 FUEL WMP-.-.--.-C-2 OIL TANK . . . . . . . . F-11 R&KITE CONTROL....-F-I2 VAIVS CTAUTbm .&2 “......-.

CYLINDER HEAD-----.&3 GEAR CASE ------.-E-IO OPT : FUEL TANK-G6 STARTING NOTno.----n-7 P PUMP-.. -c-4 fJRlV~SIU\FT H0uSIt&E-8 INLET CASE....-..&8 OPT : MRER.....G2 SWIVEL BW\CK

Q’ ’ w REMARKS

1

1 1 1 L 1 1 1 1 1 1 1 1 1

1

1

1

1 1 1 1 1 1 1 1 1 1 1 2

L

1

1

1

DTl50

DTl5OS,OT200

FIG. 29

43

41

FXG.29 ( F- 4) TRANSMISSION

P’TY

REF.NO. PART ND. DESCRIPTION REMARKS

1 31 57500-87860 REVERSE PROP SHAFT WASHER SET

32-l 09160-30035 .-THRUST WASHER (T:l.S)

32-2 09160-30036 .-fHflusT WASHER (T:l.-i) 32-3 09160-30037 .nlRuST WASHER (T:1.9) -32-4 09260-30038 .THRUSY WASHER (T:2.1)

32-5 32-6 08211-30384 09160-30039 .THRUST .THRUST WASHER WASHER (T:2.2) (Y:2.3)

1 1 1 1 1 1 1 1 1 1 1 1 1 1. 2 1 2 1 1 1 1 1 1 OPT

1

L

1

2 4 4 1 1

w

r-l- 1

32-7 32-8 32-9 32-10 32-U. 32-12 33-l 33-2 34 35 36 37 38 39 40 41. 42 43 44 45 46 47 48 49 50

09160-30041 .YHRUSY WASHER (Y:2.4)

08211-30385 .lMlJST WASHER (T:2.5)

09160-30042 .TtRUST WASHER (T: 2 .b)

09160-30043 .THRUST WASHER (T:2.7)

09160-30044 .-ftRUST WASHER (7:2.8) 09160-30045 .TFwUSY WASHER (T:2.9)

S&120-87DCO-02M HOUSING, propeller shaft

56220-87000-017 HOUSING, propeller shaft

09263-30023 .BEARING

09280-00021 .O RING

09282-30006 .OLL SEAL

081l3-60100 .BEARING

56122-87050 STOPPER

56123-87000 WASHER

09160-00001 SPACER (O:llO.T:2)

09421-04008 KEY

58161-87001 SEALRING, propeller

5613o-G7CJJo ROUSING, drive shaft bearing

09263-30022 *BEARING, drive shaft

09280-55002 .O RING

09282-24004 .OIL SEAL

09100-08247 MOLT

09162-08007 LOCR WASHER

5?130-87WU GUSHING, drive shaft (X)

09381-36003 CIRCLIP

OTlSO/ZOO VG E3 30 OTLSO/200 VG E3

CARGlJRETOR.........G-I 0 ELECTRIC.........D- 5 LOWER COVER.....F- 5 OPT : PANEL SWITCH&-4 THROl-TLE LINK.C-5 ENGINE NUMGER CLAMP BRACKET.. .. *.0-l 0 ENGINE COVER.. ... F-7 MAGNETO.-. ...... D-3 OPT : TRIM SWITCH..6 5 TIE ROD.......F-I 5 DTI5OTC VG : 15001-601001~02891 CLUTCH.............C- 6 ENGINE HOLDER....E- 6 MANIFOLD PI-T....E- 4 OPTIONAL ......... ..G 7 TILT CYLINDER.E-3 OTZOOTC VG : 20001-6010011402076 CRAMCASE.*........& 2 EXHAUST MANIFOLD.E-7 OIL PUMP........C- 3 PTT MOTOR ........ ..E- 2 TPJNSMISSION..F- 2 CRANKSHAFT.........B- 7 FUEL WMP........C- 2 OIL TANK ...... ..F- I I REMOTE CONTROL-. ... F-12 VALVE STARTER.&12 CYLINDER HEAD.. .... B-3 GEAR CASE.. ...... E-IO OPT : FUEL TANK.&6 STARTING MDTOR.....D- 2 WATER PiJMP...:C- 4 DRIVESHAFT HtUSING.E-8 INLET CASE.......& 8 OPT : HETER.....G- 2 SWIVEL GP.ACKET.....D-I I

FIG. 29

43

41

FXG.29 ( F- 4) TRANSMISSION

P’TY

REF.NO. PART ND. DESCRIPTION REMARKS

1 31 57500-87860 REVERSE PROP SHAFT WASHER SET

32-l 09160-30035 .-THRUST WASHER (T:l.S)

32-2 09160-30036 .-fHflusT WASHER (T:l.-i) 32-3 09160-30037 .nlRuST WASHER (T:1.9) -32-4 09260-30038 .THRUSY WASHER (T:2.1)

32-5 32-6 08211-30384 09160-30039 .THRUST .THRUST WASHER WASHER (T:2.2) (Y:2.3)

1 1 1 1 1 1 1 1 1 1 1 1 1 1. 2 1 2 1 1 1 1 1 1 OPT

1

L

1

2 4 4 1 1

w

r-l- 1

32-7 32-8 32-9 32-10 32-U. 32-12 33-l 33-2 34 35 36 37 38 39 40 41. 42 43 44 45 46 47 48 49 50

09160-30041 .YHRUSY WASHER (Y:2.4)

08211-30385 .lMlJST WASHER (T:2.5)

09160-30042 .TtRUST WASHER (T: 2 .b)

09160-30043 .THRUST WASHER (T:2.7)

