part book manual 3 nb 1300
DESCRIPTION
Manual Book 3NB 1300 Mud PumpTRANSCRIPT
MUD PUMP 3NB-1300 Re enginered Mud Pump
OPERATION & PARTS LIST
www.mkapr.co.id
Rev.01 March 2014
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TABLE OF CONTENTS
01. Maintenance manual and operation manual................................... Page. 02 02. Parts list, Fluid End Parts.................................................................. Page. 04
Expendables parts (fast moving parts).............................. Page. 06 Power end parts................................................................ Page. 07
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01. MAINTENANCE AND MANUAL General Precautions
1. Level the pump to ensure proper lubrication during operation 2. Verify that pump cranckcase has been filled with the proper amount of lubricant 3. Verify that packing has been properly installed in the pump and is properly tihgtened 4. Tighten all studs, nuts and cap screw to the recomended torque values 5. Squirt light oil or other lubricant on the piston rods and rotate pump by hand to verify free
rotations 6. Always do prime pump. This is a positive displacement pump and is not intended to operate
dry 7. Verify that all valves in discharge piping are open.
Lubrication
All the power‐end working parts are lubricatedwith oil from the cranckcase. It is imperative to check the oil level and quantity frequently Lubrication Schedule
Frequency Type Lubricant Procedure
Daily API GL‐5, Grade‐90 Gear Oil Check oil level when pump running
Daily 50% Water plus 50% Water soluble oil Check fluid level at piston wash tank
1000 Hours API GL‐5, Grade‐90 Gear Oil Change oil and clean inside of frame
Oil Capacity This important to make it sure that the oil level is as high the gear end oil pump (the 3NB1300 is equipped with the oil pump to pressurize the lubricant to internal power end parts) Pump Performance
Liner size (inches) 6‐3/4” 6‐1/2” 6‐1/4” 6” 5‐1/2” 5”
Max. Discharge Pressure, psi 3085 3325 3595 3900 4645 5000
Pump Speed spm
Input HP GPM GPM GPM GPM GPM GPM
120 1114 558 517 478 441 370 306
100 929 465 431 398 367 309 255
80 743 372 345 319 294 247 204
60 557 279 259 239 220 185 153
* Based on 90% mechanical efficiency and 100% volumetric efficiency
** The rated maximum input horsepower and speed is reduced 1.15 safety factor Operation The pump should be run at the ratings provided for normal drilling operation. Under no circumstance should the pressure exceed shown for that diameter piston. Doing so would result in operating loads in excess for which the working parts were designed, reducing the service life of the working parts
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02. PARTS LIST Fluid End Parts and arangement drawing
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BILL OF MATERIAL : FLUID END PARTS
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Expendables Parts arrangement drawing
BILL OF MATERIAL: EXPENDABLES PARTS
Item Part No. Description Qty Per pump
1 MK-16-0256-3NB Extension Rod 3 2 MK-24-0256-3NB Rod Clamp, back 3 3 MK-24-0256-B-3NB Sub Rod 3 4 MK-24-0256 Rod Clamp, front 3 5 MK-0256-A Piston Rod 3 6 MK-0255- ** Liner 3 7 MK- *** Piston Assembly 3 8 MKG- ** Liner Packing 3 9 MK- * Valve and Seating 3 sets
Note. ** See table Liner & Liner Packing for liner size. *** See table for Piston size & Parts number. * See Valve option
LINER & LINER PACKING
PISTONS ASSEMBLY & RUBBER KITS
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VALVE ASSEMBLY & INSERT ONLY
Power End Parts
Item Part No. Description Qty Per pump
1 MK-1292182-3NB Wiper, Extension Rod 6 2 MK-24072-B-MB Bearing, Crank Shaft 2 3 MK-23144E Bearing, Jack Shaft 2 4 MK-259.82x220.79x18.59 Oil Seal, Jack Shaft 2
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Recomended Torque Values
Mud King Asia Pasifik Raya Jl. Lodan Raya No.2 Lodan Center Blk. M-3A
Ancol - Jakarta Utara 021-6918866 ph. [email protected] email