parker diecast
DESCRIPTION
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HPDC – High Pressure Die Casting and Trimming PressesHydraulic Solutions for the Production Cell Machinery
AVAILABILITY
FLEXIBILITY
SUSTAINABILITY
PROFITABILITY
RELIABILITY
WORLDWIDE DISTRIBUTION SALES FORCE AND SERVICE
SOLUTIONS FOR GLOBAL AND REGIONAL CHALLENGES
PROTECTING PEOPLE AND ENVIRONMENT
SERVING FOR GREATER VALUE TO YOU AND YOUR BUSINESS
MINIMIZING DOWNTIMEAND OPTIMIZING PERFORMANCE
With annual sales of approximately $13 billion in fiscal year 2015, Parker Hannifin is the world’s leading diversified manufacturer of motion and control technologies and systems, providing precision-engineered solutions for a wide variety of mobile, industrial and aerospace markets. The company employs approximately 55,000 people in 50 countries around the world. Parker has increased its annual dividends paid to shareholders for 59 consecutive fiscal years, among the top five longest-running dividend-increase records in the S&P 500 index
For more information, visit the company’s website at www.parker.comor its investor information website at www.phstock.com.
INdEX
ELEcTRIcAL cABINET
cLOSINg UNIT
PUMP & cOOLINg UNIT TANk
SERVIcES & AccESSORIES
104
05
06
03
INNOVATIVE ShOT UNIT01
cORE PULLER & EjEcTOR02
hPdc
hIgh PRESSURE dIE cASTINg
SENSORS
hYdRAULIc hIgh PRESSURE ANd RETURNLINE FILTERS
hYdRAULIc hOSE ASSEMBLIES1
PRESS SAFETY MANIFOLd
OPEN cIRcUIT PISTON PUMP
07 08
09
10
11
TRIMMINg PRESS
ThE hIgh PRESSURE dIE cAST MAchINE
ThE PARkER INNOVATIVE TEchNOLOgY dELIVERSUptime
Durability
Performance
Efficiency
1-2
ThE INNOVATIVE ShOT UNIT
With new Eco3Drive technology to reduce cavitation and DieselEffect.
METER-OUT MANIFOLd
ThE INNOVATIVE ShOT UNIT
Pressure sensors tomonitor the pressurelevel in the injectioncylinder and accumulatorchambers
3-4
SENSORS
TDP and TPQ cartridge valve rangeoffers proportional high pressure flow control upto 4000GPM
PROPORTIONAL FLOW cONTROL VALVE
The Ecological Pressure Filter(EPF) Series provides high qualityfiltration as a compact solution,up to 680 lpm (180 gpm), with aminimum of waste and servicingtime during element change.
hYdRAULIc OIL FILTERS
Combining the best non-weldedpiping system with a completeengineered piping servicespackage, CPS offers your projectincomparable assurance,efficiency and value.
cOMPLETE PIPINg SOLUTIONS
Meter-in manifold or All-in-OneSolution (fore machines up to 1600t),fast switching high pressure check valve (with external access for service),external closed loop pres-sure intensifier with EcoReservoir, pilot oil Filters, Pressure Sensors and optional with Shot Cylinder available.
METER-IN cONTROL MANIFOLd
Parker offers with the new CS Series a range of 180, 250 and 360mm high speed piston accumulators special designed for the DieCasting Market. A wide range of bladder accumulators, gas bottles and accessoirs completes the Parker offering.
hYdRAULIc AccUMULATORS
The Parker Eco Drive System works with 2 control valves on the Meter-in and Meter-out side. Additionally the rod side of the cylinder is connected via a check valve with the accumulator. In slow movement only the meter-in valve opens. As soon the pressure on the piston side reaches enough pressure to push the oil on the rod side back to the accumulator the cylinder starts to move. During the low-speed phase, the meter-In valve has a pressure drop of 60-70 bar and can control the flow very accurately. The rod side of the cylinder is pre-charged to accumulator pressure and gives a stable control. The oil of the rod side is recharging the approx. 30-40 % of the accumulator oil is returned back.