09160-30044 .-ftRUST WASHER (7:2.8) 09160-30045 .TFwUSY WASHER (T:2.9)

S&120-87DCO-02M HOUSING, propeller shaft

56220-87000-017 HOUSING, propeller shaft

09263-30023 .BEARING

09280-00021 .O RING

09282-30006 .OLL SEAL

081l3-60100 .BEARING

56122-87050 STOPPER

56123-87000 WASHER

09160-00001 SPACER (O:llO.T:2)

09421-04008 KEY

58161-87001 SEALRING, propeller

5613o-G7CJJo ROUSING, drive shaft bearing

09263-30022 *BEARING, drive shaft

09280-55002 .O RING

09282-24004 .OIL SEAL

09100-08247 MOLT

09162-08007 LOCR WASHER

5?130-87WU GUSHING, drive shaft (X)

09381-36003 CIRCLIP

OTlSO/ZOO VG E3 30 OTLSO/200 VG E3

CARGlJRETOR.........G-I 0 ELECTRIC.........D- 5 LOWER COVER.....F- 5 OPT : PANEL SWITCH&-4 THROl-TLE LINK.C-5 ENGINE NUMGER CLAMP BRACKET.. .. *.0-l 0 ENGINE COVER.. ... F-7 MAGNETO.-. ...... D-3 OPT : TRIM SWITCH..6 5 TIE ROD.......F-I 5 DTI5OTC VG : 15001-601001~02891 CLUTCH.............C- 6 ENGINE HOLDER....E- 6 MANIFOLD PI-T....E- 4 OPTIONAL ......... ..G 7 TILT CYLINDER.E-3 OTZOOTC VG : 20001-6010011402076 CRAMCASE.*........& 2 EXHAUST MANIFOLD.E-7 OIL PUMP........C- 3 PTT MOTOR ........ ..E- 2 TPJNSMISSION..F- 2 CRANKSHAFT.........B- 7 FUEL WMP........C- 2 OIL TANK ...... ..F- I I REMOTE CONTROL-. ... F-12 VALVE STARTER.&12 CYLINDER HEAD.. .... B-3 GEAR CASE.. ...... E-IO OPT : FUEL TANK.&6 STARTING MDTOR.....D- 2 WATER PiJMP...:C- 4 DRIVESHAFT HtUSING.E-8 INLET CASE.......& 8 OPT : HETER.....G- 2 SWIVEL GP.ACKET.....D-I I

FIG. 30

lb

23

18

4 27: 28

OT150/200 VG E3

L-2

2

3

4-1

4-2

S-1

s-2

6

7

8

9

10

11

12

13

14

15

16-l

16-2

l.7

18

19-l

19-2

20

21

22

61110-87001-011 COVER, 1OYeZ

6LlSS-87WO .Yulx. water

61155-94500 .nJBE, water 61531-87OttO-02+4 COW?, engine holder front

61l3L-87OOO-OlT COVER, engine holder front

61141"87000-02M COW?. engine holder rear

6Ll41-87WO-OlT IXVER, engine holder rear

09100-061u BOLT

09160"06ols wil5NER

09100-06121 BOLT

09160-06082 WASHER

61112-87000 SEAL, lower cover upper

09118-08127 BOLT

09169-08039 WASHER

09320-lLOl3 , CUSNION

61631-87WO NOW, rear

09307-13002 WSN

61633-87000-02H LEVER, rear

61633"87WO-OlY LEVER, rear

61641-87W0 NOOK, front

09307-13003 BUSH

sl634-9520242M L!%R, fIYMt

61633-95202-011 LEVER, front

09100-06l31 BOLT

09160-06068 WAStIER

09164-1300s WAVE WAWER

OflS0/200 VG E3

1

1

1 1 1

1

1

2

2

4

4

1

4

4

4

2

2

2

2

1

1

1

1

3

3

3

--..-_ -_ ._--_- .1”53

CARB!JRETOR.........&lO ELECTRIC . . . . ..-.-D-S LOWER COVER.....F-5 OPT : PANEL SWITCH.GI THROTTLE LINK.C-5 ENGINE NUMBER CLAMP BRACKET----.-D-IO ENGINE COVER....-F-7 MAGNETO.........D-3 OPT : TRIM SWITCH..G5 TIE ROO.......F-I5 OTISOTC VG : 15001-6010011602891 CLUTCH.....-.......C-6 ENGINE HOLDER...-E-6 MANIFOLD PTT....E-4 OPTIONAL ..--.-...-.G7 TILT CYLlNDER.E-3 OROOTC VG : ZOOOI-601001%602076 CRANKCASE..........8-2 EXHAUST MANIFOLD-E-7 OIL PljMP . . . . . . ..C-3 PTT MOTOR..........&2 TRANSMISSION..F-2 CRANKWAR...., . . . . B-7 FUEL WMP . . . . -.-.C-2 OIL TANK ..--....F-II REMOTE CONTROL...-.F-I2 VALVE STARTER.&12 CYLIUOER HE40 . . . . . . B-3 GEAR CASE . . . . -...E-10 OPT : NEL TANK.G6 STARTING MOTOR.....D-2 WATER l=UMP....C-4 DRIVESHAFT HDUSINO.E-8. INLET CASE...-..-&8 OPT : METER .-...GZ SWIVEL BRACKET.....D-II

FIG. 30 REF.NO. PART NO. DESCRIPTION

63325-87000-0BiPL&TE,cabhgromnet 23-l

23-2

24

25

26

27-l

6U2.5-87DOO-OLY PLATE, cable grormnet

091Klo-06122 mu

09160-06uY w/sHER 61142-87mO GRCWET

6122b87DCW26G DECAL, lower cover SIBD

27-2

28-l

28-2

29

30

31

32

P’TY

RENARKS

@lack) 6122.L8MoO-26H DiXAL, lower cover STUD [Red) 6123&87lXlO-26G DECAL, lower cover PORT ’

[Black) 6123147OOCl-26H ~CAL, lower cover PORT (Red) 61l38-87W0 COVER, water

67341-87IXl MIXER, remocon cable 09100-06126 BOLT 09L6G06082 WASHER

T : 4

OTL50/200 VG E3

DT150/200 VG E3

--_ .___ _.. -- -._. -_ *rC? _ _-. . . .

