pallet positioners • towing equipment handling - materials handling - trolleys ... · 2010. 9....

HANDLING EQUIPMENT

• Mobile scissor lifts

• Pallet trucks and lifters

• Hydraulic scissor lifts

• Pallet positioners

• Lifting equipment

• Gravity conveyors

• Warehouse elevators

• Towing equipment

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Customer Service 1300 305 314 • www.backsafe-australia.com.au

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Specifications

Model PLR020 PLR040 PLR045 PLR060 PLR065 PLR120 PLR245

Capacity tonne 2 4 4 6 6 12 24

Type Fixed Fixed Swivel Fixed Swivel Fixed Swivel

Plate Size w x l mm 95 x 260 190 x 260 180 x 115 285 x 260 220 x 395 230 x 270 ø 270

Overall Roller Size mm 115 x 270 x 110 230 x 270 x 110 250 x 310 x 110 345 x 270 x 110 560 x 395 x 110 400 x 345 x 145 1120 x 415 x 145

Wheels 2 4 4 6 8 8 16

Wheels Size d x w mm 82 x 100 82 x 100 82 x 100 82 x 100 82 x 100 115 x 60 115 x 60

Load SkatesnLow profile load movers, designed to facilitate the moving and positioning of heavy equipment, machinery and bridge structures.nOptional turntable and steering handle available.

Specifications

Model LSK005 LSK010 LSK020 LSK030 LSK050 LSK075

Capacity per 4 units tonne 5 10 20 30 50 75

Capacity per unit tonne 1.25 2.5 5 7.5 12.5 18.75

Unit Length mm 169 188 210 210 275 290

Unit Width mm 100 100 100 100 140 145

Unit Height mm 65 65 65 65 100 10

Unit Track Width mm 55 55 55 55 72 72

Unit Roller diameter mm 20 20 20 20 30 30

Unit Number of Rollers 12 4 16 16 14 14

Unit Rollers in Contact 4 5 6 6 6 6

Unit Height with turntable mm 100 100 100 100

Unit Turntable Top diameter 100 100 100 100

Weight kg 3.9 5 5 5 18 18

Code for Turntable LSK120 LSK120 LSK120 LSK120 LSK150 LSK175

Load RollersnMove 2 to 24 tonne and

still protect your floors.nNylon wheels provide

added protection to flooring

nSealed bearings for increased durability

nNon slip rubber grip surfaces to assist the prevention of load movement.

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Raising heavy loads via the use of hydraulic scissor lift trolleys are the safe and versatile way to transport goods in warehouses, workshops, libraries, loading docks, hospitals, assembly lines, offices and nurseries.

Special Features:n Positive braking system on rear wheels for safety

n Overload valve ensure load limit is not exceeded

n Special hydraulic valving ensure loads lower slowly

n One-piece table top for strength and easy cleaning

n Single and double scissor lift models for high reach

n Sealed bearing wheels for durability and cleanliness

n Castor wheels enable easy positioning in tight spaces

Scissor Lift Trolleys

Model PH 300Capacity 300kg Model PH 150

Capacity 150kg

Model PH 350HCapacity 350kg

Specifications PH150 PH300 PH500 PH800 PH350H PH500H

Lifting capacity kg 150 300 500 800 350 500

Max platform height mm 765 900 970 1040 1370 1130

Min platform height mm 250 315 320 360 375 345

Platform size (WxLmm) 450 x 700 500 x 800 500 x 900 550 x 1040 500 x 900 500 x 700

Overall size (WxLmm) 450 x 820 550 x 970 505 x 1040 550 x 1230 550 x 1070 505 x 830

Wheel (Ø x Wmm) 100 x 30 130 x 40 130 x 40 150 x 40 130 x 40 130 x 40

Packing weight kg 33 73 90 118 112 91

Scissor Lift TablesTLM RangeThese units help take the strain out of loading and unloading items from raised levels. The table is elevated by a pump action foot pedal and smoothly lowered by a hand operated release trigger. The double scissor model TLM500D gives the added advantage of elevating loads up to a height of 1605mm.

n Foot operated hydraulic operation

n Lever release control

n Positive braking system on rear wheels

n Durable powdercoated finish

Specifications TLM150 TLM300 TLM500 TLM500D WH7580

Lifting capacity kg 150 300 500 500 1000

Max platform height mm 785 920 925 1605 950

Min platform height mm 255 310 370 425 445

Platform size (WxLmm) 450 x 700 500 x 850 500 x 850 520 x 1010 510 x 1000

TLM500D TLM150

TLM500

TLM300

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PST350

PST300

PST150

TG50

Large Top Scissor Lift Tablen Foot operated hydraulic operation

n Lever release control

n Positive braking system on rear wheels

n Durable powdercoated finish

Lifting capacity kg: 500

Max platform height mm: 915

Min platform height mm: 286

Platform size (W x Lmm): 810 x 1600

Specifications

Scissor lift with Poly filled Cushion WheelsSpecial Features n Suited for uneven areas of operations.

n Easy foot operation.

n Lever release control.

n Positive braking system or rear wheels.

Model BWSP2004

Load Capacity 200kg

Lift Height 1000mm

Min Height 340mm

Table Size 1000mm x 500mm

Wheel Diameter 200mm

Packing Weight 60kg

Specifications

Economy RangeSpecial Featuresn Easy to use load release handle

n Easy foot operation

n Toe guards on all castor wheels

n Metal guard for extra safety

n Rubber grip handle

Model PST150 PST300 PST350 PST500

Lifting capacity kg 150 300 350 (High Lift) 500

Max. Height of platform mm 730 870 1300 900

Min. Height of platform mm 210 300 340 380

Platform size (W x L) mm 450 x 700 500 x 850 500 x 900 500 x 820

Overall size (W x L) mm 450 x 840 500 x 940 500 x 1070 500 x 970

Wheel (Ø x W) mm 100 x 30 130 x 40 130 x 40 130 x 40

Packing Weight kg 33 73 112 91

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At the press of a button you can reduce the risk of injury from bending and lifting with the new Powerlift DCD 100 Trolley.

n 100kgs of lifting force

n 1000mm travel, 1500mm platform height

n Quiet, precise action with no hydraulics

n Powder coated, suitable for wash down

n Safe, clean, powered lift, DCD100 uses an IP 56 linear actuator

Applications:General lifting applications requiring small deck and longer travel. Especially suited to situations where hydraulic contaminants can’t be tolerated such as offices, veterinary and medical clinics, food and pharmaceutical companies.

Options:Stainless steel deck, chequer plate or rubberised platform

Powerlift Trolley - Model DCD 100

Model DCD 100Shown with table in fully raised position

(1500mm High)

Model DCD 100S Pictured

Model Capacity Maximum Height Minimum Height Platform Size

DCD 100 100kg 1500mm 500mm 895mmL x 480mmW

DCD 100S As above but with 4 x swivel castors

TLE 3920 Model Capacity Maximum Height

Platform Size

TLE3920 300kg 950mm 1010mm x 520mm

TLE6021 500kg 950mm 1010mm x 520mm

Lowered height 450mm

Battery Electric Table Liftersn Lifts heavy loads with easen Automatic 12V battery chargern Push button battery/hydraulic

operation.

Powerlift Trolley - Model DC250At the press of a button you can reduce the risk of injury from bending and lifting with the new Powerlift DC 250 Trolley.

n Lifting is made quick and easy with the quiet, clean battery-powered mechanism.n Suitable for office or the factory, the trolley has a capacity of 250kg.n The batteries have a heavy duty cycle and can be re-charged overnight. The battery will

power approximately 100-120 lifts.n The linear activator mechanism is electric, it does not contain oil. This means it is perfectly

clean and virtually silent.

Model Capacity Maximum Height

Minimum Height

Platform Size

DC 250 250kg 845mm 380mm 895mm x 480mm

DC 250S As above but with 4 x swivel castors

Model DC 250

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Model PHK1500E shown with load

platform removed, to allow lifting of skids and small pallets

Heavy Duty Manual Handling Lift TablesWith a maximum lift capacity of 400kg. Features adjustable forks with a removable load platform, hydraulic foot pump allows easy incremental load raising and controlled lowering. Supplied with polyurethane castors – 75mm rigid castors at front, plus two 150mmØ locking swivel castors at the rear. Battery powered units are available for quick and effortless operation.

Special Features:n Heavy duty foot operated hydraulic

pump or battery powered operationn 3 lift heights available: 1200mm,

1500mm or 1700mmn Features adjustable forks with a

removable table top

n Durable powder coat and chrome finish handles

n All units supplied with perspex safety shield

n Maximum capacity 400kg

Model PHK1700

Specifications PHK1200 PHK1500 PHK1700 PHK1200E PHK1500E PHK1700E

Max load kg 400 400 400 400 400 400

Operation Manual Manual Manual Battery Battery Battery

Length mm 1050 1050 1050 1050 1050 1050

Width mm 595 595 595 595 595 595

Height mm 1425 1725 1925 1425 1725 1925

Platform size mm 650 x 580 650 x 580 650 x 580 650 x 580 650 x 580 650 x 580

Max lift height mm 1200 1500 1700 1200 1500 1700

Min height mm 90 90 90 90 90 90

Fork Length mm 645 645 645 645 645 645

Fork Width mm 110 110 110 110 110 110

Model Maximum Capacity Table Size Extended Height

SA-96 up to 500kg 960mm x 600mm 800mm

Safebin Trolley incorporates a spring loaded table which automatically lowers or raises as goods are loaded or unloaded. The top of the load is always maintained at an ideal lifting height which eliminates the need for constant bending and lifting – a major cause of back injury in the work place.

n Six wheels for maximum manoeuvrability and stabilityn Powder coated finishn Interchangeable springs

Double Piston Hydraulic Pump

STURGO™ Platform StackernCompact design and very easy to use.

nHydraulic pump action with handle makes lifting effortless, foot pedal operation makes lowering easy.

nDouble piston hydraulic pump to meet the fastest lifting.

nEasily moved around with two swivel wheels, to meet stacking needs in a narrow area.

Model Capacity Lifting Height Lowering Height

PFS350 350kg 1370mm 146mm

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Mobile Table LiftersHand winch operated table lifters have the versatility of a hand trolley with the ability to lift and lower loads, eliminating backbreaking lifting. Optional wheel and chassis combinations are designed to give manoeuvrability in all applications.

n Compact and easy to use n Eliminate backbreaking liftingn Improve workplace health and safety n Powder coat finish

Model N4nThis versatile handtruck/lifter trolley is supplied with large diameter pneumatic wheels for easy manoeuvrability

Model Table Size Lift Height Low Height Capacity

N4-9 500 x 400mm 900mm 28mm 150kg

N4-12 500 x 400mm 1200mm 42mm 150kg

Model G4nThe two larger rear wheels allow both use as a handtruck or four wheel trolley


G4-12 500 x 400mm 1200mm 118mm 150kg

Model S4nThese versatile table lifters are fitted with four swivel castors for maximum manoeuvrability


S4-12 500 x 400mm 1200mm 30mm 150kg

S4-18 500 x 400mm 1800mm 30mm 150kg

S4-20 500 x 400mm 2000mm 30mm 150kg

S6-2-32(2 stage) 600 x 600mm 3200mm 30mm 150kg

Model N4-9

Model G4-12

Model N4-9 with optional gas bottle cradle (L-GCC)

Model S4-18 with battery/electric lift option pictured with drum rotator

Options All the S4 models are available with the battery/electric lift option. They feature: n Easy up/down switch operationn internal automatic battery chargern Smooth quiet operation n Heavy duty chain drive lift.n Easy up/down switch operation

Model S4-20

Model S4-12

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UnivatorBattery powered work positioner for transporting and positioning loads quickly and easily. These are highly manoeuvrable, lightweight lifts designed to take the strain out of any lifting job from ground level to over shoulder height. Supplied with 600mmW x 475mmD polyethylene load platforms.