WORkINg PRINcIPLE
5-6
When the cylinder is to be stopped, the meter-out valve is closed and builds up breaking force equal to the system pressure on the rod side. At the same time the meter-in valve is closed and less force is pressing on the piston side. The cylinder can now stop without cavitation. Pressure spikes above system pressures cannot be built up on the rod side. All pressures above system pressure is going back via a check valve to the accumulator.
At pressure intensification a meter-out control valve opens and the pressure inside the EcoReservoir and cylinder rod side drops over the orifice to a few bar and the cylinder piston can build up full force.
Advantages of the Parker Ecodrive
customer Benefits of the Parker Ecodrive
Increased Productivity from Improved Serviceability
Reliable Shot Consistency from Increased System Control
Reduced Power Consumption from Energy Regeneration
Increased System Reliability from Reduced Component Stress
No opening jump during start phase
Better control of the cylinder and less pressure drop due to 2 control edges
Less wear due to lower pressure levels
Energy saving regenerative circuitry
No cavitation due to innovativeEcoReservoir technology with mechanical self-protection, automatically retracting and decompression
Newest technology with highest accuracy and dynamic for less scrap
Increased pump lifetime due to less airingression
PUMP UNIT, cOOLINg UNIT & FLUId FILTRATION
Induction motor Drive Controlled Pumps DCP for medium and big size Die Cast machines
dcP – MEdIUM dYNAMIcEnergy optimized pumpmanifolds with integrated highpressure filters.
PUMP MANIFOLd
Servo synchron Drive ControlledPumps DCP for small and medium size Die Cast machines
dcP – hIgh dYNAMIc
7-8
The proportional throttle valve TDA is since decades a robust and well proven element of most Die Casting machines pump manifolds
PROPORTIONAL ThROTTLE VALVE
Big variation of coolers fordifferent coolingoptions
cOOLERS
Complete range of return linefilters providing high qualityfiltration. Optional Static ControlMedia supports the reduction inthe number and amount of energyreleased with ESD events.
hYdRAULIc OIL FILTERS
Pressure, level and temperature sensors to monitor the fluid state in the tank and thepressure line.
SENSORS
The market leader vanepump for the high andlow pressure fluid supplyof the hydraulic functionsand the cooler feeder
VANE PUMP
The PxD digital valve electronic modules provide an easy and cost effective installation and commissioning of proportional valve
VALVE ELEcTRONIcS
The Ecological Pressure Filter(EPF) Series provides high qualityfiltration as a compact solution,up to 680 lpm (180 gpm), with aminimum of waste and servicingtime during element change.
RETURN LINE FILTERS (STATIc cONTROL)
FUNCTIONS:
Machine Setup (Manual mode); Automatic Cycle Mode
4 Profile with 10 Velocity Steps
Sensor Zero point adjustable for service
Limitation of the maximal valve opening
Eject function, Filling Test
OPTIONAL:
Pressure control of the rod side
Pressure control of the Multiplication
Injection profile monitoring (4 Channels with 1ms)
Variable communication buses availablee.g. Profibus DP, CanOpen, Device Net, EtherCat, Profinet, Powerlink
cOMPAX3F – ShOT cONTROLLER
hIgh dYNAMIc cLOSEd LOOPShOT cONTROLLER
Closed loop Proportional valves with new hybrid working
technology
PROPORTIONAL VALVE
Combining the best non-weldedpiping system with a complete
engineered piping servicespackage, CPS offers your project
incomparable assurance,efficiency and value.