CARBURETOR-........&I0 ELECTRIC.........O-5 LOWER COVER.....F-5 OPT : PANEL SWITCH.GI THROTTLE LINK.C-5 ENGINE NUMBER CLAMP BH4CKR..-...D-IO ENGINE COVER.....F-7 MAGNETO.........D-3 OPT : TRIM SWITCH..GS TIE ROD.....-.F-15 DTISOTC VG : 15001-6010011402891 CLUTCH.............C-6 ENGINE HOLDER....E-6 MANIFOLD FTT....E-4 OPTIONAL . . . . . . . . . ..G7 TILT CYLINDER.E-3 CRAMCASE.-........& EXHAUST MANIFOLD.E-7 OIL FIJMP

DTZDOTC VG : 20001-601001~02076 . . . . . . ..C-3 P’I’T t4c)TCN?..........E-2 TW\NSMISSION..F-2

CRANKSHAFT.........&7 FIJEL P+JMP........C-2 OIL TANK ..-.....F-I I REMOTE CONTROL . . . ..F-I2 VALVE STARTER.&12 CYLINDER HEAD......&3 GEAR CASE . . . . . . ..E-IO OPT : FUEL TANK.G6 STARTING MOTOR.....I+2 WATER WMP....C-4 DRIVESHAFT HO&It&E-8 INLET CASE.......&8 OPT : METER . . . ..GZ SWIVEL @RACKET.....PII

_ . .- , - _- - - _ _ ^ ._ ._ __ _ .__ _ -, __ _

FIG.31

24 i--Q

OT150/200 VG E3 -I-

-w___. .--.-_ ...... - -. .-...-- ....

t

CAREUJRETOR.........bI 0 ELECTRIC ....... ..D- 5 LOWER COVER.....F- 5 CLAMP 8RAcKET ---+--D-IO ENGINE COVER.....F- 7 MAGNETO.....-...D- j CLUT~.............C- 6 ENGINE HOLDER....& 6 MANIFOLD PTT....E- 4 CRANKCASE..........~ 2 EXHAUST MANIFOLD.&7 OIL mP........C- 3 CfUNKSHAR.........5 7 FUEL PU&iP........C- 2 OIL TANK........F-11 CYLINDER HEAD.....-& 3 GEAR CASE........E-I 0 OPT : FIJEL TANK.G6 DRIVESHAFT HbUSlb&E-8 INLET C,4SE.......& 8 OPT : METER.....& 2

P’TY REENO. PART ND. DESCRIPTION 02n ou REHARKS

614DD-87810-D2W COVER SET, engine 1 - 1-L

L-2

L-3

L-5

2-1.

2-2

3

4

5

6

7

8-L

8-2

9

LO

Ll.

12

13

14 l.5 16

17

18

I.9

20

21

22

23-l

23-2

24

25-L

25-2

26-L

26-2

61400-87830-0l.T CDVER SET, engine

bl&DD-8782D-02U COVER SET, engine

61100-87840-017 CDVER SET, engine

6l433-87WL-02M .COVER, air intake

6143bG7DobDZY XDMR, air intake

61433..87DD0 .COVER, air intake inner

0930[)-06326 ADLT

09165D6o36 .wAsliER

61475-87001 .GtJIcE

03242-0X.69 SCREW

61481-87DDO-02M .LlD, oil tank filler

61481-87DUD-OLT .UO, oil tank filler 63482-94400 .HINGE

63485-94400 SPRIN8

61491-87003 SEAL, lid

09125..05028 SCREW

D914D-D5DDl .NUT

091&o-05024 .WASHER

0932.l"05019 .CUSHION 61495-87000 .DRAIN, cover

09343-05347 JIDSE

61610-95514 .FASTENER

01107-06322 .WLY

08321-21062 .LDCKWASHER

08322-21062 .WA!HR

09329-08002 .WsHIoN

6L42l.-87DDO-2% AWLEM, front @lack)

6142b87DCiO-26V .EbBLEM, front (Red)

03242-05129 SCREW

6143%87lMD-7OG .bUlRK, rear n150N (GoLd*BLack)

61435-87DDO-8EH .W?K, rear *150w (Gold+Red) 61435~88DDD-7DG MRK, rear "2fJOH (I;ald+Elack) 6143%88MO-8EH &&RX, rear *200n (GoldtRed)

- 1

L ..

- 1

L -

- 1 1 1 4 4

4 4

L 5

4 4

I. -

- I.

