particulate removal systems (prs)- june 2017 · 6/29/2017  · typical performance produces reduced...

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1 HYDROCARBON FILTRATION, LLC. 31360 Wild Oak Hill, Fair Oaks Ranch, TX 78015 Phone: (832) 214-4953 E-mail: [email protected] Web: www.hydrocabonfiltration.com FLUID CLEANLINESS PERFORMANCE: Our systems are designed and built with a multitude of optional flow rates ranging from 1 to 3000 GPM. Standard Pressure to 100 PSI. Higher Pressure Systems are optional. In Both Explosion Proof (NEMA 7) and (NEMA 4/12) Electrical Options to work with all voltage & frequency supply specifications. For the removal of Particulate Contamination from Liquid Phase Hydrocarbon Fluids Ranging from Oils, Fuels and Solvents. Many units can also be used for water based hydraulic fluids and synthetic based fire retardant or EHC fluids. Can be used for kidney looping of reservoirs; as well as, high velocity flushing of system piping producing to produce turbulent flow conditions. Optional Heaters to increase temperature and lower your fluid’s viscosity. Available in Options with Micro-Glass Pleated Filter Media Elements, Bag Filter Elements, and Depth Media Filter Elements. Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE REMOVAL SYSTEMS (PRS) (9 Pages) Before: NAS 10 After: NAS 5 ISO 21/19/16 ISO 16/14/11 8 GPM 2 Wheel Cart (PRS) & 10 GPM 4 Wheel (PRS) 200 GPM with Dual Bag & 3X640 Filter Housings (PRS)

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Page 1: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

FLUID CLEANLINESS PERFORMANCE:

Oursystemsaredesignedandbuiltwithamultitudeofoptionalflowratesrangingfrom1to3000GPM.StandardPressureto100PSI.HigherPressureSystemsareoptional.InBothExplosionProof(NEMA7)and(NEMA4/12)ElectricalOptionstoworkwithallvoltage&frequencysupplyspecifications.

FortheremovalofParticulateContaminationfromLiquidPhaseHydrocarbonFluidsRangingfromOils,FuelsandSolvents.ManyunitscanalsobeusedforwaterbasedhydraulicfluidsandsyntheticbasedfireretardantorEHCfluids.

Canbeusedforkidneyloopingofreservoirs;aswellas,highvelocityflushingofsystempipingproducingtoproduceturbulentflowconditions.OptionalHeaterstoincreasetemperatureandloweryourfluid’sviscosity.

AvailableinOptionswithMicro-GlassPleatedFilterMediaElements,BagFilterElements,andDepthMediaFilterElements.

TypicalperformanceproducesreducedparticulatecountsfromISO21/19/16(NAS10)toISO14/12/10(NAS5).

PARTICULATEREMOVALSYSTEMS(PRS)(9Pages)

Before:NAS10After:NAS5ISO21/19/16 ISO16/14/11

8GPM2WheelCart(PRS)&10GPM4Wheel(PRS)

200GPMwithDualBag&3X640FilterHousings(PRS)

Page 2: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

OPTIONAL PUMPS, HEATERS & FILTER HOUSINGS – Separate or Combined Single Skid.

2000GPMCentrifugalPump 600GPMPRS–QuadBagby5X640Series

75kWOilHeater 150kWOilHeater

18Element636FilterHousing 12ElementSize2BagFilterHousing

Page 3: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

Example 50 GPM & 600 GPM Systems:

50GPMParticulateRemovalSystem(PRS)2PassFiltrationSystem–1Qty.Size2BagFilterFollowedby1Qty.PleatedMicro-glass640CartridgeFilter.Notetheinletstrainerisa20meshbasketstyle–cleanable.PositiveDisplacementGearPumpwithReliefValve.

480V/3PhasePower–12FLA

3’DepthX4’WideX6’-6”Height

Weight=980lbs.