cOMPLETE PIPINg SOLUTIONS
Modular closing manifold withoptimized proportional valve
spools
cLOSINg MANIFOLd
ENERgY OPTIMIzEd
cLOSINg UNIT
Big variation of available Tie Rod Cylinders according
to international standardsfor the Closing function
TIE ROd cYLINdER
9-10
cORE PULLERS & EjEcTORS
Pressure sensors to monitor the accurate clamping of the corecylinders
SENSORS
Modular specific manifoldwith optimized design toeliminate cavitation duringfast shifting. Available onrequest at machine builders
Special Anti Cavitation directional control valves for the core cylinders
High performance hose,fittings, equipment andaccessories to keep youequipment running at peak.
cORE PULLER MANIFOLd hYdRAULIc AccUMULATORS
SPEcIAL ANTI cAVITATION dIREcTIONAL cONTROL VALVES
hYdRAULIc hOSE ASSEMBLIES
Parker offers with the new CS Series a range of 180, 250 and 360mm high speed piston accumulators special designed for the DieCasting Market. A wide range of bladder accumulators, gas bottles and accessoirs completes the Parker offering.
11-12
Safety
Efficiency
Flexibility
TRIMMINg PRESS
Reliability
Availability
ENERgY OPTIMIzEd hYdRAULIc SYSTEMS
13-14
hYdRAULIc POWER SUPPLY & MOVEMENT cONTROL ON
TRIMMINg PRESSES
Certified modular manifoldswith High Safety Level forpress and closing functions ofpresses.
PRESS MANIFOLd
The proportional throttle valve TDA is since decades a robust and well proven element of most Die Casting machines pump manifolds
Big variation of available Tie Rod and Round Cylindersaccording to internationalstandards for the closing and press function
PV piston pumps provideconsistent high pressure for allmovements and pressfunctions.
dcP – MEdIUM dYNAMIc
TIE ROd cYLINdERS
OPEN cIRcUIT PISTON PUMPShYdRAULIc OIL FILTERS
Pressure, level and temperature sensors to monitor the fluid state in the tank and thepressure line.
SENSORS
High performance hose,fittings, equipment andaccessories to keep youequipment running at peak.
hYdRAULIc hOSE ASSEMBLIES
The Ecological Pressure Filter(EPF) Series provides high qualityfiltration as a compact solution,up to 680 lpm (180 gpm), with aminimum of waste and servicingtime during element change.
Combining the best non-weldedpiping system with a completeengineered piping servicespackage, CPS offers your projectincomparable assurance,efficiency and value.
cOMPLETE PIPINg SOLUTIONS
15-16
SERVIcE & AccESSORIESdIE cASTINg MAchINES & TRIMMINg PRESSES
Compact, lightweight androbust. The truly portableIOS makes field analysis ofhydraulic oils and hydrocarbonfuels simple, quick and easy
The Parker Service Masterplus provides an innovativemeasurement technologywith comprehensivemeasuring methods,including memory storage,monitoring and analysis are allpossible
PORABLE PARTIcLE dETEcTOR
MEASURINg ANd ANALYzINghYdRAULIc cONdITION MONITORINg
PROPORTIONAL VALVE TESTER
IBS Water Glycol provideslaboratory quality particlecounting from bottle samples.For BOP, CMC, RiserTensioners and all critical waterglycol fluids.
IPD particle detector is a cost effective solution to real-timehydraulic/water glycol fluidmonitoring. Helping you identifyproblems early and avoid costlydowntime.