L 1

L 1

1 1

2 2

2 2

2 2

2 2

11 1 1 3 3

3 3

3 3

3 3

4 4

l. -

-1 4 4

1 -

- 1

l- - 1

DTlSO

OTUO

DT2DO

01200

Refer to FIG.32 (F-9.10) for OT15OS DTl.50/200 VG E3

- . .--it

OPT : PANEL SW1TCH.E4 THROTTLE LINK.C-5 ENGINE NUMBER OPT : TRIM SWITCH..65 TIE ROD.......F-15 DTISOTC VG : ISOOI-6OlOOltiO289l OPTlONAL...........G-7 TILT CYLINDER-E-3 DTZOOTC VG : 20001-601001~602076 PTT MOTOR.-..-....-E-2 TRANSMISSION..F-2 REMOTE CONTROL . . . ..F-I2 VALVE STARTER.&12 STARTING MOTOR.....D-2 WATER PWP....C-4 SWIVEL BRACKET.....D-II

FIG.31 P’TY REF.NO. PART NO. DESCRIPTION D2H UlT REMARKS

27-l

f

27-2

28

29 30 31-1 32-2

32

33-l

33-2

34-l

34-2

35-l

35-2

36-L

36-2

37-l

37-2

38

6L44b87lX&O2M.EMLfM,SUUI

61441-87wO-01T .MBLM,wzlxP 61U2-87000 .W, oil inJection

09161-O6G15 .wsHrw 09l&U6UO8 .MJT 61531-87Wd-291 .EMLEM, war [Bleck) 6153.L-87WO-26V .EWLEM, rear [Red)

03242-05129 SCREW

63443-87WO-266 .lEC& STUD nUYl!W @Lack) 61443-87MlG-2&I JUN., STEP) "DWO" (Red) 61443-88000-266 .OECJtL, SYW VT200Y (Black) 61443~8SDDG-26H .DECAL, STED "DY200" (Red)

61453-87DOO-26G .oECAL, PORT %T150n (Black) 61453"87DOO-26H .DECAL. f%RY YTl!W (Red) 61453-88000-266 .UECAL, PORT yDf~y (Black)

61453-88000-26H .oECAL, PORT nDY200n (Red)

61463-87WL-70G .UECAL, reer (Blacic)

61463-87OOb8EH .UECAL, rear (Red)

68110-87WO COVER, weather

2 -

- 2

2 2

12 12

12 12

1 -

- 1

3 3

1 -

- 1

l- -1 l- - L l- -1 1 - - L 1 I OPT

DTlf0/200 VG E3 DT150/200 VG E3 w

I

.

-- 11--- . .._- -- ._.-3’)

CXRBURETOR: . . . . -.. .&IO ELECTRIC . . . . . . ..-D-5 LOWER COVER-....F-5 OPT : PANEL SWITCH.GI THROTTLE LINK.C-5 CLAMP SRACKET. . . . . . D-IO ENGINE COVER . . . . . F-7 MAGNETO ..-.-....D-3 OPT : TRIM SWITCH..GS TIE ROD.......F-I5 CLUTCH.............C-6 ENGINE t!OLDER....E-6 MANIFOLD PTT....E-4 OPTIONAL ..-,..- . . . . 6-7 TILT CYLINDER.E-3 CMNKCASE........*.&2 EXHAUST MANIFOLD.&7 OIL PUMP . . . . . . ..C-3 m t.fOTOR..........E-2 TRANSMISSION..F-2 CRANKSHAFT....-....G-7 FUEL WMP . . . . . . . . C-2 OIL TANK....----F-I I REMOTE CONTROL . . . ..F-12 VALVE STARTER.512 CYLWJER HEAD......&3 Gw\R CASE +.......E-IO OPT : FUEL TANK.GC STARTING.MOTOR.....D-2 WATZR PlJMP....C-4

.DRIVESHAFT HOUSING*E-8 INLR CASE......+8 OPT : METER.....GZ SWIVEL ERACKET.....D-II

ENGINE NUMBER DTI5OTC VG : 15001-601C11~02891 DTZOOTC VG : ZOOOI-601001*602076

I

FiG. 32 REF.NO. PART’ No. DESCRIPTION

Q’TY 02H 017 REHARKS

l-1

l-2 2-L

2-2

3

&

5

6

7

8-1

8-2

9

10 11 12

I.3

14

25

16

17

18 19 20

21

22

23-l

23-2

24

25-l

25-2

26-l 26-2

? 28

6MDO-87850-02!4 COVER SET', engine

61400-87860-017 COVER SET, engine

61431-87Wl.-O2M .COVER, air lritake

6L~31-87rnl.-lYlY .wVER, air intake

61433-871300 XOVER, air intake inner 093m-06327 .aclLT 09160-06027 .WASHER

61475-87WL .GuIcE

03242-05169 .scREw 6L481-87mO-02H .LID, oil tank PilLer 6148147W041T .LID, oil tank filler 61482-94400 .HINGE

61485-94400 SPUING 61491-87rnl SEAL, lid 09125-05028 SCREW 09140-05003 ALIT 09160-05024 .WASHER

09321-05019 .CUSHION 61495-87mO .M?AIN, cover

09343-05147 .Ho!z 61610-95X3 .FASTENER 01107-06122 , .8DLT

08321-23062 .LoCxWASHER

08322-2X%2 .WASHER

09329-08002 .cusHIoN

6142b87WO-291 .EbBLEM, front (Blsck)

6142L-87000-26V .EhBLEM, front (Red)

03242-05129 .SCREW

61435-87000-JOG .MiWJC, rear wL5On (GomBLack)

61435-87KlO-8EH .HAw(, war nlMw (GolckRed) 61441-87000-0~ .EMXEM, SUZINCI 6144L-87mO-Ol.T .EHBLW, SUZlKI