ApplicationsnIdeal for use in narrow aisles and confined spaces. Perfect for all applications from pharmaceutical to catering, from packing line to food processing

Model Capacity Lift Height (mm) Overall Size kg Max Min (mm)

UVE 15 150 1500 130 890 x 600 x 1780H

UVE 17 100 1700 130 890 x 600 x 1980H

Hyloader MiniliftHeavy duty battery powered load lifter. Features 12 volt 18amp.hour battery providing up to 180 lift cycles between charging. Maximum load capacity is 200kg at 350mm load centre.

Code Capacity Lift Height (mm) Platform size(mm)

HL-M 200kg 100 min to 1400 max 600W x 550L

Model P80Features 80kg capacity, built in battery with charger, remote control up/down switch, 240V charging plug and charging indicator light, squeeze protection and platform drop limiter. Two lift heights available – 1530mm or 1760mm. Units supplied with polyethylene load platform.

Specifications

Model Capacity Max Lift Min Low Dimensions Weight kg Height Height Height Platform kg (mm) (mm) (mm) (mm)

P 80 80 1530 120 1730 470 x 600 43

P 80A 80 1760 130 1980 470 x 600 49

Econolift Aluminium Lifters

Model HL-M Capacity 200kg

Model UVE 15

FeaturesnAutomatic electric overload protection

system ensures safety

nEN1757 compliant, CE marked

nBattery electric with built in battery charger

n125mmØ steering wheel

n75mmØ load wheel

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Backsafe Australia’s battery powered Hallins Work Positioners are engineered for flexibility and allow for smooth operation in a large range of tasks. The ergonomic stackers require no maintenance and are designed to reduce physical strain and injury.

The Flex 70 is available in 304 grade stainless steel with a polyethylene work table. The NWT series are supplied with a powder coated steel frame, aluminium lifting column and a polyethylene work table.

Specifications

Model Capacity Max Lift Min Lift Lift Standard Wheel Ø Overall kg Height Height Speed Platform Front/Rear Size (mm) (mm) (mm/sec) Size (mm) (mm) (mm)

FLX 70 70 1765 140 100 525 x 470 80/100 780L x 595W x 1970H

NWT 100 100 1735 140 100 525 x 470 80/125 875L x 525W x 2070H

NWT 150 150 1735 140 80 525 x 470 80/125 875L x 525W x 2070H

NWT 250 250 1735 150 70 600 x 500 75/160 1100L x 620W x 2175H

Hallins Load Lifters

Model NWT 250

Model FLX 70

Porta LiftIt is your answer to lifting and shifting, this cost effective portable lifting aid enables one person to safely and without strain move up to 100kgs from ground level to 1000mm on all surfaces including stairs.

n Noiseless winch for silent operation.

Model Capacity

kg

Maximum Platform Height

mm

Plate Size (w x l)

mm

Frame Weight

kg

Overall Weight

kg

PL100 100 1000 400 x 635 18 27

Electric LifterPEL150 is designed to be used in confined and narrow spaces. Perfectly suited for lifting and moving applications from the laboratory to the office, processing lines to the supermarkets.

n Highly maneuverable and lightweight

n New innovative safety inertia device

n Ergonomically curved handles to offer extra support

Model Capacitykg

Lift Height Maxmm

Lift Height Minmm

Platform Size W x Lmm

Unit Weightkg

PEL150 150 1500 130 520 x 460 58

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Hyloader MultiliftThe Hyloader Multilift is a multi-purpose lift truck capable of performing various lifting operations simply by exchanging attachments. A new design single mast and diagonally opposed roller carriage system provides excellent load stability and unobstructed vision. Standard features include heavy duty load brake winch, polyurethane tyred roller bearing wheels and positive foot operated brake.

Lift height and base dimensions can be modified to order and we welcome enquiries for special purpose attachments such as drum tippers, spool manipulators, etc. Type of attachment can reduce lift capacity.

Model HL-W

Available with fixed forks, adjustable forks, load platform, crane jib and reel handlers

Model SOP: Slip-on Platform

Model FF : Fixed ForksModel ERH : Reel Handler

Model CJ : Crane Jib

Lightweight Walkie Stackers

nWeighs only 24kg nLifting capacity 100kg nMinimum table height of 90mm

This lightweight aluminium, foot operated mini-stacker, is available in 2 lift heights – 1000 mm and 1200mm. Featuring a durable hydraulic operation, lockable rear castors, perspex safety guard and rubberised push handles.

Model Capacity Lift Height (mm) Dimensions (mm)

HL-W 350kg 1500 2025H x 1000L x 680W

Please specify attachment type when ordering

Model LWS-1000

Model HL-W Attachments

SOP Slip-on Platform

ERH External Reel Handler

CJ Crane Jib

FF Fixed Forks

AF Adjustable Forks

Model Lift Height (mm)

LWS-1000 1000

LWS-1200 1200

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Anti-Corrosion ModelsStainless Steel ModelsStainless steel pallet trucks for use in highly corrosive applications or in hygiene areas such as food, or pharmaceutical industries. They feature all stainless steel construction including bearings, axles, etc.

Model Width Length Low Height

NR25NLS 680mm 1150mm 85mm

NR25NSS 520mm 1150mm 85mm

Galvanised ModelsGalvanised model including stainless steel bearings and axles, chrome ram and zinc plated pump. These corrosion resistant pallet trucks are ideal for use in damp conditions, i.e. cold stores.


NR25NLG 680mm 1150mm 85mm

NR25NSG 520mm 1150mm 85mm

Weight Scale Pallet Trucks2000kg scale weight capacity complete with rechargeable battery and charger.


NR25NW 700mm 1150mm 90mm

STURGO™ Hydraulic Pallet TrucksStandard Models

Model Width Length Low Height Capacity Fork Width

HPT520 520mm 1150mm 85mm 2500kg 150mm

HPT520 /950 520mm 950mm 85mm 2500kg 150mm

HPT450 450mm 1150mm 85mm 2500kg 150mm

HPT680 685mm 1150mm 85mm 2500kg 150mm

Quick lift option is available on these models. Ad prefix ‘Q’ to code when ordering

Model NR25NW Weight Scale Pallet Truck

Model NR25NLS Stainless Steel Pallet Truck Model HPT680 to suit

standard size pallets

Optional ModelsLow Boy ModelsLow height pallet trucks for tight pallets, low stillages, etc., which require a lowered height of less than the normal 85mm.


NR25NLL 685mm 1150mm 65mm

NR25NSL 520mm 1150mm 65mm

NR25NLM 685mm 1150mm 51mm

NR25NLV 685mm 1150mm 35mm

Wide ModelsFor use with plaster board, timber panels, paper rolls, etc. They are available in widths up to 1000mm, maximum capacities are 2000kg.


NR20NLXL 800 800mm 1150mm 85mm

NR20NLXL 900 900mm 1150mm 85mm

NR20NLXL 1000 1000mm 1150mm 85mm

Long models also available – up to 2100mm long. Ask for more details.

High Capacity ModelsIncreased capacities for handling 2 high pallets in excess of 2500kg, or for moving very heavy objects such as safes, paint vats, machinery, etc. Maximum capacity unit available 5000kg.


NR30NL 685mm 1150mm 80mm 3 Tonne

NR30NS 520mm 1150mm 80mm 3 Tonne

NR50L 685mm 1150mm 90mm 5 Tonne

NR50S 520mm 1150mm 90mm 5 Tonne

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Features foot operated hydraulics to raise and lower skidsn500 and 1000kg

capacity models lifts skids from 83mm to 870mm

nStrong, robust all-steel construction for maximum durability

nRear swivel castors make positioning easy

nFoot operated brakes on rear wheel for safe parking

nSafely lifts loads with easy to operate hydraulic mechanism

Model LV50W LV50 LV50N LV50SS LV100W LV100

Load Capacity 500kg 500kg 500kg 500kg 1000kg 1000kg

Fork Width 685mm 520mm 460mm 520mm 685mm 520mm

Min Fork Height 83mm 83mm 83mm 83mm 83mm 83mm

Max Fork Height 833mm 833mm 833mm 603mm 833mm 833mm

Fork Length 1081mm 1081mm 1081mm 810mm 1081mm 1081mm

Skid TiltersManually operated/battery electric. Suitable for loads up to 1000kg.n Correctly positions skids and work platformsnLifts and tilts as separate operations – easy to use control leversnIdeal for unloading crates and stillages

Model Operation Capacity Fork Length Overall Width

STM 31 Manual/Hydraulic 1000kg 800mm 560mm

STE 31 Battery Electric 1000kg 800mm 560mm

Model STM 31 Manual hydraulic

Skid Lifters

Easy foot pump operation

Easy lowering

Optional Table Top

Features

Note: Skid lifters and tilters are not suitable for closed pallets

Skid LiftersCombination of pallet truck and lift table, these units are ideal for loading and unloading operations. 500kg and 1000kg capacity models lifts skids and stillages up to 850mm (maximum fork height). Features manual/foot operated hydraulic operation with easy to use control lever.

Model Capacity Fork Length Overall Width

SR50N 500kg 1115mm 520mm

SR50W 500kg 1115mm 690mm

SR100N 1000kg 1115mm 520mm

SR100W 1000kg 1115mm 690mm

SR50W

SR100N

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Designed to elevate to an ergonomically correct height. Rear stabilising bars automatically come into operation preventing unit from moving when the forks are raised. Both models are available with battery/electric operation.

Model Type Capacity Lift Height Overall Width

WJF 685 SPW Manual 1000kg 800mm 685mm

WJF 520 SPW Manual 1000kg 800mm 520mm

WJF 685 SPWE Battery 1000kg 800mm 685mm

WJF 520 SPWE Battery 1000kg 800mm 550mm

High-Lift Pallet Trucks - WJF Range

Model WJF 685 SPW Manual lift

Features:nLift capacity 1000kgnFits through a standard door opening

(non-straddle only)nHydraulic pump and cylindern3 way hand control with neutral, allows

operator to manoeuvre the load safely

Model Lift Height Type Overall Width

WH7600 1525mm Standard 680mm

WH750SL 1525mm Straddle 1380mm

Manual Load Lifters

WH7600 Non Straddle model

Model WH750SL

Straddle model

Powered Pallet TrucksReduce effort involved in moving pallets around the workplace

Model Description Capacity Fork Height Fork Height Fork Length Fork Width

Min Max

PTP 45 Pedestrian 2000kg 85mm 210mm 1150mm 530mm

nManoeuvre loads up ramps and dockboards effortlessly

nCompact design combined with new technology, makes this pallet truck ideal for narrow, cramped aisles

nSmooth stepless European speed controlnEuropean Power unit and drive wheelnPowerful traction batterynCapacity 2000kg

Model PTP45 Pedestrian operated powered pallet truck

Note: High-Lift Pallet Trucks are not suitable for closed pallets

Straddle version for use with standard pallet

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nDramatically reduces strain, increases safety and productivity in those repeat picking applications

nFully powered pedestrian operatednQuick battery operated lift to desired heightnTwo parking brakes ensure safetyn500mm load centrenSupplied with battery and automatic chargernWith added safety features: mandatory two handed controls safety bar, etc.nHeavy duty design with top quality mast constructionnStraddle leg design suitable for Australian pallets or skids

Model Capacity Fork Height Fork Height Fork Length Fork Width

Min Max

WCDNSA1030 1000kg 65mm 3000mm 1070mm 210-850mm adjustable

Powered Traction Drive Stacker

Model Capacity Fork Height Fork Height Fork Length Power Pack

Min Max

FSPCB981 1000kg 35mm 2500mm 800mm 2.2KW/24V

Counter Balance StackernLift heavy loads easily and effortlessly

nCounter balance load ensures safety

nIdeal for unloading shipping containers

nHeavy duty design

nTwo parking brakes to ensure safety

nFully powered pedestrian operated

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Lifting, shifting, stacking made easy with

‘smart-stackers’The ideal solution to many manual handling problems – especially when product is being loaded onto or unloaded from pallets.

