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Simbiosi Industrial
Simbiosi industrial als Polígons d’activitat econòmica (PAE). Diputació de Barcelona.
Dr. Xavier Gabarrell. [email protected]
Universitat Autònoma de BarcelonaDep Enginyeria Química.Institut de Ciència i Tecnologia Ambientals.www.sostenipra.cat
Industrial Ecology and Ecoinnovation
Responsible senior(s)
2009SGR 1505 Research groupwww.sostenipra.cat
UAB Inèdit Innovació IRTA (Cabrils)ICTA and Chemical Engineering Department
Coordinador: Dr Xavier Gabarrell Durany• Ecoinnovation: Dr Joan Rieradevall• Sustainability in agricultural systems: Dr Assumpció Antón• Industrial Ecology: Dr Gara Villalba
Researchers: 9 seniors•5 postdoc•15 PhD students•2 mobility
Industrial Ecology and Ecoinnovation
A
Life Cycle Database for Sudoe area
http://lcadb.sudoe.ecotech.cat/
Papers Thesis2013 = 82012 =28 42011 = 21 32010 = 14 22009 = 18 5http://www.sostenipra.cat/es/publicacions/index.php
Industrial Ecology and Ecoinnovation
Ecodesign. Methodology
Industrial Ecology and Ecoinnovation
Industrial Ecology and Ecoinnovation
ECOTECH-SUDOE project, soe2/P2/E377
Ecotech-Sudoe: an international network in life-cycle analysis and eco-design of innovative
environmental technologies
Ecotech Sudoe Project
Greenhouse Gases (GHG) emissions from Municipal Solid Waste
4.
Chemical Engineering Department Institut de Ciència i Tecnologia Ambientals (ICTA)
ENVIRONMENTAL INDICATORS FOR AN INDUSTRIAL CLUSTER
based on previous work done by
Gabarrell, X. ,García, E.; Sendra, C.; Vicent, T.
OBJECTIVE:
1- Quantifying Material Flow of a Cluster: - Material- Energy- Water
2- Calculating ENVIRONMENTAL INDICATORS:- Each Company - Whole Cluster
THE SYSTEM:
-Industrial Cluster in Barcelona’s surroundings.
-Formed by 39 companies of different Industrial Sectors
-Companies of different sizes (83% smaller than 50 workers)
- No relation among the companies
GENERAL VISION OF THE SYSTEM:
- Each company is a subsystem
1
3
2
Raw Materials Material WastesFuel Oil Final Product PackagingElectricity By-Product AWaterPackagingVacuum Product A Waste’s
Product B Product A-BElectricity Waste water (packed)GasWater Waste waterPackaging Vacuum
GENERAL VISION OF THE SYSTEM:
- Interconnections among companies:
Raw Materials Material Wastes
Fuel Oil Final Product Packaging
Electricity By-Product A
Water Packaging
Vacuum Product A Waste’s
Product B Product A-B
Electricity Waste water (packed)
Gas
Water Waste water
1
3
2
GENERAL VISION OF THE SYSTEM:
- Interconnections among companies:
Raw Materials Material Wastes
Fuel Oil Final Product Package
Electricity
Water Product A Packaging
Waste’s
Vacuum Product BProduct A-B
Electricity (packed)
Gas Waste watertreatment
1
3
2
GENERAL VISION OF THE SYSTEM:
- The whole System:
Raw Materials Material Wastes
Oil Final Product Package
Electricity
Water Product A Packaging
Waste’s
Product B Vacuum Product A-B
Electricity
Gas Waste watertreatment
1
3
2
GENERAL VISION OF THE SYSTEM:
- Interconnections among companies:
Raw Materials Material Wastes
Oil Final Product
Packaging
Water Packaging
Waste’s
Gas Waste water
InputsTHE SYSTEM
Outputs
Inputs Outputs
GENERAL VISION OF THE SYSTEM:
- The whole System:
Inquiries Information(98-00) Material
DIAGRAM Input/OutputWater
EnergyMaterial Flows Correction
Σ Ii = Σ Oi Quantifying Unknown Flows
Completed Matrix Data
METHODOLOGY:
METHODOLOGY: INDICATORS
- Energy ConsumptionAbout - Materials
- Water Production / Waste
Information: Total Consume/ Total Production
Efficiency
- PVC (22200 t/y)- Calcium Carbonate(11550 t/y) Plastification Oil (12900 t/y) - PVC-plastified
Compounds- (56400t/y)
- PVC-plastifiedCompounds- (18000 t/y)
- MATERIALWASTES ⇒ - 139.5 t/y production materials
(279 t/y) Drums (11 34 t/y)
-
- Drums (11,34t/y)Other raw materials (9928.5t/y)
PVC compuonds (18000 t/y)- “ Other inputs ” (139,5 t/y)
- 139,5 t/y “other inputs”
Company N
RESULTS: Subsystem Flows
Inquiry data let obtain the following Input-Output Diagram for each subsystem. After applying the described methodology, underlined flows are calculated.