61442-87rnO ) .WW, oil injection

09161~a6015 .CUSHION

01150/200 VG E3

l- -1 l- - 3 1 1 4 4

4 4

1 1 4 4

1 -

- 1

l.1 11 11 2 2

2 2

2 2

2 2

11 11 3 3

3 3

3 3

3 3

4 4

l- -1 4 4

1 -

- 1 2 -

- 2

2 2

12 12

F9

OT150/200 VG E3

__-_--_-. t

.--.._-I - _....._ -- _reiP -_-.. ._

CARBUREfOR i........B-IO ELECTRIC ..,..*.-.D-5 LOWER COVER.....F-5 OPT : PANEL SWITCH.G-4 THROTTLE LINK.C-5 EtiGINE NUMBER CLAMP BRACKET-.-...D-IO ENGINE COVER..-..F-7 MAGNETO.........D-3 OPT : TRIM SWITCH..G5 TIE ROD.....,.F-I5 DTISOTC VG : 15001-601001~02891 CLUTCH*.- . . . . . . . . . . C-6 ENGINE HOLDER...-E-6 MANIFOLD P??‘....E-4 OPTIONAL a..........G7 TILT CYLINDER.&3 DnODTC VG : 20001-601OOltiO2076 CRQUKCASE..........&2 EXHAUST MANIFOLD.E-7 OIL PLMP........C-3 PTT MOTOR -.........E-2 TRANSMlSSION.;F-2 CRANK%4R.*.**....B-7 FUEL WHP........C-2 OIL TANK . . . . . . ..F-II REMDTE CONTROL .-...F-I2 VALVE STARTER.&12 CYLINDER HEAD....-*&3 GEAR CASE -....-.*&IO OPT : FUEL TAN&G-C STARTING MDTOR.....D-2 WATER FUMP-...C-4 DRIVESHAFT HOUSING.E-8 INLET CASE.......&8 OPT : MET'ER.....G-Z SWIVEL &?ACKn.....lJ-II

FIG. 32 P’YY

REF.NO. PARI NO. DESCRIPTION cm OLT REMARKS

29

30-I.

30-Z

31

32-1

32-2

33-L

33-2

34-L

34-2

35-l

35-2

36-L

36-2'

37-L

37-2

36-L

38-2

39

0914E06ooa .Nul 12 l.2

61531-876300-291 .MBLM, reer (Black) l. -

61531-67COD-26V .EWLEH, rear (Red) - z

03242-05229 SCREW 3 3

63443-87010-266 .DECAL, SlBl “Super Six DTlSCt" 1 - Black

6L443-87030-26H .DECAL. SlEU "Super Six DTUD" - I Red

61453-8rnlO-266 axAL, Purr “Super six Dnw L - Black

61453-G7U10-26H .lEC&, WRT "Super Six DYLSO" - L Red

61463-wmL"706 .DEcAL. rear L - mack

61463-87Wl-GEH .oEcnL, rear - 1 Red

61561-87lXiO-29l.UJUVER, STW L - Black

Gl56LG7lXJJ-26V .LDUVER,STGD - L Red

611571~87DDo-291 .LouvER, PORT 1 - Black

6l.571-G7DDO-26V .LOUVER, PORY - 1 Red

6X%2-87DDD-D2u .covER. louver inner SYGD L -

6lS62-G7D@O-DLT .COVER. louver inner SYBU - L

6W2-G7MD-O2M .COVER, IOUVW inner WRY L -

61572-G7DOo-01T .CtJVER, louver inner KRT - 1

03502-05089 .scREw 12 I.2

F-10 DTLM12DfJ VG E3

OT150/200 VG E3

I .

-_c__.~ _ 3 _- .._ .._. -.__- _ . _ -. - _ .___. - _._ - r

CMBUR!ZlOR~...-..-.510 ELECTRIC---...---C-5 LOWER COVER..--.F-5 OPT : PANEL SWIlCH.G4 THROITLE LINK&5 ENGINE NUMGER CLAMP BRACKET....-,510 ENGINE CQVER.*...F-7 MAGNETO . . . . . . . ..D-3 OPT : TRIM Sw1lCli..G5 TIE RCD.s-....F-IS OTI5OlC VG : ISOOI-601001%602891 CLUTCH.........-...C-6 ENGINE HOLDER....&6 MANIFWY PTT-...E-4 OPTIONAL . . . . . . . . . . . 6-7 TILT CYLINDER-E-3 DT2OOlC VG : 20001-601001%602076 CRANKCASE.........-&2 EXHAUST MANIFOLC.E-7 OIL PUt.tP........C-3 Pry HOTOR..........& mNWlSSION..F-2 CRANKWAR . . . . --...B-7 FUEL !‘UW . . . . . . . . C-2 OIL TANK.*-..-..F-II REWTE CONTROL . . . . . F-12 VALVE STARTER.&I~ CYLINDER HEAD-..-**&3 GEAR CASE ..-----.E-IO OF’T : FUEL TANK&-6 STARTING MOTOR.....C-2 WATER lWP...*C-4

: .JW'E,SIAFl HDUSItX+E:G INl&T CASE*..*.--.&8 OPT : METER . . . . . G-2 SWIVEL W&.%.ET . . . . . II-11

FIG. 33 REF.NO. PART NO. DESCRIPTW

Q’TY REMARKS

1 2 3 4

5

6

7

8

9

10

11 12

13

11 15 16

l.7

is

69110-87XKi 692ao-87000 (59241-8m

ollo7-oa3o2

09160-08062 09169-clso4U

09320"l.2027

34860-87001 0980041800 347ou-87010 36810‘-87Dno 33833-95500

16250-87wO

01517-06M2

09344-05014 09401-08409

09344-05053

09404-08204

DTlSW200 VG E3 Fll

nw, ofl CAP ASSV, all tank filler

*GASKET ark-r

cllsH1w SWITCH. oil level . TooL INDICATOR, 0iL t water wamlng WIRE, throt & 011 pwl, SW TlleE SENSCR. OS1

8DLY

HcksE(IAwTclsENscR) CLIP

HDsE(sENsoRTow)

CLAW

1 1

1 4

4

4

4

1 1 1 1

1 1 2

1 L:9!mml

4

1 L:VS

1

OT150/200 VG E3

I

.