With weight capacities from one tonne to 2.5 tonnes, and a unique modular construction, Quickstak ‘smart-stackers’ virtually eliminate bending and lifting, and bring about a significant improvement in overall productivity and efficiency.

nInfra-red height sensor automatically adjusts the fork height as you load or unload

nA built-in fully adjustable height sensor constantly monitors the top layer of any product on the forks, and automatically raises or lowers the forks as needed, to maintain the pre-determined working height.

nThe height sensor works equally well for cartons, paper, wood, sacks and bottles of any size, shape or weight.

Quickstak Specifications

Model Lift Lift Overall Fork Fork Overall Distance between Capacity Height Height Length Width Straddle Legs

Q1010 1000kg 1000mm 1525mm 900mm 610mm 1250mm

Q1210 1000kg 1250mm 1775mm 900mm 610mm 1250mm

Q1510 1000kg 1500mm 2025mm 900mm 610mm 1250mm

Q1015 1500kg 1000mm 1775mm 900mm 610mm 1250mm

Q1515 1500kg 1500mm 2275mm 900mm 610mm 1250mm

Standard unit Model Q-1510

nLift effortlessly – battery powered hydraulics do all the hard work

nNo need to bend or lift while loading or unloading pallets. Dial in your working level – Quickstak ‘smart-stacker’ does the rest automatically.

nMore productivity, less back strain

Options:

n2500kg capacity Model Q-2510

nTraction drive add TC to Model code

nNon-straddle leg add NS to Model code

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EZE Loaders are true ergonomic tools. They have no mechanical springs and are designed to automatically raise and lower pallets during loading or unloading and allow easy pallet rotation so the worker does not have to reach or strain. As the load changes, the EZE-Loader automatically adjusts, keeping the top of the load at a convenient working height. The patented pneumatic support system utilizes the proven Firestone Airstroke ActuatorTM, a system based on Firestone’s AirideTM

springs for truck and bus suspension systems.

nNo mechanical springs, uses captive air to pressurise the Airstroke ActuatorTM. A bleed valve is provided for capacity adjustments.

nPressure relief valve prevents excess pressure build up.

nAutomatic load weight compensation to keep the top of the load at a convenient working height.

n1010mm diameter rotator ring on top of unit with secured centre pivot.

nSystem easily adjusts for varied loads without guessing or changing of springs.

Palring – The rugged turntable that will not bind or tighten under loadnCan be moved safely by stepping inside ring

and lifting the carry handles.

n2000kg capacity

nDurable galvanized finish

nModel PALR-1100

EZE Loader – Automatic Pallet Positioners

EZE Loader is fork liftable without the need of an additional option. No fork pockets on sides of base frame that can be a potential pinch point or tripping hazard.

Location of air valves (2) and pressure gauge at end of unit provides protection and easy accessibility. The EZE Loader is self contained and does not require a constant air supply. Simple adjustments of weight capacities are made with the bleed valve pictured above.

760mm raised height places the load at a convenient height for maximum loading comfort, safety and efficiency.

As load is applied, the pallet level adjusts in order to maintain a convenient working height. Fully loaded pallet lowers to 222mm, allowing for convenient load removal by forklift.

Selector table for EZE Loader Series. Capacities 1,360kg or 2,040kg

Specifications

Model Travel Capacity Capacity Height Height Minimum Maximum Lowered Raised

EZ30 540mm 204kg 1360kg 222mm 760mm

EZ45 540mm 385kg 2040kg 222mm 760mm

Model PALR-1100

Ring Height 60mm

Diameter 1100mm

Capacity 2000kg

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Model PAL-GS Palift is a load elevating and lowering device designed to eliminate the bending required when loading or unloading palletised goods. Palift is a simple, robust mechanism consisting of a scissor lift between two steel platforms. The lifting force is generated by heavy duty compression springs with shock absorbers fitted to dampen the vertical movement of the load. A selection of springs is available to suit a wide range of loads up to two tonnes.nQuick & easy capacity changesnBuilt in forklift socketsnAvailable with optional castors for easy mobilitynTurntable top – allows load to be rotated

Palift OptionsA range of options and accessories are available to allow the Palift to be even more versatile in a wide range of applications.

nBoth a rotating top (as pictured right) or a fixed square top is available. A turntable brake can be fitted to allow the rotating top to be secured in a fixed position when required.

nPalift mobile allows for easy manoeuvrability, the mobile palift is limited to a maximum capacity of 1400kg supplied with heavy duty industrial castors.

Model PAL-GS Specifications

Capacity 2000kg

Compressed Height 230mm

Extended Height 700mm

Table diameter 1100mm

Unit Weight 160kg

Palift LitePalift Lite caters for the lighter 150kg – 250kg weight range. It incorporates a single spring centrally located beneath a hinged spring cap. The standard unit is supplied with an 1100mm diameter rotating turntable, built in fork pockets in the base and finished in durable hot dipped galvanised finish.

Model PAL-LT Specifications

Capacity 150kg – 250kg

Compressed Height 230mm

Extended Height 730mm

Table diameter 1100mm

Palift – Spring Loaded Pallet Positioner

Model PAL-GS

Model PAL-LT

Paldisc – Pallet TurntablesPaldisc is designed specifically so that pallets can be placed on or removed from turntable using only a hand pallet truck.nOnly 22mm high – easy to load with pallet truck

nEasy to rotate even with a 2000kg load

nThe compact size of the turntable makes it ideal where space is limited

nPaldisc is ideal wherever forklifts are restricted, such as mezzanine floors, hygienic areas or wherever space is limited.

Model PALD-1100 Specifications

Diameter 1100mm

Total Weight 100kg

Turntable Height 22mm

Maximum capacity 2000kg

Model PALD-1100

Plastic safety sheet to protecthands and fingers

Springs quickand easyto change if necessarywith hinged releasemechanism

Set and forget springsno need for power, airor operator adjustment

Forklift tine sockets foreasy relocation

Holes for optionaladjustable feet foruneven floors

Durable galvanisedframe guaranteedfor 3 years

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Portable Lifter• Lightandportable.

• Auniqueliftingpartnerthatenablesonepersontooperate with minimal effort.

• Compactandwillfitintothebootofasmallcar.

• Madefromheat-treatedaluminiumandweighs only 26kg.

• Setupinminutesandeasytousedesign.

• Idealforinstallationofair-conditioning,rollerdoor,maintenance and general building services.

• Savetime,moneyandyourback!fromunnecessarylifting.

Lifter facts:

- Lifts up to 82.5kg safely to 3.4 metres

- Lifters total weight 26kg

- Lifts in most confined spaces

- Expandable legs for uneven surfaces

- Overload safety trip switch

- Emergency stop button

- Electrically or manually driven

- Low maintenance

- Variable speed control

Lifter facts:

- Lifting height: 345cm

- Wallboard capacity: up to 122cm x 500cm

- Load capacity: 90kg

- Unit weight: 38kg* 5 Metre Lift Available

Gyprock Lifter• Designedtoreducelabourcosts,injury

risk and increase productivity.

• Allowonepersonoperation

• Suitablefortheinstallationandpositioning of Gyprock sheets, panelling insulation boards and similar sheeting.

• Canbeoperatedhorizontal,verticalorceiling position.

• Easysetupwithouttools.

• Electricremotecontrol.

• Manualoperationincaseofpowerfailure.

• Portableandlightweightdesignforeasily transport from job to job.

• Automaticoverloadbreaker.

Accessories: Extension arms also available for 6m sheets, increasing wallboard capacity to 122cm x 600cm

* 5 Metre Lift Available

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Safety Bar

Flow Control Valve

Limit Switch

Lift Table Controls

Internal Power Unit

Lift tables are used to handle loads safely and easily. Repetitive or heavy lifting by hand can be dangerous and slow. At the touch of a button, lift tables can raise or lower smoothly, quietly and efficiently. The risk of back injury to workers can be dramatically reduced.

Hydraulic Scissor Lift Tables

Standard Series: Bases Code Capacity Vertical Travel Height Base Width Base Length Elev. Time Power Unit Weight

Tonnes mm Min Max mm mm sec KW Supply kg with A B C D E Std.Plat.

AS1-900 1 915 175 1090 610 1220 21 0.75 240/1/50 320

AS2-900 2 915 175 1090 610 1220 42 0.75 240/1/50 335

AS3-900 3 915 200 1115 610 1220 22 2.4 415/3/50 390

AS1-1200 1 1220 200 1420 610 1680 27 0.75 240/1/50 500

AS2-1200 2 1220 200 1420 610 1680 18 2.4 415/3/50 530

AS3-1200 3 1220 200 1420 610 1680 27 2.4 415/3/50 545

Standard Platform Sizes – each of the models listed above are available with the following platform size

Specifications

Standard Sizes Optional Sizes *Vertical Options Minimum Maximum Travel L W L W L W

915mm Safety bar only 1300mm 1150mm 1300mm 800mm 1800mm 1200mm

915mm Skirt only 1400mm 1150mm 1400mm 800mm 1800mm 1200mm

915mm Safety bar & skirt 1500mm 1150mm 1500mm 1000mm 1800mm 1200mm

915mm No bar or skirt 1220mm 1150mm 1220mm 610mm 1800mm 1200mm





AS-9

00 S

erie

sAS

-120

0 Se

ries

AS-9

00 S

erie

sAS

-120

0 Se

ries

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Options

Platform size: Standard platforms available ex stock. Non-standard platforms can be built to client’s specific dimensions

Forklift sockets underneath: Forklift sockets can be incorporated into the base frame for easy relocation of the lift table (lowered height increased)

External power unit:

Hydraulic power unit can be external to the lift table, connected via a hydraulic hose

IP65 electrical installation: Electrics to IP65 degree of protection (to AS1939) for outdoor or washroom applications

Chequerplate platform:

Chequerplate platform for pedestrian non-skid surface

Hinged flaps: Hinged flaps can be fixed to platform and pit edge for flush pit installation.

Forklift sockets at the sides: Forklift sockets can be welded to the sides of the base frame of the lift table for easier relocation (lowered height not increased)

Skirt: Concertina skirt made from reinforced vinyl with steel stiffening rods to prevent ingress into mechanism

Single phase/three phase: Lift tables may be supplied in either single or three phase

Special paint: Standard enamel finish is red with yellow safety bar. Special colours or paint formulations can be provided.

Galvanised Platform: Entire platform can be hot dipped galvanized for enhanced durability and corrosion resistance.

Turntable OptionsA wide range of manual or powered options include:nPalring fixed to platformnPaldisc fixed to platformnFlush mount Paldisc, set into the platform for the ultimate in hand pallet truck access.