600GPMParticulateRemovalSystem(PRS)2PassFiltrationSystem–4BagFiltersinParallelFollowedby5PleatedMicro-glassCartridgeFiltersinParallel.CentrifugalPumpwithAutoPrimeandPurgePump.480V/3PhasePower–77FLA5’DepthX8’WideX7’HeightWeight=4,400lbs

Page 4: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

Particulate Removal Systems (PRS) Model Part Numbers & Configurations

Flow Rates

Filter Housing Options (Optional Pre-Bag Filter) followed by Post Micro-glass Filter Housing.

Optional Heater Sizes (Varies)

Volts / Full Load Amps *Optional Heater Load Not Included.

Dimensions & Weight

PRS-5-(S416 or 420)-N4-2 (NEMA 4) PRS-5-(S416 or 420)-N7-2 (NEMA 7) Explosion Proof) (Hand Held & 2 Wheel Cart Options)

5 GPM Pre-filter Bag & Post 416 Series Spin-on or Cartridge 420 Series Micro-Glass

3 kW 120V/1PH 14 FLA

24” Depth 12” Width 12” Height 50 to 120 lbs.

PRS-8-(S416 or 420)-N4-2 (NEMA 4) PRS-8-(S416 or 420)-N7-2 (NEMA 7) Explosion Proof) (2 Wheel Cart & 4 Wheel / Skid Options)

8 GPM Pre-filter Bag & Post 416 Series Spin-on or 420 Series Cartridge Micro-Glass Housing

6 kW 120V/1PH 16 FLA

24” Depth 28” Width 50” Height 300 lbs.

PRS-10-640-N4-2 (NEMA 4) PRS-10-640-N7-2 (NEMA 7) Explosion Proof) (2 Wheel Cart & 4 Wheel / Skid Options)

10 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

12 kW 120V/1PH 18 FLA 480V/ 3Ph 3 FLA

24” Depth 28” Width 50” Height 325 lbs.

PRS-15-640-N4-2 (NEMA 4) PRS-15-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

15 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

18 kW 480V/3PH 4 FLA

24” Depth 36” Width 60” Height 1200 lbs.

PRS-20-640-N4-2 (NEMA 4) PRS-20-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

20 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

16 kW 480V/3PH 5 FLA

36” Depth 48” Width 68” Height 1800 lbs.

PRS-50-640-N4-2 (NEMA 4) PRS-50-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

50 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

25 kW 480V/3PH 12 FLA

48” Depth 48” Width 68” Height 2100 lbs.

PRS-85-640-N4-2 (NEMA 4) PRS-85-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

85 GPM

Pre-filter 2 Element Bag & Post 640 Series Micro-Glass Housing

36 kW 480V/3PH 18 FLA

48” Depth 72” Width 68” Height 2400 lbs.

PRS-150-3X640-N4-2 (NEMA 4) PRS-150-3X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

150 GPM

Pre-filter 2 Element Bag & Post 3X640 Series Micro-Glass Housing

44 KW 480V/3PH 21 FLA

48” Depth 84” Width 68” Height 2800 lbs.

PRS-200-3X640-N4-2 (NEMA 4) PRS-200-3X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

200 GPM

Pre-filter 4 Element Bag & Post 3X640 Series Micro-Glass Housing

60 kW 480V/3PH 25 FLA

48” Depth 96” Width 68” Height 3200 lbs.

PRS-400-4X640-N4-2 (NEMA 4) PRS-400-4X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

400 GPM

Pre-filter 4 Element Bag & Post 4X640 Series Micro-Glass Housing

64 kW 480V/3PH 52 FLA

48” Depth 96” Width 68” Height 3800 lbs.

PRS-600-5X640-N4-2 (NEMA 4) PRS-600-5X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

600 GPM

Pre-filter 6 Element Bag & Post 5X640 Series Micro-Glass

66 kW 480V/3PH 77 FLA

60” Depth 96” Width 68” Height 4200 lbs.

PRS-1000-9X640-N4-2 (NEMA 4) PRS-600-9X640-N7-2 (NEMA 7) Explosion Proof) (6 Wheel / Skid Options)

1000 GPM

Pre-filter 12 Element Bag & Post 9X640 Series Micro-Glass Housing

110 kW 480V/3PH 125 FLA

60” Depth 108” Width 78” Height 4800 lbs.