.__. . _ . .._. -_ .---..---

CARBURETOR: . . . . . . ..&I0 ELECTRIC .-...-...O-5 LOWER COVER.....F-5 OK : PANEL SWITCH.G~ THROTTLE LINK.C-~ ENGINE NUMBER ClANI BRACK!Zl*...-.O-IO ENGINE COVER . . . . . F-7 MAGNETO.....-...a-3 OPT : TRIM SWITCH..65 TIE ROD.......F-I5 DTI5OTC VG : 15001-6010011602891 CLUTCH...........-.C-6 MINE HOLDER....E-6 MANIFOLD PTT....E-4 OPTIONAL -......-...G7 TILT CYLINDER.E-3 DTZOOTC VG : 20001-601001602076 CfMKCASE.......-.-E-Z EXHAUST MANlFOLD.E-7 OIL puMP........C-3 PTT MDTOR

: cRANKwAFf . . . . ..-...E-2 TRANSMISSION.-F-2

l . . . . . . l .&7 FLlEL PL!M l . . . . . . . C-2 OIL TANK . . . . . . . . F-II R&!JTE CONTROL . . . ..F-I2 VALVE STARTER.512 -; CYLMER HEAD ..-..*&3 GEAR CASE*..-...*E-IO OPT : FUEL TANK.66 STARTIKG MDTOR....*D-2 WATER F’IMP....C-4

.W(IVl$WT HouSIffi.E-6 _ INLET CASE-. . . . . . &8 OPT : METER . . . . . Gt SWIVEL &?ACKm . . . . . D-1 I

FIG.34

Dll5D/ZOO VG E3

QTY REf.NO. PART NQ DESCRIPTIDH REUARKS

l-l

1-Z

2

3

4

S

6

7

8

9

10

il

I.2

13

14

u-1

I.%?

Lb

17

LB

L9

20

21

67200-87m2-omREmTE-BoxA5sY 1

o2oo-axyn-olT REMTE coNTfuL Rex ASSY 1 67232-956Do

672.32"9562a

#296-956M

67294~VS600

6728WM310

fXWll.Jm 6723245610 67253~95dOO

672524s600

09100-08232

67214-9s600

6729644300

3772l446lm

6724b9s600

67241--9!56so

oVm4soo3

6724%9S6fXl

67220..vs600

6727%9s6Do

6722s9s6Do

6729244300

.mKH

.mJsH

.scml

.sPm

.wAwER

JUT

.Elm

.wAsER

.wsH

.mLT

.ACTUATI#

SmEw

SWITCH, neutrel

.EVER, he throttle

.LEVER, free throttle

.scREw

.wsH

.PlATE ASSY

.END, cable

.KNW, brake adjust

.E RING

1 1 3 3

3

3

1 1 1 1 1 3

1 1 White 1 Sliver 2

1 1 2

1 3

DlLso1200 VG E3

* 67200-87002~ Body:SiLver,Oecal:81ack * 67200-87002-0L1 86f&:WhLte.Decal:Bgundy

F12

-____ __.. . . _ ___ . _- .._.^ ~. t

_-_- I

CARWRETOR~--------&IO ELECTRIC .-.---.--o-5 L&J~ a&q&.... F-S OPT : PANEL WITC!+G-4 THROTTLE LINK-C-S ENGINE NlR@EFt CLAW 8RACKlT------D-IO ENGINE COVER-----F-7 MAGNETO ---------D-3 OPT : TRIM SWITCH--G5 TIE ROD-------F-I5 DTISOTC VG : 15001-601001~02891 CLUTCH--.----------C-6 ENGINE HOLDER....E-6 MANIFOLD PlT....E-4 OPTIONAL --..-------67 TILT CYLINDER.E-3 DT2OOTC VG : 20001-601001~02076 ‘BANKCIISE-.- ------. G2 E%HAllST MANIFOLD-E-7 OIL FtJ#‘..-.. -.-C-3 pTT WTOR . . . . . . . . . . E-2 TRANSMISSlO+J..F-2 mm---------4-7 FUEL ~-----.--C-2 OIL TANK--------F-II REFXlTE cONTRDL..---F-I2 VALVE START&&I2 CYLlMm HEAD*----.53 GEAR CASE --------E-IO OPT : FUEL TANK-G6

’ ORIVESHAFT MUSING-E-8 ..INLfZ CASE-.-..-.&8 OFT : STARTING MDTCR.....D-2 WATER PUMP.-.-C-4

mER l ----62 SWIVEL B?ACKEl.----D-I I

F13

FIG.34 P,“, NO.

bn.w-9xm

2

Fl5

REF.NO. PART NO. DESCRIPTION REHARKS

l-l SPEEWWETER 1 l4axspEEom

l-2

2 3 4

5 6 7.

a 9

10 11 12

13

14

15

16

17

ia 19 20 21-l 21-2

34loo-87mo 341oO-87010

09471~l2001 3419o-a7wo 34191-87oM

343ou-a7oou

D9471-12001

345w-a7lxlu

09471~ml 345sO-a7wo 09471-12001 36658-94700 34600-a7clocl

o9471-32001 34650-a7mo 09471-12001

0936249007 34191-am0

36658-94700 34200-87050 09471~12af.n 36660-87080 36660-87090

SPEECMIWER

.auLa (12VJ.4W)

.sENsw rum2 (4%7%7ODiJ)

WGE. fuel

.wLa (l2VJ.4W) WSER, horn

.wlB (12.v,S.4W) IWETER .wLa (12v,3.4W) .u?mwiT METER, volt

.auLe (lzv,3.4W) METER. pressure gauge

.allLB (12v,3..QW)

.uNIuN

.TuE (4xYx7ooO)

.Gl?mwzT TACHOMETER

.mJLB (l2V,3.4W)

WIRE, meter EXY WIRE, meter EXT

1 tuu SPEED 5y#( 1 1 1 1

1 1

1 1 1 1 1

1 1 1

1 1

1 1 1 1 I22000 1 L:SODD

OT1501200 VG F3 DTlSO/ZOO VG E3

II

.