Wide Series: Bases Code Capacity Vertical Travel Height Base Width Base Length Elev. Time Power Unit Weight

Tonnes mm Min Max mm mm sec KW Supply kg with A B C D E Std.Plat.

AS1-900W 1 915 175 1090 1000 1220 21 0.75 240/1/50 340

AS2-900W 2 915 175 1090 1000 1220 42 0.75 240/1/50 355

AS3-900W 3 915 200 1115 1000 1220 22 2.4 415/3/50 410

AS1-1200W 1 1220 200 1420 1000 1680 27 0.75 240/1/50 520

AS2-1200W 2 1220 200 1420 1000 1680 18 2.4 415/3/50 550

AS3-1200W 3 1220 200 1420 1000 1680 27 2.4 415/3/50 565

Wide Platform Sizes – each of the models listed above are available with the following platform size

Specifications

Standard Sizes Optional Sizes *Vertical Options Minimum Maximum Travel L W L W L W









AS-9

00W

Ser

ies

AS-1

200W

Ser

ies

AS-9

00W

Ser

ies

AS-1

200W

Ser

ies

Lift table with Palring

Specifications Table

Lift table with Paldisc

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Permanent Magnetic Lifters• PermanentMagneticLiftercanbeusedinavarietyofindustriesforthetransportationandliftingofsteel,engineparts,semimanufactured

goods and moulds. Due to its force there is no need to use slings, clamps, or other holding devices eliminating damage to the surface of lifted goods.

Model W.L.L Cylindrical carrying capacity

Weight Max. break away force

kg kg kg kg

PML-1 100 50 3 350

PML-3 300 150 10 1050

PML-6 600 300 24 2100

PML-10 1000 500 50 3500

PML-20 2000 1000 125 7000

Lifter facts:

•Hasabreakawayforce3.5timesgreaterthanthe working load limit.

•Weightrangingfrom3kg–440kg.

•Safe:NoelectricityisneededtooperatetheMagnetic Lifter. Once operated there is less than 1% residual magnetism.

•Simpleswitchandsafetybuttondesignallowsforone handed operation.

•Largersizesavailable up to 6000kg.

•Referenceofsuitable plate thickness for each capacity.

Note: Use of plate with high-carbon content will reduce the absorbability to less than 50% of rated capacity. Use of plate with high carbon content not recommended.

Type PHDType PHA

Type PHD Pallet HookThe PHD pallet hook features variable body height and adjustable tine width, making this versatile attachment ideal for the transport and construction industry. Load balancing is via the moveable lifting ring. Two lift capacities available.

Type PHS2200

SWL 2200kg

Weight 225kg

Shipping Size (mm) 1200 x 1200 x 400 (H)

Type PHA Pallet HookThe automatic pallet hook, type PHA, is self levelling for ease of operation. An internal spring mechanism ensures the lifting eye is always in the correct position to keep the tines horizontal, eliminating the need to reposition the lifting ring. Enclosed frame members protect the operator from moving parts. Tine width is adjustable.

Type PHA2000

SWL 2000kg

Weight 200kg

Shipping Size (mm) 1600 x 1000 x 800 (H)

Standard Pallet Hook

Model: HSPH22

Capacity: 2200kg

Unit Weight: 180kg

For Lifting palletised goods by overhead crane. Load balancing carried out by altering the position of the lifting ring to suit the loads centre of gravity.

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Single Point Lifting JibA simple slip-on jib with a single hook position. The jib comes complete with safety swivel hook.

Able to manoeuvre in restricted places and then extend to 2100mm. Supplied complete with safety swivel hook

Type HSEJ-25 HSEJ-45

Position

500mm 2500kg 4500kg

1250mm 1400kg 3300kg

1560mm 1150kg 2800kg

1870mm 900kg 2500kg

2180mm 750kg 2000kg

Type HSFJ-25

Position

500mm 2500kg

1000mm 1250kg

1500mm 800kg

1925mm 600kg

Type HSFJ-45

Position

500mm 4500kg

990mm 2725kg

1380mm 1950kg

1770mm 1525kg

Type HSEAJ-25

Position SWL(kg)

770mm 2500

1020mm 2500

1240mm 2200

1640mm 1500

2040mm 1000

Extendable Jib

Type SWL(kg)

HSSPLJ 3000

Fixed Length JibThe fixed length jib is a quick and easy way to turn your forklift into a crane. Supplied complete with safety swivel hook.

Extendable Jib with Angle AdjustmentThe jib features a tilt facility that allows extra height to compensate for the hook and sling length. Supplied complete with safety swivel hook.

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Container Ramp Folding LipDesigned for access from ground level into a standard shipping container. The self levelling lip allows for full load capacity when slightly uneven ground.

Model Capacity

HSCR6-FL 6000kg

Container RampThe HSCR container ramp sits on the door lip of the container and is retained by twin safety chains attached to twist lock pockets.

Width: 2000mm Length: 1500mm

Heavy Duty CraneHeavy Duty range of high quality floor cranes, tested to Australian Standards

n Foldable for easy storage

n Easy manoeuvrability

n Extendable multi-positional jib

Large range of floor cranes available.

Model Capacity

HSCR6 6000kg

HSCR8 8000kg

HSCR10 10000kg

Model Cap Pos1

Cap Pos4

Min hook Height

Max Hook Height

Max Length

Type

BAFC 500 500kg 200kg 250mm 1850mm 1450mm Folding

BAFAC 1000 1000kg 250kg 250mm 2000mm 1700mm Folding

Bulk-A-Bag Lifting Frame Crane MountedDesigned for access from ground level into a standard shipping container.

Model: HSBBFC

Safe working load 2000kg

Unit Weight: 55kg

Hook Centres 1000mm

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Jib AttachmentsType FJSA general purpose jib at an affordable priceAble to manoeuvre in a confined place, then extend to 2000mm.

nGalvanised finish.

Type TJSFeaturing tilt facility that allows extra height to

compensate for the hook and sling length.

nGalvanised finish.

Type TJS 2.5 TJS 5.0

Position SWL (kg) SWL (kg)

1 2500 4750

2 1200 2400

3 900 1800

4 750 1500

Weight (kg) 130 180

Type FJS 2.5 FJS 5.0 SFJS 7.5 SFJS 10

Position SWL (kg) SWL (kg) SWL (kg) SWL (kg)

1 2500 4750 7500 10000

2 1200 2400 3600 4800

3 900 1800 2700 3600

4 750 1500 2250 3000

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Type SJ 2.0A lightweight jib able to be carried to the forklift and

fitted quickly. Galvanised finish.

Specifications

Model SJ2.0

SWL 2000kg

Weight 45kg

Pocket Centres 275mm

Pocket size 160mm x 65mm

Type SJWA simple slip-on jib with two hook positions.

Supplied with safety swivel hook.

Type SWL kg SWL kg

@ 550mm @1100mm

SJW2.5 2500 1500

SJW 4.5 4500 3000

SJW 7 7000 5000

SJW 11 11000 8000

Note: The lift capacities stated are a structural rating for the jib only, and make no claim as to the suitability of the forklift. Actual forklift capacity may be less than the structural capacity of the jib. Check with the forklift supplier for actual working capacities.

In accordance with AS2359. 1, when lifting with a jib attachment, the net lifting capacity should be 0.8 times the rating of the forklift, to allow for swinging load.

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Fork SlippersExtend the versatility of your lift truck. Designed for ease of operation with slim profile. Standard finish is enamel paint finish black, but also available zinc plated up to 6.5 tonne capacity. In accordance with AS2359.15 slippers used for general usage should be no longer than 167% of the supporting tine’s length.If the slippers are longer than 167%, then usage of those slippers shall be restricted to their specified application.

nSupplied with locking pins

nFitted with rating plate

Type Length (mm) To suit max tine size (mm) Weight per pair (kg) SWL perpair at 600mml/C

FE1-16 1600 100 X 45 50 3000

FE1-18 1800 100 X 45 56 3000

FE1-21 2100 100 X 45 66 3000

FE1-24 2400 100 X 45 75 3000

FE2-16 1600 130 X 50 60 4500

FE2-18 1800 130 X 50 66 4500

FE2-21 2100 130 X 50 78 4500

FE2-24 2400 130 X 50 88 4500

FE3-16 1600 155 X 55 91 6500

FE3-18 1800 155 X 55 102 6500

FE3-21 2100 155 X 55 119 6500

FE3-24 2400 155 X 55 136 6500

FE3-30 3000 155 X 55 170 6500

Probe AttachmentSlip-on roll prong suitable for fabric, cable and coil products. Can also be used for carpet handling, but usage is generally restricted to larger forklifts due to the extended load centre created by the length of the prong. These attachments quickly adapt to almost any forklift and require only the connection of a safety chain to prevent unintentional disengagement. Prongs are manufactured from high tensile steel and can be made to any length.

Model: HSRPPF

Capacity: 350kg @ 2200mm

Probe Diameter: 70mm

Probe Length: 2000mm

Unit Weight: 150kg

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Note: Safety Cage must not be used on forklifts with a capacity less than stated below:Forklift truck – minimum capacity 1800kgReach truck – minimum capacity 1000kg

Safety Cage/Work PlatformWelded ConstructionFeaturesnManufactured to meet Australian Standards

AS-2359.1 and AS-1657

nDesigned to carry 2 people (250kgs max)

nDimensions are 1200 x 1200 x 1000mm with safety screen

nToe boards on all sides, skid resistant floor plates

nInward opening, self closing door and internal handrail

nFull length fork sleeves – pocket centres 600mm

nPins supplied for attaching to fork – safety chains fitted

nSafety harness connection point provided.

Full Body Safety Harness and Lanyard.Order code : SFH

Type WP Work Platform Bolt Together ConstructionWork platforms are designed to safely carry out tasks of ‘short duration’ and ‘occasional usage’, such as maintenance of stocktake.

Manufactured strictly in accordance with AS 2359.1, the WP platform is suitable for a maximum of two people.

nZinc Plate Finish

nSWL - 250kg

nWeight - 115kg

nSupplied with locking pins

nSupplied unassembled

Note: The use of a Work Platform on a forklift truck should not be considered if the lift capacity of that forklift is less than 1800kg for a Counter balanced type or 1000kg for a straddle type forklift.

Model ST-WP

Model WP Work Platform

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Gravity Conveyors, Frames & Rigid SupportsThe Backsafe range of gravity conveyors will enable goods of various shapes, sizes and weights to be moved quickly, efficiently and safely from one operational stage to the next.

Your choice of roller or wheel conveyor will depend on the nature of the articles to be moved. Generally goods that are heavy or less uniform in shape, or both, will require roller conveyors. Lighter and more uniform articles may well suit the use of wheel conveyor, which have the capacity to move goods quicker.

Although each part of a gravity section has separate load capacities, it is important to note that the overall capacity of the section is dependent upon the combination of roller pitch, roller type and the method of support. If in doubt, please refer to your nearest Backsafe representative.

Standard roller conveyor frames and rigid supports are supplied in a painted condition. Where adverse operating conditions exist, hot-dip galvanised frames and supports are available.

Roller Conveyor Frame (90 x 28 x 2.5 channel) Available in both straight and curved sections, the side channel is made from 2.5mm thick material, folded in a ‘C’ section for strength.

The cross members are made of inverted 40 mm x 40 mm x 3mm angle iron, strategically welded into position to reinforce the section and provide a bed for the rigid support.

There are standard lengths for straight sections (1500 mm and 3000mm) and curves 45 degree and 90 degree).