CLUSTER INDICATORS
Indicator Definition Expression
TMR (tones) Total Material Requirement IMD + Unused Flows
TMRw (tones/worker) TMR per worker TMR /num. Workers
E-ef Eco - efficiency Anual production/ TMR
WP (tones/worker) Worker Productivity Total Production/num. workers
E-in Eco - intensity TMR/ total Production
TWG (tones) Total Wastes Generation
TWGw (tones/worker) TWG per worker TWG/num. workers
TWG/ TMR M-Inef Material Inefficiency
TWG/ Total Production
TWR (tones) Total Water Requirement Total water consume
TWRw (tones/worker) TWR per worker TWR / num. workers
TWWG (tones) Total Waste Water Generation
TER (kWh) Total Energy Requirement Total Energy Consume
TERw. (kWh/worker) TER per worker TER/ num. Workers
E- Inef. Energetic Inefficiency TER/Total Production
RESULTS: Cluster Indicators
RESULTS: Example Indicator Values
MATERIAL INEFFICENCY
M-Inef = TWG / TMR
Average: 0.2Stand. Desv.: 0.24Maximum: 0.97Minimum: 0.01
M-Inef = TWG / Tot.Prod.
Average: 1.16Stand. Desv.: 4.56Maximum: 28.1Minimum: 0.01
KNOWLADGE FROM INDICATORS
1- Detecting Subsystems with highest impact
2- Numeric value of System/Subsystem EvolutionTime
Spatial
Scaling
3- Tool to plan the conversion of a Cluster into an Eco-Industrial Park
• Apresentação sobre Polo, Cofic e Programas de SSMA
• Licença de Operação do Polo
• Projeto APPOLO 2 – Analise de Riscos/PGR
• Organização para Atendimento a Emergências no Polo
Polo Industrial de Camaçari
Segurança, Saúde e Meio Ambiente
Polo Industrial de Camaçari
Empresas em operação: 90 (34 químicas e petroquímicas; inclui29 Parceiras no Complexo Ford)
• Químico-Petroquímico• Celulose • Têxtil• Metalurgia do Cobre• Automotivo• Bebidas • Serviços
Investimento total: US$ 15 bilhões
Principais segmentos:
Início de Atividades - 29.06.1978
Segurança, Saúde e Meio Ambiente
Polo Industrial de Camaçari
► Empregos: 15 mil diretos; 30 mil indiretos
► Faturamento: US$ 15 bilhões/ano
► Exportações: US$ 2,3 bilhões/ano
► Impostos: R$ 1 bilhão/ano em ICMS (BA)
► Investimentos sociais: R$ 16 milhões/ano
Segurança, Saúde e Meio Ambiente
Polo Industrial de Camaçari
Associação empresarial privada: 67 empresas associadas
Promover o desenvolvimento sustentável do Polo Industrial de Camaçari e sua área de influência.
O Polo Industrial de Camaçari ser sempre reconhecido como referência de excelência empresarial.
Missão
Visão
Segurança, Saúde e Meio Ambiente
Polo Industrial de Camaçari
O Cofic atua como articulador, facilitador e coordenador de ações coletivas para atender os interesses de suas associadas.
Papel do Cofic
Segurança, Saúde e Meio Ambiente
Polo Industrial de Camaçari
• Fomentar o crescimento sustentável das associadas
•Representar as associadas junto às autoridades governamentais
•Promover melhores práticas em segurança, saúde e meio ambiente
•Estimular a comunicação transparente e imagem favorável junto à sociedade
•Promover capacitação e qualificação de pessoas para as associadas
Objetivos do COFIC
Promover ações e obter sinergias que assegurem:
480 m3/h. En aquests moments CETREL produeix-recupera 300 m3/h d’aigües per les torres de refrigeració que ven a diferents empreses
480 m3/h. En aquests moments CETREL produeix-recupera 300 m3/h d’aigües per les torres de refrigeració que ven a diferents empreses
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Moltes mercès!
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