part # 1824330001 full glass windshield polaris rzr 1000/900 n rzr... · 4– roll cage clamp...

Congratulations on your purchase of a Tusk Product. Please take note of the information and instruc-

tions below to get the most out of your Tusk Product.

Package Contents:

1-Full Glass Windshield

1-Upper filler black powder coat

4– Billet 1.75” roll cage clamps

4– Roll cage clamp gaskets

4–Button Head (Allen) bolts M8 x 1.25 x 16mm black

4-M8 Washers black

6-Button Head M6 x 1.0 x 25mm

6-M6 x 1.0 nyloc

8–Allen Head Cap Screws M6 x 1.0 x 20mm

1- 39” Flap Seal

2– 1 3/4” Vinyl Dipped P-Clamp

5-Rubber bumps stops

1-1/4” x 1/2” Foam tape 3ft long

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Part # 1824330001 Full Glass Windshield Polaris RZR 1000/900

Vehicle Fitment

POLARIS RZR Trail 900 2015-2017

POLARIS RZR 1000 XP 2014-2017

POLARIS RZR 1000 XP-4 2014-2017

POLARIS RZR 1000 XP Turbo 2016-2017

POLARIS RZR 1000 XP-4 Turbo 2016-2017

POLARIS RZR 1000 S 2016-2017

POLARIS RZR 900 S 2016-2017

Roll cage clamp gaskets (4)

Billet 1.75” Roll Cage Clamp (4)

Tusk Full Glass Windshield

Button head M8 x 1.25 x 16mm (4)

M8 Washer Black (4)

Allen Cap Screw M6 x 1.0 x 20mm (8)

Flap Seal 39” (1)

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Button Head M6 x 1.0 x 25 mm bolt (6) M6 x 1.0 Nycloc (6)

Upper Filler (1)

1 3/4” Vinyl dipped p-clamp (2)

1/4” x 1/2” Foam Tape 3FT Rubber Bump Stops (5)

1. Locate the four supplied roll cage clamps, four rubber gaskets and eight allen cap screws and

loosely install them on the front window posts approximately 4” up from the joint in the cage

and 17” up as shown in image #1. Two clamps will be installed on each side. Leave them

loose enough that you can slide them up and down.

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2. Lay the window down on a flat clean surface and install the supplied rubber flap seal along the

bottom edge. Prior to installing, pinching the trim together may be required in order to achieve a

tight fit on the metal window frame. See images 2 & 3.

Approx 17”

Image 1

Approx 4”

Rubber Flap Seal

Image 2 Image 3

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OEM Visor Image #4

3. The Tusk full glass windshield may be installed with or without the Polaris OEM front visor. See

Image #4. At this time you will need to decide if you want to use it or not.

4. If you have chosen to use the OEM visor you will need to install the 1/4” x 1/2” Foam tape on the

upper edge of the window as shown in the image below. Skip this step if you chose not to use the

OEM visor.

Install foam tape here

Remove plastic plugs

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4. Installing without OEM front visor: Locate the (4) M8 x 1.25 x 16mm button head bolts and with

a helper install the Tusk full glass windshield on the machine. Tighten only finger tight at this

time. Adjust window up, down left and right to achieve optimal desired fit. This will require that

you adjust the clamps up or down on the roll cage. It is best that the window does not have a

substantially amount of weight bearing on the hood, allow the roll cage clamps to bear the

weight. Tighten all bolts when the desired fit is achieved.

5. Next remove the (4) plastic plugs from the top edge of the window and set aside, these will not

be used when installing without the OEM visor.

Install (4) M8 button headbolts & flat washers

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6. Locate the supplied upper filler panel, M6 x 1.0 x 20mm bolts, M6 nylocs and vinyl dipped p-

clamps.

7. Install the filler panel behind the front windshield as shown in the images below. Tighten all

hardware finger tight. Make final adjustments to window and filler panel and tighten all hard-

ware.

M6 bolt and nyloc

Filler Panel

M6 bolt, nyloc &vinyl dipped p clamp

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8. Installing with OEM front visor: Install the OEM visor on your machine.

9. Locate the (4) M8 x 1.25 x 16mm button head bolts and with a helper install the Tusk full glass

windshield on the machine. Tighten only finger tight at this time. Adjust window up, down left

and right to achieve optimal desired fit. This will require that you adjust the clamps up or down

on the roll cage. It is best that the window does not have a substantially amount of weight bear-

ing on the hood, allow the roll cage clamps to bear the weight. Tighten all bolts when the de-

sired fit is achieved.

Install (4) M8 button head bolts & flat washers

10. Locate the (5) supplied bumps stops. When your vent door is in the open position it will rest on

the dash. Identify the locations on the vent door that will come in contact with the dash and in-

stall two of the bumps stops in that location. You are supplied with (3) extras.

11. Enjoy the comfort of your new Tusk windshield!

part # 1824330001 full glass windshield polaris rzr 1000/900 n rzr... · 4– roll cage clamp...

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