‘Oval’ axle holes to suit our standard Backsafe gravity rollers are punched at 37.5 mm centres for flexibility of roller pitch.

Sections interlock to form a positive and secure join between frames allowing the flexibility to add or reduce sections as required. Straight sections incorporate a bar coupler at one end and a hook coupler at the other. Curved sections have universal couplers at both ends.Non standard lengths or widths available upon request.

Rigid SupportsBacksafe rigid supports provide a firm foundation for all the roller and wheel conveyor sections in the range.

Made from tubular construction and fully welded for strength and reliability, each stand can be individually adjusted to the height required. A range of models is available to suit various frame widths, providing the choice of operating heights from 305 mm to 1320 mm.

While supports have the flexibility to be used as freestanding units, it is recommended that they are bolted into position to ensure operator safety.

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Gravity Conveyors, Frames & Rigid Supports - Welded

ROLLERS CONVEYOR FRAMES STRAIGHT SECTIONS Dimensions in mm

Galvanised Model (suffix G)

Overall Width ‘D’

Length ‘C’ mm

OutsideRadius ‘B’

ModelNumber

300 1500 N/A L1910

300 3000 N/A L1912

450 1500 N/A L1914

450 3000 N/A L1916

600 1500 N/A L1918

600 3000 N/A L1920

ROLLERS CONVEYOR FRAMES CURVED SECTIONS Dimensions in mm

Galvanised Model (suffix G)

Overall Width ‘D’

AngleDegrees’A’

AngleDegrees’B’

ModelNumber

300 90 1220 L1946

300 45 1220 L1952

450 90 1220 L1958

450 45 1220 L1964

600 90 1360 L1966

600 45 1360 L1968

RIGID SUPPORTS Dimensions in mm

OverallWidth ‘D’

ElevationRange mm ‘F’

ModelNumber

300 430-685 L1849

300 610-1016 L1851

450 430-685 L1861

450 610-1016 L1863

450 760-1320 L1865

600 430-685 L1868

600 610-1016 L1869

600 760-1320 L1870

Maximum Capacities per Unit Length

Length (mm) Supports Maximum Load kg

3000 2 400

3000 3 650

3000 5 1200

3000 Laid on Floor 1800

1500 2 400

1500 3 650

1500 Laid on Floor 900

Curve 3 400

Curve Laid on Floor 450

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Gravity rollers - oval axleThe standard range of Backsafe rollers are manufacturedwith an ‘oval’ shaped formed axle. This effectively locks the axle in the frame and holds the inner bearing firmly thus ensuring maximum efficiency from the ball race. An internal spring at one end enables the axle to be laterally moved for ease of assembly, alterations to roller pitch or removal for maintenance.

Three ranges are offered to suit standard applications and operating conditions. The rollers in curved sections are of the double differential type, enabling cartons etc. to maintain a controlled course and not wander to the outside of the curve.

Although manufactured to suit the Backsafe gravity conveyor frame, non-standard lengths and axle types are available on application. If adverse operating conditions are encountered, it is important that you refer to your nearest Backsafe representative to ensure the best selection possible. For instance, galvabond rollers and polypropylene rollers with sealed stainless bearings and axles are available to suit moderate to heavy corrosive conditions.

As roller capacities quoted are for moving flat objects, selections should also take into account possible impact, where a heavier roller is more suitable.

For ease of movement and reduction in damage, there should always be a minimum of three rollers under the commodity at all times. Where there are multiple sizes of products involved, roller pitch is determined by the smallest commodity to be moved.

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Gravity rollers - oval axle ROLLERS 50mm DIAMETER SPECIFICATIONS Dimensions in mm

110 kg Steel Galvanised (1.6mm Wall)

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

ModelNumber

300 226 238 Straight L1770

450 378 390 Straight L1772

600 530 542 Straight L1773

300 2 x 104 238 Curve L1774

450 2 x 180 390 Curve L1776

600 2 x 256 542 Curve L1779

ROLLERS 50mm DIAMETER SPECIFICATIONS Dimensions in mm

60 kg Steel Galvanised (1.6mm Wall)

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

ModelNumber

300 228 238 Straight L1787

450 385 390 Straight L1788

600 537 542 Straight L1791

300 2 x 111 238 Curve L1789

450 2 x 186 390 Curve L1790

600 2 x 263 542 Curve L1793

ROLLERS 50mm DIAMETER SPECIFICATIONS Dimensions in mm

50 kg Polypropylene (4.0mm Wall)

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

ModelNumber

300 233 238 Straight L2766

450 385 390 Straight L2767

600 537 542 Straight L2764

300 2 x 111 238 Curve L2768

450 2 x 186 390 Curve L2769

600 2 x 263 542 Curve L2765

Roller Quantity Table

Straight Sections

Roller Number Per FramePitch 1500mm 3000mm75 20 40150 10 20

Curve Sections

Roller Number Per Frame FramePitch 45 deg. 90 deg. Width mm75 11 22 300150 6 11 30075 10 20 450150 5 10 45075 10 20 600150 5 10 600

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Conveyors, straight gravity & powered - modular

GRAVITY ROLLER STRAIGHT CONVEYOR FRAMES Dimensions in mm

OverallWidth (nominal)

Length mm

Between Framemm

ModelNumber

300 1500 241 LG1500300

300 3000 241 LG3000300

380 1500 317 LG1500380

380 3000 317 LG3000380

450 1500 393 LG1500450

450 3000 393 LG3000450

530 1500 469 LG1500530

530 3000 469 LG3000530

600 1500 545 LG1500600

600 3000 545 LG3000600

POWER ROLLER STRAIGHT CONVEYOR FRAMES - INTERMEDIATES Dimensions in mm


Length mm

Between Framemm

ModelNumber

450 1500 393 LP1500450

450 3000 393 LP3000450

530 1500 469 LP1500530

530 3000 469 LP3000530

600 1500 545 LP1500600

600 3000 545 LP3000600

POWER ROLLER STRAIGHT CONVEYOR FRAMES - DRIVE BED Dimensions in mm


Length mm

Between Framemm

ModelNumber

450 3000 393 LP3000450D

530 3000 469 LP3000530D

600 3000 545 LP3000600D

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Conveyors, straight gravity & powered - modular

GRAVITY ROLLER CURVED CONVEYOR FRAMES Dimensions in mm


Angle Degrees

Between Framemm

ModelNumber

300 45 241 LG45D300

300 90 241 LG90D300

380 45 317 LG45D380

380 90 317 LG90D380

450 45 393 LG45D450

450 90 393 LG90D450

530 45 469 LG45D530

530 90 469 LG90D530

600 45 545 LG45D600

600 90 545 LG90D600

POWER ROLLER CURVED CONVEYOR FRAMES Dimensions in mm


Angle Degrees

Between Framemm

ModelNumber

450 45 393 LP45D450

450 90 393 LP90D450

530 45 469 LP45D530

530 90 469 LP90D530

600 45 545 LP45D600

600 90 545 LP90D600

KILOWATTS REQUIRED FOR STRAIGHT SECTIONS PER METRE (WHEN ACCUMULATING)

Line speed 10 MPM 15 MPM 20 MPM 25 MPM 30 MPM 35 MPM

75mm PITCH 0.015 0.023 0.03 0.038 0.046 0.055

KILOWATTS REQUIRED FOR CURVE SECTIONS


90 DEG. 0.04 0.06 0.08 0.10 0.12 0.15

45 DEG. 0.02 0.03 0.04 0.05 0.06 0.08

KILOWATTS REQUIRED FOR STRAIGHT SECTIONS PER METRE (WHEN ACCUMULATING)


KW 0.75 1.1 1.5 1.5 1.5 1.5

DRIVER PER ROLLER BY TYPE OF BOTTOM

Drive Capacity Type of Product

Per Roller (kg) Bottom Surface

5 Soft, weak bottom, load unbalanced, uneven bottom, with noticeable bumping. e.g. plastic totes, wire or steel baskets, lightweight corrugated.

7 ght indentation, less than even loading.

e.g. heavy wall corrugated, double wall and stiff treated materials.

8 Firm, very flat bottom, uniform load distribution e.g. plywood and hardboard.

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ROLLERS 50 MM DIAMETER SPECIFICATIONS 110kg Steel Galvanised (1.6mmWall) Dimensions in mm

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

Model Number

300 226 238 Straight LRG300-110

380 302 314 Straight LRG380-110

450 378 390 Straight LRG450-110

530 454 466 Straight LRG530-110

600 530 542 Straight LRG600-110

300 2 x 104 238 Curve LRG300-110T

380 2 x 142 314 Curve LRG380-110T

450 2 x 180 390 Curve LRG450-110T

530 2 x 218 466 Curve LRG530-110T

600 2 x 256 542 Curve LRG300-110T

ROLLERS 50 MM DIAMETER SPECIFICATIONS 60kg Steel Galvanised (1.6mmWall) Dimensions in mm

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

Model Number

300 228 238 Straight LRG300-60

380 304 314 Straight LRG380-60

450 380 390 Straight LRG450-60

530 456 466 Straight LRG530-60

600 532 542 Straight LRG600-60

300 2 x 107 238 Curve LRG300-60T

380 2 x 145 314 Curve LRG380-60T

450 2 x 183 390 Curve LRG450-60T

530 2 x 221 466 Curve LRG530-60T

600 2 x 259 542 Curve LRG300-60T

ROLLERS 50 MM DIAMETER SPECIFICATIONS 50kg Polypropylene (4.0mm Wall) Dimensions in mm

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

Model Number

300 233 238 Straight LRG300-50

380 309 314 Straight LRG380-50

450 385 390 Straight LRG450-50

530 461 466 Straight LRG530-50

600 537 542 Straight LRG600-50

300 2 x 112 238 Curve LRG300-50T

380 2 x 150 314 Curve LRG380-50T

450 2 x 188 390 Curve LRG450-50T

530 2 x 226 466 Curve LRG530-50T

600 2 x 264 542 Curve LRG300-50T

Gravity rollers - oval axle, standard & modular

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ROLLERS 50 MM DIAMETER SPECIFICATIONS Steel Galvanised (1.6mmWall) Dimensions in mm

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

Model Number

450 379 388 Straight LRSS450



ROLLERS 50 MM DIAMETER SPECIFICATIONS Polypropylene (4.0 mmWall) Dimensions in mm

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

Model Number

450 381 388 Straight LRSP450



ROLLERS - TAPERED SPECIFICATIONS Polypropylene Dimensions in mm

OverallFrame Width

Roller Face Width

Over BearingWidth

FrameType

Model Number

450 380 388 Curve LRT450

530 456 464 Curve LRT530

600 532 540 Curve LRT600

Powered lineshaft rollers - oval axle

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SUPPORT FRAMES SPECIFICATIONS Max. capacity 400kg/support (gravity conveyor) Dimensions in mm

Width(nominal)

Width (actual)

Height±75

Incline/DeclineAngle

Model Number

300 301 575 0º - 5º LL575300

380 377 575 0º - 5º LL575380

450 453 575 0º - 5º LL575450

530 529 575 0º - 5º LL575530

600 605 575 0º - 5º LL575600

300 301 725 0º - 5º LL725300

380 377 725 0º - 5º LL725380

450 453 725 0º - 5º LL725450

530 529 725 0º - 5º LL725530

600 605 725 0º - 5º LL725600

300 301 875 0º - 5º LL875300

380 377 875 0º - 5º LL875380

450 453 875 0º - 5º LL875450

530 529 875 0º - 5º LL875530

600 605 875 0º - 5º LL875600

300 301 1025 0º - 5º LL1025300

380 377 1025 0º - 5º LL1025380

450 453 1025 0º - 5º LL1025450

530 529 1025 0º - 5º LL1025530

600 605 1025 0º - 5º LL1025600

Gravity rollers - oval axle, standard & modular

HEIGHT TOP OF ROLLER

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Wheel trackThese versatile wheel tracks can be used in a wide variety of warehousing and materials handling situations. Available in either standard 75 mm or 150 mm pitch, they are ideal for use in warehousing shelving for the deep storage of parcels. As the front parcel is removed, the whole line moves up to take its place.