The Valve Master EX00-M05provides a big range of testpossibilities for proportionalvalves and is an essential helpfor troubleshooting onsystems
PARTIcLE cOUNTER - WATER gLYcOL FLUIdS
17-18
Europe, Middle East, AfricaAE – United Arab Emirates, Dubai Tel: +971 4 8127100 [email protected]
AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 [email protected]
AT – Eastern Europe, Wiener Neustadt Tel: +43 (0)2622 23501 900 [email protected]
AZ – Azerbaijan, Baku Tel: +994 50 2233 458 [email protected]
BE/LU – Belgium, Nivelles Tel: +32 (0)67 280 900 [email protected]
BG – Bulgaria, Sofia Tel: +359 2 980 1344 [email protected]
BY – Belarus, Minsk Tel: +375 17 209 9399 [email protected]
CH – Switzerland, Etoy Tel: +41 (0)21 821 87 00 [email protected]
CZ – Czech Republic, Klecany Tel: +420 284 083 111 [email protected]
DE – Germany, Kaarst Tel: +49 (0)2131 4016 0 [email protected]
DK – Denmark, Ballerup Tel: +45 43 56 04 00 [email protected]
ES – Spain, Madrid Tel: +34 902 330 001 [email protected]
FI – Finland, Vantaa Tel: +358 (0)20 753 2500 [email protected]
FR – France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25 [email protected]
GR – Greece, Athens Tel: +30 210 933 6450 [email protected]
HU – Hungary, Budaörs Tel: +36 23 885 470 [email protected]
IE – Ireland, Dublin Tel: +353 (0)1 466 6370 [email protected]
IT – Italy, Corsico (MI) Tel: +39 02 45 19 21 [email protected]
KZ – Kazakhstan, Almaty Tel: +7 7273 561 000 [email protected]
NL – The Netherlands, Oldenzaal Tel: +31 (0)541 585 000 [email protected]
NO – Norway, Asker Tel: +47 66 75 34 00 [email protected]
PL – Poland, Warsaw Tel: +48 (0)22 573 24 00 [email protected]
PT – Portugal, Leca da Palmeira Tel: +351 22 999 7360 [email protected]
RO – Romania, Bucharest Tel: +40 21 252 1382 [email protected]
RU – Russia, Moscow Tel: +7 495 645-2156 [email protected]
SE – Sweden, Spånga Tel: +46 (0)8 59 79 50 00 [email protected]
SK – Slovakia, Banská Bystrica Tel: +421 484 162 252 [email protected]
SL – Slovenia, Novo Mesto Tel: +386 7 337 6650 [email protected]
TR – Turkey, Istanbul phone +90 216 4997081 [email protected]
UA – Ukraine, Kiev phone +380 44 494 2731 [email protected]
UK – United Kingdom, Warwick phone +44 (0)1926 317 878 [email protected]
ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700 [email protected]
North AmericaCA – Canada, Milton, Ontario Tel: +1 905 693 3000
US – USA, Cleveland Tel: +1 216 896 3000
Asia PacificAU – Australia, Castle Hill Tel: +61 (0)2-9634 7777
CN – China, Shanghai Tel: +86 21 2899 5000
HK – Hong Kong Tel: +852 2428 8008
IN – India, Mumbai Tel: +91 22 6513 7081-85
JP – Japan, Tokyo Tel: +81 (0)3 6408 3901
KR – South Korea, Seoul Tel: +82 2 559 0400
MY – Malaysia, Shah Alam Tel: +60 3 7849 0800
NZ – New Zealand, Mt Wellington Tel: +64 9 574 1744
SG – Singapore Tel: +65 6887 6300
TH – Thailand, Bangkok Tel: +662 186 7000-99
TW – Taiwan, Taipei Tel: +886 2 2298 8987
South AmericaAR – Argentina, Buenos Aires phone +54 3327 44 4129
BR – Brazil, Sao Jose dos Campos phone +55 800 727 5374
CL – Chile, Santiago phone +56 2 623 1216
MX – Mexico, Toluca phone: +52 72 2275 4200
Sales Offices Worldwide
DISCLAIMERThe products described herein, including without limitation, product features, specifications, designs. Availability and pricing are subject to change by Parker Hannifin Corp and it’s subsidiaries at any time without notice.
© 2014 Parker Hannifin Corporation HY02-8056/UK Date of Issue 9/2015
Parker Hannifin CorporationOil & Gas Market Development6035 Parkland Boulevard
Cleveland, Ohio 44124
phone 1-800-272-7537www.parker.com