__._.,._ -... . . .- . . ..--...-.... _- ̂ -..__ --25L

CARBURETOR . . ..-....&I0 ELECTRIC..-......D-5 LOWER CCVER.....F-5 OPT CLAMP Ef?ACKET..*...blO ENGINE COVER-....F-7 MAG1JETO...--....D-3 OPT

: PANEL SW1TCH.E4 THROTTLE LINK.C-5 ENGINE NUMBER

CLuTCH.....-.....-.C-6 ENGINE HOLDER....E-6 MANIFOLD m....E-4 : TRIM SWITCH..ES TIE RoD....,..F-15 DT150TC VG : 15001-601001~02891

CRANKCASE..........~? E%t!AUST MANIFOLC.E-7 OIL PIJMP OFrICIJAL ..-........G-7 TILT CYLINOER.E-3 DT2OOTC VG : 20001-601001602076

CF&NKSHAFT.....-...&7 FUEL PUMP........C-2 OIL TANK . . . . . . ..C-3. m WTOh..........E-2 ~NSMISSION..F-2

CYLINDER HEAD......&3 GEAR CASE . . .-.. . .F-I I REMOTE CONTROL . . . ..F-12 VALVE STARTER.512

. . . . . . ..E-IO OPT : FUEL TANK.GB STARTING MOTOR.....O-2 DRIVESHAFT HDUSING.E-8 INLET CASE.....-.&8 OPT : METER.....G-2 SWIVEL QRACK~.....&lI

WATER P~JMP-...C-4

DT150/200 VG E3

P’TY

REF.NO. PARY ND. DESCRIPTION REMARKS

1 37PtlO-87wo PANEL AsSY. iQni.tklll SW L 2 5780347000 PANEL ASSY, emergency SW 1 3 579ol.-87mo PANEL ASSY, idle speed 1

4 37905-87Lm PANELASGY, ai.lwl!rl reset SW 1 5 37605-87mo P/wLAssY,PTTSW 1 6 36670-94700 WIRE. switch extension 1

0?150/200 VG E3

Revised March 1987

64

-

CARBURETOR.........B-IO ELECTRIC..,-...-.0-S LOWER COVER.....F-5 OPT : PANEL SWlTCH.G-4 THROTTLE LlNK.C-5 ENGINE NUMBER CLAMP BRACKET......D-IO ENGINE COVER....,F-7 MAGNETO.........O-3 OPT : TRIM SWITCH..G-5 TIE ROD.......F-IS DTISOTC VG : 15001-6010011602891 CLUTCH.............C-6 ENGINE HOLDER....E-6 MANIFOLD F’TT....E-4 OPTIOtJAL...........G-7 TILT CYLINDER.E-3 DT2OOTC VG : 20001-601001~02076 CRANKCASE........-.B-2 EXHAUST MANIFOLD-E-7 OIL PUMP........C-3 Pn MOTOR..........E-2 TRJ~NSMISSION..F-~ CRANKSHAm-a.......&7 FUEL Wf@........C-2 OIL TANK....-,..F-II REMDTE CONTROL.....F-I2 VALVE STARTER.&12 CYLINDER HEAD~~~~~~B-3 GEAR CASE........E-IO OPT : FUEL TANK-G-6 STARTING MoTOR.....D-2 WATER PUMP....C-4 DRIVESHAFT HWSING.E-8 INLET CASE*......&8 OK : METER.....G-2 SWIVEL @RACKET’.....D-II

._ ,_ I.. _.-._--.. .l-l-.l- .__ _. ,_... .._.. ._. _. .I. “_ _ .

FIG. 39

DT150/200 VG E3

REF.NU. PART NO. DESCRIPTION P’TY

REMARKS 37850-95310

37860-95320 37870-95320 0925944014 37852-95211 Ci9100-08232

0916048015 09140-08012 o2lK!-o4L27

08330-11047 37854-95201

37862-94500

SWITCH A.SSY, deshboerd

swmY4 TRM. UP

SWIKtl TRIM, ml

NUT

PINE. trim switch

BOLT (8%x3)

WASHER (8.5wlbwL.2)

NUT

SCREW

NUT

PANEL, trim switch

LEAD. trim SW extension

01150/200 VG E3 65

..-- _.__ -- ..-.- _. _ ~. t

.?‘83

CARBURETOR.........510 ELECTRIC...-.....D-5 LOWER COVER.....F-5 OpI : PANEL SWITCH.GL THROTTLE LINK.C-5 ENGINE NUMBER CLAMP BRACKFf.....4J-I0 ENGINE COVER*....F-7 MAGNETO.........D-3 OPI : TRIM SWITCH-.G5 TIE ROD.....-.F-I5 OTI5OTC VG : 15001-601001602891 CLUTCH.-....,-.....C-6 ENGINE HOLDER.~~~E-6 MANIFOU) pT~....&o OPTIONAL ..*........G7 TILT CYLINOER.E-3 DTZOOTC VG : 20001-601001~02076 CRANKCASE..........&2 D(HAUST MANIFOLD.E-7 OIL WMP........C-3 PTT MOTOR . . . ..-..-*E-Z TRANSMISSION..F-2 CRANKSHAFT...-. . . ..&7 FUEL WMF’ . . . ..-s-C-2 OIL TANK........F-II REMOTE CONTROL .-.-.F-I2 VALVE STARTER.&12 CYLINDER HEAD......&3 GEAR CASE........E-IO OPT : FUEL TANK.GL STARTING MOTOR.....D-2 WATER PUMP....C-4 DRIVESHAFT HOLISINO.E-8 INLET CASE...--..&8 OPT : METER . . . ..GZ SWIVEL BRACKET.....D-II