The simple design has a line of conveyor wheels mounter in a 2mm thick press steel frame with provision for mounting to any flat surface. The axles are 1/4 VSW x 11/2” ZP hex set screw with nyloc nut.

The wheel track utilises the same steel and nylon wheels used in the wheel conveyor, allowing choice depending upon loading capacity and operational use.

The Standard 3000mm long tracks can be cut to any length to suit specific installations. By using the tracks mounted on Backsafe rigid supports, a mini conveyor can easily be set up to suit all kinds of materials handling situations.

Mounting Options

1. Hard to handle cylindrical goods can be easily transported by mounting three Backsafe wheel tracks together (one at the bottom and one on each side.

2. By Mounting two wheel tracks in tandem, most kinds of goods in a wide variety of shapes and sizes can be easily transported.

WHEEL TRACK Dimensions in mm

Length Dia Pitch Model No.Steel Wheel

Model No.Nylon Wheel

3000 75 L1660-3 L2660-3

3000 150 L1660-6 L2660-6

WHEEL CONVEY OR/WHEEL REPLACEMENT WHEELS Dimensions in mm

Wheel Type Dia Width Capacity Bore Hub. Length Number ModelCode

Steel 50 15 36 6.5 25 28444

Nylon 52 15 15 6.5 25 54225

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Wheel trackThese simple, but very adaptable free-rolling units enable operators to transfer most flat objects in any direction on a horizontal plane.

They are especially suited for transferring goods from one conveyorline to another, the movement of boxes of parts around machines,shifting commodities on or off scale-platforms and manipulating heavy steel plates around presses and guillotines.

They also serve as multi-directional switches and transfer stations for heavy flat objects. Where operating conditions are mildly corrosive, the standard steel balls can be replaced with stainless steel balls for greater durability.

BALL TRANSFER UNITS Dimensions in mm

Ball Type Dia Capacitykg

ModelNumber

Chrome 1” 45 L1753

Chrome 2” 90 L1754

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Faster - Safer - Smarter

Efficiency PlusnLoad & unload trucks, trailers & containers faster,

safer & more efficientlynMove products throughout your facility with reduced

hassles & effortnEfficiently sort & stack products with reduced risk of

workplace injury

Ergonomic DesignnReduce LiftingnReduce CarryingnReduce BendingnReduce Workplace Injury

Smarter Alternativen Increase Safetyn Increase Productivity

FeaturesnContinuous Drive - Feed speed or line speed is adjustable from 0-36 metres per minute. Start and stop switches at both ends.nSelf Tracking - Cartons follow the twists and turns of the conveyor path without using engineered curves.n38mm Rollers - Heavy duty rollers complete with precision bearings.n38mm Side Plates - Aluminium alloy construction features a ribbed design for added strength, assembled with bolts and lock nuts.

POWER APPLICATIONS 240VIdeally suited for truck loading, distribution centres, packaging, mobile assembly lines, shipping and receiving.

Just plug in and go.

Power/Flex Roller

Specification

Capacity per linear metre (level) 150kg

Widths available 450, 600 and 750mm

Adjustable conveyor height 800mm to 1100mm

Available in any length to suit your application

ZERO-PRESSUREACCUMULATION

Electronic controls enablecartons to move directly

to the discharge endwithout stopping until

they reach the last zone ofaccumulation.

UNDER ROLLERELECTRONIC PACKAGE STOP

Automatically stops cartonsat discharge end of conveyor.

When carton is removed,conveyor starts again to bring

next carton into position(optional reflective photo

cells shown).

HEAVY DUTY CONNECTORS

Easily connects two or moreconveyors to span greater

distances.

Perfomance Options of the Power/Flex Roller

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Best/Flex BF200 & BFR Gravity SeriesBuilt tough to handle any situation. The Best/Flex range of gravityconveyors are proven performers for truck loading and unloading.Ideally suited for packaging, shipping and flexible assembly lines.

BEST/FLEX GRAVITY FEATURESnSelf Tracking - Products follow the twists and turns of the

conveyor path without engineered curves.nAdjustable Height - Adjustable locking bolts enable the

telescopic legs to raise and lower the conveyor bed height.nSquare Tubing Legs - BEST/FLEX offers heavy duty square

tubing legs for longer service.nSide Plates - Aluminium alloy construction features a

ribbed design for added durability. BEST/FLEX conveyors are assembled with bolts and lock nuts for added performance.

nStructural Steel Support - Channel steel spans the entire conveyor width for unequalled strength. You can only get this patented design from BEST/FLEX.

nCastors With Brakes - 127mm x 38mm swivel castors roll easily. Castor brakes lock both wheel and castor simultaneously while the conveyor is in use.

Best/Flex Gravity Skate-Wheel Specifications

Capacity per metre (lineal) 300kg

Widths available 450, 600 and 750mm

Adjustable height range 720mm to 1000mm

Best/Flex Gravity Roller Specifications

Capacity per metre (lineal) 220kg

Widths available 450, 600

Adjustable height range 760mm to 1080mm

Available in any length to fit your applications

AXLE CENTRES

SIDE RAILSPrevents cartonsfrom skewing offthe conveyor inaccumulationapplications.

PACKAGE STOPStops cartons atthe end of theconveyor anddrops down whennot needed.

150MM X 50MMSWIVEL CASTORSFor easier rolling overuneven surfaces.Adds 23mm toconveyor height.

LEG OR AXLECONNECTEasily connectstwo or moreconveyors to spangreater distances.

AXLE CENTRESOptional 76mmand 102mm axlecentres are availablefor small packageapplications.

IMPACT SUPPORTSECTIONBuilt into the conveyor. Offers extra supportto handle punishingconditions.

Perfomance Options of the Best/Flex Roller

Adjustable Height:Standard adjustable range is from 720mm to 1 metre. 150 mm castor option adds 23mm to conveyor height to make adjustable range from 743mm to 1.023 metres.

Axle Centres:When expanded, the distance between the axle centres is 127mm. Optional 76mm and 100mm axle centres are available. Optional axle centres affect compacted conveyor length. Contact us for assistance.

Extended Lengths:Our conveyors are available in any length. If your application requires a length not listed in the above chart, call our Sales Team for assistance.

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A

E

BC

D

THE SMARTER ALTERNATIVE

FASTER - SAFER - SMARTER

Dock-Less Trailer LoaderNO DOCKS NO PROBLEMThe Longreach Dock-Less Trailer Loader overcomes

the problematic height difference between

trailer/container floors and warehouse floors

without Loading Docks.

Longreach Dock-Less Trailer loaders have a

maximum reach of 8.5 metres within the trailer

making it suitable for loading and unloading 20’

and 40’ trailers and containers.

Best/Flex conveyors expand into the truck for

faster, safer loading and unloading with fewer

workers.

nLoad and unload trucks, trailers and containers faster, safer and more efficiently

nEfficiently sort and stack products with reduced risk of workplace injury

nIncrease SafetynIncrease Productivity

The Smarter Alternative

ElectricsSingle phase x240v x 50 Hertz -0.37kw drive

Belt MaterialTwo ply, high grip, rough top finish

Effective Width600mm

Surface Speed22 metres per minute

Weight950kg

Chassis ConstructionHeavy gauge fabricated hollow steel section

Castors150/200mm dia/swivel/braked

Forward / Reverse/ StopControls located on both ends of infeed boom

The Dock-Less Trailer Loader Dimensions A B C D E

Gravity Skatewheel Extending Tongue

3000mm 1000mm 900-2400mm 600-1150mm 2000-8500mm

Powered Roller Extending Tongue

3000mm 1000mm 900-2400mm 600-1150mm 2600-8500mm

Technical Data

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Warehouse ElevatorsThe Backsafe Australia range of portable warehouse conveyors are popular and proven performers engineered to work efficiently and effectively in all environments. The combined factors of being lightweight, versatile and reliable make an efficient and cost effective alternative for handling, loading and recovering goods even in the most restricted of circumstances. Available rigid or in a two or three section folding configuration, the user friendly design allows for excellent manoeuvrability or alternatively makes provision for the conveyor to be secured as a permanent fixture.

Model Length No. of Sections

Belt Width Conveyor Width

Reach Height

WHA2301 2300mm 1 150mm 270mm 2000mm

WHA2302A 2300mm 1 150mm 360mm – 600mm 2000mm

WHA3301 3300mm 1 150mm 270mm 2900mm

WHA3302A 3300mm 1 150mm 360mm – 600mm 2900mm

WHA4601 4600mm 2 150mm 270mm 4000mm

WHA4602A 4600mm 2 150mm 360mm – 600mm 4000mm

WHA6601 6600mm 2 150mm 270mm 5800mm

WHA6602A 6600mm 2 150mm 360mm – 600mm 5800mm

WHA1001 10000mm 3 150mm 270mm 8000mm

WHA1002A 10000mm 3 150mm 360mm – 600mm 8000mm

nUser friendly, lightweight aluminium construction

nSafe working load of 100kgn150mm 2-ply rough top rubber belt with

100mm cleatsnPortable with simple fold-up design for storagenForward and reverse switching at both ends

nRemovable landing deck with integral rollersnLanding deck height adjustable with limit switchnCan be permanently fixednAustralian made quality, complying with AS 1755nAdjustable width option allows the carriage

of goods up to 600mm wide

Features: Options available:

Light weight set up of WHA6602AModel: WHA6602A

Model: WHA1001 folded up

Backsafe conveyors can be custom designed or modified to suit your requirements

nSingle phase or 3 phasenStainless steel constructionnMild steel constructionnBelt options available

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My-T-LiftThe My-T-Lift is an economical alternative to costly truck mounted hydraulic cranes and is suitable for mounting on utilities, light trucks and trailers.n300kg maximum lift capacitynRugged construction with low maintenance powder coated finishnBearings and pre-lubricated bushes fitted to make slewing easiernAllows accurate placement of loads even in confined spacesnFolds down when not in usenCan be supplied with a manual brake winch or DC electric winchnIdeal for contractors, builders, farmers, government departments, councils etc

Model Capacity Winch Type Weight

MYT300B 300kg Nil 68kg

MYT300H 300kg Manual Brake Winch 78kg

MYT300E 300kg 12V DC 83kg

MYT300F 300kg 24V DC 83kg

Three Phase/Single SpeedModel 1⁄4S 1⁄2S 1S 2S 1F 2F 3F 5F

Capacity kg 250 500 1000 2000 1000 2000 3000 5000

Speed m/min 10 7.2 4.6 2.3 7.1 6.8 4.1 2.8

Motor kW 0.45 0.63 0.8 0.8 1.3 2.4 2.4 2.4

Weight kg 28 31 37 49 42 80 96 121

Three Phase/Two SpeedModel 1⁄4SN 1⁄2SN 1SN 2SN 2FN 3FN 5FN

Capacity kg 250 500 1000 2000 2000 3000 5000

Speed m/min 7.2/1.8 7.2/1.8 4.6/1.2 2.3/0.6 6.8/1.7 4.1/1.0 2.8/0.7

Motor kW 0.32/0.08 0.63/0.16 0.8/0.2 0.8/0.2 2.4/0.6 2.4/0.6 2.4/0.6

Weight kg 33 36 42 54 96 112 146

Single Phase/Single SpeedModel 1⁄4SI 1⁄2SI 1SI 2SI

Capacity kg 250 500 1000 2000

Speed m/min 5 3.6 2.3 1.1

Motor kW 0.23 0.32 0.4 0.4

Weight kg 33 34 39 51

Large range of hoists available

Electric Chain HoistsElectric hoists are available in both 240 volt and 415 volt with capacities from 250kg through to 5 tonne. All hoists come standard with an electro-mechanical overload limiter, safe 24 volt controls and an electro-magnetic brake.