PRS-2000-14X640-N4-2 (NEMA 4) PRS-2000-14X640-N7-2 (NEMA 7) Explosion Proof) (6 Wheel / Skid Options)

2000 GPM

Pre-filter 16 Element Bag & Post 14X640 Series Micro-Glass Housing

150 kW 480V/3PH 185 FLA

78” Depth 120” Width 78” Height 5400 lbs.

Page 5: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

416 Series Spin-On Filter Element Options

2 Micron Beta 1000

5 Micron Beta 1000

12 Micron Beta 1000

22 Micron Beta 1000

Part Number HFS416-2 HFS416-5 HFS416-12 HFS416-22

420 Series Filter Element Options

2 Micron Beta 1000

5 Micron Beta 1000

12 Micron Beta 1000

22 Micron Beta 1000

Part Number HF420-2 HF420-5 HF420-12 HF420-22

640 Series Filter Element Options

2 Micron Beta 1000

5 Micron Beta 1000

12 Micron Beta 1000

22 Micron Beta 1000

Part Number HF640-2 HF640-5 HF640-12 HF640-22

Size 4 Bag Filter Options

2 Micron Nominal

5 Micron Nominal

12 Micron Nominal

22 Micron Nominal

Part Number HFB4-2 HFB4-5 HFB4-12 HFB4-22

Size 2 Bag Filter Options

2 Micron Nominal

5 Micron Nominal

12 Micron Nominal

22 Micron Nominal

Part Number HFB2-2 HFB2-5 HFB2-12 HFB2-22

Size 4 Depth Bag Filter Options

2 Micron Beta 75

5 Micron Beta 75

12 Micron Beta 75

22 Micron Beta 75

Part Number HFDB4-2 HFDB4-5 HFDB4-12 HFDB4-22

Size 2 Depth Bag Filter Options

2 Micron Beta 75

5 Micron Beta 75

12 Micron Beta 75

22 Micron Beta 75

Part Number HFDB2-2 HFDB2-5 HFDB2-12 HFDB2-22

FILTER ELEMENT OPTIONS – PLEATED MICRO-GLASS & BAG FILTER

Note: Additional Micron Options available.

Page 6: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

ExplosionProofControlPanel

5ElementPleatedMicro-glassFilterElementHousing640Series

Stainless4Qty.Size2BagFilterHousing

4”MaleCamlockOutlet&4”FemaleCamlockInlet

MainPowerOn/Off

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (1 of 4):

Page 7: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

SelfPrimingandSystemPurgingPump

4”FemaleCamlockInlet PumpStrainer 75’X2Gauge

SOPowerCord

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (3 of 4):

Page 8: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

PumpSuction-30”Hgto30PSI

PumpDischarge–0-160PSIRangeMax120PSI

BagHousingDifferentialPressureGauge20PSIDAlarm

640HousingDifferentialPressureGauge40PSIDAlarm

RotaryFlowSight

PrimeandPurgeSystemPumpStart

PowerOnLight

RunLightandStopButton

VFDDisplay1.PrimePumpSumpAlarm2.ChangeBagHousingFilterAlarm3.Change640FilterAlarm

VFDPumpSpeedControl

100to600GPM

MainPumpStartButton

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (3 of 4):

Page 9: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

4Qty.Size2BagFiltersAvailableinSingleLayerBagsfrom300to5micronNominalAlsoMulti-layerandDepthBagFilterswithGreaterEfficienciesInaddition,pleatedMicro-glassAbsoluteRatedFilterstofitintobaskets–InsideOutFlow

5Qty.Pleated640SeriesMicro-glassFilterElementsAvailablein1to25MicronAbsoluteRatedFilterEfficiencies.

5Qty.Pleated640SeriesMicro-glassFilterElementsSimpleChangeOutwithO-ringPositiveSealing

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (4 of 4):