, _, . ~ - ._. ..-... ^ . ~

1

-..... -. .- ,-.. .-._.. l_l.._ ._” I._._.l...Y1

FIG.40 Q’TY

REF.NCl. PiRY NO. DESCRlPTION REHARKS

1 65800-95880 TM SET, fuel (2X) I. 6u.s GAL 3.3 m GAL

DT1501200 VG E3

2

3 4 5 6

7 8 9

LO 11 12

13

14 i5

65510-98507 65561-98502 65871-93010

02112-06162 023.12-OaO2 09168-06002 6585044400

657rn-9#10 65854-93001

65853-93001

02u2-04108

65&a-95200 65830-95500 09168-l.2ml

.cAP

. .lznslET

.GAsET

.scREw

.sGREw

.wilsHm

.GAuI;EAssv

..mcm, male fuel

..GASiET, st.raine?r

..cAP

..scREw

..FLoAT .

. .FLLTER

. .Gn!iKEY

L

1 1 3 1 4 1 1 CtD:U L 1 2

L

L 1

G6 01150/200 VG E3

I

.

-... .-.-I_...._.._. ___I

CARWRETOR.........B-IO ELECTRIC . ..-.....O-5 LOWER COVER.....F-5 OPT : PANEL SWITCH.G4 THROTTLE LINK.‘&5 ENGINE NUMBER CLAMP @RACKET . . . . ..C-IO ENGINE COVER..-.-F-7 MAGNETO.........P3 OPT : TRIM SWITCH..G-5 TIE ROO....,..F-I5 FTl50TC VG : 15001-601001~02891 CLUTCH--..-.-...-..C-6 ENGINE HOLDER---.E-6 MANIFOLD PTT....E-4 Of=flot~AL ..-........G7 CRqNKCASE..........&2 EXHAUST WNIFOU).E-7 OIL F‘LIMP

TILT CYLINOER.E-3 DT2OOTC VG : 20001-6010011402076 . . . . . . ..C-3 ~ wTOR..........E-2 TW\NSMISSION..F-2

CRANKSHAFT.......~.s-7 FUEL PUMP . . . . . . . . c-2 01~ TA~JK . . . . . . . . F-II REMOTE CONTROL.....F-12 VALVE STARTER.&12 CYLINOER HEAD......&3 GEAR CASE*...--..&I0 OPT : FUEL TANK-G-6 STARTING MOTOR.-...&2 WATER PUMP-...C-4 DRIVESHAFT HOUSIt&E-8 INLET CASE...--..&8 OPT : METER...-.G2 SWIVEL BRACKET.....D-II

. I”._.. \ “- ., ..a .&UN

P’TY FIG. 41 REF.NO. PART No. DESCRIPTION REMARKS

1-L 99OM-31010 L1QlJ10 GASKET 1

l-2 99OM-32120 .sILIccNE s&AL L

2 990013-31050 SILICONE SEALANY L

3 99MG32U6U CEFPFI, thread lock 1

4-l 99MO-2X.60 GREASE, water resistant I,

4-2 99000~25l.70 GREASE, water resistant 1

5 99MO-22560 GEAR OIL, outboard motor I.

6 99mo-25010 SUW?fXA!5EA L 7-L 99wG32oM nuEAoLcxx~NT L

7-2 99Om"32ml l%READ LCNX CECIEKT, super 1

8-1 99MO-1OLO9-01T PAINT (9Og) 1

8-2 99MO-10209~02H PAINT (9Og) 1

for era&case

Slg,for gear case

LOUg,for gear case

=w

=@I

500

UKICC

6SOg.for crank ail 5eaL

ml u.342) sag 113358)

DTL50/200 VG E3 69 DT150/20DVG E3

__- . . ..-- ____ ---.- _- __ r+ 5 -. .-

CARBURETOR . . . . . . . ..&I0 ELECTRIC......... O-5 LOWER COVER..-..F-5 OPT : PANEL SWITCH.G4 THROTTLE LINK-C-5 ENGINE NUMBER CLAMP @RACKET*-....D-IO ENGINE COVER.....F-7 MAGNETO . . . . ---.-D-3 OPT : TRIM SWITCH..65 TIE ROD . . . . . . . F-15 OTl50TC VG :. 15001-6010011602891

I1

CLllTCti.............C-6 ENGINE HDLOER....E-6 MANIFOW FJl-f....E-4 OPTIONAL -..........G7 TILT CYLINDER.E-3 DT2OOTC VG : CRANKCASE..........B-2 EXHAUST MANIFOLD.E-7 OIL PUMP........&3 pTT MOTOR

20001-601001~02076

CRANKSHAFT.........&7 NEL WMP........C-2 OIL TAtJK . . . . . . . . ..E-2 TPANSMISSION..F-2

..-.....F-II REMDTE CONTROL CYLINDER HEAD..-...&3 GEAR CASE

.--..F-12 VALVE STARTER.&12 ***.....&I0 OPT : FUEL TANh’3-6 STARTING MOTOR.....O-2 WATER MP....C-4

DRIVESFUR HolJSING.E-8 INLET CASEB......&~ OPT : METER . ...-6-2 SWIVEL @RACKET....-D-II -^-l----_.---l-..