Hoists are available with electric trolleys (three phase only), push trolleys, in extra close headroom arrangements, plated load chain etc.

Typical Hoist/Trolley with two button

controller

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Vital Lever Blocks

Vital Chain BlocksA range of heavy-duty chain blocks suitable for many applications in the industrial, rural, construction and mining industries.

An extremely sturdy, highly versatile tool suitable for a multitude of lifting, pulling, tensioning and securing applications.

Model NR2-03 NR2-05 NR2-08 NR2-10 NR2-15 NR2-30 NR2-60 NR2-90

Capacity tonne 1⁄4 1⁄2 3⁄4 1 1-1⁄2 3 6 9

Standard Lift m 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Net Weight kg 1.9 3.5 6.0 7.2 9.8 16.6 27.0 47.3

Headroom C mm 230 260 295 325 350 425 565 680

Pull to Lift Load kg 30 34 21 23 27 38 39 40

Chain Diameter mm 4.0 5.0 5.6 6.3 7.1 9.0 9.0 9.0

Dimensions A mm 85 110 146 146 161 191 191 191

Dimensions B mm 65 82 119 126 146 180 243 318

Dimensions D mm 150 267 256 256 368 368 368 368

Dimensions G mm 24 27 27 30 34 43 47 67

Special FeaturesnMade in Japan from optimum

high quality steel to conform to the strict J.I.S. and I.S.O. regulations

nDesigned for long term use providing the lowest possible per-use cost

nQuality caged needle bearing on load sheave and thrust bearing on bottom hook

nHardened special alloy steel load chain identification marked to relevant standards1⁄4 tonne

Corrosion ProtectionBacksafe Australia can supply VITAL Chain Blocks with heavy duty, mechanically plated corrosion protection designed to withstand the rigors of corrosive environments in industrial and marine applications.

Coupled to TrolleysCan be close coupled to trolleys to reduce headroom.

Special FeaturesnOne touch operation for free chain adjustmentnLight weight and exceptionally strongnRobust all-steel construction ensures safety

nUsed extensively in shipbuilding, coal mining, forestry, power transmission, construction etcnSpecial underground mining model “VR” available

Model 05VH5 10VH5 15VH5 20VH5 30VH5 50VH5 75VH5 90VH5 92VH5 93VH5

Capacity tonne 0.5 1.0 1.5 2.0 3.0 5.0 7.5 10 15 20

Standard Lift m 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

Net Weight kg 8.6 11.5 13.8 21.6 22.0 41.0 60.5 77.5 150 190

Headroom C mm 305 345 370 425 505 635 740 760 850 870

Pull to Lift Load kg 25 33 34 34 35 39 41 41 41x2 41x2

Dimensions A mm 127 147 147 179 147 179 179 179 207 207

Dimensions B mm 144 157 174 204 206 263 345 367 745 873

Dimensions G mm 27 30 34 37 43 47 67 67 87 87

Chain Blocks with custom lift heights also available

Lifting Equipment

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Load Brake WinchesLoad Brake Winches can be used for both pulling and lifting applications.

Features:n Automatic brake enabling the load to

be held in any position.n Compact lightweight and rugged

construction.n Mechanical components enclosed for

protection and safety.n Gears are strong, durable and

electroplated for extra corrosion protection.

n Complies to AS1418.2 Compliance applies when correctly fitted with approved wire rope and fittings.

n High precision construction minimizes gear noise.

n For extra safety, models BHW-1800 and BHW-2600 include a double brake pawl.

Stainless Steel Load Brake WinchesFeatures:n Suitable for use in marine, food, pharmaceutical and veterinary industry.n Compact and Lightweight.n Corrosion resistant grade 304 stainless steel.n Automatic brake enabling the load to be held in any position.n All enclosed mechanical components for better protection.n Complies to AS 1418.2 when fitted with approved wire rope and fittings.

Model BHW-800 BHW-1200 BHW-1800 BHW-2600

Pulling Capacity kg 370 545 820 1200

Lifting Capacity kg 180 270 410 600

Hand Force Required 14.5 15 22 19

Gear Ratio 4.1:1 4.1:1 5:1 10:1

Hub Diameter mm 40 50 70 80

Wire Rope ∅Ømm x m 4 x 36 5 x 23 7 x 24 8 x 18

Unit Weight kg 3 3.3 8 10.3

Model BHW-1200S BHW-1800S BHW-2600S

Pulling Capacity kg 545 820 1200

Lifting Capacity kg 270 410 600

Hand Force Required kg 15 22 19

Gear Ratio 4.1:1 5:1 10:1

Hub Diameter mm 50 70 80

Wire Rope ∅Ømm x m 5 x 23 7 x 24 8 x 18

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PIVOTAL CRANE SYSTEMSThe revolution in manual bridge crane operationA revolutionary pivotal system, created using straight-forward engineering principles. The ergonomic design features a pivotal bearing and levered swinging U-hanger producing a crane with unprecedented fluid motion. It oscillates, rotates and articulates. Unlike static track cranes, which require significant operator effort and are prone to jamming, The Pivotal Crane System will work with ease while increasing efficiency, improving production and decreasing work place injuries. As the system requires far less effort, the size of the bridge can be greatly increased. A world first 15 metre Pivotal Crane System.

Pivotal Crane System World’s first 15 meter manual crane bridge

Australian Designed & Manufactured

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Services and AccessoriesBacksafe Australia provides full package solutions for all lifting requirements.

nRoof Mounted / Free standing manual crane bridges up to 15 meters long with Safe Working Loads 150 — 2000Kg

nElectric hoists and winches

nAll lifting equipment, lifting spreader beams, lifting chains and slings

nSpecialised lifting devices

nJib cranes and monorails (Demountable / Freestanding)

Custom Designed Lifting and Crane TechnologyThe Backsafe Australia team has the technology to provide the design solution to your lifting problems and needs. Backsafe Australia has been commissioned by many major companies to design specialised lifting equipment.

The Advantages of Pivotal Crane Systemsn The system uses fixed side rails with an oscillating, articulating and pivoting

bridge. The actions are achieved by the unique ball pivot and U-hanger design.n The bridge using fixed side rails which are located between the upper and

lower pivots reduces sway found in cranes with pivoting side rails.n Operator effort is reduced through the lever action created by the U-hanger

lower pivots.n Various models to fit the needs of all manual crane users •250/500/1000/2000kgexternaltrackorretrofitmodelsusinguniversal

beams or universal columns as long travel rails. •150/250/500kginternaltrackmodelsusingformedhightensiletrack.n The shorter end carriage allows the crane bridge to move in close to walls.n Little effort is required to push the Pivotal crane, even when loaded on an outer

end, because the pivot system allows the end carriages to work independently. The loaded carriage will move with the opposing end remaining motionless until the inertia of the bridge starts it moving. When the loaded carriage stops the pivot system absorbs the inertia as the bridge comes to a slow standstill.

n The long-travel rails can be directly mounted to the roof supports (subject to engineering approval), eliminating any need for support rods, or side rail pivots. This allows for reduced head height mounting.

Product Features and Competitive AttributesnDesigned to Australian Standards

nAdapts to a majority of existing manual crane systems

nErgonomically elite and easier manual handling for improved productivity

nCustom design with versatility

nManufactured for external and internal tracks

nSimple to install and maintain

nFail safe ball pivot system using optional secondary restraints

nCompact

nIncreased head height

nQuiet Nylatron guide and load wheels

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SWL(kg)Max Bridge Crane Length

(mm)

Internal System External System

Max Height H1 (mm)

End Carriage Length L1(mm)Max Height H2

(mm)End Carriage Length L2

(mm)

150 6000 195 180 N/A N/A

250 10000 295 244 350 170

500 15000 370 299 410 212

1000 15000 N/A N/A 605 238

2000 15000 N/A N/A 650 238

Perspective External System*

Perspective Internal System*

Internal System* External System*

Dimension listed are for max length crane bridges

H1

L1

H2

L2

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Multiple crane bridges can be used on a set of long travel I beams allowing the crane bridges to be used independently or together. Productivity will increase by using several crane bridges on the one set of long travel rails. Low cost effective solutions are available with high capacity safe working loads using long crane bridges.

Safe Working Load, bridge length, span, long travel rails and overhang(OH) are designed to customer requirements.

See TABLE 1 for safe working loads and bridge lengths.

Roof Mounted Crane Bridges

Span S1OH

Bridge Length B1

OH

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CH1

B1 Bridge Crance

Overhang OH up to 600mm

Span S1

TABLE 1* Superstructure variations available on request

SWL(kg) Column Height CH1 (mm)

Max Bridge Length B1 (mm)

Span S1 (mm) Max Width W1 (mm)

Bay B2 (mm)

150 3000 to 6000 up to 6000 up to 5500 6600 up to 10000

250 3000 to 6000 up to 10000 up to 9500 10600 up to 10000

500 3000 to 6000 up to 15000 up to 13500 15600 up to 10000

1000 3000 to 6000 up to 15000 up to 13500 15600 up to 10000

2000 3000 to 6000 up to 15000 up to 13500 15600 up to 10000

B2 B2 W1

Free Standing Modular Portal Frame Designs

Dimension and design details subject to change without notice

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Tug Mini

Specifications

Capacity 500kg

Height 945mm

Length 1360mm

Width 610mm

Weight 110kg

Voltage 24V

Range ~ 10km

Controls Trolley Hitch

The Tug Mini incorporates all of the features you would expect in an Electrodrive product, including a programmable controller, forward and reverse drive modes, variable speed control, automatic electromagnetic park brakes and emergency brake release.

The Tug Mini comes with a comprehensive 12 month warranty, including parts and labour.

Move smaller trolleys or wheeled objects safely and efficiently

Designed with smaller weights and spaces in mind (up to 500kgs), the Tug Mini is ideal for effortlessly moving lighter duty trolleys (such as medical or document trolleys) within an institutional or industrial setting.

The Tug Mini attaches easily to your trolley, allowing its strong electric motor to move heavy or awkward loads. This both increases workplace productivity, and minimises the back and shoulder strain often associated with moving heavy objects.

The Tug Mini features easy to use tiller controls which allow the operator to walk in front of the heavy load, providing the operator maximum forward vision and reducing the possibility of accidents when negotiating turns.

Typical applications include:

nMoving document trolleys around universities

nTransporting medical carts around hospitals

nMoving binds or linen trolleys

nMove trolleys or wheeled objects weighing up to 500kg safely

nNon marking tyres for indoor use

nQuiet, smooth operation with zero emissions

nLow maintenance

nEasy attachment to trolleys

nSimple to use, no driver’s licence required

nTraining and servicing programs available

nComprehensive 12 month warranty

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Move heavy wheeled objects safely and efficiently

The Tug Classic allows a single operator to move heavy or awkward trolleys safely and efficiently. Utilising a powerful electric motor, the Tug Classic is available in capacities of 1, 2, or 3.5 tonne.

The Tug Classic minimises operator effort while increasing work place efficiency – often allowing the job of two or three people to be done by one. The Tug Classic hitches easily to your load, and is controlled with an easy to use tiller handle. This allows the operator to walk in front of the heavy load during movement; providing the operator maximum forward vision and reducing the possibility of accidents when negotiating turns. An articulated body increases the maneuverability further still, allowing for tighter turning.


nMoving trolleys through airports, factories or institutions

nTransport of stillages around a facility

nMoving specialist equipment.

nCapacity: 1, 2, & 3.5 tonne models available

nMove heavy trolleys and wheel objects safely and efficiently


nLow maintenance

nEasy attachment to trolleys, manual or automated hitches available




Tug Classic

Specifications

1 Tonne TC 2 Tonne TC 3.5 Tonne TC

Capacity 1000kg 2000kg 3500kg

Height 835mm 835mm 835mm

Length 1490mm 1490mm 1520mm

Width 610mm 700mm 735mm

Weight 165kg 200kg 280kg

Voltage 24V 24V 24V

Range ~12km ~12km ~12km

The Tug Classic comes standard with automatic electromagnetic park braking, forward and reverse drive controls, variable speed controls, lever operated throttle, a high capacity programmable controller and emergency brake release.

The Tug Classic comes with a comprehensive 12 month warranty, including parts and labour

Controls

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Tug Tough

Specifications

Tug Tough 5 Tug Tough 5 with Lift Tug Tough 10 Tug Tough 10 with Lift

Capacity 5000kg 5000kg 10000kg 10000kg

Height 995mm 995mm 995mm 995mm

Length 1910mm 1910mm 1910mm 1910mm

Width 750mm 750mm 750mm 750mm

Weight 490kg 330kg 800kg 390kg

Voltage 24V 24V 48V 48V

Range ~ 8kms ~ 8kms ~ 8kms ~ 8kms

Lift Cap - 2.5 tonne - 5 tonne

The Tug Tough incorporates all of the features you would expect on an Electrodrive product, including the latest developments in Australian made D.C. geared motors, a high capacity programmable controller, forward and reverse drive controls, variable speed controls, automatic electromagnetic park brakes and emergency brake release.

The Tug Tough comes with a comprehensive 12 month warranty, including parts and labour.

Move very heavy wheeled loads of equipment safely and efficiently

Built with heavy industrial applications in mind, the Tug Tough utilises a powerful 48V drive system to allow a single operator to hitch to and move big loads. It is available in two capacities, 5 and 10 tonne, with an optional hydraulic lifting hitch available for either capacity.

Fitted with the same filler control as the agile Tug Classic, the operator walks in front of the heavy load – allowing maximum forward vision and eliminating the possibility of accidents when negotiating turns. The Tug Tough converts a difficult and often dangerous operation into an easy to move motorised assembly.


nHeavy vehicle maintenance: moving truck and mining engines around the workshop

nPulling buses or trucks through a production line

nTowing airplanes in and out of hangers

nCapacity: 5 and 10 tonne (both can be ordered with optional lifter)

nHeavy duty construction to handle heavy loads


nLow maintenance. Simple to use, no driver’s licence required

nEasy attachment to trolleys, manual or automated hitches available



nLarger capacities available on request

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Powered Cart Lite

Move loads of up to 300kg safely and efficiently

The Powered Cart Lite is an economical way to move loads that are too heavy or awkward to push by hand. It is very easy to use, with the load positioned in front of the operator, and a simple twist grip control to vary the trolley’s speed. A flat bed allows for a variety of load shapes and sizes, including the optional fitting of cages or shelving to suit your needs.

The Powered Cart Lite takes the proven design of our Powered Trolley, and makes it available for lighter loads at a reduced price.


nTransport of books and journals (popular in libraries and legal firms).

nArchiving and document transport (purpose cage attachment available)

nMoving boxes and parts

nCapacity: 300kg

nEconomical solution for moving heavy or awkward objects

nReduce workplace strain and injury


nNon-marking tyres suitable for indoor use

nSimple variable speed control, no driver’s licence required


Controls

Specifications

Powered Cart Lite

Height 1080mm

Length 1180mm

Width 700mm

Load Ht. 250mm

Capacity 300kg

Weight 80kg

Voltage 24V

Range ~ 6 kms

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Gzunda Bed Mover

Moves hospital beds safely and efficiently

The Gzunda Bed Mover allows one person to effortlessly move heavy hospital beds. The motorised unit operates equally well with or without a patient – simplifying the task of moving beds or patients between wards, departments, or to and from theatre. This allows the driver to focus on the needs of the patient during transport.

With a capacity of 500kg, the silent motorised unit is able to move a hospital bed up or down ramps, over carpet, into lifts, and around tight corners with minimal effort by the operator. The Gzunda’s compact design, effortless maneuverability and detach-ability allows for safe and efficient management of a fleet of beds or trolleys within a healthcare environment.


nMoving hospital beds with or without patients between rooms and wards

nTransporting patients to and from high traffic departments e.g. emergency, radiology and theatre

nMoving linen

nCapacity: 500kg (customised units available for bariatric care).

nMove bed with or without patients safely and efficiently

n304 Stainless steel body for infection control




The Gzunda’s easy to use controls include key start, twist grip variable speed control, horn, and emergency stop button. With the healthcare environment in mind, the Gzunda body is made of 304 stainless steel, ideal for infection control. The Gzunda comes with a comprehensive 12 month warranty, including parts and labour.

Bed Hitching

Controls

Specifications

Capacity 500kg

Height 1060mm

Length 1170mm

Width 635mm

Weight 130kg

Voltage 24V

Range ~ 10 km

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Model BPM1270

Platform Size 1250mm x 720mm

Platform Height 285m

Handle Height 950mm - 1000mm

Max Speed 4km per hour

Drive System 24V DC motor, sealed

forward and reverse system

Capacity 500kg

Waste Bin SystemThe WASTE BIN SYSTEM is an ideal solution for large facilities with centralised dumping points. Quickly and easily bring your waste bins to the one place for emptying. Safety features include: horn. flashing light, and backoff button.

Features:n An Tug and a Waste Bin Mover

n Carries up to 4 x 240L wheelie bins

n Easy to manoeuvre with forward and reverse drive

n Customised movers available to suit your facility

n Electric powered: 24V, deep cycle, sealed gel cell batteries

n Easily traverses outdoor terrain and is weatherproof

n Equipment training and servicing programs available

n Simple to use, no driver’s licence required

Specifications (Waste Bin Mover)

Height 1400mm

Length 2270mm (2 bin) 3010mm (3 bin) 3750mm (4 bin)

Width 715mm

Specifications (Tug)

Height 835mm

Length 1490mm (tiller handle down)

Width 610mm

Capacity 1000kg

Weight 165kg

Voltage 24V

Range ~ 10 km

Model BPM1270

The Powered Pushmate is compact in size and designed for easy handling. The battery driven trolley is fitted with a universal built in charger and variable speed control adding to its features.

Features

n Dual braking system

n Emergency stop

n Key operated start

n Reverse audio alarm

n Rear locking castor wheel

n Anti slip platform

Typical applications: Moving of large bins or multiple wheelie bins to a centralised pick up area.

Typical users: Apartment buildings, schools, sport grounds, hotels, universities, and intitutions.

Powered Pushmate

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Ideally suited to different sectors of industry:n Food

n Timber

n Chemicals

n Industrials, Etc.

Vacuum Tube LifterUses

•Rationalisingoftheworkingstation.

•Palletisingandde-palletisingofbags,cartons,drums,woodenpanels, metal sheets, etc.

Method of Operation

•Thevacuumpumpisconnectedtotheliftingtubebyanairhose.The vacuum occurs in the lifting tube as soon as the suction foot attaches to the load to be manipulated.

•Theliftingtubecontracts(likeanaccordion)andtheloadrises.The load can then be moved to the required area or suspended weightless.

The up and down movement is made using the control handle.

Safety Features

•Protectionofthevacuumpumpisbyareplaceableairfiltersituated before the pump.

•Intheeventofpowerfailure,anon-returnvalveenablestheloadto be gently lowered to the floor without slipping from the suction foot.

•Inthecaseofexcessloadthedevicewillnotliftatall.

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Vacuum pumpBellows cups suction foot*

Circuit-breaker with thermal protection in cabinet with rotary switch on/off

Acoustic enclosure for vacuum pump Fixing plate

Carton twin suction foot*

*Suction feet with quick change-over attachment

Accessories

Sack suction foot*

Rectangular suction foot with bottom swivel

Vacuum gauge Drum suction foot*

Rectangular suction foot*

Filter

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Food IndustryPalletising, de-palletising and supplying of hoppers

Our Sectors of Activity:

n Slaughter-houses

n Dairies

n Preserving

n Fish processing industry

n Grain processing companies

n Animal food

n Industrial bakeries and confectioneries

n Drinks industry

Method of Operation:

The vacuum pump is connected to the lifting tube by an air hose. The vacuum occurs in the lifting tube as soon as the suction foot attaches to the load to be manipulated.

The lifting tube contracts (like an accordion) and the load rises. The load can then be moved to the required area or suspended weightless. The up and down movement is made using the control handle.

Handling of cases with extended articulated handle

Palletising of cartons with extended handle

Palletising and de-palletising of sacks

Handling of round cheese

Handling of frozen meat

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TimberDiscover our vacuum tube lifter for the handling of wooden panels, wooden boards, sawn timber, etc.

For transferring material to vertical or horizontal machines


n Timber yards

n Wood machine suppliers

n Furnishing

n Kitchen furnishing

n Manufacturers of furniture

n Manufacturers of panels

n Industrial joinery

n Roof truss manufacturer

n Sawmills




Handling of panels horizontal to horizontal

Handling of timber for supplying a machine

Barrel Handling

Panel tilter

Handling of timber in sawmills

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205 litre drum handling

Palletising of cartons

Drum tilterVacuum lifter in stainless steel for sack handling in controlled environment

Chemical IndustrySupplying mixers, palletising and

de-palletising of loads.


n Transformation of chemical products

n Manufacturer of glue

n Manufacturer of paints and polishes

n Manufacturer of cosmetics

n Plastic and rubber industry

n Pharmaceuticals

n Petrochemicals

n Manufacturer of fertilisers




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Special applicationsThe vacuum tube lifter can be used whatever the load to be handled.




Some typical applications:

Handling of cloth rolls with plastic film coveringHandling of a chair with pneumatic grippers

Handling of computer equipment

Handling of paving & kerb stones

Handling of small loads at the work station

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Different types of supports for the vacuum tube lifter

Ceiling mounted column with swivelling jib arm. Overhead travelling crane

Knuckle jointed jib arm

Wall mounted swivelling jib armFloor mounted column with swivelling jib arm

Technical

Electric supply: 240 / 415 V, three phase, 50 Hz

Electrical protection: IP55, IP65, ADF

Finish: Steel epoxy paint or stainless steel

Electrical power: 3 kW – 4 kW

Lifting speed: 0 – 50 m/s

Standard colour: RAL 6018

Lifting tube diameter: 80 to 300 mm

Standard stroke: 1500 to 1700 mm

Customer Service: 1300 305 314 www.backsafe-australia.com.au

pallet positioners • towing equipment handling - materials handling - trolleys ... · 2010. 9....

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